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VALVES, MEASUREMENTAND CONTROL SYSTEMS

Valvesfor Sterile Applications

Innovat ive technology

Valves for S ter i le Appl icat ions2

GEMÜ is a leading worldwide manufacturer of high quality valves, measurement and control systems. Fritz Müller established GEMÜ in 1964, and since then, the company developed internationally with a large number of production centres, subsidiaries and trading companies on everycontinent.

GEMÜ provides engineered control solutions for a large numberof process and engineering plants, such as :

· Industrial plant and machine construction

· Automobile industry

· Water / waste water technology, water treatment

· Chemical industry

· Steel works

· Mining and metal extraction

· Power stations

· Shipbuilding industry

· Sugar industry

· Petrochemical industry

· Paper industry

· Pharmaceutical and biotechnological industries

· Foodstuff industry

· Microelectronics and semiconductor industry

GEMÜ - your valve technology and instrumentation partner.

State-of-the-art factory equipment and machinery plus a moti-vated team ensure the best service through our worldwide net-work of distributors and stockholding subsidiaries. We are constantly making investments in order to optimise ourexisting products and to develop new products. Thus we canalways provide technical solutions for individual applications.

Contents

Valves for S ter i le Appl icat ions I Contents 3

Innovative technology 2, 4

Sterile valves - Health-essential cleanliness 5

Applications 6 - 7

Overview - Diaphragm valves für media temperaturesup to max. 150°C, DN 4 - DN 15, diaphragm size 8 8 - 9

Overview - Diaphragm valves for media temperaturesup to max. 150°C, DN10 - DN 20, diaphragm size 10 10 - 11

Overview - Diaphragm valves for media temperaturesup to max. 150°C, DN 15 - DN 100,diaphragm size 25 - 100 12 - 13

Overview - Diaphragm valves for media temperaturesup to max. 80°C, DN 4 - DN 20 , diaphragm size 10 14 - 15

Butt weld spigot bodies 16 - 17

Clamp bodies 18 - 19

Dairy pipe and aseptic unions 20

Aseptic flanges 21

Kv values 22 - 23

T valve bodies 24 - 25

i-bodies 26 - 27

W600 valve configurations 28 - 29

M600 Multi-port valves 30 - 31

B600 tank valves 32 - 33

Surface finish 34 - 35

Diaphragms 36 - 39

GEMÜ 601 40

GEMÜ 602 41

GEMÜ 612 42

GEMÜ 653 BioStar® 43

GEMÜ 654 BioStar® 44

GEMÜ 673 45

GEMÜ 643 46

GEMÜ 605 47

GEMÜ 625 48

GEMÜ 650 BioStar® 49 - 50

GEMÜ 651 51 - 52

GEMÜ 658/GEMÜ 688 53 - 54

GEMÜ 660 55 - 56

GEMÜ 687 57 - 58

GEMÜ 618 59 - 60

GEMÜ 698 61 - 62

GEMÜ 611 63

GEMÜ 671 64

GEMÜ 615 65

GEMÜ 695 66 - 67

Connections, valve body materials, overviewDiaphragm valves DN 4 - DN 15, diaphragm size 8 68 - 69

Connections, valve body materials, overviewDiaphragm valves DN 10 - DN 20, diaphragm size 10 70 - 71

Connections, valve body materials, overviewDiaphragm valves DN 15 - DN 100,daphragm size 25-100 72 - 73

Globe valves for steam applications 74

GEMÜ 554 75 - 78

GEMÜ 550 79 - 83

Overview - GEMÜ controllers 84

GEMÜ 1434 µPos 85

GEMÜ 1435 EPos 86

Remote positioner mounting 87

GEMÜ 1436 cPos 88 - 89

Instrumentation and accessories 90 - 91

Field bus components 92

Pilot valves and valve manifolds 93

Instrumentation/acessories for pneumatic valves 94 - 95

How to order/Type key 96 - 98, 100 - 101

GEMÜ angle gauge 99

Stainless steel valves for sterile applications 102

Valves for S ter i le Appl icat ions I Innovat ive technology4

You work successfully in the field of pharma, food or biotechindustry. As a designer, original equipment manufacturer orinstaller you attach great importance to having satisfied customers. Your products are of the highest possible qualityand the equipment you design, construct or install is subjectto strict safety requirements in hygienic and aseptic processes. Every minute of lost production, or unwantedvariations in quality, mean loss of image, production andcapital.Don't take chances with your valve selection and use GEMÜas your partner in aseptic valve systems and instrumentation.Our modern factory equipment producing high quality products and the GEMÜ support team ensure all the back upyou will need. A worldwide network of distributors and stock-holding subsidiaries guarantees short delivery times. We areconstantly making investments in order to optimize our existing products and to develop new ones; thus, we canalmost always provide solutions for individual applications.Keeping close to our customers is of the utmost importance.

Innovat ive technology

Steri le valves – Health-essential cleanl iness

Valves for S ter i le Appl icat ions I S ter i lvent i le 5

The purity and quality of our food and medicines have improved tremendously over recent years. In addition to stringent regulations and licensing conditions, GEMÜ hasplayed an important role in this development.

Thanks to the aseptic sterile GEMÜ valves, today's processesare purer and cleaner than they were 40 years ago. Our diaphragm valves find just as much use in yoghurt or tooth-paste manufacture as in eye ointment, insulin or monoclonalantibodies production.

Very pure media for the semiconductor and microelectronicssegments use aseptic stainless steel valves as well as, forexample, fine chemicals. Depending on the model, the valvesare suitable for water of ultra high purity (WFI), chemicals ofultra high purity, and semi-manufactured and finished products in pharmaceutical, biotechnology, food processingand chemical industries. The valve technical design makesthem sterilisable and autoclavable. Aseptic diaphragm valvesalso make very good control valves. Incidentally, we aretoday's market leader for multi-port valve blocks, and theseunits are becoming smaller, more compact and easier to sterilise.

Basic details of the stainless steel aseptic valve productrange

Operating pressure 0 – 10 bar

Operating temperature -10 – 150°C

Nominal size DN 4 - 150

Body material Stainless steel (investment casting,

forged body, block material), special

materials

Seal materials EPDM, EPDM/PTFE (other versions available on request)

Connections Butt-weld spigots, clamps and unions,flanges Connections are available in a wide variety of standards (ISO, DIN, SMS, ASME BPE, JIS etc.)

Operation Manually operated, remotely operated

(pneumatically, hydraulically) and

motorized

Body configuration 2/2 way body (2/2 way valve), T-valve

(3/2 way valve), tank valve (B600), weld

configuration (GMP-SAP valve confi-

guration, W600), multi-port valve (M600)

Surfaces Surface qualities of stainless steel

bodies up to 0.25 µm Ra with and

without electro-polishing

Automation:We also manufacture a series of accessories for integratingthe valves into modern automated lines.· Position indicators· Pilot valves and valve manifolds and clusters· Positioners and process controllers· AS-interface field bus components

Appl icat ions

Valves for S ter i le Appl icat ions I Appl icat ions6

Eye ointment manufacturing machine An AS-interface field bus system controls the entire machineusing GEMÜ 650 2/2 way diaphragm valves and multi-port valveblocks, fitted with GEMÜ 4222 combi switchboxes. GEMÜ 554globe valves also fitted with GEMÜ 4222, control the sterile steam.

Still mineral water bottling machineThe cold aseptic bottling of still mineral water in this plant is viaspecial multi-port valve blocks with GEMÜ 660 actuators. Theblocks enable different filling rates. The new GEMÜ 660 fillingvalve has been optimised for high and fast cycle duties.

BrewingGEMÜ 1436 cPos mounted on the valves (other brand) controlthe pressure in the fermentation tank These controllers are available purely as positioners or as process controllers with integrated positioners.

Valves for S ter i le Appl icat ions I Anwendungsfä l le 7

Pharmaceutical filling machine GEMÜ 650 diaphragm valves are used in numerous machinesfor sterile filling of liquid medicines of all kinds.

DE-CIP installation for pharmacyThe decentralised CIP machine ensures residueless cleaning ofpreparation tanks, pipes, storage tanks, etc. . The cleaningliquids are prepared in the preparation tank. GEMÜ 625 T-valvesdose the DI water.

Liquid media production plant The plant is divided into the areas of raw material supply, prepa-ration of liquids, stacking liquids and cleaning. The DI water andvarious alcohols are fed through GEMÜ 688s with two stageactuators. Combined with a mass flow counter it is possible toensure quick and precise dosage. Other valves used are theGEMÜ 612 manual valves and the GEMÜ 687 pneumatic valves.

Diaphragm valves for media temperatures up to max. 150°C,DN 4 - DN 15, diaphragm size 8

Valves for S ter i le Appl icat ions I Media temp. up to max. 150°C, DN 4 - DN 15, d iaphragm s ize 88

GEMÜ 650 BioStar®

Pneumatic valveautoclavable

GEMÜ 601/GEMÜ 602Manual valve

with seal adjuster (GEMÜ 601),with stainless steel

handwheel (GEMÜ 602),autoclavable

GEMÜ 605Pneumatic valve

Elastomer diaphragmsEPDM

Investment cast body2/2-way version

to all international standardbutt weld connections

Forged body2/2-way version


Clampsto all common

standards

Valves for S ter i le Appl icat ions I Media temp. up to max. 150°C, DN 4 - DN 15, d iaphragm s ize 8 9

GEMÜ 618Motorized valve

with/without integratedthree point controller


with integrated combi switchbox

PTFE diaphragmsPTFE/EPDM, PTFE/FPM

W600 Valve configurations

T Valvese.g. for minimal deadleg ring mains

M600 Multi-port valvesapplication specific

Aseptic unionsto all common

standards

Aseptic flangesto all common

standards

B600 Tank valvesfor stainless steel

containers and tanks



GEMÜ 612 Manual valve

with seal adjuster,autoclavable

GEMÜ 625 Pneumatic valve



to all international standard butt weld connections



Clampsto all common

standards

GEMÜ 653/654 BioStar®

Manual valvewith seal adjuster and

stroke limiterautoclavable

GEMÜ 650 BioStar®

Pneumatic valveautoclavable

Valves for S ter i le Appl icat ions I Media temp. up to max. 150°C, DN 10 - DN 20, d iaphragm s ize 10 11

GEMÜ 618 Motorized valve

with/without integrated three point controller





T Valvese.g. for minimal deadleg

ring mains



standards


standards




Diaphragm valves for media temperatures up to max. 150°C,DN 15 - DN 100, diaphragm size 25-100

Valves for S ter i le Appl icat ions I Media temp. up to max. 150°C, DN 15 - DN 100, d iaphragm s ize 25-10012

Diaphragm size 25-100


GEMÜ 650 BioStar®

Pneumatic valveup to DN 50

option: autoclavable

Diaphragm size 25-50Diaphragm size 25-100 Diaphragm size 25-50






GEMÜ 653/654 BioStar®

Manual valvewith seal adjuster and

stroke limiterautoclavable

GEMÜ 673Manual valveup to DN 50

with seal adjusterautoclavable

Clampsto all common

standardsNominal sizes > DN 100 on request

Valves for Steri le Applications I Media temp. up to max. 150°C, DN 15 - DN 100, diaphragm size 25-100 13

PTFE diaphragmsPTFE/EPDM, PTFE/Silicone




T Valvese.g. for minimal deadleg

ring mains


GEMÜ 688 2-stage pneumatic valve

up to DN 50


up to DN 50


standards


standards

Diaphragm size 25-50 Diaphragm size 25-50





GEMÜ 611 Manual valve



DN 10 - DN 20 DN 10 - DN 20 DN 4 - DN 15



standards


standards






Clampsto all common

standards

Diaphragm valves for media temperatures up to max. 80°C,DN 15 - DN 100, diaphragm size 25-100

Valves for Steri le Applications I Media temp. up to max. 80°C, DN 15 - DN 100, diaphragm size 25-100 15

Diaphragm size 25-50,DN 25 - DN 50

Diaphragm size 25-100,DN 15 - DN 100


GEMÜ 671Manual valve

optional locking facility

PTFE diaphragmsPTFE/EPDM, PTFE/Silicone


standards


standards



to all international standard butt weld

connections


to all international standard butt weld

connections

Clampsto all common

standards

Butt weld spigot bodies

Valves for S ter i le Appl icat ions I But t weld sp igot bodies16

The ISO butt weld spigot is a popular connection in theGEMÜ aseptic valve range but also other standard butt weldspigots such as DIN selection series 0, DIN 11850 - series 1,DIN 11850 - series 2, DIN 11850 - series 3, BS O.D. Tubing,ASME-BPE, JIS and SMS 3008 are available as standard products. The lengths of our butt weld spigot bodies are designed to provide the optimum for automatic orbital

welding. The butt weld spigot lengths guarantee trouble-freemounting and welding in an orbital welding machine using thecollets and welding heads commonly used in the Biopharmindustry. We recommend this type of welding to achieve thebest possible weld quality, which should be carried out bysuitably qualified and certified welders.

ISO

ød = 21,3s = 1,6

JIS3459

ød = 21,7s = 2,1

DIN

ød = 18s = 1,5

DINSeries 1ød = 18s = 1,0



BS-ODTubingød = 12,7

s = 1,2

ASMEBPE

ød = 12,7s = 1,65

ø d

s

The difference between tube specifications (Example DN 15)

Butt weld spigots Code

Butt weld spigots DIN 0

Butt weld spigots DIN 11850, series 1 16



Butt weld spigots DIN 11866, series A 1A

Butt weld spigots JIS-G 3447 35


Butt weld spigots SMS 3008 37

Butt weld spigots BS 4825 Part 1 55

Butt weld spigots ASME BPE 59

Butt weld spigots EN ISO 1127 60For further information please refer to our brochure “2/2-Way Valve Bodies for Sterile Applications“

2/2-Wege Valve body für sterile Prozesse2/2-Way Valve Bodies for Sterile Applications

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VENTIL-, MESS- UND REGELSYSTEMEVALVES, MEASUREMENT AND CONTROL SYSTEMS

Valves for S ter i le Appl icat ions I But t weld sp igot bodies 17

* only for investment cast body

Optimum drain angle see brochure“2/2-Way Valve Bodies for SterileApplications“

MG = Diaphragm size* only for investment cast body, ** only for forged body

Dimensions in mm

ISO DIN DIN 11850 DIN11866

SMS BS O.D. ASTM 269 JIS-G JIS-GSeries1 Series 2 Series 3 3008 4825 ASME BPE 3459 3447

Code 60 Code 0 Code 16 Code 17 Code 18 Code 1A Code 37 Code 55 Code 59 Code 36 Code 35

DN NPS MG *f *g L LS (min) H1* H1** ød x s ød x s ød x s ød x s ød x s ød x s ød x s ød x s ød x s ød x s ød x s

4 - 8 - - 72 20 8.5 8.5 - 6 x 1.00 - - - - - - - - -

6 - 8 - - 72 20 8.5 8.5 - 8 x 1.00 - - - - - - - 10.5 x 1.20 -

8 1/4“ 8 - - 72 20 8.5 8.5 13.5 x 1.60 10 x 1.00 - - - - - 6.35 x 1.20 6.35 x 0.89 13.8 x 1.65 -

10 3/8“ 8 - - 72 20 8.5 8.5 - - 12 x 1.00 13 x 1.50 14 x 2.00 13 x 1.50 - 9.53 x 1.20 9.53 x 0.89 - -

15 1/2“ 8 - - 72 20 8.5 8.5 - - - - - - - 12.70 x 1.20 12.70 x 1.65 - -

10 3/8“ 10 30 13.5 108 25 12.5 12.5 17.2 x 1.60 - 12 x 1.00 13 x 1.50 14 x 2.00 13 x 1.50 - 9.53 x 1.20 9.53 x 0.89 17.3 x 1.65 -

15 1/2“ 10 30 13.5 108 25 12.5 12.5 21.3 x 1.60 18 x 1.50 18 x 1.00 19 x 1.50 20 x 2.00 19 x 1.50 - 12.70 x 1.20 12.70 x 1.65 21.7 x 2.10 -

20 3/4“ 10 30 13.5 108 25 12.5 12.5 - - - - - - - 19.05 x 1.20 19.05 x 1.65 - -

15 1/2“ 25 40 13.5 120 25 13 19 21.3 x 1.60 18 x 1.50 18 x 1.00 19 x 1.50 20 x 2.00 19 x 1.50 - 12.70 x 1.20 12.70 x 1.65 21.7 x 2.10 -

20 3/4“ 25 40 13.5 120 25 16 19 26.9 x 1.60 22 x 1.50 22 x 1.00 23 x 1.50 24 x 2.00 23 x 1.50 - 19.05 x 1.20 19.05 x 1.65 27.2 x 2.10 -

25 1“ 25 40 13.5 120 25 19 19 33.7 x 2.00 28 x 1.50 28 x 1.00 29 x 1.50 30 x 2.00 29 x 1.50 25.0 x 1.20 - 25.40 x 1.65 34.0 x 2.80 25.4 x 1.20

32 1 1/4“ 40 68 13.5 153 25 24 26 42.4 x 2.00 34 x 1.50 34 x 1.00 35 x 1.50 36 x 2.00 35 x 1.50 33.7 x 1.20 - - 42.7 x 2.80 31.8 x 1.20

40 1 1/2“ 40 75 13.5 153 25 26 26 48.3 x 2.00 40 x 1.50 40 x 1.00 41 x 1.50 42 x 2.00 41 x 1.50 38.0 x 1.20 - 38.10 x 1.65 48.6 x 2.80 38.1 x 1.20

50 2“ 50 90 13.5 173 30 32 32 60.3 x 2.00 52 x 1.50 52 x 1.00 53 x 1.50 54 x 2.00 53 x 1.50 51.0 x 1.20 - 50.80 x 1.65 60.5 x 2.80 50.8 x 1.50

65 2 1/2“ 80 - - 216 30 - 62 76.1 x 2.00 - - 70 x 2.00 - 70 x 2.00 63.5 x 1.60 - 63.50 x 1.65 76.3 x 3.00 63.5 x 2.00

80 3“ 80 - - 254 30 - 62 88.9 x 2.30 - - 85 x 2.00 - 85 x 2.00 76.1 x 1.60 - 76.20 x 1.65 89.1 x 3.00 76.3 x 2.00

100 4“ 100 - - 305 30 - 76 114.3 x 2.30 - - 104 x 2.00 - 104 x 2.00 101.6 x 2.00 - 101.60 x 2.11 114.3 x 3.00 101.6 x 2.00

Clamp bodies

Valves for S ter i le Appl icat ions I C lamp bodies18

All clamp connections are machined according to the spigotdimensions e.g. to DIN 11850, SMS 3008 or ASME BPE. We ask our customers to state which version or standard theconnections shall comply with.Depending on the version, clamps are machined from thesolid forged body, not welded on. Investment cast bodieshave welded on clamps. All welds are carried out by specially

qualified and certified welders utilising state-of-the art weldingtechnology. In principle, special connections requested bycustomers can be provided on GEMÜ butt weld spigot bodiesand it is also possible to have different connections on onebody.

Clamp connections for forged 2/2-way bodies Code

Clamp ASME BPE for ASME BPE pipe, short design 80

Clamp following ASME BPE for EN ISO 1127 pipe length EN 558-1 series 7 82

Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 88

Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 8A

Clamp SMS 3017 for SMS 3008 pipe length EN 558-1, series 7 8E

Clamp IDF/ISO for JIS-G 3447 pipe length EN 558-1, series 7 8F

Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7 8H

Valves for S ter i le Appl icat ions I C lamp bodies 19

Pipe Code 59ASME-BPE

Code 60 ENISO 1127

Code 59ASME-BPE

Code 16,17,18DIN 11850

Code 37 SMS 3008

Code 35JIS-G3447

Code 36JIS-G3459

Dimensions in mm Code 80 Code 82 Code 88 Code 8A Code 8E Code 8F Code 8H

DN NPS MG H1 ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L ød1 ød3 L

8 1/4"

8

8 4.57 25 63.5 10.30 25.4 63.5 -- -- -- -- -- -- -- -- -- -- -- -- 10.50 34 88.9

10 3/8" 8 7.75 25 63.5 -- -- -- -- -- -- 10.00 34 88.9 -- -- -- -- -- -- -- -- --

15 1/2" 8 9.40 25 63.5 -- -- -- 9.40 25 108 -- -- -- -- -- -- -- -- -- -- -- --

10 3/8"

10

12.5 -- -- -- 14.00 25.4 108 -- -- -- 10.00 34 108 -- -- -- -- -- -- 14.00 34 108

15 1/2" 12.5 9.40 25 88.9 18.10 50.5 108 9.40 25 108 16.00 34 108 -- -- -- -- -- -- 17.50 34 108

20 3/4" 12.5 15.75 25 101.6 -- -- -- 15.75 25 117 -- -- -- -- -- -- -- -- -- -- -- --

15 1/2"

25

19 9.40 25 101.6 18.10 50.5 108 9.40 25 108 16.00 34 108 -- -- -- -- -- -- 17.50 34 108

20 3/4" 19 15.75 25 101.6 23.70 50.5 117 15.75 25 117 20.00 34 117 -- -- -- -- -- -- -- -- --

25 1" 19 22.10 50.5 114.3 29.70 50.5 127 22.10 50.5 127 26.00 50.5 127 22.60 50.5 127 23.00 50.5 127 -- -- --

32 1 1/4"40

26 -- -- -- 38.40 64 146 -- -- -- 32.00 50.5 146 31.30 50.5 146 29.40 50.5 146 -- -- --

40 1 1/2" 26 34.80 50.5 139.7 44.30 64 159 34.80 50.5 159 38.00 50.5 159 35.60 50.5 159 35.70 50.5 159 -- -- --

50 2" 50 32 47.50 64 158.75 56.30 77.5 190 47.50 64 190 50.00 64 190 48.60 64 190 47.80 64 190 -- -- --

65 2 1/2"80

62 60.20 77.5 193.68 72.10 91 216 60.20 77.5 216 66.00 91 216 60.30 77.5 216 59.50 77.5 216 -- -- --

80 3" 62 72.90 91 222.25 84.30 106 254 72.90 91 254 81.00 106 254 72.90 91 254 72.30 91 254 -- -- --

100 4" 100 76 97.38 119 292.1 109.70 144.5 305 97.38 119 305 100.00 119 305 97.60 119 305 97.60 119 305 -- -- --

MG = Diaphragm size

Optimum drain angle see brochure“2/2-Way Valve Bodies for SterileApplications“

Dairy pipe and asept ic unions

Valves for S ter i le Appl icat ions I Dai ry p ipe and asept ic un ions20

The dairy pipe union to DIN 11851 and the aseptic union toDIN 11864-1-A are also standard connections. Some of thevariations are listed and the code is given. Other types ofDairy Union connections are also available.

Unions acc. to DIN 11851 Code

Threaded spigot on both sides 6

Threaded spigot on one side, cone spigot with union nut on the other side 62

Aseptic unions DIN 11864-1-A Code

GS-A for pipe DIN 11850 (aseptic threaded spigots on both sides) C1

BS-A for pipe DIN 11850 (aseptic union with union nut on both sides) C2

V-A for pipe DIN 11850 (one side aseptic threaded spigot, other side aseptic union nut)

C3

Asept ic f langes

Valves for S ter i le Appl icat ions I Asept ic f langes 21

Aseptic flanges to DIN 11864 are standard connections. Flanges are welded onto the basic DIN butt weld spigot bodyon both sides. If the valve is to have a flange on one side anda butt weld spigot or any other connection on the other side,this combination is also possible.

Aseptic flange DIN 11864-2-A Code

NF-A for pipe DIN 11850 (grooved flange on both sides) A1

BF-A for pipe DIN 11850 (loose flange on both sides) A2

F-A for pipe DIN 11850 (one side grooved flange, other side loose flange) A3

Kv values

Valves for S ter i le Appl icat ions I Kv va lues22

Kv valueIn order to make the different geometries, designs, sizes andflow features of different devices and valves comparable witheach other, they are always tested and measured under thesame conditions. The result is a comparison characteristicvalue (Kv) which serves as calculation basis for the differentworking situations of the valve.

∆p

KVS valueThe KVS value is the KV value when the valve is fully open(100%) (to DIN IEC 534). The KVS value is also known asKV100.

Medium: Water (H20)

Temperature: 5 - 40°C

Flow rate: The differential pressure ∆p between thepressure input and pressure output side is 1 bar.

Measuring unit: Measured in m3/h.

Cv value: measured in US gallons per minute, at a differential pressure ∆p of 1 PSI with water.

1 Cv = 1.17 x Kv 1 Kv = 0.86 x Cv

Valve type MG1 ISO ASME-BPE

DN (mm) ID (mm) Kv (m3/h) DN (mm) ID (mm) Kv (m3/h)

601, 602, 605. 618, 640, 650

8

4 4

6 68 10.3 2.4 8 4.57 0.710 10 7.75 1.415 15 9.40 2.0

611, 612, 615, 618, 625, 640, 650,653, 654 10

10 14.0 3.9 10 7.75 1.415 18.1 5.3 15 9.40 2.220 - - 20 15.75 4.8

640, 650, 653, 654, 671, 673, 687,688, 695, 698 25

15 18.1 11 15 9.40 2.220 23.7 12.5 20 15.75 6.825 29.6 21.0 25 22.1 11.5

4032 38.4 43.040 44.3 50.0 40 34.8 40.0

50 50 56.3 64.0 50 47.5 48.0653, 654, 671, 687

8065 72.1 95.0 65 60.2 85.080 84.3 127.0 80 72.9 110.0

100 100 109.7 205.0 100 97.4 185.0

^

1) MG = Diaphragm sizeKvvalues determined with p1 = 6 bar, diaphragm material EPDM. Variations due to model changes excepted.

Valves for S ter i le Appl icat ions I Kv va lues 23

∆p

Pressure loss Kv for water for liquid for steam for gases

Kv

Kv

∆p<p1

2

p2 >p1

2( )

∆p>p1

2

p2 <p1

2( )

=

√∆p

Q

=

√∆p

Q

= ·31,6Q

∆pρ1√

= ·31,6Q

∆pρ1√

= ·31,6M

∆pv’√·

= ·31,6M

p1

2·v’’√·

= ·514Qn

∆p·p2

ρn·T1√= ·

257·p1

Qn

ρn·T1√

Kv m³/h flow coefficient of the valve ρ1 kg/m³ density of the material in the operating state T1 and p2

Q m³/h flow volume ρn kg/m³ density of the gas at 0°C and 1014 mbar

Qn m³/h volume flow of the gas at 0°C and 1014 mbar v’ spec. steam volume at T1 and p2

Mmax kg/h(Mmin) - maximum (minimum) weight flowto be controlled

v’’ spec. steam volume at p1, p2 and T1

p1 bar absolute pressure before the valve (at Q) M kg/h mass flow

p2 bar absolute pressure after the valve (at Q) T1 K medium temperature

∆p bar (∆p) - differential pressure p1 - p2 at Q

.

T valve bodies

Valves for S ter i le Appl icat ions I T va lve bodies24

T valve bodies are ideal for welding into ring mains enablingthe working medium to be taken or fed almost deadleg free.

Product features

· Made from block material, no welded components

· Reduction of validation times

· Compact construction

· Internal surface contour mechanically polished and/or electropolished down to Ra 0.25 µm

· Standard valve body material 1.4435 (316L). Further materials on request

· Clamps, unions and flanges as well as other connections on request

· Available with manual, pneumatic or motorized operators

Selection of materials

Investment cast:Valve body material codes: 32: 1.4435-BN2 (316) Fe < 0,5%

34: 1.4435 (ASTM A 351 CF3M)**Material equivalency 316L

Special materials on request

Block material:Valve body material codes: 41: 1.4435 (316 L)

43: 1.4435-BN2 (316) Fe < 0,5%

Special materials on request

Valve body material Code

1.4435 (BN2), Investment casting Fe<0.5% 32

1.4435 (ASTM A 351 CF3M)* 34

1.4435 (316L), Block material 41

1.4435 (BN2), Block material Fe<0.5% 43

*Material equivalency 316L

Butt weld spigots Code

DIN 0

DIN 11850 Series 1 16

DIN 11850 Series 2 17

JIS-G 3447 (IDF) 35

JIS-G 3459 Sch 10s 36

SMS 3008 37

ASME-BPE 59

ISO 60

For further information please refer to our brochure “T Valves for Sterile Applications“.

T-Ventile für Pharma, Food und BiotechT Valves for Sterile Applications


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T valve bodies for sampling (body version “A“)

Valves for S ter i le Appl icat ions I T va lve bodies for sampl ing 25

T valve bodies for sampling optimized deadleg conditionswere specially designed for large ring mains with small branches. Ideal for ring mains cross sections ≥ DN50, andoutlet branches ≤ DN15.

Advantages

· Cavity fully shaped, deadleg ratio < 1 x D

· Option with sterilization connection or double branch available

· Compact construction

· Self-draining if installed at an angle

Further combinations and installation drawings on request.

Dimension example for diaphragm size 10

10 mm at d<6mm

i -bodies

Valves for S ter i le Appl icat ions I i -bodies26

The evolution from welded SAP valve configurations according to the 6D- or 3D-rule to modern M-blocks showsthe advantages of M-blocks very clearly. The i-body (integratedsampling) from GEMÜ can be seen as an intermediate step toan M-block turned from a valve body. It offers a low cost andgood alternative to the M-block for a number of combina-tions. The i-body already exhibits two essential features of an M-block. It has a greatly reduced dead volume and no morewelds in the product area. The drain or supply spigot is onlywelded on behind the valve seat.

"i"-bodies are a special construction type of the classical 2/2-way bodies. "i" stands for integrated sampling, steam andcondensate valve. The valve bodies have two valve seats and3 pipe connections and are manufactured from a forgingblank or a piece of block material. The major advantages of i-bodies compared to standard sampling or condensate valvebodies are as follows:

· Compact construction and reduced weight

· Minimal deadlegs

· No weld in the product area

· Horizontal spigot available

· No rear mounted operators

· Cost effective

· Draining in vertical mounting position possible if adhering to the 3D-rule

· Better drainability than with welded combinations

· Pneumatic and manual operators for both valve seats are available

Further information, dimensions and technical advice on request.

Valves for S ter i le Appl icat ions I i -bodies 27

W600 valve conf igurat ions

Valves for S ter i le Appl icat ions I W600 va lve conf igurat ions28

The arrangement of two valves welded together to suit therespective application provides maximum functionality in arestricted space. The assembly does without a T piece andthus the dead space between the valves is essentially reduced and one weld is no longer necessary. If superiordesigns are required, we recommend using valves from theGEMÜ M600 series which are machined from a single piece.

For further information please refer to our brochure “W600 valve configurations“.

W600 Valve configurationsW600 Valve Configurations

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Configuration 2 Configuration 5

GEMÜ welding procedures for valve configurationsConnecting the two valve bodies always considers minimisingdeadleg effects between both valves. Whenever the valve andactuator configuration permits, no additional tubes or extensios are used for welding. To allow the 2/2-way bodyaccept the second body there is a weld marking where thebodies can be put together (see illustration).

Weld marking

Ventil 1

Ventil 2

S1

S2

S3

Ventil 1

Ventil 2

S1

S2

S3

Configuration 1 Configuration 4

Ventil 1

Ventil 2

S1 S2

S3

Ventil 1

Ventil 2

S1 S2

S3Configuration 6 Configuration 13

Valves for S ter i le Appl icat ions I W600 va lve conf igurat ions 29

Complete overview on request.

Examples of function:

α° α°

S1/S2 S1/S2

3 x

øID

6 x

øID

Valve 1 Valve 1

Valve 2 Valve 2

S3 S3

øID øID

Investment cast body (Code 34):øD3 max. = 13.5 mm (from diaphragm size10 to 80) and 21.3 mm (from diaphragmsize 100).

Valve 1

Valve 2

Valve 1 Valve 1

Valve 1 Valve 1

Valve 2Valve 2

Valve 2 Valve 2

M600 Mult i -port valves

Valves for S ter i le Appl icat ions I M600 Mul t i -port va lves30

GEMÜ M600 multi-port valves are the most progressive solu-tion for meeting the high demands of the pharmaceuticalindustry. Complex processes using welded fabrications areoften still being implemented today, more than 15 years afterthe market launch of the first M-blocks. The valves, fittingsand pipe components used for this require a lot of space, agreater installation and welding effort on site and lead to acorrespondingly high validation expense. Not to mention ahigh hold-up volume and larger deadlegs in compliance withthe conventional 6D or 3D rules. To make processes safer,increase the availability of the plants and reduce the lifecycles costs of a plant within the scope of a total cost of

ownership concept, GEMÜ has implemented more than 400different designs and thousands of customer specifiedvariants of multi-port valves over the years. We support ourcustomers with ideas and initial drafts already in the planningphase. The drafts are then implemented constructively in our3D CAD system, agreed in close co- operation with the customer and then machined in our highly efficient machinepark. We machine several thousand blocks weighing between0.1 kg and 500 kg per year on multi-axis machining centres.Every day, our Design Centre turns out new customer speci-fied block designs.

For further information please refer to our brochure “M600 Multi-port Valves for Sterile Applications“.

M600 Ventilblöcke für sterile ProzesseM600 Multi-port Valves for Sterile Applications

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GEMÜ M600

Welded assembly

Valves for S ter i le Appl icat ions I M600 Mul t i -port va lves 31

Advantages of GEMÜ M600 multi-port valves

· individual customer specified and very flexible design

· compact design – low space requirements

· low hold-up volume, small wetted area

· greatly reduced deadlegs

· all blocks are designed for optimised draining

· machined from one block of material

· much greater product reliability

· no internal welds

· fewer fittings, welds and radiographic inspections

· standard welded ends for orbital welding

· reduced total cost of ownership

· operators and diaphragms from the proven GEMÜ modular system can be used

· reduced and simple validation

· made to customer specification

Conventional design

M-Block design

The red coloured line sections mark the hold-up volume

B600 Tank valves

Valves for S ter i le Appl icat ions I B600 Tank va lves32

Tank valves are usually used as outlet valves and arewelded into the lowest point of the tank bottom enabling thetank to be optimally drained and cleaned or sterilized. An important design feature is that the weir of the valve is asclose as possible to the internal contour of the tank enablingthe diaphragm seal to be, effectively, a continuation of thesurface of the tank bottom with no deadleg. Modified versions of the tank bottom valves are designed forinstallation in the tank walls.Further versions are valve clusters or manifolds and samplingsytems with several integrated valve seats.

Product features

· Being very compact, the B600 tank valves are ideal for applications where space is at a premium

· Minimal dead leg and optimized draining capabilities

· The valve body is machined from a single piece of block material. (Monoblock - no welding)

· The valve has CIP / SIP and sterilizing capabilities

· The internal surface contour of the valve body is available mechanically and/or electropolished down to Ra 0.25 µm

· The valve has optimized flow geometry .

· Pipe connections such as butt weld spigots, clamps and threaded connections are available in accordance with industrial standards

· Valve body materials are 1.4435/316L, other alloys are available to customer specification or test requirements (AD 2000 WZ)

· Both the tank bottom valve and the tank wall valve are available with a manual, pneumatic or motorized operator

· Welding into the tank bottom is simplified by a welding neck (standard 6 mm)

· Optical or electrical position indicator available as accessory

For further information please refer to our brochure “B600 Tank Valves“.

B600 BehälterventileB600 Tank Valves

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Valves for S ter i le Appl icat ions I B600 Tank va lves 33

Welding neck

Sterile sampling from a tank

S3

S2

S3

S2

S3

S2

S3

S2

Tank wall valve can be welded into the wall surface of the tank

Surface f in ish

Valves for S ter i le Appl icat ions I Sur face f in ish34

Ra acc. to DIN 4768; at defined reference points ** only investment cast design

Valve body surface finish, internal contour Code

Ra ≤ 6,3 µm blasted internal/external 1500**Ra ≤ 6,3 µm electropolished internal/external 1509**

Ra ≤ 0,8 µm mechanically polished internal, blasted external 1502Ra ≤ 0,8 µm electropolished internal/external 1503Ra ≤ 0,6 µm mechanically polished internal, blasted external 1507Ra ≤ 0,6 µm electropolished internal/external 1508Ra ≤ 0,4 µm mechanically polished internal, blasted external 1536Ra ≤ 0,4 µm electropolished internal/external 1537Ra ≤ 0,25 µm mechanically polished internal, blasted external 1527Ra ≤ 0,25 µm electropolished internal/external 1516

Modern, ergonomically shaped workstations and trainedpolishers staff give us the ability to provide high quality surface finishes. Depending on the required application, surface finishes fromRa 0.8 µm to 0.25 µm can be achieved by polishing, electropolishing or a special process, we call “elysieren“. Mechanical hand polishing is carried out at our works toensure our high quality standard.

General note: All Ra readings are taken across the grain.Note: (Note 1) The average Ra is derived from two readings taken at different locations.* Ra acc. to DIN 4768; at defined reference points.

GEMÜ Germany DIN 11866 GEMÜ USA BPE Surface

Ra Average (Note 1) Ra max

Code *Ra µm Hygiene class *Ra µm Code µinch Designation µinch µm µinch µm

- - - - 3 35 - - - - -1502 ≤ 0.8 H3/HE 3c < 0.8 5 25 SFV 3 25 0.625 30 0.71508 ≤ 0.6 - - 6 20 SFV 6 20 0.5 25 0.6251507 ≤ 0.6 - - 7 20 SFV 2 20 0.5 25 0.6251537 ≤ 0.4 H4/HE 4c < 0.4 8 15 SFV 5 15 0.375 20 0.51536 ≤ 0.4 - - 9 11 SFV 1 15 0.375 20 0.51516 ≤ 0.4 H5/HE 5c < 0.25 10 10 SFV 4 10 0.25 15 0.375

Valves for S ter i le Appl icat ions I Sur face f in ish 35

Material 1.4435 polished with 400 grit.Magnification=650fold.

Material 1.4435 polished with 400 grit and electropolished.Magnification=650fold.

Diaphragms

Valves for S ter i le Appl icat ions I D iaphragms36

FDA / USP conformity

Complies with FDA requirements and tested per USP class 6.

Material selection

Before selecting the body and diaphragm materials eachapplication should be analyzed. As there are often differentworking conditions at different points of a plant, different valvesand materials may have to be used. This applies particularlywhere chemicals are utilized or where higher temperaturespromote chemical reactions. The suitability of the materials tobe used must be checked in each case by reference to thevalid chemical resistance chart or by an authorized specialist.This is one sure way to ensure that the application workssafely and cost effectively for a long period of time.

Fixing the diaphragm

A typical feature of fixing the diaphragm by means of a threaded pin is that the power transmission is distributed tothe large surface of the flanks of the screw thread in contrastto bayonet fixing. This prevents damage to the mechanicalconnection between compressor and diaphragm especiallyunder vacuum working conditions. Another GEMÜ advantageis the uniform EPDM and PTFE diaphragm fixing. This enables valves to be fitted with other diaphragms later without exchanging the entire actuator.

Soft elastomer diaphragms

Soft elastomer diaphragms consist of a mixture of rubberswhich are cross-linked with each other (vulcanized). Theyhave different technical properties depending on the mixturesused, the vulcanization temperature and pressure as well asthe duration of the cross-linking process. A basic feature ofsoft elastomer diaphragms is that the higher their resistanceis to temperature, the lower is their service life with regard tomechanical stability. Thus it is possible to produce EPDMseals which can be used at temperatures over 180°C but onlywhen they are used statically e.g. as an O-ring in a flange.When such a seal is subject to dynamic load, it is destroyed.Diaphragms used in valves must be made to optimally resistboth the temperature and deformation. For this reason various versions are available for different applications.A typical feature of soft elastomer diaphragms is their highinsensitivity to working media which are mechanically polluted by e.g. cellular lumps, solid matter or catalytic solidmatter and as a rule, neither the valve function nor the valveleaktightness are impaired. A choice of different materials is available depending on the working / sterilization temperatures and the chemical properties of the working media. (EPDM Code 13/3A, 16/6A).

EPDM 3A/13, 6A/16PTFE/EPDM 5A, 52, 5EPTFE/Silicone 5S

Valves for S ter i le Appl icat ions I D iaphragms 37

PTFE Diaphragms

Our diaphragms are manufactured from a modified PTFE andoffer the highest possible degree of chemical resistance andthey age much more slowly than a soft elastomer when steamis applied. When used with strongly diffusing working media,the relatively rough structure of PTFE materials requires a certain bonding thickness which stiffens the diaphragm compared to a pure soft elastomer diaphragm. The laminateddiaphragms (code 52/5A) can be effected as the PTFE andelastomer materials which are bonded to each other, areaffected by their different modulus of elasticity. This can becompared with the sandwich construction of plane wings orwith copper clad aluminium sheet used in racing where thesestiffening effects are desirable. However, the diaphragm service life when cycled suffers from increased stiffness. Thiscan be prevented by having no firm connection betweenPTFE and soft elastomer. This solution is offered by the flexible PTFE diaphragms of the GEMÜ series 5E and 5S. Dueto its single component construction it is easy to change thebacking diaphragm which enables simple adaption to eachapplication. In combination with a Silicone backing diaphragm this range can be safely used up to 160°C perma-nently. All the advantages of PTFE and the flexibility of an elastomer diaphragm are united in this product. The contourof this diaphragm in the open position corresponds to thecontour in the closed position and thus almost no deformingforce acts upon the diaphragm when the valve is closed. Onlythe force necessary for sealing is required for reliable function. This design enabled the closing forces to be mini-mized thus clearly increasing the service life of the diaphragms. This contrasts with soft elastomer diaphragmswhich are easily deformable by nature.

Code 52 Convex diaphragm Code 5E and 5S

EPDM Code 13

This diaphragm is suitable for installations which have to besteam sterilized. The mixture used is a temperature resistantvariant where the mechanical deformation ability was clearlyincreased. It offers a high standard within the GEMÜ valverange for pharma, food and biotech applications.

EPDM Code 16

For this diaphragm the advantageous properties of differentmaterials were used. In its core there is a mixture of EPDMand Kevlar fibres. It provides the diaphragm with high mecha-nical stability without stiffening it. This core is encased in anunfilled EPDM mixture. Although the maximum temperatureof 150°C could not be increased by this, the service life withregard to mechanical stability could be further improved. Thishighly modified variant, however, is only recommended whenthe diaphragm with reference number 13 reaches its limits.

The service life of a diaphragm is not only dependent on the tempe-

ratures but also considerably on the individual operating conditions

and their interactions.

Diaphragms

Valves for S ter i le Appl icat ions I D iaphragms38

Overview of diaphragms for pharma, food and biotech applications

8

Diaphragm size Material code FDA Liquid media

Continuous servicetemp./max.

Sterilization temp./momentary minutes per hour

Steam, or superheated water USPClass 6

Fixing in compressor

EPDM 3A

EPDM 6A

PTFE/EPDM laminated 5A

177.2600

177.2600

177.1550/21

90°C

90°C

90°C*

150°C/40 min1

150°C/40 min1

150°C/40 min1

yes

yes

yes

Rubber pin mouldedinto diaphragm,

clamped to compressor

25 - 80

Convex diaphragm

PTFE/EPDM (13), 2-pc. 5 E

PTFE/Silicone, 2-pc. 5 S

177.1550/21

177.1550/21

90°C*

90°C*

150°C/60 min2

160°C/60 min2

Metal threaded pin,sintered into the

PTFE shield, screwed into the

compressor

100

EPDM 12

EPDM 13

PTFE/EPDM laminated 52

177.2600

177.2600

177.1550/21

90°C

90°C

90°C*

130°C/40 min1

150°C/40 min1

150°C/40 min1

yes

yes

Metal threaded pin,moulded into the

diaphragm, screwedinto the compressor

10 - 80EPDM 12

EPDM 13

EPDM 16 (DN 10-DN 50)

PTFE/EPDM laminated 52

177.2600

177.2600

177.2600

177.1550/21

90°C

90°C

90°C

90°C*

130°C/40 min1

150°C/40 min1

150°C/40 min1

150°C/40 min1

yes

yes

yes

yes

yes

Metal threaded pin,moulded into the

diaphragm, screwedinto the compressor.

* higher temperatures on request1 maximum 40 minutes per hour, as high temperatures may impair diaphragm service life2 continuous service temperature

Valves for S ter i le Appl icat ions I D iaphragms 39

FDA conformity declarations/USP test certificates see www.gemue.de or on request.

* MG = Diaphragm size

MG* Valve types A B øLK x y dm

8 601 / 602 / 605 / 650 22 22 - 32 32 -10 611 / 612 / 615 / 625 / 650 / 653 / 654 / 660 39 44 - 50 55 -25 671 / 673 / 687 / 695 / 650 / 653 / 654 / 660 54 46 - 74 68 -40 671 / 673 / 687 / 695 / 650 / 653 / 654 70 65 - 102 92 -50 671 / 673 / 687 / 695 / 650 / 653 / 654 82 78 - 125 110 -80 671 / 687 / 653 / 654 127 114 - 192 162 -100 671 / 687 / 653 / 654 - - 194 - - 234

GEMÜ 601Diaphragm valve, manually operated

Valves for S ter i le Appl icat ions I GEMÜ 60140

Bonnet: handwheel, plastic, with seal adjuster and optical position indicator

Nominal sizes: DN 4 - DN 15 (diaphragm size 8)

Control function: manually operated

Valve body: bonnet for 2/2-way bodies,T-bodies, M-blocks, tank valves and valve configurations

Standard: autoclavable

All pressures are gauge pressures. Operating pressure values weredetermined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for thegiven values.Information on operating pressures applied on both sides and for highpurity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water.

Diaphragmsize

DN Diaphragmmaterial

Sterilizationtemperature*

Operating pressure

MG [mm] Code [°C, min/h] [bar]

8 4 - 15EPDM

150°C/40 min 0 - 10PTFE (5A)

Sectional drawing GEMÜ 601

Bonnet dimensions GEMÜ 601 [mm]


Valves for S ter i le Appl icat ions I GEMÜ 601 41

Bonnet: handwheel, stainless steel, with optical position indicator



Valve body: bonnet for 2/2-way bodiesT-bodies, M-blocks, tank valves and valve configurations



Diaphragmsize



Operating pressure


8 4 - 15EPDM

150°C/40 min 0 - 10PTFE (5A)





Bonnet: handwheel, plastic, with seal adjuster andoptical position indicator






Diaphragmsize



Operating pressure


10 10 - 20EPDM 150°C/40 min 0 - 10

PTFE (5A) 150°C/40 min 0 - 6


GEMÜ 653 BioStar ®

Diaphragm valve, manually operated

Valves for S ter i le Appl icat ions I GEMÜ 653 BioStar ® 43

Bonnet: handwheel, plastic, with optical position indicator

Nominal sizes: DN 10 - DN 100 (Diaphragm size 10-100)


Valve body: D bonnet only for 2/2-way bodiesT bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations


Option: handwheel with mechanical or electricallocking device


Bonnet version S: only with seal adjuster (diaphragm size 80-100, option)Bonnet version N: without seal adjuster and stroke limiter (diaphragm size 10-100)

Diaphragmsize



Operating pressure


1010

EPDMPTFE (52)

PTFE (5E, 5S)

150°C/40 min150°C/40 min150°C/60 min

0 - 100 - 60 - 6

15

25152025

402540

50 50

806580

100 100

Bonnet dimensions GEMÜ 653 BioStar® [mm]

MG ø B A

Bonnet version S N

10 63 84 8425 92 103 10340 114 134 13450 132 150 15080 211 198 184100 211 212 195

D bonnet

T bonnetshown with manual locking device


Diaphragm valve, manually operated

Valves for S ter i le Appl icat ions I GEMÜ 654 BioStar ®44

Bonnet: handwheel, stainless steel, with optical position indicator

Nominal sizes: DN 10 - DN 100 (diaphragm size 10-100)


Valve body: D bonnet only for 2/2-way bodiesT bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations


Option: handwheel with mechanical or electricallocking device


Bonnet version S: only with seal adjuster (diaphragm size 80-100, option)Bonnet version N: without seal adjuster and stroke limiter (diaphragm size 10-100)

Diaphragmsize



Operating pressure


1010

EPDMPTFE (52)

PTFE (5E, 5S)

150°C/40 min150°C/40 min150°C/60 min

0 - 100 - 60 - 6

15

25152025

402540

50 50

806580

100 100

Bonnet dimensions GEMÜ 654 BioStar® [mm]

MG ø B A

Bonnet version S N

10 63 84 8425 92 103 10340 114 134 13450 132 150 15080 211 198 184100 211 212 195

T bonnetshown withelectrical locking device

D bonnet



Bonnet: handwheel, plastic, with seal adjuster and optical position indicator






DN ø B A

15 - 25 90 10232 - 40 114 119

50 140 136


Diaphragmsize



Operating pressure


10 - 50 15 - 50EPDM

PTFE (52)PTFE (5E, 5S)

150°C/40 min150°C/40 min150°C/60 min

0 - 100 - 60 - 6



Bonnet: angular gear with plastic handwheel



Ambient temperature: max. 60°C

Valve body: bonnet for tank valves

Option: handwheel extension


DN A3 B3 øB SP

15-25 166 104 120 632-40 190 110 160 6


Diaphragmsize



Operating pressure


25 - 40 15 - 40EPDM

PTFE (52)PTFE (5E, 5S)

150°C/40 min150°C/40 min150°C/60 min

0 - 100 - 60 - 6

GEMÜ 605Diaphragm valve, pneumatically operated


Actuator dimensions GEMÜ 605 [mm]

Actuator: piston actuator, plastic, with optical position indicator


Control function: Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3


Control medium: inert gases, max. 40°C

Valve body: actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations

Accessories: Stroke limiterelectrical position indicatorposition and process controller

All pressures are gauge pressures. Operating pressure values were determinedwith static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high puritymedia on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water.

Dia-phragm

size



Oper-ating

pressure

Control pres-sure C.f. 1 (NC)

EPDM/PTFE

MG [mm] Code [°C, min/h] [bar] [bar]

8 4 - 15EPDM

150°C/40 min0 - 8

4 - 7PTFE 0 - 6

Operating pressure / control pressure characteristics

Control function 2 + 3 with PTFE diaphragm Control function 2 + 3 with EPDM diaphragm

4

3

2

1

00 1 2 3 4 5 6

Contr. func. 2

3

PS

tC

ontr

ol p

ress

ure

(bar

)

PB Operating pressure (bar)

Contr. func.

4

3

2

1

00 1 2 3 4 5 6 7 8

3

PB Operating pressure (bar)

Contr. func. 2

Contr. func.

PS

tC

ontr

ol p

ress

ure

(bar

)










Option: 3A-version

Accessories: stroke limiterelectrical position indicatorposition and process controller

All pressures are gauge pressures. Operating pressure values were determinedwith static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high puritymedia on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water.

Dia-phragm

size



Oper-ating

pressure

Control pres-sure C.f. 1 (NC)

EPDM/PTFE

MG [mm] Code [°C, min/h] [bar] [bar]

10 10 - 20EPDM

150°C/40 min 0 - 6 5 - 7PTFE


Diaphragm valve, pneumatically operated

Valves for S ter i le Appl icat ions I GEMÜ 650 BioStar ® 49

Actuator: piston actuator, stainless steel, electropolished, with optical position indicator

Nominal sizes: DN 8 - DN 50 (diaphragm size 8 - 50)




Valve body: D actuator only for 2/2-way bodiesT actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations

Option: autoclavable (actuator sizes 0, 1, 2)3A-version

Accessories: stroke limiter and seal adjusterelectrical position indicatorposition and process controller

Actuator size Code

Actuator size 0 (diaphragm size 8) 0*



Actuator size 3 (diaphragm size 40) 3


* Standard: autoclavable

D actuator

All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sidesand for high purity media on request. Continuous service temperature for liquid media: 90°C. * Sterilization temperature is only valid for steam and superheated water.

T actuator

Diaphragmsize

Actuator DN Diaphragmmaterial


Operating pressure(Ctr. f. 2 + 3 see

diagrams)

Control pressureC.f. 1 (NC)

EPDM/PTFE

MG Code [mm] Code [°C. min/h] [bar] [bar]

8 0T1 4 - 10EPDM

150°C/40 min0 - 8

4.5 - 7PTFE 0 - 6

8 0TA 4 - 10EPDM

150°C/40 min0 - 10

3.5 - 7PTFE 0 - 6

10 1 10 - 20EPDM

150°C/40 min0 - 10

4.5 - 7PTFE (52) 0 - 6

25 2 15 - 25EPDM 150°C/40 min 0 - 10

5.0 - 7PTFE (5E/5S) 150°C/60 min 0 - 6

40 3 32 - 40EPDM 150°C/40 min 0 - 10

4.5 - 7PTFE (5E/5S) 150°C/60 min 0 - 6

50 4 50EPDM 150°C/40 min 0 - 10

4.5 - 7PTFE (5E/5S) 150°C/60 min 0 - 6

Valves for S ter i le Appl icat ions I GEMÜ 650 BioStar ®50


Diaphragm valve, pneumatically operated


Control function 2 + 3 with Elastomer diaphragm Control function 2 + 3 with PTFE diaphragm

MG 10

MG 8

MG 50MG 25

MG 40

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

0 1 2 3 4 5 6

Betriebsdruck [bar]

Steu

erdr

uck

[bar

] MG 10

MG 8

MG 50MG 25

MG 40

0,0

0,5

1,0

1,5

2,0

2,5

3,0

3,5

4,0

4,5

5,0

0 1 2 3 4 5 6

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

Con

trol

pre

ssur

e in

bar

Con

trol

pre

ssur

e in

bar

Operating pressure in bar Operating pressure in bar

Actuator dimensions GEMÜ 650 BioStar® [mm]

Actuatorsize

Diaphragmsize A1 H ø B A2 G M

0T1 8 72.5 4.5 42 24 G1/8 M12 x 1

0TA 8 85.5 4.5 47 24 G1/8 M12 x 1

1 10 101.0 6.0 61 22 G1/4 M16 x 1

2 25 130.0 11.0 90 32 G1/4 M16 x 1

3 40 168.0 14.0 114 46 G1/4 M16 x 1

4 50 216.0 20.0 144 45 G1/4 M16 x 1



Actuator: piston actuator, stainless steel, with fully integrated automation module, pilot valves andposition feedback for e.g. AS-Interface



Ambient temperature.: max. 50°C

Control medium: lubricated/unlubricated air 5µm, max. 50°C

Valve body: actuator for 2/2-way bodies, T-bodies, M-blocks tank valves and valve configurations

Accessories: exhaust silencer

Actuator size Code




All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water

Diaphragmsize



Operating pressure


EPDM/PTFE

MG Code [mm] Code [°C, min/h] [bar] [bar]

8 0TA 4 - 15EPDM

150°C/40 min0 - 10

3.5 - 7PTFE (5A) 0 - 6

10 1 10 - 15EPDM

150°C/40 min0 - 10

4.5 - 7PTFE (52) 0 - 6

25 2 15 - 25EPDM 150°C/40 min 0 - 10

5.0 - 7PTFE (5E/5S) 150°C/60 min 0 - 6



B

B

B1

A2A

3

M5

M12x1

A1

Electrical data

Power supplyPower supply UV 26.5 ... 31.6 V DC acc. to AS-Interface specificationCurrent consumption max. 120 mARating continuously ratedReverse battery protection yes

Electrical connectionElectrical connection M12 5-pin plug

Automation module Code B01ApprovalsAS-Interface specification 3.0AS-Interface certificate Certificate no. 65202

AS-Interface profileConfiguration Extended addressing mode, 62 slavesAS-Interface profile S 7.A.EI/O configuration 7ID-Code AID2-Code E


Actuatorsize

Diaphragmsize A1 A2 A3 B B1

0 8 148 97.5 74.0 49 38

1 10 172 98.0 121.0 60 38

2 25 208 140.0 116.5 90 58

GEMÜ 658/GEMÜ 688Diaphragm valve, pneumatically operated

Valves for S ter i le Appl icat ions I GEMÜ 658/GEMÜ 688 53

Actuator: 2-stage actuator, stainless steel

Nominal sizes: GEMÜ 658: DN 10 - DN 15 (diaphragm size 10)GEMÜ 688: DN 15 - DN 50 (diaphragm size 25-50)

Control function: Normally closed (NC), Code 1




Accessories: pilot valveslimit switches

All pressures are gauge pressures. Operating pressure values were determined with static operating pressureapplied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water

GEMÜ 688

GEMÜ 658

Diaphragmsize

Actua-tor



Operating pressure


EPDM/PTFE

MG Code [mm] Code [°C. min/h] [bar] [bar]

10 1T1 10 - 15EPDM

150°C/40 min

0 - 104.5 - 6

PTFE (52) 0 - 6

25 1V1 15 - 25EPDM 0 - 10

5.5 - 7PTFE 0 - 6

40 2V1 32 - 40EPDM 0 - 10

3 - 7PTFE 0 - 6

50 2V1 50EPDM 0 - 10

4.5 - 7PTFE 0 - 6

GEMÜ 658/GEMÜ 688Diaphragm valve, pneumatically operated

Valves for S ter i le Appl icat ions I GEMÜ 658/GEMÜ 68854

Actuator dimensions GEMÜ 658/GEMÜ 688 [mm]

Actuatorsize

Diaphragmsize øB A A1 A2

1T1 10 61 169 27 51

1V1 25 98 216 64 50

2V1 40 168 320 76 95

2V1 50 168 328 84 95




Bonnet: piston actuator, stainless steel, electropolished with optical position indicator and integrated stroke limiter/seal adjuster






Option: 3A-version

Actuator size Code



Actuator version Code

Control air connectors in flow directionand 90° offset

B

Control air connectors in flow direction S

All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sidesand for high purity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water

Diaphragmsize



Operating pressure


EPDM/PTFE

MG Code [mm] Code [°C, min/h] [bar] [bar]

10 1 10 - 15EPDM

150°C/40 min 0 - 5 5 - 6PTFE (52)

25 2 15 - 25EPDM 150°C/40 min

0 - 5 4 - 6PTFE (5E) 150°C/60 min

Actuator size 2Control function 2

Actuator size 1Control function 1


Control function 2 + 3

Con

trol

pre

ssur

e in

bar

Operating pressure in bar



øB

A2

A1

HA

C1

C2


Diaphragmsize DN Control

functionActuatorversion A A1 A2 B C1 C2 H

10 10 - 15

1S

132

60 24 50 34

26

6,5B 37

2 + 3S

11626

B 37

25 15 - 25

1S

161

69 24 73 45

39

9B 51

2 + 3S

12639

B 51




Actuator: membrane actuator, plastic






Accessories: stroke limitermanual overrideelectrical position indicatorposition and process controller

All pressures are gauge pressures. Operating pressure values were determined with static operating pressure appliedon one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water

Diaphragmsize



Operating pressure(C.f. 2 + 3 see

diagrams)


EPDM/PTFE

MG [mm] Code [°C. min/h] [bar] [bar]

25 15 - 25EPDM

150°C/40 min0 - 10

5.5 - 7PTFE 0 - 6

40 32 - 40EPDM

150°C/40 min0 - 10

5.5 - 7PTFE (52) 0 - 6

50 50EPDM 150°C/40 min 0 - 10

5.5 - 7PTFE (5E/5S) 150°C/60 min 0 - 6

80 65 - 80EPDM 150°C/40 min 0 - 8

5 - 7PTFE (5E/5S) 150°C/60 min 0 - 5

100 100EPDM 150°C/40 min 0 - 6

5 - 7PTFE (5E/5S) 150°C/60 min 0 - 4





The values shown relate to control function 2 (with lifting spring). For control function 3 DN 15-25 (without lifting spring) control pressure is approx. 1.5 bar lower. For control function 3 DN 32-100 (without lifting spring) control pressure is approx. 1 bar lower.

Actuator dimensions GEMÜ 687 C. f. 1 [mm]

Diaphragmsize DN øB A A1

25 15 - 25 128 151 66

40 32 - 40 158 187 86

50 50 213 222 97

80 65 - 80 259 332 172

100 100 259 329 169

Actuator dimensions GEMÜ 687 C. f. 2+3 [mm]

Diaphragmsize DN øB A A1 A2

25 15 - 25 128 109 59 26

40 32 - 40 158 138 78 25

50 50 213 161 93 25

80 65 - 80 258 256 164 42

100 100 258 250 158 42

Con

trol

pre

ssur

e in

bar


GEMÜ 618Diaphragm valve, motorized


Actuator: plastic actuator with optical position indicator


Voltage: 24 V, 120 V, 230 V 50/60 Hz

Ambient temperature: -15°C to + 55°C


Option: position controlprocess variable controlLON Works field bus connection

All pressures are gauge pressures. Operating pressure values weredetermined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for thegiven values.Information on operating pressures applied on both sides and forhigh purity media on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheatedwater, valve only sterilizable with actuator 1 + 3 .

Dia-phragm

size



Operating pressure


8 4 - 15 EPDM150°C/40 min 0 - 6

10 10 - 20 PTFE

Media temperature

Standard (actuator version 2; actuator-K-No. -) +60°C

Option (actuator version 1+3; actuator-K-No. 6164) +130°C

Design Code

Standard: approx. 17 sec. operating time, 2 switching contacts

6023

Operating time approx. 45 sec., 2 switching contacts

6024

Operating time approx. 17 sec., with potentiometer 10 kΩ

6025

Operating time approx. 45 sec., with potentiometer 10 kΩ

6026

Protection class

IP 65 acc. to DIN 40050

Operating time

see design appr. 17 or 45 s




Diaphragmsize DN Actuator

versionActuator

K-No. A A1

8 4 - 15 1 - 152 44

10 10 - 202 - 134 25

3 6164 164 55

Actuator version 1Valve body DN 4 - DN 15

(diaphragm size 8)


(diaphragm size 10)


(diaphragm size 10)with metal distance piece

(actuator K-No. 6164)



Actuator: plastic actuator with optical position indicatorand manual override


Supply voltage: 24 V, 120 V, 230 V, 50/60 Hz



Option: electrical position feedback via potentiometer

All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the givenvalues.Information on operating pressures applied on both sides and for high puritymedia on request. Continuous service temperature for liquid media: 90°C.* Sterilization temperature is only valid for steam and superheated water

Diaphragmsize



Operating pressure


25 15 - 25EPDM

150°C/40 min

0 - 10PTFE

40 32 - 40EPDM

0 - 6PTFE

50 50EPDM 0 - 6

PTFE 0 - 4





Diaphragm size DN A A1

25 15 - 25 222 82

40 32 - 40 271 131

50 50 278 138




Nominal sizes: DN 10 - DN 20 (Diaphragm size 10)



Valve body: bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations

All pressures are gauge pressures. Operating pressure values weredetermined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for thegiven values.Information on operating pressures applied on both sides and forhigh purity media on request.

Diaphragmsize


Operatingtemperature

Operating pressure

MG [mm] Code [°C] [bar]

10 10 - 20EPDM

0 - 800 - 10

PTFE 0 - 6








Valve body: bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations

Accessories: position indicator can be mounted to bonnet version Z

All pressures are gauge pressures. Operating pressure values weredetermined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for thegiven values.Information on operating pressures applied on both sides and forhigh purity media on request.

Diaphragmsize



Operating pressure

MG [mm] Code [°C] [bar]

25 15 - 25 EPDM

0 - 80

0 - 100 - 6PTFE

40 32 - 40EPDM 0 - 10

0 - 6PTFE

50 50EPDM 0 - 10PTFE 0 - 6

80 65 - 80EPDM 0 - 10PTFE 0 - 6

100 100EPDM 0 - 10PTFE 0 - 6



25 15 - 25 90 73 14

40 32 - 40 114 90 14

50 50 140 111 8

80 65 - 80 214 142 17

100 100 214 184 25










Accessories: stroke limiterelectrical position indicatorposition and process controller

All pressures are gauge pressures. Operating pressure values were determin-ed with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the givenvalues.Information on operating pressures applied on both sides and for high puritymedia on request.

Dia-phragm

size



Oper-ating

pressure

Contr. pressureC.f. 1 (NC)

EPDM/PTFE

MG [mm] Code [°C] [bar] [bar]

1010 -20

EPDM0 - 80 0 - 6 5 - 7

PTFE




Actuator: Membrane actuator, plastic






Accessories: Stroke limitermanual overrideelectrical position indicatorposition and process controller

All pressures are gauge pressures. Operating pressure values were determined with static opera-ting pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values.Information on operating pressures applied on both sides and for high purity media on request.

Diaphragmsize



Operating pressure(C.f. 2 + 3 see

diagrams)

Contr. pressureC.f. 1 (NC)

EPDM/PTFE

MG [mm] Code [°C] [bar] [bar]

25 15 - 25EPDM

0 - 80

0 - 10

5,5 - 7

PTFE 0 - 6

40 32 - 40EPDM 0 - 10

PTFE 0 - 6

50 50EPDM 0 - 10

PTFE 0 - 6


Actuator dimensions GEMÜ 695 C.f. 1 [mm]


25 15 - 25 125 131 47

40 32 - 40 155 177 75

50 50 210 215 90

Actuator dimensions GEMÜ 695 C.f. 2+3 [mm]

Diaphragmsize DN øB A A1 A2

25 15 - 25 125 98 47 27

40 32 - 40 155 135 75 27

50 50 210 164 90 29



The values shown relate to control function 2 ( with lifting spring)For control function 3 (without lifting spring) control pressure isapprox. 1 bar lower.

Con

trol

pre

ssur

e in

bar


Connections, valve body materials, overview Diaphragm valves DN 4 - DN 15, diaphragm size 8

Valves for S ter i le Appl icat ions I Connect ions, va lve body mater ia ls , overv iew68

GEMÜ 601 GEMÜ 602 GEMÜ 605 GEMÜ 650 BioStar®

GEMÜ 651 GEMÜ 618

DN 4 - DN 15 DN 4 - DN 15 DN 4 - DN 15 DN 4 - DN 15 DN 4 - DN 15 DN 4 - DN 15


1.4435 (ASTM A 351 CF3M) Investment cast * 34

1.4435 (316 L) Forged body 40

1.4435 (316 L) Block material 41


Connection Code

Butt weld spigots

Butt weld spigots DIN 0Butt weld spigots DIN 11850, series 1 16Butt weld spigots DIN 11850, series 2 17Butt weld spigots DIN 11850, series 3 18Butt weld spigots DIN 11866, series A 1AButt weld spigots JIS-G 3459 36Butt weld spigots BS 4825 Part 1 55Butt weld spigots ASME BPE 59

Butt weld spigots EN ISO 1127 60

Clamp connectionsClamp ASME BPE for ASME BPE pipe,short design

80

Clamp following ASME BPE for EN ISO 1127pipe length EN 558-1 series 7

82

Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7

88

Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7

8A

Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7

8H

Further connections and valve body materials on request.

Valves for S ter i le Appl icat ions I Connect ions, va lve body mater ia ls , overv iew 69

Overview of metal bodies for diaphragm size 8

Butt weld spigots Clamp

Connectioncode 0 16 17 1A 18 36 55 59 60 80 82 88 8A 8H

Materialcode 34 40 34 40 34 40 40 34 40 40 34 40 34 40 34 40 41 41 40 40 40

MG DN

8 4 X X

6 X X X X X X

8 X X X X X X X X X X V V W

10 X X X X X X X X X X X V W

15 X X X X V WV: Block materialW: Welded assembly

Connections, valve body materials, overview Diaphragm valves DN 10 - DN 20, diaphragm size 10


GEMÜ 611 GEMÜ 612 GEMÜ 653BioStar®

GEMÜ 654BioStar®

GEMÜ 615 GEMÜ 625




1.4435 (316 L) Forged body 40


Connection Code

Butt weld spigots

Butt weld spigots DIN 0Butt weld spigots DIN 11850, series 1 16Butt weld spigots DIN 11850, series 2 17Butt weld spigots DIN 11850, series 3 18Butt weld spigots DIN 11866, series A 1AButt weld spigots JIS-G 3459 36Butt weld spigots BS 4825 Part 1 55Butt weld spigots ASME BPE 59


Clamp connectionsClamp ASME BPE for ASME BPE pipe, short design

80


82

Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7

88

Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7

8A

Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7

8H



GEMÜ 650BioStar®

GEMÜ 651 GEMÜ 660 GEMÜ 658 GEMÜ 618

DN 10 - DN 20 DN 10 - DN 15 DN 10 - DN 15 DN 10 - DN 15 DN 4 - DN 20

Overview of metal bodies for diaphragm size 10

Butt weld spigots Clamp

Connectioncode 0 16 17 1A 18 36 55 59 60 80 82 88 8A 8H

Materialcode 34 40 34 40 34 40 40 34 40 40 34 40 34 40 34 40 40 40 40 40 40

MG DN

10 10 X X X X X X X X X X X X K K K

15 X X X X X X X X X X X X X X X K W K K K

20 X X X X K KW: Welded assemblyK: Connections machined from forged body (not welded)

Connections, valve body materials, overviewDiaphragm valves DN 15 - DN 100, diaphragm size 25-100


GEMÜ 653BioStar®

GEMÜ 654BioStar®

GEMÜ 671 GEMÜ 673 GEMÜ 687 GEMÜ 650BioStar®

MG 25-100 MG 25-100 MG 25-100 MG 25-50 MG 25-100 MG 25-50




1.4435 (316 L) Forged body 40


Connection Code

Butt weld spigots

Butt weld spigots DIN 0




Butt weld spigots DIN 11866, series A 1A



Butt weld spigots SMS 3008 37

Butt weld spigots BS 4825 Part 1 55

Butt weld spigots ASME BPE 59


Clamp connections

Clamp ASME BPE for ASME BPE pipe, shortdesign

80


82

Clamp ASME BPE for ASME BPE pipe length EN558-1, series 7

88

Clamp DIN 32676 for DIN 11850 pipe length EN558-1, series 7

8A

Clamp SMS 3017 for SMS 3008 pipe length EN558-1, series 7

8E

Clamp IDF/ISO for JIS-G 3447 pipe length EN558-1, series 7

8F

Clamp IDF/ISO for JIS-G 3459 pipe length EN558-1, series 7

8H


MG = diaphragm size


GEMÜ 651 GEMÜ 660 GEMÜ 688 GEMÜ 695 GEMÜ 698

MG 25 MG 25 MG 25-50 MG 25-50 MG 25-50

DN 15 - DN 25 DN 15 - DN 25 DN 15 - DN 50 DN 15 - DN 50 DN 15 - DN 50

Overview of metal bodies for diaphragm size 25-100

Butt weld spigots Clamps

Connectioncode 0 16 17 1A 18 35 36 37 55 59 60 80 82 88 8A 8E 8F 8H

Materialcode 34 40 34 40 34 40 40 34 40 34 40 40 34 40 34 40 34 40 34 40 40 40 40 40 40 40 40

MG DN

25

15 X X X X X X X X X X X X X X X X K W K K K

20 X X X X X X X X X X X X X X X X K K K K

25 X X X X X X X X X X X X X X X X X X K K K K K K

4032 X X X X X X X X X X X X X X X X W K K K

40 X X X X X X X X X X X X X X X X X X K W K K K K

50 50 X X X X X X X X X X X X X X X X X X K w K K K K

8065 X X X X X X X K K K K K K

80 X X X X X X X K W K W W K

100 100 X X X X X X X W W W W W WV: Block material W: Welded constructionK: Connections machined from forged body (not welded)

Globe valves for steam appl icat ions

Valves for S ter i le Appl icat ions I Globe va lves for s team appl icat ions74

Sterile production plants normally use in-place sterilisation(SIP). Globe valves with simple on/off operation or more complex control functions control the steam. A valve withcontrol function 1 (normally closed) is preferrably used so thatit is only actuated for feeding steam. It is important whenusing globe valves that the valve spindle seal is always supplied with steam. This avoids external impurity ingress.The steam must always flow through the valve with the plug.To avoid water hammer with liquid media, exactly the oppositeapplies. Here the medium must flow against the plug

Ideally, GEMÜ 550 and GEMÜ 554 series angle seat globevalves should be used for controlling steam in sterile applica-tions. Both valves can be fitted with position indicators andcontrollers for automation. A variety of control tasks can becarried out in conjunction with regulating cones

Other details on globe and control valves are to be found inour brochure "Globe valves - Automation and Control"

Flow against the plug

Flow with the plug

Supply:Steam, gas

Globe ValvesAutomation and Control


Pro

du

ct

ove

rvie

w a

nd

te

ch

nic

al

da

ta

Valves for S ter i le Appl icat ions I Globe va lve GEMÜ 554 75

GEMÜ 5542/2-way angle seat globe valve, pneumatically operated

Actuator: piston actuator, plastic

Nominal sizes: DN 15 - DN 80

Media temperature: -10°C up to 180 °C


Option: control version with regulating cone

Explosion protection: according to EC directive 94/9/EC (ATEX 95a) for zone 1 and 2 on request

Optional accessories: position indicators,position and process controllers

Connection Code

Butt-weld spigots

Spigot DIN 0

Spigot DIN 11850, series 1 16



Spigot SMS 3008 37

Spigot ASME BPE 59

Threaded connections

Threaded socket DIN ISO 228 1

Threaded socket BS 21 Rc 3B

Threaded spigot DIN ISO 228 9

Threaded socket NPT 31


Rg 5 cast bronze 9

1.4435 (316 L) investment casting 34

1.4408 investment casting 37

316L investment casting C1

Control function Code

Normally closed 1

Normally open 2

Double acting 3

Seat seal Code

PTFE 5

Flow direction

* Preferred flow direction with incompressible liquid media to avoid"water hammer"

Flow againstthe plug*

Flow withthe plug

GEMÜ 554Actuators3, 4

GEMÜ 554Actuators0,1,2

Valves for S ter i le Appl icat ions I Globe va lve GEMÜ 55476



Actuator 3 / control function 1 Actuator 4 / control function 1

min. control pressure dependent on operating pressure min. control pressure dependent on operating pressure



Nominal size Kv value Max. operating pressure [bar] contr. function 1* Control pressure control function 1

[mm] [m3/h] Actuator 0piston

ø 50 mm

Actuator 3piston

ø 50 mm

Actuator 1piston

ø 70 mm

Actuator 4piston

ø 70 mm

Actuator 2piston

ø 120 mm

Actuator0

Actuator3

Actuator1

Actuator4

Actuator2

15 5,4 12 10 25 10 - 4.8 - 7

min. controlpressure see

diagram,max. control

pressure 7 bar

5.5 - 7

min. controlpressure see

diagram,max. control

pressure 7 bar

-20 10 6 10 20 10 25 4.8 - 7 5.5 - 7 4 - 725 15.2 2.5 10 10 10 25 4.8 - 7 5.5 - 7 4 - 732 23 - - 7 10 20 - 5.5 - 7 4 - 740 41 - - 4.5 10 12 - 5.5 - 7 4 - 750 71 - - 3 10 10 - 5.5 - 7 5 - 765 108 - - - - 7 - - 5 - 780 160 - - - - 5 - - 5 - 7

* Please note that the cast bronze valve bodies on pipe systems complying with DIN are only approved to max. PN 16 and cast stainless steel bodies to PN 25. All pressures are indicated as gauge pressures.

Operating and control pressure for control function 3 (DA) see technical data sheet.

Con

trol

pre

ssur

e in

bar

Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar

Con

trol

pre

ssur

e in

bar









Actuator size ø B e F

0 + 3 72 M 16x1 701 + 4 96 M 16x1 86

2 168 M 22x1,5 149

Con

trol

pre

ssur

e in

bar

Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar



Con

trol

pre

ssur

e in

bar




Overview of metal bodies for GEMÜ 554

Material code Cast bronze 5 (Code 9) 1.4408 (Code 37) 1.4435 (Code 34) C1

Connection code 1 9 31 3B 1 9 17 37 59 60 0 16 17 18 37 59 60 31 3B

DN 15 X X X X X X X - - X X X X X - X X X XDN 20 X X X X X X X - - X X X X X - X X X XDN 25 X X X X X X X - - X X X X X X X X X XDN 32 X - X X X X - - - X - X X X - - X - -DN 40 X X X X X X - - - X X X X X X X X X XDN 50 X X X X X X - - - X X X X X X X X X XDN 65 X X X X X X X X X X - - - - - - - - -DN 80 X X X X X X X X X X - - - - - - - - -

Nut size SW 1 Installation dimensions [mm]

Actuator size 0 and 3 1 and 4 2

Material codeSW1

H/LA H/LA H/LA9 34, 37, C1

DN

15 36 36 155 182 -20 41 41 165 192 27925 46 46 165 192 27932 55 55 - 200 28740 60 60 - 206 29350 75 75 - 214 30165 100 60 - - 31380 110 60 - - 330



Actuator: piston actuator, stainless steel, blasted

Nominal sizes: DN 8 - DN 80

Media temperature: -10°C up to 180 °C (up to 300°C on request)


Option: control version with regulating cone

Explosion protection: according to EC directive 94/9/EC (ATEX 95a) for zone 1 and 2 on request

Optional accessories: stroke limiter, position indicators, position and process controllers

Actuator size Code

Actuator 0 piston ø 28 mm 0






Control function Code

Normally closed 1

Normally open 2

Double acting 3

Seat seal Code

PTFE 5

Flow direction Code

Against the plug* G

With the plug M

* Preferred flow direction with incompressible liquid media to avoid“water hammer“

Flow against the plug*

Flow with the plug

MG

Connection Code

Butt-weld spigots

Spigot DIN 0




Spigot SMS 3008 37

Spigot ASME BPE 59

Spigot EN ISO 1127 60

Threaded connections

Threaded socket DIN ISO 228 1

Threaded socket BS 21 Rc 3B

Threaded spigot DIN ISO 228 9

Threaded socket NPT 31


1.4435 (316 L) investment casting 34

1.4408 investment casting 37

1.4435 (316 L) forged body 40

316L investment casting C1



Nominal size Kv value Max. operating pressure [bar] control function 1*

[mm] [m3/h]Actuator 0G

Pistonø 28 mm

Actuator 0MPiston

ø 28 mm

Actuator 1GPiston

ø 42 mm

Actuator 1MPiston

ø 42 mm

Actuator 2GPiston

ø 60 mm

Actuator 2MPiston

ø 60 mm

Actuator 3GPiston

ø 80 mm

Actuator 3MPiston

ø 80 mm

Actuator 4GPiston

ø 100 mm

Actuator 5GPiston

ø 130 mm8 2.1 10 10 - - - - - - - -10 2.4 10 10 - - - - - - - -15 2.4 10 10 - - - - - - - -10 3.8 - - 15 10 - - - - - -12 5.0 - - 15 10 - - - - - -15 6.2 - - 11 10 25 10 - 10 - -20 11.5 - - 6 10 15 10 25 10 - -25 17.0 - - - - 8 10 16 10 25 -32 25.0 - - - - 5 - 10 10 18 35**40 44.0 - - - - - - 6 10 12 2050 75.0 - - - - - - 3 10 7 1565 113.0 - - - - - - - - - 1080 165.0 - - - - - - - - - 8

* Please note that the cast bronze valve bodies on pipe systems complying with DIN are only approved to max. PN 16 and cast stainless steel bodies to PN 25. All pressures are indicated as gauge pressures.

** The actuator closes the valve against the given max. operating pressure. Operation only permissible with a special valve body.

Nominal size Control pressure [bar] control function 1

[mm] Actuator 0GPiston ø 28 mm

Actuator 1GPiston ø 42 mm





8 4 - 8 - - - - -10 4 - 8 - - - - -15 4 - 8 - - - - -10 - 4 - 8 - - - -12 - 4 - 8 - - - -15 - 4 - 8 4 - 8 - - -20 - 4 - 8 4 - 8 4 - 8 - -25 - - 4 - 8 4 - 8 4 - 8 -32 - - 4 - 8 4 - 8 4 - 8 5 - 840 - - - 4 - 8 4 - 8 5 - 850 - - - 4 - 8 4 - 8 5 - 865 - - - - - 5 - 880 - - - - - 5 - 8

Higher control pressures on request



Actuator 1 0M, 1 1M, 1 2M / control function 1 Actuator 1 3M / control function 1


DN15-2MDN20-2M

DN25-2M

DN10/12-1MDN15-1M

DN8/10/15-0M

0,0

1,0

2,0

3,0

4,0

5,0

6,0

0 2 4 6 8 10

Betriebsdruck [bar]

Ste

uerd

ruck

[bar

]

DN15DN20DN25

DN32

DN40

DN50

0,0

1,0

2,0

3,0

4,0

5,0

6,0

0 2 4 6 8 10

Betriebsdruck [bar]

Ste

uerd

ruck

[bar

]

Actuator 2 0G1, 2 1G1, 2 2G1 / control function 2 Actuator 2 3G1 / control function 2


DN15-2G1

DN20-2G1

DN25-2G1

DN10/12-1G1

DN15-1G1

DN8/10/15-0G1

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

DN15-2G1

DN20-2G1

DN25-2G1

DN10/12-1G1

DN15-1G1

DN8/10/15-0G1

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

Actuator 2 4G1 / control function 2 Actuator 2 5G1 / control function 2


DN15

DN32

DN40

DN50

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

DN15

DN32

DN40

DN50

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar





Actuator size ø B e H G

Code 0 32 M 12x1 6 M5Code 1 46 M 16x1 12 G1/8Code 2 63 M 16x1 22 G1/8Code 3 84 M 16x1 28 G1/4Code 4 104 M 22x1.5 32 G1/4Code 5 135 M 22x1.5 41 G1/4


Actuator 3 0G1, 1G1, 2G1 / control function 3 Actuator 3 3G1 / control function 3


DN15-2G1

DN20-2G1

DN25-2G1

DN8/10/15-0G1

DN10/12-1G1

DN15-1G1

DN20-1G1

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

DN15-2G1

DN20-2G1

DN25-2G1

DN8/10/15-0G1

DN10/12-1G1

DN15-1G1

DN20-1G1

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

Actuator 3 4G1 / control function 3 Actuator 3 5G1 / control function 3


DN40

DN15

DN32

DN50

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

DN15-2G1

DN20-2G1

DN25-2G1

DN8/10/15-

DN10/12-1G

DN15-1G1

DN20-1G1

0,0

1,0

2,0

3,0

4,0

5,0

6,0

7,0

8,0

0 5 10 15 20 25

Betriebsdruck [bar]

Steu

erdr

uck

[bar

]

Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar


Con

trol

pre

ssur

e in

bar



Overview of metal bodies for GEMÜ 550

Materialcode 1.4408 (37) 1.4435 (34) 1.4435 (40) 316L (C1)

Connectioncode 1 9 17 37 59 60 0 16 17 18 37 59 60 0 9 16 17 18 59 60 31 3B

DN 8 X* - - - - - - - - - - - - X* X* - - - - X* X -DN 10 - X* - - - - - - - - - - - - - X* X* X* - - - -DN 15 X* - - - - - - - - - - - - - - - - - X* - X -

DN 10 X - - - - - - - - - - - - - - - - - - - - -DN 12 X - - - - - - - - - - - - - - - - - - - - -DN 15 X X X - - X X X X X - X X - - - - - - - X XDN 20 X X X - - X X X X X - X X - - - - - - - X XDN 25 X X X - - X X X X X X X X - - - - - - - X XDN 32 X X - - - X - X X X - - X - - - - - - - - -DN 40 X X - - - X X X X X X X X - - - - - - - X XDN 50 X X - - - X X X X X X X X - - - - - - - X XDN 65 X X X X X X - - - - - - - - - - - - - - - -DN 80 X X X X X X - - - - - - - - - - - - - - - -

* only with actuator size 0

Nut sizeSW1

Installation dimensions [mm]

Actuator size 0 1 2 3 4 5

Material code SW1 H/LA H/LA H/LA H/LA H/LA H/LA

DN

8 24 85 - - - - -10 24 85 - - - - -15 24 85 - - - - -

10 36 - 128 - - - -12 36 - 128 - - - -15 36 - 131 169 - - -20 41 - 141 179 - - -25 46 - - 179 199 - -32 55 - - - 207 238 26240 60 - - - 213 244 26850 75 - - - - 252 27665 60 - - - - - 28880 85 - - - - - 305

Overview - GEMÜ control lers

Valves for S ter i le Appl icat ions I Overv iew - GEMÜ contro l lers 84

In addition to the process parameters and the system forwhich a controller must be suitable, a few other technicalfunctions and properties play an important part in the selection of the right positioner. To make your choice easier,we have placed the three GEMÜ positioners in a comparisonbased on some important features

Functions / properties 1434 µPos 1435 EPos 1436 cPos

Controller type

Positioner

Process controller

Flow

Version 1 15 l/min 50 l/min 100 l/min

Version 2 90 l/min 180 l/min

Operation

Local display / keyboard

Status display

Web-Server User

Field bus (Profibus DP)

Web-Server Service only

Signal

2-wire technology *

24V DC / 3-wire technology

Housing

Plastic

Aluminium

Functions

Automatic initialization

Alarm / error outputs

Min/max positions adjustable

Mounting

Direct mounting to linear actuators

Remote mounting to linear actuators

Direct mounting to quarter turn actuators

Remote mounting to quarter turn actuators

Control function valve actuator

Control function 1, normally closed (NC)

Control function 2, normally open (NO)

Control function, double acting (DA)

GEMÜ 1434 µPosElectro-pneumatic positioner

Valves for S ter i le Appl icat ions I GEMÜ 1434 µPos 85

ConstructionThe GEMÜ 1434 µPos digital positioner detects the valveposition via its longlife travel sensor. It was specially designedfor small linear valve actuators and has a light plastic and aluminium or plastic and stainless steel housing.

Features/functions· automatic initialization by 24 VDC signal

· automatically optimises the valve control during initialization

· fail safe function in case of compressed air and power supply failure

· no air consumption when idle

· suitable for single acting linear actuators

· push-in pneumatic air connectors

Advantages· compact construction, small dimensions

· remote mounting of positioner and travel sensor is possible

· integrated potentiometer

· low investment costs

· low operating costs, no air consumption when idle

· fast commissioning, no need to open the housing

· simple operation

· easy mounting to GEMÜ valves and other makes

· simple electrical and pneumatic connection

Technical dataAir output: 15 l/min

Dimensions: 42 x 42 x 95 mm

Protection class: IP 65

Integrated travel sensor: 10 mm, 30 mm

Electrical connection: M12 connector

Pneumatic connection: M5

Power supply: 24 VDC

Set value input: 4 - 20 mA (option: 0 - 20 mA, 0 - 10V)

Initialization input: 24 VDC

Output signals: option: 0 - 30 mA, 4 - 20 mA, 0 - 10V

Control air: 0 - 10 bar

Total error: ≤ 1%

Temperature range: 0°C to 60°C

GEMÜ 1435 EPosElectro-pneumatic positioner

Valves for S ter i le Appl icat ions I GEMÜ 1435 EPos 86

Technical dataAir output: 50 l/min, 90 l/min

Connection: 3/4-wire

Power supply: 24 VDC ±10%

Set value: 0/4 - 20 mA, 0 - 10 V

Actual value feedback: 0 - 10 V, 4-20 mA optional

Output signals: 24 VDC, digital output


Total error: ≤ 1%

Temperature range: 0°C to 60°C (-20°C to 60°C with heating element)

ConstructionThe digital GEMÜ 1435 EPos electro-pneumatic positioner detects thevalve position with its longlife travel sensor.It has a solid metal housing with protected operating buttons and aneasy to read LC display with background illumination. The operating times can be set by integrated throttles.

Features/functions· simple, self-explanatory menu

· automatic initialization function


· fail safe function in case of compressed air and power supply failure


· digital outputs for limit values and error messages

· adjustable relay outputs

· adjustable alarm functions

· operation by fascia buttons

· suitable for quarter turn and linear actuators

· can be used for single and double acting actuators

Advantages· direct or remote mounting of positioner and travel sensor is possible


· high air output for larger actuators

· fast commissioning

· simple operation

· easy mounting to the valve

· simple electrical connection by detachable terminals

Remote posit ioner mount ing

Valves for S ter i le Appl icat ions I Remote pos i t ioner mount ing 87

GEMÜ 1436 cPosElectro-pneumatic positioner with integrated process controller

Valves for S ter i le Appl icat ions I GEMÜ 1436 cPos 88

ConstructionThe GEMÜ 1436 cPos is a digital electro-pneumatic positioner with an optional integrated process controller for controlling liquids, gases and steam. The signals comingfrom the process sensor (e.g. flow, filling level, pressure, temperature) are detected by the optional process controllerand adjusted according to the set value specification. Themembrane keyboard and a backlit display are arranged at thefront. The pneumatic and electrical connections are at therear. Integrated pneumatic throttles allow regulation of thecontrol air to adapt the controller to different valve actuatorsand positioning speeds.

Features/functions· PID process controller available

· remote control

· integrated Web browser capability

· multipoint calibration for optimised valve control

· parameter sets can be saved and reloaded

· user levels (access authorisation)

· field bus: Profibus DP

· serial communication (notebook, industrial modem)

· optional wireless communication via Bluetooth

· simple, self-explanatory menu

· automatic initialization


· fail safe function in case of compressed air and power supply

failure


· optional digital inputs

· freely configurable relay outputs

· diagnostics, alarms, monitoring

· suitable for quarter turn and linear actuators

· can be used for single and double acting actuators

notebookmobile phone PDA

optional wireless communication

Valves for S ter i le Appl icat ions I GEMÜ 1436 cPos 89

Technical dataAir output: 100 l/min, 180 l/min

Connection: 4-wire

Power supply: 24 VDC ±10%

Set value input: 0/4 - 20 mA

Actual value input for positioner: Potentiometer(travel sensor)

Actual value input for process controller: 0/4 - 20 mA

Output signals: 4 - 20 mA, 2x relay output

Interfaces: RS 232, Profibus DP


Total error: ≤ 1%

Temperature range: 0°C to 60°C

Advantages· parameterisation during operation

· direct or remote mounting of positioner and travel sensor is possible


· high air output for larger actuators

· fast commissioning

· simple operation

· easy mounting to the valve

Instrumentat ion and accessories

Valves for S ter i le Appl icat ions I Inst rumentat ion and accessor ies90

Electrical position indicatorsValves are frequently used in connection with electrical position indicators. Different versions are available fromGEMÜ depending on the automation concept. The following

table gives you an overview of our range. Please see thetechnical data sheets for detailed technical information, special versions available on request.

GEMÜ GEMÜ GEMÜ

Selection criteria 1234 1235 4222

Valve stroke 1-10 mm (analogue)




Valve stroke 2-20 mm (non-contact sensor)

Valve stroke 2-70 mm (non-contact sensor)

Valve stroke 2-20 mm (micro-switch)

Valve stroke 2-70 mm (micro-switch)

ATEX version

Non-contact travel measurement by proximity switches

Mechanical travel measurement by micro-switches

Analogue travel measurement by potentiometers

Programmable

Mechanically adjustable

Field bus-capable

Integrated combi switchbox with pilot valve

Optical position indication by LEDs

Optical position indication mechanical

Indication valve position OPEN

Indication valve position CLOSED

Indication valve position OPEN and/or CLOSED

Automatic initialization

Valves for S ter i le Appl icat ions I Inst rumentat ion and accessor ies 91

GEMÜ GEMÜ GEMÜ GEMÜ GEMÜ GEMÜ GEMÜ GEMÜ

1201 1205 1211 1214 1215 1230 1231 1232

Field bus components

Valves for S ter i le Appl icat ions I F ie ld bus components92

GEMÜ 651

Field bus capability within the Gemü valve range is extensive. Instrumentation for a field bus link from valves is usually pre-assembled at the factory for delivery but is also easy to retrofit by the customer. The devices are usually designed for AS-interface, LON, and ProfiBus DP.

Control level

AS-Interface Master

with integrated gateway· Profibus DP· ControlNetstand alone version

PLC

ControlNet Profibus DP

PLC

AS-Interface power supply unitGEMÜ 4130

AS-Interface MasterGEMÜ 4112 withsoftware functions

AS-Interface extension plugGEMÜ 4150

Coupling tocontrol level

Field level with AS-Interface

· Simple commissioning

· Free network topology

· Monitoring and supervision

· No terminating resistor necessary

· Mechanically coded flat cable

· One cable for data and energy

· Self piercing cable fitment

· Unshielded 2-wire cable

· Up to 62 slaves

· Master-slave principle

AS-Interface cableGEMÜ 4170

GEMÜ 4222

GEMÜ 1235GEMÜ 1234

GEMÜ4160

GEMÜ 1201-1214

GEMÜ 4190

AS-Interface connectorGEMÜ 4192

Combi switchboxeswith integrated pilot valvefor linear and quarter turn actuatorsprogrammable/teachmode

Position indicatorsfor pneumatically operated valvesprogrammable/teachmode

Digital I/O modules

Field bus components

Pi lot valves and valve manifolds

Valves for S ter i le Appl icat ions I P i lot va lves and va lve mani fo lds 93

GEMÜ provides a wide range of pilot valves and valve mani-folds. The range includes pilot valves for direct mounting topneumatic valve actuators as well as single valves, valve batteries and complete valve manifolds for assembly in a site

switch cabinet. In addition to the standard connectionmethods, pilot valves are also available for field bus connections (AS-interface, LON, Profibus, etc.).

GEMÜ 320 – 326 3/2-way plastic valvesNominal size: DN 2Air output approx. 1.2 l/min

GEMÜ 330 – 336 3/2-way plastic valvesNominal size: DN 1Air output approx. 0.8 l/min

GEMÜ 8357 3/2-way piston valvewith aluminium bodyNominal size DN6Air output approx. 1,200 l/min

GEMÜ 8458 5/2-way piston valvewith aluminium bodyNominal size: DN 6Air output approx. 1,200 l/min

GEMÜ 8505 4/2-way piston valvewith aluminium bodyNominal size: DN 4 / DN 7Air output approx. 700 / 1,400 l/min

GEMÜ 8506 3/2 and 5/2-way piston valvewith aluminium bodyNominal size: DN 6Air output approx. 1,200 l/min

Valve manifold CPV 2/2, 3/2 or 5/2-way valves withplastic bodyNominal size: DN 10 - DN 18Air output: 400 - 1600 l/min.Field bus-capableExplosion-proof rating: Zone 1, 2, 22

Valve manifold MPA 2/2, 3/2 or 5/2-way valves withplastic bodyNominal size: DN 10.5 - DN 21Air output: 360 l/min, 700 l/minField bus-capableExtendable with CPX

Modular electrical terminal CPX For linking valve manifolds to automation systemsField bus-capableCan be combined with MPA

GEMÜ320-326

GEMÜ330 - 336

GEMÜ8357

GEMÜ8458

GEMÜ8505

GEMÜ8506

FestoCPV

Festo MPA

2/2-way valve, plastic body



3/2-way valve, aluminium body



Nominal size DN 1 DN 2 DN 6 DN 6 DN 4 / DN 7 DN 6Air output in l/min 1,2 0,8 1.200 1.200 700 / 1.400 1.200 400 - 1.600 360 / 720Single mounting

Direct mounting to pneumatic actuator

Battery mounting

Valve manifold

Manual operation

Explosion-proof rating

Instrumentation/accessories for pneumatic valves

Valves for S ter i le Appl icat ions I Inst rumentat ion/accessor ies for pneumat ic va lves94

option standard Other options and combinations of several accessories are possible, please enquire.

Optical position indicatorFor all control functions GEMÜ 1300

Optical position indicatorFor mounting of proximity switches/control function ”normally closed” (NC) GEMÜ 1310

Optical position indicatorWith stroke limiter for control function ”normally open” (NO) GEMÜ 1151 – 1161

Optical position indicatorWith stroke limiter and manual override for control function ”normally closed” (NC) GEMÜ 1114

Stroke limiter with seal adjusterFor control function ”normally open” (NO) GEMÜ 1106

Stroke limiterFor control function ”normally closed” (NC) GEMÜ 1151

Stroke limiterFor control function ”normally open” (NO) GEMÜ 1110 – 1161

Proximity switchesmounted and adjustable GEMÜ 1200

Mount for proximity switchesclosed GEMÜ 1210

Mount for proximity switchesopen GEMÜ 1216

Electrical position indicator(indication: valve open) GEMÜ 1215

Electrical position indicator(indication: valve open and/or closed) GEMÜ 1235

Electrical position indicator(indication: valve open and/or closed) GEMÜ 1230 – 1232

Electrical position indicator(indication: valve open and/or closed) GEMÜ 1201 – 1214

Electro-pneumatic positioner For direct mounting to pneumatically operated valves GEMÜ 1434 µPos

Electro-pneumatic positioner For direct or remote mounting to pneumatically operated valves GEMÜ 1435 EPos

Electro-pneumatic positioner with integrated process controller For direct or remote mounting to pneumatic linear valves GEMÜ 1436 cPos

Combi switchbox with integrated 3/2-way pilot valve For direct mounting to pneumatic linear valves GEMÜ 4222

Manual overrideWith optical position indicator GEMÜ 1002

Manual overrideOn NAMUR bracket with mounted limit switches GEMÜ 1460

NAMUR bracket GEMÜ 1450

Pilot valvesfor direct mounting to pneumatic valves GEMÜ 324 and GEMÜ 334

Op

tical

po

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ato

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ilot

valv

es

GEMÜ605

GEMÜ615

GEMÜ625

GEMÜ650

GEMÜ651

GEMÜ660

GEMÜ687

GEMÜ695

from DN 65 from DN 65

Valves for S ter i le Appl icat ions I Inst rumentat ion/accessor ies for pneumat ic va lves 95

How to order/Type key

Valves for S ter i le Appl icat ions I How to order/Type key96

The GEMÜ ordering system is based on the type key shownbelow. It enables you to clearly define the product you desire. When you want to define a valve, first select thetype, the nominal size, the body configuration, the

connection, the body material etc. and then write down thecorresponding code number in the correct sequence. Toavoid mistakes we suggest that you insert oblique strokesbetween the individual numbers.

667733 2255 DD 6600 3344 1122 00 ss 11550000 A B C D E F G H K

A Type of valve

601 Metal diaphragm valve manually operated


605 Metal diaphragm valve pneumatically operated




618 Metal diaphragm valve motorized


643 Metal diaphragm valve manually operated,side mounted gear opera-tor for tank bottom valve



653 Metal diaphragm valve manually operated,with plastic handwheel

654 Metal diaphragm valve manually operated, with metal handwheel





688 Metal diaphragm valve pneumatically operated,two stage actuator


698 Metal diaphragm valve motorized

B Nominal size DN

C Body configuration

D 2-way valve body

B Tank valve body

T T valve body

A T valve body for sampling

M Multiport valve manifolds

W Valve configurations

Special valve bodiesT-valve bodies are available for the following valve types: 601, 602, 605, 612, 618, 625, 650, 653, 654, 673, 687, 688,698.

The materials used are stainless steel alloys.

Tank bottom valve bodies are available for the followingtypes: 612, 618, 625, 643, 650, 653, 654, 673, 687, 688, 698.

Stainless steel alloys are used for weld-in or flanged valves (option).

Valves for S ter i le Appl icat ions I How to order/Type key 97

D Connection (valve body)

0 DIN butt weld spigots

6 Threaded spigots to DIN 11851

16 Butt weld spigots to DIN 11850, series 1



35 Butt weld spigots to JIS-G 3447

36 Butt weld spigots to JIS-G 3459

37 Butt weld spigots to SMS 3008

55 Butt weld spigots to BS 4825 Part 1

59 Butt weld spigots ASME - BPE

60 Butt weld spigots to EN ISO 1127

62 Threaded spigot on one side, cone spigot with

union nut on the other side, to DIN 11851

80 Clamp ASME BPE for ASME BPE pipe , short design

82 Clamp following ASME BPE for EN ISO 1127 pipe

88 Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7

8A Clamp DIN 32676 for DIN 11850 pipelength EN 558-1, series 7

8E Clamp SMS 3017 for SMS 3008 pipe length EN 558-1, series 7

8F Clamp IDF/ISO for JIS-G 3447 pipelength EN 558-1, series 7

8H Clamp IDF/ISO for JIS-G 3459 pipelength EN 558-1, series 7

91 Special connection

A1 Aseptic flange DIN 11864-NF-A for DIN 11850 pipe , length EN 558-1 series 1

A2 Aseptic flange DIN 11864-1-A BF-A for DIN 11850

pipe ; length EN 558-1, series 1 (loose flange on both

sides)

A3 Aseptic flange DIN 11864-1-A F-A for DIN 11850 pipe ;

length EN 558-1, series 1 (one side grooved flange,

other side loose flange)

C1 Aseptic unions DIN 11864-GS-Afor DIN 11850 pipe ; (aseptic threaded spigots on both sides)

C2 Aseptic unions DIN 11864-BS-Afor DIN 11850 pipe ; (aseptic union nuts on both sides)

C3 Aseptic unions DIN 11864-V-Afor DIN 11850 pipe ; (one side aseptic threaded spigot, other side aseptic union nut)

E Valve body materialStainless steel

32 1.4435-BN2 (316) Fe < 0,5% Investment casting

34 1.4435 (ASTM A 351 CF3M) Investment casting*

40 1.4435 (316 L) Forged body

41 1.4435 (316 L) Block material

42 1.4435-BN (316) Fe < 0,5% Forged body

43 1.4435-BN (316) Fe < 0,5% Block material

44 1.4539 Block material

A0 2.4605, Investment casting Alloy 59 (NiCr23Mo16Al)

A1 3.7035, Titanium

A2 2.4602, Investment casting Hastelloy (NiCr21Mo14W)

A3 2.4602, Block material Hastelloy C 22 (NiCr21Mo14W)

* Material equivalency 316L



F Diaphragm material

13 EPDM Ethylene Propylene Rubber,for saturated steam, max. 150°C depending on cycle time3 A, FDA Section 177.2600, USP Class 6

16 EPDM Ethylene Propylene Rubber,for saturated steam, max. 150° C for longer sterilization cycles

6 A, FDA Section 177.2600,USP Class 6

52 PTFE/EPDM laminated5 A, FDA Section 177.1550/21,USP Class 6

5E PTFE/EPDM 2-piece *FDA, Section 177.1550/21,USP Class 6

5S PTFE-Silicon 2-piece *FDA, Section 177.1550/21

A = Diaphragms of type "A":Diaphragm material identical, fixing only suitable for diaphragm size 8 (dependent on valve and actuator size)

* Note: Due to the component optimization with sterile valves we recommend the use of diaphragms with code 5E, 5S and 5F only with flexible diaphragm fixing and in combination with valve bodies which have beenproduced starting 1 January 1999.

G Control function for manual and pneumatic valves

0 Manually operated

1 Pneumatically operated actuator, normally closed

2 Pneumatically operated actuator, normally open

3 Pneumatically operated actuator, double acting

H Bonnet/actuator size for manual and pneumatic valvessee product page

G Voltage/frequency for motorized valvessee product page

H Additional data for motorized valvessee product page

I Size DN for T-valve bodies (DN 2)

J Connection for T-valve bodies (DN 2)

K Additional data or surface finish

GEMÜ angle gauge

Valves for S ter i le Appl icat ions I GEMÜ angle gauge 99

GEMÜ has developed a patented angle gauge to simplifymounting 2/2-way stainless steel diaphragm valve bodies.The angle gauge enables quick and simple determination ofthe correct mounting position of a diaphragm valve body. Theangle gauge is placed on the valve body so that its locationspigots engage in the holes intended for diaphragm fixing.It isthen locked by an eccentric cam at one of the location spigots. The flow direction is clearly identified to preventincorrect positioning. The correct mounting angle, dependenton the connection type, is indicated in the brochure "2/2-WayValve Bodies for Sterile Applications". The given angle is seton the angle gauge. The valve body is rotated until the spirit islevel. Then the body is mounted according to its connectiontype. The angle gauge is available for diaphragm sizes 10 –80.

Please use the article numbers listed below when ordering:

Angle gauge for diaphragm size 10: 88277372 Angle gauge for diaphragm size 25: 88277373 Angle gauge for diaphragm size 40: 88277374 Angle gauge for diaphragm size 50: 88277375 Angle gauge for diaphragm size 80: 88277376

2 rigid loca-tion spigots

Base plate

Angle scale setting range ± 65°

Angle indicator locking screw

Angle indicatorwith spirit level

Location spigot witheccentric cam

Indication of valve body flow direction,diaphragm size identification



Order example for manual and pneumatic valves

A = Type of valve

B = Nominal size (*DN 1)

C = Body configuration

D = Connection (*DN 1)

E = Body material

F = Diaphragm material

G = Control function

H = Actuator size

I = Nominal size (*DN 2)

J = Connection (*DN 2)

K = Additional data / surface finish

* only for T-valves

A B C D E F G H I* J* K

Order example650

60

4

1

13

34

D

50

D

1

1503

50650 D 60 34 13 1 4 D 1 1503

Type

Nominal size

Body configuration (Code)

Connection (Code)

Valve body material (Code)

Diaphragm material (Code)

Control function (Code)

Actuator size (Code)

Actuator version (Code)

Spring set (Code)

Surface finish (Code)

Valves for S ter i le Appl icat ions I How to order/Type key 101

A = Type of valve

B = Nominal size (*DN 1)

C = Body configuration

D = Connection (*DN 1)

E = Body material

F = Diaphragm material

G = Code for operating voltage/frequency

H = Code for control modules etc.

I = Nominal size (*DN 2)

J = Connection (*DN 2)

K = Additional data / surface finish

* only for T-valves

Order example for motorized valves

A B C D E F G H I K

Type

Nominal size

Body configuration (D)

Connection (Code)

Valve body material (Code)

Diaphragm material (Code)

Supply voltage / frequency (Code)

Integrated control modules (Code)

Design (Code)

Surface finish (Code)

Actuator (K-Number)

Order example618

10

D

60

34

13

L4

-

6023

1516

6164

618 10 D 60 34 13 L4 - 6023 1516 6164

Stainless steel valves for sterile applications

Valves for S ter i le Appl icat ions I S ta in less stee l va lves for s ter i le appl icat ions102

T-valves for sterile applicationsOverview of available GEMÜ T-valves and their dimensions.

B600 Tank ValvesComplete overview of GEMÜ B600 tank valves, variations and specification form.

W600 Valve configurationsOverview of available GEMÜ W600 valve configurations, variations and specification form.

T-Ventile für Pharma, Food und BiotechT Valves for Sterile Applications


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2/2-Way Valve Bodies for Sterile ApplicationsOverview of available GEMÜ 2/2-way valve bodies and their dimensions.

2/2-Wege Valve body für sterile Prozesse2/2-Way Valve Bodies for Sterile Applications

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B600 BehälterventileB600 Tank Valves

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hn

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ten

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W600 Valve configurationsW600 Valve Configurations

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M600 Multi-Port Valves for Sterile ApplicationsPartial overview of available GEMÜ M600 multi-port valves, variations and specification form.

M600 Ventilblöcke für sterile ProzesseM600 Multi-port Valves for Sterile Applications

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Valves for S ter i le Appl icat ions 103

Dear Customer,

When installing GEMÜ products all current standards, provisions, directives and regulatory codes must be followed.The application of other technical regulations during installation may also depend on local or relevant industrial guidelines and is the responsibility of our customers.GEMÜ cannot accept any liability for improper installations which do not comply with current legal and engineering practise.We reserve the right to make technical alterations to products as a result of developments.The technical data specified in this documentation serves only as a guideline to our product range.The application and use of these products needs to be checked by the user in every case.

GEMÜ Gebr. Müller Apparatebau GmbH & Co. KG · Fritz-Müller-Str. 6-8 · D-74653 Ingelfingen-Criesbach · Tel. +49 (0) 7940/123-0 · Telefax +49 (0) 7940/123-224e-mail: [email protected] · http://www.gemue.de

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ratio

n · 0

4/20

06 ·

8827

9738


valvulas diafragma asepticas bpe

Documents

overview gem controllers

overviewdiaphragm valves

gem angle gauge

pilot valves

pneumatic valves

globe valves

diaphragm size

dn10 dn