vata vm synergy (m) sdn bhd -...

VATA VM SYNERGY (M) SDN BHD VATA VM SYNERGY (M) SDN BHD 739472W

Project Name: Production of Organic Fertiliser Using

EFB, POME and other Mill Biomas

Project No: GTFS/W/P033

Category: Producer

Sector: Waste and WaterTechnology Project Certificate from Green Technology Corporation

Malaysia (PTM)Co.Reg: 739472W

Corporate information

• COMPANY NAME: VATA VM SYNERGY (M) SDN BHD

• ADDRESS: No.329-1B(back Portion), Jalan Hulubalang 28,Tmn Sentosa,Klang, 41200 Selangor

• COMPANY REGISTRATION: 739472-W

• TELEPHONE/FAX NO: 0380763971/0380765702

• NATURE OF BUSINESS: Promoting Renewable Energy and Organic Waste Management for Agro Industry

• AUTHORIZED CAPITAL: RM 500,000.00

• PAID UP CAPITAL: RM 500,000.00

• MALAYSIAN STAKEHOLDERS: 100%

• Prospective INTERNATIONAL STAKEHOLDER: 30% ( Green Ecology Ltd Japan)

• NAME OF BANKER: PUBLIC ISLAMIC BANK, Bandar Puchong Jaya Branch, 9 & 10 Jalan Kenari 1, Bandar

Puchong Jaya, 47100 Puchong, Selangor Darul Ehsan

• COMPANY AUDITOR: RW Williams, 9-3A, Mayang Plaza, Jalan SS 26/4, Taman Mayang Jaya, 47301 Petaling

Jaya, Selangor Darul Ehsan

• COMPANY SECRETARY: SMT Management, No.35A, Persiaran Sultan Ibrahim, 41300 Klang, Selangor Darul

Ehsan

Introduction

• Incorporated in 2006 with the aim of promoting Green Technology.

• Vata VM’s composting process has successfully obtained the Green

Technology Project Certificate from Green Technology Corporation

Malaysia (PTM)

• Vata is one of the 45 SMEs who’s selected as beneficiary of BIOMAS SP

EUM-BNP nurturing programme

• Authorized agent for CPG Global and WasteSolutions New Zealand for

their BioGas Technology for Agriculture and Livestock Industry.

• VATA VM is also an authorized distributor for EP Asia Products from

Australia and,

VATA VM SYNERGY (M) SDN BHD

Add: No.9-02, Jln Kenari 17F, Bandar Puchong Jaya, 47100 Puchong, Selangor.

Tel: 0380763971 Fax: 0380765702

A. Business Model Viability

• To provide waste management to palm oil mills by utilizing the empty fruit bunches,

palm oil mill effluent, decanter cake, slurry and boiler ash generated to be processed

into compost

• Compliance with Environmental Quality Act , 1974 ,Malaysia and its Regulations.

There is a substantial reduction in the GHG emission.

• Reduce Wastes and the cost of their handling and disposal.

• Profitable Economic Returns where it creates a lucrative source of revenue (if sold in

open market) / Reduce the usage of inorganic fertilizers (if used back by plantation)

• In house technology has been endorsed by GTFS where tests has shown a proven track

record.

• Strategic partnership with Abhilasha Institute and CABI to move into comprehensive

R&D plan for crop specific fertilizers.



Tel: 0380763971 Fax: 0380765702

Advantages

Value/Wealth

Creation

Risk of

duplication

Study

B. Market Viability Study

• The total of imported fertilizers for Malaysia has increased in the past years. The

production of own fertilizers can reduce the import level which contributes positive

impacts to the economy.

• We are currently proposing buy-back concepts to Plantation/Mill owners. Moreover,

we are proposing that 20% of the production is sold in the open market (ex: small

holders, cash crop farmers)

• The current market price for organic fertilizers is between RM180 to RM400/tonne

• For the product distribution, we are in negotiation with Fertiliser Distributors to be

our distributer apart from our own marketing network through Organic Alliance

Malaysia

• We are currently a member of Organic Alliance Malaysia which serves as a business

portal for organic products and services. We are also planning an extensive marketing

campaign to promote our organic fertilizers.



Tel: 0380763971 Fax: 0380765702

Market

Assessment

Targeted Market

Pricing

Distribution

Promotional

Activities

D. Management Viability Study



Tel: 0380763971 Fax: 0380765702

Mr Murugesu Nars

Managing Director

Dr Yunus Yasin

Consultant

Khoo Hock Kuan

Consultant

Maneka Kopalan

AdministrationOperations

Strategic Partners

EP Asia

Waste Solution (CPG Global)

Vata Asli Organic AgrofarmGreen Ecology Japan

Stake Holder

Organization Structure

D. Management Viability Study

• The key person involved in Vata VM Synergy are Mr Murugesu

Narasimha, Mr Khoo Hock Aun, Dr Yunus and Mr Shiro Chikamatsu

• University Malaya and Abhilasha Memorial Institute of Forest and

Management (AMIFEM), India will start research and development

from the inception of project to produce in situ microbes to

produce crop specific fertilizer with trial plots.



Tel: 0380763971 Fax: 0380765702

Key Persons

IP Management

D. Management Viability StudyMoisture:

<30% means microbial activity is limited, more POME needs to be sprayed.

>65% will make it an anaerobic process and foul smelling, more EFB needs to be added and the

windrows must be turned consistently

Aeration:

The oxygen level is monitored.

Insufficiency of oxygen is avoided by turning for aeration

Temperature:

Decomposition process occurs rapidly during the themophilic temperature (40 – 60 C). T > 65 C, the beneficial microbe will die. Therefore, to avoid this, the compost needs to be turned for aeration.



Tel: 0380763971 Fax: 0380765702

Quality Assurance

“A SNAPSHOT”

PROPOSAL FOR PALM OIL MILL

Palm oil Mill Composting Plant Components

• A roofed and concreted production platform

designed for aerobic composting

• Powerful High Capacity Compost Turner

• Irrigation system for effluent application.

• All other necessary electrical and mechanical

equipment and installations, such as shredding

machines, shovel, tractor, material handling

trailers, pumps, piping works, lightings, electrical

works and an office cum control room



Tel: 0380763971 Fax: 0380765702

VATA VM SYNERGY (M) SDN BHD Add:

No.9-02, Jln Kenari 17F, Bandar Puchong

Jaya, 47100 Puchong, Selangor. Tel:

0380763971 Fax: 0380765702

Composting process

Co

ve

red

Pro

cessin

g P

lan

t

Oil Mill Operation

EFB

POME

BOILER ASH

SLUDGE CAKES

Composting

Enhancement

Process

(OPTIONAL)

Pelleting &

Bagging

Fresh Compost (45 – 60 days)

(Optional)

Advanced Mechanised Field

Application

Organic Fertiliser

Compound fertiliser

(Optional)

Advanced Mechanised Field Application

Inorganic Fertilizer/

Additives

The System Overview

Proposed Options



Tel: 0380763971 Fax: 0380765702

OPTION 1:

To design, build and operate a compost plant that produces organic compost at

N:1.5%, P: 0.5%, K : 2.5% ,

Mg : 0.5% at moisture content below 35%

OPTION 2:

To design, build and operate a compost plant that produces pelletized organic compost/fertilizer at

N: 1.5%, P: 0.5%, K : 2.5% ,

Mg : 0.5% at moisture content below 20%

OPTION 3:

To design, build and operate a compost plant that produces pelletized fortified organic fertilizer at

N:5%, P: 3%, K : 13% ,

Mg :3% at moisture content below 15%

Challenges....Most compost plants are facing issues such as;

� Material Back log, compost plant cant take in all EFB produced by Mill

� End Product not being cleared in time

� Lechate due to overspraying of POME

� Plant becomes messy in time due to poor lechate management

All of the above is MANAGEMENT issue, not process related issues.

Hence by creating a proper SOP and ensuring its compliance by

dedicated Managers, running a compost plant becomes as routine as

running a mill.

• Space is Vital for compost plant, a minimum of 2 hectars is required.

• Compost plant need to be covered with closed drain system

• Use of Turner with spraying attached to it, optimise POME and ensure

uniform mixing. Minimal lechate problem.

• Setting up dryer using Boiler Flue Gas if pelletizing is considered.

• Microbe Innoculant System plus pumping system

• Packaging and Other physical conditioning equipments.

What’s Required…

Roles to be played..Vata VM Synergy (M) Sdn Bhd

• Provide Know how/Technology and Management system

• To provide investment cost for machinery, Q/A tools etc, by

capitalising on our eligibility for GTFS.

Mill

• To provide infrastructure and waste.

• Buy back the fertilizer to be used in the mill’s plantations.

JV Agreement period to be minimum 15 years.

For more info, please contact:• VATA VM SYNERGY (M) SDN BHD

No 329-1B (Back Portion), Jalan Hulubalang 28

Taman Sentosa

41200, Klang

Selangor Darul Ehsan

Tel: 03 5161 4701

Fax: 03 5161 8504

Email: [email protected]



Tel: 0380763971 Fax: 0380765702

vata vm synergy (m) sdn bhd -...

Documents