vertical machining centers -...
TRANSCRIPT
Vertical Machining Centers
1 2
Vertical Machining Centers
Vertical machining center with next generation specs for speed, heavy-duty cutting, rigidity, and compactness
Photographs used in this brochure may show optional equipment.
Rapid traverse
Class fastest slideways
MA-V series, next generation high-quality and high-
performance machines from Okuma, provides faster
rapid traverse and heavier cutting. The Y-axis column
feed allows the operator to approach the workpiece
and the spindle for easy handling, as well as saving
your precious oor space.
Machining capacity
Approx. 1.7 times more than our previous model
Powerful
High-powered spindle delivers maximuntorque in low speed range
Small footprint
Compared with our previous model
Y-axis column feed
Better access to spindle
Operability also greatly improved
Collision AvoidanceSystem
MachiningNavi
X-Y: 40 m/min
720 cm3/min
22/15/11 kW
30% less
Combination slide/roller guideways and guideway cooling enablesheavy duty cutting at high speedwithout sacrificing high accuracy.
3 4
2.6 times faster rapids
Previous
MA-550VB
Non-cutting
45%less
Cutting Non-cutting
35 sec
35 sec
65 sec
120 sec
Fastest rapid traverse in class
● Rapid traverse:
● Acceleration:
● ATC time:
● Spindle speed:
X-Y axes: 40 m/min (1575 ipm) (approx 2.6 times faster than previous model) Z-axis: 30 m/min (1181 ipm)
0.5G (Hi-G control)
2.4 sec (T-T)
6,000 min-1
■ Comparison of cycle times
■ Axis feed guideways designed for more speed and rigidity
Y-axis ball screw
Cooling hole
(Column)
(Bed)
Rollers
Slideway
Slideway
(Figure: Y-axis of MA-550V)
● Combination slide/roller guideways (provided for all three axes)
Spindle speed min-1
1.7 times more cutting capacity
Cutting capability: 720 cm3/min (43.93 in.3/min)
● Maximum output: 22/15/11 kW (10 min/30 min/cont)
● Maximum torque: 1,123 N-m
● Spindle speed: 6,000 min-1
● Oil-air lubrication for spindle bearings
Milling
End milling
Drilling
Tapping
720 cm3/min (ø160 milling)
(Previous model: 412 cm3/min)
412 cm3/min (ø63 roughing end mill)
ø65 mm (f = 0.31 mm/rev)
M42
● Chip Volume (Workpiece material: S45C)
22 kW (30 hp) powerful spindle
■ High-power spindle with two-speed gear shiftand VAC motor control
* Note: The “actual data” referred to above for this brochure represent examples, and may not be obtained due to differences in speci�cations, tooling, cutting conditions, and environmental conditions during measurement.
■ Spindle torque/output diagram
2,000
1,000
1
5
10
50
100
10 50 100 200 500 1,000 5,000
10
50
100
500
1,123.1 N-m765.4 N-m561.5 N-m
164.6 N-m112.7 N-m82.3 N-m
15 kW22 kW
11 kW15 kW22 kW
1,271187 750
11 kW
6,000
Floor space greatly decreased; working range made even larger
30% smaller footprint
■ Y-axis column feed further reduces the required installation area ■ Long travels that fully cover the table
2.8 m
1,300 [1,530]
X: 1,300 [1,530]*760
[840
]
200
[230
]Z
: 560
[610
]
Y: 560 [660]
560 [660]
MA-550V ... X: 1,300 Y: 560 Z: 560 mmMA-650V ... X: 1,530 Y: 660 Z: 610 mm
Creates a worker-friendly, comfortable environment
Resource/energy saving and shop environment friendly
● Full-enclosure shielding–––Standard
● In-machine chip conveyor (screw)
● Coolant system–––Standard
● Reduced machine power consumption
● Power-saving function
● Oil skimmer (Optional)
● Mist collector (Optional)
● Dust collector (Optional)
● Safety door
● Various interlocks (safety interlock)
Safer and better machinist work efficiency Eco-friendly specs
MA-550VB
Previous model
Full enclosure shielding Y-axis column feed
Z axis
32084
0
Combination slide/roller guideways and guideway cooling enablesheavy duty cutting at high speed without sacrificing high accuracy.
Torq
ue
Sp
ind
le m
otor
out
put
kW
N-m
Floor space: 9 m2 (96.88 ft2)30% less than our previous MA-550V
30%less
Compact body but wider machining range
* [MA-650V]
The Y-axis column feed provides easier access to the spindle and workpiece, significantly improving work efficiency by the machinist.
5 6
■ Specifications
Travels
Table
Spindle
Feedrates
Motors
ATC
Machine
dimensions
CNC
X axis (table right/left) mm (in.)
Y axis (column frt/bck) mm (in.)
Z axis (spinhd up/down) mm (in.)
Table to spindle nose mm (in.)
Column front to table ctr mm (in.)
Size mm (in.)
Floor to table mm (in.)
Maximum loading capacity kg (lb)
Tapered bore
Bearing ID mm (in.)
Speed min-1
Speed ranges
Rapid traverse m/min (fpm)
Feedrate mm/min (ipm)
Spindle drive kW (hp)
Axis feed kW (hp)
Magazine capacity tool
Tool shank
Pull stud
Max tool dia (w/ adj tools) mm (in.)
Max tool dia (w/o adj tools) mm (in.)
Max tool length/weight mm/kg (in./lb)
Max tool mass moment N-m (ft-lbf)
Machine height mm (in.)
Floor space (W × D) mm (in.)
Machine weight kg (lb)
MA-550VB [A] (-S)* MA-650VB [A] (-S)*1,300 (900)* (51.18 (35.43)*)
560 (22.04)560 (22.04)
200 to 760 (7.87 to 29.92)330 to 890 (12.99 to 35.03)
1,300 (1,050)* x 560 (51.18 (41.33) x 22.04)840 (33.08)
1,000 (39.37)
X: 6.0 (8.0), Y-Z: 4.1 (5.5)
2,898 (114.09)3,200 (2,500)* x 2,862 (126 (98)* x 112)
11,800 (11,300)* (29,960 (24,860)*)
1,530 (1,100)* (60.23 (43.30)*)660 (25.98)610 (24.01)
230 to 840 (9.05 to 33.07)380 to 1,040 (14.96 to 40.94)
1,530 (1,300)* x 660 (60.23 (51.18) x 25.98)890 (35.04)
1,500 (59.05)
X-Y-Z: 6.7 (8.9)
3,030 (119.29)3,750 (3,000)* x 3,128 (147 (118)* x 123)
14,000 (13,300)* (30,800 (29,260)*)
Model
7/24 taper No. 50 [HSK-A63]ø100 (ø80) [ø60] (ø3.94 (ø3.15) [ø2.37])
6,000 (12,000) [25,000]2 (stepless) [stepless]
X-Y: 40, Z: 30 (X-Y: 131, Z: 98)30,000 (1,181)
22/15/11 (30/20/15) {10 min/30 min/cont} [15/11 (20/15) {10 min/cont}]
32 (48)MAS BT50 [HSK-A-63]
Type MAS-2 [-]ø135 [ø125] (ø5.31 [ø4.92])
ø230 [ø125] (ø9.06 [ø4.92]) face milling / ø300 [ø125] (ø11.81 [ø4.92]) boring400 [300] /20 [10] (15.74 [11.81] /44 [22])
29.4 (21.7) [9.8 (7.2)]
OSP-P300M
*1*1*1*2
■ Standard Specifications and Accessories
Spindlehead cooling system
Centralized lube/auto oil supplier
Air cleaner (filter)
Hydraulic unit
Oil/air lubrication unit
Operation panel with color LCD
Manual control panel for ATC
Pulse handle
Coolant system*1
ATC air blower (blast)
Chip air blower (blast)
In-machine chip conveyor
Chip pan*2
Work lamp
3-level status indicator
Foundation washers
32-tool ATC
Full-enclosure shielding
Tool release lever
Tapered bore cleaning bar
Hand tools
Tool box
Specifications Remarks
Oil controller
With oil level and pressure checker
With lubricator and regulator
320-L tank and 400-W pump
Nozzle
Screw; table front and rear
LED
*1. Use only balanced tools and toolholders guaranteed by the tool maker.*2. When tool with shank is 20 kg (44 lb) [10 kg (22 lb)], and center of gravity is 150 mm (5.91 in) [100 mm (3.94 in.)] from the gauge line (ø69.85 [spindle nose]).
Chip conveyor (screw-type)
Coolant tank
Conveyor gutters
Motor
Screw(Machine front)
To chip pan
To chip pan
Coolant pump
Chip pan
Oil level gauge
Chip �usher pump (Optional)
Oil tank drain
*1. Use water-based coolant. For oil-based applications when necessary, larger pumps (and in-machine coil-type chip conveyor) may be required.Highly �ammable oil-based coolant require strict �re prevention measures; machine operation should be closely monitored and attended by quali�ed machinist or operator.
*2. “Required” optional specs
■ Optional Specifications
■ Recommended chip conveyors (Please contact an Okuma sales representative for details)
Wide-range spindle 45 to 12,000 min-1
High-speed spindle 50 to 25,000 min-1
Dual contact spindle
TAS-S (Thermo Active Stabillizer–Spindle)
AbsoScale
NC rotary table (A-axis)
ATC magazine capacities
ATC magazine shutter
Shuttle type 2-pallet APC
High-column (+ 200 mm)
Sub-table
Oil hole coolant system
Through-spindle coolant system
Chip air blower (blast)
Shower coolant system
Workpiece cleaning gun
Off-machine chip discharge (lift-up chip conveyor)
Hydraulic oil cooling unit
Tool breakage detection/auto tool length comp
Tool life management (accumulated time, etc)
Overload monitoring (feed adaptive control incl)
Auto zero offset and auto gauging
Anchor bolts
Chemical anchors
Ceramic/graphite dustproo�ng
Speci�cations Remarks
△ : The corresponding standard specifications are deleted. * : Okuma pull stud required.
Tool Breakage Detection and Auto Tool Length Comp
△△
△
△
*
△
Material Steel
Chip shape
Off-machinechip disposal
(Optional)
Screw (Std)HingeScraperScraper (drum filter)Hinge + Scraper (drum filter)
In-machine
FC AL/Nonferrous metal Mixed (general use)
○○△*1
○○ (dry)
○ (wet) with magnet
△(wet) *2
○△*3
○
○△*4
○
■Typical off-machine chip discharge (lift-up chip conveyors)
Type
Shape
Hinge Scraper Scraper (drum filter) Hinge + Scraper (drum filter)
*1. When there are many fine chips *2. When chips are longer than 100 mm *3. When chips are not longer than 100 mm *4. When there are few fine chips
Note: The machine may need to be raised (platform) depending on the type of chip conveyor.
( ): Optional, [ ]: High-speed spindle* Short table model
No. 50
For HSK-A63 only
BIG-PLUS® (No. 50 only)
For accurate control of spindle deformation.
X-Y-Z, X-Y axis
Please indicate chuck/tailstock requirements.
48-tool
Tapped hole/T-slot surfaces available
Required when APC ordered
Tapped hole/T-slot surfaces available
Mid-pressure
Mid-pressure: 1.5 MPa, High-pressure: 7.0 MPa, Large flow and high-pressure: 7.0 MPa
Adapter
Hinge, drum filter
With a touch sensor
With a touch probe
Double-wipers for roller ways, reinforced ball-screw nut seals
○: Standard △: Selectable
7 8
■ Setup operations
■ Trial/continuous cuts■ Programming ■ Tool preparations
Getting the best from human operators and advanced machine tools
Satisfaction from complete control of a machine tool
Okuma Control OSP-P300M
As a “machine & control” builder, Okuma makes further strides in machine tool manufacturing with
this superb control featuring "Easy Operation." Okuma took a close look at the way machinists
actually operate machine tools, to help them create smoother and more effective ways of producing
parts. Novice operators as well as professional machinists get complete control—and satisfaction.
Moreover, what you want to see and do conveniently come together in a “single-mode operation.”
First, select one of three operation screens. Then simply touch the screen or press a function key to
see and do your job.
Easy tool registrationWith spreadsheet simplicity —tool offsets, tilt, shape, life, etc—all the tool data required to cut a part can be registered here.Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process.
The touch sensor screen pops up from the tool registration screen. Tool compensation values are set while looking at a guidance message.
Basic Specs
Programming
Operations
Communications / Networking
High speed/accuracy specs
Control
Position feedback
Coordinate functions
Min / Max inputs
Feed
Spindle control
Tool compensation
Display
Self-diagnostics
Program capacity
Program operations
Easy Operation
Machine operations
MacMan
X, Y, Z, simultaneous 3 axis, spindle control (1 axis)
OSP full range absolute position feedback (zero point return not required)
Machine coordinate system (1 set), work coordinate system (20 sets)
8-digit decimal, 99999.999 to 0.001 mm (3937.0078 to 0.0001 in.), 0.001˚
Decimals as: 1 μm, 10 μm, 1 mm (0.0001,1 in.) (1˚, 0.01˚, 0.001˚)
Cutting feed override 0 to 200%, rapid traverse override 0 to 100%
Direct spindle speed commands (S5) override 30 to 300%, multi-point indexing
No. of registered tools: Max 999 sets, tool length/radius compensation: 3 sets per tool
15-inch color LCD + touch panel operations
Automatic diagnostics and display of program, operation, machine, and NC system faults
Program storage capacity: 4 GB; operation backup capacity: 2 MB
Program management, editing, multitasking, scheduled program, §xed cycle, G-/M-code macros, arithmetic, logic statements,
math functions, variables, branch commands, coordinate calculate, area calculate, coordinate convert, programming help
“Single-mode operation” to complete a series of operations
Comprehensive management of tool shape and tool compensation information for each tool number
Tool data shared between machining, Advanced One-Touch IGF (Optional), and Collision Avoidance System (Optional)
Advanced operation panel/graphics facilitate smooth machine control
MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operation help, alarm help, sequence
return, manual interrupt/auto return, pulse handle overlap, parameter I/O, PLC monitor
Machining management: machining results, machine utilization, fault data compile & report, external output
USB (2 ports), Ethernet, RS-232-C interface (1 channel)
Hi-G Control, Hi-Cut Pro, pitch error compensation
Standard Specifications
CNC OSP-P300M for Machining Centers
ItemKit Specs 3D AOT
E
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D E D E DInteractive functions
Advanced One-Touch IGF-M (Real 3D Simulation included) Interactive Map (I-MAP)
ProgrammingAuto scheduled program update (scheduled program is standard)Additional G/M code macrosCommon variables 1,000 sets(Std: 200 sets) 2,000 setsProgram branch; 2 setsProgram message (MSG)Coordinate system 100 sets selection 200 sets (Std: 20 sets) 400 setsHelical cutting 3D circular interpolationSynchronized Tapping IIArbitrary angle chamferingCylindrical side facingSlope machiningTool grooving («at-tool free-shaped grooving)Tool max rotational speed settingF1-digit feed 4 sets, 8 sets, parameter Programmable travel limits (G22, G23)Skip (G31)Axis naming (G14)3D tool compensationTool wear compensationDrawing conversion Programmable mirror image (G62) Enlarge/reduce (G50, G51)User task 2 I/O variables (16 each)Tape conversion*
MonitoringReal 3D simulationSimple load monitor Spindle overload monitorNC operation monitor Hour meter, work counterHour meters Power ON, spindle run/NC ON, machiningOperation end buzzer With M02, M30, and END commandsWork counter With M02 and M30MOP-TOOL Adaptive control, overload monitor Tool life management Hour meter, No. of workpieces
GaugingAuto gauging Touch probe (G31)Auto zero offset Includes auto gaugingTool breakage (touch sensor) (G31)detection Includes auto tool offsetGauging data printout File outputManual gauging (w/o sensor)Interactive gauging (touch-sensor, touch-probe required)
NMLItem
Kit Specs 3D AOT
E D
Included in machine specsIncluded in machine specs
Included in machine specs
E D E D
NML
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External I/O communication 2 additional RS-232-C channels (standard specs include 1 channel)DNC-T3DNC-B (232-C, Ethernet transducer used on OSP side)DNC-DTDNC-/Ethernet2 additional USB ports (standard specs include 2 ports)
Automation / untended operation Auto power shut-off M02, END alarms, work preps doneWarm-up (calendar timer) External program Button, rotary switch, selection digital switch, BCD (2-digit, 4-digit)Cycle time reduction (ignores certain commands)Robot, loader I/F
High-speed, high-precisionAbsoScale detection X-Y-Z axis, X-Y axisSuper-NURBSTAS-S (Thermo Active Stabilizer—Spindle)0.1 μm control (linear axis commands)
Other Control cabinet lamp (inside)Circuit breakerSequence operation Sequence stop Upgraded sequence restart Mid-block returnPulse handle 2 pts, 3 pts (Std: 1 pt)External M code 4-point, 8-pointCollision Avoidance System (CAS) Machining Navi M-g (cutting condition search)One-Touch SpreadsheetBlock skip; 3 setsAdditional axes A, B, C axes [preps, specs]OSP-VPS (Virus Protection System)
Note 1. NML: Normal, 3D: Real 3D Simulation, E: Economy, D: Deluxe, AOT: Advanced One-Touch IGF-MNote 2. *Requires technical consultation.
Optional Specifications
9 10
■ Table sizes
■ Maximum tool dimensions
MA-550VDimensional Drawing / Installation Drawing
MB-550VB/MA-650VB
1,300 <1,050> (51.18 <41.34>)
560
(22.
04)
30+20
18+0.0180
20-0
.512
+1.5 0
MA-550V
MA-650V
1,530 <1,300> (51.18 <41.34>)
660
(25.
98)
92.5
125
125
125
92.5
8012
512
512
512
580
18+0.0180
7
Center-slot detail
18+0.0180
7
Center-slot detail (2)
30+20
18+0.0180
12+1
.5 0
T-slot detail (5)
T-slot detail (4)
400 (15.75)
(*1)46
(1.81)
30°
400 (15.75)(*1)
020
-0.5
0
< >: Short table specs
(3.6
4)
(4.9
2)
(4.9
2)
(4.9
2)
(3.6
4)(3
.14)
(4
.92)
(4
.92)
(4
.92)
(4
.92)
(3
.14)
● Max tool size (adjacent tools)In tool magazine
● Max single tool sizeNo adjacent tools
*1. With commercially available milling chucks, ATC tool change arm and tooling ODs may interfere.
Please con�rm tool manufacturer’s brochure-listed dimensions.
ø69.
85(2
.75)
ø69.
85(2
.75)
ø100
(3.9
4)
46(1.81)
ø100
(3.9
4)
40(1.57)
ø135
(5.3
1)
ø230
(9.0
6)
3,29
0 (1
29.5
3)67
2,79
5
Air inlet PT3/8 internal
Power inlet30 kVA (6,000 min-1 spindle) (12,000 min-1 spindle) (Optional)31 kVA (25,000 min-1 spindle) (Optional)ø50, 38, 4CHeight from �oor 445 mm or 2,245 mm
12,000 min-1 cooling unit(Optional)
1.5 MPa thru-spindle coolant unit(Optional)
7 MPa thru-spindle coolant unit(Optional)
Chip bucket(Optional)
Lift-up chip conveyor specs(Optional)
Rc3/8, 0.5 MPa700 L /min (ANR)Supply air temp:Room temp + 5˚C or less
Hydraulic unit
Cooling unit
Operator's step
Chip pan
Coolant tank
Coolant tank for lift-up chip conveyor(Optional)
4,070 (160.24)3,200
1,100(door width)600
32-tool ATC
Spindlecenter
270(Margin)500(Margin)
500(Margin)
500
(Mar
gin)
500
(Mar
gin)
500
(Marg
in)
4,12
3 (1
62.3
2) (l
ift-u
p c
hip
con
veyo
r sp
ecs)
3,72
2
(tank removal)
3,42
5 (1
34.8
4) (s
imp
le e
nclo
sure
shi
eld
ing)
2,58
5 (1
01.7
7)
3,20
0 (1
25.9
8) (6
,000
min
-1 th
ru-s
pin
dle
)
2,89
8 (1
14.0
9) (S
td s
pin
dle
)
(3,1
60 (1
24.4
1) 1
2,00
0 m
in-1
thru
-spi
ndle
)
(3,1
60 (1
24.4
1) 1
2,00
0 m
in-1
spi
ndle
)
Tool magazinecenter
Table center
3,645 (143.50) (lift-up chip conveyor specs)838 (32.99) 2,130 (83.86) 677 (26.65)
560Y-axis
2,64
6 (1
04.1
7)2,
245
(tool
mag
azin
e ce
nter
)2,
075
(81.
69)
200
800
4056
0Z
-axi
s
401
Operation panelStatus indicator (3 level)
Rear duct
1300 X-axis
3,200 (125.98) (full enclosure width)
CNCcabinet
3,12
8
3,71
9 (1
46.4
2)
591
500
(Mar
gin)
500
(Mar
gin)
4,44
7 (1
75.0
8) (l
ift-u
p c
onve
yor)
3,01
770
272
8
Air inlet
Power inlet30 kVA (6,000 min-1 spindle)31 kVA (12,000 min-1 spindle) (Optional)32 kVA (25,000 min-1 spindle) (Optional)ø50, 38, 4C
1.5 MPa thru-spindle coolant unit(Optional)
Chip bucket(Optional)
Lift-up chip conveyor(Optional)
12,000 min-1
cooling unit(Optional)
7 MPa thru-spindle coolant unit(Optional)
Rc3/8 internal, 0.5 MPa700 L/min (ANR)Supply air temp: Room temp + 5˚C or less
500(Margin)
800(Margin)
(tank removal)
4,000 (157.48)
3,750
Spindle center
Chip pan
Coolant tank
Coolant tank for lift-up chip conveyor(Optional)
1,460 (door width)
250
3,03
0 (1
19.2
9) (S
tand
ard
sp
ind
le)
2,74
6 (1
08.1
1)
3,57
5 (1
40.7
5) (s
imp
le e
nclo
sure
shi
eld
ing)
3,33
0 (1
31.1
0) (6
,000
min
-1 t
hru-
spin
dle
)
(3,2
90 (1
29.5
3) 1
2,00
0 m
in-1
sp
ind
le)
(3,2
90 (1
29.5
3) 1
2,00
0 m
in-1
thr
u-sp
ind
le)
Table center660Y-axis
347Tool magazinecenter
32-tool ATC
Hydraulicunit
48-tool ATC(Opt) Cooling
unit
3,017 (118.78) (32-tool ATC)
3,672 (144.57) (48-tool ATC)
2,56
6 (1
01.0
2)2,
275
4085
0
(tool
mag
azin
e ce
nter
)2,
205
(86.
81)
610
Z-a
xis
230
Operation panel
Status indicator (3 level)
Simple enclosure shielding (w/ceiling)(Optional)
3,750 (147.64) (full enclosure width)
1,530 X-axis
� The sp
eci�cations, illustrations, and d
escriptions in this b
rochure vary in different m
arkets and
are subject to change w
ithout notice.P
ub N
o. MA
-V series-E
-(17a)-100 (Nov 2014) P
rinted in Jap
an
When using O
kuma p
roducts, alw
ays read the safety p
recautionsm
entioned in the instruction m
anual and attached
to the prod
uct.
Vertical Machining
Centers
This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be noti�ed prior to its shipment to another country.
, OGUCHI-CHO, NIWA-GUN, AICHI 480-0193, JAPAN • TEL (0587) 95-7825 • FAX (0587) 95-6074
MA-650VDimensional Drawing / Installation Drawing
Height from ¢oor 445 mm or 2,245 mm
CNCcabinet