v.i.a. - frames & structure...page 3 of 38 ® v.i.a. structures - layout drawings layout...
TRANSCRIPT
Page 1 of 38
If you have a problem, question, or request, callyour local dealer, or Steelcase Line 1 at888.STEELCASE (888.783.3522)for immediate action by people who want to help you.
(Outside the U.S.A., Canada, Mexico, Puerto Rico, and the U.S. Virgin Islands, call: 1.616.247.2500)Or visit our website: www.steelcase.com© 2017 Steelcase Inc. Grand Rapids, MI 49501 U.S.A.
Printed in U.S.A.
CAUTION
FAILURE TO PROPERLY SECUREV.I.A. TO THE BUILDING COULDRESULT IN PERSONAL INJURY.
CRUSH HAZARD!
Read the entire Assembly Directionsbefore beginning installation.
Building construction varies greatly. TheBuilding’s Engineer of Record is responsiblefor the design of building floors, ceilingsand walls which V.I.A. attaches to and mustverify the adequancy of the mountingeven if provided by Steelcase.
The building owner or designated agent isresponsible for verifying that theinstallation is in compliance with all localcodes and regulations.
Non-Seismic Applications** The building’s Engineer of Record must beconsulted to determine if there are anyseismic requirements.
V.I.A.™ - Frames & Structure
Installation Reference Identification (IRID) Label example shown above. Many V.I.A. Products have specific locations within the floor plan layout. These products will be identified with an Installation Reference Identification Label. The Installation Reference ID Label number will indicate the location of the product within the floor plan layout. Detailed information can be found on the label including style/model number, finish, Plan dimensions, Measured dimensions etc....
By Steelcase Inc. Grand Rapids, MI 49501-1967www.steelcase.com/patentsModel: FEIJA2VShip Date: 10/09/13 AthensOrder No.: 05207605-001160Barcode: 1PN8Z952OAssembled By: F529602Finishes 6249
J0DEFPH: 108.000 MH: 105.618
939502326 Rev J
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Tools Table of Contents
2" WIDEMASKING TAPE
PLUMB BOB
FRAMING LEVEL
CHALK LINEw/ WHITE CHALK
RAYBO
Topic Page
32-TOOTH BLADEHACKSAW
Layout Drawings & General Information
Installing Ceiling Channels
Installing Ceiling Track
Where to start Installing Structure
Floor Guide
Vertical Post Assembly Features
Installing Full Height Vertical Post Assembly
Junction Assemblies
Floor Track Features & Installation
Structural Horizontal Installation
Intermediate Horizontal Installation
Partial Height Vertical Post Installation
Base Trim Installation
Base Trim Removal Process
Acoustic Block Installation
Assembling a Junction Kit to a Junction
Assembling a Mini End to a Junction
Changing Acoustic Seals
3-4
5-8
9-18
19
20
21-22
23
24-25
26
27
28
29
30-33
34
34
35
36
37-38
7/16” & 1/2”
PUTTYKNIFE
BASE TRIMINSTALLATION TOOL
T30
8mm & 10mm
8mm & 10mmLARGE & SMALL
DEAD BLOW HAMMER
P2
POWER ROTATE
FAST SLOW
LASERTRANSIT
LASERTRANSIT
TIP: A 5-point alignment self leveling laser is the best tool to plumb, level & square the product.
GLIDEADJUSTMENT
TOOL
HEAVY DUTYUTILITY SHEAR
939502326 Rev J
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V.I.A. structures - Layout Drawings
Layout drawings give dimensions and details to help installers determine location of product.
Ceiling track locations are taken from the centerline dimensions on the plan view.
Locations of vertical components are found on the plan view designated with individual IRID labels.
Locations of horizontal components are found in the elevation views designated with individual IRID labels.
Separate elevations are supplied for Structure, Skin & Electrical components.
Example only
D
CE
B
A
F
G
144-
1/8"
CL
to C
L
CL to ME 120"
26"
CL
to o
utsi
de F
E
3-3/4"
119-1/4"CL to outside of FE
38"
86"Cei
ling
Hei
ght
114"
116"
Elevation A
38"
69"
Cei
ling
Hei
ght
114"
34" 48" 34"
Elevation B
1"
38"
86"Cei
ling
Hei
ght
114"
40" 100"
Elevation C
1"38
"86
"Cei
ling
Hei
ght
114"
23"
Elevation D
1"38
"86
"Cei
ling
Hei
ght
114"
23" 100" 40"
Elevation E
38"
86"Cei
ling
Hei
ght
114"
114"
Elevation F
38"
86"Cei
ling
Hei
ght
114"
114"
Elevation G
Automatic Elevations
C5175
G6207
S846AS4EC2
S81F3
5F94
WB6A0
BE4C8
5F94
3062
6582
4242
S1362
BE4C8
G58C9
D30E6
G8EBA
L696F
6500
6582
4242
G2381
SB12D
GF791
6500
4242
7360
7241
GD660
Factory components are shipped with one acoustic seal color applied. Elevation views will indicate if a acoustic seal color changes. See pages 37-38 for instructions on how to replace acoustic seals.
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V.I.A. structures - General information
Use the centerline dimensions from the layout drawing plan view to determine location of ceiling track centerlines. Several methods can be used to mark lines on the ceiling, including laser transit, pencil marks on tape, chalk lines.
See pages 9 through 18 for additional ceiling track information to determine cutting lengths for common ceiling track conditions.
Transfer the ceiling centerline to the floor by means of laser transits or plumb bob.
Make sure that the tape or lines are not visible after install is complete.
For the best results use a 5-point alignment self leveling laser to transfer lines, plumb, level and square to within 1/32 of an inch. The most accurate feature to reference, while leveling, is the vertical post system hole shown on page 21 & throughout various V.I.A. assembly directions.
Example only
D
CE
B
A
F
G
144-
1/8"
CL
to C
L
CL to ME 120"
26"
CL
to o
utsi
de F
E
3-3/4"
119-1/4"CL to outside of FE
+_
939502326 Rev J
Exposed Tee Grids - V.I.A. Fastener Kits
1" nominal (24mm)
ExposedT-clip
ExposedT-clip
9/16" (14mm)
1/4", 3/8", 1/2", or 5/8" 1" nominal
(24mm)
1" Tegular Tee
16"
1/4", or 5/9/16"
nominal(14mm)
9/16" Tegular Tee
1/4", 3/8", 1/2", or 5/8" 1" nominal
(24mm)
Exposed Tee Grids - V.I.A. Fastener KitTinnerman Clip Style (Recessed Version)
1" Tegular Tee
1/4-20 Caddy Clip Assembly
Nylon Washer
1/4-20 Hex Nut
#10-24 Caddy Clip Assembly
#10-24 Hex Nut
1/4-20 CaddyClip Assembly
Nylon Washer
1/4-20 Hex Nut
1/4-20 Caddy ClipAssembly
Nylon Washers
1/4-20 Hex Nut
#10-24 CeilingClip Assembly
Tinnerman Clip
Channel Mounting Options** The building’s designated design professional (Architect or Engineer) must verify that the ceiling grid isadequate to support lateral loads imposed by V.I.A. Local codes may require independent bracing.
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#10-24 Hex Nut
Stack Spacers
Stack Spacers
1 Stack Spacer
939502326 Rev J
slot widths1/8" or 1/4"
9/16" (14mm)
Finelinechannel
9/16" (14mm)
5/16thread
Fluted runner
Concealedspline
Metalceiling
-18
Bolt and Screw Grids - V.I.A. Fastener Kits
Concealed Grids - Field-Purchased Generic Fasteners
For these and other types of ceilings, the followingfasteners can be sourced locally by the installer:
Concealed spline
Drywall
Plaster
Concrete
Metal Pan
#7-17 x 1-5/8" Bugle Head Self-Drilling Screws
#14 - 1" Phillips Head SMS with plastic anchor
1/4-20 Toggle Bolt
Tapcon Anchor x 2"
#7-17 x 1" Bugle Head Self-Drilling Screws
Generic Sheet Metal ScrewGeneric Sheet Metal Screw
Nylon Washer
5/16-18 Screw
1/4-20 Donn Bolt
Nylon Washer
1/4-20 Hex Nut
Nylon Washer
Channel Mounting Options (Continued)** The building’s designated design professional (Architect or Engineer) must verify that the ceiling grid isadequate to support lateral loads imposed by V.I.A. Local codes may require independent bracing.
The following hardware is NOT supplied with theproduct, but is commonly used for attachmentfor common building construction.
NOTE: Mounting hardware must be specified/verifiedby the designated design professional or approved bythe AHJ.
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Installing Ceiling Channels
X XX
X
X
X
X
connect within 8" ofany junction
4 feet maximum spacingbetween junctions for normalduty
connect within 8" ofany end-of-run; this may require buildinga spanning structure above the ceiling
CEILING TILE
CEILING GRID
1. Attach the ceiling track to your ceiling in compliance with local building codes and common local practice as directed by the lead installer. See 'channel mounting options' for typical handling of common ceiling conditions.
Connections should be made at least every four feet for normal duty and at least every two feet for heavy duty and along straight runs, and within eight inches of the end of any run. Each off-module connection or junction should also have a connection within eight inches of the joint.
1a
1b
splice together ceiling joints(supplied - one per ceiling channel)
1” EXPOSED CLIP SHOWN(ONE OF SEVERAL
TYPES OF CLIPS)
SPACER(ONE OF SEVERALTYPES OF SPACERS)
X
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NOTE: At this time consider electrical or communications routing that would need to be accommodated through the ceiling track. Field cutting of track may be required.
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Installing Sound & Light Seal for Tegular Ceiling Applications
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NOTE: Cut and place pieces of seal anywhere that sound or light can travel through the tegular grid.
SEAL TO ONE SIDEOF CEILING CLIPAND WASHER STACK
TEGULARCEILING GRID
SEAL
SEAL
SEAL
CEILINGCLIP
CEILING TRACK INLINE WITH GRID
CEILING TRACK PERPENDICULAR TO GRIDS
CEILING TRACK DIAGONALLY ACROSS GRIDS
CEILING CLIP
CUT A SEAL PIECE BIG ENOUGH TO BLOCKSOUND AND LIGHT IN BOTH DIRECTIONS
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90o CEILING TRACK (SHOWN)120o CEILING TRACK135o CEILING TRACK
SPLICE
SPECIFIABLE ANGLECEILING TRACK
SPLICE
CEILING TRACKBRACKET WITHTWO (2) #6-20 x 3/8”SELF DRILLINGSCREWS
SPLICE
CEILING TRACK
SEAL
STRAIGHTCEILING TRACK
SPLICE
CEILING TRACK INSTALLATION
1. Each ceiling track comes with one (1) splice. When installing ceiling track butt joints, center the splice as shown.
2. A feature of the straight ceiling track is the center hole spacing matches most ceiling grids.
3. Two self tapping screws are provided to securethe splice connection after the ceiling track
1
NOTE: Specifiable angle ceiling track will have an installation reference ID label placed on it and has a specific location in the floor plan.
SPLICECEILING TRACK CEILING TRACK
WRONG
SELF DRILLINGSCREWS
3 TWO (2) #6-20 x 3/8”SELF DRILLINGSCREWS
is installed.
SELF DRILLING SCREW
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CEILING TRACK INSTALLATION (cont.)
TIP: Before cutting the ceiling track, consider locations of pre-punched holes to minimize the need for additional holes.
3. Use a saw to cut ceiling track when required. Remove all burrs with a file. Square cuts will insure best appearence. When routing power or communication, sheet metal shears can be used to cut a hole in the top of the ceiling track. Avoid cutting the side of the ceiling track because these cuts will be visible.
4. To create a tight fit when a corner ceiling track lacks structure, a wood block can be installed above the ceiling tile for reinforcement.
CORNERCEILING TRACK
4
WOOD BLOCK
CEILING TILE
NOCUTSAREA NO
CUTSAREA
CUTAREA
3
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CEILING TRACK INSTALLATION (cont.)
5. Refer to ceiling clip mounting for information on available ceiling fastener types and locations (Showing typical ceiling fastener for general installation purposes).
6. Take care to insure that the ceiling track seal seats consistently.
5b
CADDY CLIP
6
5a
Install ceiling track flush against building wall if floor plan indicates.
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CEILING TRACK INSTALLATION (cont.)
7. When a ‘T’ intersection is required, attach the ceiling track bracket to 1/16” back from end of ceiling track as shown (7a) and attach with self-drilling screw to the ceiling track (7b). Aligning to the centerline of the floor plan, hook ceiling track bracket (7c) to the other ceiling track and attach with self-drilling screw as shown (7d).
Repeat the process on the other side if an ‘X’ intersection is required (7e).
7d
7b
7e
FLOOR PLANCENTERLINE
CEILING TRACKBRACKET
HOOK TOCEILING TRACK
CEILING TRACKBRACKET
1/16” BACK7a
7b
7c939502326 Rev J
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CEILING TRACK INSTALLATION (cont.)
CENTERLINE OFCEILING TRACK
ANGLE CAN RANGEFROM 90o TO 179o
CEILING TRACK CORNERS
24”
24”
2-5/16” WIDECEILING TRACK
1-5/32” HALF WIDTHOF CEILING TRACK
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CEILING TRACK INSTALLATION (cont.)
ANGLE CAN RANGEFROM 90o TO 179o
2-WAY JUNCTIONS 90o, 120o, 135o, 180o AND SPECIFIABLE ANGLESFROM 91o THROUGH 179o
2-1/32”
CENTERLINE OFCEILING TRACK
2-1/32”
4-1/16”
180o INLINE JUNCTION
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CEILING TRACK INSTALLATION (cont.)
3-WAY JUNCTIONS 90o, 120o & 135o
2-1/32”
BUTT STRAIGHTCEILING TRACK
2-1/32”
4-1/16”
STRAIGHTCEILING TRACK
7/8”
1-5/32”
1-11/32”
2-1/32”TYPICAL
NOTCH AND BUTTSTRAIGHT CEILINGTRACK
CENTERLINE OFCEILING TRACK
120o CEILINGTRACK CORNER
1-9/16”
2-1/32”TYPICAL
NOTCH AND BUTTSTRAIGHT CEILINGTRACK
CENTERLINE OFCEILING TRACK
90o CEILINGTRACK CORNER
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CEILING TRACK INSTALLATION (cont.)
4-WAY JUNCTION
2-1/32”TYPICAL
BUTT STRAIGHTCEILING TRACK
STRAIGHT CEILINGTRACK THROUGH
7/8”
1-5/32”
BUTT STRAIGHTCEILING TRACK
4-1/16”TYPICAL
STRAIGHTCEILINGTRACK
FINISHEDEND TRIM
1/2”CEILING TRACK PASTTHE CENTERLINE OFTHE VERTICAL POST
FINISHED END
1”
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CEILING TRACK INSTALLATION (cont.)
T/X ADAPTOR
NOTCH AND BUTTSTRAIGHT CEILINGTRACK
1-5/32”2-5/16”
STRAIGHTCEILING TRACK
TRAPPED SKINS
T ADAPTOR TRIM
1-27/32”EDGE OF CEILINGTRACK TOCENTERLINE OFVERTICAL POST
3”CENTERLINE OF WALLTO CENTERLINE OFVERTICAL POST
NOTE: An X adaptor is two (2) T adaptors back-to-back.
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CEILING TRACK INSTALLATION (cont.)
MINI ENDS(TRIM NOT SHOWN)
CEILING TRACK EXTENDS TO THE WALL
2-5/8”MID
3-3/4”MID
5-5/8”MID
SMALL RANGE(2-1/4” to 3”)
LARGE RANGE(4-1/2” to 6-3/4”)
MEDIUM RANGE(3” to 4-1/2”)
CUTSKIN APPLICATIONS
CEILING TRACK EXTENDS TO THE BUILDING WALL. REFER TO ASSEMBLY DIRECTION 939502322 FOR INSTALLATION PROCESS.
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WHERE TO START INSTALLING STRUCTURE
Use the General Rule of 4-3-2.
Because it’s easier to adjust in two directions rather than 3 or 4, start with the largest junctions in any given layouts.
Using Figure 1 for an example:Start with the 4-way junction and work toward the 3-way junctions in all directions, then work toward the 2-way junctions.
4-WAY
3-WAY
3-WAY 2-WAY
2-WAY
FIGURE 1
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'L' Configuration
'T' Configuration In-line Configuration
Process for Carpet and Tile Floor tape application ONLY
• Floor glide to be cleaned using Acetone soaked cloth priorto applying pressure sensitive tape or carpet gripper tape.
• Attach pressure sensitive tape for 24 hours prior to loading. (Confirm application with local building codes)or• Attach carpet gripper tape for 24 hours prior to loading. (Confirm application with local building codes)
CAUTION: When installing Steelcase V.I.A. over Steelcase Low-Profile floor, floorguide (style number FEFG) MUST be applied to all leveler screws to distributewall / applied furniture loading. Failure to consider application and loadingmay result in wall disengagement from ceiling track, resulting in personal injury.
NOTE: When the V.I.A. Wall is fully loaded, the wall has the potential to deliver 1,200 pounds per leveler screw to floorcondition. Leveler screws loaded to 1,200 pounds will exert local pressure loading of 11,000 PSI. Floor type / Steelcaseproduct application must be properly matched in accordance with local building codes and floor condition to avoid flooringdamage and ensure proper performance of Steelcase Wall Systems.
Chalk Line
Floor Guide
BaseTrack
BaseTrack
Chalk Line
Chalk Line
Floor Guides
Chalk Lines
Floor Guides
BaseTrack
Floor Guide
Pressure Sensitive Tapeor Carpet Gripper Tape
Mechanical fastening ONLY
• Consult local building codes.
NOTE: Fasteners shown formechanical fastening only.
NOTE: Fasteners shown formechanical fastening only.
NOTE: Fasteners shown formechanical fastening only.
4" Min.2" Max. 1" Min.6" Min.
1" Min.6" Min.
Carpet Application:
Hard FloorApplication:
Structural Fastener
NOTE: Mounting hardware must be specified/verified by the designated design professional by the AHJ.
Floor Guide
NOTE: Floor guides may be needed at vertical posts and junctions when adjacent to a door frame.
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VERTICAL POST ASSEMBLY FEATURES
NOTE: THE IRID (INSTALLATION REFERENCE ID) LABEL WILL INDICATE THE IRID NUMBER WHICH WILL CORRESPOND TO SPECIFIC LOCATIONS ON THE FLOOR PLAN.
VERTICAL POST ONLYFULL HEIGHT VERTICAL
POST ASSEMBLY
FULL HEIGHT VERTICAL POST - HAS NOTCHPARTIAL HEIGHT VERTICAL POST - NO NOTCH
BRACKETMOUNTING HOLES
INTERMEDIATE HORIZONTALRAIL MOUNTINGEIGHT (8) HOLE PATTERN(S)IF PRESENT
FURNITURE SLOTSUNDER SEAL
LENGTH OF PART
SLOT PITCH HOLESLENGTH OF PART
POWER/COMMUNICATIONPASS THRU
SYSTEM HOLEVARIOUS V.I.A. PRODUCTSWILL REFERENCE THIS HOLE
BRACKETMOUNTING HOLES
ACOUSTIC SEAL
IRID LABEL
LEVELERBRACKET
STRUCTURAL CORNER BRACKETS& FACTORY SCREWS (T30 DRIVE)
POST EXTENSION
(SHOWN REMOVED)
PARTIAL HEIGHTVERTICAL POST
ASSEMBLY(NO POST EXTENSION
SUPPLIED)
INTERMEDIATERAIL BRACKETS
NOTE: IF ACOUSTIC SEAL COLOR CHANGE IS REQUIRED, SEE PAGES 37-38.
NOTE: ALWAYS USE BLACK STEEL BRACKET FOR GLIDES.
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VERTICAL POST ASSEMBLY - RECONFIGURE FOR OTHER V.I.A. PRODUCTS
Vertical post assembly sometimes require reconfiguring to accommodate other V.I.A. products. Understanding these reconfiguration will help to reduce installation time.
Refer to layout drawings and related V.I.A. product assembly directions to determine when specific vertical post needs reconfiguring.
Common applications are removing or replacing brackets when a vertical post is next to a door. Finished End, Mini End, etc.
Examples shown here are for general reference. Refer to the appropriate product assembly direction for more details.
USE A T30 DRIVER TORECONFIGURE BRACKETSWHEN REQUIRED
DOOROPENING
SIDE
ENDSIDE
TYPICAL DOOR APPLICATION -REMOVE BOTTOM CORNERBRACKET ON DOOR OPENSIDE.
TYPICAL FINISHED END& MINI END APPLICATION -REMOVE BOTTOM & TOPCORNER BRACKET ONEND SIDE.
NOTE: ALWAYS USE BLACK STEEL BRACKET FOR GLIDES.
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INSTALLING FULL HEIGHT VERTICAL POST ASSEMBLY
1. Verify the IRID number matches the position on the layout drawings & reconfigure as required. See vertical posts reconfigure.
2. Insert top of vertical post at its approximate location along the ceiling track as shown (2a).
Twist the vertical post until the brackets align with the ceiling track as shown (2b).(Pay attention to bracket configurations at the bottom of the post.)
3. Temporarily postion the post as vertical as possible. Adjust the leveler to apply enough tension to keep the post from coming out of the ceiling track.
NOTE: A partial height vertical post is attached to the intermediate rail with fasteners in a similar method not shown here.
CAUTION: Until vertical post is fastened to a structural horizontal rail it should be considered loose in the ceiling track and can fall down injuring people or damaging product.
4. Make sure the post extension is seated up into the ceiling track.
2a2b
3
TWIST TO ALIGN BRACKETS
LEVELER - 8MM HEX
4
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JUNCTION ASSEMBLIES
Junction assemblies are made up of vertical posts connected with junction blocks to make corner structure transitions. They contain many of the same features as vertical posts and sometimes needs to be reconfigured when attaching to other V.I.A. products. See vertical post assembly - Reconfigure for other V.I.A. products.
Vertical junction assemblies will have corresponding 8-hole intermediate horizontal rail mounting pattern (when present) even though not all locations call for horizontals. (Refer to vertical post assembly features page 21.)
Verifying each vertical has the same number and location of hole patterns will help to indicate that junctions were assembled correctly in the factory.
NOTE: See pages 35 & 36 for special junction configurations.
NOTE: If acoustic seal color change is required, see pages 37-38.
90o 2-WayJunction
120o 2-WayJunction
135o 2-WayJunction
180o 2-WayJunction
90o 3-WayJunction
120o 3-WayJunction
135o 3-WayJunction
Specifiable AngleRange “A” = 91o through 179o
2-Way Junction
90o 4-WayJunction
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TYPICAL JUNCTION INSTALLATION
WALL CENTERLINETRANSFERED FROMCEILING TO FLOOR
1
NOTE: 90 degree L junction shown.
See section on Floor Guides forlocations requiring them.
Refer to the IRID label and layoutdrawings to determine product locationand reconfiguring requirements.
1. With one installer, on a ladder with two (2) putty knives, guide top of junction assembly into the ceiling track while another installer, on the floor, angles the bottom of the junction assembly as shown.
2. Slowly move the bottom of the junction assembly to the wall centerline as the installer on the ladder ensures the seals and post are guided into the ceiling track.
3. Postion levelers on the wall centerlines. Junction assembly can now be plumbed, leveled & squared.
4. Make sure the post extensions are seated up into the ceiling track (see page 23 - Step 4).
2
33
4
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FLOOR TRACK FEATURES & INSTALLATION
1. Use the IRID label to determine location of floor track per the site layout drawing. Floor tracks are not used in door openings.
2. Position floor tracks along the transfer line per the layout drawing.
3. Install floor track springs into spring slots.
4. Use the splice to align two (2) adjacent floor tracks.
5. Lift vertical post up and into the hole within the splice.
1 IRID LabelContains WidthInformation
Acoustic Seals
Glide Slots
Power/CommunicationPass Through
Spring Slot
Splice
Floor Track Spring
Hook spring wire into slot and twist until spring stands as shown. One per slot.
2
3
45
5
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STRUCTURAL HORIZONTAL INSTALLATION
1. Use the IRID label to determine location of structural horizontals. A pair of matching top & bottom structural horizontals will be attached to two (2) vertical posts to define a structural panel. A single top structural horizontal attached to two (2) vertical posts will define a door frame opening.
2. Install top structural horizontals to vertical posts using four (4) (two per post) M6-1 x 17mm screws with a T30 torx drive bit (FEPF01).
3. Install bottom structural horizontal by compressing over floor track springs and secure with four (4) (two per post) M6-1 x 17mm screws with a T30 torx drive bit (FEPF01).
Power/CommunicationPass Through
NOTE: Consider electrical & communication routing needs with respect to the power/communication pass through holes.
IRID LabelContains WidthInformation
Acoustic Seals
Door FrameOpening
StructuralHorizontal
(Single)
Vertical Post
StructuralHorizontal(Pair)
Structural Panel
Ceiling Track
2
3
NOTE: As structural panels and frames are constructed, they should be plumbed, leveled & square to within 1/32 of an inch. Attention to this detail will help ensure the best product aesthetics.
1
+_
NOTE: If acoustic seal color change is required, see pages 37-38.
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INTERMEDIATE HORIZONTAL INSTALLATION
1. Use the IRID label to determine location of intermediate horizontal assemblies. Refer to the layout drawing elevations to determine vertical locations & orientation of power/communication pass through.
2. Install the horizontal by rotating it into position as shown. One bracket will face down and the other up. They will align with the 8-hole pattern on the verticals as shown.
3. Secure by using four (4) (two per post) M6-1 x 17mm screws with a T30 torx drive bit (FEPF01).
4. Alternating bracket orientation will help to keep frames square and level.
3
NOTE: Some conditions require the use of a nut plate (shown). The nut plate is used when an intermediate horizontal is located next to certain junctions or mini ends that won’t allow driver access. Pay attention to the sequence of assembly, as the nut plate needs to be installed prior to door frames, mini ends & finished ends.
NOTE: When a intermediate horizontal is used over a transom high door, flip one intermediate bracket and orient the rail with both brackets facing up and away from the door frame opening.
INTERMEDIATE BRACKET
INTERMEDIATE BRACKET
POWER/COMMUNICATIONPASS THROUGH
IRID LABELCONTAINS WIDTH
INFORMATION
M6-1 x 17FACTORY SCREW
WITH T30 DRIVE
FEATURES
2
4
1
NOTE:Make sure power/communication pass through holes align and match the elevation layout when required.
NUT PLATE
ACOUSTIC SEAL
NOTE: If acoustic seal color change is required, see pages 37-38.
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®
NOTE: Intermediate horizontal has mounting hole pattern (8-hole) to locate partial height vertical post.
1
PARTIAL HEIGHT VERTICAL POST INSTALLATION
2
PARTIAL HEIGHTVERTICAL POST
NOTE: Reconfiguration may be required at door. Refer to layout drawing.
INTERMEDIATE HORIZONTAL
Refer to the IRID label and layoutdrawing to determine productlocation & orientation (mountingholes for partial height vertical post).
1. The partial height vertical post installs identical to the full height vertical post at the base.
2. Attach partial height vertical post to intermediate horizontal by installing four (4) M6-1 x 17mm screws with a T30 torx drive bit (FEPF01).
ACOUSTIC SEAL
NOTE: If acoustic seal color change is required, see pages 37-38.
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BASE TRIM INSTALLATION
FEBTF - Base Trim - Fixed Angle CornerFEBTV - Base Trim - Variable Angle CornerFEBTS - Base Trim - Straight
90o
Base Trim
Specifiable AngleRange “A” = 91o through 179o
Base Trim
120o
Base Trim
135o
Base Trim
10 FootBase Trim
12 FootBase Trim
Profile ofBase Trim
Base Trim Clip
Inside
Outside
NOTE: Refer to the Elevation Drawings to determine what color trims are to be installed.
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BASE TRIM CONDITIONS
90o
Junction
Vertical Posts
Outside BaseTrim Corner
Inside BaseTrim Corner
Flush to -1/8”
Door Openingor Finished End
StraightBase Trim
Wall ChannelApplications
BuildingWall
Mini EndWall Channel
Cuttable SkinWall Channel
Start or Cut StraightBase Trim Flush toWall Channel
Start or Cut StraightBase Trim Flush toBuilding Wall
Whenever possible buttfactory ends together.Minimizing the number ofcut joints will improve theappearance of the product.
Base Trim
Flush to -1/8”
DoorOpening
90o JunctionNext to a Door Cut Inside and
Outside Corners
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BASE TRIM - INSTALL CORNERS
1. Start ends of corner trim clip onto floor track flange.
2. Use a mallet and base trim tool to seat base trim to the floor.
3. If corners need cutting, position corner next to junction and mark base trim flush to -1/8” back from vertical post side. Cut and file the edge.
1 1
2
3
Base Trim Clip
Base Trim Tool
Floor Track Flange
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BASE TRIM - INSTALL STRAIGHTS
1. Start base trim clip onto floor track flange.
2. Use a mallet and base trim tool to seat base trim to the floor.
3. With mallet and base trim tool, install base trim down into position from one end to the other.
4. Carefully adjust base trim to avoid gaps at joints.
1
2
3
4
Wood or PlasticBlock Against Edgeof Base Trim
CAUTION: Make sure the floor track flange is aligned as you install the base trim onto it. If the flange is deformed in an area, use a flat-bladed screwdriver to adjust the straightness.
CAUTION: Make sure floortrack is aligned & flush at jointsas you install the base trim.
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BASE TRIM REMOVAL PROCESS ACOUSTIC BLOCK INSTALLATION
Squeeze the acoustic block into a ball and press it into the junction assembly underneath any brackets, between the base trim and the floor.
Allow the acoustic block to expand and fill the space.
PUTTY KNIFE
1
2
If it becomes necessary to remove the base trim:
1. Start from one end and insert a putty knife down into the floor track to prevent lifting.
2. Carefully pry the end of the base trim off the floor track. Work the base trim up, by hand, as you work toward the other end.
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ASSEMBLING A JUNCTION KIT TO A JUNCTION
VERTICAL POST
JUNCTION HARDWARE KIT
3
2
1
4
2b
1. Configure brackets on vertical post to floor plan condition.
2. Attach bottom block on first available slot above electrical cutout. (It may be required to unassemble vertical post from assembly junction - 2b)
3. Stagger remaining block to position close to assembled junction blocks. (Replace vertical post to assembled junction).
4. Assemble vertical post to assembled junction.
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ASSEMBLING A MINI END TO A JUNCTION
EXISTING 3/16” PILOT HOLE
1 2 3
1 2
1. Use a 1/2” dia. drill bit to remove the ribs of the mini end inner channel in area shown. Do not drill through.
2. Use a 1/4” dia. drill bit and drill through pilot hole.
3. Remove the M6-20mm long screw and use an M6-28mm long screw to attach to bottom junction block.
NOTE: Use the ‘mount to wall’ method to install mini end per Assembly Directions 939502321 withthe following exceptions.
2
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CHANGING ACOUSTIC SEALS
FULL HEIGHT VERTICALPOST SHOWN
ACOUSTIC SEAL
IRID LABEL
COLOR CAP (TAPE)
V.I.A. components are factory made with one of three customer specified color acoustic seals. Sometimes the layout requires a different color to be applied in the field to one side. Refer to elevation drawings to determine seal color.
Acoustic seals are best replaced prior to constructing frame components. (Vertical Posts, Junctions & Structural Horizontals)
1. For vertical posts and junctions, locate the correct component by IRID label for constructing. Determine if any reconfiguring is required (see page 22).
2. Once vertical post orientation is determined, remove the acoustic seal from the side which requires changing.
3. Use a heavy duty utility shear to cut replacement seal to the same length as the one being replaced. Cut the ends as straight as possible.
4. With the removed seal end as a guide, use a sharp knife to trim away the bulbs on one end of the seal to match the seal being replaced.
5. Apply the new color cap (tape) to the top of the vertical post over the old color cap (tape). (Skip this step for partial height verticals)
6. Replace the seal using the opposite side seal as a guide for placement (6a). Press seal into grooves until it seats flush and taunt to the vertical post (6b).
CUT THE BULB BUTLEAVE THE BACKER
6b
4
6a
6b
1 3
2
5
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CHANGING ACOUSTIC SEALS (cont.)
7. For structural horizontals top and bottom. Locate the correct component by IRID label for area constructing. Determine if there are any electrical pass through requirements per elevation drawings.
8. Remove the acoustic seal from the side which requires changing.
9. Use a heavy duty utility shear to cut replacement seal to the same length as the one being replaced. Cut the ends as straight as possible.
10. Remove the tape release paper and replace the seal using the opposite side seal as a guide for placement.
NOTE: Intermediate horizontal seals can be replaced after assembled to frame. Remove and replace with correct color per elevation drawings. Cut replacement seal to the same length as the one removed and apply like the vertical seal.
9
8
IRID LABEL
7
10
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