v.01.pdfcosco pump company limited electric submersible pumps for oilfield applications canadian...

COSCO PUMP COMPANY LIMITED

ELECTRIC

SUBMERSIBLE PUMPS

FOR OILFIELD APPLICATIONS

CANADIAN OILWELL SYSTEMS COMPANY LTD.

9760 – 60 AVENUE EDMONTON, ALBERTA

T6E 0C5 CANADA

TEL: (780) 430 – 0840 FAX: (780) 430 – 0367

E-MAIL: [email protected]

COSCO PUMP COMPANY LTD. APARTMENT 5 240 TOWER ROAD SLIEMA, SLM 09 MALTA TEL:(356) 21 340817 / 340897 FAX:(356) 21 311835 E-MAIL: [email protected]

2005

Version 1005A

Table of Contents

SALES and SERVICE

- Standard Warranty, Terms and Conditions of Sale - International Field Service Pricing and Terms

TECHNICAL DATA

- ESP Design Data Sheet - Power and Efficiency Formulas - Common Conversion Factors - API Tubular Data - API Tubular Friction Loss Chart - Cable Voltage Drop vs. Amperes Chart - Cable Voltage Drop Correction Chart - Pump Affinity Laws Due to Speed Changes - Engineering Tables - Maximum Fuse Ratings - Surface Cable Requirements - Electrical Terms for the Submersible Pump Industry - Transformer Troubleshooting

PUMPS SLIMHOLE PUMPS 300 SERIES – SUMMARY LIST -TA 550 -TA 900 -TA 1200 -TA 1500 387/400 SERIES – SUMMARY LIST -TD 280 -TD 450 -TD 610 -TD 700 -TD 1000 -TD 1300 -TD 1750 -TD 2000 -TD 3000 -TD 4000 500 SERIES – SUMMARY LIST -TG 1600 -TG 2000 -TG 2500 -TG 3100 -TG 4000 -TG 5200 -TG 5600 -TG 7000 -TG 10000

Table of Contents Cont. MOTORS AND PROTECTORS

-TEM Motors and Protectors Technical Summary -TEM Protector Specifications -Protectors—Thrust Bearing Limitations -Motor Specifications -375 SERIES -456 SERIES -540 SERIES

SWITCH BOARDS AND CONTROLLERS

-COSCO Switchboards ; Features and Options -COSCO Pump Panel -Switchboard Accessories -Single Phase and Current Transformers -COSCO Motor Controller Manual

• English • Arabic

-Controller Data

TRANSFORMERS

-COSCO Distribution Transformers for ESP’S -Transformer Enquiry Form

WELLHEADS AND CONNECTORS -COSCO Connector O-Ring Guide -Electrical Connector Systems and Specialized Wellheads CABLE

-Power Cable Specifications -Flat Cable Extensions -Cable Accessories

ACCESSORIES

-COSCO Products -Check & Bleeder Valves -Standing Valves – Surface Wireline Retrievable -WJ Standing Valve -Small Parts List

terri

CABLE

terri

Valves

terri

WELLHEADS

terri

CABLE

1. LIMITED WARRANTY Seller warrants that products manufactured by Seller, when properly installed by trained, authorized service representatives, shall be free from defects in material and workmanship. Equipment’s supplied but not manufactured by Seller is warranted only to the extent of and by the original manufacturer's warranty. Seller’s obligation under this warranty shall be limited to the repair or replacement of the parts or product which prove to be defective at Seller’s option within one year from the date of installation or eighteen (18) months from date of shipment. Whichever occurs first, provided that Buyer gives notice and satisfactory proof of any defects as provided herein after (“Warranty Claims”). Warranty claims by the Buyer must be submitted to the Seller or Seller’s authorized representative within thirty (30) days following the failure date of the product(s). Any defective part must be returned at Buyer’s expense to a location designated by seller. Seller will deliver repaired or replacement parts to Buyer, at Seller’s expense, to the original shipment location The product(s) submitted by Buyer for a warranty claim shall become the property of Seller. This limited warranty does not apply to defects in performance caused by, but not limited to, damage during shipment, operation in hostile environment, corrosive fluids, lightning, improper electrical power supply, improper handling at the well site or misapplication. Seller’s obligation under this limited warranty shall not apply to any product which is normally consumed during operations, or which has an expected operating life inherently shorter than the warranty period stated herein. In the event that the products are not installed by trained, authorized representatives, or are altered by the Buyer or any other person without prior written authorization by Seller, all warranties are void. A new warranty shall not be established for any products repaired or replaced by Seller under the terms of this limited warranty. Any such products shall be warranted only to the extent of the warranty time period on the original products. The limited warranty described herein is in lieu of all other warranties, whether oral, written ,express, implied or statutory, implied warranty of fitness and merchantability shall not apply. Seller’s warranty obligations and Buyer’s remedies there under are solely and exclusively as stated herein. 2. LIMITATION OF LIABILITY The total liability of Seller, Seller’s authorized representatives and subcontractors on any claim, whether sole or concurrent or otherwise, arising out of, in connection with, or resulting from the manufacture, sale, delivery ,repair, replacement or any use of the product(s) or service shall not exceed the price allocable to the products or service which gives rise to the claim. In no event shall Seller, Seller’s authorized representatives or subcontractors be held liable for any special, incidental or consequential damaged, including but not limited to, damages for loss of revenue, cost of capital, losses or other expenses arising from installation, use or any other caused, regardless of the advice or recommendation that may have been rendered regarding such installation or use of products and services. 3. PAYMENT Unless otherwise agreed to in writing, payment to Seller for products and services shall be made by a letter of credit. Buyer shall establish such credit at its sole expense. All such Letters of Credit shall be payable to Seller, shall be acceptable to Seller, shall be maintained in sufficient amount and for a sufficient length of time necessary to meet all payment obligations, shall be irrevocable, shall be payable in Canadian Dollars and confirmed by a Bank satisfactory to Seller. Currencies of other nations and confirming Banks of other Nations must be established prior to order placement. Other terms and conditions of payment shall be stated by Seller on invoices rendered at the time of shipment to Buyer, or as otherwise, may be stated in writing by an Officer of the Seller. 4. DELIVERY AND SHIPMENT Unless otherwise agreed, Seller shall deliver products and services to Buyer at site designated by Seller. Buyer shall provide Seller with the date and desired method of shipment instructions with reasonable advance notice and must be agreed to by Seller. If any part of the products or services cannot be delivered when ready due to any cause defined in the “Force Majeure” article hereunder, Seller may place such products in storage. In such event, Seller’s delivery obligations shall be deemed to be fulfilled and title and all risk of loss or damage shall pass to Buyer.

STANDARD WARRANTY, TERMS AND CONDITIONS

COSCO PUMP COMPANY LTD.

As a service to Buyer, Seller shall upon Buyer's written request and Seller’s written reply, arrange for shipment and packaging of products on the behalf of Buyer. Buyer shall pay Seller on demand for all fees and expenses, including but not limited to, those covering preparation of Consular Documents, freight and insurance. In providing this service to reasonable instructions of Buyer, or in their absence, shall act according to it’s best judgment. Seller shall be without liability on any claim asserted by the Buyer with respect to such shipment service. 5. ORDER CANCELLATION Buyer may cancel an order at any time prior to the date of shipment by giving written notice to Seller. Buyer shall pay for all materials purchased on its behalf, for all work performed and a cancellation charge. The cancellation charge shall be 10% of the catalog price of the ordered products or services. 6. TITLE AND RISK OF LOSS Title and risk of loss will pass to buyer at the time of delivery specified in Article 4. 7.TAXES, DUTIES AND FEES All prices are exclusively of taxes, duties, fees, charges and other assessments levied by any Governmental authority. Any such taxes, duties, fees, charges or similar assessments paid by Seller will be solely for Buyer, and Buyer agrees to reimburse Seller for any such payments upon submission of Seller’s invoice. 8.GOVERNING LAW The Buyer and Seller agree that this agreement shall be construed, interpreted and governed on accordance with the Laws of Canada. 9. FORCE MAJEURE Shall not be liable for any delay or failure to deliver products or services to Buyer or a failure to perform duties hereunder where such failure is the result of a condition beyond Seller’s control including, but not limited to, an Act of God, Government Actions, Trade Sanctions, War, Fire, Flood, Labour strike or other such dispute. 10. CLAIMS No claims or allowances will be allowed for damaged or missing products after the products have been placed in transit by the Seller. 11. GENERAL All prices are subject to change without notice. All prices in Seller’s quotation(s) expire thirty (30) days from the date of issue and may be withdrawn by Seller at any time prior to acceptance of Buyer’s order, unless otherwise stated in writing on the quotation.

STANDARD WARRANTY, TERMS AND CONDITIONS

COSCO PUMP COMPANY LTD.

Onshore-Normal Offshore-Normal Standard International Day Rate - $USD Overtime Hourly Rate - $USD Travel and Break Time Day Rate - $USD

CONDITIONS 1. All field service work performed by COSCO personnel is subject to COSCO terms and conditions of sale. 2. The normal COSCO work day is 12 hours per day or 72 hours per week. Overtime rates will be charged on

all hours beyond these time boundaries. 3. Day rate charges begin when the COSCO serviceman leaves the COSCO base, and continue until the

serviceman returns to a COSCO base. Customer shall pay all costs of transportation and living costs incurred by COSCO serviceman.

4. COSCO serviceman will be allowed a two day break for each 14 days of work at the Customers location.

Customer will not be billed for travel and living expenses of COSCO servicemen while on break; a maximum of four (4) break days will be billed to Customer in a given 30 day time period.

5. COSCO will pay serviceman salaries, benefits and required insurance. COSCO will also pay cost of obtaining

passports, visas and similar expenses necessary for legal travel to the Customers location.

COSCO PUMP

PRICE ON APPLICATION

INTERNATIONAL FIELD SERVICE

Well Data

Company Field and Well

Prepared by: Date

New Install Yes / No Install Date

Existing Installation Model/Size

Casing Size OD lbs/ft Liner OD lbs/ft

Tubing Size lbs/ft Liner - Bottom Top

Producing Information

Perforations from to Open Hole from to

Electric Service Volts Amps Hertz

Current Conditions

Static BottomHole Pressure PSIG at FT

Flowing BottomHole Pressure PSIG at FT

Present Production

Productivity Index (Stock Tank BPD or M3PD)

BottomHole Temperature (F or C )

Gas - Oil Ratio (GOR) SCF/BBL

Formation Volume Factor (Reservoir BBL/Stock Tank BBL)

API Gravity Well Head Temperature ( ºF OR ºC )

Production - Oil ( BBD or M3PD)

Production - Water (BPD or M3PD)

Production - Gas ( MCFPD or M3PD)

Producing Wellhead Pressure PSIG

Reservoir Data

Water Specific Gravity Bubble Point Pressure

Original Reservoir GOR Original Reservoir Temperature

Original Reservoir Pressure PSI @ Feet/Meters

Oil Viscosity AT Temperature (ºF or ºC )

Gas Specific Gravity

PVT Data

Test Pressure OIL FVF Gas FVF Oil Viscosity Solution GOR

(PSIA) (RB/STB) (RB/SMCF) (CP/SSU) (SCF/STB)

1

2

3

4

5

Electric Submersible Pump SystemDesign Data Sheet

Other Problems (Please be as specific as possible)

Sand Paraffin

Corrosion (Type & Cause) H2S

Injected Chemicals Scale

Other Problems

Equipment Design Specifications

Desired Producing Rate

Desired Pump Setting Depth (1) Vertical (2)MEASURED(2) Measured

Operating Pump Intake Pressure

Producing Fluid Level

Wellhead Pressure (Tubing) CASING(Casing)

Free Gas at Pump Intake Pressure

Casing Vent: Atmosphere () Flowline () None()

Additional Comments:

Design Data SheetElectric Submersible Pump System

Pump Output H.P. = USGPM x Head Feet x S.G. or BPD x Head Feet x S.G..(Hydraulic H.P..)

Pump Input H.P. = Pump Output H.P.(Brake H.P.)

Motor Output H.P. = Pump Input H.P.(Brake H.P.) ( H.P. Required by Pump )

Motor Output H.P. = 1.732 x Volts x Amps x P.F.. x Motor EFF(Brake H.P.) 746

Motor Input H.P. = Motor Output H.P.

Motor Input KW = Motor Input H.P.. x 0.746 or 1.732 x Volts x Amps x P.F.

Motor Input KVA = Motor Input H.P.. or 1.732 x Volts x Amps

Surface Power (KVA) = 1.732 X (Motor Volts + Volts Drop In Cable) x Amps

Motor EFF = Motor Output H.P..1.341 x Motor Input KW

Pump EFF = USFPM x Head Feet x S.G.. x 7463960 x Motor Volts x Amps P.F.. x Motor EFF x 1.732

When:

USGPM = Flowrate Expressed in United States Gallons Per MinuteS.G..= Specific Gravity of the Fluid (Water=1.0 kg/litre)BPD = Flowrate Expressed in in Barrels Per DayH.P. = HorsepowerP.F. = Power Factor (Always Less Than 1 for Inductive Loads)EFF = Efficiency Expressed as Decimal (i.e. 95% = 0.95)KW = KilowattsKVA = Kilovolt - Ampere

Power Calculations

Three Phase Motor

Efficiency Calculations

1000

Power and Efficiency Formulas

Motor EFF

1000

P.F.. 1000

3960 136000

Pump EFF

Flowrate is directly proportional to speed

Q2/Q1 = N2/N1 Where: Q= Flow RateN=Speed from RPM or Hertz

Head is proportional to the square of the speed ratio H=HeadP=Horsepower

H2/H1 = (N2/N1)2

Power is proportional to the cube of the speed ration

P2/P1 = (N2/N1)3

Shaft power loading is directly proportional to speed

SHP2/SHP1 = N2/N1 SHP= Shaft Horsepower Rating

Head Conversion Calculations

1 PSI= 2.31 feet HEADS.G.

1 foot HEAD =0.433 psi x S.G.

Pump Affinity Laws Due to Speed Changes

Pump Shaft Loading Due to Speed Changes

MULTIPLY MULTIPLYGIVEN BY TO OBTAIN GIVEN BY TO OBTAIN

ACRE FEET 7758 BARRELS GRAMS/CM3 0.036 POUNDS/INCH3

ACRES 0.4047 HECTARES GRAMS/CM2 98.07 PSIACRES 43560 FEET2 HORSE POWER 0.746 KILOWATTSATMOSPHERES 1.00323 KG/CM2 INCHES 2.54 CENTIMETERSATMOSPHERES 14.696 PSI INCHES 0.025 METERSBARRELS 5.614 FEET3 KILOGRAMS 35.27 OUNCESBARRELS 0.15898 METERS3 KILOGRAMS 2.205 POUNDS BARRELS 42 GALLONS KG/M3 0.062 POUNDS/FT3

BPD 0.159 M3PD KG/CM2 14.22 PSIBPD/PSI 0.0231 M3PD/KPaBARRELS 0.15625 METRIC TONS KILOMETERS 0.621 MILESBARS 14.503 PSI KILOWATTS 1.341 HORSEPOWERCELSIUS (0Cx9/5)+32 FAHRENHEIT LBS/FT 1.49 KG/METERCENTIMETERS 0.03281 FEET LITERS 0.264 GALLONSCENTIMETERS 0.3937 INCHES LITERS 0.035 FEET3

CENTIMETERS 0.01094 YARDS LITERS 61.03 INCHES3

CM3 0.06102 INCHES3 LITERS/HOUR 0.004 GPMCM3 0.03381 FLUD OUNCES LITERS/SEC. 15.85 GPMFEET3 0.02832 METERS3 LITERS/SEC. 2.119 FT3/MINFEET3 7.48 GALLONS METERS 3.281 FEET FEET3 28.316 LITERS METERS 39.37 INCHES FEET3/MIN 0.4719 LITERS/SEC METERS 1.094 YARDSFEET3/MIN 0.02832 M3/MIN MILES 1.609 KILOMETERSFEET3/WATER 62.366 POUNDS MILLIMETERS 0.039 INCHESINCHES3 16.387 CM3 POUNDS 0.454 KILOGRAMSINCHES3 0.01639 LITERS PSI 6.895 KILOPASCALSMETERS3 6.289 BARRELS SCF/BARREL 0.177 M3/M3

METERS3 35.315 FEET3 CENTIMETERS2 0.155 INCHES2

METERS3 1.308 YARDS3 FEET2 0.093 METERS2

METERS3 264.2 GALLONS INCHES2 6.452 CM2

METERS3/HR 4.4028 GPM INCHES2 645.2 MM2

FAHRENHEIT (0F-32)5/9 CENTRIGRADE KILOMETERS2 0.386 MILES2

FEET 30.48 CENTIMETERS METERS2 10.76 FEET2

FEET 0.3048 METERS METERS2 1.196 YARDS2

FEET OF WATER 0.0295 ATMOSPHERES MILES2 640 ACRESGALLONS 0.02381 BARRELS MM2 0.002 INCHES2

GALLONS 0.00379 METERS3 YARDS2 0.836 METERS2

GALLONS 231 INCHES3 TONS 2000 POUNDSGALLONS 3.785 LITERS TONS 907.2 KILOGRAMSGPM 34.296 BPD TONS 0.907 TONS METRICGPM 227.1 LITERS/HOUR TONS-METRIC 2205 POUNDSGPM 0.0609 LITERS/SEC TONS-METRIC 1.102 TONS METRICIMP. GALLONS 1.201 GALLONS US WATTS 0.001 HORSEPOWERGAL. WATER 8.337 POUNDS YARDS 0.914 METERS2

GRAMS 0.0353 OUNCES YARDS 91.44 CENTIMETERS

Common Conversion Factors

API REGULAR WEIGHT COUPLINGCASING SIZE AND OD THREAD LBS/FT OD ID DRIFT OD"

4 1/2" 8 rd 9.5 4.500 4.090 3.965 5.00010.5 4.500 4.052 3.927 5.00011.6 4.500 4.000 3.875 5.000

5 1/2" 8 rd 15.5 5.500 4.950 7.825 6.05017.0 5.500 4.892 4.767 6.05020.0 5.500 4.778 4.653 6.050

6 5/8" 8 rd 17.0 6.625 5.136 6.010 7.39024.0 6.625 5.921 5.796 7.390

7" 8 rd 20.0 7.000 6.456 6.331 7.65623.0 7.000 6.366 6.241 7.65626.0 7.000 6.276 6.151 7.656

8 5/8" 8 rd 28.0 8.625 8.017 7.892 9.62536.0 8.625 7.825 7.700 9.625

9 5/8" 8 rd 36.0 9.625 8.921 8.765 10.62540.0 9.625 8.835 8.679 10.625

10 3/4" 8 rd 40.5 10.750 10.050 9.894 11.75055.5 10.750 9.760 9.604 11.750

13 3/8" 8 rd 48.0 13.375 12.715 12.559 14.37568.0 13.375 12.415 12.259 14.375

API LINE PIPENORMAL SIZE OD

1 1/4" 11 1/2V 2.3 1.660 1.380 2.0541 1/2" 11 1/2V 2.8 1.900 1.610 2.200

2" 2 3/8" 11 1/2V 3.8 2.375 2.067 2.8752 1/2" 3 1/2" 8V 7.7 3.500 3.068 4.000

3" 3 1/2" 8V 11.7 4.500 4.026 5.2003 1/2" 6 5/8" 8V 19.5 6.625 6.065 7.390

4" 8 5/8" 8V 25.6 8.625 8.071 9.625

API TUBING (EUE)

1 1/2" 10rd 2.9 1.900 1.610 1.516 2.5002" 2 3/8" 8rd 4.7 2.375 1.995 1.901 3.063

2 1/2" 2 7/8" 8rd 6.5 2.875 2.441 2.347 3.6683" 3 1/2" 8rd 9.3 3.500 2.992 2.867 4.500

3 1/2" 4" 8rd 11.0 4.000 3.476 3.351 5.0004" 4 1/2" 8rd 12.8 4.500 3.958 3.833 5.563

API TUBING ( NON UPSET )

1 1/2" 10rd 2.8 1.900 1.610 1.516 2.2002" 2 3/8" 10rd 4.0 2.375 2.041 1.947 2.875

2 1/2" 2 7/8" 10rd 6.4 2.875 2.441 2.347 3.5003" 3 1/2" 10rd 7.7 3.500 3.068 2.943 4.250

3 1/2" 4" 8rd 9.5 4.000 3.548 3.423 4.750

DIAMETER(INCHES)

API Tubulars Data

Neutral – paired with hot wires returns the current back to origin to complete circuit OHM – unit of resistance Open Circuit – circuit with a physical i n t e r r u p t i o n l i k e a s w i t c h , disconnection, burnt fuse, etc. Raceway – electrical wires and/or cables in a specified space Receptacle – electrical plug Short Circuit – bad connection between wires Splice – making a connection or repair assuring electrical and mechanical properties to down hole submersible cable Stranded Wire – conductor wire made of several thinner strands of wire, twisted and braided together Switch – device used to continue, disrupt, or redirect a circuit Switchboard – a contained group of switches, relays, circuit breakers, etc. used to control distribution of power to other distribution equipment and larger loads Switch Gear – see switchboard Terminal – screw type: the wire is screwed to the device push-in type: a stripped wire can be pushed into the acceptor Transformer – a device that converts voltages Volt – electrical pressure unit Voltage – sufficient pressure to cause electrical current to flow Watt – a measure of electrical power VSD – Variable Speed Drive. A controller which allows you to vary the speed of the motor through modulations and applied frequency.

Alternating Current (AC) - an electrical current that reverses its direction at recurring intervals Amp – abbreviation for ampere which is the measure of electrical flow Armored Cable (BX) - metal sheathed flexible cable or down hole 3 phase submersible cable Arrestor (surge) - stops or prevents a surge of electricity (such as from lightening) from harming downhole equipment Circuit – the pathway an electrical current travels to and from the main source Circuit Breaker – a device/switch which regulates the circuit’s amp capacity – if the predetermined amperage is exceeded, this opens the circuit (remember, the circuit is a closed ‘loop’) CODE – Implemented to ensure electrical safety measures. Canadian Electric Code (CEC), National Electric Code (NEC) Conductor – material through which electricity flows; for the most part wire; cable (3 conductor) Conduit – tube, pipe, or passageway that is used to house electrical wires Continuity – uninterrupted electrical path, the complete flow along a circuit (power source to fixture and back) CSA – Canadian Standards Association Current – electrical flow through conductors measured in Amp’s Current Transformer (CT) - transformer used in instrumentation to assist in the measurement of current. The current ratio of a CT is utilized to reduce the high motor current to an 0-5 Amp typical motor controller current measuring input Cycle – sequence of complete alternation (negative and positive) of a current Direct Current (DC) - electrical current that flows in only one way

Dielectric Tests – tests conducted at a much higher rate than rated nameplate voltage to assure insula-tion quality Disconnect – a device through which the conductors of a circuit are disconnected from their source Frequency – the number of complete cycles per unit of time for a periodic quantity such as alternating current Fuse – tube filled with combustible matter, metal band melts when circuit current exceeds its capacity Gauge – refers to the thickness of wire or the AWG (American Wire Gauge); also applies to bands and sheet metal. Ground – an electrical conductor connected to the ground/earth Harmonic – a sinusoidal component of an AC voltage that is a multiple of fundamental wave form frequency Hertz (Hz) - unit of frequency, one Hz equals one cycle per second Hot – ‘live’ wire that always carry a current (unless interrupted) as opposed to the neutral or ground Hi Pot – an electrical test where voltage is applied at a higher rate to assure insulated valve and that an electrical breakdown does not occur Junction Box (J-Box) - a box in which wires are joined together from the wellhead to the main power source (vents gas that might migrate from the down hole cable) Knockout – something found on an outlet box, switch-box, or J-box, which needs to be ‘knocked out’ to accommodate wires MegOHM – 1,000,000 OHMS Megger – an electrical test where voltage is applied to test insulative values of the equipment

Electrical Terms for the Submersible Pump Industry

Desired Data Alternating Current Alternating Current Single Phase Three Phase

Kilowatts Kilovolt—Ampere Horsepower (Output) Ampere (When H.P. is known) Ampere (When Kilowatts are known) Cable Volt Loss Cable Volt Drop Surface Voltage Surface KVA 60 Hz Motor Voltage Conversion to 50 Hz

Volts x Amp x P.F. 1000

Volts x Amp

1000

Volts x Amp x 746 x 100 EFF x P.F.

H.P. x 746 x 100 Volts x EFF x H.P.

Kilowatts x 1000 Volts x P.F.

Motor Name Plates

1.73 x Volts x Amp x P.F. 1000

1.73 x Volts x Amp

1000

1.73 x Volt x Amp x EFF x P.F. 746 x 100

H.P x 746 x 100 1.73 x Volts x EFF x H.P.

Kilowatts x 1000 1.73 x Volts x P.F.

As Per Chart

As Per Chart

+ Volt Drop + Cable Drop

Surf Volt x Mtr Amp x 1.73 1000

Mtr NP Volts x 0.883

NP Amps Remain the Same

Engineering Tables

Leading the way in Surface Controls

Surface Cable Requirements

Allowable Ampacities for not more than 3 Copper Conductors in Raceway or Cable

Based on Ambient Temperature of 30°C*

Size AWG kcmil

Type TW

Types RW75, TW75

60°C‡ 75°C‡ 85 – 90°C‡ 110°C‡ 125°C‡ 200°C‡

Allowable Ampacity†‡‡

Types R90, RW90 T90 NYLON See

Note

See Note

See Note

14 12 10 8 6 4 3 2 1 0

00 000

0000

250 300 350 400 500

600 700 750 800 900

1000 1250 1500 1750 2000

15 20 30 40

55†† 70 80 100 110

125 145 165 195

215 240 260 280 320

355 385 400 410 435

455 495 520 545 560

15 20 30 45 65 85 100 115 130

150 175 200 230

255 285 310 335 380

420 460 475 490 520

545 590 625 650 665

15 20 30 45 65 85 105 120 140

155 185 210 235

265 295 325 345 395

455 490 500 515 555

585 645 700 735 775

30 35 45 60 80 105 120 135 160

190 215 245 275

315 345 390 420 470

525 560 580 600

-

680 -

785 -

840

30 40 50 65 85 115 130 145 170

200 230 265 310

335 380 420 450 500

545 600 620 640

-

730 - - - -

30 40 55 70 95

120 145 165 190

225 250 285 340

- - - - - - - - - - - - - - -

For further information, refer to you CEC/NEC handbook *See Table 5A for the correction factors to be applied to the values in Columns 2 to 7 for ambient temperatures over 30°C †The Ampacity of aluminum-sheathed cable is based on the type of insulation used on the copper conductors Note: These ampacities are only applicable under special circumstances where the use of insulated conductors having this temperature rating are acceptable to the inspection department.

Col. 1 Col. 2 Col. 3 Col. 4 Col. 5 Col. 6 Col. 7

Mineral-Insulated Cable**

Paper

Transformer Troubleshooting

Condition

Hot Transformer

Noisy Transformer

Possible Cause

High ambient temperature Overload High voltage Insufficient cooling Winding failure – incipient fault Short-circuited core Overload Metal part ungrounded, loose connection External parts and accessories in resonant vibration Incipient fault – core or winding

Suggested Remedy Improve ventilation or relocate to cooler location. Reduce load; reduce amperes by improving power factor with capacitors; check for c i rcu la t ing currents for paralleled transformers – different ratios or impedance's; check for open phase in delta bank. Change circuit voltage, taps. If other than naturally cooled, check fans, pumps, valves, and other units in cooling systems. See “No voltage – unsteady voltage.” Test for exciting current and no-load loss; if high, inspect core, remove and repair; check core bolts, clamps and tighten; check insulation between laminations; if welded together, return to factory for repair or replacement. See “Hot Transformer” above. Determine part and reason; check clamps, core and other parts normally grounded for loose or broken connections, bolt fallen out, nuts vibrated off, bolts, etc.; tighten loose clamps, bolts, nuts; replace missing parts. Tighten items as above; in some cases, loosen to relieve pressure causing resonance and install shims. See “Hot Transformer” above.

Transformer Troubleshooting

Condition

Bushing Flashover

Broken Bushing or Parts

No Voltage – Unsteady Voltage

Rust and Paint Deterioration

Hot Neutral Line

Possible Cause Lightning Dirty bushings Strains on terminal connections Winding failure – lightning; overload; short circuit from foreign object or low strength dielectric Weather, polluted, corrosive or salt atmosphere ; overloads Excessive heating discoloration Overload One leg of wye bank open

Suggested Remedy Check lightning protection; arresters, connections, lugs, grounds. Clean porcelains; check source of dirt. Flexible connections inserted between terminals and cables or busses to remove strain from bushing. Check winding, remove foreign object or damaged material: repair or replace parts of insulation materials. Remove rust and deteriorated paint; clean surfaces. Repaint with proper paints and sufficient coatings. Too small neutral conductor: replace; severe unbalance be-tween phases: rebalance and equalize loads. Check associated fuse; if blown, remove cause and replace; check for open circuit in wind-ing or transformer in bank. Measure odd harmonic activity amps with RMS meter.

Maximum Fuse Ratings as a Percentage with a Step Down Transformer Application

Per Cent of Full-Load Current Maximum Fuse Rating Type of Motor Maximum Setting Time Non - Time-Limit Type Delay* time Circuit Breaker “D” Delay Fuses Alternating Current Single-Phase all types 175 300 250 Squirrel-Cage and Synchronous: Full Voltage, Resistor and Reactor Starting 175 300 250 Auto-Transformer Starting: Not more than 30 A 175 250 200 More than 30 A 175 200 200 Wound Rotor 150 150 150 Direct Current 150 150 150

Maximum Fuse Ratings as a Percentage with a Step Up Transformer Application

• Overcurrent protection for power and distribution transformers rated 750 V or less, other than dry type transformers shall be protected by an individual overcurrent device on the primary side, rated or set at not more than 150% of the rated primary current (surface amperage requirement).

Cable Conductor Sizes

AWG mm2 AWG mm2 AWG mm2 AWG mm2

30 0.05 18 0.75 6 16 300 MCM 150

28 0.08 17 1.00 4 25 350 MCM 185

26 0.14 16 1.50 2 35 500 MCM 240

24 0.25 14 2.50 1 50 600 MCM 300

22 0.34 12 4 2/0 70 750 MCM 400

21 0.38 10 6 3/0 95 1000 MCM 500

20 0.50 8 10 4/0 120

This cross reference list shows equivalent nominal values. Actual cross sections may vary. The AWG values are approximate. If the cables are made to European Standards (mm2) and vice versa. In critical applications, where the current reaches upper limits, the deviating operation conditions for installation and laying according to standards are to be taken into consideration.

Slimhole Pumps338 Series Pumps

Summary List

Housing Diameter 3.375" (85.73 mm)

Minimum Casing Size 4 1/2" Nominal O. D.

Horsepower Flow Capacity Recommended RangePump Shaft Shaft Limit 50 Hz 50 Hz 60Hz 60 HzModel Dia (in) 50 Hz 60 Hz. BPD M3/D BPD M3/D

TA-550 0.625 78 94 333 - 583 53-93 400-700 63-111

TA-900 0.625 78 94 583-883 93-140 700-1060 111-169

TA-1200 0.625 78 94 666-1375 106-219 800-1650 127-262

TA-1500 0.688 104 125 833-1666 140-265 1000-2000 159-318

325 and 375 Series Protectors

Available in standard Labyrinth or single Bag Types.

325 Series Housing Diameter 3.25" (82.6 mm) for 4 1/2" Casing

375 Series Housing Diameter 3. 75" ( 95.25 mm) for 5" Casing.

375 Series Motors

Maximum MaximumHousing Diameter Shaft Diameter Horsepower Temperature

Series ins mm ins mm 50 Hz 60 Hz F C

375 3.75 95.25 0.875 22.3 106 127.5 250 120

FOR SLIMHOLE OR SMALL BY-PASS ESP SYSTEMS, CONTACT YOUR COSCO OFFICE

FOR DETAILS OF LIMITATIONS IN FLOWRATE AND HORSEPOWER.

ENGINEERING DATA 50Hz 60 Hz BOLT-ON HEAD (A) PUMP DIAMETER ( in.): 3.38 78 hp 94 hpMINIMUM CASING SIZE ( in.): 4.500 125 hp 150 hpSHAFT DIAMETER ( in.): 0.625 333-583 400-700SHAFT AREA (sq. in.): 0.306

PUMP (B)m ft kg lb0.7 2.1 17 381.1 3.5 28 631.5 4.9 40 881.9 6.3 48 1072.3 7.7 64 1412.8 9.1 75 1673.2 10.5 87 1933.6 11.9 99 2194.1 13.3 111 2454.5 14.8 122 271

GAS SEPARATOR (D)DESCRIPTION mm in mm ft kg lbB.O.H. 2 3/8"8RD (A) 86 3.38 150 0.50 3 5Standard Intake (C) 86 3.38 304 1.00 13 23Gas Separator (D) 86 3.38 736 2.90 32 70

PUMP LENGTHS ARE IN CENTER TANDEM (CT). ADD 0.25 FT FOR EACH SHIPPING CAP.PUMPS AVAILABLE IN FLOATER (FL) OR BOTTOM FLOATER (BFL) CONSTRUCTION.HORSEPOWER REQUIRED FOR GAS SEPERATOR (GS) ADD 1.2 HP @ 50 Hz, 1.75 HP @ 60 Hz.

1 16

5435

9151

7493112132

170

OD LENGTH WEIGHT

19010

8

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

TA 550

PUMP DATA

5

SHAFT LIMITATION:HI-STRENGTH SHAFT

HSG LIMITATION: 5000 psi

WEIGHT

2

PUMP RANGE (BPD):

ENGINEERING DATA 50Hz 60 HzPUMP DIAMETER ( in.): 3.38 78 hp 94 hpMINIMUM CASING SIZE ( in.): 4.500 125 hp 150 hpSHAFT DIAMETER ( in.): 0.625 583-883 700-1060SHAFT AREA (sq. in.): 0.306

m ft kg lb0.7 2.1 17 381.1 3.5 28 631.5 4.9 40 881.9 6.3 48 1072.3 7.7 64 1412.8 9.1 75 1673.2 10.5 87 1933.6 11.9 99 2194.1 13.3 111 2454.5 14.8 122 271

DESCRIPTION mm in mm ft kg lbB.O.H. 2 3/8"8RD (A) 86 3.38 150 0.50 3 5Standard Intake (C) 86 3.38 304 1.00 13 23Gas Separator (D) 86 3.38 736 2.90 32 70


PUMP DATA

5

TA 900



WEIGHT

2

PUMP RANGE (BPD):

10

8

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

BOLT-ON HEAD (A)

PUMP (B)

GAS SEPARATOR (D)OD LENGTH WEIGHT

1909

151

7493112132

170

1 16

5435


m ft kg lb0.7 2.1 16 351.1 3.5 26 571.5 4.9 37 811.9 6.3 47 1042.3 7.7 58 1282.8 9.1 69 1523.2 10.5 79 1743.6 11.9 88 193 STANDARD INTAKE (C)4.1 13.3 100 2214.5 14.8 111 244



1 13

4527

9124

617793108

140

BOLT-ON HEAD (A)

PUMP (B)


15610

8

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TA 1200



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb0.7 2.1 17 381.1 3.5 30 651.5 4.9 41 911.9 6.3 54 1182.3 7.7 66 1452.8 9.1 78 1723.2 10.5 90 1983.6 11.9 103 2264.1 13.3 114 2524.5 14.8 127 279



PUMP DATA

5

TA 1500



WEIGHT

2

PUMP RANGE (BPD):

10

8

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

BOLT-ON HEAD (A)

PUMP (B)


1239

96

48607385

110

1 10

3523

Housing Diameter - 3.875" (98.5 mm) or 4.0" (101.6 mm)

Minimum Casing Size - 5 1/2" Nominal OD for 400 Series Pumps

N.B. 387 Series Pumps with 375 Series Protector and Motor will fit some 5" Casings, or

offer increased flowrates in 7" Casing with a by-pass system.

Pump ShaftModel Dia (in) 50 HZ 60 HZ BPD M3PD BPD M3PD

TD 280 0.500 37 44 83-375 13-60 100-450 16-72

TD 450 0.625 78 94 208-500 33-80 250-600 40-95

TD 610 0.625 78 94 290-635 46-101 350-760 56-121

TD 700 0.625 78 94 410-756 65-120 492-907 78-144

TD 1000 0.688 104 125 583-1042 93-166 700-1250 110-200

TD 1300 0.688 104 125 667-1333 106-212 800-1600 125-255

TD 1750 0.688 104 125 1000-1708 159-272 1200-2050 190-325

TD 2000 0.688 104 125 1170-2080 186-330 1400-2500 220-400

TD 3000 0.875 213 256 1667-3083 265-490 2000-3700 320-590

TD 4000 0.875 213 256 2833-4333 450-689 3400-5200 540-825

NOTE : See the specified 50 HZ or 60 HZ performance curves for headcapacity, pump efficiency and horsepower motorload.

COSCO PUMP

387 or 400 Series Pumps

Summary List

Shaft Limit 50 HZ 60 HZHorsepower Flow Capacity Recommended Range


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 280



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

223447597184968

9

OD LENGTH WEIGHT

108120132145

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 450



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

375676951141331538

9

OD LENGTH WEIGHT

172191210230

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 610



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

375676951141331538

9

OD LENGTH WEIGHT

172191210230

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 700



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

375676951141331538

9

OD LENGTH WEIGHT

172191210230

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12.0 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 1000



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

375676951141331538

9

OD LENGTH WEIGHT

172191210229

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12.0 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



PUMP DATA

5

TD 1300



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

365473921101291478

9

OD LENGTH WEIGHT

166185202221

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.3 7.7 75 1662.8 9.1 89 1963.2 10.5 103 2263.6 11.9 117 2574.1 13.3 130 2874.5 14.7 144 3184.9 16.1 158 3485.3 17.5 172 3785.8 18.9 227 5016.2 20.4 244 5386.6 21.8 262 577

DESCRIPTION mm in mm ft kg lbB.O.H. 3.5" 8RD (A) 102 4.00 180 0.6 5 11Standard Intake (C) 102 4.00 304 1.00 13 28Gas Separator (D) 102 4.00 736 2.90 32 70

PUMP LENGTHS ARE IN CENTER TANDEM (CT). ADD 0.25 FT FOR EACH SHIPPING CAP.

PUMPS AVAILABLE IN FLOATER (FL) OR BOTTOM FLOATER (BFL) CONSTRUCTION.

HORSEPOWER REQUIRED FOR GAS SEPERATOR (GS) ADD 1.2 HP @ 50 Hz, 1.75 HP @ 60 Hz.

121314

100108116

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


758492

12515

162533415058678

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TD 1750



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.4 7.8 75 1662.8 9.2 89 1963.2 10.6 103 2263.7 12.0 117 2574.1 13.4 130 2874.5 14.8 144 3184.9 16.2 158 3485.4 17.6 172 378



BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


11212413714912

243649627487998

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TD 2000



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.3 7.7 75 1662.8 9.1 89 1963.2 10.5 103 2263.6 11.9 117 2574.1 13.3 130 2874.5 14.7 144 3184.9 16.1 158 3485.3 17.5 172 3785.8 18.9 227 5016.2 20.4 244 5386.6 21.8 262 577





121314

8996104

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


667481

11115

142129364451598

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TD 3000



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 33 731.5 4.9 47 1041.9 6.3 61 1352.3 7.7 75 1662.8 9.1 89 1963.2 10.5 103 2263.6 11.9 117 2574.1 13.3 130 2874.5 14.7 144 3184.9 16.1 158 3485.3 17.5 172 3785.8 18.9 227 5016.2 20.4 244 5386.6 21.8 262 577





PUMP DATA

5

TD 4000



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

15

111722283439458

9

OD LENGTH WEIGHT

515762

85

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)

121314

687480

Housing Diameter - 5.13 in. (130 mm)

Minimum Casing Size - 6 5/8 in. NOMINAL OD

Pump ShaftModel Dia (in) 50 HZ 60 HZ BPD M3PD BPD M3PD

TG 1600 0.875 213 256 833-1790 132-284 1000-2150 158-341

TG 2000 0.875 213 256 1330-2250 210-360 1600-2700 254-430

TG 2500 0.875 213 256 1500-2585 240-410 1800-3100 285-495

TG 3100 0.875 213 256 1830-3000 290-475 2200-3600 350-570

TG 4000 1.000 313 375 2080-4170 330-660 2500-5000 400-795

TG 5200 1.000 313 375 3250-5500 515-575 3900-6600 620-1050

TG 5600 1.000 313 375 3330-6250 530-995 4000-7500 635-1190

TG 7000 1.000 313 375 4170-7500 660-1190 5000-9000 795-1430

TG 10000 1.188 531 637 5830-10000 925-1600 7000-12000 1110-1900

NOTE : See the specific 50 HZ or 60 HZ performance curves for headcapacity, pump efficiency and horsepower motorload.

COSCO PUMP

500 Series Pumps

Summary List

Shaft Limit 50 HZ 60 HZHorsepower Flow Capacity Recommended Range


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 789



BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


10812013214512

223447597184968

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TG 1600



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 789



PUMP DATA

5

TG 2000



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

223447597184968

9

OD LENGTH WEIGHT

108120132145

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 789



PUMP DATA

5

TG 2500



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

223447597184968

9

OD LENGTH WEIGHT

108120132145

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 789



PUMP DATA

5

TG 3100



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

12

223447597184968

9

OD LENGTH WEIGHT

108120132145

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 7895.8 18.9 389 8576.2 20.4 419 9246.6 21.8 446 984





121314

798693

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


596673

10015

121825323946528

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TG 4000



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 7895.8 18.9 389 8576.2 20.4 419 9246.6 21.8 446 984





PUMP DATA

5

TG 5200



WEIGHT

2

PUMP RANGE (BPD):

1011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

15

81317222731368

9

OD LENGTH WEIGHT

414550

68

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)

GAS SEPARATOR (D)

121314

545964

ENGINEERING DATA 50Hz 60 HzPUMP DIAMETER ( in.): 5.13 313 375MINIMUM CASING SIZE ( in.): 6.625 500 hp 600 hpSHAFT DIAMETER ( in.): 1.000 3330-6250 4000-7500SHAFT AREA (sq. in.): 0.785

m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 7895.8 18.9 389 8576.2 20.4 419 9246.6 21.8 446 984





121314

545964

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


414550

6815

81317222731368

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TG 5600



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 7895.8 18.9 389 8576.2 20.4 419 9246.6 21.8 446 984





121314

545964

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


414550

6815

81317222731368

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TG 7000



WEIGHT

2

PUMP RANGE (BPD):


m ft kg lb1.1 3.5 66 1451.5 4.9 97 2131.9 6.3 123 2722.3 7.7 154 3402.8 9.1 185 4073.2 10.5 212 4673.6 11.9 243 5354.1 13.3 273 6024.5 14.7 300 6624.9 16.1 331 7305.3 17.5 358 7895.8 18.9 389 8576.2 20.4 419 9246.6 21.8 446 984



121314

465054

BOLT-ON HEAD (A)

PUMP (B)

STANDARD INTAKE (C)


343842

5815

61014182226308

91011

NUMBER LENGTH (B)

67

34

HOUSING OF STAGES

PUMP DATA

5

TG 10000


HSG LIMITATION: 5000

WEIGHT

2

PUMP RANGE (BPD):

Motors

Series

mm inches mm inches (50 Hz) (60 Hz) 0F 0C

456 116 4.56 30 1.18 200 240 248 120540 138 5.43 35 1.38 500 600 248 120

Note: Special high temperature Motor Windings also availableLockplates add 2.5mm to Motor OD

Protectors

Series Housing Diameter Maximum Horsepower Maximum Temperture

mm inches Basic High Load (50 Hz) (60 Hz) 0F 0C

400 - STD 98 3.86 2200 3700 210 252 320 160400 - SBG 98 3.86 2200 3700 125 150 248 120400 - DBG 98 3.86 2200 3700 210 252 248 120

540 - STD 130 5.12 3300 6300 530 636 320 160540 - SBG 130 5.12 3300 6300 125 150 248 120540 - DBG 130 5.12 3300 6300 530 636 248 120

Horsepower required to turn protector : @ 50Hz = 1.2 Hp

@ 60Hz = 1.5 Hp

Note: HSN or AFLAS Elastomer bags available for High Temperature or Corrosive conditionsMaximum Thrust Loads decrease above maximum temperatureConfirm with COSCO engineering for special applications

TEM Motors and ProtectorsTechnical Summary

Maximum Thrust Load (Pounds)

Housing Diameter Shaft Diameter Maximum Horsepower Maximum Temperature

COSCO PUMP

400 SERIES MODEL QYH98

TypeMeters Feet Kilograms Pounds

400 - STD LABYRINTH 1.6 5.3 52 115400 - SBG SINGLE BAG 1.6 5.3 52 115400 - DBG DOUBLE BAG 3.3 10.8 103 227

Also available with high load shafts (HLS)400 - STD available with high load thrust bearing (HLB)Upgraded elastomer bags available for high temperature or corrosive conditions

500 SERIES MODEL QYH130

TypeMeters Feet Kilograms Pounds

540 - STD LABYRINTH 1.8 5.9 86 190540 - SBG SINGLE BAG 1.2 4 80 176540 - DBG DOUBLE BAG 1.9 6.2 116 256

Also available with high load shafts (HLS)540 - STD available with high load thrust bearing (HLB)Upgraded elastomer bags available for high temperature or corrosive conditions

Length Weight

TEM PROTECTOR SPECIFICATIONS

Length Weight

COSCO PUMP

Pump Shaft Shaft Shut Off Thrust 200 250 200 250 200 250 200 250 200 250 200 250Type Dia.(in) Area(in) Head/STG / 100 STG Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F

338 SERIES

TA 550 O.625 0.306 15.5 206 396 339 443 380TA 900 0.625 0.306 15.0 200 408 350 456 391TA 1200 0.625 0.306 14.5 193 422 362 473 405TA 1500 0.687 0.371 12.2 197 414 355 463 397

387/400 SERIES

TD 280 0.500 0.196 15.0 140 713 611 831 713 1997 1391 1484 1427 4351 3210TD 450 0.625 0.306 18.5 244 371 318 477 409 1164 798 851 819 2497 1842TD 610 0.625 0.306 23.0 306 298 255 380 326 915 637 679 653 1993 1470TD 700 0.625 0.306 20.0 266 343 294 437 375 1052 733 781 751 2293 1691TD 1000 0.687 0.371 20.0 323 283 243 360 309 866 603 643 618 1886 1391TD 1300 0.687 0.371 19.8 318 286 245 367 315 881 613 654 629 1919 1416TD 1750 0.687 0.371 21.0 340 270 231 343 294 823 573 612 588 1794 1323TD 2000 0.687 0.371 20.2 323 280 240 360 309 866 603 643 618 1886 1391TD 3000 0.875 0.601 20.6 539 170 145 216 186 520 362 386 371 1133 836TD 4000 0.875 0.601 18.6 484 188 161 240 206 578 403 429 413 1259 929

540 SERIES

TG 1600 0.875 0.601 37.5 977 119 102 286 199 212 204 624 460TG 2000 0.875 0.601 35.5 922 126 109 304 212 226 217 662 488TG 2500 0.875 0.601 36.9 976 119 102 287 200 213 205 625 461TG 3100 0.875 0.601 37.3 970 120 103 289 201 214 206 629 464TG 4000 1.000 0.785 37.0 1267 92 79 221 154 164 158 481 355TG 5200 1.000 0.785 32.0 1085 107 92 258 180 192 184 562 415TG 5600 1.000 0.785 31.1 1062 110 94 264 184 196 188 574 424TG 7000 1.000 0.785 33.0 1121 104 89 250 174 186 178 544 401TG10000 1.187 1.107 30.1 1444 81 69 194 135 144 138 422 312

Protectors - Thrust Bearing Limitations @ 50 Hz

325S BASIC 375S BASICMax No. of Floater Stages @ SG=1 50 Hz Thrust Bearing Type

400S BASIC 400S HI-LOAD 540S BASIC 540S HILOAD

Pump Shaft Shaft Shut Off Thrust 200 250 200 250 200 250 200 250 200 250 200 250Type Dia.(in) Area (in) Head/Stg /100 STG Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F Deg.F

338 SERIES

TA 550 0.625 0.306 22.3 297 329 282 369 316TA 900 0.625 0.306 21.6 287 341 292 381 327TA 1200 0.625 0.306 20.9 278 352 302 394 338TA 1500 0.687 0.371 17.6 523 187 160 209 179

387/400 SERIES

TD 280 0.500 0.196 23.8 202 539 463 693 594 1663 1158 1238 1188 3119 2673TD 450 0.625 0.306 26.5 352 311 267 398 341 955 665 710 682 1790 1534TD 610 0.625 0.306 33.1 440 249 213 318 272 763 531 568 545 1431 1227TD 700 0.625 0.306 28.8 383 286 245 365 313 877 610 652 626 1644 1409TD 1000 0.687 0.371 29.0 466 234 201 300 258 721 502 536 515 1352 1159TD 1300 0.687 0.371 28.5 458 239 205 306 262 734 511 546 524 1376 1179TD 1750 0.687 0.371 30.5 490 223 191 286 245 686 478 510 490 1286 1102TD 2000 0.687 0.371 29.0 466 234 201 300 258 721 502 536 515 1352 1159TD 3000 0.875 0.601 29.8 776 141 121 180 155 433 302 322 309 812 696TD 4000 0.875 0.601 26.8 698 157 134 201 172 481 335 358 344 903 774

540 SERIES

TG 1600 0.875 0.601 54.0 1406 99 85 238 166 177 170 448 384TG 2000 0.875 0.601 51.0 1328 105 90 253 176 188 181 474 407TG 2500 0.875 0.601 54.0 1406 100 85 239 166 178 171 448 384TG 3100 0.875 0.601 53.7 1398 100 86 240 167 179 172 451 386TG 4000 1.000 0.785 53.7 1826 77 66 184 128 137 131 345 296TG 5200 1.000 0.785 46.0 1564 90 77 215 150 160 153 403 345TG 5600 1.000 0.785 45.0 1530 92 78 220 153 163 157 412 353TG 7000 1.000 0.785 47.5 1615 87 74 208 145 155 149 390 334TG10000 1.187 1.107 43.4 2081 67 58 161 112 120 115 303 259

Protectors - Thrust Bearing Limitations @ 60 Hz

325S Basic 375S BasicMax No.of Floater Stages @ SG=1 60 Hz Thrust Bearing Type

400S Basic 400S Hi-Load 540S Basic 540S Hi-Load

Protectors - Thrust Bearing Limitations

Data from the following example is taken from the Limitations Sheet

Maximum pump stack up due.To Thrust Bearing Limitations = Thrust Bearing Load ( lbs Thrust)

Example: What is the maximum stack-up of floater impellers for a TG-4000 pump using a basic 540 series thrust bearing on a 50 Hz supply? The pumped fluid specific gravity is 0.9, the bottom hole temperature is 250 Deg. F.

From the Bearing Thrust Load Data:

The maximum thrust load for the BASIC 540 THRUST BEARING @ 50Hz, 250 Deg.F = 2000 LBS

From the Thrust Bearing Limitations Table @ 50 Hz:

The thrust per 100 stages is 1,267 at shut-off head for fluid with a specific gravity of 1.00The thrust per 100 stages for fluid with a specific gravity of 0.9 is : 1,267 x 0.9 = 1140 LBS

The maximum stack-up therefore:

NOTE: Pump shaft and housing limitations must also be checked, as they may have lower limitations than the thrust bearing.

Protector Motor Load at maximum thrust (Horse Power)

Motor ThrustSeries Bearing

400 BasicHi-Load

540 BasicHi-Load

COSCO PUMP

Thrust per 100 stages X specific gravity

2000 lbs X 100 stages = 175 stages 1140 lbs

0.600

50Hz 60 HzHorse Power (HP)

0.900

1.1001.750

0.4200.625

0.7601.220

4.500" OD Casing Minimum3.750" OD Motor Housing

Length WeightHorse Meters Kgs Modular

Hertz Power Volts Amps (Feet) (Pounds) Protector50 6.3 342 14 2.2 m 94 kg60 7.5 410 14 7.0 ft 208 lbs50 6.3 342 14 2.0 m 94 kg60 7.5 410 14 6.4 ft 208 lbs50 8.8 325 20.5 2.7 m 122 kg60 10.5 390 20.5 8.9 ft 270 lbs50 8.8 325 20.5 2.5 m 122 kg60 10.5 390 20.5 8.3 ft 270 lbs50 12.5 262 35.5 3.6 m 164 kg Labyrinth60 15 315 35.5 11.7 ft 361 lbs Protector50 12.5 262 35.5 3.4 m 164 kg60 15 315 35.5 11.1 ft 361 lbs50 12.5 262 35.5 3.4 m 164 kg60 15 315 35.5 11.1 ft 361 lbs50 12.5 262 35.5 3.4 m 164 kg60 15 315 35.5 11.1 ft 361 lbs50 12.5 333 28 3.6 m 164 kg Upper Tandem60 15 400 28 11.7 ft 361 lbs Motor50 12.5 333 28 3.4 m 164 kg60 15 400 28 11.1 ft 361 lbs50 12.5 333 28 3.4 m 164 kg60 15 400 28 11.1 ft 361 lbs50 12.5 333 28 3.4 m 164 Kg60 15 400 28 11.1 ft 361 kg50 16.3 323 38 4.4 m 207 Kg60 19.5 387 38 14.5 ft 456 lbs50 16.3 323 38 4.2 m 207 Kg60 19.5 387 38 13.9 ft 456 lbs50 16.3 323 38 4.2 m 207 kg60 19.5 387 38 13.9 ft 456 lbs Motor50 16.3 323 38 4.2 m 207 kg Base60 19.5 387 38 13.9 ft 456 lbs

Motors are available as Single or Upper, Center and Lower Tandem.Please specify which type when ordering.

COSCO PUMP

Construction

Center Tandem

SingleSingle

Upper TandemUpper Tandem

SingleSingle

Center Tandem

SingleUpper Tandem

SingleSingle

Upper TandemUpper Tandem

Lower TandemLower Tandem

Lower Tandem

Upper TandemCenter TandemCenter Tandem

Single

Lower Tandem

SingleUpper TandemUpper Tandem

Upper TandemUpper TandemCenter Tandem

Single

Center TandemLower TandemLower Tandem

375 Series Motor Specifications



Hertz Power Volts Amps (Feet) (Pounds) Protector50 16.3 525 23 4.2 m 207 kg60 19.5 630 23 14.5 ft 456 lbs50 16.3 525 23 4.2 m 207 lbs60 19.5 630 23 13.9 ft 456 lbs50 16.3 525 23 4.2 m 207 kg60 19.5 630 23 13.9 ft 456 lbs50 16.3 525 23 4.2 m 207 kg60 19.5 630 23 13.9 ft 456 lbs50 18.8 275 51.5 5.0 m 233 kg Labyrinth Labyrinth60 22.5 330 51.5 16.4 ft 514 lbs Protector Protector50 18.8 275 51.5 4.8 m 233 kg60 22.5 330 51.5 15.8 ft 514 lbs50 18.8 275 51.5 4.8 m 233 kg60 22.5 330 51.5 15.8 ft 514 lbs50 18.8 275 51.5 4.8 m 233 kg60 22.5 330 51.5 15.8 ft 514 lbs50 18.8 367 38.5 5.0 m 233 kg Upper Tandem Upper Tandem60 22.5 440 38.5 16.4 ft 514 lbs Motor Motor50 18.8 367 38.5 4.8 m 233 kg60 22.5 440 38.5 15.8 ft 514 lbs50 18.8 367 38.5 4.8 m 233 kg60 22.5 440 38.5 15.8 ft 514 lbs50 18.8 367 38.5 4.8 m 233 kg60 22.5 440 38.5 15.8 ft 514 lbs50 18.8 608 23 5.0 m 233 kg60 22.5 730 23 16.4 ft 514 lbs50 18.8 608 23 4.8 m 233 kg60 22.5 730 23 15.8 ft 514 lbs50 18.8 608 23 4.8 m 233 kg60 22.5 730 23 15.8 ft 514 lbs Motor Motor50 18.8 608 23 4.8 m 233 kg Base Base60 22.5 730 23 15.8 ft 514 lbs


COSCO PUMP


Upper TandemUpper TandemCenter TandemCenter Tandem

SingleSingle

Center Tandem

SingleSingle



SingleConstruction


Upper TandemCenter Tandem

SingleUpper TandemUpper TandemCenter TandemCenter Tandem



SingleSingle

Upper Tandem



Hertz Power Volts Amps (Feet) (Pounds) Protector50 21.3 275 51 5.6 m 300 kg60 25.5 370 51 18.3 ft 660 lbs50 21.3 275 51 5.4 m 300 kg60 25.5 370 51 17.7 ft 660 lbs50 21.3 275 51 5.4 m 300 kg60 25.5 370 51 17.7 ft 660 lbs50 21.3 275 51 5.4 m 300 kg60 25.5 370 51 17.7 ft 660 lbs50 21.3 417 37 5.6 m 300 kg Labyrinth60 25.5 500 37 18.3 ft 660 lbs Protector50 21.3 417 37 5.4 m 300 kg60 25.5 500 37 17.7 ft 660 lbs50 21.3 417 37 5.4 m 300 kg60 25.5 500 37 17.7 ft 660 lbs50 21.3 417 37 5.4 m 300 kg60 25.5 500 37 17.7 ft 660 lbs50 21.3 525 30 5.6 m 300 kg Upper Tandem60 25.5 630 30 18.3 ft 660 lbs Motor50 21.3 525 30 5.4 m 300 kg60 25.5 630 30 17.7 ft 660 lbs50 21.3 525 30 5.4 m 300 kg60 25.5 630 30 17.7 ft 660 lbs50 21.3 525 30 5.4 m 300 kg60 25.5 630 30 17.7 ft 660 lbs

MotorBase


COSCO PUMP


Lower TandemSingleSingle

ConstructionSingleSingle

Upper Tandem


Upper TandemCenter TandemCenter TandemLower Tandem


Center TandemLower TandemLower Tandem

SingleSingle

Upper TandemUpper TandemCenter Tandem


Length WeightHorse Meters Kg Modular

Hertz Power Volts Amps (Feet) (Pounds) Protector50 8.5 363 15 1.6 m 109 kg60 10.0 435 15 5.1 ft 240 lbs50 12.5 363 23 1.9 m 131 kg60 15.0 435 23 6.3 ft 288 lbs50 12.5 546 16 1.9 m 131 kg60 15.0 655 16 6.3 ft 288 lbs50 16.5 375 28.5 2.3 m 156 kg60 20.0 450 28.5 7.5 ft 345 lbs50 16.5 625 17 2.3 m 156 kg Labyrinth60 20.0 750 17 7.5 ft 345 lbs Protector50 21.0 342 39 2.7 m 182 kg60 25.0 410 39 8.7 ft 402 lbs50 21.0 575 22 2.7 m 182 kg60 25.0 690 22 8.7 ft 402 lbs50 25.0 355 44.5 3.0 m 210 kg60 30.0 425 44.5 9.9 ft 462 lbs50 25.0 625 22.5 3.0 m 210 kg Upper Tandem60 30.0 750 22.5 9.9 ft 462 lbs Motor50 25.0 1050 15 3.0 m 210 kg60 30.0 1260 15 9.9 ft 462 lbs50 29.5 321 57 3.4 m 236 kg60 35.0 385 57 11.1 ft 520 lbs50 29.5 563 33 3.4 m 236 kg60 35.0 675 33 11.1 ft 520 lbs50 29.5 654 28 3.4 m 236 kg60 35.0 785 28 11.1 ft 520 lbs50 33.5 359 59 3.7 m 262 kg60 40.0 430 59 12.3 ft 577 lbs50 33.5 642 33 3.7 m 262 kg60 40.0 770 33 12.7 ft 577 lbs50 33.5 733 38 3.7 m 262 kg Motor60 40.0 880 38 12.7 ft 577 lbs Base

Motors are available as a Single or Upper,Center, and Lower Tandem.Please specify which type when ordering.

COSCO PUMP

Construction

SingleSingle

Single

SingleSingleSingle

SingleSingleSingle

SingleSingle

SingleSingle

Single

Single

SingleSingle

SingleSingleSingleSingleSingle

Single

SingleSingleSingle

Single

SingleSingleSingle

SingleSingle




Hertz Power Volts Amps (Feet) (Pounds) Protector50 33.5 1117 19 3.7 m 262 kg60 40.0 1340 19 12.3 ft 577 lbs50 41.5 562 47 4.5 m 315 kg60 50.0 675 47 14.7 ft 694 lbs50 41.5 679 39 4.5 m 315 kg60 50.0 815 39 14.7 ft 694 lbs50 41.5 796 33 4.5 m 315 kg60 50.0 955 33 14.7 ft 694 lbs50 41.5 1158 23 4.5 m 315 kg Labyrinth60 50.0 1390 23 14.7 ft 694 lbs Protector50 50.0 533 59 5.3 m 318 kg60 60.0 640 59 17.5 ft 700 lbs50 50.0 621 52 5.3 m 318 kg60 60.0 745 52 17.5 ft 700 lbs50 50.0 675 47 5.3 m 318 kg60 60.0 810 47 17.5 ft 700 lbs50 50.0 808 39 5.3 m 318 kg Upper Tandem60 60.0 970 39 17.5 ft 700 lbs Motor50 50.0 1108 29 5.3 m 318 kg60 60.0 1330 29 17.5 ft 700 lbs50 58.5 450 82.5 5.9 m 401 kg60 70.0 540 82.5 19.4 ft 885 lbs50 58.5 625 60 5.9 m 401 kg60 70.0 750 60 19.4 ft 885 lbs50 58.5 788 47 5.9 m 401 kg60 70.0 945 47 19.4 ft 885 lbs50 58.5 945 39 5.9 m 401 kg60 70.0 1135 39 19.4 ft 885 lbs50 66.5 529 80 6.6 m 451 kg60 80.0 635 80 21.8 ft 995 lbs50 66.5 717 60 6.6 m 451 kg Motor60 80.0 860 60 21.8 ft 995 lbs Base50 66.5 904 46 6.6 m 451 kg60 80.0 1085 46 21.5 ft 995 lbs

Motors are available as a Single or Upper, Center and Lower Tandem.Please specify which type when ordering.

COSCO PUMP

Single

SingleSingle

Single

Single

SingleSingle

SingleSingleSingle

Single

SingleSingleSingleSingle

SingleSingle

Construction

SingleSingle

SingleSingle

Single

SingleSingleSingle

SingleSingleSingle

Single

Single

Single

Single

SingleSingle




Hertz Power Volts Amps (Feet) (Pounds) Protector50 66.5 1091 39 6.6 m 451 kg60 80 1310 39 21.8 ft 995 kg50 75 800 59 7.4 m 506 kg60 90 960 59 24.2 ft 1115 lbs50 75 945 50 7.4 m 506 kg60 90 1135 50 24.2 ft 1115 lbs50 75 1017 46 7.4 m 506 kg60 90 1220 46 24.2 ft 1115 lbs50 75 1216 39 7.4 m 506 kg Labyrinth60 90 1460 39 24.2 ft 1115 lbs Protector50 75 1635 29 7.4 m 506 kg60 90 1960 29 24.2 ft 1115 lbs50 83.5 767 70 8.1 m 560 kg60 100 920 70 26.6 ft 1235 lbs50 83.5 895 59 8.1 m 560 kg60 100 1075 59 26.6 ft 1235 lbs50 83.5 1129 46 8.1 m 560 kg Upper Tandem60 100 1355 46 26.6 ft 1235 lbs Motor50 83.5 1837 28.5 8.1 m 560 kg60 100 2205 28.5 26.6 ft 1235 lbs50 91.5 991 60 8.8 m 624 kg60 110 1190 60 29.0 ft 1375 lbs50 91.5 1983 30 8.8 m 624 kg60 110 2380 30 29.0 ft 1375 lbs50 100 787 81 9.6 m 680 kg60 120 945 81 31.4 ft 1500 lbs50 100 937 70 9.6 m 680 kg60 120 1125 70 31.4 ft 1500 lbs50 100 1079 59 9.6 m 680 kg60 120 1295 59 31.4 ft 1500 lbs50 100 1870 35 9.6 m 680 kg Motor60 120 2245 35 31.4 ft 1500 lbs Base

Bolt-on Universal Motor Base

mm inches meters feet kgs lbs116 4.57 0.3 1 10 23

COSCO PUMP

Single

Single

Single

Single

Construction

SingleSingle

SingleSingleSingle

Single

SingleSingleSingle

Single

SingleSingle

SingleSingle

SingleSingle

SingleSingle

456 SERIESModel

Diameter Length

SingleSingle

Single

Single

456 SERIES MOTOR SPECIFICATIONS

Weight

Single

SingleSingle

SingleSingleSingle



Hertz Power Volts Amps (Feet) (Pounds) Protector50 16.5 367 29 1.8 m 136 kg60 20.0 440 29 6.0 ft 300 lbs50 16.5 629 17 1.8 m 136 kg60 20.0 755 17 6.0 ft 300 lbs50 25.0 362 45 2.2 m 177 kg60 30.0 435 45 7.3 ft 390 lbs50 25.0 591 28 2.2 m 177 kg60 30.0 710 28 7.3 ft 390 lbs50 25.0 1013 16 2.2 m 177 kg Labyrinth60 30.0 1215 16 7.3 ft 390 lbs Protector50 33.5 362 60 2.7 m 219 kg60 40.0 435 60 8.7 ft 483 lbs50 33.5 550 40 2.7 m 219 kg60 40.0 660 40 8.7 ft 483 lbs50 33.5 608 36 2.7 m 219 kg60 40.0 730 36 8.7 ft 483 lbs50 33.5 733 30 2.7 m 219 kg Upper Tandem60 40.0 880 30 8.7 ft 483 lbs Motor50 33.5 1104 20 2.7 m 219 kg60 40.0 1325 20 8.7 ft 483 lbs50 41.5 375 72 3.1 m 261 kg60 50.0 450 72 10.1 ft 575 lbs50 41.5 604 45 3.1 m 261 kg60 50.0 725 45 10.1 ft 575 lbs50 41.5 754 34 3.1 m 261 kg60 50.0 905 34 10.1 ft 575 lbs50 41.5 1146 22 3.1 m 261 kg60 50.0 1375 22 10.1 ft 575 lbs

MotorBase


COSCO PUMP

Construction

SingleSingleSingle

SingleSingle

SingleSingle

Single

SingleSingle

SingleSingleSingle

SingleSingle

Single

Single

SingleSingle

SingleSingle

Single

SingleSingle

Single

SingleSingle

Single



Length Weight ModularHorse Meters Kg Protector

Hertz Power Volts Amps (Feet) (Pounds)50 50.0 354 91 3.5 m 308 kg60 60.0 425 91 11.5 ft 678 lbs50 50.0 537 60 3.5 m 308 kg60 60.0 645 60 11.5 ft 678 lbs50 50.0 725 45 3.5 m 308 kg60 60.0 870 45 11.5 ft 678 lbs50 50.0 808 40 3.5 m 308 kg60 60.0 970 40 11.5 ft 678 lbs Labyrinth50 50.0 1100 30 3.5 m 308 kg Protector60 60.0 1320 30 11.5 ft 678 lbs50 58.5 533 59 3.9 m 349 kg60 70.0 640 59 12.8 ft 770 lbs50 58.5 621 52 3.9 m 349 kg60 70.0 745 52 12.8 ft 770 lbs50 66.5 675 47 4.3 m 391 kg60 80.0 810 47 14.2 ft 862 lbs Upper Tandem50 66.5 808 39 4.3 m 391 kg Motor60 80.0 970 39 14.2 ft 862 lbs50 83.5 1108 29 5.2 m 475 kg60 100.0 1330 29 16.9 ft 1047 lbs50 83.5 450 82.5 5.2 m 475 kg60 100.0 540 82.5 16.9 ft 1047 lbs50 83.5 625 60 5.2 m 475 kg60 100.0 750 60 16.9 ft 1047 lbs50 83.5 788 47 5.2 m 475 kg60 100.0 945 47 16.9 ft 1047 lbs50 83.5 945 39 5.2 m 475 kg60 100.0 1135 39 16.9 ft 1047 lbs50 100.0 712 88 6.0 m 559 kg Motor60 120.0 855 88 19.7 ft 1232 lbs Base50 100.0 858 73 6.0 m 559 kg60 120.0 1030 73 19.7 ft 1232 lbs50 100.0 1079 59 6.0 m 559 kg60 120.0 1295 59 19.7 ft 1232 lbs50 100.0 1803 33 6.0 m 559 kg60 120.0 2165 33 19.7 ft 1232 lbs


COSCO PUMP

Single

Single

Single

Single

Single

SingleSingle

SingleSingle

Single

Construction

Single

Single

SingleSingle

Single

Single

SingleSingle

SingleSingle

Single

SingleSingle

SingleSingleSingle

SingleSingle

Single


Single

SingleSingle

SingleSingle

SingleSingle



Hertz Power Volts Amps (Feet) (Pounds) Protector50 108 770 88 6.4 m 601 kg60 130 925 88 21.0 ft 1326 lbs50 108 937 67 6.4 m 601 kg60 130 1125 67 21.0 ft 1326 lbs50 125 895 87 7.3 m 687 kg60 150 1075 87 23.8 ft 1514 lbs50 125 1755 44 7.3 m 687 kg60 150 2105 44 23.8 ft 1514 lbs50 133 687 122 7.7 m 735 kg Labyrinth60 160 825 122 25.2 ft 1620 lbs Protector50 133 929 88.5 7.7 m 735 kg60 160 1115 88.5 25.2 ft 1620 lbs50 133 1820 46 7.7 m 735 kg60 160 2185 46 25.2 ft 1620 lbs50 150 787 120 8.5 m 831 kg60 180 945 120 27.9 ft 1833 lbs50 150 1062 89 8.5 m 831 kg Upper Tandem60 180 1275 89 27.9 ft 1833 lbs Motor50 150 1620 59 8.5 m 831 kg60 180 1945 59 27.9 ft 1833 lbs50 167 916 115 9.3 m 915 kg60 200 1100 115 30.6 ft 2018 lbs50 167 1783 54 9.3 m 915 kg60 200 2140 54 30.6 ft 2018 lbs50 187 945 127 9.3 m 915 kg60 225 1135 127 30.6 ft 2018 lbs50 187 1225 47 9.3 m 915 kg60 225 1470 47 30.6 ft 2018 lbs50 187 1862 64 9.3 m 915 kg60 225 2235 64 30.6 ft 2018 lbs Motor

Base

Bolt-on Universal Motor Base

mm inches Meters Feet Kgs Lbs

138 5.43 0.3 1 15 33

COSCO PUMP

SingleSingleSingle

SingleSingle

Single

540 Series

ModelDiameter Length

SingleSingleSingle

ConstructionSingleSingle

Weight

SingleSingle

Single


Single

Single

Single


Single

SingleSingleSingle

Single


CANADIAN OILWELL SYSTEMS COMPANY LTD. 9760–60 Ave, Edmonton

Alberta, Canada T6E 0C5 Tel: (780) 430-0840 Fax: (780) 430-0367

COSCO SWITCHBOARD SPECIFICATIONS

November 2004

Leading the way in ESP control and

automation...



Switchboard Specifications and Pricing Schedule - Table of Contents

SWITCHBOARD SPECIFICATIONS AND PRICING SCHEDULE

600V SWITCHBOARDS • Size 3, 4, 5 and 6 specifications and options

1 to 5

PAGES

1500V SWITCHBOARDS • Specifications and options

6 to 10

3300V SWITCHBOARDS • Specifications and options

11 to 15

600V Switchboard Specifications Model CSB-600-X Page 1



600 VOLT SWITCHBOARD STANDARD MODEL SPECIFICATIONS

GENERAL

• Available in four sizes: • Rated for 600 volts, 50 or 60 hertz. • Primary voltage range of 380 volts through to 600 volts. • Operating temperature –40 deg C to +55 deg C. • All equipment designed and built to withstand outdoor desert application. • Manufactured in accordance to Canadian Standards Association (CSA) standard CSA

Z-299.3. ENCLOSURE

• Weatherproof enclosure NEMA 3R, welded construction with no overlapping surfaces. Heavy duty tags for pole-mounting.

• 12-gauge steel (2.67mm), corrosion treated (phosphate washed and etched). • Motor and control voltage service located in single enclosure. • Cabinet door equipped with industrial heavy-duty quarter-turn latches. Provision to lock

centre latch with a padlock. • White powder coat finish for superior corrosion protection, oven cured to 425 Deg. F.

Average paint thickness 3 to 5 mils. • External markings (warnings and operator lights and switches) are all silk-screened and

oven cured to 425 Deg. F. • Data pocket containing manuals, start-up guide and component specifications. • All cable entries and exits located on the bottom of the high voltage compartment. Two

1-1/4” NPT threaded hubs for use with #1 AWG round cable and one 3/4” NPT pressure cable hub.

• Enclosure designed for outdoor desert application, dust and rainproof design.

Size 3 (100A) 100HP @ 600V, 60Hz 75HP @ 480V, 60Hz 70HP @ 380V, 50Hz







ENCLOSURE CONT’D • Fused isolation switch, spring-loaded, with operating handle. (600V,

current rating will depend on switchboard size) • IEC contactor. (600V, current rating will depend on switchboard size • Current limiting line fuses for heavy fault current protection. • Current transformers (CTS) multi-tapped 300:5, 200:5, 100:5, 50:5 and

25:5. (This ratio multi-tap system eliminates the wrapping of heavy conductors through the CTs).

• 500 VA control and 50 VA instrument potential transformers, tapped for appropriate primary voltage range, (primary 480V; secondary 120V), protected with three primary high voltage PT fuses. (Rated 600V, 3A)

• Labels showing all transformer taps and all external terminations. • Wiring diagrams labels. • 120V control circuit. Two secondary control fuses (1 x ½ amp; 1 x 6

amp). • Control lights: red, amber, and green, indicating manual, auto start, and

run. • Hand/off/auto selector switch and start push button. • Operators and lights conform to NEMA 4 standards.

COMPONENT SPECIFICATIONS

SIZE 3

600V, 100A 600V,100A,75HP

600V,150A 100A (default)

600V,110A,100HP

SIZE 4

600V, 180A 600V,200A,150HP

600V, 250A 175A (default)

600V,180A,150HP

SIZE 5

600V, 300A 600V, 400A, 350HP


600V, 300A, 300HP

SIZE 6

600V, 400A 600V, 400A, 350HP


600V, 400A, 400HP

SB rating: Disconnect (or): Circuit Breaker: Fuses: Contactor:

WIRING • Terminals and wiring are all numbered and colour coded in accordance to the wiring

diagram. • All wiring gauging and grounding conforms to CSA specifications. • Wiring protected with high temperature NORYL race way.

TESTING Quality testing procedure performed separately for each switchboard as follows:

• Point to point loop check. • High-pot test to ensure dielectric strength. • Voltage maximum tests. • Current maximum load test • Functionality tests of all features. • Final check list. • All equipment calibrated to factory settings prior to shipping. • CSA and/or G.O.S.T. certification.




OPTIONAL EXTRAS AT EXTRA COST

BACKSPIN DETECTION Backspin detection can be provided with most controller options. When requesting this option, choose from the following available probe sizes:

• 1500 – 3000V probes • 1500 – 4000V probes

Notes: 1. Backspin detection will not operate for motor voltages less than 700 volts. 2. Probes should be connected to the high voltage side of the step-up transformer.

CONTROLLER Several motor controller options are available:

• Vortex Microsystems controller • COSCO Vortex controller (for Libya) • Wood Group Control Telecom controller • COSCO Model 2000 controller • Pre-wired for Keltronics or any of the above controllers (controller not

included)

NO COST CONFIGURABLE OPTIONS The following features are supplied with the standard switchboard model but optional choices exist at no extra cost. Please check that the selected choices match your field requirements.

SIZE 4 • 50 Amp (min) • 60 Amp • 70 Amp • 75 Amp • 80 Amp • 90 Amp • 100 Amp • 110 Amp • 125 Amp • 150 Amp • 175 Amp (max)

SIZE 6 • 150 Amp (min) • 175 Amp • 200 Amp • 225 Amp • 250 Amp • 300 Amp • 350 Amp • 400 Amp (max)

SIZE 3 • 20 Amp (min) • 25 Amp • 30 Amp • 35 Amp • 40 Amp • 45 Amp • 50 Amp • 60 Amp • 70 Amp • 75 Amp • 80 Amp • 90 Amp • 100 Amp (max)

SIZE 5 • 100 Amp (min) • 110 Amp • 125 Amp • 150 Amp • 175 Amp • 200 Amp • 225 Amp • 250 Amp • 300 Amp (max)

LINE FUSES Each switchboard comes standard with R-rated line fuses fitted for motor protection. Maximum fuse sizes are supplied by default unless otherwise requested. Choose from the following available sizes:




BRISTOL AMPCHART Recording ammeter with two speed 24 hour / 7 day chart drive, c/w one box of 100 7-day charts.

An auxiliary power supply, rated at 2000VA, can be provided for use with a chemical pump and/or convenience outlet. Choose from the following available configurations:

• 2000VA power supply • Convenience outlet, 110/120V North American pin

configuration • Convenience outlet, 220/240V British pin configuration • Chemical pump provision, including three phase contactor,

overload and ¾” cable hub

AUXILIARY POWER SUPPLY (CHEMICAL PUMP AND/OR CONVENIENCE

CONTROL VOLTAGE METERING • Control circuit monitoring for voltages VAC (control PT) and

VAB (instrument PT) • 0 – 150VAC meters mounted next to controller.

RUN BEACON • “Green”, weatherproof run beacon mounted externally. • Connected in parallel with run light on front panel.

PROXIMITY DISCONNECT INTERLOCK SWITCH A solid-state proximity disconnect interlock switch can be provided to safely disengage the contactor prior to disconnect.

INTERNAL LIGHT An internal work-light can be supplied. Choose from the following available voltages:

• 110/120V • 220/240V

• PT primary fuses replaced with three-phase circuit breaker (6A, 600V rated)

• Control fuses replaced with single-phase circuit breakers (1/10A, 6A, 600V rated)

CIRCUIT BREAKER UPGRADE Each switchboard comes standard with a fused disconnect switch, PT primary and secondary fuses. These can be replaced with circuit breakers. Three separate upgrades are available:

• Fused isolation switch replaced with circuit breaker, spring-loaded, with operating handle. (600V rated)




CUSTOM DESIGNS COSCO can design and manufacture other special features upon request. Some available options are listed below:

• Variable frequency drives (VFDs). • Downhole environment monitoring. • SCADA systems. • Data logging • Battery backed-up systems. • Fold-away laptop tables. • Customized silk-screen labeling in any language. • Plus many others...

CABINET UPGRADE Each switchboard comes standard as a single enclosure with heavy duty tags for pole-mounting. Select from the following upgrade options:

• Additional enclosure mounted on cabinet door can be provided to house motor controller and other optional equipment.

• Heavy duty, welded enclosed legs can be supplied for pad mounting.

• Security doors can be provided. Several designs are available.

• NEMA 4X, stainless steel cabinets for offshore applications.

LIGHTNING AND SURGE PROTECTION Lightning arrestors and surge capacitors can be provided to protect the switchboard components and downhole equipment from dangerous spikes and power surges. Choose from the following options:

• Three phase lightning arrestor. • Three phase surge capacitors.

HEATER PACKAGE Thermostatically controlled cabinet heaters can be provided for extreme environmental conditions such as low temperature or high humidity.

1500V Switchboard Specifications Model CSB-1500 Page 6



GENERAL • Rated for 1500 volts, 400 HP, 180 amps, 50 or 60 hertz. • Primary voltage range of 700 volts through to 1500 volts. • Operating temperature –40 deg C to +55 deg C. • All equipment designed and built to withstand outdoor desert application. • Manufactured in accordance to Canadian Standards Association (CSA) standard CSA

Z-299.3. ENCLOSURE

• Weatherproof enclosure NEMA 3R, welded construction with no overlapping surfaces. Heavy duty, welded enclosed legs for mounting.

• Two lifting eyelets located on top of enclosure. • 12-gauge steel (2.67mm), corrosion treated (phosphate washed and etched). • Low and high voltage service located in separate enclosures for safety. Low voltage

compartment mounted on main high voltage enclosure door. • Removable low voltage compartment. • Both high voltage and low voltage doors equipped with industrial heavy-duty three-point

latch (nylon roller type). Both compartments lockable with separate locks and keys. • White powder coat finish for superior corrosion protection, oven cured to 425 Deg. F.





HIGH VOLTAGE COMPARTMENT • Fused isolation switch, spring-loaded, with operating handle. (1500V, 200 Amp rated) • Mechanical door interlock to prevent opening of the high voltage compartment while the

disconnect switch is engaged. • Electrical, switch contacts to safely disengage contactor prior to disconnect.





LOW VOLTAGE COMPARTMENT • 120V control circuit. Two secondary control fuses (1 x ½ amp; 1 x 6

amp) supplied unless otherwise requested. • Control lights: red, amber, green, and blue, indicating manual, auto

start, run and backspin. • Hand/off/auto selector switch and start push button. • Operators and lights conform to NEMA 4 standards.

HIGH VOLTAGE COMPARTMENT CONT’D • Vacuum contactor with isolation barriers and safety shield (ALLEN

BRADLEY, MITSUBISHI or JOSLYN CLARK may be supplied), 1500V, 180 Amp rated.

• Current limiting line fuses for heavy fault current protection (1500 volt, 150 amp rated unless otherwise requested)

• Current transformers (CTS) multi-tapped 300:5, 200:5, 100:5, 50:5 and 25:5. (This ratio multi-tap system eliminates the wrapping of heavy conductors through the CTs).

• 500VA control and 100VA instrument potential transformers, tapped for appropriate primary voltage range, (primary - 770V through 1430V; secondary 108V through 132V across 8 taps), protected with three primary high voltage PT fuses. (4800 volt, 3E amp rated unless otherwise requested)

• Labels showing all transformer taps and all external terminations. • Wiring diagrams labels. • Lightning arresters.









• Vortex Microsystems controller • COSCO Vortex controller (for Libya) • Wood Group Control Telecom controller • COSCO Model 2000 controller • Pre-wired for Keltronics or any of the above

controllers (controller not included)



BACKSPIN DETECTION Backspin detection can be provided with most controller options. When this option is chosen, probes with a rating of 700 to 1500V will be provided.


LINE FUSES Each switchboard comes standard with 150A R-rated line fuses fitted for motor protection. Choose from the following available sizes:

• 35 Amp (min) • 40 Amp • 45 Amp • 50 Amp • 60 Amp • 70 Amp • 80 Amp • 100 Amp • 125 Amp • 150 Amp (max)

PT PRIMARY FUSES Each switchboard comes standard with 3E amp fuses (rated for transformer loads). Choose from the following available sizes:

• 3E amps (recommended) • 5E amps










VAB (instrument PT) • 0 – 150VAC meters mounted in LV box.

CONTROL CIRCUIT BREAKERS Each switchboard comes standard with 1 x ½ amp and 1 x 6 amp control fuses which can be replaced with circuit breakers.


PROXIMITY DISCONNECT INTERLOCK SWITCH UPGRADE Each switchboard comes standard with an auxiliary disconnect interlock contact to safely disengage contactor prior to disconnect. This can be replaced with a solid-state proximity disconnect interlock switch.


• 110/120V • 220/240V


• Three phase lightning arrestors. • Three phase surge capacitors.





• Variable frequency drives (VFDs). • Downhole environment monitoring. • SCADA systems. • Data logging • Battery backed-up systems. • Fold-away laptop tables. • Customized silk-screen labeling in any language.

CABINET UPGRADE Each switchboard comes standard with a low voltage enclosure mounted on a high voltage enclosure door. Select from the following upgrade options:

• Security doors can be provided. Several designs are available. • NEMA 4X, stainless steel cabinets for offshore applications.





GENERAL • Rated for 3300 volts, 800 HP, 180 amps, 50 or 60 hertz. • Primary voltage range of 700 volts through to 3300 volts. • Operating temperature –40 deg C to +55 deg C. • All equipment designed and built to withstand outdoor desert application. • Manufactured in accordance to Canadian Standards Association (CSA) standard CSA

Z-299.3. ENCLOSURE

• Weatherproof enclosure NEMA 3R, welded construction with no overlapping surfaces. Heavy duty, welded enclosed legs for mounting.

• Two lifting eyelets located on top of enclosure. • 12-gauge steel (2.67mm), corrosion treated (phosphate washed and etched). • Low and high voltage service located in separate enclosures for safety. Low voltage

compartment mounted on main high voltage enclosure door. • Removable low voltage compartment. • Both high voltage and low voltage doors equipped with industrial heavy-duty three-point

latch (nylon roller type). Both compartments lockable with separate locks and keys. • White powder coat finish for superior corrosion protection, oven cured to 425 Deg. F.





HIGH VOLTAGE COMPARTMENT • Fused isolation switch, spring-loaded, with operating handle. (7200V, 400 Amp rated) • Mechanical door interlock to prevent opening of the high voltage compartment while the

disconnect switch is engaged. • Electrical, hermetically sealed limit switch to safely disengage contactor prior to disconnect.





HIGH VOLTAGE COMPARTMENT CONT’D • Vacuum contactor with isolation barriers and safety shield (ALLEN

BRADLEY, MITSUBISHI or JOSLYN CLARK may be supplied), 3600V, 180 Amp rated.

• Current limiting line fuses for heavy fault current protection (4800 volt, 170 amp rated unless otherwise requested)

• Current transformers (CTS) multi-tapped 300:5, 200:5, 100:5, 50:5 and 25:5. (This ratio multi-tap system eliminates the wrapping of heavy conductors through the CTs).

• 1000VA control and 100VA instrument potential transformers, tapped for appropriate primary voltage range, (primary - 700V through 3600V; secondary 108V through 132V across 8 taps), protected with three primary high voltage PT fuses. (4800 volt, 3E amp rated unless otherwise requested)

• Labels showing all transformer taps and all external terminations. • Wiring diagrams labels. • Lightning arresters.

LOW VOLTAGE COMPARTMENT • 120V control circuit. Two secondary control fuses (1 x ½ amp; 1 x 6

amp) supplied unless otherwise requested. • Control lights: red, amber, green, and blue, indicating manual, auto

start, run and backspin. • Hand/off/auto selector switch and start push button. • Operators and lights conform to NEMA 4 standards.










BACKSPIN DETECTION Backspin detection can be provided with most controller options. When requesting this option, choose from the following available probe sizes:

• 1500 – 3000V probes • 1500 – 4000V probes • 700 – 2400V probes


• Vortex Microsystems controller • COSCO Vortex controller (for Libya) • Wood Group Control Telecom controller • COSCO Model 2000 controller • Pre-wired for Keltronics or any of the above controllers (controller not

included)


LINE FUSES Each switchboard comes standard with 170A R-rated line fuses fitted for motor protection. Choose from the following available sizes:

• 70 Amp (min) • 100 Amp • 130 Amp • 150 Amp • 170 Amp (max)

PT PRIMARY FUSES Each switchboard comes standard with 3E amp fuses (rated for transformer loads). Choose from the following available sizes:

• 3E amps (recommended) • 5E amps










VAB (instrument PT) • 0 – 150VAC meters mounted in LV box.

CONTROL CIRCUIT BREAKERS Each switchboard comes standard with 1 x ½ amp and 1 x 6 amp control fuses which can be replaced with circuit breakers.


PROXIMITY DISCONNECT INTERLOCK SWITCH UPGRADE Each switchboard comes standard with an electrical, hermetically sealed limit switch to safely disengage contactor prior to disconnect. This can be replaced with a solid-state proximity disconnect interlock switch.


• 110/120V • 220/240V


• Three phase lightning arrestors. • Three phase surge capacitors.





• Variable frequency drives (VFDs). • Downhole environment monitoring. • SCADA systems. • Data logging • Battery backed-up systems. • Fold-away laptop tables. • Customized silk-screen labeling in any language. • Plus many others...


CABINET UPGRADE Each switchboard comes standard with a low voltage enclosure mounted on a high voltage enclosure door. Select from the following upgrade options:

• Security doors can be provided. Several designs are available. • NEMA 4X, stainless steel cabinets for offshore applications.

COSCO provides custom design and manufacturing of ESP switchboards to customer specifications. Whether the requirement is onshore or offshore, desert or jungle remote or urban, COSCO can design a switchboard to fill most any need. Components for downhole sensing, data logging, SCADA or special needs can all be incorporated into a COSCO custom design. Special paint, hardware and stainless steel enclosures can all be provided. Motor control can be accomplished by a COSCO device or the controller of the customers choice. COSCO leads the way in custom ESP switchboard designs.

Canadian Oilwell Systems Company Ltd.

Customer: ESP Products Application: Unmanned offshore platform. Voltage: 3600 Vac Amperage: 160 amps Horsepower: 700 Features: • NEMA 4X, 316 Stainless

Steel enclosure • Reinforced safety glass

viewing windows • Double door, dead front

design • Load break main isolation

switch • Phoenix downhole sensor,

display panel, choke panel

• Remote control • Data logger • Emergency stop button • Heater and thermostat for

humidity control c/w analog ammeter • Florescent work lights • 120 Vac accessory outlet • Push to test LED lights • Circuit breaker protection • 3 KVA auxiliary transformer • Complete documentation

CUSTOM ESP SWITCHBOARDS

Overview

Each COSCO switchboard undergoes extensive quality control checks prior to shipment. Years of export experience have culminated in our Quality Assurance Program that ensures every switchboard will operate as intended upon commissioning and for many years afterward. We guarantee it.

All wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically. Control wiring is protected by raceway or flex loom.

Custom ESP Switchboards

Customer: ESP Products

Application: Siberian Arctic customer with added security requirements

Description: 1500 Vac, 160 amp, 250 HP switchboard with Arctic Package

Canadian Oilwell Systems Company Ltd. 9760 – 60 Avenue

Edmonton, Alberta, Canada T6E 0C5 Phone (403) 430-0840 Fax: (403) 430-0367

E-mail: [email protected]

COSCO Pump Company Limited 240, Apartment 5, Tower Road

Sliema,Malta, SLM 09 Phone: (356) 340817 Fax: (356) 311835


Quality Assurance Testing

Design Standards: COSCO switchboards comply with the following codes and standards. CSA Canadian Standards Association

NEMA National Electrical Manufacturing Association NEC National Electrical Code ANSI American National Standards Institute IEEE Institute of Electrical and Electronic Engineers

GOST Gosstandart of Russia

Wiring and Design Standards

Dead front door design with clear lexan see-through panel

for viewing lights

High and low voltage doors with Russian warning labels behind

dead front for security

High voltage compartment Thermostatically controlled heater with fan at bottom

The 5000 volt switchboard design covers a wide range of voltages; from 1100 to 5000 volts. Such capability allows this model to be used for the higher voltage applications. This model is es-sentially the same as the 3300 volt with a higher rated contactor. Like all COSCO switchboards it is CSA approved and incorporates the highest quality en-closures, paint, and components. Motor control can be accomplished by a COSCO device or the controller of the customers choice. COSCO leads the way in ESP switchboard safety and quality.

• CSA approved designs, and approvals for a variety of other countries • NEMA 3R, 12 gauge steel weatherproof enclosure • Welded construction with no overlapping surfaces to rust • Corrosion treated, phosphate washed and etched • Powder coat paint with silk screened labels and warning signs • Separate high and low voltage compartments • Lockable heavy duty three point latches on doors employing nylon rollers for

ease of operation • Multi tapped current transformers • Fused isolation switch interlocked with contactor and high voltage door • Wide secondary tap ranges on potential

transformers • Vacuum contactor with isolation barriers • Custom labeling of transformer taps and devices for user friendliness • Color coded wiring and grounding to code requirements • LED lights for longer operation • Manuals and start-up guides in multiple languages • Warning labels in both English and users language

• Multiple amp chart recorder options • Multiple motor controller options • Multiple surge protection options • Circuit breakers or fuses to protect control circuits • Cold climate packages • Nema 4 enclosure • External beacon lights • Internal work lights • 120 VAC accessory outlet • Auxiliary transformers to provide power

for external devices such as chemical pumps

• Removable gland plates • Cable entry junction boxes • Custom designs • Paint color

High Voltage Compartment


The low voltage compartment is mounted on the front of the high voltage door and contains the motor controller components, indicator lights, selector switch and start button. Oversized compartments are available to house SCADA or additional components. The door is weather sealed and outfitted with a three point lockable latch.

Switchboard: 5000 Volts / 200 Amp / 1500 Hp

Contactor: 200 Amp/ 1500 Hp

Disconnect: 7200V / 400 Amp

Power Fuses: 4800V / 200 Amp

LV PT Fuses: 1/10 AMP / 6 Amp

HV PT Fuses: 3@ 6 Amps

Control Transformer: 1000 VA ,1100-5000 V range

Instrument Transformer: 100 VA ,1100-5000 V range

CT Ratios (adjustable): 50:5 100:5 200:5 300:5

Enclosure Dimensions: 75”H x 40”W x 36”D

Weight: 855 Lbs.

Wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically. Control wiring is protected by raceway or flex loom.











The 3300 volt switchboard is the most popular model of the COSCO lineup because of its ability to be used over a wide range of voltages; from 700 to 3300 volts. Such capability allows this model to be used on virtually any ESP installation making it a favorite for users requiring maximum flexibility and minimal inventory. Like all COSCO switchboards it is CSA approved, and incorporates the highest quality enclosures, paint, and components. Motor control can be accomplished by a COSCO device or the controller of the customers choice. COSCO leads the way in ESP switchboard safety and quality.

• CSA approved designs, and approvals for a variety of other countries • NEMA 3R, 12 gauge steel weatherproof enclosure • Welded construction with no overlapping surfaces to rust • Corrosion treated, phosphate washed and etched • Powder coat paint with silk screened labels and warning signs • Separate high and low voltage compartments • Lockable heavy duty three point latches on doors employing nylon rollers for


transformers • Vacuum contactor with isolation barriers • Custom labeling of transformer taps and devices for user friendliness • Color coded wiring and grounding to code requirements • LED lights for longer operation • Manuals and start-up guides in multiple languages • Warning labels in both English and users language













Switchboard: 3300 Volts / 180 Amp / 800 Hp 3600 Volts / 200 Amp / 800 Hp

Contactor: 180 Amp/ 800 Hp 200 Amp/ 800 Hp

Disconnect: 7200V / 400 Amp 7200V / 400 Amp

Power Fuses: 4800V / 150 Amp 4800V / 150 Amp

LV PT Fuses: 1/10 AMP / 6 Amp 1/10 AMP / 6 Amp

HV PT Fuses: 3@ 6 Amps 3@ 6 Amps

Control Transformer: 1000 VA ,700-3300 V range 1000 VA ,800-3600 V range

Instrument Transformer: 100 VA ,700-3300 V range 100 VA ,800-3600 V range

CT Ratios (adjustable): 50:5 100:5 200:5 300:5 50:5 100:5 200:5 300:5

Enclosure Dimensions: 75”H x 40”W x 36”D 75”H x 40”W x 36”D

Weight: 855 Lbs. 855 Lbs.

Wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically. Control wiring is protected by raceway or flex loom.





• CSA approved designs. Approvals for a variety of countries • NEMA 3R, 12 gauge steel weatherproof enclosure • Welded construction with no overlapping surfaces to rust • Corrosion treated, phosphate washed and etched • Powder coat paint with silk screened labels and warning signs • Separate high and low voltage compartments • Lockable heavy duty three point latches on doors employing nylon rollers for


transformers • Vacuum contactor • Custom labeling of transformer taps and devices for user friendliness • Color coded wiring and grounding to code requirements • LED lights for longer operation • Manuals and start-up guides in multiple languages • Warning labels in both English and users language

The COSCO 1500 Volt switchboard is intended for use with small to medium sized motors where surface voltages do not exceed 1500 volts. This economical switchboard can operate at any voltage from 700 to 1500 volts. Like all COSCO switchboards it is CSA approved, and incorporates the highest quality enclosures, paint, and components. Motor control can be accomplished by a COSCO device or the controller of the customers choice. COSCO leads the way in ESP switchboard safety and quality.







All wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically.





Switchboard: 1500 Volts / 180 Amp / 800 Hp

Contactor: 180 Amp/ 400 Hp

Disconnect: 1500V / 200 Amp

Power Fuses: 1500V / 150 Amp

LV PT Fuses: 1/10 AMP / 6 Amp

HV PT Fuses: 3@ 6 Amps

Control Transformer: 500 VA ,700-3000 V range

Instrument Transformer: 100 VA ,700-3000 V range

CT Ratios (adjustable): 50:5 100:5 200:5 300:5

Enclosure Dimensions: 71”H X 28”W X 24”D

Weight: 460 Lbs.

Low Voltage Compartment







600 volt models are commonly used where supply volt-ages are 480 volt, 60 Hz or 380 volt, 50 Hz. At these voltages several sizes are re-quired to handle the amperage use of lar-ger motors. Several COSCO sizes have higher amperage ratings than competitive brands, affording ad-ditional savings. Like all COSCO switchboards these models are CSA ap-proved, and incorpo-rate the highest quality enclosures, paint, and compo-nents. Motor control can be accomplished by a COSCO device or the controller of the cus-tomers choice. COSCO leads the way in ESP switchboard safety and quality.

Overview


Features and Benefits • CSA approved designs. Approved for a variety of countries • NEMA 3R, 12 gauge steel weatherproof enclosure • Welded construction with no overlapping surfaces to rust • Powder coat paint with silk screened labels and warning signs • Corrosion treated, phosphate washed and

etched • For use with 480 Volt, 60 Hz or 380 Volt, 50

Hz power supplies. • Flush mounted quarter turn slotted latches • Cylindrical Padlock provision provided on

door • Multi tapped current transformers • Fused isolation switch interlocked with contactor and door • Custom labeling of transformer taps and devices for user friendliness • Color coded wiring and grounding to code requirements • LED lights for longer operation • Manuals and start-up guides in multiple languages • Warning labels in both English and users language



• Removable gland plates • Paint color • Communication options • Custom designs

Each COSCO switchboard undergoes extensive quality control checks prior to shipment. Years of export experience have culminated in our Quality Assurance Program that ensures every switch-board will operate as intended upon commissioning and for many years afterward. We guarantee it.

Description: Model Number: Switchboard:

Size 3 CSB-600-3 480 V / 110 A / 75 Hp

Size 4 CSB-600-4 480 V / 180 A / 150Hp

Size 5 CSB-600-5 480 V / 300 A / 250Hp

Contactor: Style: Maximum Amps: Maximum HP:

Allen-Bradley IEC Contactor 110 Amps 75 Horsepower



Disconnect: Maximum Amps:

100 Amps

200 Amps

400 Amps

Power Fuses: Maximum Amps:

100 Amps

200 Amps

300 Amps

LV. PT. Fuses: Maximum Amperage:

6 Amp/ 1/10 Amp

6 Amp/ 1/10 Amp

6 Amp/ 1/10 Amp

HV. PT. Fuses: Maximum Amperage:

3@3 Amp

3@3 Amp

3@3 Amp

Potential Transformer: Primary / Secondary:

500 VA 480/120

500 VA 480/120

500 VA 480/120

Instrument Transformer: Primary / Secondary:

50VA 480/120

50VA 480/120

50VA 480/120

Current transformer: Ratios (Adjustable):

10VA 50,100, 200, 300:5

10VA 50, 100, 200, 300:5

10VA 50,100, 200, 300:5

Cabinet: 12 Ga NEMA 3R 12 Ga NEMA 3R 12 Ga NEMA 3R

Cabinet Dimensions: 50”H X 30”W X 15”D 50”H X 30”W X 15”D 60”H X 30”W X 15”D

Cabinet Weight: 216 Lbs 216 Lbs 280 Lbs




Wiring and Design Standards Wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically.

Quality Assurance Testing

SPECIFICATIONS: 600 Volt Models

COSCO Pump Company Limited

240, Apartment 5, Tower Road Sliema,Malta, SLM 09

Phone: (356) 340817 Fax: (356) 311835



9760 – 60 Avenue Edmonton, Alberta, Canada T6E 0C5

Phone (403) 430-0840 Fax: (403) 430-0367


COSCO ESP Pump Panels are designed for 380 volt, 50 Hz or 480 volt, 60 Hz applications where economy and extra security are important factors. Primarily designed for Russian and European markets, they are available with or without amp chart recorders and employ a circuit breaker rather than a fused disconnect switch. Like all COSCO switchboards these models are CSA approved, and in-corporate the high-est quality enclo-sures, paint, and components. Motor control can be accomplished by a COSCO device or the controller of the customers choice. COSCO leads the way in ESP switchboard safety and quality.

• CSA , GOST, and IEC approved designs • NEMA 4, weatherproof enclosure • Dead front door design for added security • Welded construction with no overlapping

surfaces to rust • Corrosion treated, phosphate washed and

etched • For use with 480 Volt, 60 Hz or 380 Volt,

50 Hz power supplies • Flush mounted quarter turn slotted latches • Pad lock provision provided on door • Molded case circuit breaker • Custom labeling of transformer taps and

devices for user friendliness • Wiring and grounding to code requirements • LED lights for longer operation • Manuals and start-up guides in multiple

languages • Warning labels in both English and users

language • Economical and compact design


• Amp chart recorder (larger enclosure size supplied with this option)

• Multiple motor controller options • Multiple surge protection options • Circuit breakers or fuses to protect control circuits • Heater and thermostat • External beacon lights • Communications or remote control options

Size 3 shown

Size 3 shown







All wire gauging and grounding conforms to the design standards listed. Wiring is identified with computer printed heat shrink labels and color coded to the wiring diagram. All wire ends are terminated with forks, rings, studs or compression lugs. Each termination is tested both mechanically and electrically. Control wiring is protected by raceway or flex loom.





Description: Model Number: Switchboard:

Size 3 CPP-600-3 480 V / 90 A / 50 Hp

Size 4 CPP-600-4 480 V / 135 A / 75 Hp

Size 5 CPP-600-5 480 V / 270 A / 150 Hp

Contactor Manufacturer: Style: Maximum Amperage: Maximum Horsepower:




Disconnect: Maximum Amperage:

Breaker 100 Amps

Breaker 200 Amps

Breaker 400 Amps

LV PT Fuses: Maximum Amperage:

1 1/10 Amp

1 1/10 Amp

1 1/10 Amp

HV PT Fuses: Maximum Amperage:

2@3 Amp

2@3 Amp

2@3 Amp

Potential Transformer: Primary / Secondary:

200 VA 480/120

200 VA 480/120

200 VA 480/120

Cabinet Dimensions: 27”H X 16”W X 13”D 33”H X 24”W X 13”D 39”H X 32”W X 13”D

Cabinet Weight: 80 Lbs 90 Lbs 110 Lbs

Part Number Product Description

Voltage Maximum -600 Bolts, 3 phase,50/60 HzAmp Load Maximum-135 AmpsHorse Power-80 HPKVA Maximum-140 KVA

Voltage Maximum-600 Volts, 3 phase, 50/60 HzAmp Load Maximum-160 Amps

Horse Power-150 HPKVA Maximum-166 KVA

Voltage Maximum-600 Volts, 3 phase,50/60 HzAmp Load Maximum-320 AmpsHorse Power-300 HPKVA Maximum 332 KVA

Voltage Maximum-1500 Volts, 3 phase, 50/60 HzAmp Load Maximum-160 AmpsHorse Power-400 HPKVA Maximum-415 KVA

Voltage Maximum-1500 Volts, 3 phase, 50/60 HzAmp Load Maximum-320 AmpsHorse Power-900 HPKVA Maximum - 830 KVA

Voltage Maximum-3300 Volts, 3 phase, 50/60 HzAmp Load Maximum-160 AmpsHorse Power-700 HPKVA Maximum-914 KVA

Voltage Maximum-3300 Volts, 3 phase,50/60 HzAmp Load Maximum-320 AmpsHorse Power-1500 HPKVA Maximum-1829 KVA

Voltage Maximum-4200 Volts, 3 phase, 50/60 HzAmp Load Maximum-400 AmpsHorse Power-3000 HpKVA Maximum-2,882 KVA

Junction Box

Vented Junction Box to prevent gas migration from entering the Switchboard.Connection : 5KV insulator Stand-offEnclosure: Nema 3, 12 gauge cold rolled steel. White epoxy powder coatfinish for outstanding corrosion protection.Dimensions: 18" x 18" x 8"Weight: 22 lbs

COSCO Switchboards

120300

120400

120500

124200-1

140100

121500-1

121500-2

123300-1

123300-2


Recording Ammeter Charts

24-Hour

CRA-25 Bristol #3800 5 AmpCRA-250 Bristol #3809 50 AmpCRA-275 Bristol #3810 75 AmpCRA-2100 Bristol #3811 100 AmpCRA-2150 Bristol #3812 150 AmpCRA-2200 Bristol #3813 200 AmpCRA-2250 Bristol #3804 250 Amp

7-Day

CRA-75 Bristol #3802 5 AmpCRA-750 Bristol #3801 50 AmpCRA-775 Bristol #3830 75 AmpCRA-7100 Bristol #3831 100 AmpCRA-7150 Bristol #3822 150 AmpCRA-7200 Bristol #3837 200 AmpCRA-7250 Bristol #3817 250 Amp

Recording Ammeter Chart Drives

CRA-247 Two speed 24hr/7day Chart drive for CRA-430 Bristol chart recorder.Wind up type c/w key, chart bracket and chart hub.

CRA-248 Chart hub and allen key for use with CRA-247 chart drive.

Recording Ammeter Pen

CRA-31 Red plastic recording penCRA-32 Blue plastic recording pen

COSCO SWITCHBOARD ACCESSORIES

• Multi-tapped secondary for

safety, there is no danger of the primary taps arcing or shorting out.

• Large voltage range on the

secondary means fewer trans-formers need to be in your inventory.

COSCO’s standard transformers are 50/60 hertz rated with voltage ranges of: 380V 240/480V 700 – 3000 V 700 – 3300 V 800 – 3600 V

COSCO offers innovative design and quality manufacturing for your transformer requirements. All COSCO transformers are designed, built and tested to CSA standards C2-M1991 and ANSI standards. COSCO works closely with its transformer manufacturer to provide a top quality product. The prime source manufacturer is CSA and ISO 9001 certified. COSCO leads the way in ESP surface safety and quality.

• Multi-tapped Current trans-formers mean easy selection of the tap range needed for your switchboard.

• The four tap design elimi-

nates the need for multi-wrapping heavy motor cable through the CT window.

50, 100, 200,300:5 tap range

The volt-ampere rating of these transformers range from 50V to 4000V. Should your application require a special or custom design we can provide that as well. For a complete listing of the standard potential and current transformers COSCO carries refer to the parts section of this catalog.

Single Phase and Current Transformers

For a complete listing of the potential and current transformers refer to the sales and service section of this catalogue. We can also provide any special or custom designed transformer your application may require

COSCO Switchboard Standard Features:

Weatherproof enclosure Nema 3R, welded construction, 12 gauge steelWhite epoxy powder coat finish for outstanding corrosion protectionSeparate low voltage and high voltage compartments (1500 volt series and higher)

Main isolation switch, load break type, spring loaded with operating handle

Vortex Motor controller Model VMC-100. The Vortex Motor Controller ismicroprocessor based and is renowned for it's reliability in protection and control ofsumbersible pumps. The Vortex Motor Controller lists 116 parameters of readingsand set points. Commissioning startups are simplified, as the Vortex automaticallyaddresses the initial tem parameters. Refer to the COSCO Vortex Motor ControllerManual for more details.

Vortex Display Unit Model VMC-101 complete with VDC-102 control display cable.

Current limiting guses for heavy fault current protection

Vacuum Contractor (1500 volt series and higher)

Recording ammeter with two speed 24 hour / 7 day chart drive

Control and Instrument potential transformers tapped for appropriate primaryvoltage range, protected with three primary high voltage fuse and two secondaryfuseCurrent transformers (CTs) multi-tapped 300:5, 200:5,100:5, and 50:5 and wiredto terminal strips. ( This ration multi-tap sustem eliminates the wrapping of heavyconductor around CTs)Hand / Off / Auto selector switch and Start push button

Control lights: red, amber and green indicating "manual", "auto start" and "run"

Mechanical / electrical door interlock

Labels showing all transformer taps and external terminations

Wiring diagrams, display parameter and Warning labels

Functionality tests of all features

Hi-pot test to ensure dielectric strength

Manufactured to Canadian Standards Association (CSA) Standard CSA Z-299.3

Prime source manufactur is ISO 9002 certified

COSCO Switchboard Optional Features:

Vortex Backspin / Ground Fault Relay (VGB-105) with blue control light for BackspinindicationExternal mount run light

Lighting and surge arrestors

Chemical pump package:i) Chemical pump circuit breaker or fuseii) Chemical pump motor starter with thermal overloadsiii) Chemical pump operation auto on/off simultaneously with submersible pump

120 AC accessory outlet with circuit breaker or fuse

Cold climate package:i) Space heaterii) Thermostatic controliii) Insulated enclosure

Nema 4 enclsoure

Separate cable entry compartment

Wiring for control devices other than Vortex Motor Controller

Hubs for main cables, pressure cable and chemical pump cable

Sun shade

Export crating

COSCO Switchboard Features


Control PackageVMC-100 Vortex Motor Controller ( Requires Instrument transformer

VPT-100 to activate voltage unbalance feature)

VMC-101 Motor Controller Display Unit

VMC-102 Controller Display Cable

Backspin / Ground Fault Package

VBG-105 Backspin / Ground Fault RelayVBG-112 Backspin Probes 400 - 1500VAC, set of 3VBP-115 Backspin Probes 700 - 2400VAC, set of 3VBP-113 Backspin Probes 1500 - 3000VAC, set of 3

Control and Instrument Transformers

VPT-100 100 VA Multi Tap Instrument Potential Transformer (One required for VMC100)Primary voltage range from 800 through to 3000vSecondary voltage is 120v complete with surge processor VSS-130

VPT-500 500 VA Multi Tap Control Potential TransformerPrimary voltage range from 800 through to 3000vSecondary voltage is 120v complete with surge suppressor VSS-130

Fuse Block for the Control and Instrument Transformers

VPF-1500 Primary fuse block, complete with three 1500v fusesVPF-3000 Primary fuse block, complete with three 3000v fusesVPF-100 Secondary fuse block for VPT-100, complete with fuseVPF-500 Secondary fuse block for VPT-500, complete with fuse

Controller Spare Parts

VMC-100-BD Motor Controller-circuit board for VMC-100VCM-100-BOX Motor Controller-wired enclosure for VMC-100VMF-38A 3/8 amp fuse for VMC 100 or VBG 105VSS-130 Surge suppressor for VMC 100 or VBG 105

Equipment Selection

The standard Control package consists of the VMC-100, VMC-101, VDC-102 and VPT-100. The VMC-100 isavailable with or without the Backspin / Ground fault feature. This feature can be added at any time.

To add the Backspin / Ground fault detection feature, include the VBG-105 and select the Backspin Probes with the proper voltage range (VBP-112 for a 700 to 1500v range or VBP-113 for a 700 to 2500vrange.

All COSCO controller orders come complete with manuals in both English and the customers language,wiring diagrams, transformer tap arrangement and display parameter list.

Control and Instrument Transformer Protection

For transformer primary protection, use primary fuse block VPF-1500 for a primary voltage maximum of1500v or VPF-3000 for a primary voltage maximum of 3000v.

For transformer secondary protection, use the VSF-100 for the 100VA, (VPT-100 transformer, or theVSF-500 for the 500VA (VPT-500)transformer).

COSCO Motor Controller

COSCO DISTRIBUTION TRANSFORMERS FOR ELECTRIC SUBMERSIBLE PUMPS

Canadian Oilwell Systems (COSCO) offers innovative design and quality manufacturing for your transformer requirements. All COSCO transformers are designed, built and tested to Canadian Standards Association (CSA) Standards C2-M1991 and ANSI standards. The prime source manufacturer is ISO 9001 certified. The COSCO Distribution transformer is designed with the following Standard Equipment: • Five-legged shell type magnetic core, eliminates circulating current and ferro resonance within the tank • All copper internal windings ( Aluminum as option ) • Vacuum oil filled, nitrogen topped, ONAN ( Oil Natural, Air Natural cooling ) • Exposed bushings with clamp type connectors for #6 to 4/0 AWG cable (covered bushings are an option ) • Completely sealed tank with tandem side mount heat exchangers for cooling • Off circuit tap arrangement of up to 25 taps for accurate secondary voltage

supply to the submersible system • Channel iron skid base and lifting lugs on upper corners • Tank ground boss with connector for #6 –2/0 cable • Fill hole ( 1” pipe fitting with SS plug ) • Nitrogen fill point • Pressure relief valve ( 1/4” NPT ) • Oil temperature gauge ( maximum indicating type ) • Oil level gauge • Name plate including tap positions and all pertinent technical data • Coated with white epoxy paint for corrosion protection All transformers are custom designed and built to suit specific applications. Please complete the following “ ESP Transformer Design Data “ form and fax to the below mentioned number for a detailed quotation.

CUSTOMER: TEMPERATURE RISE: Deg.C * Note 3

LOAD: KVA (Surface Power required) AMBIENT TEMPERATURE: Deg.C *Note 3

PRIMARY: PRIMARY BUSHINGS: B.I.L. (Basic Impulse Level)

Voltage: volts Location: (Top or Side)

Vector: (Wye or Delta) Covered: (Yes or No)

SECONDARY: SECODARY BUSHINGS: B.I.L. (Basic Impulse Level)

Voltage: volt *Note 1 Location: (Top or Side)

Vector: (Wye or Delta) Covered: (Yes or No)

FREQ: Hz (50 or 60) OPTIONAL GAUGES:

PHASE: (Three or Single) Pressure: (Yes or No)

TAPS: (Number of Taps) *Note 2 Vacuum: (Yes or No)

(% increments/tap) VARIABLE SPEED DRIVE ( VSD )

(Voltage increments/tap) VSD: (Yes or No) *Note 4

(Num. of taps above neutral) or N/A OTHER INFORMATION:

(Num. of taps below neutral) or NA

ESP TRANSFORMER DESIGN DATA The above listed Standard Equipment can be changed upon your request

• Note 1: The standard voltage range, for Submersible Pumps, is (750 to 2500 V) and (1000 to 3000 V).

• Note 2: Tap Examples: (A) 4 taps x 2.5% increments/tap, 2 above and 2 below neutral. OR (B) Secondary Voltage Range of 750-2500V,25 taps at 70 V increments/tap.

• Note 3: The total of Temperature Rise and Ambient Temperature should not exceed 105 Deg.C.

• Note 4: For variable speed drive (VSD) applications please include harmonics data if possible.

Canadian Oilwell Systems Co Ltd—Edmonton, Alberta, Canada Phone: (780) 430-0840—Fax: (780)430-0367


COSCO WELLHEAD CONNECTOR SYSTEMS

For Electrical Submersible Pumping Systems



CANADIAN OILWELL SYSTEMS COMPANY LTD. 9760–60 Ave, Edmonton Alberta, Canada T6E 0C5

Tel: (780) 430-0840 Fax: (780) 430-0367

INTRODUCTION COSCO offers a complete line of rugged Electric Feed-through Systems for wellheads used in Electrical Submersible Pump Applications. COSCO connector systems represent the utmost in reliability, simplicity, versatility, and convenience. They are adaptable to any application, onshore or offshore under any condition.

RELIABILITY The lower connector is the key to the reliability of COSCO Connector Systems. Its unique design eliminates the need for a connection in the annulus, thereby eliminating a weak spot. Corrosion resistant stainless steel is used for the housing and flange of the connector, while the compound used to insulate the electric conductors and provide the pressure seal inside the body of the connector is not susceptible to swelling or breakdown caused by wellbore fluids. The unique construction of the connector includes a Torlon face block to protect against pressure damage.

EASE OF INSTALLATION The lower connector bolts to the bottom of the tubing hanger by means of a flange. The upper connector bolts to the top of the tubing hanger and the connection between the upper and lower connectors is made within the electrical connection port of the tubing hanger. The lower connector pigtail is spliced to the down hole power cable. No special tools are required for installation. VERSATILITY Several different configurations are available to meet any need: • Two-piece 90-degree top entry • Three-piece 90-degree top entry • Side entry systems • Fail safe systems A variety of pigtail cable types and sizes are available to meet any application or service.

LOW PROFILE DESIGN All COSCO connector systems allow a lower profile tree assembly. The side entry system is specifically designed for applications where low tree profiles are critical, such as offshore applications.

EXISTING WELLHEADS COSCO connectors can be installed in most existing wellhead equipment to conve rt for use with submersible pumps or to replace other types of electric feed-through systems.


Tel: (780) 430-0840 Fax: (780) 430-0367

TOP ENTRY CONNECTOR SYSTEMS Top entry connector systems are used to convert existing wellheads for use with electrical submersible pumps or to replace existing electric feed-through systems. COSCO “Universal” tubing head adapters also use the top entry system.

90-DEGREE UPPER CONNECTOR

LOWER CONNECTOR

TUBING HANGER

TWO PIECE 90-DEGREE TOP ENTRY ELEC-TRICAL SYSTEM

The two piece, top entry system is used where a tubing adapter (bonnet) is not required. It consists of: 1. A 90-degree upper connector, and 2. A lower connector The lower connector bolts to the bottom of the tubing hanger and the upper connector bolts to the top of the tubing hanger. The connection between the two connectors is made within the electrical connection port of the tubing hanger. In this configuration, the tubing hanger remains exposed in the top of the tubing head spool. To convert existing wellheads to the two piece, top entry system, it is required to change out the tubing hanger.

2-137

2-141

2-137

2-140

O-RING GUIDE

PATENTED


Tel: (780) 430-0840 Fax: (780) 430-0367

THREE PIECE 90-DEGREE TOP ENTRY ELECTRICAL SYSTEM

The three piece, top entry system is used where a tubing adapter (bonnet) is required. In addition to the upper and lower connectors, a transmission element is used to provide the required extra length to extend through the bonnet. To convert existing wellheads to the three piece, top entry system, it is required to change out the tubing hanger and bonnet.

OPTIONAL FLANGED TUBING OUTLET


TUBING HANGER

LOWER CONNECTOR

LOCK-DOWN SCREWS

TUBING HEAD ADAPTOR FLANGE: 1. ROTATING

FLANGE 2. BONNET

SPOOL

TUBING

RING GASKET

TWO STATIC O-RINGS PROVIDE BACKUP PRESSURE SEAL

FACE SEAL O-RING PROVIDES MAIN PRESSURE SEAL

TORLON FACE BLOCK PROVIDES RIDGID CONNECTION AND PROTECTS AGAINST PRESSURE DAMAGE

SOLID COPPER CONTACT PINS

PATENTED

TRANSITION SLEEVE

TRANSMISSION ELEMENT


Tel: (780) 430-0840 Fax: (780) 430-0367

SOLID COPPER PINS WITH MULTILAM INSERTS, ENHANCE CONNECTIONS

STAINLESS STEEL BOLTS TO TOP OF TUBING HANGER (FOUR)

O-RINGS PROVIDE MOISTURE PROTECTION

DEFORMABLE FILLER MATERIAL

SOLID COPPER CONTACT PINS


PATENTED

TWO STATIC O-RINGS PROVIDE BACKUP PRESSURE SEAL

FACE SEAL O-RING PROVIDES MAIN PRESSURE SEAL

STAINLESS STEEL BOLTS TO BOTTOM OF TUBING HANGER (FOUR)

DEFORMABLE FILLER MATERIAL

318 L STAINLESS STEEL HOUSING AND JACKET PROVIDES CORROSION RESISTANCE

PIGTAIL: CABLE TYPE AND SIZE DETERMINED BY WELLBORE ENVIRONMENT AND BOTTOMHOLE EQUIPMENT, 15 FT. STANDARD LENGTH, ROUND OR FLAT CABLE

LOOSE FLANGE (RETAINED BY SNAP-RING) ALLOWS ORIENTATION OF CONNECTOR BEFORE HOOKUP

CONNECTOR ORIENTATION MARKER

LOWER CONNECTOR

TORLON FACE BLOCK PROVIDES DURABLE NOSING

TORLON FACE BLOCK PROVIDES RIDGID

CONNECTION AND PROTECTS AGAINST PRESSURE DAMAGE

ROUND CABLE PIGTAIL 25 FT. STANDARD LENGTH

318 L STAINLESS STEEL HOUSING AND JACKET PROVIDES CORROSION RESISTANCE

UPPER SEAL RETAINING PLATE


Tel: (780) 430-0840 Fax: (780) 430-0367

COSCO “UNIVERSAL” TUBING HEAD ADAPTERS The COSCO “Universal” tubing head adapters are designed to install on top of existing wellhead equipment to convert for use with submersible pumps. Four types of adapters are available in a variety of sizes. All are configured for a top entry electrical system. • Type SA “Universal Adapter

• Type FA Flanged “Universal” Adapter Spools • Type A Flanged “Universal” Adapter Spools • COSCO SAPA Packoff Tubing Head Adapter

TYPE SA TUBING HEAD ADAPTER WITH 2 PIECE 90-DEGREE TOP ENTRY ELECTRICAL SYSTEM

NOTES: 1. Specify flat or round lower pigtail cable. 2. The upper cap is 8-5/8” RD thread suitable for a

BOP adapter. 3. Standard cable conductor size #4 AWG. Other

sizes available on request.

TUBING HANGER


LOWER CONNECTOR TUBING


UPPER CAP

TYPE SA “UNIVERSAL” ADAPTERS

PATENTED


Tel: (780) 430-0840 Fax: (780) 430-0367

FA adapters are designed for ease of BOP installation.

NOTES: 1. Allow use of 3-1/2” tubing. 2. Upper flange complete with 4 lockscrews. 3. Standard adapters do not have side outlets. Side outlets are available in threaded or studded

configuration. Specify size and type of side outlets, when ordering. 4. Specify round or flat lower pigtail cable. 5. Standard cable conductor size #4 AWG. Other sizes available on request.

TYPE FA FLANGED “UNIVERSAL” ADAPTER SPOOLS

TYPE FA TUBING HEAD ADAPTER SPOOL WITH 2 PIECE 90-DEGREE TOP ENTRY ELECTRICAL SYSTEM

SPOOL

TUBING HANGER


TUBING LOWER CONNECTOR

LOCK-DOWN SCREWS

PATENTED


Tel: (780) 430-0840 Fax: (780) 430-0367

Type A adapter spools are used in conjunction with 3-piece electrical systems when a tubing adapter (bonnet) is required. When ordering, specify: 1. Adapter spools part number or size. 2. Tubing adapter (bonnet) style. (threaded or flanged upper tubing connection)

NOTES: 1. Allow use of 3-1/2” tubing. 2. Upper flange complete with 4 lockscrews. 3. Standard adapters do not have side outlets.

Side outlets are available in threaded or studded configuration. Specify size and type of side outlets, when ordering.

4. Specify round or flat lower pigtail cable. 5. Standard cable conductor size #4 AWG. Other

sizes available on request. 6. Unique bonnet configuration does not require

alignment slot for tubing hanger. 7. SPECIFY FLANGED OR THREADED UPPER

TUBING CONNECTION ON BONNET.

TYPE A FLANGED “UNIVERSAL” ADAPTER SPOOLS

TYPE A TUBING HEAD ADAPTER SPOOL WITH 3 PIECE 90-DEGREE TOP ENTRY ELECTRICAL SYSTEM

TUBING HEAD ADAPTOR FLANGE: 1. ROTATING

FLANGE 2. BONNET


TUBING HANGER

LOCK-DOWN SCREWS

SPOOL TUBING

RING GASKET

PATENTED


Tel: (780) 430-0840 Fax: (780) 430-0367

COSCO SAPA PACKOFF TUBING HEAD ADAPTER

HAMMER NUT

CLAMPING BOLTS

UPPER CLAMPING PLATE

UPPER SEAL RETAINING PLATE

RUBBER SEAL ELEMENTS

LOWER SEAL RETAINING PLATE

2-3/8” OR 2-7/8” MANDRIL HANGER

LOWER SUPPORT PLATE

7-1/16” - 2000/3000# UNIVERSAL TUBING SPOOL

TUBING

ESP ROUND CABLE

UPPER CONNECTOR

TRANSMISSION ELEMENT

LOWER INTERNAL CONNECTOR

TRANSITION SLEEVE

BONNET

TUBING HANGER

O-RING SELECTION GUIDE

O-RING TEMPERATURE SERVICE

COMPOUND RATING APPLICATIONS

NITRILE (BUNA-N) Minus 55 to 120 C General purpose, Petroleum Low Temp Rated fluids, Water (up to 100 C),

Low surface temperatures

HIGHLY SATURATED Minus 20 to 160 C Petroleum fluids, H2S, CO2 NITRILE ( HSN )

AFLAS Minus 30 to 204 C Petroleum fluids, H2S, CO2,

High wellbore temperatures

2-137

2-141

2-140

2-137

2-137

2-137 2-140

COSCO CONNECTOR O-RING GUIDE

O-RING DESIGNATION

1

For shallow to medium depth wells this slip and seal assembly provide a slip bowl and primary packoff.

Nominal Size: 7 1/16” GF casing bowls use a full opening, tapered bore design and accept either GF casing slip and seal assemblies or a GF threaded casing hanger. Lower connections are available in threaded end or slip-on for welding. The slip-on lower connection is furnished with a 1/2” test port. Outlets are standard 2” line pipe.

Slip-on Bottom/2-2” LPO

Top Flange

Bottom Connection Size/Work Pressure Part Number

5 1/2” OD 7 1/16” 2000psi 12-1-215

7” OD 7 1/16” 2000psi 12-1-216

7” OD 7 1/16” 3000psi 12-1-316

Nominal Part Number / Casing OD (inches)

(inches) 4 1/2

7 1/16 31-1-905

2

Nominal Part Number / Casing OD (Inches) Size

(Inches) 4 1/2 5 1/2 7 7 5/8 8 5/8 9 5/8 10 3/4 11 3/4 13 5/8

9 21-1-105 21-1-107 - - - - - - -

11 21-1-205 21-1-207 21-1-209 21-1-210 - - - - -

13 5/8 21-1-305 21-1-307 21-1-309 21-1-310 21-1-311 21-1-312 21-1-313 - -

16 3/4 - - - - - - - - 21-1-416

20 3/4 - - - - - - - - 21-1-519

21 3/4 - - - - - - - - 21-1-520

The GF-A slip packoff assembly combines packoff slip bowl and slips into a single unit. The packoff automatically seals the casing annulus below the slips when casing load is applied, thus allowing annulus packoff before removing blowout preventer and cutting casing. This wrap-around hanger is easy to install, simple construction and few parts make the GF-A easy and economical to repair, and the individual tapered slip bowl reduces casing head repairs.


(Inches) 4 1/2 5 1/2 7 7 5/8 8 5/8 9 5/8 10 3/4 11 3/4 13 5/8

9 22-1-105 22-1-107 - - - - - - -

11 22-1-205 22-1-207 22-1-209 22-1-210 - - - - -

13 5/8 - - - 22-1-310 22-1-311 22-1-312 22-1-313 - -

16 3/4 - - - - - - - - -

20 3/4 - - - - - - - - -

21 3/4 - - - - - - - - -

The GLF-A slip packoff assembly is a heavy duty automatic type casing hanger designed for use in the GLF casing head. The step-tapered slip will support extreme casing loads with the minimum casing deflection. The automatic seal below the slip segments, is activated by casing weight, giving a positive annular seal.


(Inches) 4 1/2 5 1/2 7 7 5/8 8 5/8 9 5/8 10 3/4 11 3/4 13 5/8

9 - - - - - - - - -

11 23-1-205 23-1-207 23-1-209 23-1-210 - - - - -

13 5/8 - - - 23-1-310 23-1-311 23-1-312 23-1-313 - -

16 3/4 - - - - - - - - -

20 3/4 - - - - - - - - -

21 3/4 - - - - - - - - -

The GF slip assembly consists of slip segments and slip bowl which can easily be wrapped around the casing. The GF casing hanger must be run in conjunction with the GF primary packoff to effect an annular seal since the GF slip assembly has no automatic s eal.

3

Nominal WP Bore Size Part Number

Size (Inches) (PSI) (Inches)

9 3000 8 3/4 17-1-302

11 3000 10 7/8 17-1-305

13 5/8 3000 13 1/2 17-1-308

The GF primary seal, used in conjunction with the GF casing hanger, provides a positive annulus packoff after the casing has been sus-pended and cut off.


(Inches) 4 1/2 5 1/2 7 7 5/8 8 5/8 9 5/8 10 3/4 11 3/4 13 5/8

9 31-1-105 31-1-107 - - - - - - -

11 31-1-205 31-1-207 31-1-209 31-1-210 - - - - -

13 5/8 31-1-305 31-1-307 31-1-309 31-1-310 31-1-311 31-1-312 31-1-313 - -

16 3/4 - - - - - - - - 31-1-416

20 3/4 - - - - - - - - 31-1-519

21 3/4 - - - - - - - - 31-1-520

The COSCO line includes plug type testers and bowl projector retrieving tool to fit all nominal sizes of casing head bod-ies and tubing heads, and are available with any standard tool joint. The test plug is assembled in the drill string and lowered to its seat in the casing head or spool body. Pipe rams of the preventers are then closed test pressure is applied below the rams. Blind rams can be tested in the same manner after removing the drill string. Other casing head accessories include retrievable wear bushings which protect the inner contour of casing head bodies or spools during drilling operations. When wear bushings are used, either hold down screws in the top flange of the casing head body or hold-down flange with hold down screws is required.

Nominal Size

(Inches)

Bore Size

(Inches)

Part Number

9 8 73-1-103

11 8 73-1-203

11 9 73-1-204

11 10 73-1-205

13 5/8 12 1/12 73-1-307

4

Type GF Casing Slips Type GF Primary Packoff Nominal Size 9” For shallow to medium depth wells. This slip and seal assembly provides a slip bowl and primary packoff.

GF casing heads use a full opening, tapered bore design and accept either type GF or GF-A casing slip and seal as-semblies. Lower connections are available in either threaded 8 rd or slip or for welding. The slip on lower connection is furnished with a 1/2” test port. Outlets are stranded 2” line pipe and are available with flanges upon request.

Slip-on Bottom/2-2” LPO

Top Flange

Bottom Connection Size/Work Pressure Part Number

7” OD 9” 2000psi 12-1-217

8 5/8” OD 9” 2000psi 12-1-218

7” OD 9” 3000psi 12-1-317

8 5/8” OD 9” 3000psi 12-1-318

Nominal Part Number / Casing OD (inches)

(inches) 4 1/2 5 1/2

9 31-1-005 31-1-007

5

The COSCO GF is straight-bore casing head that accepts either of the two heavy duty in-terchangeable hangers. Each of these hangers (GF and GF-A) can support weight beyond the joint strength of the pipe itself, with minimum casing deflection. Both can be lowered through blowout preventers. The GF straight-bore prevents test plugs from wedging when pressure is applied, reduces maintenance costs, avoids damage to sealing area by drill bits and permits hanging more casing weight. These casing heads are usually furnished with two 2” line pipe threaded outlets, but larger outlets and flanged end outlets can be provided if desired. Bottom of casing heads can be female or slip-on type for welding. When using bowl protector in GF casing heads, a hold down flange with lock screws can be furnished.

Slip On Bottom / 2 – 2” LPO *

Bottom Connection

Top Flange Size / Work Pressure

Part Number

Bottom Connection


Part Number

8 5/8 OD 8 5/8 OD 8 5/8 OD 9 5/8 OD 9 5/8 OD 9 5/8 OD 10 3/4 OD 10 3/4 OD 10 3/4 OD 11 3/4 OD 11 3/4 OD 13 3/8 OD 13 3/8 OD 13 3/8 OD 16 OD 16 OD 16 OD 20 OD 20 OD 20 OD

11 2000 11 3000 11 5000 11 2000 11 3000 11 5000 11 2000 11 3000 11 5000 13 5/8 2000 13 5/8 3000 13 5/8 2000 13 5/8 3000 13 5/8 5000 16 3/4 2000 16 3/4 3000 16 3/4 5000 21 3/4 2000 21 3/4 3000 21 3/4 5000

12-1-223 12-1-323 12-1-523 12-1-224 12-1-324 12-1-524 12-1-225 12-1-325 12-1-525 12-1-226 12-1-326 12-1-227 12-1-327 12-1-527 12-1-228 12-1-328 12-1-528 12-1-229 12-1-329 12-1-529

8 5/8 OD 8 5/8 OD 8 5/8 OD 9 5/8 OD 9 5/8 OD 9 5/8 OD 10 3/4 OD 10 3/4 OD 10 3/4 OD 11 3/4 OD 11 3/4 OD 13 3/8 OD 13 3/8 OD 13 3/8 OD 16 OD 16 OD 16 OD 20 OD 20 OD 20 OD

11 2000 11 3000 11 5000 11 2000 11 3000 11 5000 11 2000 11 3000 11 5000 13 5/8 2000 13 5/8 3000 13 5/8 2000 13 5/8 3000 13 5/8 5000 16 3/4 2000 16 3/4 3000 16 3/4 5000 21 3/4 2000 21 3/4 3000 21 3/4 5000

12-1-283 12-1-383 12-1-583 12-1-284 12-1-384 12-1-584 12-1-285 12-1-385 12-1-585 12-1-286 12-1-386 12-1-287 12-1-387 12-1-587 12-1-288 12-1-388 12-1-588 12-1-289 12-1-389 12-1-589

Slip On Bottom / 2 –2 1/16” FSO *

The GLF casing heads have the same features as the GF except for a deeper bore to ac-cept the GLF casing hanger which is designed to handle the heavier loads of deep well casing pro-grams. * LPO = Line Pipe Outlet FSO = Flanged Outlet

Slip On Bottom / 2 – 2” LPO* Slip On Bottom / 2 – 2 1/16” FSO*

Bottom Connection


Part Number

Bottom Connection


Part Number

8 5/8 OD 8 5/8 OD 9 5/8 OD 9 5/8 OD 10 3/4 OD 10 3/4 OD 13 3/8 OD 13 3/8 OD 16 OD

11 3000 11 5000 11 3000 11 5000 11 3000 11 5000 13 5/8 3000 13 5/8 5000 16 3/4 3000

13-1-323 13-1-523 13-1-324 13-1-524 13-1-325 13-1-525 13-1-327 13-1-527 13-1-328

8 5/8 OD 8 5/8 OD 9 5/8 OD 9 5/8 OD 10 3/4 OD 10 3/4 OD 13 3/8 OD 13 3/8 OD 16 OD

11 3000 11 5000 11 3000 11 5000 11 3000 11 5000 13 5/8 3000 13 5/8 5000 16 3/4 3000

13-1-383 13-1-583 13-1-384 13-1-584 13-1-385 13-1-585 13-1-387 13-1-587 13-1-388

6

GFI intermediate spools have the same top bow configuration and operation capabilities as the GF casing heads. The bottom bowl con-figurations allows the use of all GF standard secondary seals with bit guides.

Bottom Connection

Top Connection

2” L.P. Outlets

2 1/16” Studded

11-2000 11-2000 11-3000 11-3000 11-5000

13 5/8-2000 13 5/8-2000 13 5/8-3000 13 5/8-3000 13 5/8-5000 13 5/8-5000 13 5/8-5000

11-2000 11-3000 11-3000 11-5000 11-5000 11-2000 11-3000 11-3000 11-5000 11-5000 11-5000 11-10000

12-1-233 12-1-332 12-1-333 12-1-532 12-1-533 12-1-234 12-1-334 12-1-335

- - - -

12-1-293 12-1-392 12-1-393 12-1-592 12-1-593 12-1-294 12-1-394 12-1-395 12-1-594 12-1-595 12-2-595 12-2-794

GF-L (“L” designates locking pins) is the same as the GF but also has locking pins located in the top flange to enable the user to lock-in a bore protector without using a hold-down flange. All internal compo-nents (slip assemblies, packoffs, bore protectors, test plugs) usable in the GF casing heads may also be used in the 2 casing heads.

The GF-GL is the same as the GF-L but also has locking pins located in the top flange to enable the user to lock-in a bore protector without using a hold-down flange. All slip assemblies and primary seals usable in the GF casing heads may also be used in the GF-GL casing heads.

7

The COSCO type GRF tubing head is a full-opening, tapered-bore head. It is available with API top and bottom flanges, or with threaded or slip-on type bottom for welding. Normally, 2” L.P. outlets are provided. Larger outlets are available upon request. All studded outlets are prepared to accept V-R valve removing plugs. This feature makes it possible to replace full-opening valves under pressure. API flanged blowout preventers or drilling master gates can be placed directly on top flanges. All hangers for the GRF will pass through full-opening preventers or drilling gates. The GRF tubing head has lockdown screws strong enough to hold down all styles of tubing hangers. These screws provide additional compression on the annulus packing. Flanged bottoms available on the GRF include GRF secondary seals. All flanges have test ports for testing the sec-ondary seal and the primary seal of the casing head below.

Top Connection

Bottom Connection

Part Number

Size Inches

WP (PSI)

Threaded Bottom

Connection

Slip on Bottom

Connection

7 1/16 7 1/16 7 1/16

9 11

13 5/8 7 1/16 7 1/16 7 1/16

9

2000 2000 2000 2000 2000 2000 3000 3000 3000 3000

4 1/2 5 1/2

7 8 5/8 8 5/8 13 3/8 4 1/2 5 1/2

7 8 5/8

41-1-205 41-1-207 41-1-209 41-1-212 41-1-213 41-1-217 41-1-305 41-1-307 41-1-309 41-1-312

41-1-215 41-1-217 41-1-219 41-1-222 41-1-223 41-1-227 41-1-315 41-1-317 41-1-319 41-1-322

Bottom Connection Top Connection

Size (Inches)

WP (PSI)

Size (Inches)

WP (PSI)

2” L.P. Outlets

2” Studded Outlets

7 1/16 9 9 9 11 11 11 11

13 5/8 13 5/8 13 5/8 13 5/8

2000 2000 2000 3000 2000 2000 2000 3000 2000 2000 3000 3000

7 1/16 7 1/16 7 1/16 7 1/16 7 1/16 7 1/16

9 7 1/16 7 1/16 7 1/16 7 1/16

9

2000 2000 3000 3000 2000 3000 2000 3000 2000 3000 3000 3000

41-1-229 41-1-231 41-1-330 41-1-331 41-1-233 41-1-332 41-1-234 41-1-333 41-1-235 41-1-334 41-1-335 41-1-336

- 41-1-281 41-1-380 41-1-381 41-1-283 41-1-382 41-1-284 41-1-383 41-1-285 41-1-384 41-1-385 41-1-386

Part Number

8

Nominal Size Tubing Thread

(Inches) (OD Inches) GR-1 GP-1 GX-1 GW-1

7 1/16 7 1/16 7 1/16 7 1/16

1.900 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset

62-1-019 62-1-025 62-1-026 62-1-027

64-1-019 64-1-025 64-1-026 64-1-027

61-1-019 61-1-025 61-1-026 61-1-027

60-1-019 60-1-025 60-1-026 60-1-027

Part Number

The GR-1 tubing hanger is a threaded mandrel hanger with packing rings for annulus packoff.

The GR-1 tubing hanger is a threaded mandrel hanger with ‘o’-ring seals for annulus packoff. This tubing hanger comes with threaded back pressure valve preparation.

The GX-1 tubing hanger is a threaded hanger mandrel hanger with ’o’-ring seals for annulus packoff and an extended neck with ’o’-ring seals to packoff the tubing head adapter flange. This tubing hanger comes complete with threaded back pressure valve preparation.

The GW-1 tubing hanger is a slick-joint wraparound hanger which can be wrapped around any joint of tubing, not requiring a polished joint. The GW-1 can be lowered through BOP equipment and locked in place, thus allowing the BOP equipment to be removed while keeping the well under control at all times. The upper section of the christmas tree is installed on the tubing threads. This permits the operator to maintain control of the well while manipulating the tubing to set the packer. The GW-1 tubing hanger offers the advantage of holding pressure from both top and bottom.

9

The COSCO GPS-1 is a straight-bore compression seal type mandrel available with and without back pressure valve threads. The COSCO GWS-1 is a slick joint wraparound tubing hanger which does not require a polished joint and will hold pressure from both sides.


Size (Inches)

WP (PSI)

Size (Inches)

WP (PSI)

Outlet Connection

Part Number

11

11

11

13 5/8 13 5/8

3000

5000

10000

5000 10000

7 1/16* 7 1/16* 7 1/16*

9 7 1/16

9 11 11 11

5000 5000 10000 5000

10000

10000 10000

2 1/16-5000 2 1/16-5000

1 13/16-10000 2 1/16-5000

1 13/16-10000

1 13/16-10000 1 13/16-10000

42-1-582 42-1-583 42-2-783 42-1-586 42-2-784 42-2-785 42-2-745 42-2-792 42-2-794

* Full openings to 7 5/8 cas-

Size (Inches)

Nominal Thread

(OD in Inches)

Tubing Mandrel (DS-3)

Wraparound (DS-1)

7 1/16

9

11

2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 4 1/2 Upset 2 7/8 Upset 3 1/2 Upset

66-2-025 66-2-026 66-2-027 66-2-125 66-2-126 66-2-127 66-2-128 66-2-226 66-2-227

65-2-025 65-2-026 65-2-027 65-2-125 65-2-126 65-2-127 66-2-128 65-2-276 65-2-227

Part Number

The COSCO GRSF tubing head is a straight-bore tubing head. Avail-able in working pressures up to 15,000 psi, and sizes to meet all requirements. GRSF tubing heads are offered with a variety of tubing hangers for single and multiple completions along with the GRF and GOF secondary seals. The GRSF tubing head comes standard with V-R valve removal

10

- Install in bottom of casing spools and tubing heads to adapt them to different casing heads. - Interference-type seals with non-extrusion backup rings provide secondary seal.

Nominal Flange Size

(Inches)

Casing OD

(Inches)

Part Number

9

11

4 1/2 5 1/2 4 1/2 5 1/2

7

54-1-105 54-1-107 54-1-205 54-1-207 54-1-209

-Installs in bottom preparation of casing spools and tubing heads. The packoff is held in place by an easily-installed snap ring. -Provides a pressure-energized secondary seal. -Available in different ID and OD combinations to serve as a reducer bushing to adapt casing spools and tubing heads to different casing sizes.

Nominal Flange Size

(Inches)

Casing OD

(Inches)

Part Number

9

11

13 5/8

4 1/2 5 1/2 4 1/2 5 1/2

7 7 5/8 4 1/2 5 1/2

7 7 5/8 8 5/8 9 5/8

54-1-105 54-1-107 54-1-205 54-1-207 54-1-209 55-1-210 55-1-305 55-1-307 55-1-309 55-1-310 55-1-311 55-1-312

11

The type GT and GF tubing head adapters are threaded female for tubing suspension for use either with the GR-1 or GW-1 wraparound tubing hanger, or the type GP-1 threaded mandrel hanger.

Size

(inches)

WP (PSI)

Top Thread

OD (Inches)

Bottom Thread

OD (Inches)

Part

Number

Ring Groove

API

7 1/16

7 1/16

7 1/16

2000

3000

5000

2 3/8 Upset 2 7/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset

2 3/8 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset

71-1-225 -

71-1-226 -

71-1-325 -

71-1-326 -

71-1-525 71-1-526

R-45 R-45 R-45 R-45 R-45 R-45 R-45 R-45 R-46 R-46


Size (Inches)

WP (PSI)

Size (Inches)

WP (PSI)

Tubing OD (nches)

Part Number

API Bottom

API Top

7 1/16

7 1/16

7 1/16

2000

3000

5000

2 1/16 2 1/16 2 9/16 2 9/16 2 1/16 2 1/16 2 9/16 3 1/8 2 1/16 2 9/16 3 1/8

2000 2000 2000 2000 2000 5000 5000 3000 5000 5000 5000

1,900 Upset 2 3/8 Upset 2 7/8 Upset 2 7/8 Upset 2 3/8 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset

72-1-224 72-1-225 72-1-226 72-1-227 72-1-255 72-1-325 72-1-326 72-1-327 72-1-525 72-1-526 72-1-527

R-45 R-45 R-45 R-45 R-45 R-45 R-45 R-45 R-46 R-46 R-46

R-23 R-23 R-26 R-27 R-23 R-24 R-27 R-31 R-21 R-27 R-35

Ring Groove

12

The COSCO GX-2 hanger and adapter flange arrangement provides a compression seal on the bottom of the hanger (activated by tubing weight) and an o-ring on top provided by the extended neck slip fit into the seal pocket of the mating GX flange.

Size

(Inches/PSI) BX BXM

7 1/16-5000 X 2 1/16-5000 7 1/16-5000 X 2 9/16-5000 7 1/16-5000 X 2 9/16-10000 11-10000 X 2 9/16-100000

7 1/16-10000 X 2 9/16-15000 11-10000 X 2 9/16-15000

7 1/16-15000 X 2 9/16-15000

74-1-525 74-1-526 74-1-726

- - - -

- -

75-2-726 75-2-736 75-2-756 75-2-776 75-2-826

Part Number

The COSCO GX-2M hanger and adapter flange arrangement provides the same compression seal on the bottom of the GX-2 hanger, but provides a metal to metal compression seal in the top of the hanger and the bottom of the flange seal prep. Thus allowing high w orking pressure and corrosive environment completions.

Tubing Nominal

Thread Size BX-2 BX-2M

2 3/8 ODUP 2 7/8 ODUP

2 7/8 CS HYD. 2 7/8 PJ-6 HYD. 2 7/8 DSS-HT 2 7/8 ODUP

2 7/8 CS HYD. 2 7/8 PH-6-HYD.

2 3/8 DSS-HT

7 1/16 7 1/16 7 1/16 7 1/16 7 1/16

11 11 11 11

63-1-025 63-1-026 63-1-036

- 63-1-056 63-2-226 63-2-236

- -

- -

67-2-036 67-2-046 67-2-056

- 67-2-236 67-2-246 67-2-256

Part Number

13

COSCO bottom hole adapters are offered, allowing a flexible means of entry into the tubing bore. These adapters are furnished in various sizes and working pressure to 15,000 psi.

Part Number

Size

(inches)

WP (PSI)

Lift Thread OD (Inches)

Blanking Plug Tap

2 1/16 2 9/16 3 1/8 2 1/16 2 9/16 3 1/8 4 1/16 2 1/16 2 9/16 3 1/16 4 1/16 2 1/16 2 9/16 3 1/16 4 1/16

2000 2000 3000 5000 5000 5000 5000 10000 10000 10000 10000 15000 15000 15000 15000

2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 4 1/2 Upset 2 3/8 Upset 2 7/8 Upset 3 1/2 Upset 4 1/2 Upset

- - - -

1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP* 1/2 LP*

9/16 AC** 9/16 AC** 9/16 AC** 9/16 AC**

91-1-205 91-1-206 91-1-308 91-1-505 91-1-506 91-1-508 91-1-510

- - - - - - - -

- - - - - - -

92-2-705 92-2-706 92-2-708 92-2-710 92-2-805 92-2-806 92-2-808 92-2-810

Flange

* Line Pipe ** Autoclave

Tubing Run Outlet

Size (Inches)

WP (PSI)

Size (Inches)

WP (PSI)

Tee

Cross

2 1/16 2 9/16 4 1/16 3 1/8 2 1/16 2 9/16 3 1/8 2 1/16 2 9/16 2 9/16 3 1/16 3 1/16 3 1/2 2 9/16 3 1/16 4 1/6

2000 2000 2000 3000 5000 5000 5000 10000 10000 10000 10000 10000 10000 15000 15000 15000

2 1/16 2 1/16 3 1/8 2 1/16 2 1/16 2 1/16 2 1/16 1 13/16 1 13/16 2 1/16 1 14/16 2 1/16 2 9/16 1 13/16 1 13/16 2 1/16

2000 2000 2000 5000 5000 5000 5000 10000 10000 10000 10000 10000 15000 15000 15000 15000

83-1-215 83-1-216 83-1-218 83-1-317 83-1-515 83-1-516 83-1-518 83-2-714 83-2-716 83-2-717 83-2-718 83-2-719 83-2-720 83-2-816 83-2-818 83-2-819

84-1-215 84-1-216 84-1-218 84-1-317 84-1-515 84-1-516 84-1-518 84-2-714 84-2-716 84-2-717 84-2-718 84-2-719 84-2-720 84-2-816 84-2-818 84-2-819

Part Number

Additional Specifications Available On Request

14

5000 PSI WP – 10,000 PSI TEST

API

Nom. Size

Max. Size Dimensions Seal Ring

Nom LP. Size

Tbg. or CSG.

OD.

Dia.

Thk.

No.

Bolts

Bolt

Sizes

Bolt Cir. Dia.

API No.

Ring PD.

2 1/16 2 9/16 3 1/8 4 1/16 7 1/16

9 11

13 5/8 16 3/4

2 2 1/2

3 4 6 8 10 12 -

1.66-23/8 2 7/8 3 1/2

4-4 1/2 4 1/2-7

7 5/8-8 5/8 9 5/8–10 3/4 11 3/4-13 3/8 11 3/4-13 3/8

8 1/2 9 5/8 10 1/2 12 1/4 15 1/2

19 23

26 1/2 26 1/2

1 13/16 1 15/16 2 3/16 2 7/16 3 5/8 4 1/16

4 11/16 5 7/16 4 7/16

8 8 8 8 12 12 12 16 16

7/8 x 6 1 x 6 1/2

1 /18 x 7 1/4 1 1/4 x 8

1 3/8 x 10 3/4 1 5/8 x 12

1 7/8 x 13 3/4 2 x 15 3/4

1 5/8 x 12 1/2

6 1/2 7 1/2

8 9 1/2

12 1/2 15 1/2

19 22 1/2 23 1/4

24 27 35 39 46 50 54 58

160

3 3/4 4 1/4 5 3/8 6 3/8

8 5/16 10 5/8 12 3/4

15 -

3/16 3/16 3/16 3/16 1/8 5/32 5/32 3/16

-

Approx. Dist. Bet. Made up

Flgs.

Dimensions Seal Ring

API Nom. Size

Max. Size Tbg. Or Csg.

OD.

Dia.

Thk.

No.

Bolts

Bolt

Sizes

Bolt. Cir. Dia.

API No.

Ring Groove

OD. Width Depth “A” “W” “D”

1 11/16

1 13/16

2 1/16

2 9/16

3 1/16

4 1/16

7 1/16

9

11

1.900

2.063

2 3/8

2 7/8

3 1/2

4-4 1/2

4 1/2-7

7 5/8-8 5/8

8 5/8-9 5/8

7 3/16

7 3/8

7 7/8

9 1/8

10 5/8

12 7/16

18 7/8

21 3/4

25 3/4

1 21/32

1 21/32

1 47/64

2 1/64

2 19/64

2 49/64

4 1/16

4 7/8

5 9/16

8

8

8

8

8

8

12

16

16

3/4 x 5

3/4 x 5

3/4 x 5 1/4

7/8 x 6

1 x 6 3/4

1 1/8 x 8

1 1/2 x 11 1/4

1 1/2 x 13

1 3/4 x 15

5 9/16

5 3/4

6 1/4

7 1/4

8 1/2

10 3/16

15 7/8

18 3/4

22 1/4

BX150

BX151

BX152

BX153

BX154

BX155

BX156

BX157

BX158

2.893

3.062

3.395

4.046

4.685

5.930

9.521

11.774

14.064

.450

.466

.498

.554

.606

.698

.921

1.039

1.149

7/32

7/32

15/64

17/64

19/64

21/64

7/16

1/2

9/16

2000 PSI WP – 4000 PSI TEST

API

Nom. Size


Nom LP. Size

Tbg. or CSG.

OD.

Dia.

Thk.

No.

Bolts

Bolt

Sizes

Bolt Cir. Dia.

API No.

Ring PD.

2 1/16 2 9/16 3 1/8 4 1/16 7 1/16

9 11

13 5/8 16 3/4 21 1/4

2 2 1/2

3 4 6 8 10 12 16 20

1.66-23/8 2 7/8 3 1/2

4-4 1/2 4 1/2-7

7 5/8-8 5/8 9 5/8–10 3/4 11 3/4-13 3/8

16 20

6 1/2 7 1/2 8 1/4 10 3/4

14 16 1/2

20 22 27 32

1 5/16 1 7/16 1 9/16

1 13/16 2 3/16 2 1/2

2 13/16 2 15/16 3 5/16 3 7/8

8 8 8 8 12 12 16 20 20 24

5/8 x 4 1/2 3/4 x 5

3/4 x 5 1/4 7/8 x 6 1 x 7

1 1/8 x 8 1 1/4 x 8 3/4

1 1/4 x 9 1 1/2 x 10 1/4 1 5/8 x 11 3/4

5 5 7/8 6 5/8 8 1/2

11 1/2 13 3/4

17 19 1/4 23 3/4 28 1/2

23 26 31 37 45 49 53 57 65 73

3 1/4 4

4 7/8 5 7/8

8 5/16 10 5/8 12 3/4

15 18 1/2

23

3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 1/8


Flgs.

3000 PSI WP – 6000 PSI TEST

API

Nom. Size


Nom LP. Size

Tbg. or CSG.

OD.

Dia.

Thk.

No.

Bolts

Bolt

Sizes

Bolt Cir. Dia.

API No.

Ring PD.

2 1/16 2 9/16 3 1/8 4 1/16 7 1/16

9 11

13 5/8 16 3/4 24 1/4

2 2 1/2

3 4 6 8 10 12 16 20

1.66-23/8 2 7/8 3 1/2

4-4 1/2 4 1/2-7

7 5/8-8 5/8 9 5/8–10 3/4 11 3/4-13 3/8

16 20

8 1/2 9 5/8 9 1/2 11 1/2

15 18 1/2 21 1/2

24 27 3/4 33 3/4

1 13/16 1 15/16 1 13/16 2 1/16 2 1/2

2 13/16 3 1/16 3 7/16

3 15/16 4 3/4

8 8 8 8 12 12 16 20 20 20

7/8 x 6 1 x 7 1/2 7/8 x 6

1 1/8 x 7 1 1/8 x 8 1 3/8 x 9

1 3/8 x 9 1/2 1 3/8 x 10 1/4 1 5/8 x 11 3/4

2 14 1/2

6 1/2 7 1/2 7 1/2 9 1/4

12 1/2 15 1/2 18 1/2

21 24 1/4 29 1/2

24 27 31 37 45 49 53 57 66 74

3 3/4 4 1/4 4 7/8 5 7/8

8 5/16 10 5/8 12 3/4

15 18 1/2

23

3/16 3/16 3/16 3/16 3/16 3/16 3/16 3/16 5/32 3/16


Flgs.

10,000 PSI WP – 15,000 PSI TEST

15

COSCO “Universal” Tubing Head Adapters are designed to install on top of existing wellhead equipment to convert to use with Submersible Pumps. The COSCO SA Adapter can be used with the COSCO 2 piece connector system or a “pack-off style” tubing hanger can be employed. Pack-off style tubing hangers come in a variety of tubing sizes and can accommodate most common cable types. Lower flange (7 1/16“) is double drilled for 2000# and 3000# flange bolt circles allowing increased flexibility. Although flange sizes are API this style of adapter is rated to 1500 psig.

TYPE FLANGE SIZE

UPPER THREAD

SIZE

2 3/8” TUBING PART NUMBER



SAPA 7 1/16” 8 5/8” SAPA-73238DD SAPA-73278DD SAPA-73312DD

Note: Specify cable AWG size and configuration (round or flat) when ordering. Rated to 1500 PSIG

3 KV Round 180 0F / 82 0C Maximum

Type AWG Wire Type Insulation Jacket ArmorWeight

lbs/ft kgs/meterDimensions

inches mmPE 1 STR PE HDPE None 1.20 1.66 1.19 30.2PE 2 STR PE HDPE None 1.00 1.38 1.12 28.4PE 4 SLD PE HDPE None 0.69 0.95 0.94 23.9PE 6 SLD PE HDPE None 0.49 0.68 0.85 21.6PE 8 SLD PE HDPE None 0.35 0.48 0.76 19.3




inches mmPPEO 1 STR PPE Nitrile Galv 1.75 2.42 1.37 34.8PPEO 2 STR PPE Nitrile Galv 1.57 2.17 1.31 33.3PPEO 4 SLD PPE Nitrile Galv 1.13 1.56 1.16 29.5PPEO 6 SLD PPE Nitrile Galv 0.85 1.18 1.01 25.7



inches mmPPEO 1 STR PPE Nitrile Monel 1.75 2.42 1.37 34.8PPEO 2 STR PPE Nitrile Monel 1.57 2.17 1.31 33.3PPEO 4 SLD PPE Nitrile Monel 1.13 1.56 1.16 29.5PPEO 6 SLD PPE Nitrile Monel 0.85 1.18 1.01 25.7

4 KV Flat 210 0F / 99 0C Maximum



inches mmPPEO 1 STR PPE NITRILE GALV 1.60 2.21 1.89-72 48-18PPEO 2 STR PPE NITRILE GALV 1.40 1.94 1.79-68 46-17PPEO 4 SLD PPE NITRILE GALV 1.07 1.48 1.62-62 41-16



inches mmPPEO 1 STR PPE NITRILE MONEL 1.60 2.21 1.89-72 48-18PPEO 2 STR PPE NITRILE MONEL 1.40 1.94 1.79-68 46-17PPEO 4 SLD PPE NITRILE MONEL 1.07 1.48 1.62-62 41-16

Power Cable

Type A - High Density Polyethylene Construction

Type B - Polypropylene Ethylene and Nitrile Construction


Type AWG WireType Insulation Jacket ArmorWeight


inches mmEE 1 STR EPDM EPDM Galv 1.85 2.56 1.37 34.8EE 2 STR EPDM EPDM Galv 1.57 2.17 1.31 33.3EE 4 SLD EPDM EPDM Galv 1.20 1.66 1.16 29.5




inches mmEE 1 STR EPDM EPDM GALV 1.60 2.21 1.89-72 48-18EE 2 STR EPDM EPDM GALV 1.40 1.94 1.79-68 46-17EE 4 SLD EPDM EPDM GALV 1.07 1.48 1.62-62 41-16




inches mmELB 1 STR EPR PB GALV 2.37 3.28 1.7-.67 44-17ELB 2 STR EPR PB GALV 2.16 2.99 1.6-.63 42-16ELB 4 SLD EPR PB GALV 1.52 2.10 1.3-.52 34-13ELB 6 SLD EPR PB GALV 1.25 1.73 1.2-.48 31-12



inches mmELB 1 STR EPR PB MONEL 2.37 3.28 1.7-.67 44-17ELB 2 STR EPR PB MONEL 2.16 2.99 1.6-.63 42-16ELB 4 SLD EPR PB MONEL 1.52 2.10 1.3-.52 34-13ELB 6 SLD EPR PB MONEL 1.25 1.73 1.2-.48 31-12

PPEO- Polypropylene Ethylene Insulation, Oil resistant jacketELB- Ethylene Propylene Rubber Insulation / Lead jacket / BraidSTR- Stranded ConductorSLD- Solid ConductorPPE- Polypropylene Ethylene EPR- Ethylene Propylene Rubber EPDM- Ethylene Propylene Diene MethylenePE- PolyethyleneHDPE- High Density PolyethylenePB- Lead

Material Nomenclature

Power Cable

Type C - Double Ethylene Propylene Diene Methylene (EPDM) Construction

Type D - Polypropylene Ethylene and Lead with Braid Construction

456 Series

Description Size Armor Length Weight

KELB 6LG4KV #6 GALV 30 33KELB 6LG4KV #6 GALV 40 44KELB 6LG4KV #6 GALV 55 60KELB 6LG4KV #6 GALV 70 77KELB 6LG4KV #6 GALV 90 100KELB 6LG4KV #6 GALV 110 122

540 Series


KELB 4LM4KV #4 MONEL 30 39KELB 4LM4KV #4 MONEL 40 52KELB 4LM4KV #4 MONEL 55 72KELB 4LM4KV #4 MONEL 70 91KELB 4LM4KV #4 MONEL 90 118KELB 4LM4KV #4 MONEL 110 144

540 Series


KELB 4LG4KV #4 GALV 30 41KELB 4LG4KV #4 GALV 40 54KELB 4LG4KV #4 GALV 55 74KELB 4LG4KV #4 GALV 70 94KELB 4LG4KV #4 GALV 90 121KELB 4LG4KV #4 GALV 110 147

KOBE / BAKER Style - Male Plug-in Potheads


KELB-UNIVERSAL #4 MONEL 30 23KELB-UNIVERSAL #4 MONEL 42 31KELB-UNIVERSAL #4 MONEL 58 43KELB-UNIVERSAL #4 MONEL 74 55

Flat Cable Extensions

Nominal Size 50" 66" 78" 85" 90"

Flange DiameterInches mm

50 1270

66 1676

78 1981

85 2159

90 2286

Drum DiameterInches mm

30 762

36 914

42 1067

42 1067

42 1067

Traverse WidthInches mm

40 1016

40 1016

57 1448

57 1448

57 1448

Overall WidthInches mm

46 1168

46 1168

64 1626

64 1626

64 1626

Weight Pounds Kgs

335 152

460 209

811 368

975 442

1064 483

Steel Monel Stainless

SizeInches mm

22 55932 81342 1067

Inches mm Pounds Kgs#6 Armor -#8 NO Armor 2 51 0.06 0.03#4 Armor -#6 NO Armor 2 51 0.08 0.04#2 Armor -#4 NO Armor 2 51 0.09 0.04#1 Armor -#2 NO Armor 2 51 0.10 0.05

Feet Meters 9.6 3

LengthMaterialGalvanized Carbon Steel

WeightPounds Kgs

8 3.4

Length WeightCable Type

Flat Cable Guard

Cable Clamps Saddles

Material

Cable Reels - Steel

Cable Accessories

Cable Clamps

Bolt-on Discharge Head 300 Series Pumps

DescriptionLength

Mm InchesWeight

Kgs Lbs2 3/8" OD 8 RD EUE Thread 150 6 3 5


DescriptionLength

Mm InchesWeight

Kgs Lbs2 3/8" OD 8 RD EUE Thread 180 7 5 112 3/8" OD 10 RD EUE Thread 180 7 5 11


DescriptionLength

Mm InchesWeight

Kgs Lbs3 1/2" OD 8 RD EUE Thread 240 9.5 11 23

Reducing Nipples

DescriptionLength

Mm InchesWeight

Kgs Lbs2 3/8" 8 RD x 2 7/8" 8 RD (EUE) 203 8 1 32 3/8" 8 RD x 3 1/2" 8 RD (EUE) 203 8 4 22 7/8" 8 RD x 3 1/2" 8 RD (EUE) 203 8 4 83 1/2" 8 RD x 4 1/2" 8 RD (EUE) 254 10 12 5

Standard Intakes

DescriptionLength

Mm InchesWeight

Kgs Lbs300 Series 304 1 13 28400 Series 304 1 13 28500 Series 360 1.2 23 50

Gas Isolation Intakes

DescriptionLength

Mm InchesWeight

Kgs Lbs300 Series 736 2.9 32 70400 Series 736 2.9 32 70500 Series 1200 3.9 70 155

Horsepower required to turn the Gas Isolator Intake is 1.2 Hp @ 50 Hz, or 1.75 Hp @ 60 Hz

COSCO PUMP ACCESSORIES

OD Mm Inches77 3102 4

130 5.1

130 5.1

OD Mm Inches

77 3102 4

COSCO down hole sensors are used to monitor and log critical down hole parameters used for reservoir management and ESP monitoring and control. Sensors may be attached to common brands of ESP motors if an Upper Tandem or Centre Tandem motor is employed. Data is transferred to a Surface Interface Panel employing the main ESP power cable and a choke to filter the signals. Parameters currently capable of being measured are:

• Well Bore Pressure • Well Bore Temperature • Motor Oil Temperature • Optional Pump Discharge Pressure

The surface interface is serially connected to either a COSCO Data Logger or a CTI ESP controller that performs the data logging function. Software saves data readings into Excel spreadsheet format from which data may be reviewed in engineering units or may be graphed, along with power and motor load data, using Excel graphing capabilities. The controller can also perform control or alarm shutdown functions based on set points against down hole data. The surface interface may also be ordered with analog outputs for use with other brands of motor controllers and data loggers.

Better Data = Better Decisions

COSCO DHT DOWN HOLE SENSORS FOR ESP’S

Data logged by CTI controller into Excel Spreadsheet format Down

Hole Tool

CTI Controller

Sensor Surface Interface

Motor Adapter

3 1/2” EUE to motor flange

COSCO PUMP COMPANY LIMITED.

Data Graphing and Analysis

Data graphing and analysis is accomplished by using the Chart Wizard functions of Excel or by writing macros to perform common graphing functions. The following is an example of well data graphed in Excel:

COSCO Pump Company Limited 240, Apartment 5, Tower Road Sliema, Malta, SLM 09 Phone: (356) 21 340817/ 340897 Fax: (356) 21 311835 E-mail: [email protected]

Printed in Canada

Specifications and Ratings:

COSCO DHT (Standard Model) Temperature Rating: 120 degrees Celsius. Specify brand and series of motor. Pressure Rating 5000 PSI Specify brand of motor controller. Motor Temperature Accuracy: +/- 2 degrees C. Well bore Temperature Accuracy: +/- 2 degrees C. Pressure Accuracy: +/- 0.25% Other Models for higher temperature and pressures available by special order.

Bulkhead

Sealed Electronics Section

Two Circuit Boards

Choke Section (Contains Motor Oil)

Motor Oil Temperature Probe (Can be replaced by RTD welded to motor winding)

HV Teflon Insulated Wire Connection to Motor

Star Point

Hydraulic Line to Discharge

Pressure Sub

Well Bore (Intake)

Pressure Transducer

Instrument Wires Pack Off

COSCO DHT Down Hole Sensor Tool For Electric Submersible Pumps

2 3/8” EUE connection for motor guide

3 1/2 “ EUE Connection to Motor Base Adapter.

Alternately Top Tool

Connection can be furnished with Motor Flange

COSCO Pump Company Limited Well Bore (Intake)

Temperature Transducer

Four Parameter Version Shown

1. Pump Intake Pressure 2. Pump Intake Temperature 3. Motor Oil (or Winding) Temperature 4. Optional Discharge Pressure

1) Every check Valve and Drain Valve comes with a Quality Assurance sheetwith 100% tracability on all manufactured parts.

2) Tracability is direct to the mill. Mill specs can be provided.

3) All E.U.E. 8RD Threads are gauged to API Spec 5b with certified gauges.

4) Valve Bodies are of a 4130 HR Steel. Internal components are a 303Stainless Steel. The Monel Break-off Plug is a K- 400 specification.

5) All Check and Drain Valves are Phosphate Coated for added corrosion reistance.

6) Drain valves come standard with Brass Break -off Plugs.

7) All parts are manufactured in Canada and meet NACE Specifications.

8) All Check and Drain Valves come with Thread Protection.

3.5 E.U.E. 8 RD Tubing Check Valve & Bleeder Valve

TYPE/SIZE MM INCHES KGS POUNDS

2"OD 10rd EUE tubing 15 6 3 62 3/8"OD 8rd EUE tubing 18 7 4 82 3/8" OD 10rd reg tubing 18 7 4 82 7/8" OD 8rd EUE tubing 18 7 5 123 1/2" OD 8rd EUE tubing 20 8 8 183 1/2" OD 10rd reg tubing 20 8 8 184 1/2" OD 8rd EUE tubing 20 8 11 244 1/2" OD 8rd reg tubing 20 8 11 245 1/2" OD 8rd casing 33 13 14 306 5/8" OD 8rd casing 36 14 20 457" OD 8rd casing 51 20 37 81


2 7/8" OD 8rd EUE tubing 18 7 5 122 7/8" OD 10rd EUE tubing 18 7 5 123 1/2" OD 8rd EUE tubing 20 8 8 183 1/2" OD 10rd reg tubing 20 8 8 18


2 3/8" OD 8rd EUE tubing 25 10 5 122 7/8" OD 8 rd EUE tubing 25 10 7 163 1/2" OD 8rd EUE tubing 25 10 12 264 1/2" OD 8d EUE tubing 30 12 14 304 1/2" OD 8rd reg tubing 30 12 14 315 1/2" OD 8rd casing 33 13 20 446 5/8" OD 8rd casing 36 14 31 687" OD 8rd casing 48 19 39 858 5'8" 8rd casing 64 25 57 125

NOTE: COMMON CONSTRUCTION IS CARBON STEELCHECK AND BLEEDER VALVES ARE AVAILABLE IN CORROSIONRESISTANT METALS SUCH AS STAINLESS STEEL AND MONEL.PLEASE INQUIRE FOR PRICES AND DELIVERY INFORMATION.

LENGTH WEIGHT

CHECK AND BLEEDER VALVES

LENGTH WEIGHT

CHECK VALVES

LENGTH WEIGHT

BLEEDER VALVES

ITEM mm inches kgs lbs

2 3/8" Standing Valve 480 18.7 4.5 10

2 3/8 Landing Nipple 235 9.3 5.9 13

2 7/8" Standing Valve 480 18.7 5.5 12

2 7/8" Landing Nipple 235 9.3 6.4 14

3 1/2" Standing Valve 480 18.7 6.8 15

3 1/2" Landing Nipple 235 9.3 6.8 15

4 1/2" Landing Nipple 480 18.7 7.7 17

2" JDC Pulling Tool 235 9.3 7.3 16( for 2 3/8" and 2 7/8" Valve) 445 17.5 6.4 14

2 1/2" JDC Pulling Tool 457 18 6.8 15( for 3 1/2" and 4 1/2" Valve )

ALL VALVES EQUIPPED WITH TEFLON MOLY 'V' PACKING RINGSALL VALVES ARE STAINLESS STEEL ( 316 )NIPPLES AVAILABLE IN STAINLESS STEEL OR L-80 PHOSPHATED STEEL

LENGTH WEIGHT

STANDING VALVE - REVERSE FLOW REGULATOR

SURFACE WIRELINE RETRIEVABLE

A. RETRIEVE PROCUDURE:

Standard wireline tools ( stem & jars )

1. Use appropriate pull tool: 2" reg. - 2" Camco JDC or Otis SB 2 1/2" reg. - 2" Camco JDC or Otis SB 3" reg. - 2 1/2" Camco JDC or Otis SB 4 1/2" reg. - 3" Camco JDC or Otis SB

2. Latch onto fish neck c/w proper wireline tools. Pull equalizing stem off seat and hold until valve is equalized. Pull valve to surface.

B. TO SERVICE REGULATOR

Body built in three sections: top, center,lower.

1. Break top section to check valve and seat surface.

2. Break lower section replace packing.

C. RUNNING PROCEDURE

1. Using proper sized JDC or Otis SB running-pulling tool and wireline tool string; run onto well-bore, jar into WJ seating nipple and shear off.

NOTE: - Standard "WJ" valve manufactured from 316 SS. - Standard "WJ" seating nipple manufactured from C-75 or L-80 material. - Other materials such as Monel K-500 or Incoloy 925 on request.

" WJ" STANDING VALVE

STANDARD SIZE FISHING NECK ADAPTSTO POPULAR PULLING TOOLS

SET SCREW LOCK PREVENTS BACK OFF

SIX SIDED STEM ASSURES CONSISTENTSEATING CONTACT

METAL TO METAL SEAT FOR RELIABLESEALING

SMOOTHLY CONTOURED SEALING SURFACEMINIMIZES FLUID WASHING

POSITIVE STOP NO-GO SHOULDER

FOUR LARGE FLOW WINDOWS FORUNRESTRICTED FLUID FLOW ANDQUICK EQUALIZATION

RELIABLE CHEVRON PACKING PROVIDESCOMPETENT HIGH PRESSURE SEALINGAND READILY AVAILABLE REPLACEMENTSEALS

COLLECT HOLD DOWN PROVIDES APOSITIVE YET SIMPLE LOCKINGMECHANISM

A. INSTRUMENTS AND TEST EQUIPMENT

B. SPLICING MATERIALS

C. TOOLS ( SPLICING)

D. BANDING TOOLS AND MATERIAL

E. HAND TOOLS

F. SPECIAL TOOLS and MATERIALS FOR SERVICING ESP SYSTEMS

G. PUMP CLAMPS

H. MOTOR CLAMPS

J. GASKETS

K. MISCELLANEOUS SUPPLIES

L. CHECK VALVES/RETRIEVABLE STANDING VALVES

M. BLEEDER VALVES

N. COMBINATION CHECK AND BLEEDER VALVES

O. O-RINGS

P. COSCO WELLHEADS, CONNECTORS

Q. COUPLINGS,DOWNHOLE EQUIPMENT

R. REDATM SWITCHBOARD PARTS

S. COSCO VORTEX MOTOR CONTROLLER

T. COSCO SWITCHBOARD SPARE PARTS

U. COSCO MOTOR LEADS

TABLE OF CONTENTS

COSCO REDATM

A. INSTRUMENTS AND TEST EQUIPMENT PART NO. PART NO.

0 - 140 volt Variac 250098 830620Cable Interface: L-095 to K-095 250010 999121Complete meter test kit with hard sided case 250038 492264Fluke 43 Power Quality Analyzer 250076Fluke 87-III 250016 1048685Fluke current probe 801-600 250078 856856Fluke Fuse for Model 8060 & 8021 (3 amp fuse, BBS-3) 250026 905224Fluke Heavy-duty Test Leads 250092 1043926Fluke LCD Digital Multimeter model 83-III 250022 1043918Fluke LCD Digital VOM #8021 250018 856831Fluke LCD Digital VOM #8060 (Replacement Fluke 187) 250020 867416Fluke replacement leads 250046 856849Fluke Scopemeter (Fluke 97,50mhz Duel Trace,c/w leads,battery,charger) 250086Gloves Leather Protectors 250034 518068Gloves Rubber (High Voltage) 20,000volt size 10 250036 514760Greenlee #5774 Motor Rotation and phase sequence indicator 250066Hard sided case for meter kit 250012 856872Megger 1000V with case (Ampprobe Model) 250052Power Divider 10 to 1 for use with Fluke Multimeters 250074 856864Simpson 635HV meter w/ case 250062Triplett 1.5 volt battery 250006 568782Triplett 1amp fuse, AGC-1 250028 682716Triplett 2amp fuse, AGC-2 250030 743229Triplett 30 volt battery 250008 568790Triplett Case 250014 511048Triplett leads for 522797 Style 600V 250048 818583Triplett leads for Old Style 5000V 250050 515932Triplett volt-ohmmeter #630 type 4, 600V 250058 522797Yokogawa 1000 volt electronic megger (model 3213-45) with case and leads) 250054 845784Yokogawa replacement lead (ground) #3299-09 250040 857367Yokogawa replacement lead (probe) #3299-10 250042 857375

COSCO REDATM

B. SPLICING MATERIALS PART NO. PART NO.

#1 Galv. Armor - 200 ft. 260001 548340#2 Galv. Armor - 200 ft. 260002 548339#4 Galv. Armor - 200 ft. 260004 5483211/32" Lead Sheet 10" x 5" 260028 689307100 Grit Emery Cloth 260018 566125150 Grit Emery Cloth 260022 56613350 Grit Emery Cloth 260016 566117Acid Core Solder - 5Lbs. 260030 562678Cotton Linen Tape, 3/4" 260034 521203Glass Tape, 60 yds. 260036 684811High Modulus Tape 10 yds. 260038 748137High Modulus Tape 18 yds. 260040 728137aHigh Modulus Tape 36 yds. 260042 748137bHigh Temp Tape - TFE 10 yds. 260046 823435High Temp Tape - TFE 36 yds. 260048 823435a

COSCO REDATM

B. SPLICING MATERIALS continued: PART NO. PART NO.

Monel Armor - 200 ft. 260006 548354Nitrile Cord - 12lb/ roll 360ft 260026 513713Scotch 88, 3/4" x 66' 260052 521377Straight Plycast Epoxy Splice Kit 260098SWIF Solder 1 Lb. Jar 260032 895243Teflon Tape, 1" 260054 521427

Conductor Size AWG British Standard

For use with Nicopress TM Tool GRV-J-P-X

1/7 Str x 1/7 Str ( 1/0 Compacted x 1/0 Compacted ) 260056 5194051/7 Str x 2/7 Str ( 1/0 Compacted x 1 Compacted ) 260058 5193631/7 Str x 4 Solid ( 1/0 Compacted x 16mm2 ) 260060 5194541/7 Str x 5 Solid ( 1/0 Compacted x 5 Solid ) 260062 5193971/7 Str x 6 Solid ( 1/0 Compacted x 6 Solid ) 260064 9930552/7 Str x 1 or 2 Solid ( 1 Compacted x 2 Compacted ) 260068 9775462/7 Str x 4 Solid ( 1 Compacted x 16mm2 ) 260070 5194882/7 Str x 5 Solid ( 1 Compacted x 5 Solid ) 260072 5193302/7 Str x 6 Solid ( 1 Compacted x 6 Solid ) 260074 5194131 or 2 Solid x 2/7 Str ( 2 Compacted x 1 Compacted ) 260068 9775461 or 2 Solid x 1 or 2 Solid ( 2 compacted x 2 Compacted ) 260076 9775381 or 2 Solid x 6 Solid ( 2 Compacted x 6 Solid ) 260080 9775614 Solid x 1/0 Str ( 4 Solid x 2/0 Compacted ) 260081 2838534 Solid x 1/7 Str ( 4 Solid x 1/0 Compacted ) 260060 5194544 Solid x 2/7 Str ( 4 Solid x 1 Compacted ) 260070 5194884 Solid x 1 or 2 Solid ( 4 Solid x 2 Compacted ) 260078 9775534 Solid x 4 Solid ( 4 Solid x 16mm2 ) 260082 5194964 Solid x 5 Solid ( 4 Solid x 5 Solid ) 260088 5195124 Solid x 6 Solid ( 4 Solid x 6 Solid ) 260090 5195405 Solid x 1/7 Str ( 16mm2 x 1/0 Compacted ) 260062 5193975 Solid x 2/7 Str ( 16mm2 x 1 Compacted ) 260072 5193305 Solid x 4 Solid ( 16mm2 x 16mm2 ) 260088 5195125 Solid x 6 Solid ( 16mm2 x 6 Solid ) 260094 5196456 Solid x 1/7 Str ( 6 Solid x 1/0 Compacted ) 260064 9930556 Solid x 2/7 Str ( 6 Solid x 1 Compacted ) 260074 5194136 Solid x 1 or 2 Solid ( 6 Solid x 2 Compacted ) 260080 9775616 Solid x 5 Solid ( 6 Solid x 5 Solid ) 260094 5196456 Solid x 6 Solid ( 6 Solid x 6 Solid ) 260096 519314

COSCO REDATM

C. TOOLS (SPLICING) PART NO. PART NO.

300 Watt Soldering Iron, 110 Volt 260114 582486300 Watt Soldering Iron, 220 Volt 260116 743757Cable Counter 0 - 9,999ft (payout) 300020Cable Shears 32" long 300022 854034Chisel Tip for soldering iron 260118 591941Crimping Gage (Nicopress) 260102 831420

Splice Crimping Sleeves - Copper to Copper

COSCO REDATM

C. TOOLS (SPLICING) Cont. PART NO. PART NO.

Crimping Tool (Nicopress - #53 XPJ ) 260104 521708Hacksaw Blades 12", 18 Tooth 260106 569236Hacksaw Frame 12" 260108 579458Knife 260110 582742Table, Cable Splicing 260120 33381

COSCO REDATM

D. BANDING TOOLS AND MATERIAL PART NO. PART NO.

22" Monel Cable Clamps 280020 18542122" Stainless Cable Clamps 280022 20849622" Steel Cable Clamps 280018 675873/4" Sealer ACME 281000 5607633/4" Stretcher (Tensioner) Acme model T6P 283000 5629833/8" Banding Material 40 Lbs. 280010 6794803/8" Buckle 280054 5608133/8" Sealer 280046 5607483/8" Stretcher 280044 562975302 SS Continuous Banding Material 3/4" -70 lb Roll 280012 849158302 SS Seal for 3/4" Banding - 1000 buckles per box 280048 84916632" Monel Cable Clamps 280024 18543932" Stainless Cable Clamps 280026 20850432" Steel Cable Clamps 280028 6759542" Monel Cable Clamps 280030 25772542" Stainless Cable Clamps 280032 256966Black Steel Continuous Banding Material 3/4" -100 lb Roll 280016 849133Black Steel Seal 3/4" - 5000 per box 280052 849141Cable Band Cutters 300016 22178Cable Clamp Saddles #6 to #4 Cable 280040 163329Cable Clamp Saddles #8 to #6 Cable 280038 160242Flat Cable Guard 8' 3KV (Galv.) 280034 251488Fromm 3/4" Banding Machine A480 284000 480000K500 Monel Continuous Banding Material 3/4" -70 lb Roll 280014 871426K500 Monel Seal 3/4" -1000 per box 280050 871418Sheave Flat Cable 54" w/ Shock Absorber 280058 43945Sheave Round 54" w/ Shock Absorber 280058 43950Signode Air Bander PNSC 34 285000 852624Signode Dispenser DF10B 286000 836754

COSCO REDATM

E. HAND TOOLS PART NO. PART NO.

1/2" Box x 1/2" Open End 300236 5934261/2" Combination Wrench (open end x 16B) 300234 8399511/2" Drive Torque Wrench Adapter 1/2" x 9/16" 300270 472251/2" Drive Torque Wrench Adapter 5/8" x 3/4" 300272 472331/2" Drive Torque wrench Adapter Macit 300274 8814661/2" Universal Socket, 3/8" Drive 300160 9080461/2" Wide Chisel 300028 5728261/4" Ground Macit (Double End) 300076 832675

COSCO REDATM

E. HAND TOOLS continued: PART NO. PART NO.

1/4" Socket - 3/8" Driver 300162 74705510" Crescent Wrench 300258 59378011/16" Box End and Open End 300250 59347512" Crescent Wrench 300260 59379813/16" Box End and Open End 300252 5934673/4" Open and Box Wrench 300248 5934593/4" Thinwall Socket, 3/8" Drive 300170 9080383/8" - 24 Thread Tap 300206 5909923/8" Drive Speed Handle 300184 5804313/8" Ground Macit (Single End) 1/4" Shank 300078 747071375 Series Packing Gland Wrench 300056 20735375 Speed Wrench Macit 1/4" 300178 44230450/540 Speed Wrench Macit 5/16" 300180 12963456/540 Motor Lead Pliers 300092 8847456/540 Series Packing Gland Wrench 300058 13965/16" - 24 Thread Tap 300208 5909845/16" Ground Macit (Double End) 300080 8326835/16" Socket - 3/8" Drive 300174 7471056" Crescent Wrench 300254 5937646" Needle Nose Pliers 300094 5861316" Screw Driver 300140 5885667" Diagonal Pliers 300100 5861157/16" - 20 Thread Tap 300210 5910087/8" x 13/16" Box End 300246 593814738 Series Motor Lead Pliers 300096 32268738 Series Packing Gland Wrench 300060 31500738 Speed Wrench Macit 3/8" 300182 6113358" Crescent Wrench 300256 593772Ball Peen Hammer, 8 oz. 300068 580233Ball Peen Hammer, 16 oz. 300066 580258Channel Lock Pliers 12" Straight Jaw 300098 586172Cable Shears 300022 854034Pliers Crimping Tool 300102 517987Torque Wrench complete 456 / 540 300266 35634Tru Arc Pliers #5 300104 586222Tru Arc Pliers #7 300106 586248Wrench 9/16" x 5/8" Box End 300240 11641/4" Drum Adapter 300036 5693193/8" Combination Wrench (open end x 12B) 300238 8399853/8" Drive Drill 300038 5743273/8" Drive Ratchet 300122 5804153/8" Drum (for Drill) 300040 569301387-400-450 Pump / 456 Motor Tool Set c/w container 300070 9210714" Screwdriver 300142 5885335/16" Ground Macit (Single End) 300082 7470945/16" x 3/8" Socket 300172 5892675/8" Allen Wrench 300004 5937235/8" Combination Wrench (open end x 20B) 300244 839969500-562 Pump / 540 Motor Tool Set c/w container 300072 912063650-675 Pump / 738 Motor Tool Set c/w container 300074 912055

COSCO REDATM

E. HAND TOOLS continued: PART NO. PART NO.

7/16" Allen wrench 300006 5936659/16" Combination Wrench (open end x 18B) 300242 839977Bottle Brush .75" (Tube Type) 300012 570770Cotton Gloves Jersey Style 300062 579847File, Square Bastard 10" 300050 579037Flashlight 300054 582825Hand Cleaner 300030 573162Macit Wrench (Large) 3/16' - 3/8" 300084 593509Macit Wrench (Small) 1/16" - 3/16" (10 piece) 300086 593483Socket Set (345MMB) 300176Spline Wrench (Large) 1-3/16" x 1-1/2" 300200 39594Spline Wrench (Small) 7/8" x 1" 300202 7591Surform File 300044 579292Surform File Blade 300048 569293Torque Wrench 1/2" Drive 300262 976274Torque Wrench 3/8" Drive 300264 593962Vise Grip Pliers # 7R 300226 593749Wire Brush 300014 570614Wire Stripper 300228 563015

COSCO REDATM

F. SPECIAL TOOLS, AND MATERIALS FOR ESP SYSTEMS PART NO. PART NO.

1/16" Spacing Shim 300146 6144871/2" Teflon Thread Tape 300214 5888551/32" Spacing Shim Monel 300148 6144791/64" Spacing Shim 300150 614461Alemit Adapter 110108 1479CRC Lectra-Motive Cleaner 300042 741934Dow Adhesive Sealant, 732 RTV, Clear 300144Dow Corning DC-4 300154 553419Dow Corning lll - Lubriplate 300156 553420GE Clear Silicon Rubber 300152 588804Hose for Oil Pump (complete) 110106 554170Monel Drain and Fill Valve 300032 170811Nylon Strap 300090 589085Oil Can ( 5 Gal. G.I.) 110104 20974Oil Filling Pump (complete) 110100 1586Pothead Tester (complete) 300108 7955Pressure Test Cap 456 Series Tape-In Type 300112 305136Pressure Test Cap 540 Series Tape-In Type 300114 305144Protector Thrust Setting Tool 300118 46672Pump Tire Hand 300120 557496RedaTM No. 2 Oil (15 Gal. Can) 300128 556530RedaTM No. 2 Oil (1Gal. Can) 300124 556555RedaTM No. 2 Oil (5 Gal. Can) 300126 556548RedaTM No. 2 Oil (55 Gal. Can) 300130 556498RedaTM No. 3 Oil (30 Gal. Can) 300132 979047RedaTM No. 3 Oil (5 Gal. Can) 300134 979062RedaTM No. 3 Oil (55 Gal. Can) 300136 976373

COSCO REDATM

F. SPECIAL TOOLS, AND MATERIALS FOR ESP SYSTEMS Cont;. PART NO. PART NO.

RedaTM No. 3 Oil (15 Gal. Can) 300138 979054Spline Alignment Tool 456 Series 1-1/8" Shaft 300188 455360Spline Alignment Tool 540 Series 1-3/8" Shaft 300190 320937Spline Wrench - 1" 300192 882324Spline Wrench - 1-3/16" 300194 886085Spline Wrench - 2" 300196 886101Spline Wrench - 7/8" 300198 882316Spline Wrench - Large 1-3/16" x 1-1/2" 300200 39594Spline Wrench - Small 7/8" x 1" 300202 7591Steel Drain and Fill Valve 300034 23853Steel Drain and Fill Valve 300034 23853Thrust Setting Tool 650 Pump to Pump 300216 48504Thrust Setting Tool 950 Pump to Protector 300218 354597Vent Plug (Monel) 300220 170803Vent Plug (Steel) 300222 23879

COSCO REDATM

G. PUMP CLAMPS PART NO. PART NO.

338 Series Pump (Shoulder) 320002 41236387 Series (Shoulder) 320004 46748400 Series Pump (Friction) 320006 28803400 Series Pumps (Shoulder) 320008 35808450 Series Pump (Friction) 320010 31674450 Series Pump (Shoulder) 320012 35816540 Series (Friction) 320014 27441562 C.T. Pump (Shoulder) 320018 611327650 Pump (Friction) 320020 34082650 Series Pump (Shoulder C.T.) 320022 38604675 Pump (Friction) 320024 31906675 Pump (Shoulder) 320026 42051862 Pump (Friction) 320028 41590

COSCO REDATM

H. MOTOR CLAMPS PART NO. PART NO.

375 Motor Head Clamp 340002 609016456/450 Motor Head Clamp 340004 607010540 Motor Head Clamp 340006 4218738 Motor Head Clamp 340008 607572Chain, Assy Unit Clamp 340010 902437Unit Clamp Adapter (Centering Hook Assembly) 340012 334482

COSCO REDATM

J. GASKETS PART NO. PART NO.

375 Series Motor Head Gasket "Shipping" 360002 50203456 Series Motor Head Gasket "Shipping" 360004 269910540 Series Motor Head Gasket "Shipping" 360006 72462738 Series Motor Head Gasket "Shipping" 360008 339077375 Series Tandem Motor Gasket "Shipping" 360010 83089

COSCO REDATM

J. GASKETS Cont. PART NO. PART NO.

456 Series Tandem Motor Gasket "Shipping" 360012 269910738 Series Tandem Motor Gasket "Shipping" 360014 339077338 Series Tandem Pump Gasket "Shipping" 360016 245233400 Series Tandem Pump Gasket "Shipping" 360018 233718562 Series Tandem Pump Gasket "Shipping" 360020 274878650 Series Tandem Pump Gasket "Shipping" 360022 195776862 Series Tandem Pump Gasket "Shipping" 360024 329003450 Series Pump Gasket "Shipping" 360026 104661540 Series Pump Gasket "Shipping" 360028 68833Break-Off Plug Gasket 360036 46144Drain and Fill Valve Gasket 360034 23903Vent Plug Gasket lead 360038 15008

COSCO REDATM

K. MISCELLANEOUS SUPPLIES PART NO. PART NO.

#1 Str x 5/16" Lug 160307 512574#2 Str x 5/16" Lug 160310 512608#4 x 5/16" Lug 160312 5126161/0 x 1/2" Lug 160314 5125902/0 x 3/8" Lug 160308 512582Capscrew Monel, Hex Head 5/16" x 1 1/4" 380016 846162Capscrew Monel, Socket Head 1/2" x 1 7/8" 380022 267427Capscrew Monel, Socket Head 3/8" x 1 1/2" 380018 118182Capscrew Monel, Socket Head 7/16" x 1 1/2" 380020 118190Capscrew Monel, Socket Head 9/16" x 1 7/8" 380024 210484Capscrew Steel, Hex Head 5/16" x 1 1/4" 380026 89268Capscrew Steel, Socket Head 1/2" x 1 7/8" 380032 266932Capscrew Steel, Socket Head 3/8" x 1 1/2" 380028 68965Capscrew Steel, Socket Head 5/8" x 2 1/4" 380036 105916Capscrew Steel, Socket Head 7/16" x 1 1/2" 380030 68973Capscrew Steel, Socket Head 9/16" x 1 7/8" 380034 256503Lockwasher Monel 1/2" 380054 310151Lockwasher Monel 3/8" 380050 309740Lockwasher Monel 5/16" 380048 310078Lockwasher Monel 5/8" 380058 824300Lockwasher Monel 7/16" 380052 310086Lockwasher Monel 9/16" 380056 310094Lockwasher Steel 1/2" 380066 307009Lockwasher Steel 3/8" 380062 306993Lockwasher Steel 5/16" 380060 306985Lockwasher Steel 5/8" 380070 307025Lockwasher Steel 7/16" 380064 307223Lockwasher Steel 9/16" 380068 307017Motor Guide for 7"casing. 380082 610626

Bolt on Discharge Heads

338 Series 2-3/8" x 8rd EUE Carbon Steel 560338 493015400 Series 2-3/8" x 8rd EUE Carbon Steel 560400 243485540 Series 3-1/2" x 8rd EUE Carbon Steel 560540 194381

Bolt on Intake 338 series, 70 type carbon steel 560339 307157Bolt on Intake 400 series, 70 type carbon steel 560401 260596Bolt on Intake 540 series, 70 type carbon steel 560541 285353

2-3/8" 8rd x 3/4" Bushing (For Anode Attachment) 560600 252429Presco Pressure Switch , Model DF-100 150040

Junction Box

Junction Box (Cosco 20"x20"x10" 5KV) 140100 295204

COSCO REDATM

L. CHECK VALVES PART NO. PART NO.

2-3/8" 10 rd. Reg. Tubing 420008 209585Poppet for 2-3/8" 10 rd. Reg. Tubing 420030 189662Snapring for 2-3/8" 10 rd. Reg. Tubing 420038 261612-3/8" 10 rd. EUE Tubing 420006 215244Poppet for 2-3/8" 10 rd. EUE Tubing 420030 189662Retainer for 2-3/8" 10 rd. EUE Tubing 420032 215228Snapring for 2-3/8" 10 rd. EUE Tubing 420034 5581712-3/8" 8 rd. EUE Tubing 420004 216440Poppet for 2-3/8" 8 rd. EUE Tubing 420030 189662Retainer for 2-3/8" 8 rd. EUE Tubing 420032 215228Snapring for 2-3/8" 8 rd. EUE Tubing 420034 5581712-7/8" 10 rd. Reg. Tubing 420014 110627Poppet for 2-7/8" 10 rd. Reg. Tubing 420040 189209Retainer for 2-7/8" 10 rd. Reg. Tubing 420052 264382Snapring for 2-7/8" 10 rd. Reg. Tubing 420054 5579002-7/8" 10 rd. EUE Tubing 420012 50237Poppet for 2-7/8" 10 rd. EUE Tubing 420040 189209Snapring for 2-7/8" 10 rd. EUE Tubing 420048 686762-7/8" 8 rd. EUE Tubing 420010 215517Poppet for 2-7/8" 8 rd. EUE Tubing 420046 189209Retainer for 2-7/8" 8 rd. EUE Tubing 420042 215178Snapring for 2-7/8" 8 rd. EUE Tubing 420044 5581973-1/2" 10 rd. Reg. Tubing 420018 77404Poppet for 3-1/2" 10 rd. Reg. Tubing 420056 115865Retainer for 3-1/2" 10 rd. Reg. Tubing 420058 197855Snapring for 3-1/2" 10 rd. Reg. Tubing 420060 5582883-1/2" 8 rd. EUE Tubing 420016 77172Poppet for 3-1/2" 8 rd. EUE Tubing 420056 115865Retainer for 3-1/2" 8 rd. EUE Tubing 420058 197855Snapring for 3-1/2" 8 rd. EUE Tubing 420060 5582883-1/2" 8rd eue Protector Cap Box 4200623-1/2" 8rd eue Protector Cap Pin 420064

COSCO REDATM

L. CHECK VALVES Cont. PART NO. PART NO.

4-1/2" 8 rd. EUE Tubing 420020 203547Poppet for 4-1/2" 8 rd. Tubing 420066 189621Retainer for 4-1/2" 8 rd. thd. EUE Tubing 420068 198051Snapring for 4-1/2" 8 rd. EUE Tubing 420070 5583044-1/2" 8 rd. Reg. Tubing 420022 180414Poppet for 4-1/2" 8 rd. Reg. Tubing 420066 189621Retainer for 4-1/2" 8 rd. Reg. Tubing 420068 198051Snapring for 4-1/2" 8 rd. Reg. Tubing 420070 5583047" 8 rd. CSG. Check only 420028 298968

WJ STANDING VALVES

2 7/8" x 2.250" ID WJ stainless steel c/w 4 Teflon/Moly 5200063 1/2" 8RD EUE x 2.250 ID L-80, phosphate c/w landing / discs 520014Packing Kits for 2 7/8" valves c/w 4 Teflon/Moly V-Rings 520016WJ Landing Nipple: 520008

COSCO REDUCING NIPPLES

2 3/8" 8rd EUE x 3 1/2" 8RD EUE. Pin x Pin. 400004 1312762 3/8" 8rd EUE x 2 7/8" 8RD EUE. Pin x Pin. 400002 1155435 1/2" 8rd EUE x 7" 8RD EUE. Pin x Pin. 400008 276568

COSCO REDATM

M. BLEEDER VALVES PART NO. PART NO.

2-3/8" 10 rd. Tubing 440008 2096012-3/8" 10 thd. EUE Tubing 440006 357252-3/8" 10 thd. EUE Tubing - Break-Off Plugs, Monel 460036 1895892-3/8" 8 rd. EUE Tubing 440004 735512-3/8" 8 rd. EUE Tubing - Break-Off Plugs, Monel 460036 1895892-7/8" 10 rd. thd. Tubing 440014 1106012-7/8" 10 rd. thd. Tubing - Break-Off Plugs, Monel 460038 1891832-7/8" 10 thd. EUE Tubing 440012 578282-7/8" 10 thd. EUE Tubing - Break-Off Plugs, Monel 460038 1891832-7/8" 8 rd. EUE Tubing 440010 693282-7/8" 8 rd. EUE Tubing - Break-Off Plugs, Monel 460038 1891833-1/2" 10 rd. thd. Tubing 440018 773883-1/2" 10 rd. thd. Tubing - Break-Off Plugs, Monel 460040 1895623-1/2" 8 rd. EUE Tubing 440016 771983-1/2" 8 rd. EUE Tubing - Break-Off Plugs, Monel 460040 1895623-1/2" Break Off Plugs Brass 460032 668454-1/2" 8 rd. EUE Tubing 440022 2035624-1/2" 8 rd. EUE Tubing - Break-Off Plugs, Monel 460044 1895714-1/2" 8 rd. thd. Tubing 440020 1803644-1/2" 8 rd. thd. Tubing - Break-Off Plugs, Monel 460044 1895717" Bleeder Only 440028 2989437" Bleeder only - Break-Off Plugs, Monel 460050 189605

COSCO REDATM

N. COMBINATION CHECK AND BLEEDER VALVES PART NO. PART NO.

"O" Ring-Poppet 480020 2042555-1/2" 8 rd. Csg. Comb 480012 2620716-5/8" 8 rd. Csg. Comb. Body 480022 2514546-5/8" 8 rd. Csg. Comb. Complete 480014 2514626-5/8" 8 rd. Csg. Comb. Lock Pin 480024 3562467" 8 rd. Csg. Comb Complete 480026 2989787" 8 rd. Csg. Comb. Body 480028 2989507" 8 rd. Csg. Comb. Lock 480030 356238Body for 5-1/2" 8 rd. Csg. Comb 480032 262063Monel Break-Off Plug (6-5/8" and 7") 460050 189605Monel Break-Off Plug for 5-1/2" 460048 189597Neoprene Ring-Seat (2 Reg.) 480034 236224Ni-Resist Poppet 480036 227033Ni-Resist Poppet 480038 253096Poppet "O" Ring for 5-1/2" 480040 197863Seat 480042 172403Snap Ring for 5-1/2" 480044 558312Snap Ring-Poppet 480046 558338Snap Ring-Seat 480048 172395

COSCO REDATM

O. "O"- RING'S PART NO. PART NO.

AFLAS"O"- Ring Aflas 2-021 180001 1071893"O"- Ring Aflas 2-024 180004 1042449"O"- Ring Aflas 2-028 180008 1042456"O"- Ring Aflas 2-029 180009 1071901"O"- Ring Aflas 2-150 180010 1042498"O"- Ring Aflas 2-152 180011 1042506"O"- Ring Aflas 2-153 180012 1042514"O"- Ring Aflas 2-227 180027 1042555"O"- Ring Aflas 2-228 180028 1042563"O"- Ring Aflas 2-229 180029 1042571"O"- Ring Aflas 2-231 180031 1042589"O"- Ring Aflas 2-237 180037 1042605"O"- Ring Aflas 2-241 180041 1072511"O"- Ring Aflas 2-246 180046 1042639"O"- Ring Aflas 2-250 180050 1071919"O"- Ring Aflas 2-259 180059 1072362"O"- Ring Aflas 2-349 180062 1042670

H.S.N."O"- Ring HSN 2-021 180101 997387"O"- Ring HSN 2-024 180104 866913"O"- Ring HSN 2-028 180108 996041"O"- Ring HSN 2-029 180109 997437"O"- Ring HSN 2-150 180110 996058"O"- Ring HSN 2-152 180111 560565

COSCO REDATM

O. "O"- RING'S Cont. PART NO. PART NO.

"O"- Ring HSN 2-153 180112 996066"O"- Ring HSN 2-227 180127 996008"O"- Ring HSN 2-228 180128 826263"O"- Ring HSN 2-229 180129 733832"O"- Ring HSN 2-231 180131 831248"O"- Ring HSN 2-237 180137 812776"O"- Ring HSN 2-241 180141 977635"O"- Ring HSN 2-246 180146 996108"O"- Ring HSN 2-250 180150 997643"O"- Ring HSN 2-259 180159 997650

NEOPRENE"O"- Ring Neoprene 2-021 180201 558866"O"- Ring Neoprene 2-024 180204 558874"O"- Ring Neoprene 2-028 180208 558890"O"- Ring Neoprene 2-029 180209 558908"O"- Ring Neoprene 2-150 180210 559013"O"- Ring Neoprene 2-152 180211 559039"O"- Ring Neoprene 2-153 180212 559047"O"- Ring Neoprene 2-214 180214 559096"O"- Ring Neoprene 2-217 180217 559120"O"- Ring Neoprene 2-222 180222 559179"O"- Ring Neoprene 2-224 180224 559195"O"- Ring Neoprene 2-225 180225 559203"O"- Ring Neoprene 2-226 180226 559211"O"- Ring Neoprene 2-227 180227 559229"O"- Ring Neoprene 2-228 180228 559237"O"- Ring Neoprene 2-229 180229 559245"O"- Ring Neoprene 2-230 180230 559252"O"- Ring Neoprene 2-231 180231 559260"O"- Ring Neoprene 2-232 180232 559278"O"- Ring Neoprene 2-234 180234 559294"O"- Ring Neoprene 2-236 180236 559310"O"- Ring Neoprene 2-237 180237 559328"O"- Ring Neoprene 2-241 180241 559369"O"- Ring Neoprene 2-244 180244 559393"O"- Ring Neoprene 2-245 180245 559401"O"- Ring Neoprene 2-246 180246 559419"O"- Ring Neoprene 2-247 180247 559427"O"- Ring Neoprene 2-250 180250 559450"O"- Ring Neoprene 2-255 180255 559492"O"- Ring Neoprene 2-257 180257 559518"O"- Ring Neoprene 2-258 180258 559526"O"- Ring Neoprene 2-259 180259 559534"O"- Ring Neoprene 2-265 180265 559583"O"- Ring Neoprene 2-268 180268 559591"O"- Ring Neoprene 2-269 180269 559609"O"- Ring Neoprene 2-348 180270 559765"O"- Ring Neoprene 2-349 180271 559773

COSCO REDATM

O. "O"- RING'S Cont. PART NO. PART NO.

VITON"O"- Ring Viton 2-021 180301 840546"O"- Ring Viton 2-024 180304 854026"O"- Ring Viton 2-028 180308 812750"O"- Ring Viton 2-029 180309 816603"O"- Ring Viton 2-150 180310 1000447"O"- Ring Viton 2-152 180311 848309"O"- Ring Viton 2-153 180312 923508"O"- Ring Viton 2-227 180327 831230"O"- Ring Viton 2-228 180328 1000421"O"- Ring Viton 2-229 180329 1000439"O"- Ring Viton 2-231 180331 1000447"O"- Ring Viton 2-237 180337 846279"O"- Ring Viton 2-241 180341 842724"O"- Ring Viton 2-246 180346 923441"O"- Ring Viton 2-250 180350 816595"O"- Ring Viton 2-259 180359 816587"O"- Ring Viton 2-349 180360 830398

COSCOP. COSCO WELLHEADS PART NO.

TYPE A 2 3/8 TBGLower 7 1/16 2000 psi Upper 7 1/16 2000 psi A - 772238Lower 7 1/16 3000 psi Upper 7 1/16 3000 psi A - 773238Lower 9 2000 psi Upper 9 2000 psi A - 992238Lower 9 3000 psi Upper 9 3000 psi A - 993238Lower 11 2000 psi Upper 11 2000 psi A - 11112238Lower 11 3000 psi Upper 11 3000 psi A - 11113238

TYPE A 2 7/8 TBGLower 7 1/16 2000 psi Upper 7 1/16 2000 psi A - 772238Lower 7 1/16 3000 psi Upper 7 1/16 3000 psi A - 773278Lower 9 2000 psi Upper 9 2000 psi A - 992278Lower 9 3000 psi Upper 9 3000 psi A - 993278Lower 11 2000 psi Upper 11 2000 psi A -11112278Lower 11 3000 psi Upper 11 3000 psi A - 11113278

TYPE A 3 1/2 TBG Lower 7 1/16 2000 psi Upper 9 2000 psi A - 792312Lower 7 1/16 3000 psi Upper 9 3000 psi A - 793312Lower 9 2000 psi Upper 9 2000 psi A - 992312Lower 9 3000 psi Upper 9 3000 psi A - 993312Lower 11 2000 psi Upper 11 2000 psi A - 11112312Lower 11 3000 psi Upper 11 3000 psi A - 11113312

COSCOP. COSCO WELLHEADS Cont. PART NO.

TYPE FA 2 3/8 TBGUpper 7 1/16 2000 psi Lower 7 1/16 2000 psi FA - 772238Upper 7 1/16 3000 psi Lower 7 1/16 3000 psi FA - 773238Upper 9 2000 psi Lower 9 2000 psi FA - 992238Upper 9 3000 psi Lower 9 3000 psi FA - 993238

TYPE FA 2 7/8 TBGUpper 7 1/16 2000 psi Lower 7 1/16 2000 psi FA - 772278Upper 7 1/16 3000 psi Lower 7 1/16 3000 psi FA - 773278Upper 9 2000 psi Lower 9 2000 psi FA - 992278Upper 9 3000 psi Lower 9 3000 psi FA - 993278

TYPE FA 3 1/2 TBGUpper 9 2000 psi Lower 7 1/16 2000 psi2000 psi Lower 7 1/16 2000 psi FA - 792312Upper 9 3000 psi Lower 7 1/16 3000 psi3000 psi Lower 7 1/16 3000 psi FA - 793312Upper 9 2000 psi Lower 9 2000 psi2000 psi Lower 9 2000 psi FA - 992312Upper 9 3000 psi Lower 9 3000 psi3000 psi Lower 9 3000 psi FA - 993312Upper 11 3000 psi Lower 11 3000 psi FA - 11113312

TYPE SA 2 3/8 TBGFlange 7 1/16 2000 psi SA -72238Flange 7 1/16 3000 psi SA -73238

TYPE SA 2 7/8 TBGFlange 7 1/16 2000 psi SA - 72278Flange 7 1/16 3000 psi SA - 73278

COSCOP. COSCO CONNECTORS PART NO.

UPPER CONNECTORS

90o c/w 25 ft #1 AWG Round Cable 4KV 15020290o c/w 25 ft #2 AWG Round Cable 4KV 150204

LOWER CONNECTORS

Lower Internal Connector

4KV c/w 15 ft #1 AWG Lead Flat Cable 1501084KV c/w 15 ft #2 AWG Lead Flat Cable 1501104KV c/w 15 ft #4 AWG Lead Flat Cable 1501124KV c/w 15 ft #1 AWG Round Cable 1501024KV c/w 15 ft #2 AWG Round Cable 1501044KV c/w 15 ft #4 AWG Round Cable 150106

COSCOP. COSCO CONNECTORS Cont. PART NO.

TRANSMISSION ELEMENT 5KV

Transmission Element 150016

BOLTS AND O-RINGS

Bolts 5/16" x 1" Stainless Steel Hex Head 150100O-Ring Set Aflas 2-137, 2-140, 2-141 150084Aflas O-Ring Upper 150082Aflas O-Ring Lower 150080Aflas O-Ring Transmission Element 150078

Tubing Hangers

7" nominal x 2-3/8 EUE c/w Electrical Connection Port 1500077" nominal x 2-7/8 EUE c/w Electrical Connection Port 1500089" nominal x 3-1/2 EUE c/w Electrical Connection Port 15000911" nominal x 3-1/2 EUE c/w Electrical Connection Port 15001111" nominal x 4-1/2 EUE c/w Electrical Connection Port 15001211" nominal x 5-1/2 EUE c/w Electrical Connection Port 150013

Cosco Tubing Hanger w/ Transition Sleeve 150013

Tubing Hanger Caps 150004

Miscellaneous

Adapter Spool w/ 2pc. Elect. System 150086Cosco Self Aligning Bonnet 150092Cosco Type "A" Adapter SBOL 150090

COSCO REDATM

Q. COUPLINGS - DOWNHOLE EQUIPMENT PART NO. PART NO.

MONEL COUPLING

Shaft Size Shaft Size Coupling ApplicationFrom To Type

.500 .500 P-P DN280 - DN280 CQ287904 287904

.500 .625 P-P TPRD DN280 - DN450/750 CQ286492 286492

.500 .875 P-BOI DN280 - 400BOI/GS CQ287938 287938

.625 .625 P-P DN450/750-DN450/1200 CQ239475 239475

.625 .625 P-P DN450/750-DN450/750 CQ997098 997098

.625 .687 P-P AN550/1200-AN1500 CQ273383 273383

.625 .687 P-BOI AN550/1200-BOI/GS CQ273383 273383

.625 .687 P-P TPRD DN450/750-DN1000/2150 CQ232942 232942

.625 .750 P-X 400P-325X CQ266338 266338

.625 .875 P-BOI DN450/750-400BOI/GS CQ266346 266346

.687 .687 P-P AN1500-AN1500 CQ155259 155259

COSCO REDATM

Q. COUPLINGS - DOWNHOLE EQUIPMENT Cont. PART NO. PART NO.

.687 .687 AN1500-338BOI/GS CQ155259 155259

.687 .687 DN1000/2150-DN1000/2150 CQ155259 155259

.687 .750 BOI-X 338BOI/GS-325/375X CQ265983 265983

.687 .875 CQ143719 143719

.687 .875 P-P TPRD DN1000/2150-DN3000 CQ260679 260679

.687 .875 P-BOI DN1000/2150-400BOI/GS CQ260679 260679

.750 .750 P-P EN1450-EN1450 CQ156620 156620

.750 .875 P-BOI EN1450-450 BOI/GS CQ266361 266361

.875 .875 P-P DN3000-DN3000 CQ178301 178301

.875 .875 P-BOI DN3000-400BOI/GS CQ178301 178301

.875 .875 P-P GN2000/3100-GN2000/3100 CQ178301 178301

.875 .875 BOI-X 400BOI/GS-400/450X CQ266429 266429

.875 1.000 BOI-X 450BOI/GS-450X CQ208538 208538

.875 1.000 P-P TPRD GN2000/3100-GN4000/7000 CQ208538 208538

.875 1.187 P-BOI GN2000/3100-540BOI/GS CQ266445 2664451.000 1.000 P-P GN4000/7000-GN4000/7000 CQ155192 1551921.000 1.187 P-BOI GN4000/7000-540BOI/GS CQ284729 2847291.000 1.187 P-P TPRD GN4000/7000-GN10,000 CQ284729 2847291.187 1.187 P-P 540BOI/GS-540X CQ230300 2303001.187 1.187 P-P GN10,000-GN10,000 CQ230300 2303001.187 1.187 P-P GN10,000-540BOI/GS CQ230300 2303001.187 1.375 P-BOI IN10,000-650BOI/GS CQ286211 2862111.187 1.500 P-X [INTG.] 650/862P-738X CQ197186 1971861.187 1.500 P-X 650/862P-738X CQ278234 2782341.375 1.500 BOI-X 650BOI/GS-738X CQ286468 2864681.500 1.180 P-P TPRD 950P-738P CQ234989 2349891.500 2.000 P-X N1050-950X CQ875641 875641

STEEL COUPLING


.625 .687 P-P TPRD AN550/1200-AN1500 CQ58149 58149

.625 .750 P-X 400P-325X CQ236349 236349

.625 .875 P-BOI DN450/750-400BOI/GS CQ225102 225102

.687 .750 BOI-X 338BOI/GS-325/375X CQ241349 241349

.750 .875 P-BOI EN1450-450 BOI/GS CQ58560 58560

.875 .875 P-P DN3000-DN3000 CQ124917 124917

.875 .875 BOI-X 400BOI/GS-400/450X CQ124917 124917

.875 1.000 BOI-X 450BOI/GS-450X CQ222000 222000

.875 1.000 P-P TPRD GN2000/3100-GN4000/7000 CQ222000 222000

.875 1.187 P-BOI GN2000/3100-540BOI/GS CQ159400 1594001.000 1.000 P-P GN4000/7000-GN4000/7000 CQ160010 1600101.000 1.187 P-P GN4000/7000-540BOI/GS CQ101170 1011701.000 1.187 P-P TPRD GN4000/7000-GN10,000 CQ101170 1011701.187 1.187 P-P 540BOI/GS-540X CQ155705 1557051.187 1.187 P-P GN10,000-GN10,000 CQ155705 1557051.187 1.187 P-P GN10,000-540BOI/GS CQ155705 1557051.187 1.187 P-P 650/862P-650/862P CQ76653 76653

COSCO REDATM

Q. COUPLINGS continued: - DOWNHOLE EQUIPMENT PART NO. PART NO.

ADAPTERS


.625 1.000 CQ265892 265892

.625 1.187 P-BOI DN450/750-540BOI/GS CQ265892 265892

.687 0.875 P-P TPRD 400P-540P CQ265892 265892

.687 1.187 P-BOI DN1000/2150-540BOI/GS CQ265892 265892

.750 1.187 P-BOI EN1450-540 BOI/GS CQ130930 130930

.875 0.875 X-X TANDEM 400/456X-400/456X CQ904110 904110

.875 1.000 CQ130443 130443

.875 1.187 BOI-X 400BOI/GS-540X CQ130443 130443

.875 1.187 P-BOI DN3000-540BOI/GS CQ265892 265892

.875 1.187 X-BOI 400/450X-540BOI/GS CQ260760 2607601.187 1.187 P-X,BOI/GS 650/862P-540X/BOI/GS CQ84293 842931.187 1.500 M-X 540,62D MTR-738X CQ84293 842931.187 2.000 P-X 650/862P-950X CQ311415 3114151.500 1.180 X-X 738/540X-540X CQ84293 842932.000 2.000 X-M UNI. 950/738X-540 MTR CQ84293 842932.000 2.250 X-M UNI. 738X-540 MTR CQ84293 84293

MOTOR COUPLING


.687 .687 M-M 375,66 MTR-375,69MTR CQ107508 107508

.875 1.187 M-X 375,69MTR-325 OR 375X CQ244350 2443501.125 1.125 M-M 456,76MTR-456,76MTR CQ317628 3176281.125 1.500 M-X UNI. 456,62D MTR-400/450X CQ243360 2433601.125 2.000 M-X UNI. 540,62B MTR-540X CQ140434 1404341.187 1.180 M-M 540,69 MTR-540,69 MTR CQ252684 2526841.187 1.187 M-M 540,69 MTR-540,76 MTR CQ310730 3107301.187 1.500 M-X UNI. 456,76 MTR-400/450X CQ319020 3190201.187 2.000 M-X UNI. 540,62D/69UT MTR-540X CQ217810 2178101.375 1.370 M-M 540,76 MTR-540,76 MTR CQ307330 3073301.375 2.000 M-X UNI. 540,76 MTR-540X CQ1271758 1271758

TANDEM PROTECTORS


.750 .750 X-X TANDEM 325/375X-325/375X CQ379800 379800

.750 .875 X-X TANDEM 325/375X-375X CQ9990072 9990072

.875 .875 X-X TANDEM 375X-375X CQ139790 139790

.875 .875 X-X TANDEM 400/450X-400/450X CQ139790 1397901.187 1.187 X-X TANDEM 540X-540X CQ372441 3724411.500 1.500 X-X TANDEM 738X-738X CQ294492 2944921.500 2.000 X-X TANDEM 738-950/738X CQ1036052 1036052

COSCO REDATM

R. REDATM SWITCHBOARD PARTS PART NO. PART NO.

810 Overload Relay 650052 518399A.B. Dashpot and Piston 650036 513572A.B. Dashpot Fluid ( 1 oz. Bottle) 650038 513796A.B. Dashpot Fluid (1/2 Pt.) 650040 513804Arrestor: Lightning, Delta LA 803-S 160005 687236Arrestor: Lightning, Delta, LA1503-S 160006 687509Arrestor: Lightning, J #59200-12 W/48" Leads, 1000Volt 650002 509422Arrestor: Lightning, Westinghouse, #634A100A03, 2400V, 3KV 650004 509448Block: Contact, AB #Z-11012, For 810 Overload Relay 650006 509729Bottle, Vacuum: AB #40758-801-01 650096 979450Bottle, Vacuum: AB #80025074-01 650012 922708Bottle, Vacuum: SQ D #51034-058-50, For Class 8110, F2 Contactor 650098 1013119Bracket to Mount Doughnut C.T. 650010 521971CO-15 Relay (Replacement for JO-12 and CO-12) 650014 518399Coil, Closing: AB #80025-072-01 650008 922724Coil, Holding: 100V-127VAC 50/60HZ, #40758-800-01 650016 979443Coil, Holding: AB #80025-071-01 650018 922716Coil, Holding: SQ. D #51034-059-50, For Class 8110 F2 Contactor 650020 1013127Coil: 115/125V DC, AB #00D155 650022 922633Coil: Size 3, 120VAC, 60HZ, AB #CD236 650024 1004159Coil: Size 4, 120VAC, 60HZ, AB #CE236 650026 1004183Contact: Auxiliary, Assembly, AB #8075-802-01 650028 979468Contactor, Vacuum: 5000V, AB #1502-V2C109 650030 920835Contactor, Vacuum: Class 8110 F-2360A, 5000V 650032 1013101Contactor: Vacuum, 180AMP 1500V 650034 920967For RPR-2 Electro Mech & S State SWBDS,'86 UP 650072 857391For RPR-2 Electro Mech Switchboard.'86 UP 650068 1018431Light: Pilot, AB #8005-P16R-W-1866 or 755 Bulb 650046 516062Light: Pilot, AB #800T-P16G-W-1866 or 755 Bulb 650048 516070Nameplate: "Underload" AB #800TX59E 650050 517201Rectifier, Assembly: SQ. D #51033-512-52, For Class 8110 F2 Contactor 650054 1013135Rectifier: AB #X311162 650056 518126Rectifier: SQ. D #A51033-084-50, RP-2 650058 518118Relay Control AB #700 w/40266-905 Coil 650062 922591Relay, Control: AB #200-G200-Z1 650060 922625Relay, Control: AB #700, w/40266-905 Coil 650062 922591Relay: AB #700-C200-A1 650064 518407Relay: Control, AB #700-C110A1 650066 518415Relay: Control, SQ. D #8501X0-40/120VAC, 50/60HZ 650068 1018431Relay: Control, Timedelay,SQ D #8501-X0-40-XTD1 650070 1018472Relay: Current Sensing, SQ. D 8430-DIA-4-110V 650072 857391Relay: OL, W/Coil, #87002, AB #810-A17C 650074 518589Relay: Timing: AB #849A-ZOD25 650076 518373SQ. D #51034-060-55, For RPR-2 Switchboard 650034 920967SQ. D. Dashpot Fluid ( 1 oz. Bottle) 650042 517276Switch, Auxiliary: AB #80025-073-01 650092 922732Switchboard Wire #14 650094 732560Timer: ATC 315F, 57646-01 W/0305 263 6400 Bracket 650088 521633

COSCO REDATM

R. REDATM SWITCHBOARD PARTS - FUSES AND AMMETER CHARTS PART NO. PART NO.

FUSES, POTENTIAL TRANSFORMER, HIGH VOLTAGE SWITCHBOARDS

2 Amp, 2.4 kV 222402 5144632 Amp, 4.8 KV 224802 731794

FUSES, POWER, 600 VOLT, SWITCHBOARDS:

Size 3

20 Amp, 600 Volt 220020 51386125 Amp, 600 Volt 220025 51387930 Amp, 600 Volt 220030 51388735 Amp, 600 Volt 220035 51390340 Amp, 600 Volt 220040 51391145 Amp, 600 Volt 220045 51392950 Amp, 600 Volt 220050 51393760 Amp, 600 Volt 220060 51394565 Amp, 600 Volt 220065 51401870 Amp, 600 Volt 220070 51402680 Amp, 600 Volt 220080 51403490 Amp, 600 Volt 220090 514042100 Amp, 600 Volt 220100 514059

FUSES, POWER, 600 VOLT, SWITCHBOARDS:

Size 4

110 Amp, 600 Volt 220110 514133125 Amp, 600 Volt 220125 514141150 Amp, 600 Volt 220150 514158175 Amp, 600 Volt 220175 514166

Size 5

200 Amp, 600 Volt 220200 514174225 Amp, 600 Volt 220225 514414250 Amp, 600 Volt 220250 514422300 Amp, 600 Volt 220300 514430

Size 6

350 Amp, 600 Volt 220350 514448

FUSES, POWER, 1000 VOLT

NBE 35 Amp, 1500 Volt Rating 220202 742964NBE 60 Amp, 1500 Volt Rating 220204 747972NBE 80 Amp, 1500 Volt Rating 220206 747980

COSCO REDATM

R. FUSES AND AMMETER CHARTS continued: PART NO. PART NO.

FUSES, POWER, 1500 VOLT SWITCHBOARDS

100 Amp, 1500 Volt 221100 735233125 Amp, 1500 Volt 221125150 Amp, 1500 Volt 221150 735241200 Amp, 1500 Volt 221200 73525835 Amp, 1500 Volt 221035 73520960 Amp, 1500 Volt 221060 73521780 Amp, 1500 Volt 221080 735225

FUSES, POWERS, HIGH VOLTAGE, SWITCHBOARDS

4.8 KV 100 Amp 224100 5146204.8 KV 130 Amp 224130 5144714.8 KV 170 Amp 224170 5144894.8 KV 200 Amp 224200 5144974.8 KV 70 Amp 224070 514562

AMMETER CHARTS (100 CHARTS PER BOX)

Chart, Ammeter, Bristol #3800, E-32, 5 Amp, 24hr 540002 511162Chart, Ammeter, Bristol #3801, E-33-G50 Amp 7 Day 540004 511238Chart, Ammeter, Bristol #3804, E-32-300 Amp, 24hr 540006 511220Chart, Ammeter, Bristol #3809, E-32, 50 Amp, 24hr 540008 511170Chart, Ammeter, Bristol #3810, E-32, 75 Amp, 24hr 540010 511188Chart, Ammeter, Bristol #3811, E-32-100 Amp, 24hr 540012 511196Chart, Ammeter, Bristol #3812, E-32-150 Amp, 24hr 540014 511204Chart, Ammeter, Bristol #3813, E-32-200 Amp, 24hr 540016 511212Chart, Ammeter, Bristol #3817, E-33-G 300Amp 7Day 540018 511278Chart, Ammeter, Bristol #3822, E-33-G 150Amp 7Day 540020 511261Chart, Ammeter, Bristol #3830, E-33-G75 Amp 7 Day 540022 511246Chart, Ammeter, Bristol #3831, E-33-G 100Amp 7Day 540024 511253Chart, Ammeter, Bristol #3837, E-33-G 200Amp 7Day 540026 511279

COSCO REDATM

PRIMARY TRANSFORMERS PART NO. PART NO.

50 VA 480/120 Volt 170008 521955100 VA 480/120 Volt 170018 521989150 VA 240/480 x 120 Volt 170022 522011300 VA 770/880/990/1100/1210/1320/1430 Volt prim. 120V Sec. 170026300 VA 440/762/880 Volts prim. 120 Volt sec. 60Hz, 2.73 Amps 170028 522003350 VA 240/480 x 120 Volt 170034 522029750 VA 330-1100 x 120 Volt 170046 522045750 VA 770/880/990/1100/1210/1320/1430 Volt prim. 120V Sec. 50/60Hz 170048 522052100 VA 240/480 x 120 Volt 170020 522342200 VA 380 x 110/120 Volt, 50/60Hz 170024 684258300 VA 600/700/800/900/1000 Volt pri. 120 Volt sec. 50/60Hz 170030 735951500 VA 770/880/990/1100/1210/1320/ 1430 Volt prim. 120 Volt sec. 60Hz only 170042 522367

170044 522359500 VA 240/480 x 120

COSCO REDATM

PRIMARY TRANSFORMERS Cont. PART NO. PART NO.

750 VA 1250/1350/1450/1550/1650/1750 Volt pri. 120 Volt sec. 50/60Hz 170050 522060750 VA 100/1200/1300/2200/2300/2400 x 120 Volt, 60Hz 170052 856989750 VA 1900/2100/2300 x 120 Volt 170054 522235750 VA 1900/2100/2300/2500/2750 x 120 Volt 170056 827667750 VA 2100/2400/3200/3700 x 120 Volt, 50/60Hz 170058 1008846750 VA 2400 Volt pri. 120 Volt sec. 60Hz, 6.25 Amps 170060 522284750 VA 2750 Volt pri. 120 Volt sec. 50/60Hz 170062 522219750 VA 3300 x 120 Volt, 50/60Hz 170064 731760750 VA 770/880/990/1100/1210/1320/1430 Volt pri. 120 Volt sec. 60Hz only 170066 5520781500 VA 330/440/550/660/770/880/990/1100 Volt pri. 120 Volt sec. 170078 5220781500 VA 770/880/990/1100/1210/1320/1430 Volt pri. 120 Volt sec. 60Hz only 170080 5220862000 VA 1100/1200/1300/2200/2300/2400 x 120 Volt sec 60Hz 170082 8569712000 VA 1900/2100/2300/2500 2750 x 120 Volt 170084 8483582000 VA 2000 x 120 Volt, 50/60Hz 170086 7312162000 VA 240/480 x 120 Volt, 50/60Hz 6.82 Amps 170088 5221932000 VA 2400 Volt pri. 120 Volt sec. 50/60Hz 16.67 Amps 170090 5221772000 VA 770/880/990/1100/1210/1320/1430 Volt pri. 120 Volt sec. 50/60Hz 170092 5221443000 VA 1900/2100/2300/2500/2750 x 120 Volt 170094 9457093000 VA 2750/3000/3300/3600/3900 x 120 Volt 170096 9457173000 VA 480 x 120 Volt sec. 170098 9456833000 VA 770/1430 x 120 Volt 170100 9456915000 VA 2400 x 120 Volt, 50/60Hz 170102 73068950/60 cy. 750 VA 2750/3000/3300/3600/3900 x 120Volt 170068 82767550/60 cy. 750 VA 3900/4250/4600/4900 x 120 Volt 170070 827683

COSCOS. COSCO VORTEX MOTOR CONTROLLER PART NO.

COSCO CONTROL PACKAGE

COSCO Display Unit VMC-101 600101COSCO Vortex Motor Controller VMC-100 600100Display Cable VMC-102 (for use with Display VMC-101) 600102

COSCO BACKSPIN /GROUNDFAULT PACKAGE

Backspin/Ground Fault Relay VBG-135 600135Backspin Probes 700 - 1500VAC, Set of 3 VBP-112 600112Backspin Probes 700 - 2400VAC, Set of 3 VBP-115 600115Backspin Probes 1500 - 3000VAC, Set of 3, VBP-113 600113Backspin Probes 1500 - 4000VAC, Set of 3 VBP-114 600114

COSCOT. COSCO SWITCHBOARD SPARE PARTS PART NO.

600 VOLT SWITCHBOARDS Sizes 3, 4, 5 ,6

1/0 Lugs 1603031/0 Two Hole Ground Connector 160302

COSCOT. COSCO SWITCHBOARD SPARE PARTS continued: PART NO.

2/0 Connectors (top of contactor) 160306250 MCM-6 Connectors (bottom of contactor) 160307500VA Transformer 480V to 120V, 50/60hz 17004450VA Transformer 480V to 120V, 50/60hz 170008Boot Cover for push button (green neoprene) 190034Bristol Amp Chart Recorder 540100Bristol Chart Pens (red) 540202Bristol Charts 540004Cable 1/0 AWG 5Kv non - shielded 160120Cable Entry Hub 1-1/4" 160790Cable Entry Hub 3/4" 160795Cinch Terminal Block 2 position 160402Cinch Terminal Block 5 position 160405Current Transformer 170576Defuser Amber 190014Defuser Blue. 190030Defuser Clear 190012Defuser Green 190020Defuser Red 190026Fuse 1/10 Amp 220010Fuse 3 Amp 220003Fuse 6 Amp 220006Fuse Block 1 pole 220025Fuse Block 2 pole 220026Fuse Block 3 pole 220027HOA 3 position w/ lever selector, 2 n/o contacts 190036Indicator, 120V 190010Lightning Arrestor Box 160008Lightning Arrestors 160005Push Button c/w 1 n/o, 1 dummy block 190032Run Beacon Complete 160780Run Beacon Green Lens 160782Surge Suppressor 160410

APPLIES TO SIZE 3 ONLY:

600V 100Amp Fuse 220100Disconnect Switch Allen Bradley 190100Handle 120010IEC Contactor 200110


600V 200Amp Fuse 220200Disconnect Switch Allen Bradley 190102Handle 120010IEC Contactor 200180



600V 300Amp Fuse 220300Disconnect Switch Allen Bradley 190104IEC Contactor 200300


600V 400Amp Fuse 220400Disconnect Switch Allen Bradley 190104IEC Contactor 200400

1500 VOLT SWITCHBOARDS

100VA Transformer, 700 - 3000V 1700101500V Main Fuse 2201504800V 3 Amp Fuse 224803500VA Transformer, 700 - 3000V 170040Boot Cover for push button (green neoprene) 190034Bristol Amp Chart Recorder 540100Bristol Charts 540004Current Transformer 170576Defuser Amber 190014Defuser Blue. 190030Defuser Clear 190012Defuser Green 190020Defuser Red 190026Disconnect Switch Allen Bradley 1500 volt 190106Fuse 1/10 amp 220010Fuse 6 amp 220006HOA 3position , w/ lever selector, 2 n/o contacts 190036Indicator, 120V 190010Lightning Arrestors w/ metal case 160006Push Button c/w 1 n/o, 1 dummy block 190032Vacuum Contactor Allen Bradley 201100

3300 VOLT SWITCHBOARDS

1/10 Amp Fuse 220010100VA Transformer 1700144800V 3 Amp Fuse 2248034800V Main Fuse 224150500VA Transformer 1700386 Amp Fuse 220006Boot Cover for push button (green neoprene) 190034Bristol Amp Chart Recorder 540100Bristol Charts 540004Current Transformer 170576Defuser Amber 190014


Defuser Blue 190030Defuser Clear 190012Defuser Green 190020Defuser Red 190026Disconnect Switch Allen Bradley 190108HOA 3 position , w/ lever selector, 2 n/o contacts 190036Indicator, 120V 190010Lightning Arrestors 3600V 160007Push Buttons c/w 1 n/o, 1 dummy block 190032Vacuum Contactor Allen Bradley 200180

COSCO REDATM

U. COSCO MOTOR LEAD CABLES PART NO. PART NO.

KOBE MO SERIES MOTOR LEAD CABLE

MONEL ARMOR #4 KELB 4KV

30 ft 13223042 ft 13224258 ft 13225874 ft 132274

540 SERIES MLC

GALVANIZED ARMOR #4 KELB 4KV

30ft40 ft 135140 40630655 ft 135155 40631470 ft 135170 406322

540 SERIES MLC

MONEL ARMOR #4 KELB 4KV

40 ft 135240 40634855 ft 135255 40635570 ft 135270 406363120ft 135211

456 SERIES MLC

MONEL ARMOUR #6 KELB 4KV

40ft 134240 40625655ft 134255 40626470ft 134270 406272