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Tailored solutions with highest efficiency OUR MOTIVATION Your Partner for Innovative Drive Technology www.vds-getriebe.at

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Page 1: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

Tailored solutions with highest efficiency

VDS Getriebe GmbHGewerbepark 6|4493 Wolfern/Steyr | Austria

Phone: +43 7253 88080-0 | Fax: +43 7253 88080-50e-Mail: [email protected] | Web: www.vds-getriebe.at

VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

for working machines.

The team of specialists, well experienced in developing CVTs from conceptual studies

to mass production, works out innovative solutions in latest driveline technology.

In addition to engineering services, VDS supplies powersplit components up to

complete CVT systems for niche markets.

Don‘t hesitate to get in touch with VDS to find a solution for your specific driveline request.

OUR

MOTIVATIONVTPVariable Twin Planet

Continuously variable transmissions for

• Agric tractors• Municipal vehicles• Telehandlers• Backhoe loaders• Wheel loaders• Handling machines• Forestry machines • ...

VPDVariable Power Divider

CVT module between engine and automatic T/M or synchrosplit T/M for

• ARFF trucks (Crash trucks)

• Sweepers• Municipal Vehicles• ...

VCSVehicle Control Software

Vehicle control and engine–T/M management

• On- and off-highway vehicles

• Agric tractors • Municipal vehicles• Construction machinery • ...

o VDS Systems

Your Partner for Innovative Drive Technology

www.vds-getriebe.at

Pho

to: F

otol

ia /

AK

-Dig

iArt

Pho

to: A

EB

I & C

o. A

G M

asch

inen

fabr

ik

vds_wickelfalz_fein.indd 1 28.10.15 18:26

Page 2: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

Tailored solutions with highest efficiency

VDS Getriebe GmbHGewerbepark 6|4493 Wolfern/Steyr | Austria

Phone: +43 7253 88080-0 | Fax: +43 7253 88080-50e-Mail: [email protected] | Web: www.vds-getriebe.at

VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

for working machines.

The team of specialists, well experienced in developing CVTs from conceptual studies

to mass production, works out innovative solutions in latest driveline technology.

In addition to engineering services, VDS supplies powersplit components up to

complete CVT systems for niche markets.

Don‘t hesitate to get in touch with VDS to find a solution for your specific driveline request.

OUR

MOTIVATIONVTPVariable Twin Planet

Continuously variable transmissions for

• Agric tractors• Municipal vehicles• Telehandlers• Backhoe loaders• Wheel loaders• Handling machines• Forestry machines • ...

VPDVariable Power Divider

CVT module between engine and automatic T/M or synchrosplit T/M for

• ARFF trucks (Crash trucks)

• Sweepers• Municipal Vehicles• ...

VCSVehicle Control Software

Vehicle control and engine–T/M management

• On- and off-highway vehicles

• Agric tractors • Municipal vehicles• Construction machinery • ...

o VDS Systems

Your Partner for Innovative Drive Technology

www.vds-getriebe.at

Pho

to: F

otol

ia /

AK

-Dig

iArt

Pho

to: A

EB

I & C

o. A

G M

asch

inen

fabr

ik

vds_wickelfalz_fein.indd 1 28.10.15 18:26

Page 3: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

o Product Management

Concepts• Transmission layout• Packaging, installation investigations

Layout design• Driveline and Transmission schemes • Bill of material• Hydraulic scheme• Hydraulic design• Design of all parts, including gears, shafts,

turning parts, milled parts, cast and forged parts, etc.

Detailed design• Coordination with suppliers• Single part drawings• Assembly and installation drawings

Our Tools:• CATIA V5 R19• CATIA V5-6R2012 CATIA/ENOVIA V6• ePlan electric P8• ePlan harness proD

o Calculation / Analysis / Simulation

Assembly• First assembly / disassemblies• Documentation in gearbox passes

Measurement techniques on test objects and vehicles• Application of required sensors• Measurement data acquisition and evaluation

Functional testing on rigs• Lubrication investigation and optimization• Tilting tests• Low temperature tests• Drag torque measurements, efficiency

measurements

Endurance testing on test rigs• (Quasi static) test programs derived

from duty cycles• Dynamic testing of drivetrains

Vehicle testing• Transmission functional testing in vehicles • Endurance testing (field application etc.)

Model based software development in Mathworks MATLAB / Simulink• Transmission controller• Vehicle controller

Software development for test benches• Functional tests• Endurance tests • End-of-line test bench

Operators controls and display devices• Programming of displays• Integration of driver interface and driver

information systems

Electrics• Development of vehicle wiring using

ePlan P8

Additional services• CAN bus analyses / reverse engineering• C, C++, C#, CodeSys programming

Transmission Concepts• Performance calculation• Component selection• Full load characteristics• Drive cycle simulation• Fuel consumption• Load spectra• Basic dimensioning• Space requirements

Transmission Development• Analysis and Optimization• Tooth profile and line modifications to

enhance endurance and smoothness• Planetary gear drives, power-split systems• Shafts and bearings• Multi-disk clutches, dog clutches• Bevel gear sets• Material and heat treatment• Gear manufacturing technology• Prototype and serial costs

Special Services• Trouble-shooting at testing and in operation• Programming of specific calculation tools

Set up of product strategy

Analyses of market and competitors

Benchmarks

Evaluation of customer needs

Definition of requirements

Set up of specifications

Market introduction of new products

Product improvements

Support of sales

o Control Systems / Software

o Design o Testing / Measurements / Test rigs

o Engineering Process

Concept• Specification• Concept creation and evaluation• Basic dimensioning• System and transmission layout Detail design• Detailed design in 3D and 2D drawings • Dimensioning / calculation• Finite element analysis • Software development

Functional prototype• Supplier selection• Parts procurement• Quality assurance • Prototype assembly• Functional tests Validation• Endurance tests on test benches• Vehicle integration • Software application • Field tests Series introduction• System optimization • Product cost optimization • End-of-line test• Support series run up

www.vds-getriebe.at

Pho

to: F

otol

ia |

eve

ryth

ingp

ossi

ble

Pho

to: F

otol

ia |

Shu

tterb

as

Pho

to: V

DS

Pho

to: F

otol

ia |

pavl

odar

Pho

to: D

ream

stim

e | J

uri B

izga

jmer

Pho

to: M

akau

le |

Dre

amst

ime

vds_wickelfalz_fein.indd 2 28.10.15 18:26

Page 4: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

o Product Management

Concepts• Transmission layout• Packaging, installation investigations

Layout design• Driveline and Transmission schemes • Bill of material• Hydraulic scheme• Hydraulic design• Design of all parts, including gears, shafts,

turning parts, milled parts, cast and forged parts, etc.

Detailed design• Coordination with suppliers• Single part drawings• Assembly and installation drawings

Our Tools:• CATIA V5 R19• CATIA V5-6R2012 CATIA/ENOVIA V6• ePlan electric P8• ePlan harness proD

o Calculation / Analysis / Simulation

Assembly• First assembly / disassemblies• Documentation in gearbox passes

Measurement techniques on test objects and vehicles• Application of required sensors• Measurement data acquisition and evaluation

Functional testing on rigs• Lubrication investigation and optimization• Tilting tests• Low temperature tests• Drag torque measurements, efficiency

measurements

Endurance testing on test rigs• (Quasi static) test programs derived

from duty cycles• Dynamic testing of drivetrains

Vehicle testing• Transmission functional testing in vehicles • Endurance testing (field application etc.)

Model based software development in Mathworks MATLAB / Simulink• Transmission controller• Vehicle controller

Software development for test benches• Functional tests• Endurance tests • End-of-line test bench

Operators controls and display devices• Programming of displays• Integration of driver interface and driver

information systems

Electrics• Development of vehicle wiring using

ePlan P8

Additional services• CAN bus analyses / reverse engineering• C, C++, C#, CodeSys programming

Transmission Concepts• Performance calculation• Component selection• Full load characteristics• Drive cycle simulation• Fuel consumption• Load spectra• Basic dimensioning• Space requirements

Transmission Development• Analysis and Optimization• Tooth profile and line modifications to

enhance endurance and smoothness• Planetary gear drives, power-split systems• Shafts and bearings• Multi-disk clutches, dog clutches• Bevel gear sets• Material and heat treatment• Gear manufacturing technology• Prototype and serial costs

Special Services• Trouble-shooting at testing and in operation• Programming of specific calculation tools

Set up of product strategy

Analyses of market and competitors

Benchmarks

Evaluation of customer needs

Definition of requirements

Set up of specifications

Market introduction of new products

Product improvements

Support of sales

o Control Systems / Software

o Design o Testing / Measurements / Test rigs

o Engineering Process

Concept• Specification• Concept creation and evaluation• Basic dimensioning• System and transmission layout Detail design• Detailed design in 3D and 2D drawings • Dimensioning / calculation• Finite element analysis • Software development

Functional prototype• Supplier selection• Parts procurement• Quality assurance • Prototype assembly• Functional tests Validation• Endurance tests on test benches• Vehicle integration • Software application • Field tests Series introduction• System optimization • Product cost optimization • End-of-line test• Support series run up

www.vds-getriebe.at

Pho

to: F

otol

ia |

eve

ryth

ingp

ossi

ble

Pho

to: F

otol

ia |

Shu

tterb

as

Pho

to: V

DS

Pho

to: F

otol

ia |

pavl

odar

Pho

to: D

ream

stim

e | J

uri B

izga

jmer

Pho

to: M

akau

le |

Dre

amst

ime

vds_wickelfalz_fein.indd 2 28.10.15 18:26

Page 5: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

o Product Management

Concepts• Transmission layout• Packaging, installation investigations

Layout design• Driveline and Transmission schemes • Bill of material• Hydraulic scheme• Hydraulic design• Design of all parts, including gears, shafts,

turning parts, milled parts, cast and forged parts, etc.

Detailed design• Coordination with suppliers• Single part drawings• Assembly and installation drawings

Our Tools:• CATIA V5 R19• CATIA V5-6R2012 CATIA/ENOVIA V6• ePlan electric P8• ePlan harness proD

o Calculation / Analysis / Simulation

Assembly• First assembly / disassemblies• Documentation in gearbox passes

Measurement techniques on test objects and vehicles• Application of required sensors• Measurement data acquisition and evaluation

Functional testing on rigs• Lubrication investigation and optimization• Tilting tests• Low temperature tests• Drag torque measurements, efficiency

measurements

Endurance testing on test rigs• (Quasi static) test programs derived

from duty cycles• Dynamic testing of drivetrains

Vehicle testing• Transmission functional testing in vehicles • Endurance testing (field application etc.)

Model based software development in Mathworks MATLAB / Simulink• Transmission controller• Vehicle controller

Software development for test benches• Functional tests• Endurance tests • End-of-line test bench

Operators controls and display devices• Programming of displays• Integration of driver interface and driver

information systems

Electrics• Development of vehicle wiring using

ePlan P8

Additional services• CAN bus analyses / reverse engineering• C, C++, C#, CodeSys programming

Transmission Concepts• Performance calculation• Component selection• Full load characteristics• Drive cycle simulation• Fuel consumption• Load spectra• Basic dimensioning• Space requirements

Transmission Development• Analysis and Optimization• Tooth profile and line modifications to

enhance endurance and smoothness• Planetary gear drives, power-split systems• Shafts and bearings• Multi-disk clutches, dog clutches• Bevel gear sets• Material and heat treatment• Gear manufacturing technology• Prototype and serial costs

Special Services• Trouble-shooting at testing and in operation• Programming of specific calculation tools

Set up of product strategy

Analyses of market and competitors

Benchmarks

Evaluation of customer needs

Definition of requirements

Set up of specifications

Market introduction of new products

Product improvements

Support of sales

o Control Systems / Software

o Design o Testing / Measurements / Test rigs

o Engineering Process

Concept• Specification• Concept creation and evaluation• Basic dimensioning• System and transmission layout Detail design• Detailed design in 3D and 2D drawings • Dimensioning / calculation• Finite element analysis • Software development

Functional prototype• Supplier selection• Parts procurement• Quality assurance • Prototype assembly• Functional tests Validation• Endurance tests on test benches• Vehicle integration • Software application • Field tests Series introduction• System optimization • Product cost optimization • End-of-line test• Support series run up

www.vds-getriebe.at

Pho

to: F

otol

ia |

eve

ryth

ingp

ossi

ble

Pho

to: F

otol

ia |

Shu

tterb

as

Pho

to: V

DS

Pho

to: F

otol

ia |

pavl

odar

Pho

to: D

ream

stim

e | J

uri B

izga

jmer

Pho

to: M

akau

le |

Dre

amst

ime

vds_wickelfalz_fein.indd 2 28.10.15 18:26

Page 6: VDS Systems o...e-Mail:office@vds-getriebe.at| Web: VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

Tailored solutions with highest efficiency

VDS Getriebe GmbHGewerbepark 6|4493 Wolfern/Steyr | Austria

Phone: +43 7253 88080-0 | Fax: +43 7253 88080-50e-Mail: [email protected] | Web: www.vds-getriebe.at

VDS Getriebe GmbH, located in Wolfern near Steyr in Austria, has specialized in the development of innovative driveline systems

for working machines.

The team of specialists, well experienced in developing CVTs from conceptual studies

to mass production, works out innovative solutions in latest driveline technology.

In addition to engineering services, VDS supplies powersplit components up to

complete CVT systems for niche markets.

Don‘t hesitate to get in touch with VDS to find a solution for your specific driveline request.

OUR

MOTIVATIONVTPVariable Twin Planet

Continuously variable transmissions for

• Agric tractors• Municipal vehicles• Telehandlers• Backhoe loaders• Wheel loaders• Handling machines• Forestry machines • ...

VPDVariable Power Divider

CVT module between engine and automatic T/M or synchrosplit T/M for

• ARFF trucks (Crash trucks)

• Sweepers• Municipal Vehicles• ...

VCSVehicle Control Software

Vehicle control and engine–T/M management

• On- and off-highway vehicles

• Agric tractors • Municipal vehicles• Construction machinery • ...

o VDS Systems

Your Partner for Innovative Drive Technology

www.vds-getriebe.at

Pho

to: F

otol

ia /

AK

-Dig

iArt

Pho

to: A

EB

I & C

o. A

G M

asch

inen

fabr

ik

vds_wickelfalz_fein.indd 1 28.10.15 18:26