uster tester 6...rules related to uster ® quantum expert 3 uster summits 2016 14 uster ® tester 6...

USTER® TESTER 6The Total Testing CenterTM

Welcome to the Total Testing CenterTM

Uster Summit 2016

History of evenness tester

Uster Summits 2016 1

Managing a mill is not easy!Many points to consider…



So what changed: Nothing… and everything

• The USTER® TESTER 6 remains as the instrument for testing evenness

• Fundamentally, the new USTER® TESTER 6

makes the leap from traditional laboratory testing to ‘Total Testing’

• It now qualifies for the title of ‘The Total

Testing Center’, giving managements the power to control both quality and productivity

across the entire spinning mill


Welcome to the USTER® TESTER 6 The Total Testing Center™…Integrated quality control throughout the mill

• USTER® Evenness Tester–the gateway to ‘Total Testing’

• USTER® QUALITY EXPERT –the platform for managing a mill with quality in mind

• Assistant Q – the new intelligent ‘staff member’ with 65 years’ know-how



The new mill management system



Introducing Assistant Q

Name : Assistant Q

Family Name : USTER

Nationality : SWISS

Language : THINK QUALITYTM

Studies : USTER QUALITY UNIVERSITY

Majors: USTER® STATISTICS

Qualification : TOTAL TESTING

Experience : 60 years application know-how

Job description: Quality Assistant for spinning mills managed with quality in mind



Introducing Assistant Q

Hi, I am Assistant Q!

My mission is to provide

continuous support using

USTER’s way to Think

Quality.

Mills can rely on me:

• Be available 24/7

• Provide always reliable

information

• Analyse quality

My core

competencies

• Mill quality

diagnosis

• Proposals for

optimization

• Yarn

prognosis


Alarm center shows the machines and the products produced

USTER® TESTER 6 - The Total Testing CenterTM

Mill Quality Diagnosis



Yarn with a high amount of imperfections in a garment



Mill Quality Diagnosis from Assistant Q

I provide proposals for actions


Rules related to USTER® AFIS PRO 2


Uneven appearance of fabrics

Fabric from reference yarnCVm 12.7

Fabric from reference yarnCVm 12.7

Fabric from lower quality yarnCVm 13.9

Fabric from lower quality yarnCVm 13.9

Uster Summits 2016Uster Summits 2016 11



Rules related to USTER® TESTER 6


13.90


Disturbing thin and thick places in fabrics and garments




Rules related to USTER® QUANTUM EXPERT 3



Optimization with quality comparisons

Find the optimum production settings by comparing between different products and lots



Yarn Prognosis from Assistant QFabric appearance

Fabric appearance is a key indicator for yarn buyers

For all kinds of cotton yarns, other material coming soon


Yarn grade for Product 8 (on base of test 4002


Yarn Prognosis from Assistant QFabric appearance

Yarns are ranked with a grade of 1-5 for fabric appearance, with 5 being the best grade



Unlimited accessibility

From the

USTER® TESTER 6

From

desktops, laptops, tablets

Through

USTER® MOBILE ALERTS

released November 2016

Uster Summits 201618


Instrument connections

In the first edition the following instruments are connected to

The Total Testing CenterTM:

via USTER® QUANTUM EXPERT 3


• Highest accuracy and reliability by a testing speed up to 800 m/min

• Including the famous “U%” and CVm for comparison with USTER® STATISTICS

• Highlighting quality issues with periodic faults, for reduced customer claims


The latest USTER® CS (Capacitive Sensor)


The full picture of hairiness

Sensor OH measures the H-value

The worldwide standard in yarn contracts

Sensor HL provides the new S3u value

As indicator for durability

Both sensors are needed for yarn grades



Sensor HL –Hairiness Length

• New measuring principle

• Based on real fiber length

• Provides the S3u, S1+2uand classification in 7 length classes



Indian application example with different traveler weights


CVm Neps 200% H S3u S1+2u

No. 7 11.87 37 4.95 5114 17351

No. 8 11.71 31 5.18 6256 18377

Difference % 5 22 6

100% CO, ring yarn, combed, Ne 40

No. 7 No. 8


Welcome to the Total Testing Center™…Integrated quality control throughout the mill with USTER® TESTER 6

• Returning to the original question about what has changed :it’s clear that the more accurate answer would be ‘everything’.

• If the USTER® TESTER 6 wasonly a laboratory instrument, it would take a whole team of specialists – and a lot more time – to analyze the mass of data produced

• The Total Testing Center has the power to analyze all that data fast and the intelligence to make practical use of it.



ONE breakthrough innovation:


It is exactly what is expected from USTER: • the very latest sensor technology, • the highest accuracy, • innovative measurements• Intelligent data evaluation

Everything that is necessary and available with today’s technology for ‘managing a spinning mill with quality in mind’.


uster tester 6...rules related to uster ® quantum expert 3 uster summits 2016 14 uster ® tester 6...

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