vectorbloc data centres july 2016
TRANSCRIPT
Structural Ecosystem forModular Data Centres
July 2016
Entire contents protected by Copyright. US and International Patents Pending
Tight stacking and racking of precision modules reduces equipment footprint and cable length, eliminates exposed interconnections and enhances thermal management
Because the VectorBloc system makes it easy to design and build inexpensive, stackable, rackable modules of any transportable size and load-carrying capacity, designers of modular data centers are no longer limited by the dimensions of an ISO container
The range of possible VectorBloc module configurations is endless
High-strength HSS is used for frame construction, delivering exceptional rigidity
The VectorBloc structural connector delivers the strength required for multi-story, seismic structures andthe precision that ensures interoperable modules which connect easily and accurately at the site
High strength, precision-machined steel castings include connection points that make it easy to connect modules to each other and to foundations, as well as simplifying the addition of cladding, stairs, etc.
Precision locating pins and gusset plates ensure accurate vertical and horizontal alignment of modules
Module interconnection is done from inside the modules, so groups of modules are easily joined with no space between them.
Since access to the outside is not required, cladding can be completely factory installed and modules ship weather-tight
The structural assembly procedure is straightforward.
Modules are rigged and hoisted using the locating and shear pin which projects from the top face at each corner
Once set in place, the shackle is removed and modules are joined laterallywith a gusset plate
The gusset plate is held down with flat head screws, locking the modules together, creating a level setting surface for the next module, and exposing the locating pins
Each layer of modules is positioned within .015” by the precision-machined locating pin
High strength bolts tie the module down against seismic and wind forces
Adjacent modules are set following the same procedure
Precision modules deliver flat floorswith tight seams
Whether by reverse engineering or starting from a clean slate, VectorBloc designers create customized, easily-assembled flat pack chassis kits that suit customer equipment
3D VectorJig located at VectorBloc Fabricating, Harrow, Ontario, Canada
To ensure interoperability among multiple VectorBloc-based suppliers to a common site,chassis kits are built in precision fixtures
Flat pack chassis kits can be shipped from VectorBloc Fabricating to fitout plants located anywhere in the world
Shipping flat-pack chassis kits is economical
Pre-cut, pre-drilled decking is supplied by VectorBloc or by the customer
Equipment is easily installed on the pre-prepped skid base
To keep the work area clear, columns are installed after the equipment
Temporary shipping braces or permanent structural braces are added as required
The ceiling and overhead cabling trays are installed next. The completed structure acts like a bridge truss, resisting shipping and stacking loads
Cladding is installed last and can be completely closed up for protection against precipitation and dust
Modules hoist from the top, eliminating hoisting lugs which interfere with adjacent equipment and add to load width
Completed modules with equipment installed are shipped to the site.
Equipment loads well over 100 tons can be accommodated by VectorBloc structures
Foundations are prepared in advance
If required, stanchions or a grillage is installed on the foundation
Modules from multiple suppliers arrive on site
Parasolid design delivers CG to crane operator, VectoRig halo sets modules level
Fixed locational grid and sling-free hoisting reduces crew size and pick time
Modules from supplier #1 are set
Modules from supplier #2 are set
Modules from supplier #3 are set (circulation plenums)
Precision locating pins and gusset plates ensure accurate vertical and horizontal alignment of modules
Modules from supplier #4 are set (cooling units)
VectorBloc supports stacking to 14+ stories
The stand-alone data centre or data center annex is completed quickly and easily
The result is equipment arranged logically in the densest possible configuration, without exposed interconnections
View of connecting hallway ceiling
View of circulation plenum
VectorBloc can also be used for a variety of related structures such as pipe and cable racks, towers, etc.
High-Completion, High Density Volumetric Modular
Construction For Data Centers