UTILITY POLES

MANUFACTURING SOLUTIONS

A U S T R A L I A N O W N E D

P R O U D L Y

ABOUT USHayman Industries is a fully Australian

owned and operated manufacturing

company specialising in steel fabricated

products for the electrical distribution

and infrastructure industries.

With manufacturing facilities based in

Minto, New South Wales, we are proud

to be one of the few existing companies

that still manufacture majority of

products within Australia -providing

livelihoods for Australian people and

ensuring local economies benefit from

our activities.

In 2003, Hayman Industries expanded

its range into the field of street lighting

columns and has since become an

accredited supplier of these products to

the energy distribution sector. In recent

years, this range has been enhanced

to include tapered steel monopoles for

power transmission and distribution,

field lighting columns, traffic signal

columns, V.M.S. structures and other

associated poles and columns.

This has been made possible with the

advent of additional Directors to the

Board of Hayman Industries with a

combined 60 plus years of experience

in design, manufacture, and supply of

these products.

With the additional resources and

experience now available within the

company, Hayman Industries has

invested substantially in overseas supply

chains for the provision of these new

products. Our suppliers are one of

the largest pole manufacturers in the

world with capacity to produce 200,000

poles per annum. Locally domiciled

Hayman Industries representatives

ensure adherence to our design and

quality assurance requirements and

internationally reputed carriers ensure

safe and reliable carriage of our goods

to Australia.

Our strength rests in the people

who work for us -their experience,

knowledge, attitude, and commitment

to the principles that have governed

and established Hayman Industry’s

reputation over its history.

Our philosophy is centred around an

unwavering focus on the customer, with

integrity in whatever we do. Add to that

Quality Accreditation to ISO 9001:2008,

and substantial progress towards

accreditation to AS4801 and ISO 14001,

and you have a company that believes

in the best for its customers, its products,

its people and the environment.

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PRODUCTDEVELOPMENTHayman Industries is committed to, and has invested substantially

in a design team headed by a Senior Structural Design Engineer

with over 18 years of specialised expertise in the design of pole

structures – and, in particular, power transmission poles. Highly

qualified drafting staff man the latest three-dimensional CAD/

CAM software, translating concepts into reality. Maintaining

and developing a local engineering resource permits Hayman

Industries to develop close relationships with its customers and

their particular needs.

Engineering design is performed in accordance with the current

Australian Standards (or specified International Standards)

utilising in-house developed software. Our extensive pole

engineering experience permits the most efficient designs to

be produced, without compromising safety or quality. Three-

dimensional modelling software allows designs to be conceived

and developed with a high degree of accuracy in a minimal

timeframe. Whenever possible, we welcome the opportunity

to meet face-to-face with our customers to discuss any design

aspect. Our team is always ‘ready-to-go’ and looks forward to

developing successful and efficient solutions.

ADVANTAGES OF STEEL

• Greater design options

• Robust, reliable and durable

• Relatively light weight

• Self preserving

• Low life cycle costs

• Ease of handling, installation and modification (hole drilling)

• Resistant to pole rot and fire

• Visually pleasing

• Environmentally friendly

• 100% recyclable material

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TYPICAL UTILITY POLESDISTRIBUTION RANGE

Product Code Length ULS Pole DimensionAcross Flats

TOP BASE

HI-D-11m13.5kN 11m 13.5kN 160 328

HI-D-12.5m12kN 12.5m 12kN 160 340

HI-D-12.5m16kN 12.5m 16kN 180 380

HI-D-12.5m24kN 12.5m 24kN 200 420

HI-D-14m16kN 14m 16kN 190 402

HI-D-14m24kN 14m 24kN 210 465

HI-D-15.5m12kN 15.5m 12kN 160 405

HI-D-15.5m24kN 15.5m 24kN 210 500

Tapered 12-sided, direct buried

Pole deflection less than 5% of pole height at 50% ULS

SUB TRANSMISSION RANGE

Product Code Length ULS Pole DimensionAcross Flats

TOP BASE

HI-ST-18.5m24kN 18.5m 24kN 210 660

HI-ST-18.5m40kN 18.5m 40kN 260 730

HI-ST-21m30kN 21m 30kN 220 697

HI-ST21m40kN 21m 40kN 260 795

HI-ST24m30kN 24m 30kN 220 755

HI-ST24m40kN 24m 40kN 300 760

Tapered 12-sided, direct buried

Pole deflection less than 4% of pole height at 50% ULS

The above utility poles represent some of the distribution and sub-transmission poles designed and supplied by Hayman Industries. Other sizes and types of pole structures are available, inclusive of base-plate mounted versions and gantries.

Poles are designed in accordance with AS/NZS4600 and ASCE/SEI 48-11 for Ultimate Limit State (ULS) lateral tip loads as referenced. Section capacities include an allowance for through holes.

All poles are hot-dip galvanised and supplied with an additional anti-corrosion ground line protection system.

Poles are pre-drilled and dressed according to customer specifications prior to hot-dip galvanising. Typical dressings include step bolts, earth ferrules, holes and nameplates.

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CUSTOMDESIGNUtility poles are generally custom

designed to meet the requirements

of every project. Engineering

staff expertly carry out design

work after gaining a thorough

understanding of the particular

technical criteria and relevant

regional topography.

Custom pole designs are

optimised for the particular

application to ensure

that best possible

economical, structural

and performance

outcomes are achieved.

Pole accessories are

also considered as

part of the “made-

to-order” process

and designed in

line with specific

customer needs.

Pole Design and Manufacture

AS/NZS 4600:2005 Cold formed steel structures

AS/NZS 4100:1998 Steel structures

ASCE/SEI 48-11 Design of Steel Transmission Pole Structures

AS/NZS 1170.0:2002 Structural design actions

AS/NZS 1170.2:2011 Wind loads

Pole data, for modelling in PLS Pole, is available upon

request.

Steel in accordance with certified international standards,

comparable to equivalent Australian Standards.

Weld quality in accordance with AS/NZS 1554.1:2011.

Tolerances in accordance with AS/NZS 4677:2010 Steel utility

services poles.

Hot dip galvanising after all fabrication in accordance with

AS/NZS4680:2006.

Poles are multisided tapered steel.

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OFFSHORE MANUFACTURING

LOCAL MANUFACTURING

All fabrication monitored and inspected by

local Hayman Industries own personnel in

China.

• DecoilerandShearLine

• 2500tBrakePress(capacitytopresspoles

with wall thicknesses up to 30mm)

• AutomaticPlasmacutting,Flamecutting,

SeamweldingandFlangewelding

machines

• Straighteningmachines

• CNCPunchingmachines

• Capacitytoproducepoleswithdiameters

ranging from 60mm to greater than

3000mm

• Capacitytoproducepolesinheightsfrom

3m to greater than 75m

• Capableofproducingpolesforany

requirement from small distribution poles

to large transmission poles

• Annualproductioncapability=100,000

tons

Modification of utility poles, such as

drilling extra holes, or fabrication of

additional minor steel utility items –can

be readily performed in our production

facility in Minto, NSW.

• Structuralfabrications

• CNCBeamLineDrillingofstructural

steel selections, plates and RHS

• MIGandTIGwelding

• Hotforgingandhotbendingofsmall

to medium steel products

• Pressworkupto500tonnescapacity

• Screwing–M16toM36

• CNCcuttingofmerchantbarand

structural steel to specific lengths

Lighting pole range broch.indd 7 15/09/14 4:37 PM

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MANUFACTURING SOLUTIONS

PRODUCT LIST

CONTACT US

Electrical Power Transmission Line Products• lnsulatorStrapsforconcrete,

steel and wood poles• Eyebolts• JHooks• HookBolts• WeakLinks• HookBrackets• Transformerhangingbrackets• Eyenuts• RegulatorPlatforms• Braces• Polebands• SteelCrossarms• PoleSteps• Poletopbrackets• Earthingclips• Stayrods• Linkplates• ABCfittings• Yokes• Qhooks• UGOHbrackets

Sydney(HeadOffice)119 Airds Road,Minto NSW 2566T. 02 8796 2600F.0287962655E. sales@haymanindustries.com.au

Brisbane2A/16 Perrin Place,SalisburyQLD4107T. 07 3077 6792F.0287962655E. sales@hamanindustries.com.au

SA / WA / VIC / NT4/224-226 Richmond RoadMarleston SA 5033Paul TessariM. 0428 420 811F.0287962655E. paul@haymanindustries.com.au

Poles and Accessories• Streetlightingcolumnsandoutreaches• Trafficsignalposts• Signmountingstructuresandvariable

message sign structures• Camerapoles• Specialpurposepoles• Ragboltsandfoundationbolts• Sportslighting

DowneeElgateFenceand GateFittings• Universalfencefittingsystems• SafetyGatelatches• Pipeclamps• BoltandGateAccessories• Caps• Slidingdoorsystemsandtracks• Brackets• Ruralfittings• Flanges• Farmgatepacks• TemporaryFencefittings• Ringchaincatches• Hinges• Gudgeons• Gatehingegudgeonstraps• CatchesandLatches• Boltthroughgudgeons,combination

straps• Doublegateandfieldgatefasteners

Pipe Supports• Springisolationhangers,channel

framing systems and accessories• Pipeinsulationferrules• Pipeclamps• Pipesupportsforpowerstations,

refineries and chemical plants• Uboltsandhangerrods• Hangerrodandbeamattachments• Piperollersandpipeshoes

Almetek Identification Systems• E-Ztagpolenumberingsystems• Pressuresensitivestickers(numbers

and alphabets)• Privatepolesignsandlabels• Ruraladdressing• HDPEsignscoextruded(standard&

custom made)• UltimaEngracedHDPEtags• Marinasigns• Drainandcablemarkers• Varietyofothersignsandasset

identification options

www.haymanindustries.com.auABN 83 000 220 771