vacon case study: vacon 100 flow improves water pumping in kristinestad

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KRS-Vesi is responsible for water supply in the Kristinestad area on the west coast of Finland. Controlling the pumps – the workhorses in the water supply – with VACON 100 FLOW AC drives results in an even flow and reduces pressure spikes in the pipes. The VACON 100 FLOW is the newest range in Vacon's third-generation VACON® 100 product family, and is dedicated to improving flow control in pump applications.

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Page 1: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

www.vacon.com1

Photo courtesy of www.turisti-info.fi

VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

CLIENT NAME: Grundfos Pumps, end customer KRS-Vesi SEGMENT: Water & WastewaterPRODUCTS USED: VACON® 100 FLOW LOCATION: Kristinestad, Western Finland

Page 2: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

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KEY FACTS OF END-CLIENT AND CLIENT: • KRS-Vesi is responsible for water supply in the Kristinestad area on the west coast of Finland.• KRS-Vesi’s pump supplier, OY Grundfos Pumput AB, is the Finnish sales and service company of Grundfos Group. Grundfos is one of the leading pump manufacturers in the world.

Page 3: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

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CHALLENGE: • End client recognized that their Friiveli booster station and Osvald wastewater pumping station needed to be modernized.• At the Friiveli booster station, the original pump solution had main pump controlled by an AC drive and a separate contactor unit which switched on two auxiliary pumps.• At the Osvald wastewater pumping station, direct on-line starting had been used to start pumps. This sometimes caused pressure spike in the pipes and mechanical stress on the equipment.

Page 4: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

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SOLUTION:• Grundfos supplied to KRS-Vesi seven VACON® 100 FLOW drives in the power range 5-15 kW.• VACON 100 FLOW provides multipump functions as standard to improve reliability and efficiency. The drives in a system communicate with each other via a Modbus RTU communications protocol.• The drives are able to judge how many pumps are needed at any particular time and at what speed the pumps should operate, and notice if there is a fault in one of the motors, pumps or AC drives.

Page 5: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

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SOLUTION:• If the demand exceeds the maximum capacity of the leading pump and more capacity is needed, auxiliary pumps are connected as needed. The leading pump and the auxiliary pumps run in parallel, which saves energy and reduces wear on the pumps.• The Multipump Multidrive system improves redundancy. Starting the pumps smoothly decreases the stress on the electrical network and mechanical parts and reduces pressure spikes in the pipeline• VACON® 100 FLOW came in splash-proof IP54 enclosures that can be wall-mounted for space saving and reduce the need for cabling.

Page 6: Vacon case study: VACON 100 FLOW improves water pumping in Kristinestad

VACON CASE STUDY VACON® 100 FLOW IMPROVES WATER PUMPING IN KRISTINESTAD

www.vacon.com6

TESTIMONIAL:“Multipump Multidrive is a modern solution whereas an AC drive-contactor-combination is yesterday’s technology. We have found the AC drive application to be very good and recommend it to our pump customers.”

Kimmo ÄijöService Technician, Grundfos

FOR FULL STORY:http://www.vacon.com/Vacon/media/References/VACON-100-FLOW-improves-water-pumping-in-Kristinestad/