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Value Chain Analysis of the Oil Palm Sector in Liberia: An Assessment of the Skills Needs and Training Providers October 2016

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1

Value Chain Analysis of the Oil Palm Sector in Liberia: An Assessment of the Skills Needs and Training Providers

October 2016

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Value Chain Analysis of the Oil Palm Sector in Liberia: An Assessment of the Skills Needs and Training Providers

Inception Report

George Afeti

Tertiary Education and TVET Consultant

October 2016

3

Table of Contents

1. Introduction 4

2. Background Information on Oil Palm Production 4

3. Justification for the Study 9

4. Value Chain Analysis 10

5. Methodology 10

6. Objectives of the Study 11

7. Expected Output 12

8. Inception Workshop 12

9. Next Steps 13

- Field Visits

- Dissemination Workshop

- Timelines and Deliverables

10. Conclusion 13

11. References 14

Appendix 15

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1. Introduction

As a consequence of the economic diversification and export strategy of the Government of

Liberia, a number of growth sectors with potential to generate hundreds of thousands of jobs

have been identified. These sectors include the rubber, cocoa, food processing, fisheries, light

manufacturing, and oil palm industries (see table 1). The oil palm sector in particular is projected

to generate about 156,000 direct and indirect jobs by 2030. The oil palm sector also has a huge

potential for value addition and product diversification, including the production of crude and

refined palm oil, cooking oil, soaps and fats, bio-fuels, and animal feed. Additionally, the industry

does not require huge capital investments, at least at the plantation and primary transformation

stages.

Table 1: Estimates of Current and Potential Viable Jobs & Livelihoods in High Priority Sectors

Sector Current Viable Jobs &

Livelihoods Sustained

Potential Viable

Jobs & Livelihoods

Sustained in 2030

Oil Palm and oil palm product manufacturing 37,700 156,000

Rubber and rubber product manufacturing 49,000 267,000

Cocoa and cocoa product manufacturing 30,000 100,000

Aquaculture and processing of fish 2,500 35,000

Marine fisheries and processing of fish 30,000 38,000

Other light manufacturing (e.g. plastics, steel,

aluminum, agricultural machinery, food products,

beverages etc.).

3,000 24,000

Total from these 6 sectors 152,000 620,000 Source: Africa Governance Initiative estimates based on analysis of national export strategy, trade data, industrial

data, agricultural data and reports.

The purpose of this study is to assess the workforce skills requirements for the oil palm value

chain in Liberia and the capacity of local training providers to deliver training to the required

standards. The study is funded by the Association for the Development of Education in Africa

(ADEA) through its Working Group on Education Management and Policy Support (WGEMPS),

with the Liberia Ministry of Education as its collaborating partner.

2. Background Information on Oil Palm Production The oil palm is an indigenous plant of West Africa. It originated in the rain forest regions of

countries such as Togo, Ghana, Liberia, Sierra Leone and Nigeria. The plant is also indigenous to

the equatorial regions of Cameroon, Angola, Zaire and Congo. It is from these regions that the

palm fruit was taken to the Far East where it has now become an important economic crop in

countries such as Malaysia and Indonesia, involving large scale production and processing for

export.

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The Palm Fruit

Two varieties of oil palm exist in West Africa: the thick-shelled indigenous variety called “Dura”

and the “Tenera” which is a hybrid of Dura and the shell-less variety called “Pisifera”. Most

commercial plantations now grow the Tenera variety which has a much thicker mesocarp and a

thinner shell and yields much higher volumes of palm oil than the indigenous Dura (Figure 1).

Figure 1. The Palm Fruit Farm Systems

Farm systems in Africa are generally classified as small holder, medium and large commercial

plantations. The key characteristics of the production systems are shown in Table 2.

exocarp

mesocarp

kernel

endocarp

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Table 2. Key characteristics of farm systems

Source: Adapted from World Bank 2008

Palm Oil Extraction Process Processing involves:

1. Harvesting the fruit bunches from the plantations 2. Sterilization (cooking) of the fruit bunches 3. Threshing (separation of the fruitlets from the bunch) 4. Digestion (softening of the fruitlets) and pressing out of the crude palm oil 5. Clarification (purifying and drying) of the crude oil 6. Fractionation into liquid (edible oil) and solid phases (fats and industrial solids)

Category

Small scale

Medium – Large scale

Production Level Small holder farms Commercial plantations

Production Tools Manual Manual and Tractors

Farm Inputs Small-scale inputs Large-scale /extensive

Markets

Close to farms

Far off: products or raw materials transported to processing plant

Technology

Limited or minimal use of equipment

Technologically adapted or modern equipment

Workforce Family workers Mostly salaried workers

Workforce Skills

Entrepreneurship skills; unskilled labour

Entrepreneurship and management Skills; Skilled workforce

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Source: Jin Xi Chemical Engineering Equipment Company Limited, China

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Source: Kingdo Industrial Company, China Figure 2. Palm oil extraction process flow diagrams

Most of the processes involved in large modern plants are mechanized and therefore will require appropriate machinery and adequately trained workforce. Skills needs in the oil palm value chain are diverse (Table 3)

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Table 3. Skills needs in the oil palm industry

Category Characteristics Skills Needs

Small-scale Farmers Generally low production volumes

Production skills development

Commercial Farmers Higher production volumes; Stage I transformation

Production and management skills

Local Transformers

Informal sector; Artisanal; manual transformation; by-products as fuel

Automation; product diversification; packaging techniques

Commercial Agents Middlemen; wholesalers; importers

Marketing and negotiating skills

Transporters All types of vehicles Logistics /Organization skills; Driving skills

Industrial Processing

Stage II transformation of palm oil; Refineries; manufacture of fats and soaps

Diverse technical, operational, and management skills

Source: Adapted from World Bank (2009)

3. Justification for the Study The demand for palm oil on the global market is huge. Palm oil has both food (e.g. edible oil, margarine) and non-food (e.g. biofuels, energy generation) uses. Palm oil can be found in one out of every ten food products (Sime Darby, 2009). Liberia can therefore benefit from huge export earnings from the crop. Key importers of palm oil are China, India, and the European Union. The potential for significant creation of jobs has also been highlighted. A study of the oil palm industry in Liberia with the objective of revitalizing the sector makes a lot of economic sense, both at the national and individual levels. A value chain analysis of the sector will reveal the key activities, strategies, and workforce requirements for revamping the sector.

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4. Value Chain Analysis The value chain analysis approach involves the determination of the workforce skills required to

develop and grow the sector in question. It also includes an assessment of the education and

training needs as determined by the relevant enterprises and other private sector actors involved

in the selected priority area as well as the capacity of national training providers to deliver

training to the required standards.

The selection of the priority economic sector or sectors to be developed is often a function of the

potential of the sector for growth, high productivity and employment creation. The Liberia

National TVET Policy document prioritizes a number of key economic sectors, including

agriculture and agribusiness, hospitality and tourism, light manufacturing, and ICT. The Ministries

of Commerce and Industry, Agriculture, Finance and the National Investment Commission and

National Bureau of Concessions have identified the agriculture, agro-processing and

manufacturing sectors as the key priority sectors that are capable of raising the regional

competitiveness of the Liberian economy as well as contribute to large scale employment of the

youth.

The oil palm sector has been selected for piloting in the first phase of the value chain analysis of

the priority sectors. As can be seen from Table 1, the oil palm sector which currently provides

37,700 viable jobs and livelihoods has the potential to generate as many as 156,000 jobs by 2030.

The oil palm sector also lends itself to greater value addition and product diversification as well

as lower capital investments.

5. Methodology

The value chain methodology would be to first conduct a mapping exercise to collect existing

data and fill in any knowledge gaps through targeted sample surveys and interviews with relevant

actors within the value chain. The existing sources of data to be exploited for a deeper analysis

of the skills supply and demand equation will include:

Administrative data available in the relevant ministries and agencies (Ministry of

Education, Ministry of Youth and Sports, Ministry of Commerce and Industry, Ministry of

Agriculture and other sector ministries). These data will be exploited to develop a fuller

picture of the supply of TVET by public and private providers.

Household and enterprise survey data. The analysis will focus on the labor market

outcome and employability of individuals with TVET qualifications.

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Existing studies conducted on the priority sectors, in particular the oil palm sector. These

studies will be exploited to extract relevant results pertaining to current and potential

shortages of specific technical, vocational and professional skills in the oil palm sector.

To fill in information gaps:

A survey of enterprises in the formal and informal sectors will be conducted to provide

information on the scope and nature of skills gaps and shortages and the quality of

training delivered.

A survey of public and private training providers and trainees to: (a) on the provider side,

fill in information gaps on cost, quality, quality assurance as well as obtain their views on

the business environment and feasibility of expansion, and (b) on the trainee side to

explore the demographic characteristics of trainees, the factors that influenced their

choice of TVET programs and how they finance their training.

Private TVET providers and local enterprises will be consulted in designing the workforce

development strategy for the oil palm sector. The report will be presented and discussed

at the national level by Government authorities, private sector businesses, and civil

society. A national stakeholder forum will be organized to get all stakeholders involved.

6. Objectives of the Study

The specific objectives of the study are to:

1. Identify the skill levels of the labor force and the link with growth and employment within the oil palm sector

2. Assess the training supply, focusing in particular on the oil palm sector, and covering roles of public and private providers, and geographic distribution.

3. Assess the capacity of the TVET subsector to support the innovation and growth of the oil palm sector.

4. Identify the demand for TVET skills at different levels within the oil palm value chain with emphasis on areas of actual and future skills gaps.

7. Expected Output

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The key output of this study will be a policy note to support the Government of Liberia in the

further development of policies, priorities and plans for TVET to support development of a skilled

workforce for the structural transformation of the oil palm sector, raise productivity, and provide

the foundation for development partners and other investments to develop the sector. The

results of the study would also be utilized by decision makers to design and implement a TVET

and higher education workforce development strategy for the oil palm sector. Lessons learnt

from this study on the oil palm industry would also be useful and applicable to any future value

chain analysis of other priority economic sectors.

8. Inception Workshop

An inception workshop was held on 28 September 2016, bringing together a cross section of key

players in the oil palm industry in a 1-day stakeholders’ forum to explain the rationale and

justification of the study and to pilot a set of questionnaires (see the Appendix to this report) that

would be administered in the next phase of the study. At the stakeholders’ forum, a roundtable

discussion was organized to receive participants’ views on the prospects for the oil palm sector.

The six discussion points below guided the roundtable assignment:

1. Why do you think the oil palm sector in Liberia is economically viable? Please give reasons.

2. Identify the strengths, weaknesses, opportunities and threats involved in the value

addition chain

3. Identify the key stakeholders in the industry

4. Identify and prioritize the workforce requirements and skills needs in the value addition

chain

5. Identify potential training providers (public and private) and existing or potential partners

6. Are there any additional questions that should be included in the draft survey instruments?

From the roundtable discussions, it was generally agreed that the oil palm sector has huge

potential to create sustainable jobs and that Liberia has the right climate and soil conditions for

oil palm production. However, it was pointed out that there were human resource challenges

that needed to be addressed in areas such as nursery development, farm management, machine

operations, production specialists, and research. Limited access to finance was also cited as a

drawback. It came to light that an Oil Palm Sector Strategy was under development as well as the

existence of a platform for oil palm sectoral coordination. The private sector was also willing to

invest in capacity development for the sector.

9. Next Steps

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The specific next steps are to: (a) deepen the analysis of skills gaps and shortages in supply

relative to demand in the oil palm sector, (b) develop a more complete picture of the supply,

cost, and external and internal efficiency of publicly and privately provided training, and (c) assess

the extent to which governance and financing policies pose opportunities and constraints to the

provision of training that is more responsive to actual and potential productive employment, and

their linkage to the country’s Employment Policy (2009), National Industrial Policy (2011),

National TVET Policy (2015), and the Oil Palm Sector Strategy (under preparation).

In this regard, field visits are scheduled for between 28 November and 3 December 2016, which

will be followed immediately afterwards by stakeholder dissemination workshop, and finally the

preparation of a policy note on the development of the workforce requirements for the oil palm

sector by the end of December 2016.

The fieldwork would include:

• Gathering of detailed information, data and statistics on the oil palm sector: who is doing

what and where?

• Assessment of potential impact on livelihoods

• Identifying the skills needs for increasing production and productivity

• Determining the workforce requirements for modernizing or strengthening both the

primary and secondary transformation sectors

• Assessing capacity of training providers to meet current and future workforce skills

requirements

• Compiling the key requirements for growth and innovation

• Preparation of policy note on revitalization of the oil palm sector in Liberia

10. Conclusion

The outlook for developing the oil palm sector appears good. However, it is necessary to keep in

focus the drivers of the industry, which are:

o Enabling policies, incentives, and political will

o Human resources development, including R & D

o Technology integration into the production systems

o Infrastructure development in the production catchment areas (roads, utilities, etc.)

o Private sector, NGO and CSO participation and collaboration

o Access to affordable credit.

These issues will be considered in the policy note that will be the key output of this study.

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11. References

Poku, K. 2002. Small-scale palm oil processing in Africa. FAO Agricultural Series Bulletin, 148. Sime Darby. 2009. Palm Oil Industry in Malaysia: Skills and Knowledge for Sustained Development in Africa World Bank. Novembre 2009. Etude sur la filière porteuse d’emploi « Palmier à Huile ». MINEFOP and ILO. Lebailly, Philippe and Jean Tentchou. World Bank. Juin 2008. Cameroun: Etude de compétitivité de la chaine de valeur du sectcteur agricole. Report No. AAA25-CM. Agriculture and Rural Development Department. Africa Region. Washington DC

Appendix

Development of the Oil Palm Industry in Liberia

Questionnaire for public officials of the Ministries of Education, Youth and Sports, Labor and

Employment, Agriculture, Commerce and Industry, Finance and Economic Development,

Chamber of Commerce, and TVET Institutions

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Target population: Officials of Ministries of Education, Youth and Sports, Agriculture,

Commerce and Industry, the Chamber of Commerce, and TVET Providers.

Name: …………………………………………………………………………………………………………………………

Organisation: ……………………………………………………………………………………………...................

Position: ……………………………………………………………………………………………………………………..

Contact (email, telephone): ………………………………………………………………………………………..

1. TVET INSTITUTIONS & A-TVET PROGRAMS (Ministry of education / Ministry of youth and sports;

and Training Providers)

How many post-primary formal TVET institutions are responsible for delivering A-TVET under your

ministry? What is the number of trainees under your ministry or in your training institution?

Disciplines offered Number of public institutions

Number of private institutions

Total number of trainees

Engineering (all fields)

ICT

A-TVET : Farm Machinery/Agriculture

A-TVET: Agro-processing/Agribusiness

Entrepreneurship

2. POLICY AND GOVERNANCE

2.1. Is there a TVET national policy in place? Yes No

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2.2 Is there a national TVET coordination body in place? Yes No

2.3 Is there a scheme to involve the community in TVET provision? Yes No

Please provide information on the scheme (objectives, date of creation, etc.). You may attach copies of

relevant documents.

3. ACCESS AND PARTICIPATION

3.1. Are there programs to attract more girls into the TVET system? Yes No

3.2. Are there programs to attract girls into A-TVET? Yes No

3.3. Are there any programs targeted towards PWDs in the country? Yes No

If yes, please provide information on the programs. You may attach relevant documents.

3.4. Are there any programs targeted specifically towards rural areas? Yes No

If yes, please provide relevant information. You may attach relevant documents

4. INSTRUCTORS, INSTRUCTOR TRAINING AND A-TVET INSTITUTIONS

4.1 Do TVET instructors receive pre-service training? Yes No Not all of them

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4.1.1 If not all of them, what is the percentage of trained teachers in your ministry or

institution?

4.1.2. What is the total number of trained A-TVET teachers in your ministry or in your

institution?

4.1.3. What is the total number of TVET teachers in your ministry or institution?

4.2 List the names of A-TVET institutions, their location (urban or rural), disciplines and enrolment

capacity in the following table. Add more spaces if needed. You may attach list of institutions.

Name of institution

Location (urban or rural)

Key disciplines taught and duration of training

Enrolment

Number of teachers /trainers

4.3. Are there any provisions for continuous professional development of instructors and TVET system

managers? Please elaborate.

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5. CURRICULUM AND TRAINING MATERIALS

5.1. Has competency-based training (CBT) been introduced in the training system? Yes No

5.1.1. If yes, what percentage of the A-TVET curriculum is CBT?

5.1.2 .What are the key challenges in the delivery of CBT? Please elaborate.

5.2. Is ICT integrated into the delivery of TVET? Yes No

5.3. What agency is responsible for curriculum design and review?

5.4. When was the last review conducted for A-TVET programs?

5.5. Are training manuals, other didactic materials (audio-visuals) in the area of A-TVET available?

Yes No Not enough

5.6. If not enough, what are the areas/disciplines for which didactic materials are not available? Please

indicate the areas.

5.6. Is the Private Sector involved in the design and review of training curricula? Yes No

5.7. Is the Ministry of Agriculture involved in the development of A-TVET curriculum? Yes No

6. EXAMINATIONS, ASSESSMENT AND CERTIFICATION

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6.1 Is there a dedicated Examination Body responsible for TVET examinations? Yes No

6.3. How is the Private Sector involved in TVET examinations? Please elaborate.

6.4. Are practical or agricultural field lessons examinable? Yes No

6.5. If yes, what percentage of the total examination score is assigned to the practical component?

7. LINKAGES AND PARTNERSHIPS

7.1. Are there mechanisms in place for building partnerships with the Private Sector in the area of A-TVET?

Yes No

If yes, please elaborate.

7.2. Does the Private Sector participate in the management/governance of TVET? Yes No

If yes, to what extent? Please elaborate.

7.3. Which donor agencies (multi- and bi-lateral)/NGOs are involved in A-TVET or in your institution?

Please indicate the names and nature of their involvement

7.4. What areas of A-TVET are they involved in? Please indicate the nature of the involvement

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8. FINANCING MECHANISMS (Ministries)

8.1. What are the existing funding levels / budget provisions for TVET under your ministry? Please fill in the table below

Source of funding (e.g. Government, private sector…)

Amount in 2015/2016 (USD) Use (e.g. training, equipment, capacity building, etc.)

8.2. What percentage of the national education budget is allocated to TVET under your ministry?

8.3. Has there been any increase in the TVET budget over the past 5 years? Yes No

If yes, please give the funding trend over the past 5 years

8.4 Do students / learners pay fees? Yes No

8.5. If yes, what are the average student fees for TVET and A-TVET programs, respectively?

8.6. What is the average training unit cost per student for TVET and A-TVET students? (In USD)

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8.7. Is there a Skills Development Fund in place? Yes No

If yes, please provide information on date of creation and sources of funding.

8.8. Is there a training levy scheme in the country? Yes No

If yes, please provide further information on the scheme.

8.9. Are there some other sources of funding for TVET programs? Yes No

If yes, please indicate the funding source and the nature of the contribution.

9. EMPLOYABILITY (Ministries of Education, Youth and Sports, Labour and Employment, Commerce and

Industry; Training Providers)

9.1. Is there any data on employment rates for TVET and A-TVET graduates? Yes No

If yes, please attach available data

9.2 Is there any national data on TVET completion rates? Yes No Don’t know

9.3 Do you conduct tracer studies on TVET graduates? Yes No

If yes, please attach available data

9.4. Is there a Labour Market Information System (LMIS) in place? Yes No

If no, please indicate the instruments for determining skills gaps and shortages in the economy

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9.5 Is there any collaboration between the different ministries in the collection and analysis of training

and employment data in the country? Yes No If yes, what is the

nature of the collaboration?

9.6 Are there any skills gaps and shortages in the oil palm value chain? Yes No

Don’t know

9.7. If yes, at what level are the skills shortages most evident? Production/plantation

Processing /transformation marketing /sales packaging

9.8 What do you consider as the key constraint to the development of the oil palm industry? Please rank

in order of importance as 1, 2, 3 or 4 (1 being the most important): Poor sales

Difficult access to credit lack of government incentives shortage of technical skills

10. FUTURE OF OIL PALM INDUSTRY IN LIBERIA

10.1. Do you think that the oil palm industry has the potential to contribute to?

Economic growth Yes No Don’t know

Employment creation Yes No Don’t know

Industrialisation Yes No Don’t know

Skills development Yes No Don’t know

Poverty eradication Yes No Don’t know

Stemming rural/urban migration Yes No Don’t know

10.2. In one paragraph give an assessment and potential of the oil palm industry in Liberia.

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11.3 Give 4 priority actions which you think are needed in order to make the TVET sector as a whole more

efficient.

Development of the Oil Palm Industry in Liberia

Questionnaire for the Private Sector, NGOs, Development Partners

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Name: …………………………………………………………………………………………………………………………

Organisation: ……………………………………………………………………………………………...................

Position: ……………………………………………………………………………………………………………………..

Contact (email, telephone): ………………………………………………………………………………………..

1. LINKAGES AND PARTNERSHIPS

1.1. Do you have or are you aware of any partnerships with Training Providers in the area of A-TVET or

the oil palm industry? Yes No

If yes, please elaborate.

1.2. Does your organisation participate in the management/governance of TVET? Yes No

If yes, to what extent? Please elaborate.

1.3. Are you involved in any way with in A-TVET? Yes No

If yes, please indicate the names and nature of their involvement

2. WORKFORCE REQUIREMENTS

2.1 Are you aware of the skills gaps and shortages in the oil palm value chain? Yes No

2.2 If yes, at what level are the skills shortages most evident? Production/plantation

Processing /transformation marketing /sales packaging

3. ENTREPRENEURS AND INDUSTRIALISTS IN THE OIL PALM INDUSTRY

3.1 What is your core business or area of intervention in the oil palm industry? Farming operations

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Processing / Transformation Packaging / marketing /sales

3.2 If you are an employer, how many people do you employ? Less than 5

Between 5 and 20 More than 20

3.3. What are the key skills lacking in your employees or in the industry?

(Tick as many as are appropriate)

Production / farming skills manufacturing / processing skills ICT skills

Report writing / communication skills marketing skills transport & logistics

Entrepreneurship skills

3.4. Are you willing to collaborate with A-TVET institutions in one or more of the following areas?

Yes No (If yes, please tick as many areas as appropriate)

Training delivery curriculum development training equipment donation

Internships for staff and students financial contributions

3.5. Do you enjoy any government incentives as a player in the oil palm industry? Yes No

If yes, state the nature of the incentive

Tax waivers easy access to credit other please specify

3.6. What do you consider as the key constraint to the development of the oil palm industry? Please rank

in order of importance as 1, 2, 3 or 4 (1 being the most important): Poor sales

Difficult access to credit lack of government incentives shortage of technical skills

4. FUTURE OF OIL PALM INDUSTRY IN LIBERIA

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4.1. Do you think that the oil palm industry has the potential to contribute to?

Economic growth Yes No Don’t know

Employment creation Yes No Don’t know

Industrialisation Yes No Don’t know

Skills development Yes No Don’t know

Poverty eradication Yes No Don’t know

Stemming rural/urban migration Yes No Don’t know

4.2. In one paragraph give an assessment and potential of the oil palm industry in Liberia.

4.3. Give 4 priority actions which you think are needed in order to make the TVET sector as a whole more

efficient.