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36
Gas Well Deliquification Workshop Sheraton Hotel, Denver, Colorado February 27 March 2, 2011 Using Gas Lift to Unload Horizontal Gas Wells Rob Sutton Marathon Oil Company ®

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Page 1: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Gas Well Deliquification Workshop

Sheraton Hotel, Denver, Colorado

February 27 – March 2, 2011

Using Gas Lift to Unload Horizontal Gas Wells

Rob Sutton – Marathon Oil Company

®

Page 2: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Conventional Gas Lift

• Application

– Predominately liquid producers

– Vertical/directional wells

– Above packer

– Reduce hydrostatic head

• Reduce FBHP

• Increase flow rate from reservoir

– Avoid increased friction

• Over injection of lift gas

• Reduces flow rate

Page 3: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Well Performance Analysis

Page 4: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Rate vs Total GLR Performance

Optimum GLR

Page 5: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Conventional Gas Lift Observations

• Factors affecting “optimum GLR”

– Operating pressure

– Pipe size

– Reservoir pressure and deliverability

• Optimum GLR

– Typical range

• Formation GLR < Optimum GLR < 2,000 SCF/STB

Page 6: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Liquid Loading in Horizontal Gas Wells

• Clear liquid from horizontal section

– Terrain induced slugging

– Severe slugging

– Stratified liquid flow

• Impact on reservoir & completion

– Excessive drawdown may impair well

• Evidence from Haynesville Shale presented by Petrohawk

– Impaired productivity from liquid saturated hydraulic fractures

• Higher attrition rate compared to vertical wells

Page 7: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Horizontal Well Ideal Case

Page 8: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

A Few Example Profiles

Video

Page 9: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Barnett - Fraction of Annual Wells Drilled as Horizontal

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

2001 2002 2003 2004 2005 2006 2007 2008 2009

Year

Fra

cti

on

of

To

tal

Barnett Shale Horizontal & Vertical Wells

HDPI & SPE 138447

Page 10: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Barnett - Well Attrition

0.82

0.84

0.86

0.88

0.90

0.92

0.94

0.96

0.98

1.00

0 20 40 60 80 100 120

Months

Fra

cti

on

of

To

tal W

ells

2001 Wells

2002 Wells

2003 Wells

2004 Wells

2005 Wells

2006 Wells

2007 Wells

2008 Wells

Vertical

Horizontal

Vertical vs Horizontal Well Attrition

HDPI & SPE 138447

Page 11: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Cleanup and Load Recovery in Vertical Fractures is Affected by Gravity, Viscous, and Capillary Forces

Flow upward, co-current at high rates, counter-current at low rates, hindered by gravity.

Higher Sw, poor load recovery, and low gas perm.

Flow downward, co-current at any rate, assisted by gravity. Lower Sw, better recovery and gas perm.

Possible water coning around well causing further damage?

From Barree & Associates

Page 12: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

WaterProduced

0 352 489.5 559.6 591 620.3 634.7 Shut-in13 min12

Mobile Water ~ 1400 gm

Page 13: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Example Horizontal Well Trajectories

7,500

7,600

7,700

7,800

7,900

8,000

0 1,000 2,000 3,000 4,000 5,000 6,000

Departure, ft

Tru

e V

ert

ica

l D

ep

th, ft

Well 1

Well 2

Complex Horizontal Well Profiles

Page 14: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Turner Unloading Velocity

where

rg = gas phase density, lbm/ft3

rL = liquid phase density, lbm/ft3

= surface tension, dynes/cm

Nwe = Weber Number (use 60 for original Turner)

Ө = hole angle (Deg from vertical)

vc = critical velocity of liquid droplet, ft/sec

740767.0

907.1sin

305934.1

38.025.0

2

25.0

r

rr

g

glwec

Nv

Turner Adjustment TNO/Shell Angle Correction

Page 15: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

TNO/Shell Modification for Hole Angle

0.0

0.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

0 10 20 30 40 50 60 70 80 90

Hole Angle, Deg

Tu

rne

r M

od

ific

ati

on

35% increase at 37°

TNO-Shell Angle Modification

Page 16: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Horizontal Well 1

Example Horizontal Well Trajectories

7,800

7,820

7,840

7,860

7,880

7,900

7,920

7,940

7,960

7,980

8,000

0 1,000 2,000 3,000 4,000 5,000 6,000

Departure, ft

Tru

e V

ert

ica

l D

ep

th, ft

Well 1

Completion

Page 17: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Directional Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60 80 100

Hole Angle, Deg

Me

as

ure

d D

ep

th, ft

Hole Angle

EOT

90° - Horizontal

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Horizontal Well 1(EOT Placement – 25°)

Page 18: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Rate & Directional Profile

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

0 5,000 10,000

Measured Depth, ft

Ga

s R

ate

, MC

FD

0

10

20

30

40

50

60

70

80

90

100

Ho

le A

ng

le, D

eg

s

Gas Rate

Critical Rate

Hole Angle

EOT

90° - Horizontal

Horizontal Well 1(EOT Placement – 25°)

1000 MCFD Form Gas

Page 19: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Directional Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60 80 100

Hole Angle, Deg

Me

as

ure

d D

ep

th, ft

Hole Angle

EOT

90° - Horizontal

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Horizontal Well 1(EOT Placement – 85°)

Page 20: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Rate & Directional Profile

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

0 5,000 10,000

Measured Depth, ft

Ga

s R

ate

, MC

FD

0

10

20

30

40

50

60

70

80

90

100

Ho

le A

ng

le, D

eg

s

Gas Rate

Critical Rate

Hole Angle

EOT

90° - Horizontal

Horizontal Well 1(EOT Placement – 85°)

Page 21: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Horizontal Well 1(EOT Placement – 85°)

2.44-in Tubing

4.778-in Casing

2.441-in Tubing

2.875 x 4.778-in Annulus

Dead String

Casing Flow Annular Flow

Page 22: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Observation

• “Right-size” completion – velocity management

– Adjust setting depths and diameters to align flow velocity

with velocity requirement to remove liquids

• Flowing well case – place EOT at 85-90°

• Extending tubing (dead string) into horizontal

modifies the flow velocity profile but does not

adequately address liquid accumulation problems

Page 23: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

AVE Gas Lift

SPE 130256

Page 24: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Directional Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60 80 100

Hole Angle, Deg

Me

as

ure

d D

ep

th, ft

Hole Angle

EOT

90° - Horizontal

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

2.441-in Tubing

2.875 x 4.778-in Annulus

Dead String

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 50 100 150

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Horizontal Well 1(Gas Lift + Annular Flow with AVE – 2.875 x 4.778)

2.441-in Tubing

2.875 x 4.778-in Casing

AVE at 50°

Page 25: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Rate & Directional Profile

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

0 5,000 10,000

Measured Depth, ft

Ga

s R

ate

, MC

FD

0

10

20

30

40

50

60

70

80

90

100

Ho

le A

ng

le, D

eg

s

Gas Rate

Critical Rate

Hole Angle

EOT

90° - Horizontal

Horizontal Well 1(Gas Lift + Annular Flow with AVE – 2.875 x 4.778)

Page 26: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Effect of Gas Lift to Achieve Critical Rate

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

0 500 1,000 1,500 2,000 2,500

Formation Gas Rate, MCFD

Bo

tto

mh

ole

Pre

ss

ure

, ps

ia

Flowing

Horizontal Well 1Outflow Performance - Flowing

Page 27: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Effect of Gas Lift to Achieve Critical Rate

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

0 500 1,000 1,500 2,000 2,500

Formation Gas Rate, MCFD

Bo

tto

mh

ole

Pre

ss

ure

, ps

ia

Flowing

Gas Lift

Horizontal Well 1Outflow Performance – Flowing & Gas Lift

Gas lift to reach critical rate

Page 28: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Effect of Gas Lift to Achieve Critical Rate

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

0 500 1,000 1,500 2,000 2,500

Formation Gas Rate, MCFD

Bo

tto

mh

ole

Pre

ss

ure

, ps

ia

Flowing

Gas Lift

IPR

Effect of Gas Lift to Achieve Critical Rate

0

200

400

600

800

1,000

1,200

1,400

1,600

1,800

2,000

0 500 1,000 1,500 2,000 2,500

Formation Gas Rate, MCFD

Bo

tto

mh

ole

Pre

ss

ure

, ps

ia

Flowing

Gas Lift

IPR

Time

Depletion

Liquid Loading

Effective

Dewatering

Horizontal Well 1Putting It All Together

Page 29: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Example Horizontal Well Trajectories

7,500

7,520

7,540

7,560

7,580

7,600

7,620

7,640

7,660

7,680

7,700

0 1,000 2,000 3,000 4,000 5,000 6,000

Departure, ft

Tru

e V

ert

ica

l D

ep

th, ft

Well 2

Completion

Horizontal Well 2

Page 30: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 10 20 30 40 50

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Directional Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

0 20 40 60 80 100

Hole Angle, Deg

Me

as

ure

d D

ep

th, ft

Hole Angle

EOT

90° - Horizontal

Horizontal Well 2(EOT Placement – 89°)

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

0 10 20 30 40 50

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Directional Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

0 20 40 60 80 100

Hole Angle, Deg

Me

as

ure

d D

ep

th, ft

Hole Angle

EOT

90° - Horizontal

Page 31: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Rate & Directional Profile

0

500

1,000

1,500

2,000

2,500

3,000

3,500

4,000

4,500

5,000

0 2,000 4,000 6,000 8,000 10,000 12,000

Measured Depth, ft

Ga

s R

ate

, MC

FD

0

10

20

30

40

50

60

70

80

90

100

Ho

le A

ng

le, D

eg

s

Gas Rate

Critical Rate

Hole Angle

EOT

90° - Horizontal

Horizontal Well 2(EOT Placement – 89°)

Page 32: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

0 50 100 150

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Velocity Profile

0

2,000

4,000

6,000

8,000

10,000

12,000

0 50 100 150

Velocity, ft/sec

Me

as

ure

d D

ep

th, ft

Gas Velocity

Critical Velocity

Horizontal Well 2(Gas Lift + Annular Flow with AVE – 2.375 x 4.000)

1.995-in Tubing

2.375 x 4.000-in Casing

AVE at 50°

1.995-in Tubing

AVE at 50°

2.375 x 4.000-in Casing

Velocity Management

Page 33: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Conclusions

• Horizontal wells

– Complex flow geometries

– Higher attrition rate compared to verticals

• Cause - liquid loading???

• Liquid Loading - General

– Additional backpressure on reservoir

– Reservoir/Completion

• Reduced gas permeability

• Water blocks

• Impaired completion efficiency

Page 34: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Conclusions

• Liquid Loading – Horizontal

– Directional effects

– Complex geometries

• Terrain induced slugging

• Severe slugging

• AVE Gas Lift

– Provides flow velocity management

– Works in horizontal or vertical wells

– Effectively keeps well unloaded

– Avoids excessive drawdown in horizontal wells

Page 35: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Feb. 27 - Mar. 2, 2011 2011 Gas Well Deliquification Workshop

Denver, Colorado

36

Copyright

Rights to this presentation are owned by the company(ies) and/or author(s) listed on the title page. By submitting this presentation to the Gas Well Deliquification Workshop, they grant to the Workshop, the Artificial Lift Research and Development Council (ALRDC), and the Southwestern Petroleum Short Course (SWPSC), rights to:

– Display the presentation at the Workshop.

– Place it on the www.alrdc.com web site, with access to the site to be as directed by the Workshop Steering Committee.

– Place it on a CD for distribution and/or sale as directed by the Workshop Steering Committee.

Other use of this presentation is prohibited without the expressed written permission of the author(s). The owner company(ies) and/or author(s) may publish this material in other journals or magazines if they refer to the Gas Well Deliquification Workshop where it was first presented.

Page 36: Using Gas Lift to Unload Horizontal Gas Wells · Using Gas Lift to Unload Horizontal Gas Wells ... Completion Horizontal Well 2. Velocity Profile 0 2,000 4,000 6,000 8,000 10,000

Feb. 27 - Mar. 2, 2011 2011 Gas Well Deliquification Workshop

Denver, Colorado

37

Disclaimer

The following disclaimer shall be included as the last page of a Technical Presentation or Continuing Education Course. A similar disclaimer is included on the front page of the Gas Well Deliquification Web Site.

The Artificial Lift Research and Development Council and its officers and trustees, and the Gas Well Deliquification Workshop Steering Committee members, and their supporting organizations and companies (here-in-after referred to as the Sponsoring Organizations), and the author(s) of this Technical Presentation or Continuing Education Training Course and their company(ies), provide this presentation and/or training material at the Gas Well Deliquification Workshop "as is" without any warranty of any kind, express or implied, as to the accuracy of the information or the products or services referred to by any presenter (in so far as such warranties may be excluded under any relevant law) and these members and their companies will not be liable for unlawful actions and any losses or damage that may result from use of any presentation as a consequence of any inaccuracies in, or any omission from, the information which therein may be contained.

The views, opinions, and conclusions expressed in these presentations and/or training materials are those of the author and not necessarily those of the Sponsoring Organizations. The author is solely responsible for the content of the materials.

The Sponsoring Organizations cannot and do not warrant the accuracy of these documents beyond the source documents, although we do make every attempt to work from authoritative sources. The Sponsoring Organizations provide these presentations and/or training materials as a service. The Sponsoring Organizations make no representations or warranties, express or implied, with respect to the presentations and/or training materials, or any part thereof, including any warrantees of title, non-infringement of copyright or patent rights of others, merchantability, or fitness or suitability for any purpose.