vertical machining center -...
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VERTICAL MACHINING CENTER
Vertical Machining CenterColumn Traveling Type Compact Machining Center
Fixed table and column traveling structure are suitable for a factory automationCoolant and chips were flushed into the rear of the machinefor central chip collection. The width of the machine(1,460mm,57.5 ) is ideally suited for a factory automation
TOOL CHANGE TIME Tool to Tool : 0.9sec Chip to Chip : 2.5sec
RAPID TRAVERSE X,Y Axis : 30m/min(1,181ipm) Z-Axis : 24m/min(945ipm)
SPINDLE POWER 5.5/3.7kW(7.5/5HP)
World Top Class QualityHYUNDAI-KIA Machine
Milling, Tapping and Drilling Center
ATC (Automatic Tool Changer)
COOLANT SYSTEM
Tool Capacity 16EA Tool Shank BT30Tool Size 80 x 200 (3kg)
(Max. Weight) 3.1" x 7.9" (6.6 lb)Tool Change Time T-T (0.9 sec)
C-C (2.5 sec)
Variety of Functions
KV25Table Size(W L) 650 300(25.6 11.8 )Max. Load on table UnlimitedT-Slot 18 3EANC Rotary Table
Flood CoolantJet Coolant (For Bed Flush)Gun CoolantOil Mist
SPINDLE5.5/3.7kW (7.5/5HP) 12,000 rpm (Fanuc 0iM)
APC (Automatic Pallet Changer)APC(V25P Only)
CHIP DISPOSAL SYSTEMExternal Chip ConveyorAir Gun
KV25P
TABLE
Table Size(W L) 2-560 320(2-22 12.6 )Max. Load on table 2-150kg(2-330lb)Tap Hole Type
KV25/25P
Totally Enclosed Splash Guard (V25)APC Totally Enclosed Splash Guard (V25P)Automatic Door
TOTALLY ENCLOSED SPLASH GUARD
Run Hour Display (Screen)Electric Leakage Detecting BreakerWeekly TimerAutomatic Power Cut / Off Device
OPTION
Semi - Closed LoopClosed Loop (MMS)
ACCURACY MANAGEMENT FUNCTION
Auto Oil Lubrication.Work LIightHigh Column
MISCELLANEOUS
Rigid TappingTool Life ManagementCall Light (Yellow)Spindle Load MeterSpindle RPM MeterSpindle OverrideBroken Tool Detecting DeviceWork CounterBuzzer Alarm SystemTool Presetter
PROCESSING MANAGEMENT FUNCTION
Speed & PowerSuperior Quality & Compactness
Fixed table and column Traveling typebed construction are designed for anoptimal factory automation and thesuperb performance.
KV25/25P
Rapid Traverse - X, Y, Z 30 30 24 m/min (1,181 1,181 945 ipm)- Cutting Feed Rate 1~10,000 mm/min (394ipm)
Tool Change Time- Tool to Tool : 0.9sec- Chip to Chip : 2.5sec
Unlimited Load on Table (Standard Table Only)Rigid tapping(Standard)Double anchor type ball screwPallet Change Time : 4.0sec
12,000rpm(standard)
Main Spindle in KV25 is Directly connected with the motor to
accomplish high-accuracy while minimizing nosie and vibration
Spindle Speed : 12,000rpmSpindle Power : 5.5/3.7kW(7.5/5HP)Max. Rigid Tapping Speed : 4,000rpm
Table Size KV25 : 650mmx300mm(25.6 x11.8 )KV25P : 2x560mmx320mm(22 x12.6 )
Travel(XxYx Z) 500x 280x 380mm(19.7 x11 x15 )
AccuracyHigh-Precision, High-Rigidity
Each axes are designed with a largediameter ballscrew, fixed by pre-tensionedballscrews, to provide high-rigidity and minimize thermaldistortion
The unique ATC system has the fastest toolchange time in its class.
- Tool to Tool 0.9 sec.
- Chip to Chip 2.5 sec.High speed travel each axes can greatly reducethe none cutting time.
- X,Y : 30m/min (1,181 ipm)
- Z : 24m/min (945 ipm)
Quick-APCMinimizing non-cutting time and the highestproductivity can be provided.
Space-saving design minimizes floor space to make the KV25 suitable for the factory automation.
Maximizing operator's convenient.
KV25/25P
The rotatable(135 ) control panel is designed toincrease a productivity and to provide aconvenience by eliminating unnecessaryoperator’s movement.
FANUC 0iM
Easy to attach various options. A large capacitycoolant tank 85gal, which can be the greatadvantage to minimize thermal growth.
No hydraulics. Easy maintenance.
High Power and Heavy Duty Cutting
Chips are flushed through the slanted bed by aflush coolant toward the rear side of machine fora clean work environment and a minimumthermal distortion.
The flood coolant system is standard.
Fast and accurate tapping by rigid tapping can maximize productivityRigid Tap function improves an accuracyand efficiency of the top cutting.
1rev.
1pitch
1 pitch 1 rev.
4,000 rpm
1,605mm (63.2")
135
SpecificationSpecification
KV25P
KV25Table
KV25PPallet
KV25
Unit:mm(in)
Unit:mm(in)
KV25/25P
LENGTH WIDTH
MAX. LOAD
X-AXIS,TABLE LONGITUDINAL
Y-AXIS, COLUMN CROSS
Z-AXIS, SPINDLE HEAD VERTICAL
COLUMN-TO-SPINDLE CENTER
TABLE-TO-SPINDLE NOSE(UP-DOWN)
TAPER
RPM
RIGID TAPPING SPEED
POWER
SPEED CHANGE
CUTTING
RAPID TRAVERSE (X/Y/Z)
TOOL CAPACITY
MAX. DIA LENGTH
MAX. TOOL WEIGHT
TOOL to TOOL
CHIP to CHIP
650 300 560 320
(25.6 11.8 ) (22 12.6 )
- 2-150(4-330)
500(19.7 )
280(11.02 )
380(14.96 )
368(14.5 )
200~580 (7.9 ~22.8 )
NT30
12,000
4,000
5.5/3.7(7.5/5)
STEPLESS
1~10,000 (0.04~393.7)
30/30/24 (1,181/1,181/945)
1680 200 ( 3.15 7.9)
3 (6.6)
0.9
2.5
2,625 1,605 2,305 2,810 1,605 2,305(103.3 63.2 90.7 ) (110.6 63.2 90.7 )
2,500 (5,511) 3,000 (6,614)
FANUC OiMB
mm(in)
kg(lb)
mm(in)
mm(in)
mm(in)
mm(in)
mm(in)
rpm
rpm
kW (HP)
Step
mm/min(ipm)
m/min(ipm)
EA
mm
kg(lb)
sec.
sec.
mm(in)
kg(lb)
TABLE
TRAVEL
SPINDLE
FLOOR SPACE (L W H)
WEIGHT
CONTROLLER
TRAVELSPEED
ATC
FLOOD COOLANT 1SETCOOLANT TANK 1SETTOTALLY ENCLOSED SPLASH GUARD 1SETTOOL BOX AND HAND TOOLS 1SETLEVELING BOLTS & PADS 1SETRIGID TAPPING SYSTEM (4,000rpm) 1SETWORK LIGHT 1SETCALL LIGHT(YELLOW) 1SETAPC (V25P ONLY) 1SETBED FLUSHING 1SETSPINDLE RPM METER 1SETSPINDLE OVERRIDE 1SETSPINDLE LOAD METER 1SET
GUN COOLANTBROKEN TOOL DETECTING DEVICEOIL MISTELECTRIC LEAKAGE DETECTING BREAKERWEEKLY TIMERHIGH-COLUMNCALL LIGHT(3 COLOR)BUZZER ALARM SYSTEMAUTOMATIC POWER CUT-OFF DEVICECHIP CONVEYOR WITH CHIP WAGONNC ROTARY TABLEAUTO DOORDOOR INTERLOCKTOOL PRESETTERFIXTURE & TOOLWORK COUNTER
Unit:mm(in)
Ø46
(Ø1.81
)
Ø17
(Ø0.67
)
Ø9.5
(Ø0.37
)
Ø12
.5 H
7(Ø
0.49
)
Ø7
(Ø0.26
)
Ø11
(Ø0.43
)
13(0.51)
13 (0.51) 2.5 (0.1) 2.5 (0.1)
20 (0.79) 23 (0.91)
43 (1.69)
5(0.2)
3 (0.12)
4 (0.16)
Ø38
(Ø1.5)
Ø31
.75 (Ø
1.25
)
Ø12
.5 H
8(Ø
0.49
)Ø14
(Ø0.55
)
Ø17
.6(Ø
0.69
)
17 (0.67)
24 (0.95)
7(0.28)
13.6±0.1 (0.54)16.3 (0.64)
16.3 (0.64)
16.3
(0.63)
2±0.4 (0.08) 48.4±0.2 (1.91)
70.4 (2.77)
Tool Length (L)
20(0.79)
7/24 Taper
M12
M12
8 (0.32)
BT30 TOOL P30T-1
Specification
Controller
FANUC 0iMBControlled axes 3(X,Y,Z) axesSimultaneous controllable axes Positioning(G00)/linear interpolation(G01)3axes
Circular interpolation (G02, G03) 2axesLeast command increment 0.001mm (0.0001 )Least input increment 0.001mm (0.0001 )Spindle speed command S5 digits, binary outputSpindle speed override(10% increment) 10-150%Spindle orientation Spindle orientationFeedrate override(10% increment) 0-200%Dwell G04Reference point return G27, G28, G29, G30Manual pulse generator 0.001/0.01/0.1mm(0.0001/0.001/0.01inch)Dry run Dry runRapid traverse override F0 (fine feed), 25/50/100%Tool number command T2 digitsTool length compensation G43, G44Cutter compensation-type C G41, G42Number of tool offsets 400EAAbsolute/incremental programming G90/G91Canned cycle G70~G72, G74~G76, G80, G83~G88Decimal point input Input values with decimal pointCircular interpolation by radius programming Radius programming by R value instead of I,J,KSub program Nesting to 4 levelsWork coordinate system G54-G59Local/Machine coordinate system G52/G53Maximum commandable value 99999.999mm( 9999.9999inch)M function M3 digitsInput code ISO/EIA Auto recognitionI/O interface RS232CPart program storage 640M(2,100FT)Stored programs 200 EACRT unit / MDI 8.4 Color LCD / soft key input for MDISynchronized tapping Rigid tapping functionBackground editing Part program storage and editing during automatic operationBacklash compensation Pitch error offset compensation for each axisStored pitch error compensation Backlash compensationSafety function Emergency stop / overtravelProgram test functions Machine lock(all / Z axis) / single blockOperation functions Tape / Memory / MDI/ManualMirror image Reverse axis movement (Setting screen and M-function)Run hour and part count display Run time and part count displaySelf-diagnosis function Self-diagnosis testCustom Macro B #100 ~ #199, #500 ~ #999Program restart program restartDisplay of PMC alarm message Message display when PMC alarm occurredStored stroke check 1 Overtravel controlled by softwareGraphic DisplayPC connection through HSSB4-aixs functionHandle interrupt function(add swithoh) Optional Blockskip(9EA)
Figures in inch are converted from metric values.Design and specifications subject to change without notice.
Controls
Spindle functions
Feed functions
Tool functions
Programming functions
Tape functions
Other functions
Options
Head Office
Namsan Plant Jungdong Plant Banwol Plant Gwangju Plant
Gwangju Plant
Machine Tools 2nd Plant Posung Plant Seosan Plant Melting & Molding Plant in China
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3. (06. 08)