user's manual gb mtc601 10-04 gb

7/31/2019 User's Manual GB MTC601 10-04 GB

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READ THIS MANUAL CAREFULLY

MOTOCULTIVATOR - MOTORMOWER

1 - FOREWORD

USE and MAINTENANCE MANUAL

All right reserved

This manual cannot be either reproduced or released without the

manufacturers prior written consent.

PRINTED IN ITALY

The machine serial number is printed on the drive box.

IMPORTANT NOTE

Always mention the machine serial number when calling our technical service or when ordering spare parts.

MARKING

The CE mark is on the right side of the gear-box housing. Marking example.

This symbol is used to highlight an important safety information. If

this information is ignored, people are in danger either of possible

injures even serious ones or death.

IMPORTANTThis term highlights special precautions to be taken in order not to

damage the machine.

GB 10/04

INDEX

1. FOREWORD Pag. 02. IDENTIFICATION AND MARKING Pag. 03. CONDITIONS AND USING LIMITS Pag. 14. WARRANTY Pag. 15. MACHINE STARTING Pag. 26. WARNING AND CONTROL SIGNS Pag. 27. SAFETY WARNINGS Pag. 3-48. ENGINE STARTING Pag. 59. CONTROL DEVICES USE Pag. 610.WORK STARTING Pag. 711.RULES FOR A GOOD WORKING Pag. 712.MAINTENANCE AND TROUBLES Pag. 813.TECHNICAL DATA Pag. 914.ADVICES AND DECLARATION Pag. 10

ENGINEUse and maintenance instructions of the engine are

mentioned in the relevant manual, whose copy is always

supplied with every machine.

2 IDENTIFICATION AND MARKING

MTC 601

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This manual gives you general information on how this

machine should be used and maintained. For any technical

problem, please, call Your confidential dealer.

This machine has been designed to be used incompliance with what specified in the machine

descriptions and safety warnings of this instructions

manual.

Any other use is not allowed. The manufacturer isnot responsible for damages caused by any use then

the intended use. The user is fully responsible for

any possible risk.

Use, maintenance and repair clauses prescribed bythe manufacturer are also integral part of themachine intended use.

Only people familiar with this machine and wellaware of its hidden risks can use, repair and

maintain it.

The manufacturer is not responsible for damagescaused by non-authorized changes made on this

machine.

Besides warnings mentioned in this manual, please,also comply with general regulations on safety and

accident prevention of EEC and the country in

which this machine will be operating.

If in doubt on causes and possible solutions for a certain

trouble, please, call our authorized dealer.

This should be absolutely done during the warranty

period, since any repair made by non-authorized

workshops makes this warranty null and void.Bear always in mind that the authorized dealer has all

special tools, technical specifications and spare parts

necessary for properly fixing the machine.

Therefore, he should be called in case of any doubt on

maintenance specifications and/or procedures. Some

pages of this manual might not be perfectly right due to

misprints or production changes. For this reason, call

Your dealer before being perfectly familiar with this

machine and personally maintaining this machine. For

further information on use and maintenance of this

machine, ask your authorized dealer for the proper

technical manuals.

Our materials have a 12 months warranty (coverings and

electrical parts are not included). The manufacturer

agrees on replacing those parts considered as faulty free

of charge. Purchaser will be charged with labour costs

necessary for repairing the machine and possible

transport costs. Both the warranty claim and the returned

piece should always be addressed to our Spare Parts

Department and accompanied by regular freight bill

mentioning all the machine details.

As far as materials available on the market especially

engines are concerned, regulations of our supplier willapply and applications for possible technical service

should be addressed to the local specialized technical

service centres.

3-CONDITIONS AND USE 4-WARRANTY

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READ CAREFULLY THE WHOLE MANUAL BEFORE STARTING THE

FLAIL MOWER.

NOTES:

The manufacturer aims at ever improving both design and quality of his products. As a consequence, even though this

manual includes latest and most up-dated information available when printed, there might be small differences between

your machine and the information of this manual. For any doubt or uncertainties on this manual, please, call our

authorized dealer. This manual is integral part of this machine and should always accompany this machine when sold..

ATTENTION. Keep safety distance

ATTENTION noise may DANGER

damage the hearing. Before maintenance or repairing works

switch always the engine off and take

ATTENTION the candle connection away.

Rotating parts may hit and throwstones violently away.

5 MACHINE STARTING

6 WARNING SIGNS

WARNING: Comply with what

specified in control warnings and warning

signs.

ATTENTION

Read use instructions !

DANGERRisk of burns.

DANGER Keep children away

from the machine.

DANGER Fire risk .

DANGER Blades and rotating parts in

operation. Keep hands and feet away.

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DANGER Blades and rotating parts in

operation. Stop the engine before takingthe safety guards away.

CONTROL SIGNS

DISENGAGEMENT

STOP

THROTTLE LEVER


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1) This machine has been designed and manufactured for being used by one operator only, and is driven by

means of the appropriate handlebars. Any other use is not permitted.!

2) Before the machine is operating, read the Use and Maintenance manual thoroughly, so that you are

fully aware of all the operating controls and safety aspects of the machine.

Before starting the engine , be sure that speeds selector is in position F and the SAFETY

DEVICES are well working and fitting. Without these cares the operator might work in a danger

situation.

DONT SABOTAGE THE ENGINE STOP SAFETY DEVICE AND THE DISENGAGEMENT

DEVICE. THE MACHINE MIGHT BECOME EXTREMELY DANGEROUS!

3) Do not under any circumstances transport people or objects on the machine.

4) Always ensure that the machines safety devices are correctly mounted and in perfect working condition..

5) Before use, check that all the controls, in particular the clutch, the Motor stop and the brakes (if fitted)are in good

working order.

6) Any modification or spurious parts being fitted without the Manufacturer consent will nullify the guarantee, and any

possible resulting damage will not answered for.

7) This machine must not be used by children or inexperienced persons.

8) Before operating the machine, check that the area is clear and free of debris and that there are no people within the

working area (danger zone). The operator, will be held responsible for the safety of third parties, if these are found

within the working area of the machine. Do not use the machine under these conditions.

9) Keep clear of cutting blades at all times while the machine is in operation. Pay particular attention when reversing;

keep hands and feet clear.

10) Use the machine only with the handles in the correct working position. This allows a safe working distancebetween the operator and operating area.

11) Use only original accessories and spare parts to guarantee safety and correct operation of the machine.

12) Stop engine before refuelling and remove ignition key (if fitted).

13) Handle the fuel with care to avoid spilling on the machine; clean any spillage immediately.

14) Never refuel in confined places, in vicinity of open flames or near the source of sparks. No smoking!

15) Before starting the engine, check that all the controls are in the idle position.

16) Do not smoke when starting the engine!

17) Do not run the machine in a confined area as toxic exhaust gas can kill.

18) Plan your work before commencing.

19) Do not use the machine when you are tired.

20) Engage the clutch gradually; sudden engagement could cause the machine to rear up.

21) The area next to the engine exhaust will most likely reach temperatures above 80. Attention! Danger of scalding.

22) Always wear close fitting clothes and anti-slip shoes or boots. For safety reasons avoid using loose clothing.

23) Make regular checks that all bolts and nuts are well tightened.

24) Keep the area of work clear and clean.

25) Only use the machine in clear visibility.

26) Avoid working with blunt cutting blades.

27) Pay maximum attention and use good sense when operating the machine.

28) If you hit any objects during work, stop the machine and check for any damage immediately.

29) During movement to and from the area of work, disengage the Power Take Off. (P.T.O).

7- SAFETY WARNINGS

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30) Pay attention when reversing the machine not to trip over anything. If you loose your balancer, release the

handlebars immediately; the Motor stop or the disengagement will immediately stop the machine.

31) Do not under any circumstance attempt to by-pass the motor-stop device or remove the disengagement device. The

machine would result having no safety precautions and would be extremely dangerous.32)Do not travel down hill with the clutch disengaged or the gears in idle.

33) The machines speed must always suit the conditions and the environment.

34) Do not perform cleaning or maintenance operations of the machine when the engine is running.

35) Avoid sharps turns when travelling up hill, down hill or across steep slopes.

36) In steep descents, do not disengage the drive and do not change gear.

37) When possible, avoid working up or down hill .Always travel across the slope.

38) Do not work on very steep slopes (max.30%).

39)Avoid overfilling the fuel tank.

It is important that the working position of the operator is always behind the handlebar.

40) If there is fuel in the tank, avoid tilting the machine during maintenance or adjustment.41) During use, keep the hot sections of the engine (i.e. cylinder head, exhaust, etc.) clean to avoid a build up of debris

that will overheat the engine.

42) Whenever possible, stop the machine on level ground.

43) When stopping on unlevelled ground, engage 1stgear (up hill) or reverse gear (down hill).

44) If leaving the machine for a long time, ensure it is inaccessible to children and inexperienced people. Close the fuel

tap (if fitted).

45) Do not leave the machine with the engine running.

46) The maintenance instructions of the machine must always be carefully followed and worn parts replaced when

necessary.

47) If the machine is to remain unused for some time, clean it accurately and insert the appropriate protections.

48) Apart from the previous items, it is necessary to take heed of the specific safety norms in force in the Country

where the machine is operating.

The machine described in this booklet has been manufactured only to be used in agricultural field and principally for

soil working. Any utilisation out of the agricultural one is considered absolutely not right.

The manufacturer does not accept any responsibility for damages or lesions caused by an improper utilisation of the

machine. Also the respect of the working operations, maintenance and repair is also considered as a good use of the

machine. The machine can be used and repaired only by people that have red this book and have been informed about

the possible dangers.Any arbitrary modification made on the machine exonerates MECCANICA BENASSI SPA from any responsibility for

the damages that can be caused.

IMPORTANT NOTICE FOR YOUR SECURITY- Use only original MECCANICA BENASSI SPA products, spare

parts and accessories; any modification or application not original exonerates MECCANICA BENASSI SPA from its

responsibility.

MECCANICA BENASSI SPA declines any responsibility for the application to its machines of accessories

manufactured by other companies. The guarantee for these accessories will be not recognised even if such equipment

would have been tested by authorised institutes; in fact, test made on singular machines are not sufficient tests.

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USE OF MACHINE


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8 ENGINE STARTING

Before starting the machine always check:

The oil level in the air filter if this is in oilbath. Usually the machine is sold WITHOUT

oil by transport reason.

The oil level in the engine and in the gear boxby its dip-stick.

The air filter is well clean. All screws and nuts are well tightened. All levers are in neutral position idle point-. The clutch lever has a little play. There is fuel in the tank.

Before using the machine refer always to the ENGINE USE AND MAINTENANCE BOOKLET!

The hole on the tanks plug is open. The refuel must be done when the engine is

stopped by a funnel provided with a very thick

net to avoid the introduction of impurities.

Before starting the engine pay attention not

to have walls or obstacles in front or behind

you.

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Pull the clutch lever and block it with its motorstop

device. Close the air to the carburettor (starter),

open the fuel tap, place the gas throttle at half gas

and energically pull the small rope of the recoil

starter.

WORK STARTING

Carefully inspect the field you have to work and

take off any foreign thing (iron, wires ,stones,

glasses, etc.) dangerous for the machine that may

break and have brusque reactions.

HOW STARTING THE MACHINE

When the engine is running cut the starter out .

Let the engine warning for some minutes

before starting working.

W h e n t h e e n g i n e i s n e w , c a r r y

o u t a r u n n i n g - i n p e r i o d .

Pull the clutch, disconnecting in this way the

motorstop device, insert the speed and the P.T.O.

completing pulling its stick towards the operator. .

Accelerate the engine and gradually leave the

clutch lever for work starting.

WORK STOPPING

Once you have finished your work, for stopping

the engine pull the clutch lever, leave the stopping

device lever and close the fuel plug.

The machine, now in neutral position, may be

easily moved as the wheels are disengaged by the

gearbox.


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9 DESCRIPTION OF THE CONTROLS

Referring to the picture on right side:

1. Clutch lever: placed on the left of thehandlebar, disengaged the engine from the

transmission; to be used when you engage

the speeds or the p.t.o. or when you switch

the engine off. To start the machine, pull and

block the clutch by the relevant device placed

in the inner part of the lever together with the

red lever of motorstop. With engine running

the lever must be lightly pulled for its

disengagement.

2. Engine-stop-lever (red): placed on the leftof handlebar, above the clutch lever. Its a

safety device that stops immediately the

engine, every time its necessary, simply it

releasing. Starting the machine, the engine-

stop-lever must be locked together with theclutch lever keeping it always down in order

to get the engine running.

3. Throttle lever, on the right of handlebar.This is to increase or to reduce the r.p.m. of

the engine (power).By pushing down the

r.p.m. increases, in the opposite way (by

pulling it up) reduces.

4. Disengagement wheels lever:placed on theright side of handlebar, it is necessary to

disengage wheels from transmission; This

makes easier the displacement of the machine

when the engine is stopped. Dont use itabsolutely like clutch in order to stop the

machine in running.

5. P.T.O. lever, placed on the right side underthe handlebar. It is to engage (by pushing it

ahead) or disengage (by pulling it towards

the operator) the P.T.O. A safety device

stops the tiller engagement in case the

reverse speed is fitted in and doesnt allow

the engagement of the reverse speed in case

the tiller is fitted in, too. This lever has

always to be used pulling the clutch.

6. Reversing rod,placed on the left side underthe handlebar, necessary to change the speed

direction. By pulling it towards the operator

the machine, used as motocultivator, goes

ahead: on the contrary , by pushing it ahead,

the machine goes backwards. The forward

speed, used as motocultivator, is slower than

the reverse speed , used as motor mower .

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7. Handlebar-block handgriff: it serves tofix the handlebar in the best position for the

work. Unscrewing it , it is possible to

change the handlebar position up or down

or sideway, as the handlebar may turn on

itself. Got the position you want, tighten

the handgriff again.

8. Handlebars support handgriff: it servesto fix the handlebars support to thegearbox. By unscrewing the handgriff the

support may turn on itself for 180

(machine reversibility). Once got the right

position of work, tighten this one again. To

turn the support of 180, the reversing and

the P.T.O. rods must be taken away and

then must be put again.

9. Oil cap: to be used to put the engine oil in.10.Oil caps: to be used for level checking and

filler.

11.Recoil starter.

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The machine is normally delivered packed

into a carton with or without accessories that

may be packed into other cartons due to their

dimensions.

To prepare the machine do in this way:

Helped by right instruments, take the machineaway from the carton ; put the handlebar in

the position you want and fix it with its

handgriff.

The engine is already full with oil. On thecontrary a yellow ticket tell you that the

engine is without oil.

If engine is equipped with an air filter in oilbath, fill its small box with oil SAE 20-40 as

far as the level shown on it. Due to the

transport, the filter is delivered without oil.

Machine used as walking-tractor

- put the handlebar opposite to the engine;

- lubricate or grease the engagement coupling

(male part) of the tiller;

- take away the fixing pin placed on the body-

machine.

- insert the tiller coupling inside the body-

machine, keeping the axle of the P.T.O shaft with

the same inclination of the tiller shaft. Insert it

completely putting the lock pin in the lower part

and fixing it by its cotter pin.

The machine may be equipped with tractor

tired wheels or cage wheels.

If you turn the handlebar support or take away the

wheels, pay attention to the right direction that they

must have ,as shown in the side picture.

Make a good running-in of the engine and of themachine (at least for 10 hours dont use more than

70% of the engine power).

Always use the clutch before operating any levers orrods.

Dont keep too much the clutch disengaged. Never use much strength when you fit levers and

rods as it is possible to damage the machine. If it is

difficult the engagement of levers and rods, move

the machine with wheels engaged or make a light

pressure on those levers or rods hard to be engaged. Keep the handlebar joint clean and oiled.

10 WORK STARTING

Machine used as motormower

- adjust the handlebar in a way to have them

above the engine.

- fit the cutting bar to its mower set by using the

4 available screws.

- lubricate with oil or better with grease the

engagement coupling (male) of the mowing bar ;

- take away the fixing pin placed on the body-

machine.

- insert the coupling of the mowing set inside the

body-machine, keeping the axle of the P.T.O

shaft with the same inclination of the mowingbar shaft. Insert it completely putting the lock

pin in the lower part and fixing it by its cotter

pin.

DURING THIS ACTION KEEP ALWAYS

ON THE BLADE ITS GUARD.Never use much strength when you fit the

accessories as it is possible to damage the

centring ring and the engagement manifold.

Never press the engine; when you see somesmoke coming out from the exhaust pipe ,

the engine is under stress.

Never work for long periods at maximumpower, especially in hot periods.

Periodically check the pressure of tyres (1,3Atm ).

Never leave the machine under the rain.

11 RULES FOR A GOOD WORKING OF THE MACHINE

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12 - MAINTENANCE

LUBRICANTS

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To ensure the efficiency of the machine is necessary

a good maintenance and a perfect lubrication. The

machine is normally delivered packed into a cartonwithout engine oil, as clearly indicated on the yellow

ticket applied on the engine itself.

ENGINEFollow strictly the instructions indicated in the book

of ENGINES USE AND MAINTENANCE .

Its necessary to check the oil level every 5 working

hours and replace it every 50 hours. Use SAE 40 oil

in summer and SAE 20 in winter. The first oil change

must be done after 10 working hours.

Check the air filter is clean specially if you work on

dusty soil.

GEARBOXCheck the oil level every 50 working hours taking the

plug of the gearbox cage off and keeping the machine

horizontal.

If necessary, add oil SAE 80-90.

Bear in mind it is better to change oil at least once a

year.

CUTTING BAREvery 4 working hours grease the internal part of

the blade head. Every 10 working hours grease the

bush of the eccentric gear.

Every 20 working hours grease the coupling between

the machine and its cutting bar.

ROTARY TILLERCheck all the blades screws are well tightened and

change oil in the tiller carter at least once a year. The

oil must completely fill the carter (cl. 250 ).

Use SAE 80-90 oil.

The used and waste oils must be discharged

according to rules in force in the country where

the machine is utilised.

MAINTENANCE AT THE END OF SEASON

BEFORE LEAVING THE MACHINE IDLEFOR A LONG TIME, IT IS NECESSARY:

To wash it outside with gasoline; to replace the

engine oil and those one of the gearbox and of the

body-tiller;

To empty and clean the fuel tank and clean or

replace the air filter;

To oil and grease all the joints and mechanisms;

To replace or repair the damaged parts;To lubricate the cylinder with engine oil through

the spark plug hole by letting the piston running

several times ,by pulling the rope of the starter;

To leave the machine in a sheltered place with

wheels on wooden tables or, even better, well

uplifted from the floor.

POSSIBLE TROUBLES AND THEIR SOLUTIONS

Little problems that the operator can directly solve.

THE ENGINE DOESNT START; CHECK

THAT:

enough fuel is in the tank, at least more than a

half of the tank capacity;

the gasoline plug is open;

if the engine is cold, to pull the starter;

the fuel arrives at the carburettor;

the leaking hole on fuel tank is not close;

the carburettor jets are open, if not, clean them by

an air jet.

The spark plug gives ignition (ATTENTION!HIGH TENSION). To make this checking ,

unscrew the spark plug; connect it again to the

tension wire , lean the metal part of the spark

plug against the engine cylinder and make the

pulley turn like for starting. If you dont see any

sparkles between the electrodes, check the cable

joints , on the contrary replace the spark plug with

another one of the same type. If even now you

dont get positive results, the damage probably is

in the electrical installation (sparkling plug points,

condenser, coil etc.). In this case it is better to

contact the nearest service centre of the engine

fitted on the machine.


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ENGINE Honda GC160 3.7 kW (5.0 HP) a 3600 r.p.m.

CLUTCH Conical type in oil bath

GEAR BOX 2 speeds: one forward and one reverse with wheels disengagement

P.T.O.930 r.p.m., in version walking tractor , with left rotation; 1090 r.p.m. ,inversion motor mower , with right rotation.

HANDLEBAR180 reversible , fitted on vibration dampers, with height and sideadjustment

WHEELS tractor tired wheels (meas. 3.50.6 or 13.500.6) or cage wheels

WEIGHT53 Kgs. for machine with Honda GC160 engine, 3.50.6 wheelscomplete with 45 cms. fixed tiller.

SPEED

AT FULL RATINGwith wheels 3.50.6

Forward speed : 2,10 km/h (walking tractor)

Reverse speed : 3,15 km/h (motor mower)

13 TECHNICAL DATA

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- GB - CE DECLARATION OF CONFORMITYIn compliance with CEE 89/392 regulations and subsequentchanges

- CERTIFICATE OF ORIGIN -

MECCANICA BENASSI S.p.A , I-44040 DOSSO (FE) via Statale, 325

DECLARES, under is own responsibility, that the item called MOTOCULTIVATOR

Model: MTC 601 From serie - no.: 72000001

* The number is printed on the machines gearbox .

is manufactured by the above company in compliance with basic safety and health

safeguard requirements specified in the regulation CEE 89/392 and subsequent changes.

For checking the conformity with the above regulations, have been examined the following

CEN rules: UNI EN 709:98/A1 : 2000 .

14 AIRY NOISE AND HANDLEBAR S VIBRATIONS

ATTENTION !

For your safety please follow these instructions :

- Wear guard-ears - Strong noise may damage the hearing !- During working, vibrations may give you aching to hands and arms !- It is always better stopping working every 10 minutes as lack of sensibility may be

dangerous !

Dosso, (Italy) , the 1st October , 2004 MECCANICA BENASSI SPA

LAmministratore Unico

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MTC 601WALKING TRACTOR / MOTORMOWER

NOTES:_____________________________________________________________

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MECCANICA BENASSI SPA

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Descriptions, figures and technical features mentioned herein are non-binding for the Manufacturer. These

are mentioned as mere information. The Manufacturer reserves the right to make any change at any time

without being bound to update this publication.

Copyright of MECCANICA BENASSI S.P.A.

U.T.041011

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user's manual gb mtc601 10-04 gb

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