victaulic i-100 field installation handbook.pdf
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Victaulic I-100 Field Installation HandbookTRANSCRIPT
I-100FIELD INSTALLATION HANDBOOK
For NPS and Metric Carbon Steel, Stainless Steel, and Aluminum Products
I-100FIELD INSTALLATION HANDBOOK
attempting to install, remove, adjust, or maintain any Victaulic products.
attempting to install, remove, adjust, or maintain any Victaulic products.
and hearing protection.
serious personal injury and/or property damage.
Victaulic products, contact Victaulic.
I-100_i
NOTICE®
.......................................................... 1 ........................................................
Introduction .....................................................................
....................................................... 3
...................................
Pipe Preparation .............................................................. 5
..................................................................... 5
.................................... 6
..................................................................... 8
Roll Grooving Tool Capacities ............................................... 8
Cut Grooving Tool Capacities ...............................................18
.................................19
Roll Groove Specifications for Steel Pipe and All Materials Grooved with Standard and RX Rolls ...............21
Standard Cut Groove Specifications for Steel and Other NPS Pipe .......................................................... 26
Roll Groove Specifications for Standard-Wall Pipe or Plastic-Coated Pipe Joined with Style HP-70ES EndSeal Couplings ..............................................................31
Cut Groove Specifications for Standard or Heavier-Wall Pipe or Plastic-Coated Pipe Joined with Style HP-70ES EndSeal Couplings ...................................... 32
Standard Radius Cut Grooving Specifications for Schedule 80 or Schedule 40 PVC Plastic Pipe (ASTM D-1785-70) .... 33
................................................35
Advanced Groove System (AGS) Roll Grooving Specifications for Carbon Steel and Stainless Steel Pipe ......37
............................................................ 39
Standard NPS Gaskets ....................................................... 39
Special NPS Gaskets ......................................................... 40
Lubrication ....................................................................
......................................
I-100_ii
Dry Pipe Fire Protection System Notes .............................
............
Recommended Minimum Pipe Spacing .............................. 45
External Clearance Allowance ............................................ 45
Installation to Achieve Maximum Linear Movement ....................................
...................
......................................
Flexible Systems - Hanger Spacing ................................... 50
Hanger Spacing ...........................................................51
........................................ 53
.............
® ........... 55
Angle-Bolt-Pad Couplings............................................. 56
.......................
..........59
® ........................................................... 60
.....................................61
............................ 63
.....................................
Installation Inspection .................................................... 65
....................................... 69
Style 009H FireLock EZ™ Rigid Coupling ................................70
Style 107H Quick-Vic™ Rigid Coupling for Steel Pipe ...............74
Style 177 Quick-Vic™ Flexible Coupling for Steel Pipe ............. 79
I-100_iii
....................................... 85
Preparatory Steps for Coupling Installation ............................. 86
Style 005 FireLock® Rigid Coupling ....................................... 88
Style 07 Zero-Flex® Rigid Coupling (12-inch/323.9-mm and Smaller Sizes) ............................................................. 88
Style 489 Rigid Stainless Steel Coupling for Stainless Steel Pipe (4-inch/114.3-mm and Smaller Sizes) ................ 88
Style 07 (Non-AGS) Zero-Flex Rigid Coupling (14-inch/355.6-mm and Larger Sizes) .................................91
Style HP-70 Rigid Coupling (12-inch/323.9-mm and Smaller Sizes) .................................................................... 93
Style 89 Rigid Coupling for Stainless Steel Pipe ..................... 93
Style 489 Rigid Stainless Steel Coupling for Stainless Steel Pipe (139.7-mm and Larger Sizes) .............. 93
Style 489DX Rigid Stainless Steel Coupling for Duplex and Super Duplex Pipe .......................................... 93
Style HP-70 Rigid Coupling (14-inch/355.6-mm and Larger Sizes) ...................................................................... 96
Style HP-70ES EndSeal® Rigid Coupling ................................ 98
Style 72 Outlet Coupling ...................................................... 100
Style 75 Flexible Coupling .....................................................103
Style 77 Flexible Coupling – Two Segments for 24-inch/610-mm and Smaller Sizes ..................................103
Style 77A Flexible Aluminum Coupling ..................................103
Style 77S Flexible Stainless Steel Coupling............................103
Style 77DX Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe .........................................103
Style 475 Flexible Stainless Steel Coupling ............................103
Style 475DX Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe .........................................103
Style 77 (Non-AGS) Flexible Coupling – Four or Six Segments for 14-inch/355.6-mm and Larger Sizes ............................106
Style 78 Snap-Joint® Coupling ..............................................108
Style 78A Snap-Joint Aluminum Coupling .............................108
Style 750 Reducing Coupling ................................................110
Style 770 Large Diameter Coupling .......................................112
Style 791 Vic-Boltless Coupling ............................................114
Style 707-IJ ANSI and ISO 4200-to-JIS Transition Coupling ...........................................................117
I-100_iv
® APPLICATIONS
..............................................119Pipe End Inspection for AGS Couplings - All Sizes ............... 120
Pipe Preparation for AGS Couplings (Direct-Grooved Applications) - All Sizes ........................... 120
AGS Vic-Ring® Application Information .................................121
Pipe Preparation for Styles W07, W77, and W89 AGS Couplings (AGS Vic-Ring® Applications) - All Sizes ............121
Style W07 AGS Rigid Coupling (24-inch/610-mm and Smaller Sizes) ........................................................... 122
Style W77 AGS Flexible Coupling (24-inch/610-mm and Smaller Sizes) ........................................................... 122
Style W07 AGS Rigid Coupling (26-inch/660-mm and Larger Sizes) ..............................................................125
Style W77 AGS Flexible Coupling (26-inch/660-mm and Larger Sizes) ..............................................................125
Style W89 AGS Rigid Coupling for Direct-Grooved Stainless Steel Pipe or Carbon Steel Pipe Prepared with AGS Vic-Rings (24-inch/610-mm and Smaller Sizes) ............................... 129
............................................. 133
Style 441 Stainless Steel Vic-Flange® Adapter Notes ............ 134
Style 441 Stainless Steel Vic-Flange Adapter........................ 135
Victaulic Flange Adapter Notes for 12-inch/323.9-mm and Smaller Sizes – Style 741, Style 744, and Style 743 .......... 138
Victaulic Flange Washer Notes for 12-inch/323.9-mm and Smaller Sizes – Style 741, Style 744, and Style 743 .......... 139
Style 741 Vic-Flange Adapter (12-inch/323.9-mm and Smaller Sizes) – ANSI Class 125, 150/DIN PN10 Class, or DIN PN16 Class ............................................................140
Style 743 Vic-Flange Adapter – ANSI Class 300 ...................140
Style 744 FireLock Flange Adapter – ANSI Class 150 ...........140
Victaulic Flange Adapter Notes for 14-inch/355.6-mm and Larger Sizes (Non-AGS) – Style 741............................146
Victaulic Flange Washer Notes for 14-inch/355.6-mm and Larger Sizes (Non-AGS) – Style 741............................147
Style 741 (Non-AGS) Vic-Flange Adapter (14-inch/ 355.6-mm and Larger Sizes) – ANSI Class 150 .................148
I-100_v
.......151
Style W741 AGS Vic-Flange Adapter Notes for 24-inch/ 610-mm and Smaller Sizes ...............................................152
Style W741 AGS Vic-Flange Washer Notes for 24-inch/ 610-mm and Smaller Sizes .............................................. 153
Pipe End Inspection for AGS Vic-Flange Adapters - All Sizes ........................................................................... 154
Pipe Preparation for AGS Vic-Flange Adapters ..................... 154
Style W741 AGS Vic-Flange Adapter (ANSI Class 150) ..........155
............................................. 159
Style 99 Roust-A-Bout® Coupling (12-inch/323.9-mm and Smaller Sizes) ............................................................160
Style 99 Roust-A-Bout Coupling (14-inch/355.6-mm and Larger Sizes) ............................................................. 164
.......... 169Style 912 FireLock Low-Profile Sprinkler-Tee
(Available in Europe Only) .................................................170
Style 920 Mechanical-T® Bolted Branch Outlet .....................173
Style 920N Mechanical-T Bolted Branch Outlet ....................173
Style 922 FireLock Outlet-T ..................................................178
Style 923 Vic-Let™ Strapless Outlet ...................................... 180
Style 924 Vic-O-Well™ Strapless Thermometer Outlet ........... 180
.......... 183
........................
Series 700 Butterfly Valve ................................................... 185
Series 761 Vic-300 MasterSeal Butterfly Valve ..................... 185
Series W761 AGS Vic-300 Butterfly Valve ............................ 185
Series 765, 705, 766, and 707C Butterfly Valves ................. 185
Series 763 Stainless Steel Butterfly Valve ............................ 185
..........................................185
Adjusting the Gear Operator’s Closed Travel Limit Stops for Series 761 Vic-300 MasterSeal, Series W761 AGS Vic-300, and Series 763 Stainless Steel Butterfly Valves ................ 186
Adjusting the Gear Operator’s Open Travel Limit Stops for Series 761 Vic-300 MasterSeal, Series W761 AGS Vic-300, and Series 763 Stainless Steel Butterfly Valves .................187
Adjusting the Gear Operator’s Closed Travel Limit Stops for 10 – 12-inch/273.0 – 323.9-mm Series 765, 705, 766, and 707C Butterfly Valves ................................................ 188
I-100_vi
Adjusting the Gear Operator’s Open Travel Limit Stops for 10 – 12-inch/273.0 – 323.9-mm Series 765, 705, 766, and 707C Butterfly Valves ................................................ 189
............................190
Series 712, 712S, and 713 Swinger Check Valves ................ 190
Series W715 AGS Dual-Disc Vic-Check® Valve ..................... 190
Series 716/716H Vic-Check Valves ...................................... 190
Series 717, 717H, 717R, and 717HR FireLock Check Valves ....................................................................191
Series 779 Venturi Check Valve ............................................191
Ball Valve Installation and Operation ...............................191
Series 722 Threaded Ball Valve ............................................191
Series 723 Diverter Ball Valve ...............................................191
Series 726 Vic-Ball Valve ......................................................191
Series 728 FireLock Ball Valve ..............................................191
Plug Valve Installation and Operation ..............................
Series 365 Vic-Plug™ AWWA Plug Valve ............................... 192
Series 377 Vic-Plug Balancing Valve .................................... 192
.... 193Style 735 Fire Pump Test Meter .......................................... 194
...................................................... 195English and Metric Conversion Chart ................................... 195
ANSI Commercial Pipe Sizes ............................................... 196
Decimal Equivalents of Fractions ......................................... 199
Minutes Converted to Decimals of a Degree ......................... 199
Water Pressure to Feet-of-Head ........................................... 200
Feet-of-Head of Water to Pressure ....................................... 200
Where to Find Installation Instructions for Additional Products ...........................................................201
...................................................................
...........................FACILITIES LOCATIONS ......................................................... B/C
I-100_1
This safety alert symbol indicates important safety messages. When you
see this symbol, be alert to the possibility of personal injury. Carefully read
and fully understand the message that follows.
including recommended
result in death or serious personal
recommended precautions, are not
in personal injury and product or
including recommended
NOTICE
are important but not related to hazards.
This field assembly and installation handbook is a basic field reference guide for Victaulic
mechanical piping products for NPS and metric carbon steel, stainless steel, and
aluminum pipe. This handbook provides easy reference to proper installation information.
In addition to this handbook, Victaulic offers the following handbooks for other products/
materials:
Stainless Steel Products
Additional copies of installation information are available from Victaulic, or Victaulic
stocking distributors, upon request.
Always follow good piping practices. Specified pressures, temperatures, external loads,
internal loads, performance standards, and tolerances must never be exceeded.
Many applications require recognition of special conditions, code requirements, and the
use of safety factors. Qualified engineers should reference Section 26 of the Victaulic
General Catalog (G-100) and Victaulic publication 05.01, “Gasket Selection Guide,” when
determining requirements for special applications.
I-100_3
NOTICE
obligation.
Victaulic grooved pipe couplings are designed for use only with pipe that is grooved to
meet Victaulic specifications. In addition, Victaulic grooved pipe couplings are for use
only with Victaulic grooved-end fittings, valves, and related grooved-end components.
Victaulic grooved pipe couplings are not intended for use with plain-end pipe and/or
fittings.
Victaulic plain-end pipe couplings are designed for use only with plain-end or beveled-
end steel pipe and Victaulic plain-end fittings, unless indicated otherwise. Victaulic plain-
end pipe couplings must not be used with grooved-end or threaded pipe and/or fittings.
Gaskets for Victaulic grooved and plain-end pipe couplings must be lubricated for proper
assembly. Lubrication prevents gasket pinching and assists installation. A thin coat
of Victaulic Lubricant or another compatible material, such as silicone or soap-based
lubricants, is required. Always refer to the specific coupling installation instructions for
complete lubrication requirements.
Victaulic gaskets are designed to perform in a wide range of temperatures and operating
conditions. As with all installations, there is a direct relationship between temperature,
continuity of service, and gasket life. Victaulic publication 05.01, “Gasket Selection
Guide,” must be referenced to determine gasket grade recommendations for each
application.
For piping
applications that fall under the jurisdiction of the Provincial Boilers and Pressure Vessels
Acts, intended users should obtain Victaulic Technical Sheet TS-226, which outlines
approved services, products, pressure ratings, and temperature ratings.
NOTICE
1. tool. Read the supplied manual carefully before operating or performing maintenance
on any tool. Become familiar with the tool’s features, operations, applications, and
limitations. Be particularly aware of its specific hazards. Store the operator’s manual
in a readily available location. If you require additional copies of any literature, contact
Victaulic.
Make sure that the tool and power
drive are fastened securely to the floor.
3. Prevent accidental start-ups. Place any power switches in the “OFF” position
before plugging the tool into the electrical system. Always use a safety foot switch for the
power source.
Make sure the power source is connected to an
internally grounded electrical system.
5. Operating environment. Do not operate tools in damp locations. Wear hearing
protection in noisy shop operations. Ensure that the work area is well lit.
6. Wear proper clothing. Do not wear unbuttoned jackets, loose sleeve cuffs, neckties,
or anything else that can become tangled in moving parts. Always wear safety glasses
and foot protection.
Stay alert. Do not operate tools if you are drowsy from medication or fatigue. Avoid
horseplay around the equipment, and keep bystanders a safe distance away from the
equipment.
8. Inspect the equipment. Before starting the tool, check all moveable parts for any
obstructions. Make sure the guards and tool parts are installed and secured properly.
9. Keep the work area around the tool clear of obstructions
that could limit the movement of the operator. Clean up all oil and coolant spills. Remove
shavings from the tool to maintain proper operation.
10. For long sections of pipe and heavier work, use floor-mounted
pipe stands. Make sure that the work is secured properly in a pipe vise that is fastened
securely to the floor.
11. Operate tools with a safety foot switch
located at an easily accessible area. Never reach across moving parts or material being
worked on. The safety foot switch must always be accessible to the operator.
Do not misuse tools. Perform only the functions for which the tool was designed.
Do not force the tool. Do not operate the tool at speeds exceeding those specified in the
operating and maintenance instructions manual.
13. Only authorized personnel should
attempt to service tools. Always disconnect the power source before servicing or making
any adjustments.
Keep tools clean and cutting tools sharp for safe,
dependable operation. Follow all lubricating instructions. Report any unsafe conditions to
authorized personnel for immediate correction.
I-100_5
The grooved piping method is based upon the proper preparation of grooves to receive
the housings’ keys. The groove serves as a recess in the pipe, which allows ample depth
for secure engagement of the housings, yet ample wall thickness for full published
Victaulic pressure ratings.
Victaulic cut grooving tools are designed for use on standard, heavy-wall metallic; cast
gray iron; ductile iron; or plastic pipe. Roll grooving tools accommodate standard-wall
pipe, light-wall pipe, and some X-Strong pipe.
preparation tools, read and understand the operating and
Learn the operation, applications, and potential hazards peculiar to the tool.
product installation, resulting in serious personal injury and/or property damage.
Pipe must be prepared to Victaulic specifications outlined for each product style.
Preparation may vary according to pipe material, wall thickness, outside dimensions,
and other factors. Refer to all pipe preparation and groove specification sections of this
manual for detailed information.
Victaulic recommends square-cut pipe for use with grooved-end and plain-end pipe
products. Square-cut pipe MUST be used with Victaulic FlushSeal® and EndSeal®
gaskets. Beveled-end pipe may be used, provided that the wall thickness is standard
wall (ANSI B36.10) or less and that the bevel meets ANSI B16.25 (37 ½°) or ASTM A-53
(30°). Roll grooving beveled-end pipe may result in unacceptable flare.
For AGS products, beveled carbon steel pipe may be used, provided the wall thickness is
standard wall (0.375 inch/9.5 mm) and the bevel meets ASTM A53 and/or API 5L
(30˚ +5˚/-0˚). Roll grooving beveled-end pipe may result in unacceptable flare.
NOTICE
The “Tool Ratings” tables featured in this manual contain general information about
tool capacities. Certain tools are designed for high-use shop fabrication, while others
are designed for field fabrication. For detailed information on tools, refer to Victaulic
publication 24.01. For information about maintenance and operation of tools, refer to the
applicable operating and maintenance instructions manual for the tool. Victaulic
cut grooving tools are designed for use on AWWA ductile iron pipe as well as NPS steel
and other NPS materials.
I-100_6
The table below identifies the minimum pipe lengths that can be grooved safely by using
Victaulic Grooving Tools. In addition, this table identifies the maximum pipe lengths
that can be grooved without the use of a pipe stand. Pipe that exceeds the maximum
lengths listed in this table requires the use of a pipe stand. Always refer to the operating
and maintenance manual for the applicable grooving tool for proper setup and grooving
techniques.
Size
Nominal Sizeinches or mm
Actual Pipe Outside Diameter inches/mm Minimum Maximum
¾1.050 8 3626.9 205 915
11.315 8 3633.7 205 915
1 ¼1.660 8 3642.4 205 915
1 ½1.900 8 3648.3 205 915
22.375 8 3660.3 205 915
2 ½2.875 8 3673.0 205 915
76.1 mm3.000 8 3676.1 205 915
33.500 8 3688.9 205 915
3 ½4.000 8 36101.6 205 915
108.0 mm4.250 8 36108.0 205 915
44.500 8 36114.3 205 915
4 ½5.000 8 32127.0 205 815
133.0 mm5.250 8 32133.0 205 815
139.7 mm5.500 8 32139.7 205 815
55.563 8 32141.3 205 815
152.4 mm6.000 10 30152.4 255 765
159.0 mm6.250 10 30159.0 255 765
165.1 mm6.500 10 30165.1 255 765
66.625 10 28168.3 255 715
203.2 mm8.000 10 24203.2 255 610
216.3 mm8.500 10 24216.3 255 610
88.625 10 24219.1 255 610
254.0 mm10.000 10 20254.0 255 510
267.4 mm10.500 10 20267.4 255 510
1010.750 10 20273.0 255 510
304.8 mm12.000 12 18304.8 305 460
318.5 mm12.500 12 18318.5 305 460
1212.750 12 18323.9 305 460
Size
Nominal Sizeinches or mm
Actual Pipe Outside Diameter inches/mm Minimum Maximum
14 OD14.000 12 16355.6 305 410
377.0 mm14.843 12 16377.0 305 410
15 OD15.000 12 16381.0 305 410
16 OD16.000 12 16406.4 305 410
426.0 mm16.772 12 16426.0 305 410
18 OD18.000
NOTE: Always use a pipe stand when roll grooving
pipe in these sizes. DO NOT roll groove pipe lengths
shorter than 18 inches/457 mm
in these sizes.
457
480.0 mm18.898
480
20 OD20.000
508
530.0 mm20.866
530
22 OD22.000
559
24 OD24.000
610
650.0 mm25.591
650
26 OD26.000
660
28 OD28.000
711
30 OD30.000
762
32 OD32.000
813
36 OD36.000
914
40 OD40.000
1016
42 OD42.0001067
46 OD46.000
1168
48 OD48.000
1219
54 OD54.0001372
56 OD56.0001422
60 OD60.0001524
72 OD72.0001829
If pipe is required that is shorter than the minimum length listed in this table, shorten the next-to-last piece so that the last piece is as long (or longer) than the minimum length specified.
A 20-foot, 4-inch/6.2-m length of 10-inch/273.0-mm diameter steel pipe is required to finish a section and only 20-foot/6.1-m lengths are available. Instead of roll grooving a 20-foot/6.1-m length of steel pipe and a 4-inch/102-mm length of steel pipe, follow these steps:
1. Refer to the table above, and note that for 10-inch/273.0-mm diameter steel pipe, the minimum length that should be roll grooved is 10 inches/255 mm.
2. Roll groove a 19-foot, 6-inch/5.9-m length of pipe and a 10-inch/255-mm length of pipe.
I-100_8
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I-100_9
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I-100_10
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I-100_11
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.38
1035
5.6
16
VE
27
2S
FS
V
E2
66
FS
Ste
el
◊5
– 4
0 S
td. R
olls
5 –
20
Std
. Ro
lls
Sta
inle
ss4
0S
Std
. Ro
lls
LT. W
all
SS
5S
– 1
0S
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls5
– 2
0R
P R
olls
PV
C P
last
ic*
40
* §
4
0 –
80
RP
Ro
lls4
0 *
Co
pp
er
K, L
, M, &
DW
V C
op
pe
r R
olls
VE
274
‡
Ste
el
◊5
– 4
0 S
td. R
olls
5 –
20
Std
. Ro
lls
Sta
inle
ss4
0S
Std
. Ro
lls
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls5
– 2
0R
P R
olls
PV
C P
last
ic *
40
* §
40
– 8
0 R
P R
olls
40
*
Co
pp
er
K, L
, M, &
DW
V C
op
pe
r R
olls
See n
ote
s on P
age 1
6.
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
¾1
1 ¼
1 ½
60.
3½
38
8.9
3 ½
101.
6½
56
168
.38
1035
5.6
16
VE
27
6F
SD
‡
Ste
el
◊5
– 4
0 S
td. R
olls
5 –
20
Std
. Ro
lls
Sta
inle
ss4
0S
Std
. Ro
lls
LT. W
all
SS
5S
– 1
0S
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls5
– 2
0R
P R
olls
PV
C P
last
ic *
40
* §
40
– 8
0 R
P R
olls
40
*
Co
pp
er
K, L
, M, &
DW
V C
op
pe
r R
olls
VE
414
MC
V
E41
4
Ste
el
◊5
– 4
0 S
td. R
olls
5 –
Std
. Wa
ll
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all
On
ly
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls5
S –
10
RX
R
olls
Alu
min
um
†*
5 –
40
RP
Ro
lls5
–S
td.
Wa
ll *
PV
C P
last
ic *
80
* §
40
– 8
0 R
P R
olls
40
*
Co
pp
er
K, L
, M, &
DW
V C
op
pe
r R
olls
AG
S S
tee
l.2
20
” –
.37
5”
Wa
ll, R
W R
olls
AG
S S
tain
less
Std
. Wa
ll, R
W
Ro
lls
AG
S L
t. W
all
SS
5S
– 1
0S
RW
X
Ro
lls #
See n
ote
s on P
age 1
6.
I-100_13
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
¾1
1 ¼
1 ½
60.
3½
38
8.9
3 ½
101.
6½
56
168
.38
1035
5.6
16
VE
416
FS
VE
416
FS
D
Ste
el
◊5
– 4
0 S
td. R
olls
5 –
Std
. Wa
ll
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all
On
ly
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls5
S –
10
RX
R
olls
Alu
min
um
†*
5 –
40
RP
Ro
lls5
– S
td.
Wa
ll*
PV
C P
last
ic *
80
* §
40
– 8
0 R
P R
olls
40
*
Co
pp
er
K, L
, M, &
DW
V C
op
pe
r R
olls
AG
S S
tee
l.2
20
” –
.37
5”
Wa
ll, R
W R
olls
AG
S S
tain
less
Std
. Wa
ll,
RW
Ro
lls
AG
S L
t. W
all
SS
5S
–
10
SR
WX
Ro
lls #
See n
ote
s on P
age 1
6.
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
½5
616
8.3
810
355.6
1618
50
8559
610
VE
42
4M
C ‡
Ste
el
◊5
– 8
05
– S
td. W
all
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all,
Std
. Ro
lls
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls5
S/1
0S
/10
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls
PV
C P
last
ic *
40
– 8
0 *
40
*
AG
S S
tee
l.2
20
” –
.37
5”
Wa
ll, R
W R
olls
AG
S S
tain
less
Std
. Wa
ll, R
W R
olls
AG
S L
t. W
all
SS
5S
– 1
0S
RW
X R
olls
#
VE
45
0F
SD
Ste
el
◊5
– 4
0S
ch
. 5 –
Std
. Wa
ll O
rig
ina
l G
roo
ve
On
ly
Sc
h. 1
0 &
Std
. Wa
ll R
W-A
GS
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all,
Std
. Ro
lls
Std
. Wa
ll, R
W-A
GS
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls ∞
5S
/10
S/1
0 R
X R
olls
AG
S L
t. W
all
SS
10S
RW
X R
olls
#
Alu
min
um
†*
5 –
40
RP
Ro
lls
PV
C P
last
ic *
40
– 8
04
0
See n
ote
s on P
age 1
6.
I-100_15
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
½5
616
8.3
810
355.6
1618
50
8559
610
VE
44
8M
C ‡
Ste
el
◊5
– 8
05
– 4
0 @
5 –
Ex
tra
Str
on
g (
0.5
00
in
ch
) @
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all,
Std
. Ro
lls
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls5
S/1
0S
/10
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls
PV
C P
last
ic *
40
– 8
0 *
40
*
AG
S S
tee
lS
td. W
all,
RW
Ro
lls
AG
S S
tain
less
Std
. Wa
ll, R
W R
olls
AG
S L
t. W
all
SS
5S
– 1
0S
RW
X R
olls
See n
ote
s on P
age 1
6.
I-100_16
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
56
168
.38
1035
5.6
1618
50
8559
610
66
030
813
36
VE
43
6M
C ‡
Ste
el
◊5
– 8
05
– 4
0 @
5 –
Ex
tra
Str
on
g (
0.5
00
in
ch
) @
Sta
inle
ss4
0S
Std
. Ro
llsS
td. W
all,
Std
. Ro
lls
Lt. W
all
SS
5S
– 1
0S
RX
Ro
lls5
S/1
0S
/10
RX
Ro
lls
Alu
min
um
†*
5 –
40
RP
Ro
lls
PV
C P
last
ic4
0 –
80
*4
0 *
AG
S S
tee
l.2
20
” –
.49
2”
Wa
ll, R
W R
olls
Δ
AG
S S
tain
less
Std
. Wa
ll, R
W R
olls
AG
S L
t. W
all
SS
5S
– 1
0S
RW
X R
olls
#
* U
se R
P R
olls.
† 6
061-T
4 o
r 6
06
3-T
4 m
ust
be u
sed.
RP
Rolls
mu
st
be u
sed.
‡ T
ool h
as
been d
iscon
tinu
ed.
# S
pecia
l ro
lls
for
gro
ovin
g t
rue S
ch
. 10 (
0.2
50 in
ch
/6.4
mm
) are
availab
le.
@ F
or
6 –
14
-in
ch
/16
8.3
– 3
55
.6-m
m s
izes,
specia
l to
olin
g is
availab
le f
or
gro
ovin
g e
xtr
a-s
tron
g p
ipe.
For
8 –
24
-in
ch
/219.1
– 6
10
-mm
siz
es,
the m
axim
um
wall
thic
kn
ess
is lim
ited t
o s
tan
dard
w
all
for
pip
e len
gth
s sh
ort
er
than
4 fe
et/
1.2
m
§ A
sp
ecia
l lo
wer
roll
exc
lusiv
ely
for
gro
ovin
g 2
-in
ch
/60
.3-m
m S
ch
. 8
0 P
VC
is
availab
le.
Δ T
he V
E4
36
MC
is
cap
ab
le o
f gro
ovin
g .
49
2-i
nch
/12
.5-m
m w
all
carb
on s
teel p
ipe t
o A
GS s
pecific
ation
s.
Pip
e h
ard
ness
is lim
ited t
o a
Bri
nell
Hard
ness
Nu
mb
er
(BH
N)
of
15
0 m
axim
um
.
∞ T
hese r
olls
are
not
inte
rch
an
geab
le w
ith r
oll
sets
fro
m o
ther
tool m
od
els
. C
on
tact
Vic
tau
lic f
or
ord
eri
ng in
form
ation
.
◊ E
nd
Seal (E
S)
rolls
are
availab
le.
Con
tact
Vic
tau
lic f
or
deta
ils.
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
56
168
.38
1035
5.6
1618
50
8559
610
66
030
813
36
38
96
510
166
0
VE
46
0
Ste
el
5 -
80
5 -
Ex
tra
S
tro
ng
10 -
Ex
tra
Str
on
g (
.50
0)*
A
GS
Std
. (.3
75
- .5
00
)*
AG
S
Sta
inle
ssS
ch
. 40
On
ly.3
75
Std
. (.3
75
- .5
00
)*
AG
S
Lt. W
all
SS
5S
- 1
0S
RX
5S
- 1
0S
- 1
0 R
WX
Alu
min
um
‡ #
5 -
40
PV
C P
last
ic ‡
40
- 8
04
0
Ste
el
5 -
Ex
tra
Str
on
g (
.50
0)*
.25
0 -
.50
0*
Sta
inle
ssS
td. (
.37
5)
Lt. W
all
SS
5S
- 1
0S
- 1
0 R
X R
olls
* M
axim
um
ratin
gs
are
lim
ited t
o p
ipe t
hat
does
not
exc
eed t
he y
ield
str
en
gth
of
AP
I-5
L G
rad
e “
B”,
AS
TM
Gra
de “
B”,
15
0 B
rin
ell
Hard
ness
Nu
mb
er
(BH
N)
maxim
um
.
‡ R
P r
olls
mu
st
be u
sed
# A
lum
inu
m a
lloys
60
61-T
4 o
r 6
06
3-T
4 m
ust
be u
sed.
RP
rolls
mu
st
be u
sed.
I-100_18
Tool
Mod
elP
ipe
Mat
eria
l
inch
es/m
m
¾1
1 ¼
1 ½
60.
3½
38
8.9
3 ½
101.
6½
56
168
.38
1035
5.6
1618
50
8559
610
Vic
-Gro
ov
er
Ind
ivid
ua
l ‡
Ste
el
40
– 8
0
Sta
inle
ss4
0 –
80
Alu
min
um
40
– 8
0
PV
C4
0 –
80
Vic
-Gro
ov
er
Ad
just
ab
le ‡
Ste
el
40
– 8
0
Sta
inle
ss4
0 –
80
Alu
min
um
40
– 8
0
Vic
-Gro
ov
er
Du
cti
le I
ron
Cla
ss5
3C
lass
53
VG
28
GD
Ad
just
ab
le
Gro
ov
er
Ste
el
40
– 8
0
Sta
inle
ss4
0 –
80
Alu
min
um
40
– 8
0
Du
cti
le I
ron
Cla
ss 5
3
VG
82
4C
ut
Gro
ov
er
Ste
el
40
– 8
03
0 –
Std
. Wa
ll
Sta
inle
ss3
0 –
Std
. Wa
ll
Alu
min
um
30
– S
td. W
all
Du
cti
le I
ron
Cla
ss 5
3
VG
82
8A
GS
Cu
t G
roo
ve
rS
tee
l.5
00
– .7
50
VG
412
Ad
just
ab
le G
roo
ve
r
Ste
el
40
– 8
0
Du
cti
le I
ron
Cla
ss 5
3
VP
G2
6P
VC
40
– 8
0 P
VC
VP
G8
24
PV
C4
0 –
80
PV
C
‡ V
ic-G
roover
Indiv
idu
al an
d A
dju
sta
ble
Tools
are
siz
e a
nd m
ate
rial sp
ecific
.
I-100_19
personal injury and/or property damage.
A B
D
B
T
COD F
B
A B
OD C
D
T
Exaggerated for Clarity
A B
OD C
B
R T
Exaggerated for clarity
Illustrations are exaggerated for clarity
NOTICE
– The average pipe outside diameter must not vary from the
specifications listed in the tables on the following pages. Maximum allowable pipe ovality
should not vary by more than 1%. Greater variations between the major and minor
diameters will result in difficult coupling assembly.
1⁄32 inch/0.8 mm for ¾ – 3 ½-inch/26.9 – 101.6-mm
sizes; 1⁄16 inch/1.6 mm for 4 – 24-inch/114.3 – 610-mm sizes; and
3⁄32 inch/2.4 mm for 26-inch/660-mm and larger sizes. This is
measured from the true square line.
"S" Max.
Any internal and external weld beads or seams must be ground flush to the pipe surface.
The inside diameter of the pipe end must be cleaned to remove coarse scale, dirt, and
other foreign material that might interfere with or damage grooving rolls. The front edge
of the pipe end shall be uniform with no concave/convex surface features that will cause
improper grooving roll tracking and result in difficulties during coupling assembly.
The “A” dimension, or the distance from the pipe end to the groove,
identifies the gasket seating area. This area must be free from indentations, projections
(including weld seams), and roll marks from the pipe end to the groove to ensure a leak-
tight seal. All foreign material, such as loose paint, scale, oil, grease, chips, rust, and dirt
must be removed.
The “B” dimension, or groove width, controls expansion, contraction,
and angular deflection of flexible couplings by the distance it is located from the pipe and
its width in relation to the coupling housings’ “key” width. The bottom of the groove must
be free of all foreign material, such as dirt, chips, rust, and scale that may interfere with
proper coupling assembly.
The “C” dimension is the average diameter at the base of the groove.
This dimension must be within the diameter’s tolerance and concentric with the
OD for proper coupling fit. The groove must be of uniform depth for the entire pipe
circumference.
The “D” dimension is the normal depth of the groove and is a reference
for a “trial groove” only. Variations in pipe OD affect this dimension and must be altered,
if necessary, to keep the “C” dimension within tolerance. The groove diameter must
conform to the “C” dimension described above.
Maximum allowable pipe-end flare diameter is
measured at the extreme pipe-end diameter. This applies to average (pi tape) and
single-point readings.
The “T” dimension is the lightest grade (minimum nominal wall
thickness) of pipe that is suitable for cut or roll grooving. Pipe that is less than the
minimum nominal wall thickness for cut grooving may be suitable for roll grooving or
adapted for Victaulic couplings by using Vic-Ring® Adapters. Vic-Ring Adapters can be
used in the following situations (contact Victaulic for details):
The “R” dimension is the radius necessary at the bottom of the groove
to eliminate a point of stress concentration for cast pipe (gray and ductile) and PVC
plastic pipe.
NOTICE
Siz
e
Nom
inal
S
ize
inch
es o
r m
m
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Dep
thW
all
Max
.
Flar
e D
ia.
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
¾1.
05
01.
06
01.
04
00
.62
50
.65
60
.59
40
.28
10
.312
0.2
50
0.9
38
0.9
23
0.0
56
0.0
49
1.15
26
.92
6.9
26
.415
.916
.715
.17.
17.
96
.42
3.8
23
.41.
51.
22
9.2
11.
315
1.3
28
1.3
02
0.6
25
0.6
56
0.5
94
0.2
81
0.3
120
.25
01.
190
1.17
50
.06
30
.04
91.
43
33
.73
3.7
33
.115
.916
.715
.17.
17.
96
.43
0.2
29
.91.
61.
23
6.3
1 ¼
1.6
60
1.6
76
1.6
44
0.6
25
0.6
56
0.5
94
0.2
81
0.3
120
.25
01.
53
51.
52
00
.06
30
.04
91.
77
42
.44
2.6
41.8
15.9
16.7
15.1
7.1
7.9
6.4
39
.03
8.6
1.6
1.2
45
.0
1 ½
1.9
00
1.9
191.
88
10
.62
50
.65
60
.59
40
.28
10
.312
0.2
50
1.7
75
1.7
60
0.0
63
0.0
49
2.0
14
8.3
48
.74
7.8
15.9
16.7
15.1
7.1
7.9
6.4
45
.14
4.7
1.6
1.2
51.1
57.
0 m
m2
.24
42
.26
72
.22
20
.62
50
.65
60
.59
40
.34
40
.37
50
.313
2.1
182
.10
20
.06
30
.04
92
.35
57.
05
7.6
56
.415
.916
.715
.18
.79
.58
.05
3.8
53
.41.
61.
25
9.7
22
.37
52
.39
92
.351
0.6
25
0.6
56
0.5
94
0.3
44
0.3
75
0.3
132
.25
02
.23
50
.06
30
.04
92
.48
60
.36
0.9
59
.715
.916
.715
.18
.79
.58
.05
7.2
56
.81.
61.
26
3.0
2 ½
2.8
75
2.9
04
2.8
46
0.6
25
0.6
56
0.5
94
0.3
44
0.3
75
0.3
132
.72
02
.70
20
.07
80
.07
82
.98
73
.07
3.8
72
.315
.916
.715
.18
.79
.58
.06
9.1
68
.62
.02
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† S
ee n
ote
on p
age 2
5.
Siz
e
Nom
inal
S
ize
inch
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r m
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ual
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5
† S
ee n
ote
on p
age 2
5.
Siz
e
Nom
inal
S
ize
inch
es o
r m
m
Act
ual
Pip
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asic
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216
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age 2
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e
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See n
ote
s on p
age 2
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inal
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80
0.1
79
8.5
6.4
6.4
817
.9
36
OD
*3
6.0
00
36
.09
33
5.9
69
1.7
50
1.7
81
1.6
87
0.6
25
0.6
56
0.5
94
35
.50
03
5.4
37
0.2
50
0.2
50
36
.20
914
916
.89
13.6
44
.54
5.2
42
.815
.916
.715
.19
01.
79
00
.16
.46
.49
19.5
42
OD
*4
2.0
00
42
.09
341
.96
92
.00
02
.031
1.9
37
0.6
25
0.6
56
0.5
94
41.5
00
41.4
37
0.2
50
0.2
50
42
.20
106
710
69
.210
66
.05
0.8
51.6
49
.215
.916
.715
.110
54
.110
52
.56
.46
.410
71.
9
48
OD
*4
8.0
00
48
.09
34
7.9
69
2.0
00
2.0
311.
93
70
.62
50
.65
60
.59
44
7.5
00
47.
43
70
.25
00
.25
04
8.2
012
1912
21.6
1218
.45
0.8
51.6
49
.215
.916
.715
.112
06
.512
04
.96
.46
.412
24
.3
† C
oatin
gs
that
are
ap
plied
to t
he in
teri
or
surf
aces
of
Vic
tau
lic g
rooved
an
d p
lain
-en
d p
ipe c
ou
plin
gs
mu
st
not
exc
eed 0
.010
inch
/0.2
5 m
m.
Th
is in
clu
des
the b
olt p
ad m
atin
g s
urf
aces.
In
ad
ditio
n,
the c
oatin
g t
hic
kn
ess
ap
plied
to t
he g
ask
et-
sealin
g s
urf
ace a
nd
with
in t
he g
roove o
n t
he p
ipe e
xte
rior
mu
st
not
exc
eed
0.0
10
inch
/0.2
5 m
m..
* S
tan
dard
gro
ovin
g s
pecific
ation
s.
For
AG
S g
roovin
g s
pecific
ation
s in
th
ese s
izes,
refe
r to
pages
35 -
38
.
Siz
e
Nom
inal
S
ize
inch
es o
r m
m
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
¾1.
05
01.
06
01.
04
00
.62
50
.65
60
.59
40
.313
0.3
44
0.2
82
0.9
38
0.9
23
0.0
56
0.1
132
6.9
26
.92
6.4
15.9
16.7
15.1
8.0
8.7
7.2
23
.82
3.4
1.5
2.9
11.
315
1.3
28
1.3
02
0.6
25
0.6
56
0.5
94
0.3
130
.34
40
.28
21.
190
1.17
50
.06
30
.13
33
3.7
33
.73
3.1
15.9
16.7
15.1
8.0
8.7
7.2
30
.22
9.9
1.6
3.4
1 ¼
1.6
60
1.6
76
1.6
44
0.6
25
0.6
56
0.5
94
0.3
130
.34
40
.28
21.
53
51.
52
00
.06
30
.14
04
2.4
42
.641
.815
.916
.715
.18
.08
.77.
23
9.0
38
.61.
63
.6
1 ½
1.9
00
1.9
191.
88
10
.62
50
.65
60
.59
40
.313
0.3
44
0.2
82
1.7
75
1.7
60
0.0
63
0.1
45
48
.34
8.7
47.
815
.916
.715
.18
.08
.77.
24
5.1
44
.71.
63
.7
22
.37
52
.39
92
.351
0.6
25
0.6
56
0.5
94
0.3
130
.34
40
.28
22
.25
02
.23
50
.06
30
.15
46
0.3
60
.95
9.7
15.9
16.7
15.1
8.0
8.7
7.2
57.
25
6.8
1.6
3.9
2 ½
2.8
75
2.9
04
2.8
46
0.6
25
0.6
56
0.5
94
0.3
130
.34
40
.28
22
.72
02
.70
20
.07
80
.18
87
3.0
73
.87
2.3
15.9
16.7
15.1
8.0
8.7
7.2
69
.16
8.6
2.0
4.8
76
.1 m
m3
.00
03
.03
02
.97
00
.62
50
.65
60
.59
40
.313
0.3
44
0.2
82
2.8
45
2.8
27
0.0
78
0.1
88
76
.17
7.0
75
.415
.916
.715
.18
.08
.77.
27
2.3
71.
82
.04
.8
33
.50
03
.53
53
.46
90
.62
50
.65
60
.59
40
.313
0.3
44
0.2
82
3.3
44
3.3
26
0.0
78
0.1
88
88
.98
9.8
88
.115
.916
.715
.18
.08
.77.
28
4.9
84
.52
.04
.8
3 ½
4.0
00
4.0
40
3.9
69
0.6
25
0.6
56
0.5
94
0.3
130
.34
40
.28
23
.83
43
.814
0.0
83
0.1
88
101.
610
2.6
100
.815
.916
.715
.18
.08
.77.
29
7.4
96
.92
.24
.8
108
.0 m
m4
.25
04
.29
34
.219
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
4.0
84
4.0
64
0.0
83
0.2
03
108
.010
9.0
107.
215
.916
.715
.19
.510
.38
.710
3.7
103
.22
.25
.2
† S
ee n
ote
on p
age 3
0.
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
44
.50
04
.54
54
.46
90
.62
50
.65
60
.59
40
.37
50
.40
60
.34
44
.33
44
.314
0.0
83
0.2
03
114
.311
5.4
113
.515
.916
.715
.19
.510
.38
.711
0.1
109
.62
.25
.2
4 ½
5.0
00
5.0
50
4.9
69
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
4.8
34
4.8
140
.08
30
.20
312
7.0
128
.312
6.2
15.9
16.7
15.1
9.5
10.3
8.7
122
.812
2.3
2.2
5.2
5 ¼
OD
5.2
50
5.3
03
5.2
190
.62
50
.65
60
.59
40
.37
50
.40
60
.34
45
.08
45
.06
40
.08
30
.20
313
3.0
134
.713
2.6
15..9
16.7
15.1
9.5
10.3
8.7
129
.112
8.6
2.2
5.2
5 ½
OD
5.5
00
5.5
56
5.4
69
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
5.3
34
5.3
140
.08
30
.20
313
9.7
141.
113
8.9
15.9
16.7
15.1
9.5
10.3
8.7
135
.513
5.0
2.2
5.2
55
.56
35
.619
5.5
32
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
5.3
95
5.3
73
0.0
84
0.2
03
141.
314
2.7
140
.515
.916
.715
.19
.510
.38
.713
7.0
136
.52
.25
.2
6 O
D6
.00
06
.05
65
.96
90
.62
50
.65
60
.59
40
.37
50
.40
60
.34
45
.83
05
.80
80
.08
50
.219
152
.415
3.8
151.
615
.916
.715
.19
.510
.38
.714
8.1
147.
52
.25
.6
6 ¼
OD
6.2
50
6.3
136
.219
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
6.0
32
6.0
02
0.1
09
0.2
49
159
.016
0.4
158
.015
.916
.715
.19
.510
.38
.715
3.2
152
.52
.86
.3
6 ½
OD
6.5
00
6.5
63
6.4
69
0.6
25
0.6
56
0.5
94
0.3
75
0.4
06
0.3
44
6.3
30
6.3
08
0.0
85
0.2
1916
5.1
166
.716
4.3
15.9
16.7
15.1
9.5
10.3
8.7
160
.816
0.2
2.2
5.6
66
.62
56
.68
86
.59
40
.62
50
.65
60
.59
40
.37
50
.40
60
.34
46
.45
56
.43
30
.08
50
.219
168
.316
9.9
167.
515
.916
.715
.19
.510
.38
.716
4.0
163
.42
.25
.6
8 O
D8
.00
08
.06
37.
96
90
.75
00
.78
10
.719
0.4
38
0.4
69
0.4
07
7.8
167.
79
10
.09
20
.23
82
03
.22
04
.82
02
.419
.119
.818
.311
.111
.910
.319
8.5
197.
92
.46
.1
† S
ee n
ote
on p
age 3
0.
Siz
e
Nom
inal
S
ize
inch
es o
r m
m
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
216
.3 m
m8
.515
8.5
78
8.4
84
0.7
50
0.7
81
0.7
190
.43
80
.46
90
.40
78
.331
8.3
06
0.0
92
0.2
38
216
.321
7.9
215
.519
.119
.818
.311
.111
.910
.321
1.6
211.
02
.46
.1
88
.62
58
.68
88
.59
40
.75
00
.78
10
.719
0.4
38
0.4
69
0.4
07
8.4
418
.416
0.0
92
0.2
38
219
.12
20
.721
8.3
19.1
19.8
18.3
11.1
11.9
10.3
214
.421
3.8
2.4
6.1
10 O
D10
.00
010
.06
39
.96
90
.75
00
.78
10
.719
0.5
00
0.5
310
.46
99
.812
9.7
85
0.0
94
0.2
50
25
4.0
25
5.6
25
3.2
19.1
19.8
18.3
12.7
13.5
11.9
24
9.2
24
8.5
2.4
6.4
26
7.4
mm
10.5
28
10.5
91
10.4
97
0.7
50
0.7
81
0.7
190
.50
00
.531
0.4
69
10.3
40
10.3
130
.09
40
.25
02
67.
42
69
.02
66
.619
.119
.818
.312
.713
.511
.92
62
.62
62
.02
.46
.4
1010
.75
010
.813
10.7
190
.75
00
.78
10
.719
0.5
00
0.5
310
.46
910
.56
210
.53
50
.09
40
.25
02
73
.02
74.7
27
2.3
19.1
19.8
18.3
12.7
13.5
11.9
26
8.3
26
7.6
2.4
6.4
30
4.8
mm
12.0
00
12.0
63
11.9
69
0.7
50
0.7
81
0.7
190
.50
00
.531
0.4
69
11.7
81
11.7
510
.10
90
.27
93
04
.83
06
.43
04
.019
.119
.818
.312
.713
.511
.92
99
.22
98
.52
.87.
1
318
.5 m
m12
.53
912
.60
212
.50
80
.75
00
.78
10
.719
0.5
00
0.5
310
.46
912
.321
12.2
91
0.1
09
0.2
79
318
.53
20
.131
7.7
19.1
19.8
18.3
12.7
13.5
11..9
313
.031
2.2
2.8
7.1
1212
.75
012
.813
12.7
190
.75
00
.78
10
.719
0.5
00
0.5
310
.46
912
.531
12.5
01
0.1
09
0.2
79
32
3.9
32
5.5
32
3.1
19.1
19.8
18.3
12.7
13.5
11.9
318
.331
7.5
2.8
7.1
14 O
D14
.00
014
.06
313
.96
90
.93
80
.96
90
.90
70
.50
00
.531
0.4
69
13.7
81
13.7
510
.10
90
.28
13
55
.63
57.
23
54
.82
3.8
24
.62
3.0
12.7
13.5
11.9
35
0.0
34
9.3
2.8
7.1
37
7.0
mm
14.8
43
14.9
37
14.8
110
.93
80
.96
90
.90
70
.50
00
.531
0.4
69
14.6
1114
.58
10
.116
0.3
153
77.
03
79
.43
76
.22
3.8
24
.62
3.0
12.7
13.5
11.9
37
1.1
37
0.4
2.9
8.0
† S
ee n
ote
on p
age 3
0.
Siz
e
Nom
inal
S
ize
inch
es o
r m
m
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
15 O
D15
.00
015
.06
314
.96
90
.93
80
.96
90
.90
70
.50
00
.531
0.4
69
14.7
81
14.7
510
.10
90
.312
38
1.0
38
2.6
38
0.2
23
.82
4.6
23
.012
.713
.511
.93
75
.43
74.7
2.8
7.9
16 O
D16
.00
016
.06
315
.96
90
.93
80
.96
90
.90
70
.50
00
.531
0.4
69
15.7
81
15.7
510
.10
90
.312
40
6.4
40
8.0
40
5.6
23
.82
4.6
23
.012
.713
.511
.94
00
.84
00
.12
.87.
9
42
6.0
mm
16.7
72
16.8
66
16.7
40
0.9
38
0.9
69
0.9
07
0.5
00
0.5
310
.46
916
.514
16.4
79
0.1
29
0.3
35
42
64
28
.44
25
.22
3.8
24
.62
3.0
12.7
13.5
11.9
419
.541
8.6
3.3
8.5
18 O
D18
.00
018
.06
317
.96
91.
00
01.
031
0.9
69
0.5
00
0.5
310
.46
917
.78
117
.751
0.1
09
0.3
124
57
45
8.8
45
6.4
25
.42
6.2
24
.612
.713
.511
.94
51.6
45
0.9
2.8
7.9
20
OD
20
.00
02
0.0
63
19.9
69
1.0
00
1.0
310
.96
90
.50
00
.531
0.4
69
19.7
81
19.7
510
.10
90
.312
50
85
09
.65
07.
22
5.4
26
.22
4.6
12.7
13.5
11.9
50
2.4
50
1.7
2.8
7.9
22
OD
22
.00
02
2.0
63
21.9
69
1.0
00
1.0
310
.96
90
.56
30
.59
40
.53
221
.65
621
.62
60
.17
20
.37
55
59
.05
60
.45
58
.02
5.4
26
.22
4.6
14.3
15.1
13.5
55
0.1
54
9.3
4.4
9.5
24
OD
24
.00
02
4.0
63
23
.96
91.
00
01.
031
0.9
69
0.5
63
0.5
94
0.5
32
23
.65
62
3.6
26
0.1
72
0.3
75
610
611.
26
08
.82
5.4
26
.22
4.6
14.3
15.1
13.5
60
0.9
60
0.1
4.4
9.5
26
OD
26
.00
02
6.0
93
25
.96
91.
75
01.
78
11.
68
70
.62
50
.65
60
.59
42
5.5
00
25
.43
70
.25
00
.62
56
60
66
2.8
65
9.6
44
.54
5.2
42
.815
.916
.715
.16
47.
76
46
.16
.415
.9
28
OD
28
.00
02
8.0
93
27.
96
91.
75
01.
78
11.
68
70
.62
50
.65
60
.59
42
7.5
00
27.
43
70
.25
00
.62
57
117
13.6
710
.44
4.5
45
.24
2.8
15.9
16.7
15.1
69
8.5
69
6.9
6.4
15.9
28
ID
28
.87
52
8.9
38
28
.84
41.
00
01.
031
0.9
69
0.6
25
0.6
56
0.5
94
28
.531
28
.50
10
.17
20
.43
77
33
.47
35
.07
32
.62
5.4
26
.22
4.6
15.9
16.7
15.1
72
4.7
72
3.9
4.4
11.1
† S
ee n
ote
on p
age 3
0.
I-100_30
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
30
OD
30
.00
03
0.0
93
29
.96
91.
75
01.
78
11.
68
70
.62
50
.65
60
.59
42
9.5
00
29
.43
70
.25
00
.62
57
62
76
4.4
761
.24
4.5
45
.24
2.8
15.9
16.7
15.1
749
.374
7.7
6.4
15.9
30
ID
31.0
00
31.0
63
30
.96
91.
25
01.
28
11.
219
0.6
25
0.6
56
0.5
94
30
.59
43
0.5
64
0.2
03
0.5
00
78
7.4
78
9.0
78
6.6
25
.43
2.5
31.0
15.9
16.7
15.1
77
7.1
77
6.3
5.2
12.7
32
OD
32
.00
03
2.0
93
31.9
69
1.7
50
1.7
81
1.6
87
0.6
25
0.6
56
0.5
94
31.5
00
31.4
37
0.2
50
0.6
25
813
815
.28
12.0
44
.54
5.2
42
.815
.916
.715
.18
00
.17
98
.56
.415
.9
36
OD
36
.00
03
6.0
93
35
.96
91.
75
01.
78
11.
68
70
.62
50
.65
60
.59
43
5.5
00
35
.43
70
.25
00
.62
59
149
16.8
913
.64
4.5
45
.24
2.8
15.9
16.7
15.1
90
1.7
90
0.1
6.4
15.9
42
OD
42
.00
04
2.0
93
41.9
69
2.0
00
2.0
311.
93
70
.62
50
.65
60
.59
441
.50
041
.43
70
.25
00
.62
510
67
106
9.2
106
6.0
50
.851
.64
9.2
15.9
16.7
15.1
105
4.1
105
2.5
6.4
15.9
48
OD
48
.00
04
8.0
93
47.
96
92
.00
02
.031
1.9
37
0.6
25
0.6
56
0.5
94
47.
50
04
7.4
37
0.2
50
0.6
25
1219
1221
.612
18.4
50
.851
.64
9.2
15.9
16.7
15.1
120
6.5
120
4.9
6.4
15.9
† C
oatin
gs
ap
plied
to t
he in
teri
or
surf
aces,
inclu
din
g b
olt p
ad
matin
g s
urf
aces,
mu
st
not
exc
eed 0
.010
inch
/0.3
mm
. In
ad
ditio
n,
the c
oatin
g t
hic
kn
ess
ap
plied
to t
he g
ask
et-
sealin
g s
urf
ace a
nd
w
ith
in t
he g
roove o
n t
he p
ipe e
xte
rior
mu
st
not
exc
eed 0
.010 in
ch
/0.3
mm
.
I-100_31
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Dep
thM
in.
Flar
e D
ia.
Max
.M
in.
Max
.M
in.
Max
.M
in.
Max
.M
in.
22
.37
52
.39
92
.351
0.5
72
0.5
52
0.2
65
0.2
50
2.2
50
2.2
35
0.0
63
0.1
54
2.4
80
60
.36
0.9
59
.714
.514
.06
.76
.45
7.2
56
.81.
63
.96
3.0
2 ½
2.8
75
2.9
04
2.8
46
0.5
72
0.5
52
0.2
65
0.2
50
2.7
20
2.7
02
0.0
78
0.2
03
2.9
80
73
.07
3.8
72
.314
.514
.06
.76
.46
9.1
68
.62
.05
.27
5.7
33
.50
03
.53
53
.46
90
.57
20
.55
20
.26
50
.25
03
.34
43
.32
60
.08
30
.216
3.6
00
88
.98
9.8
88
.114
.514
.06
.76
.48
4.9
84
.52
.15
.59
1.4
44
.50
04
.54
54
.46
90
.610
0.5
90
0.3
20
0.3
00
4.3
34
4.3
140
.08
30
.23
74
.60
011
4.3
115
.411
3.5
15.5
15.0
8.1
7.6
110
.110
9.6
2.1
6.0
116
.8
66
.62
56
.68
86
.59
40
.610
0.5
90
0.3
20
0.3
00
6.4
55
6.4
33
0.0
85
0.2
80
6.7
30
168
.316
9.9
167.
515
.515
.08
.17.
616
4.0
163
.42
.27.
117
0.9
88
.62
58
.68
88
.59
40
.719
0.6
99
0.4
100
.39
08
.441
8.4
160
.09
20
.32
28
.80
021
9.1
22
0.7
218
.318
.317
.810
.49
.921
4.4
213
.82
.38
.22
23
.5
1010
.75
010
.813
10.7
190
.719
0.6
99
0.4
100
.39
010
.56
210
.53
50
.09
40
.36
510
.92
02
73
.02
74.7
27
2.3
18.3
17.8
10.4
9.9
26
8.3
26
7.6
2.4
9.3
27
7.4
1212
.75
012
.813
12.7
190
.719
0.6
99
0.4
100
.39
012
.531
12.5
01
0.1
09
0.3
75
12.9
20
32
3.9
32
5.5
32
3.1
18.3
17.8
10.4
9.9
318
.331
7.5
2.8
9.5
32
8.2
† C
oatin
gs
ap
plied
to t
he in
teri
or
surf
aces,
inclu
din
g b
olt p
ad
matin
g s
urf
aces,
mu
st
not
exc
eed 0
.010
inch
/0.3
mm
. In
ad
ditio
n,
the c
oatin
g t
hic
kn
ess
ap
plied
to t
he g
ask
et-
sealin
g s
urf
ace a
nd
w
ith
in t
he g
roove o
n t
he p
ipe e
xte
rior
mu
st
not
exc
eed 0
.010 in
ch
/0.3
mm
.
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Dep
th
Min
.
Wal
l M
ax.
Min
.B
asic
Max
.M
in.
Bas
icM
ax.
Min
.M
ax.
Min
.
22
.37
52
.39
92
.351
0.5
62
0.5
72
0.5
52
0.2
55
0.2
65
0.2
50
2.2
50
2.2
35
0.0
63
0.1
54
60
.36
0.9
59
.714
.314
.514
.06
.56
.76
.45
7.2
56
.81.
63
.9
2 ½
2.8
75
2.9
04
2.8
46
0.5
62
0.5
72
0.5
52
0.2
55
0.2
65
0.2
50
2.7
20
2.7
02
0.0
78
0.2
03
73
.07
3.8
72
.314
.314
.514
.06
.56
.76
.46
9.1
68
.62
.05
.2
33
.50
03
.53
53
.46
90
.56
20
.57
20
.55
20
.25
50
.26
50
.25
03
.34
43
.32
60
.07
80
.216
88
.98
9.8
88
.114
.314
.514
.06
.56
.76
.48
4.9
84
.52
.05
.5
44
.50
04
.54
54
.46
90
.60
50
.62
00
.59
00
.30
50
.315
0.3
00
4.3
34
4.3
140
.08
30
.23
711
4.3
115
.411
3.5
15.4
15.7
15.0
7.7
8.0
7.6
110
.110
9.6
2.1
6.0
66
.62
56
.68
86
.59
40
.60
50
.62
00
.59
00
.30
50
.315
0.3
00
6.4
55
6.4
33
0.0
85
0.2
80
168
.316
9.9
167.
515
.415
.715
.07.
78
.07.
616
4.0
163
.42
.27.
1
88
.62
58
.68
88
.59
40
.714
0.7
29
0.6
99
0.4
00
0.4
100
.39
08
.441
8.4
160
.09
20
.32
221
9.1
22
0.7
218
.318
.118
.517
.810
.210
.49
.921
4.4
213
.82
.38
.2
1010
.75
010
.813
10.7
190
.714
0.7
29
0.6
99
0.4
00
0.4
100
.39
010
.56
210
.53
50
.09
40
.36
52
73
.02
74.7
27
2.3
18.1
18.5
17.8
10.2
10.4
9.9
26
8.3
26
7.6
2.4
9.3
1212
.75
012
.813
12.7
190
.714
0.7
29
0.6
99
0.4
00
0.4
100
.39
012
.531
12.5
01
0.1
09
0.3
75
32
3.9
32
5.5
32
3.1
18.1
18.5
17.8
10.2
10.4
9.9
318
.331
7.5
2.8
9.5
† C
oatin
gs
ap
plied
to t
he in
teri
or
surf
aces,
inclu
din
g b
olt p
ad
matin
g s
urf
aces,
mu
st
not
exc
eed 0
.010
inch
/0.3
mm
. In
ad
ditio
n,
the c
oatin
g t
hic
kn
ess
ap
plied
to t
he g
ask
et-
sealin
g s
urf
ace a
nd
w
ith
in t
he g
roove o
n t
he p
ipe e
xte
rior
mu
st
not
exc
eed 0
.010 in
ch
/0.3
mm
.
I-100_33
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Max
.M
in.
Bas
icM
ax.
Min
.M
ax.
Min
.
¾1.
05
01.
06
21.
03
80
.65
60
.59
40
.312
0.3
43
0.2
81
0.9
38
0.9
23
0.0
56
26
.92
7.0
26
.416
.715
.17.
98
.77.
12
3.8
23
.41.
4
11.
315
1.3
27
1.3
03
0.6
56
0.5
94
0.3
120
.34
30
.28
11.
190
1.17
50
.06
23
3.7
33
.73
3.1
16.7
15.1
7.9
8.7
7.1
30
.22
9.8
1.6
1 ¼
1.6
60
1.6
72
1.6
48
0.6
56
0.5
94
0.3
120
.34
30
.28
11.
53
51.
52
00
.06
24
2.4
42
.541
.916
.715
.17.
98
.77.
13
9.0
38
.61.
6
1 ½
1.9
00
1.9
121.
88
80
.65
60
.59
40
.312
0.3
43
0.2
81
1.7
75
1.7
60
0.0
62
48
.34
8.6
48
.016
.715
.17.
98
.77.
14
5.1
44
.71.
6
22
.37
52
.38
72
.36
30
.65
60
.59
40
.312
0.3
43
0.2
81
2.2
50
2.2
35
0.0
62
60
.36
0.6
60
.016
.715
.17.
98
.77.
15
7.2
56
.81.
6
2 ½
2.8
75
2.8
87
2.8
63
0.6
56
0.5
94
0.3
120
.34
30
.28
12
.72
02
.70
20
.07
87
3.0
73
.37
2.7
16.7
15.1
7.9
8.7
7.1
69
.16
8.6
2.0
33
.50
03
.515
3.4
85
0.6
56
0.5
94
0.3
120
.34
30
.28
13
.34
43
.32
60
.07
88
8.9
89
.38
8.5
16.7
15.1
7.9
8.7
7.1
84
.98
4.5
2.0
44
.50
04
.52
04
.48
00
.65
60
.59
40
.37
50
.40
60
.34
44
.33
44
.314
0.0
83
114
.311
4.8
113
.816
.715
.19
.510
.38
.711
0.1
109
.62
.1
† S
ee n
ote
on p
age 3
4
R
igid
, an
gle
-bolt-p
ad c
oup
lings
are
not
recom
men
ded f
or
use w
ith P
VC
pla
stic p
ipe.
AB
D
OD
C
B
0.0
78
"R
ad
ius
Siz
e
Nom
inal
Siz
e in
ches
Act
ual
Pip
e O
utsi
de
Dia
met
er
inch
es/m
m
Pip
e O
utsi
de D
iam
eter
Max
.M
in.
Max
.M
in.
Bas
icM
ax.
Min
.M
ax.
Min
.
66
.62
56
.66
06
.59
00
.65
60
.59
40
.37
50
.40
60
.34
46
.45
56
.43
30
.08
516
8.3
169
.216
7.4
16.7
15.1
9.5
10.3
8.7
164
.016
3.4
2.2
88
.62
58
.68
78
.59
40
.78
10
.719
0.4
37
0.4
68
0.4
06
8.4
418
.416
0.0
92
219
.12
20
.621
8.3
19.8
18.3
11.1
11.9
10.3
214
.421
3.8
2.3
1010
.75
010
.812
10.7
190
.78
10
.719
0.5
00
0.5
310
.46
910
.56
210
.53
50
.09
42
73
.02
74.6
27
2.3
19.8
18.3
12.7
13.5
11.9
26
8.3
26
7.6
2.4
1212
.75
012
.812
12.7
190
.78
10
.719
0.5
00
0.5
310
.46
912
.531
12.5
01
0.1
09
32
3.9
32
5.4
32
3.1
19.8
18.3
12.7
13.5
11.9
318
.331
7.5
2.8
1414
.00
014
.06
213
.96
90
.96
90
.90
70
.50
00
.531
0.4
69
13.7
81
13.7
510
.10
93
55
.63
57.
23
54
.82
4.6
23
.012
.713
.511
.93
50
.03
49
.32
.8
1616
.00
016
.06
215
.96
90
.96
90
.90
70
.50
00
.531
0.4
69
15.7
81
15.7
510
.10
94
06
.44
08
.04
05
.62
4.6
23
.012
.713
.511
.94
00
.84
00
.12
.8
† P
VC
pla
stic p
ipe is
based u
pon m
odifie
d P
VC
pla
stic p
ipe t
hat
con
form
s to
AS
TM
D-1
78
5-7
0;
Typ
e 1
, G
rad
e 1
- P
VC
11
20
; or
Gra
de 1
1 -
PV
C 1
22
0 a
t op
era
tin
g t
em
pera
ture
s of
75
˚ F/2
4˚ C
m
axim
um
. For
oth
er
typ
es
of
PV
C p
ipe a
nd
oth
er
op
era
tin
g t
em
pera
ture
s,
con
tact
Vic
tau
lic.
Rig
id,
an
gle
-bolt-p
ad c
oup
lings
are
not
recom
men
ded f
or
use w
ith P
VC
pla
stic p
ipe.
AB
D
OD
C
B
0.0
78
"R
ad
ius
I-100_35
personal injury and/or property damage.
NOTICE
length by approximately 1⁄8
A
F OD C
B
– The average pipe outside diameter must not vary from the
specifications listed in the tables on the following pages (API 5L end tolerance).
Maximum allowable pipe ovality should not vary by more than 1%. Greater variations
between the major and minor diameters will result in difficult coupling assembly.
1⁄8 This is measured from the true square
line. Any internal and external weld beads or seams must be ground
flush to the pipe surface. The inside diameter of the pipe end must
be cleaned to remove coarse scale, dirt, and other foreign material
that might interfere with or damage grooving rolls. The front edge of
the pipe end shall be uniform with no concave/convex surface features that will cause
improper grooving roll tracking and result in difficulties during coupling assembly.
The “A” dimension, or the distance from the pipe end to the groove,
identifies the gasket seating area. This area must be free from indentations, projections
(including weld seams), and roll marks from the pipe end to the groove to ensure a leak-
tight seal. All foreign material, such as loose paint, scale, oil, grease, chips, rust, and dirt
must be removed.
The “B” dimension, or groove width, controls expansion, contraction,
and angular deflection of flexible couplings by the distance it is located from the pipe
and its width in relation to the coupling housings’ “key” width. The bottom of the groove
must be free of all foreign material, such as dirt, chips, rust, and scale that may interfere
with proper coupling assembly. The corners at the bottom of the groove must be
radiused R .094/R 2.39. The Groove Width “B” dimension will be achieved with properly
maintained Victaulic tools that are equipped with Victaulic AGS (RW or RWQ) roll sets
for carbon steel and standard-wall stainless steel pipe or Victaulic AGS (RWX or RWQX)
specifically for light-wall stainless steel pipe.
"S" Max.
Illustration is exaggerated for clarity
I-100_36
The “C” dimension is the average diameter at the base of the groove.
This dimension must be within the diameter’s tolerance and concentric with the
OD for proper coupling fit. The groove must be of uniform depth for the entire pipe
circumference. Victaulic RW roll sets must be used for carbon steel and standard-wall
stainless steel pipe. Victaulic RWX roll sets must be used for light-wall stainless steel
pipe.
The “D” dimension is the normal depth of the groove and is a reference
for a “trial groove” only. Variations in pipe OD affect this dimension and it must be
altered, if necessary, to keep the “C” dimension within tolerance. The groove diameter
must conform to the “C” dimension described above.
Maximum allowable pipe-end flare diameter is
measured at the extreme pipe-end diameter. This applies to average (pi tape) and
single-point readings.
The minimum nominal wall thickness is the lightest
grade of pipe that is suitable for cut or roll grooving. Pipe that is less than the minimum
nominal wall thickness for cut grooving may be suitable for roll grooving or adapted for
Victaulic AGS couplings by using AGS Vic-Ring® Adapters. AGS Vic-Ring Adapters can be
used in the following situations (contact Victaulic for details):
14-inch/355.6-mm minimum nominal wall thickness is 0.220 inch/5.6 mm
16 – 24-inch/406.4 – 610-mm minimum nominal wall thickness is 0.250 inch/6.3 mm
14-inch/355.6-mm minimum nominal wall thickness is 0.315 inch/8.0 mm
16-inch/406.4-mm minimum nominal wall thickness is 0.346 inch/8.8 mm
18 – 36-inch/457 – 914-mm minimum nominal wall thickness is 0.375 inch/9.5 mm
38 – 72-inch/965 – 1829-mm minimum nominal wall thickness is 0.500 inch/12.7 mm
For 14 – 72-inch/355.6 – 1829-mm carbon steel pipe being grooved to AGS
specifications the maximum ratings are limited to pipe that does not exceed the yield
strength of API-5L Grade “B”, ASTM Grade “B”, 150 Brinell Hardness Number (BHN)
maximum.
14-inch/355.6-mm minimum nominal wall thickness is 0.156 inch/4.0 mm
16 – 18-inch/406.4 – 457-mm minimum nominal wall thickness is 0.165 inch/4.2 mm
20 – 22-inch/508 – 559-mm minimum nominal wall thickness is 0.188 inch/4.8 mm
24-inch/610-mm minimum nominal wall thickness is 0.218 inch/5.5 mm
NOTICE
Nom
inal
N
PS
/B
asic
M
etri
c P
ipe
Siz
e
Act
ual
Pip
e O
utsi
de D
iam
eter
in
ches
/mm
in
ches
/mm
Dim
ensi
ons
inch
es/m
mC
arbo
n S
teel
and
Sta
ndar
d W
eigh
t Sta
inle
ss S
teel
Sta
inle
ss S
teel
S
ched
ules
5
S/1
0S
/10
Ext
ra-
Str
ong
Car
bon
Ste
elStd
.-
Wal
l Ste
el
Ligh
t-W
all
Car
bon
Ste
el
Ligh
t-W
all
Sta
inle
ss
Ste
el
Max
imum
Fl
are
Dia
met
er
Max
.M
in.
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
1414
.09
413
.96
914
.09
413
.96
9—
0.3
150
.22
00
.15
61.
50
01.
531
1.4
37
0.4
55
0.4
60
0.4
50
13.5
00
13.4
55
14.2
33
55
.63
58
.03
54
.83
58
.03
54
.88
.05
.64
.03
8.1
38
.93
6.5
11.6
11.7
11.4
34
2.9
341
.83
61.4
1616
.09
415
.96
916
.09
415
.96
9—
0.3
46
0.2
50
0.1
65
1.5
00
1.5
311.
43
70
.45
50
.46
00
.45
015
.50
015
.45
516
.23
40
6.4
40
8.8
40
5.6
40
8.8
40
5.6
8.8
6.4
4.2
38
.13
8.9
36
.511
.611
.711
.43
93
.73
92
.641
2.2
1818
.09
417
.96
918
.09
417
.96
9—
0.3
75
0.2
50
0.1
65
1.5
00
1.5
311.
43
70
.45
50
.46
00
.45
017
.50
017
.45
518
.23
45
74
59
.64
56
.44
59
.64
56
.49
.56
.44
.23
8.1
38
.93
6.5
11.6
11.7
11.4
44
4.5
44
3.4
46
3.0
20
20
.09
419
.96
92
0.1
25
19.9
69
—0
.37
50
.25
00
.18
81.
50
01.
531
1.4
37
0.4
55
0.4
60
0.4
50
19.5
00
19.4
55
20
.23
50
8.0
510
.45
07.
251
1.2
50
7.2
9.5
6.4
4.8
38
.13
8.9
36
.511
.611
.711
.44
95
.34
94
.251
3.8
22
22
.09
421
.96
92
2.1
25
21.9
69
—0
.37
50
.25
00
.18
81.
50
01.
531
1.4
37
0.4
55
0.4
60
0.4
50
21.5
00
21.4
55
22
.23
55
95
61.2
55
8.0
56
2.0
55
8.0
9.5
6.4
4.8
38
.13
8.9
36
.511
.611
.711
.45
46
.15
45
.05
64
.6
24
24
.09
42
3.9
69
24
.12
52
3.9
69
—0
.37
50
.25
00
.218
1.5
00
1.5
311.
43
70
.45
50
.46
00
.45
02
3.5
00
23
.45
52
4.2
361
061
2.0
60
8.8
612
.86
08
.89
.56
.45
.53
8.1
38
.93
6.5
11.6
11.7
11.4
59
6.9
59
5.8
615
.4
26
26
.09
42
5.9
69
——
—0
.37
5—
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
02
5.4
30
25
.37
02
6.3
06
60
66
2.8
65
9.6
9.5
44
.54
5.2
42
.813
.613
.713
.56
45
.96
44
.46
68
.0
28
28
.09
42
7.9
69
——
—0
.37
5—
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
02
7.4
30
27.
37
02
8.3
07
117
13.6
710
.49
.54
4.5
45
.24
2.8
13.6
13.7
13.5
69
6.7
69
5.2
718
.8
30
30
.09
42
9.9
69
——
—0
.37
5—
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
02
9.4
30
29
.37
03
0.3
07
62
76
4.4
761
.29
.54
4.5
45
.24
2.8
13.6
13.7
13.5
747.
574
6.0
76
9.6
32
32
.09
431
.96
9—
——
0.3
75
——
1.7
50
1.7
81
1.6
87
0.5
35
0.5
40
0.5
30
31.4
30
31.3
70
32
.30
813
815
.28
12.0
9.5
44
.54
5.2
42
.813
.613
.713
.57
98
.37
96
.88
20
.4
34
34
.09
43
3.9
69
——
—0
.37
5—
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
03
3.4
30
33
.37
03
4.3
08
34
86
6.0
86
2.8
9.5
44
.54
5.2
42
.813
.613
.713
.58
49
.18
47.
68
71.
2
I-100_38
Nom
inal
N
PS
/B
asic
M
etri
c P
ipe
Siz
e
Act
ual
Pip
e O
utsi
de D
iam
eter
in
ches
/mm
in
ches
/mm
Dim
ensi
ons
inch
es/m
mC
arbo
n S
teel
and
Sta
ndar
d W
eigh
t Sta
inle
ss S
teel
Sta
inle
ss S
teel
S
ched
ules
5
S/1
0S
/10
Ext
ra-
Str
ong
Car
bon
Ste
elStd
.-
Wal
l Ste
el
Ligh
t-W
all
Car
bon
Ste
el
Ligh
t-W
all
Sta
inle
ss
Ste
el
Max
imum
Fl
are
Dia
met
er
Max
.M
in.
Max
.M
in.
Bas
icM
ax.
Min
.B
asic
Max
.M
in.
Max
.M
in.
36
36
.09
43
5.9
69
——
—0
.37
5—
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
03
5.4
30
35
.37
03
6.3
09
149
16.8
913
.69
.54
4.5
45
.24
2.8
13.6
13.7
13.5
89
9.9
89
8.4
92
2.0
38
38
.09
43
7.9
69
——
0.5
00
——
—1.
75
01.
78
11.
68
70
.53
50
.54
00
.53
03
7.4
30
37.
37
03
8.3
09
65
96
7.6
96
4.4
12.7
44
.54
5.2
42
.813
.613
.713
.59
50
.79
49
.29
72
.8
40
40
.09
43
9.9
69
——
0.5
00
——
—2
.00
02
.031
1.9
37
0.5
62
0.5
67
0.5
57
39
.37
53
9.3
154
0.3
01
01
61
018
.41
015
.212
.75
0.8
51.6
49
.214
.314
.414
.110
00
.19
98
.610
23
.6
42
42
.09
441
.96
9—
—0
.50
0—
——
2.0
00
2.0
311.
93
70
.56
20
.56
70
.55
741
.37
541
.315
42
.30
106
710
69
.210
66
.012
.75
0.8
51.6
49
.214
.314
.414
.110
50
.910
49
.410
74.4
44
44
.09
44
3.9
69
——
0.5
00
——
—2
.00
02
.031
1.9
37
0.5
62
0.5
67
0.5
57
43
.37
54
3.3
154
4.3
011
1811
20
.011
16.8
12.7
50
.851
.64
9.2
14.3
14.4
14.1
110
1.7
110
0.2
112
5.2
46
46
.09
44
5.9
69
——
0.5
00
——
—2
.00
02
.031
1.9
37
0.5
62
0.5
67
0.5
57
45
.37
54
5.3
154
6.3
011
68
117
0.8
116
7.6
12.7
50
.851
.64
9.2
14.3
14.4
14.1
115
2.5
1151
.011
76
.0
48
48
.09
44
7.9
69
——
0.5
00
——
—2
.00
02
.031
1.9
37
0.5
62
0.5
67
0.5
57
47.
37
54
7.31
54
8.3
012
1912
21.6
1218
.412
.75
0.8
51.6
49
.214
.314
.414
.112
03
.312
01.
812
26
.8
54
54
.09
45
3.9
69
——
0.5
00
——
—2
.50
02
.531
2.4
37
0.5
62
0.5
67
0.5
57
53
.37
55
3.3
155
4.3
013
72
1374
.013
70
.812
.76
3.5
64
.361
.914
.314
.414
.113
55
.713
54
.213
79
.2
56
56
.09
45
5.9
69
——
0.5
00
——
—2
.50
02
.531
2.4
37
0.5
62
0.5
67
0.5
57
55
.37
55
5.3
155
6.3
014
22
142
4.8
1421
.612
.76
3.5
64
.361
.914
.314
.414
.114
06
.514
05
.014
30
.0
60
60
.09
45
9.9
69
——
0.5
00
——
—2
.50
02
.531
2.4
37
0.5
62
0.5
67
0.5
57
59
.37
55
9.3
156
0.3
015
24
152
6.4
152
3.2
12.7
63
.56
4.3
61.9
14.3
14.4
14.1
150
8.1
150
6.6
1531
.6
72
72
.09
47
1.9
69
——
0.5
00
——
—2
.50
02
.531
2.4
37
0.5
62
0.5
67
0.5
57
71.
37
57
1.31
57
2.3
018
29
1831
.218
28
.012
.76
3.5
64
.361
.914
.314
.414
.118
12.9
1811
.418
36
.4
I-100_39
in property damage.
Many factors must be considered for optimum gasket performance. Do not subject
gaskets to temperatures beyond the recommended limits, since excessive temperatures
will degrade gasket life and performance.
The services listed below are general service recommendations, and they apply only to
Victaulic gaskets. Recommendations for a particular service do not necessarily imply
compatibility of the coupling housings, related fittings, or other components for the same
service. Always refer to the latest Victaulic Gasket Selection Guide (05.01) for gasket
service recommendations.
These recommendations do not apply to rubber-lined valves or other rubber-
lined products. Refer to the applicable product literature, or contact Victaulic for
recommendations.
Temp.Compound
ColorCode
E –30°F to +230°F–34°C to +110°C
EPDMGreenStripe
Recommended for hot water service within the specified tem-perature range, plus a variety of dilute acids, oil-free air, and many chemical services. UL clas-sified in accordance with ANSI/NSF 61 for cold +73°F/+23°C and hot +180°F/+82°C potable water service. NOT RECOMMENDED FOR PETROLEUM SERVICES.
EHP@ –30°F to +250°F–34°C to +120°C
EPDMGreen
and Red Stripes
Recommended for hot water service within the specified temperature range. UL classi-fied in accordance with ANSI/NSF 61 for cold +73°F/+23°C and hot +180°F/+82°C potable water service. NOT RECOMMENDED FOR PETROLEUM SERVICES.
T –20°F to +180°F–29°C to +82°C
NitrileOrange Stripe
Recommended for petroleum products, hydrocarbons, air with oil vapors, vegetable oil, and mineral oil, within the specified temperature range. NOT RECOMMENDED FOR HOT WATER SERVICES OVER +150°F/ +66°C OR FOR HOT, DRY AIR OVER +140°F/+60°C.
E†
(Type A)
Ambient EPDMVioletStripe
Applicable for wet and dry (oil-free air) sprinkler services only. For dry services, Victaulic recom-mends the use of FlushSeal® gaskets. NOT RECOMMENDED FOR HOT WATER SERVICES.
@ The Grade EHP gasket is available only for Style 107, 177, and 607 Couplings. † Vic-Plus gasket. Refer to the “Lubrication” and “Dry Pipe Fire Protection System Notes” sections in this manual for additional information. * The information reflected in the table above defines general ranges for all compatible fluids. For specific chemical and temperature compatibility, refer to the “Gasket Selection and Chemical Services” sections in Submittal 05.01 (Gasket Selection Guide).
Temp.Compound
ColorCode
M-2 –40°F to +160°F–40°C to +71°C
Epichloro-hydrin
White Stripe
Specially compounded to provide superior service for common aromatic fuels at low temperatures. Also suitable for certain ambi-ent temperature water services.
V –30°F to +180°F–34°C to +82°C
NeopreneYellow Stripe
Recommended for hot lubricating oils and certain chemicals. Good oxidation resistance. Will not support combustion.
O +20°F to +300°F–7°C to +149°C
Fluoroelas-tomer
Blue Stripe
Recommended for many oxidizing acids, petroleum oils, halogenated hydrocar-bons, lubricants, hydraulic fluids, organic liquids, and air with hydrocarbons. NOT RECOMMENDED FOR HOT WATER SERVICES.
L –30°F to +350°F–34°C to +177°C
SiliconeRed
Gasket
Recommended for dry heat, air without hydro-carbons to +350°F/+177°C, and certain chemical services.
A +20°F to +180°F–7°C to +82°C
White Nitrile
White Gasket
No carbon black content. May be used for food services. Meets FDA requirements. Conforms to CFR Title 21 Part 177.2600. Not recommended for hot water services over +150°F/+66°C or for hot, dry air over +140°F/+60°C. NOT RECOMMENDED FOR HOT WATER SERVICES.
T(EndSeal)
–20°F to +150°F–29°C to +66°C
NitrileNo External
Identification
Specially compounded with excellent oil resistance and a high modulus for resistance to extrusion. Temperature Range –20°F/–29°C to +150°F/+66°C. Recommended for petro-leum products, air with oil vapors, vegetable oil, and mineral oil within the specified temperature range. Not recommended for hot water services over +150°F/+66°C or for hot, dry air over +140°F/+60°C. For maximum gasket life under pressure extremes, tem-perature should be limited to +120°F/+49°C.
Temp.Compound
ColorCode
EF –30°F to +230°F–34°C to +110°C
EPDMGreen
“X”
Recommended for hot and cold water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services. Meets hot and cold pota-ble water requirements. DVGW, KTW, ÖVGW, SVGW, and French ACS (Crecep) Approved for W534, EN681-1 Type WA cold potable water service and Type WB hot potable water service. NOT RECOMMENDED FOR PETROLEUM SERVICES
EW –30°F to +230°F–34°C to +110°C
EPDMGreen
“W”
Recommended for hot water service within the specified temperature range, plus a variety of dilute acids, oil-free air, and many chemical services. WRAS- approved material to BS 6920 for cold and hot potable water service up to +149°F/+65°C.NOT RECOMMENDED FOR PETROLEUM SERVICES.
ST-20°F to +210°F-29°C to +99°C HNBR
Two Orange Stripes
Recommended for vary-ing concentrations of hot petroleum/water mixtures; hydrocarbons; air with oil vapors; vegetable and min-eral oils; and automotive fluids, such as engine oil and transmission oil, within the specified temperature range.
HMT(Standard or
EndSeal)
-20° F to +180° F
(-29° C to +82° C)High-
Modulus Nitrile
T2
No Color Code
Identification
Specially compounded with excellent oil resis-tance and a high modulus for resistance to extrusion. Temperature range is -20° F to +180° F/-29° C to +82° C. Recommended for petroleum products, air with oil vapors, vegetable and mineral oils within the specified temperature range. Not recommended for hot water services over +150° F/+66° C or for hot, dry air over +140° F/+60° C. For maximum gasket life under pressure extremes, the temperature should be limited to +120° F/+49° C.
Lubrication of the gasket with a thin coating of Victaulic Lubricant or another compatible
material on the exterior/gasket sealing lips or the coupling housings’ interiors/pipe ends
is essential to prevent gasket pinching. In addition, lubrication eases installation of
the gasket onto the pipe end. Refer to the photos below for examples of properly and
improperly lubricated gaskets. Victaulic Lubricant is not recommended for use
with High-Density Polyethylene (HDPE) pipe. Refer to Victaulic publication 05.02 for the
Victaulic Lubricant MSDS sheet.
Much Victaulic Lubricant
Canadian customers should contact Victaulic Company of
Canada for a Victaulic Lubricant MSDS sheet that meets Canadian WHMIS requirements.
NOTICE
™
may not enhance sealing capabilities on all adverse pipe conditions. Pipe
the product installation instructions.
The following table provides approximations for the number of gaskets that can be lubri-
cated with a 4.5-ounce/127.5-gram tube or a 1-quart/32-ounce/907-gram container of
Victaulic Lubricant. These values have been calculated using a thin coating of Victaulic
Lubricant, as described in the “Lubrication” section on the previous page, and do not
take into account any overuse, spillage, etc.
Coupling Size
Nominal Sizeinches
Actual Pipe Outside Diameter inches/mm Per Tube Per Quart
22.375
140 112060.3
33.500
97 77388.9
44.500
71 558114.3
66.625
49 383168.3
88.625
31 252219.1
1010.750
25 202273.0
1212.750
21 171323.9
14 OD14.000
12 98355.6
16 OD16.000
11 86406.4
18 OD18.000
10 76457
20 OD20.000
9 69508
22 OD22.000
8 63559
24 OD24.000
7 57610
26 OD26.000
6 50660
28 OD28.000
6 46711
30 OD30.000
5 43762
32 OD32.000
5 36813
36 OD36.000
4 34914
40 OD40.000
4 321016
42 OD42.000
4 311067
46 OD46.000
4 281168
48 OD48.000
3 271219
54 OD54.000
3 241372
56 OD56.000
3 231422
60 OD60.000
3 221524
72 OD72.000
2 181829
Victaulic Lubricant has full WRAS approval (Approval No. 0507514) and ANSI/NSF 61 approval.
Victaulic Grade “E”, (Type A) FireLock gaskets are Factory Mutual (FM) Approved
and Underwriters Laboratories, Inc. (UL) Listed for dry pipe fire protection systems.
In freezers or systems subject to freezing temperatures, pipe end surface preparation
becomes critical. EPDM will harden as freezing temperatures approach the lower
temperature limitation of the gasket material (–40º F/–40º C). Therefore, all indentations,
projections, loose paint, scale, dirt, chips, grease, and rust must be removed from the
end of the pipe to the groove to provide a leak-tight seal for the gasket.
Victaulic recommends Grade “E” (Type A) FireLock FlushSeal® gaskets (or Style
009/009V gaskets) in systems subject to both freezing temperatures and hydrostatic
pressure tests. The center leg in the gasket cavity reduces the potential for ice formation
from residual water that can become trapped in the gasket cavity during hydrostatic
pressure testing.
As a practical alternative to strict adherence to Victaulic’s surface preparation
requirements, or where pipe joint flexibility may be required, Grade “L” (silicone) gaskets
are recommended. At low temperatures, Grade “L” gaskets remain soft and pliable,
which helps the gasket seal on pipe surfaces that are less than ideal. In addition, Grade
“L” gaskets adapt more readily to temperature swings that generate both linear and radial
expansion/contraction and increases reliability on joints subject to movement, such as
rack piping, etc.
It is the system designer’s, material specifier’s, and/or the installing contractor’s
responsibility to select the gasket grade that is suitable for the intended service.
Dry pipe fire protection systems are subject to the supplemental lubrication issues
mentioned above.
Since the grooved piping method incorporates externally mounted housings,
consideration must be given to external dimensions beyond the pipe OD.
Allowance for insulation, when necessary, is not included in the following
examples.
Y + 20%
Y
Y + 20%
Y
Facing Each Other
Facing Out
Illustrations are exaggerated for clarity
To allow for easy installation, insulation, and maintenance, consideration must be given to
proper spacing between pipelines. Since Victaulic grooved pipe couplings are externally
mounted housings that contain bolt pads, allow enough access space to tighten the
bolts. In addition, provide enough space to prevent interference between piping and
adjacent couplings.
The pipe centerline must be spaced with the width of the coupling housings (“Y”
dimension) for systems where couplings are staggered. Add an additional 20% to the
width (Y) when couplings are inline, as shown above.
Y The “Y” dimension is the maximum dimension
across the coupling. Bolt pads can be positioned in any
orientation to provide adequate clearance if the
orientation shown causes interference with other system
components.
When installing grooved piping systems in confined
areas, such as a pipe shaft, a tunnel, a narrow trench, or when joining riser pipe and
dropping it through riser holes, consideration must be given to the external clearance
of the housings. This clearance must be slightly greater than the “Y” dimension of the
widest point. The necessary clearance will vary depending upon installation procedures,
the proximity of other pipes, and other factors. When installing Style 791 Vic-
Boltless Couplings, sufficient room must be provided to allow clearance for the Style 792
Assembly Tool (refer to the Style 792 installation instructions in this manual for more
information).
To achieve maximum expansion/contraction allowance, pipe joints must be installed with
proper spacing between the pipe ends. The following is a brief overview of methods to
accommodate expansion/contraction. Refer to Section 26, Design Data, of the G-100
General Catalog for complete details.
For maximum expansion, pipe ends must be at their maximum gap
PROPER INSTALLATION FOR EXPANSION
Key
Exaggerated for Clarity
1. Vertical systems can be installed as the pipe is lowered by assembling the couplings
and using the weight of the pipe to pull the pipe ends open.
Anchor the system at one end, and install the couplings and proper guides. Cap the
system, pressurize it to fully open the pipe ends, then anchor the other end with the pipe
ends fully gapped.
3. Install the couplings. Use a “come-along” to pull the pipe for full end separation,
then secure the pipe to maintain the opening.
coupling.
PROPER INSTALLATION FOR CONTRACTION
Key
Exaggerated for Clarity
1. In vertical systems, stack the pipe by using the weight to butt the pipe ends, then
anchor the pipe to maintain the position.
In horizontal systems, install the joints with the pipe ends butted by using a “come-
along” to draw the pipe ends together, if necessary, then secure the pipe in position.
For Expansion and Contraction
1. Alternate the above procedures in proportion to the need for expansion and
contraction.
For expansion, visible gaps on either side of the coupling housings’ key section (between
the coupling housings’ key section and the rear edge of the groove) can be used to
ensure proper installation of most couplings for maximum movement. These gaps are
approximately equal to half the linear movement capability. Piping must be secured to
maintain the desired position.
For pipe contraction, virtually no gap should be visible between the coupling housings’
key section and the rear edge of the groove. Piping must be secured to maintain the
desired position.
Piping that is joined with grooved pipe couplings, like all other piping systems, requires
support to carry the weight of pipes, equipment, and fluid. The support or hanging
method must minimize stress on joints, piping, and other components. In addition, the
method of support must allow pipeline movement, where required, along with other
design requirements, such as drainage or venting. The designer must also consider
the special requirements of flexible couplings while designing a support system.
Valves with unbalanced loads, particularly ones installed in horizontal pipelines within
areas of high vibration, require support to resist external rotation.
The following tables list the suggested maximum span between pipe supports for
horizontal, straight runs of standard-weight steel pipe that carries water or similarly dense
liquids.
NOTICE
DO NOT attach supports directly to couplings. Attach supports only to adjoining pipe and equipment.
For Victaulic rigid couplings, refer to the chart below for maximum hanger spacing.
Size
Nominal Size inches
Actual Pipe Outside Diameter inches/mm
Water Service
* *
11.315 7 9 12 9 9 1233.7 2.1 2.7 3.7 2.7 2.7 3.7
1 ¼1.660 7 11 12 9 11 1242.4 2.1 3.4 3.7 2.7 3.4 3.7
1 ½1.900 7 12 15 9 13 1548.3 2.1 3.7 4.6 2.7 4.0 4.6
22.375 10 13 15 13 15 1560.3 3.1 4.0 4.6 4.0 4.6 4.6
33.500 12 16 15 15 17 1588.9 3.7 4.9 4.6 4.6 5.2 4.6
44.500 14 17 15 17 21 15114.3 4.3 5.2 4.6 5.2 6.4 4.6
66.625 17 20 15 21 25 15168.3 5.2 6.1 4.6 6.4 7.6 4.6
88.625 19 22 15 24 28 15219.1 5.8 6.7 4.6 7.3 8.5 4.6
1010.750 19 23 15 24 31 15273.0 5.8 7.0 4.6 7.3 9.5 4.6
1212.750 23 24 15 30 33 15323.9 7.0 7.3 4.6 9.1 10.1 4.6
1414.000 23 25 15 30 33 15355.6 7.0 7.6 4.6 9.1 10.1 4.6
1616.000 27 25 15 35 33 15406.4 8.2 7.6 4.6 10.7 10.1 4.6
1818.000 27 25 15 35 33 15
457 8.2 7.6 4.6 10.7 10.1 4.6
2020.000 30 25 15 39 33 15
508 9.1 7.6 4.6 11.9 10.1 4.6
2424.000 32 25 15 42 33 15
610 9.8 7.6 4.6 12.8 10.1 4.6
2626.000 30 – – – – –
660 9.1 – – – – –
2828.000 30 – – – – –
711 9.1 – – – – –
3030.000 30 – – – – –
762 9.1 – – – – –
3232.000 31 – – – – –
813 9.4 – – – – –
3636.000 31 – – – – –
914 9.4 – – – – –
4040.000 35 – – – – –
1016 10.7 – – – – –
4242.000 35 – – – – –1067 10.7 – – – – –
4646.000 35 – – – – –
1168 10.7 – – – – –
4848.000 36 – – – – –
1219 11.0 – – – – –
Table continued on following page Refer to notes on following page
Size
Nominal Size inches
Actual Pipe Outside Diameter inches/mm
Water Service
* *
5454.000 37 – – – – –1372 11.3 – – – – –
5656.000 37 – – – – –1422 11.3 – – – – –
6060.000 37 – – – – –1524 11.3 – – – – –
*Spacing corresponds to ASME B31.1 Power Piping Code †Spacing corresponds to ASME B31.9 Building Services Piping Code ‡Spacing corresponds to NFPA 13 Fire Sprinkler Systems
I-100_50
Size
NominalSize
inches
Actual Pipe Outside Diameter
inches/mm
103.0
156.1
309.1
35
¾ – 11.050 – 1.315
1 2 2 2 3 3 4 4 5 626.9 – 33.7
1 ¼ – 21.660 – 2.375
1 2 2 2 3 3 4 4 5 542.4 – 60.3
2 ½ – 42.875 – 4.500
1 1 2 2 2 2 2 3 4 473.0 – 114.3
5 – 85.563 – 8.625
1 1 1 2 2 2 2 3 3 3139.7 – 219.1
10 – 1210.750 – 12.750
1 1 1 2 2 2 2 3 3 3273.0 – 323.9
14 – 1614.000 – 16.000
1 1 1 2 2 2 2 3 3 3355.6 – 406.4
18 – 2418.000 – 24.000
1 1 1 2 2 2 2 3 3 3457 – 610
26 – 6026.000 – 60.000
1 1 1 1 2 2 2 3 3 3660 – 1524
*No pipe length should be left unsupported between any two couplings
SizeSuggested Maximum Span
Nominal Size inches
Actual Pipe Outside Diameter inches/mm
¾ – 11.050 – 1.315 826.9 – 33.7 2.4
1 ¼ – 21.660 – 2.375 10
42.4 – 60.3 3.0
2 ½ – 42.875 – 4.500 1273.0 – 114.3 3.7
5 – 85.563 – 8.625 14139.7 – 219.1 4.3
10 – 1210.750 – 12.750 16273.0 – 323.9 4.9
14 – 1614.000 – 16.000 18
355.6 – 406.4 5.5
18 – 2418.000 – 24.000 20
457 – 610 6.1
26 – 6026.000 – 60.000 21
660 – 1524 6.4
I-100_51
Light-wall, stainless steel piping requires hangers to meet the following spacing
requirements. For flexible systems, refer to the preceding tables under the “Flexible
System” section. For rigid systems, refer to the table below for maximum hanger spacing.
Size
Suggested Maximum Span
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm inches/mm Schedule
22.37560.3
0.0655S
91.65 2.7
0.079—
102.00 3.1
0.10910S
102.77 3.1
76.1 mm3.000 0.079
—10
76.1 2.00 3.1
33.50088.9
0.079—
102.00 3.1
0.0835S
102.11 3.1
0.12010S
123.05 3.7
44.500114.3
0.079—
112.00 3.4
0.0835S
112.11 3.4
0.12010S
123.05 3.7
139.7 mm5.500139.7
0.079—
132.00 4.0
0.102—
132.60 4.0
0.118—
153.00 4.6
66.625168.3
0.079—
132.00 4.0
0.102—
132.60 4.0
0.1095S
132.77 4.0
0.118—
153.00 4.6
0.13410S
143.40 4.3
88.625219.1
0.102—
132.60 4.0
0.1095S
132.77 4.0
0.118—
153.00 4.6
0.14810S
153.76 4.6
Table continued on the following page
Size
Suggested Maximum Span
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm inches/mm Schedule
1010.750273.0
0.118—
153.00 4.6
0.1345S
153.40 4.6
0.16510S
164.19 4.9
1212.750323.9
0.118—
153.00 4.6
0.1565S
163.96 4.9
0.18010S
174.57 5.2
14*14.000 0.188
10S21
355.6 4.78 6.4
16*16.000 0.188
10S22
406.4 4.78 6.7
18*18.00 0.188
10S22
457 4.78 6.7
20*20.000 0.218
10S24
508 5.54 7.3
24*24.000 0.250
10S25
610 6.35 7.6
* Hanger spacing for these sizes applies to AGS Rigid Couplings.
I-100_53
The maximum allowable pipe-end separation dimensions shown in the table below are
for system layout purposes only. Style 009H and Style 107H Couplings are considered
rigid joints that allow no angular deflection or linear movement. The design/allowable pipe
separation MUST be considered during assembly.
Size
inches/mm
Nominal Size inches or mm
Actual Pipe Outside Diameter inches/mm Style 009H
1 ¼1.660 0.10 –42.4 2.5 –
1 ½1.900 0.10 –48.3 2.5 –
22.375 0.12 0.1560.3 3.1 3.8
2 ½2.875 0.12 0.1573.0 3.1 3.8
76.1 mm3.000 0.12 0.1576.1 3.1 3.8
33.500 0.12 0.1588.9 3.1 3.8
44.500 0.17 0.15114.3 4.3 3.8
139.7 mm5.500 – 0.15139.7 – 3.8
55.563 – 0.15141.3 – 3.8
165.1 mm6.500 – 0.15165.1 – 3.8
66.625 – 0.15168.3 – 3.8
88.625 – 0.22219.1 – 5.6
Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key
profile increases the allowable pipe-end separation and eases initial assembly alignment
(refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
Pipe-End Separation
Nominal Sizeinches
Actual Pipe Outside Diameter
inches/mm inches/mm
14 *14.000 0.25355.6 6.4
16 *16.000 0.25406.4 6.4
18 *18.000 0.25
457 6.4
20 *20.000 0.25
508 6.4
24 *24.000 0.25
610 6.4
26 *26.000 0.38
660 9.6
28 *28.000 0.38
711 9.6
30 *30.000 0.38
762 9.6
32 *32.000 0.38
813 9.6
36 *36.000 0.38
914 9.6
40 *40.000 0.44
1016 11.1
42 *42.000 0.441067 11.1
46 *46.000 0.44
1168 11.1
48 *48.000 0.44
1219 11.1
54 *54.000 0.501372 12.7
56 *56.000 0.501422 12.7
60 *60.000 0.501524 12.7
* Applies only to for Style W07 AGS Rigid Couplings. For pipe roll or cut grooved to standard specifications, refer to the separate table on page 56.
I-100_55
®
Victaulic AGS rigid couplings contain flat bolt pads. The housings’ wedge-shaped key
profile increases the allowable pipe-end separation and eases initial assembly alignment
(refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
Pipe-End Separation
Nominal Pipe Sizeinches
Coupling/ ® Size
inches/mm inches/mm
12 *14.000 0.25355.6 6.4
14 *16.000 0.25406.4 6.4
16 *18.000 0.25
457 6.4
18 *20.000 0.25
508 6.4
20 *22.000 0.25
559 6.4
22 *24.000 0.25
610 6.4
24 *26.000 0.38
660 9.6
26 *28.000 0.38
711 9.6
28 *30.000 0.38
762 9.6
30 *32.000 0.38
813 9.6
32 *34.000 0.38
865 9.6
34 *36.000 0.38
914 9.6
36 *38.000 0.38
965 9.6
38 *40.000 0.44
1016 11.1
40 *42.000 0.441067 11.1
42 *44.000 0.44
1118 11.1
44 *46.000 0.44
1168 11.1
46 *48.000 0.44
1219 11.1
* Applies only to ® for Style W07 AGS Rigid Couplings.
I-100_56
Victaulic standard rigid couplings have an angle-bolt-pad design that constricts the
coupling housings’ keys into the groove around the entire pipe circumference. The
housings slide on the angle bolt pads, rather than mating squarely.
In addition, the sliding of the housings forces the key sections into opposed contact
on the inside and outside groove edges, which results in pipe-end separation during
assembly (refer to the table below).
Rigid couplings provide a rigid joint that allows no angular deflection or linear movement.
The design/allowable pipe separation MUST be considered during assembly.
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter inches/mm inches/mm
11.315 0.0533.7 1.2
1 ¼1.660 0.0542.4 1.2
1 ½1.900 0.0548.3 1.2
22.375 0.0760.3 1.7
2 ½2.875 0.0773.0 1.7
76.1 mm3.000 0.0776.1 1.7
33.500 0.0788.9 1.7
44.500 0.16114.3 4.1
108.0 mm4.250 0.16108.0 4.1
55.563 0.16141.3 4.1
133.0 mm5.250 0.16133.0 4.1
139.7 mm5.500 0.16139.7 4.1
66.625 0.16168.3 4.1
159.0 mm6.250 0.16159.0 4.1
165.1 mm6.500 0.16165.1 4.1
88.625 0.19219.1 4.8
1010.750 0.13273.0 3.3
1212.750 0.13323.9 3.3
† Allowable pipe-end separation is different for Style 307 Transition Couplings. Refer to the I-300 Field Installation Handbook for details.
Allowable pipe-end separation and deflection values are the maximum nominal range of
movement available at each joint for standard roll-grooved or cut-grooved pipe. These
values are maximums. For design and installation purposes, these values should be
reduced by 50% for ¾ – 3 ½-inch/26.9 – 101.6-mm sizes and 25% for 4-inch/114.3-mm
and larger sizes.
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm
Minimum
Maximum
Maximum
22.375 0.13 0.19 0.2560.3 3.2 4.8 6.4
2 ½2.875 0.13 0.19 0.2573.0 3.2 4.8 6.4
76.1 mm3.000 0.13 0.19 0.2576.1 3.2 4.8 6.4
33.500 0.13 0.19 0.2588.9 3.2 4.8 6.4
44.500 0.13 0.25 0.38114.3 3.2 6.4 9.5
139.7 mm5.500 0.13 0.25 0.38139.7 3.2 6.4 9.5
55.563 0.13 0.25 0.38141.3 3.2 6.4 9.5
66.625 0.13 0.25 0.38168.3 3.2 6.4 9.5
88.625 0.19 0.31 0.44219.1 4.8 7.9 11.2
(1) Minimum pipe-end separation, as required by the gasket center leg, for roll- or cut-grooved pipe. Refer to illustration (1) below.
(2 and 3) Maximum pipe-end separation to be used in determining overall piping system movement for roll-grooved (2) or cut-grooved (3) pipe. For design and installation purposes, the minimum and maximum pipe-end separations should be reduced to the values shown in the table on the following page. These design and installation considerations include thermal growth, settlement, installation misalignment, and offsets. Refer to illustrations (2 and 3) below.
Separation Separation Separation
Information continued on the following page
I-100_58
Size
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
Linear Movement inches/mm
Centerline
Linear Movement inches/mm
Centerline
Degrees Per
inches Per
Pipe/mm Per
One meter Degrees
Per
inches Per
Pipe/mm Per
One meter
22.375 0.06
1.52°0.32 0.13
3.04°0.64
60.3 1.5 26 3.3 52
2 ½2.875 0.06
1.25°0.26 0.13
2.50°0.52
73.0 1.5 22 3.3 44
76.1 mm3.000 0.06
1.20°0.26 0.13
2.40°0.52
76.1 1.5 22 3.3 44
33.500 0.06
1.03°0.22 0.13
2.06°0.44
88.9 1.5 18 3.3 36
44.500 0.13
1.60°0.34 0.25
3.20°0.68
114.3 3.3 28 6.4 56
139.7 mm5.500 0.13
1.30°0.28 0.25
2.60°0.54
139.7 3.3 24 6.4 45
55.563 0.13
1.30°0.27 0.25
2.60°0.54
141.3 3.3 22 6.4 45
66.625 0.13
1.08°0.23 0.25
2.16°0.46
168.3 3.3 18 6.4 36
88.625 0.13
0.83°0.18 0.25
1.66°0.35
219.1 3.3 15 6.4 29
I-100_59
Allowable pipe-end separation and deflection values are the maximum nominal range
of movement available at each joint for pipe that is roll grooved to AGS specifications.
These values are maximums. For design and installation purposes, these values should
be reduced by 25%.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm
Maximum
Separationinches/mm
Degrees PerCoupling
inches Per One
mm Per One
14 *14.000 0.13 – 0.31
0.73°0.15
355.6 3.3 – 7.9 13
16 *16.000 0.13 – 0.31
0.63°0.13
406.4 3.3 – 7.9 11
18 *18.000 0.13 – 0.31
0.57°0.12
457 3.3 – 7.9 10
20 *20.000 0.13 – 0.31
0.50°0.10
508 3.3 – 7.9 9
24 *24.000 0.13 – 0.31
0.42°0.09
610 3.3 – 7.9 8
26 *26.000 0.15 – 0.53
0.83°0.18
660 3.8 – 13.5 15
28 *28.000 0.15 – 0.53
0.78°0.16
711 3.8 – 13.5 14
30 *30.000 0.15 – 0.53
0.73°0.16
762 3.8 – 13.5 14
32 *32.000 0.15 – 0.53
0.68°0.14
813 3.8 – 13.5 11
36 *36.000 0.15 – 0.53
0.60°0.13
914 3.8 – 13.5 11
40 *40.000 0.21 – 0.59
0.55°0.12
1016 5.3 – 15.0 10
42 *42.000 0.21 – 0.59
0.52°0.11
1067 5.3 – 15.0 9
46 *46.000 0.21 – 0.59
0.47°0.10
1168 5.3 – 15.0 8
48 *48.000 0.21 – 0.59
0.45°0.10
1219 5.3 – 15.0 8
54 *54.000 0.28 – 0.66
0.40°0.08
1372 7.1 – 16.8 7
56 *56.000 0.28 – 0.66
0.38°0.08
1422 7.1 – 16.8 7
60 *60.000 0.28 – 0.66
0.36°0.08
1524 7.1 – 16.8 7
* Applies only to pipe roll grooved to AGS specifications for Style W77 (AGS) Flexible Couplings. For pipe roll grooved to standard specifications, refer to the separate table on page 61.
I-100_60
®
Allowable pipe-end separation and deflection values are the maximum nominal range
of movement available at each joint. These values are maximums. For design and
installation purposes, these values should be reduced by 25%.
Size ®
Nominal Pipe Size inches
Coupling/ ® Size
inches/mm
Maximum
Separationinches/mm
Degrees PerCoupling
inches Per One
mm Per One
12 *14.000 0.13 – 0.31
0.73°0.15
355.6 3.3 – 7.9 13
14 *16.000 0.13 – 0.31
0.63°0.13
406.4 3.3 – 7.9 11
16 *18.000 0.13 – 0.31
0.57°0.12
457 3.3 – 7.9 10
18 *20.000 0.13 – 0.31
0.50°0.10
508 3.3 – 7.9 9
20 *22.000 0.13 – 0.31
0.50°0.10
559 3.3 – 7.9 9
22 *24.000 0.13 – 0.31
0.42°0.09
610 3.3 – 7.9 8
24 *26.000 0.15 – 0.53
0.83°0.18
660 3.8 – 13.5 15
26 *28.000 0.15 – 0.53
0.78°0.16
711 3.8 – 13.5 14
28 *30.000 0.15 – 0.53
0.73°0.16
762 3.8 – 13.5 14
30 *32.000 0.15 – 0.53
0.68°0.14
813 3.8 – 13.5 11
32 *34.000 0.15 – 0.53
0.69°0.13
865 3.8 – 13.5 11
34 *36.000 0.15 – 0.53
0.60°0.13
914 3.8 – 13.5 11
36 *38.000 0.15 – 0.53
0.60°0.13
965 3.8 – 13.5 11
38 *40.000 0.21 – 0.59
0.55°0.12
1016 5.3 – 15.0 10
40 *42.000 0.21 – 0.59
0.52°0.11
1067 5.3 – 15.0 9
42 *44.000 0.21 – 0.59
0.50°0.10
1118 5.3 – 15.0 8
44 *46.000 0.21 – 0.59
0.47°0.10
1168 5.3 – 15.0 8
46 *48.000 0.21 – 0.59
0.45°0.10
1219 5.3 – 15.0 8
52 *54.000 0.28 – 0.66
0.40°0.08
1372 7.1 – 16.8 7
54 *56.000 0.28 – 0.66
0.38°0.08
1422 7.1 – 16.8 7
58 *60.000 0.28 – 0.66
0.36°0.08
1524 7.1 – 16.8 7
* Applies only to pipe ® for Style W77 AGS Flexible Couplings.
I-100_61
Allowable pipe-end separation and deflection values are the maximum nominal range
of movement available at each joint for standard roll-grooved pipe.
grooved pipe may be doubled. These values are maximums. For design and installation
purposes, these values should be reduced by 50% for ¾ – 3 ½-inch/26.9 – 101.6-mm
sizes and 25% for 4-inch/114.3-mm and larger sizes.
Size
Nominal Sizeinches or mm
Actual Pipe Outside Diameter
inches/mm
Maximum
Separationinches/mm
Degrees PerCoupling
inches Per One
mm Per One
¾1.050 0 – 0.06
3.40°0.72
26.9 0 – 1.6 60
11.315 0 – 0.06
2.72°0.57
33.7 0 – 1.6 48
1 ¼1.660 0 – 0.06
2.17°0.45
42.4 0 – 1.6 38
1 ½1.900 0 – 0.06
1.93°0.40
48.3 0 – 1.6 33
22.375 0 – 0.06
1.52°0.32
60.3 0 – 1.6 26
2 ½2.875 0 – 0.06
1.25°0.26
73.0 0 – 1.6 22
76.1 mm3.000 0 – 0.06
1.20°0.26
76.1 0 – 1.6 22
33.500 0 – 0.06
1.03°0.22
88.9 0 – 1.6 18
3 ½4.000 0 – 0.06
0.90°0.19
101.6 0 – 1.6 16
44.500 0 – 0.13
1.60°0.34
114.3 0 – 3.2 28
108.0 mm4.250 0 – 0.13
1.68°0.35
108.0 0 – 3.2 29
55.563 0 – 0.13
1.30°0.27
141.3 0 – 3.2 23
133.0 mm5.250 0 – 0.13
1.35°0.28
133.0 0 – 3.2 24
139.7 mm5.500 0 – 0.13
1.30°0.28
139.7 0 – 3.2 24
66.625 0 – 0.13
1.08°0.23
168.3 0 – 3.2 18
159.0 mm6.250 0 – 0.13
1.15°0.24
159.0 0 – 3.2 20
165.1 mm6.500 0 – 0.13
1.10°0.23
165.1 0 – 3.2 19
88.625 0 – 0.13
0.83°0.18
219.1 0 – 3.2 14
1010.750 0 – 0.13
0.67°0.14
273.0 0 – 3.2 12
1212.750 0 – 0.13
0.57°0.12
323.9 0 – 3.2 9
† Refer to note on the following page.
Size
Nominal Sizeinches or mm
Actual Pipe Outside Diameter
inches/mm
Maximum
Separationinches/mm
Degrees PerCoupling
inches Per One
mm Per One
14 *14.000 0 – 0.13
0.52°0.11
355.6 0 – 3.2 9
15 *15.000 0 – 0.13
0.48°0.10
381.0 0 – 3.2 9
16 *16.000 0 – 0.13
0.45°0.10
406.4 0 – 3.2 9
18 *18.000 0 – 0.13
0.40°0.08
457 0 – 3.2 7
20 *20.000 0 – 0.13
0.37°0.08
508 0 – 3.2 7
22 *22.000 0 – 0.13
0.32°0.07
559 0 – 3.2 6
24 *24.000 0 – 0.13
0.30°0.07
610 0 – 3.2 6
26 §26.000 0 – 0.38
0.83°0.17
660 0 – 9.7 14
28 §28.000 0 – 0.38
0.77°0.16
711 0 – 9.7 13
30 §30.000 0 – 0.38
0.72°0.15
762 0 – 9.7 13
32 §32.000 0 – 0.38
0.67°0.14
813 0 – 9.7 12
36 §36.000 0 – 0.38
0.60°0.12
914 0 – 9.7 10
42 §42.000 0.31 – 0.69
0.52°0.20
1067 7.9 – 17.5 17
* Applies only to pipe roll grooved to standard specifications for Style 77 (non-AGS) Flexible Couplings. For pipe roll grooved to AGS specifications, refer to the separate table on the previous pages.
§ Applies only to pipe roll grooved for Style 770 Large Diameter Couplings.
I-100_63
attempting to install, remove, or adjust any Victaulic piping products.
DO NOT attach supports directly to couplings. Attach supports only to adjoining pipe and equipment.
personal injury, property damage, and product damage.
The following instructions are a general guideline for the installation of Victaulic piping
products. These instructions must be followed to ensure proper pipe-joint assembly.
1. Always check the supplied gasket to ensure it is suitable for the intended service.
Refer to the “Gasket Selection” section of this manual or Victaulic submittal 05.01.
Valve bodies, discs, and other wetted components must be compatible with the
material flowing through the system. Refer to the most current Victaulic literature, or
contact Victaulic for details.
3. Always read the operating and maintenance instruction manuals for the pipe
preparation tools.
The outside diameter and grooving dimensions of pipe must be within the current
specifications published by Victaulic.
5. For rigid, angle-bolt-pad couplings, the nuts must be tightened evenly by alternating
sides until metal-to-metal contact at the bolt pads is achieved. Equal, positive offsets are
necessary to ensure a rigid joint.
6. Rigid, angle-bolt-pad couplings are not recommended for use with PVC plastic pipe.
For flexible couplings with flat bolt pads, the nuts must be tightened evenly by
alternating sides until metal-to-metal contact at the bolt pads is achieved.
8. Couplings that contain a tongue-and-recess feature must be mated properly,
tongue-to-recess.
9. When a torque value is specified for coupling installation, this torque be
applied to the nuts in order to achieve proper installation. However, torque beyond
specified values will not improve sealing. Exceeding the specified torque by more than
25% may cause damage to the product, resulting in joint failure.
10. For Advanced Groove System (AGS™), FireLock EZ™, and QuickVic™ couplings,
deep well sockets are recommended for proper installation due to the longer bolt lengths
associated with these products. Deep well sockets provide the full nut engagement that is
necessary during tightening.
11. Placement of check valves too close to sources of unstable flow will shorten the life
of the valve and may potentially damage the system. To extend valve life, valves should
be installed a reasonable distance away from pumps, elbows, expanders, reducers, or
other similar devices. Piping practices dictate a minimum distance of five times the pipe
diameter for general use. Distances between three and five diameters are allowable,
provided the flow velocity is less than 8 feet per second/2.4 meters per second.
Distances of less than three diameters are not recommended.
Victaulic female threaded products are designed to accommodate standard ANSI
male pipe threads only. BSPT threads are available (specify upon ordering). Use
of male threaded products with special features, such as probes, dry-pendent sprinkler
heads, etc., must be checked for suitability with the Victaulic piping product being
installed. Failure to verify suitability in advance may result in difficult installation or joint
failure.
13. When joining pipe of the same size but different wall thicknesses/schedules, the
joint rating will be based on the thinner wall pipe.
Nuts must be tightened evenly by alternating sides until metal-to-metal contact
present at the bolt pads to obtain pipe-joint rigidity.
Due to the speed of assembly when using an impact wrench, the installer should take
extra care to ensure nuts are tightened evenly by alternating sides until proper assembly
is complete. Always refer to the specific product installation instructions for complete
installation requirements.
Impact wrenches do not provide the installer with direct “wrench feel” or torque to judge
nut tightness. Since some impact wrenches are capable of high output, it is important
to develop a familiarity with the impact wrench to avoid damaging or fracturing bolts or
coupling bolt pads during installation. DO NOT continue to use an impact wrench after
the visual installation guidelines for the coupling are achieved.
If the battery is drained or if the impact wrench is under-powered, a new impact wrench
must be used to ensure the visual installation guidelines for the coupling are achieved.
Perform trial assemblies with the impact wrench and socket or torque wrenches to help
determine the capability of the impact wrench. Using the same method, periodically
check additional nuts throughout the system installation.
For safe and proper use of impact wrenches, always refer to the impact wrench
manufacturer’s operating instructions. In addition, verify that proper impact grade
sockets are being used for coupling installation.
I-100_65
INSTALLATION INSPECTION
Proper pipe preparation and coupling installation is essential for maximum joint
performance.
1. The pipe OD and groove dimensions must be within the tolerance published in
current Victaulic grooving specifications.
Unless stated otherwise in specific product instructions, Victaulic grooved pipe
couplings be assembled properly with the bolt pads in firm, metal-to-metal
contact.
3. The housings’ keys must be engaged completely in both grooves.
The gasket must be slightly compressed, which adds to the strength of the seal.
Typical Angle Bolt Pad Typical Flat Bolt Pad
I-100_66
When the OD of the pipe or fitting is below tolerance, engagement of the housings’ key
sections is lowered considerably.
G
Key
Undersized Pipe/Fitting
Exaggerated for Clarity
Additionally, there is little or no added compression of the gasket. The increased gap “G”
between the pipe and the housing may also result in gasket extrusion. These factors can
contribute to reduced gasket life and joint leakage.
Oversized Pipe/Fitting
KeyShoulder
Exaggerated for Clarity
When the OD of the pipe or fitting exceeds the allowable tolerance, engagement of the
housings’ key sections is increased to the point that the shoulder can grip onto the pipe.
This can result in reduced linear or angular movement. Under these conditions, the
bolt pads may not join with metal-to-metal contact, the gasket can possibly extrude, the
working pressure of the joint can be reduced, and the life of the gasket can be reduced.
G
Shallow Groove
Key
Exaggerated for Clarity
A groove that is not deep enough will have the same effect as the conditions described
in the “Installations with Undersized Pipes/Fittings” section above. In addition, this
condition may prevent couplings from being fully assembled, leaving gaps between the
bolt pad connections.
SmallSpace
KeyShoulder
Pipe with Deep Grooves – Figure 1
Exaggerated for Clarity
G
Pipe with Deep Grooves – Figure 2
LargeSpace
Key
Exaggerated for Clarity
A groove that is too deep will allow the coupling to shift so that one housing will have full
key engagement (Figure 1 above) and the other housing will have significantly reduced
key engagement (Figure 2 above). This will have the same effect as the conditions
described in the “Installations with Undersized Pipe/Fittings” section. Additionally, roll
grooving pipe to an undersized dimension may overstress and weaken the pipe wall. Cut
grooving pipe to an undersized dimension will result in insufficient wall thickness under
the groove.
Eccentric Groove
Key
Exaggerated for Clarity
Eccentric grooves generally occur because of out-of-round pipe that is grooved with a
stationary tool bit (such as a lathe). Tools that rotate the pipe, rather than rotate around
the pipe, may affect this condition. In addition, this can occur when roll grooving pipe
with large wall thickness variations. An eccentric groove means that the groove is too
shallow on one side and too deep on the other. This may lead to a combination of the
conditions outlined in the “Installations with Oversized Pipes/Fittings” section and the
“Installations on Pipes with Shallow Grooves” section.
I-100_68
Gap is notallowable
Angle PadContact
Offsets
Offsets Equal offsetsat both pairsof bolt pads
(Illustrations are exaggerated for clarity)
Unless stated otherwise in specific product installation instructions, Victaulic grooved
pipe couplings be assembled with the bolt pads in firm metal-to-metal contact.
The only exceptions are couplings that have torque values specified. Any specified
torque values must be achieved; however, firm metal-to-metal contact may not occur
at the coupling bolt pads when the torque requirement is reached. Always refer to the
installation instructions for the specific product. Any questions regarding an installation
can be directed to Victaulic by calling 1-800-PICK VIC.
1. Make sure coupling keys are engaged in the grooves. Coupling keys must not rest
on the outside surface of the pipe.
Make sure the bolts have been tightened fully.
3. Make sure the gasket is not pinched. Pinched gaskets must be replaced
immediately. Gaskets must be lubricated to prevent gasket pinching. For complete
lubrication requirements, refer to the installation instructions for the specific coupling.
Make sure oversized pipe or fittings were not used.
5. Make sure the groove conforms to Victaulic specifications. If the groove is shallow,
groove the pipe to Victaulic specifications. If the groove is too deep, discard that section
of pipe, and groove another section to Victaulic specifications.
Always re-inspect joints before and after the field test to identify points of possible failure.
Look for gaps at the bolt pads and/or keys that ride up on the shoulders. If any of these
conditions exist, depressurize the system, and replace any questionable joints.
NOTICE
instructions.
critical to ensure maximum system reliability.
I-100_69
Installation Instructions
Coupling
Style 009H - FireLock EZ™ Rigid Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
1. DO NOT DISASSEMBLE THE Style 009H Couplings
are installation ready. These couplings
are designed so that the installer does
not need to remove the bolts and nuts
for installation. This design facilitates
installation by allowing the installer to
directly install the grooved end of pipe/
mating components into the coupling.
The outside surface of the pipe/
mating component, between the groove
and the pipe/mating component end, must
be smooth and free from indentations,
projections (including weld seams), and
roll marks to ensure a leak-tight seal. All
oil, grease, loose paint, dirt, and cutting
particles must be removed. Measurements
taken across grooved pipe/mating
component ends must not exceed the
maximum allowable flare diameter. Refer to
current Victaulic grooving specifications for
the maximum allowable flare diameter.
Check the
gasket to make sure it is suitable for
the intended service. The color code
identifies the gasket grade. Refer to the
on the following page for details
concerning operating temperatures and
other requirements. Refer to the “Gasket
Selection” section of this manual for the
color code chart.
Never leave a Style 009H Coupling partially assembled. A partially assembled Style 009H Coupling poses a drop h azard.
mating component ends and the
attempting to insert the grooved
into the coupling.
could cause serious personal injury and/or property damage.
Assemble
the joint by inserting the grooved end of a
pipe/mating component into each opening
of the coupling. The ends of the grooved
pipe/mating components must be inserted
into the coupling until contact with the
center leg of the gasket occurs. A visual
check is required to ensure the coupling
keys align with the grooves in the pipe/
mating components. The coupling
may be rotated to ensure the gasket is
seated properly.
When assembling Style 009H
Couplings onto end caps, take additional
care to ensure the end cap is seated
fully against the center leg of the gasket.
DO NOT use Non-Victaulic fittings with
Style 009H Couplings. Use only FireLock
No. 006 End Caps containing the “EZ”
marking on the inside face or No. 60 End
Caps containing the “QV EZ” marking on
the inside face.
For Victaulic rigid, angle-bolt-pad couplings, the nuts must be tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.For Victaulic rigid, angle-bolt-pad
present at the bolt pads.
openings during tightening.
personal injury, and property damage.
NOTICE
®
sheet.
only.
enhance sealing capabilities on all adverse pipe conditions. Pipe condition and
instructions.
Tighten the
nuts evenly by alternating sides until
metal-to-metal contact occurs at the
angle bolt pads. Make sure the housings’
keys completely engage the grooves and
the offsets are equal at the bolt pads. To
ensure a rigid joint, equal and positive
offsets are preferred. It is important
to tighten the nuts evenly to prevent gasket
pinching. An impact wrench or standard
socket wrench can be used to bring the
bolt pads into metal-to-metal contact.
Refer to the “Impact Wrench Usage
Guidelines” section in this manual.
GOOD
BAD
6. Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
NOTICE
critical. Improperly assembled joints
is placed in service.
POSITIVE OFFSET WITH BOLT PAD
CONTACT
WITH BOLT PAD CONTACT
BAD
OFFSET
BOLT PAD
tightened.
SizeNut Size
Size
Nominal Sizeinches or mm
Actual Pipe Outside
Diameterinches/mm
inches/Metric
inches/mm
1 ¼ – 41.660 – 4.500 3⁄8 11⁄1642.4 – 114.3 M10 17
76.1 – 108.0 mm
3.000 – 4.250 3⁄8 11⁄1676.1 – 108.0 M10 17
133.0 – 139.7 mm
5.250 – 5.500 ½ ¾133.0 – 139.7 M12 18
55.563 ½ ¾141.3 M12 18
159.0 – 165.1 mm
6.250 – 6.500 5⁄8 15⁄16159.0 – 165.1 M16 24
6 – 86.625 – 8.625 5⁄8 15⁄16168.3 – 219.1 M16 24
Style 009H Couplings
Since the coupling housings conform to
the outside diameter of the pipe/mating
component during an initial installation,
direct installation of the pipe/mating
components into the coupling may not
be possible upon re-installation. If this is
the case, refer to the following steps for
re-installing the coupling.
1. Make sure the system is
depressurized and drained completely
before attempting to disassemble any couplings.
Follow steps 2 – 3 on page 70.
Apply a thin coat of Victaulic lubricant or
silicone lubricant to the gasket sealing lips
and exterior. It is normal for the gasket
surface to have a hazy white appearance
after it has been in service.
Insert the grooved
end of a pipe/mating component into the
gasket until it contacts the center leg of the
gasket.
Align the two grooved ends of the pipe/
mating components. Insert the other pipe/
mating component end into the gasket
until it contacts the center leg of the
gasket. Make sure no portion of the
gasket extends into the groove of either
pipe/mating component.
One
bolt can be inserted into the housings
with the nut threaded loosely onto the bolt
to allow for the “swing-over” feature, as
shown above. The nut should be
backed off no further than flush with the
end of the bolt.
Install the
housings over the gasket. Make sure the
housings’ keys engage the grooves properly
on both pipes/mating components.
Install the remaining bolt, and thread the
nut finger-tight onto the bolt. Make
sure the oval neck of each bolt seats
properly in the bolt hole.
Follow steps 5 and
6 on the previous page to complete the
assembly.
1. DO NOT DISASSEMBLE THE Style 107H Couplings are
installation ready. The coupling is designed
so that the installer does not need to
remove the bolts and nuts for installation.
This design facilitates installation by
allowing the installer to directly install the
grooved end of pipe/mating components
into the coupling.
The outside surface of the pipe/
mating component, between the groove
and the pipe/mating component end, must
be smooth and free from indentations,
projections (including weld seams), and
roll marks to ensure a leak-tight seal. All
oil, grease, loose paint, dirt, and cutting
particles must be removed. Measurements
taken across grooved pipe/mating
component ends must not exceed the
maximum allowable flare diameter. Refer to
current Victaulic grooving specifications for
the maximum allowable flare diameter.
Check the gasket
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Refer to the “Gasket
Selection” section of this manual for the
color code chart.
installation.
QuickVic™ Rigid Coupling for Steel Pipe
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Apply a thin
coat of Victaulic Lubricant or silicone
lubricant only to the sealing lips of the
gasket interior. The gasket exterior
is supplied with a factory-applied lubricant,
so there is no need to remove the gasket
from the housings to apply additional
lubricant to the exterior surface.
partially assembled. A partially
poses a drop h azard.
mating component ends and the
attempting to insert the grooved
into the coupling.
could cause serious personal injury and/or property damage.
Assemble the
joint by inserting the grooved end of a
pipe/mating component into each opening
of the coupling. The ends of the grooved
pipe/mating components must be inserted
into the coupling until contact with the
center leg of the gasket occurs. A visual
check is required to ensure the coupling
keys align with the grooves in the pipe/
mating components. The coupling
may be rotated to ensure the gasket is
seated properly.
When assembling Style 107H
Couplings onto end caps, take additional
care to ensure the end cap is seated fully
against the center leg of the gasket. DO
NOT use non-Victaulic fittings with Style
107H Couplings. Use only Victaulic No.
60 end caps containing the “QV” or “QV/
EZ” markings on the inside face. Victaulic
No. 460-SS stainless steel end caps shall
not be used with Style 107H Couplings.
No. 460-SS end caps must be used only
with Style 89 Rigid Couplings for stainless
steel pipe.
For Victaulic rigid, angle-bolt-pad couplings, the nuts must be tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.For Victaulic rigid, angle-bolt-pad
present at the bolt pads.
openings during tightening.
personal injury, and property damage.
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the angle
bolt pads. Make sure the housings’ keys
completely engage the grooves and the
offsets are equal at the bolt pads. To
ensure a rigid joint, equal and positive
offsets are preferred. It is important
to tighten the nuts evenly to prevent gasket
pinching. An impact wrench or standard
socket wrench can be used to bring the
bolt pads into metal-to-metal contact.
Refer to the “Impact Wrench Usage
Guidelines” section.
GOOD
BAD
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
NOTICE
critical. Improperly assembled joints
is placed in service.
POSITIVE OFFSET WITH BOLT PAD
CONTACT
WITH BOLT PAD CONTACT
BAD
OFFSET
BOLT PAD
tightened.
Since the coupling housings conform to
the outside diameter of the pipe/mating
component during an initial installation,
direct installation of the pipe/mating
components into the coupling may not
be possible upon re-installation. If this is
the case, refer to the following steps for
re-installing the coupling.
1. Make sure the system is
depressurized and drained completely
before attempting to disassemble any
couplings.
Follow steps 2 – 3 on page 74.
Apply a thin
coat of Victaulic Lubricant or silicone
lubricant to the gasket sealing lips and
exterior. It is normal for the gasket surface
to have a hazy white appearance after it
has been in service.
Pipe End
Center Leg of Gasket
Insert the grooved
end of a pipe/mating component into the
gasket until it contacts the center leg of the
gasket.
Align the two grooved ends of the pipe/
mating components. Insert the other pipe/
mating component end into the gasket
until it contacts the center leg of the
gasket. Make sure no portion of the
gasket extends into the groove of either
pipe/mating component.
Size Nut Size
Nominal Sizeinches or mm
Actual Pipe Outside Diameter
inches/mminches/Metric
inches/mm
2 - 2 ½2.375 - 2.875 3⁄8 11⁄16
60.3 - 73.0 M10 17
76.1 mm3.000 3⁄8 11⁄1676.1 M10 17
3 - 53.500 - 5.563 ½ 7⁄888.9 - 141.3 M12 22
139.7 mm5.500 ½ 7⁄8139.7 M12 22
165.1 mm6.500 5⁄8 1 1⁄16165.1 M16 27
6 - 86.625 - 8.625 5⁄8 1 1⁄16168.3 - 219.1 M16 27
One
bolt can be inserted into the housings
with the nut threaded loosely onto the bolt
to allow for the “swing-over” feature, as
shown above. The nut should be
backed off no further than flush with the
end of the bolt.
Install the
housings over the gasket. Make sure the
housings’ keys engage the grooves properly
on both pipes/mating components.
Install the remaining bolt, and thread the
nut finger-tight onto the bolt. Make
sure the oval neck of each bolt seats
properly in the bolt hole.
Follow steps 6 and
7 on page 76 to complete the assembly.
1. DO NOT DISASSEMBLE THE Style 177 Couplings are
installation ready. The coupling is designed
so that the installer does not need to
remove the bolts and nuts for installation.
This design facilitates installation by
allowing the installer to directly install the
grooved end of pipe/mating components
into the coupling.
The outside surface of the pipe/
mating component, between the groove
and the pipe/mating component end, must
be smooth and free from indentations,
projections (including weld seams), and
roll marks to ensure a leak-tight seal. All
oil, grease, loose paint, dirt, and cutting
particles must be removed. Measurements
taken across grooved pipe/mating
component ends must not exceed the
maximum allowable flare diameter. Refer to
current Victaulic grooving specifications for
the maximum allowable flare diameter.
Color Code
Check the gasket
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Refer to the “Gasket
Selection” section of this manual for the
color code chart.
installation.
QuickVic™ Flexible Coupling for Steel Pipe
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
I-100_80
Apply a thin
coat of Victaulic Lubricant or silicone
lubricant only to the sealing lips of the
gasket interior. The gasket exterior
is supplied with a factory-applied lubricant,
so there is no need to remove the gasket
from the housings to apply additional
lubricant to the exterior surface.
partially assembled. A partially
poses a drop h azard.
mating component ends and the
attempting to insert the grooved
into the coupling.
could cause serious personal injury and/or property damage.
Assemble the
joint by inserting the grooved end of a
pipe/mating component into each opening
of the coupling. The ends of the grooved
pipe/mating components must be inserted
into the coupling until contact with the
center leg of the gasket occurs. A visual
check is required to ensure the coupling
keys align with the grooves in the pipe/
mating components. The coupling
may be rotated to ensure the gasket is
seated properly.
When assembling Style 177
Couplings onto end caps, take additional
care to ensure the end cap is seated fully
against the center leg of the gasket. DO
NOT use non-Victaulic fittings with Style
177 Couplings.
Couplings contain a centering
important to tighten the nuts evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads. The middle section
openings during tightening.
personal injury, and property damage.
I-100_81
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
The middle section of the bolt pad mating
surfaces must be in full metal-to-metal
contact to ensure a properly assembled
joint. Make sure the housings’ keys engage
the grooves completely during tightening.
Middle Section of Bolt
Pad Mating Surface
It is possible to bring the outside
sections of the bolt pads into metal-to-
metal contact without having metal-to-
metal contact at the middle section of the
bolt pad mating surfaces. Even tightening
of the nuts is required to bring the entire
bolt pad sections into metal-to-metal
contact. Refer to the graphics on the
following page for details.
In addition, it is important to tighten the
nuts evenly by alternating sides to prevent
gasket pinching. An impact wrench or
standard socket wrench can be used to
bring the bolt pads into metal-to-metal
contact. Refer to the “Impact Wrench
Usage Guidelines” section.
GOOD
BAD
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact
is achieved across the entire bolt pad
section.
NOTICE
critical. Improperly assembled joints
is placed in service.
BAD
BOLT PAD
SECTION
Size Nut Size
Nominal Sizeinches/mm
Actual PipeOutside Diameter
inches/mminches/Metric
inches/mm
2 – 2 ½2.375 – 2.875 3⁄8 11⁄16
60.3 – 73.0 M10 17
76.1 mm3.000 3⁄8 11⁄1676.1 M10 17
3 – 53.500 – 5.563 ½ 7⁄888.9 – 141.3 M12 22
139.7 mm5.500 ½ 7⁄8139.7 M12 22
6 – 86.625 – 8.625 5⁄8 1 1⁄16168.3 – 219.1 M16 27
I-100_83
Since the coupling housings conform to
the outside diameter of the pipe/mating
component during an initial installation,
direct installation of the pipe/mating
components into the coupling may not
be possible upon re-installation. If this is
the case, refer to the following steps for
re-installing the coupling.
1. Make sure the system is
depressurized and drained completely
before attempting to disassemble any
couplings.
Follow steps 2 – 3 on page 79.
Apply a thin
coat of Victaulic Lubricant or silicone
lubricant to the gasket sealing lips and
exterior. It is normal for the gasket surface
to have a hazy white appearance after it
has been in service.
Insert the grooved
end of a pipe/mating component into the
gasket until it contacts the center leg of the
gasket.
Align the two grooved ends of the pipe/
mating components. Insert the other pipe/
mating component end into the gasket
until it contacts the center leg of the
gasket. Make sure no portion of the
gasket extends into the groove of either
pipe/mating component.
One
bolt can be inserted into the housings
with the nut threaded loosely onto the bolt
to allow for the “swing-over” feature, as
shown above. The nut should be
backed off no further than flush with the
end of the bolt.
Install the
housings over the gasket. Make sure the
housings’ keys engage the grooves properly
on both pipes/mating components.
Install the remaining bolt, and thread the
nut finger-tight onto the bolt. Make
sure the oval neck of each bolt seats
properly in the bolt hole.
Follow steps 6
and 7 of the “Instructions for the Initial
Installation of Style 177 Couplings” section
to complete the assembly.
I-100_85
Standard
Installation Instructions
Stainless Steel Pipe
I-100_86
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
NOTICE
system, additional lubrication
that are installed at or continuously
Check the gasket to make sure it is suitable
for the intended service. Apply a thin coat
of Victaulic Lubricant or silicone lubricant
to the gasket sealing lips and exterior.
pinching/tearing during installation.
Position the
gasket over the pipe end. Make sure the
gasket does not overhang the pipe end.
Pipe End
Exaggerated for Clarity
It may be easier to turn the gasket
inside out, then slide it over the pipe end.
Make sure the gasket does not overhang
the pipe end.
Align and bring
the two pipe ends together. Slide the
gasket into position and center it between
the groove in each pipe end. Make sure
no portion of the gasket extends into the
groove in either pipe end.
Roll the gasket into
position and center it between the groove
in each pipe end. Make sure no portion of
the gasket extends into the groove in either
pipe end.
I-100_88
Style 005 - FireLock® Rigid Coupling
Zero-Flex® Rigid Coupling (12-inch/323.9-mm and Smaller Sizes)
Rigid Stainless Steel Coupling for Stainless Steel Pipe (4-inch/114.3-mm
and Smaller Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
Insert
one bolt into the housings, and thread the
nut loosely onto the bolt to allow for the
“swing-over” feature, as shown above.
The nut should be backed off no
further than flush with the end of the bolt.
installing the housings.
Using the
“swing-over” feature, install the housings
over the gasket. Make sure the housings’
keys engage the grooves completely on
both pipe ends.
NOTICE
Apply an anti-seize compound to
the nuts.
I-100_89
Install the remaining bolt, and
thread the nut finger-tight onto the bolt.
Make sure the oval neck of each
bolt seats properly in the bolt hole.
Angle PadContact
Offsets
Offsets
Equal offsetsat both pairsof bolt pads
Exaggerated for clarity
Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the angle
bolt pads. Make sure the housings’ keys
engage the grooves completely on both
pipe ends and that the offsets are equal at
the bolt pads. Equal, positive offsets are
necessary to ensure a rigid joint (refer to
the example above). It is important
to tighten all nuts evenly to prevent gasket
pinching.
For Victaulic rigid, angle-bolt-pad couplings, the nuts must be tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads.For Victaulic rigid, angle-bolt-pad
present at the bolt pads.
openings during tightening.
personal injury, and property damage.
GOOD
BAD
6. Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
The Style 489 coupling assembly
has a torque requirement (refer to the table
below).
SizeTorque
Nominal Sizeinches or mm
Actual Pipe Outside
Diameterinches/mm
1 ½ – 2 ½1.900 – 2.875 18
48.3 – 73.0 25
76.1 mm3.000 1876.1 25
3 – 43.500 – 4.500 4588.9 – 114.3 61
I-100_90
Size Style 005
NominalSize
inches or mm
Actual PipeOutside
Diameterinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
11.315
— —3⁄8 11⁄16
— —33.7 M10 17
1 ¼1.660 3⁄8 9⁄16 3⁄8 11⁄16
— —42.4 M10 15 M10 17
1 ½1.900 3⁄8 9⁄16 3⁄8 11⁄16 3⁄8 11⁄1648.3 M10 15 M10 17 M10 17
22.375 3⁄8 9⁄16 ½ 7⁄8 3⁄8 11⁄1660.3 M10 15 M12 22 M10 17
2 ½2.875 3⁄8 9⁄16 ½ 7⁄8 3⁄8 11⁄1673.0 M10 15 M12 22 M10 17
76.1 mm3.000 3⁄8 9⁄16 ½ 7⁄8 3⁄8 11⁄1676.1 M10 15 M12 22 M10 17
33.500 3⁄8 9⁄16 ½ 7⁄8 ½ 7⁄888.9 M10 15 M12 22 M12 22
3 ½4.000
— —½ 7⁄8
— —101.6 M12 22
44.500 3⁄8 9⁄16 ½ 7⁄8 ½ 7⁄8114.3 M10 15 M12 22 M12 22
108.0 mm 4.250 3⁄8 9⁄16 ½ 7⁄8 — —108.0 M10 15 M12 22
55.563 ½ ¾ 5⁄8 1 1⁄16
— —141.3 M12 18 M16 27
133.0 mm5.250 ½ ¾ 5⁄8 1 1⁄16
— —133.0 M12 18 M16 27
139.7 mm5.500 ½ ¾ 5⁄8 1 1⁄16
— —139.7 M12 18 M16 27
66.625 ½ ¾ 5⁄8 1 1⁄16
— —168.3 M12 18 M16 27
159.0 mm6.250 ½ ¾ 5⁄8 1 1⁄16
— —159.0 M12 18 M16 27
165.1 mm6.500 ½ ¾ 5⁄8 1 1⁄16
— —165.1 M12 18 M16 27
88.625 ¾ 1 ¼ ¾ 1 ¼
— —219.1 M20 32 M20 32
8 (005H)8.625 5⁄8 15⁄16
— — — —219.1 M16 24
1010.750
— —7⁄8 1 7⁄16
— —273.0 M22 36
1212.750
— —7⁄8 1 7⁄16
— —323.9 M22 36
200A (JIS)— 5⁄8 15⁄16 ¾ 1 ¼
— —216.3 M16 24 M20 32
250A (JIS)—
— —7⁄8 1 7⁄16
— —267.4 M22 36
300A (JIS)—
— —7⁄8 1 7⁄16
— —318.5 M22 36
I-100_91
Zero-Flex Rigid Coupling (14-inch/355.6-mm and Larger
Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Assemble the segments loosely (nuts
should be flush with ends of bolts), leaving
one bolt and nut off to allow for the “swing-
over” feature, or assemble the segments
loosely into two equal halves (whichever
permits easier handling).
Using the
“swing-over” feature, install the housings
over the gasket. Make sure the housings’
keys engage the grooves completely on
both pipe ends.
installing the housings.
While supporting the weight of the
assembly, install the remaining bolt, and
thread the nut finger-tight onto the bolt.
Make sure the oval neck of each
bolt seats properly in the bolt hole.
Angle PadContact
Offsets
Offsets
Exaggerated for clarity
Tighten all
nuts evenly by alternating bolt pads until
metal-to-metal contact occurs at the angle
bolt pads. Make sure the housings’ keys
engage the grooves completely on both
pipe ends and that the offsets are equal at
the bolt pads. Equal, positive offsets are
necessary to ensure a rigid joint (refer to
the example above). It is important
to tighten all nuts evenly to prevent gasket
pinching.
Apply torque
to each nut with a torque wrench. Refer
to the following table for the torque
requirement. If the required torque
is achieved before metal-to-metal contact
occurs at the angle bolt pads, check the
assembly by referring to the requirements
in the “Installation Inspection” section.
6. Inspect the bolt pads of each
coupling to ensure proper assembly is
achieved.
SizeTorque
Nominal Size
inches
Actual Pipe Outside Diameter
inches/mm
14 – 1814.000 – 18.000 250
355.6 – 457 339
20 – 2420.000 – 24.000 300
508 – 610 407
the nuts must be tightened evenly by alternating sides until metal-to-metal c ontact occurs at the bolt pads and the required torque value is achieved.For Victaulic rigid, angle-bolt-pad
present at the bolt pads.
openings during tightening.
personal injury, and property damage.
Size
NominalSize
inches
Actual PipeOutside
Diameterinchesmm
Nut Sizeinches/Metric
Sizeinches/
mm
14 – 1814.000 – 18.000 7⁄8 1 7⁄16
355.6 – 457 M22 36
20 – 2420.000 – 24.000 1 1 5⁄8
508 – 610 M24 41
I-100_93
Rigid Coupling (12-inch/323.9-mm and Smaller Sizes)
Style 89 - Rigid Coupling for Stainless Steel Pipe
Rigid Stainless Steel Coupling for Stainless Steel Pipe (139.7-mm and
Larger Sizes)
Rigid Stainless Steel Coupling for Duplex and Super Duplex Pipe
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
NOTICE
® design, the
Tongue Recess Tongue
Exaggerated for clarity
Install
the housings over the gasket with the
tongue and recess features mated
properly (tongue in recess). Make sure
the housings’ keys engage the grooves
completely on both pipe ends.
installing the housings.
NOTICE
nuts, apply an anti-seize compound
the nuts.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Tighten all nuts
evenly by alternating sides. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. Apply
torque to each nut with a torque wrench.
Refer to the following table for the torque
requirement. It is important to
tighten the nuts evenly to prevent gasket
pinching.
NOTICE
nuts must be tightened evenly by alternating sides until metal-to-metal contact occurs at the bolt pads.
GOOD
BAD
5. Inspect the bolt pads at each joint to
ensure proper assembly is achieved.
assembly.
and property damage.
I-100_95
Size
NominalSize
inches or mm
Actual PipeOutside
Diameterinches/mm
Style 89
2 – 32.375 – 3.500 60 – 80 60 – 90
—60 – 90
60.3 – 88.9 81 – 109 80 – 120 80 – 120
76.1 mm3.000
—60 – 90
—60 – 90
76.1 80 – 120 80 – 120
44.500 60 – 80 85 – 125
—85 – 125
114.3 81 – 109 115 – 170 115 – 170
139.7 mm5.500
—175 – 250 75 – 100 75 – 100
139.7 240 – 340 100 – 137 100 – 135
55.563
—175 – 250 85 – 125
—141.3 240 – 340 115 – 170
165.1 mm6.500
—175 – 250 125 – 200 125 – 200
165.1 240 – 340 170 – 275 170 – 275
66.625
†175 – 250 125 – 200 125 – 200
168.3 240 – 340 170 – 275 170 – 275
216.3 mm8.515
—200 – 300 200 – 300
—216.3 275 – 400 275 – 400
88.625
†200 – 300 200 – 300 200 – 300
219.1 275 – 400 275 – 400 275 – 400
267.4 – 318.5 mm10.528 – 12.539
—250 – 350 200 – 300
—267.4 – 318.5 340 – 475 275 – 400
10 – 1210.750 – 12.750
†250 – 350 200 – 300 200 – 300
273.0 – 323.9 340 – 475 275 – 400 275 – 400
† For 6 – 12-inch/168.3 – 323.9-mm Style HP-70 Couplings, there is no torque requirement. However, the nuts must be tightened evenly by alternating sides until metal-to-metal contact occurs at the bolt pads. It is important to tighten all nuts evenly to prevent gasket pinching.
Size Style 89
NominalSize
inches or mm
Actual PipeOutside
Diameterinches/mm
Nut Size
inches/Metric
Sizeinches/
mm
Nut Size
inches/Metric
Sizeinches/
mm
Nut Size
inches/Metric
Sizeinches/
mm
Nut Size
inches/Metric
Sizeinches/
mm
2 – 32.375 – 3.500 5⁄8 1 1⁄16 5⁄8 1 1⁄16
— —5⁄8 1 1⁄16
60.3 – 88.9 M16 27 M16 27 M16 27
76.1 mm3.000
— —5⁄8 1 1⁄16
— —5⁄8 1 1⁄16
76.1 M16 27 M16 27
44.500 ¾ 1 ¼ ¾ 1 ¼
— —¾ 1 ¼
114.3 M20 32 M20 32 M20 32
139.7 mm5.500
— —¾ 1 ¼ ¾ 1 ¼ ¾ 1 ¼
139.7 M20 32 M20 32 M20 32
55.563
— —¾ 1 ¼ ¾ 1 ¼
— —141.3 M20 32 M20 32
165.1 mm6.500
— —7⁄8 1 7⁄16 7⁄8 1 7⁄16 7⁄8 1 7⁄16
165.1 M22 36 M22 36 M22 36
66.625 7⁄8 1 7⁄16 7⁄8 1 7⁄16 7⁄8 1 7⁄16 7⁄8 1 7⁄16168.3 M22 36 M22 36 M22 36 M22 36
216.3 mm8.515
— —1 1 5⁄8 1 1 5⁄8
— —216.3 M24 41 M24 41
88.625 1 1 5⁄8 1 1 5⁄8 1 1 5⁄8 1 1 5⁄8219.1 M24 41 M24 41 M24 41 M24 41
267.4 – 318.5 mm
10.528 – 12.539— —
1 1 5⁄8 1 1 5⁄8— —
267.4 – 318.5 M24 41 M24 41
10 – 1210.750 – 12.750 1 1 5⁄8 1 1 5⁄8 1 1 5⁄8 1 1 5⁄8273.0 – 323.9 M24 41 M24 41 M24 41 M24 41
I-100_96
Rigid Coupling (14-inch/355.6-mm and Larger Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
handling.
NOTICE
® design, the
Assemble the segments loosely into two
equal halves, as shown above. Allow
clearance between the segments to ease
assembly onto the pipe.
installing the housings.
Install one of the pre-
assembled halves over the gasket. Make
sure the housings’ keys engage the
grooves completely on both pipe ends.
Install the
second assembly onto the pipe. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. While
supporting the weight of the assembly,
install the remaining bolts, and thread the
nuts finger-tight onto the bolts.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten all nuts evenly to prevent gasket
pinching.
Apply torque
to each nut with a torque wrench. Refer
to the following table for the torque
requirement. Due to the high torque
requirement, use of a geared torque
multiplier is recommended.
Inspect the bolt pads at each joint to
ensure proper assembly is achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads and the required torque values, listed in these instructions, are achieved.
openings during tightening.
personal injury, and property damage.
SizeTorque
NominalSize
inches
Actual PipeOutside
Diameterinches/mm
1414.000 600355.6 814
1616.000 700406.4 949
Size
NominalSize
inches
Actual PipeOutside
Diameterinches/mm
NutSize
inches/Metric
Sizeinches/
mm
14 – 1614.000 – 16.000 1 ¼ 2
355.6 – 406.4 M30 50
I-100_98
EndSeal® Rigid Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
EndSeal®
serious personal injury and/or property damage.
NOTICE
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed. Pipe must be roll grooved or
EndSeal®
this manual.
Check the gasket to make
sure it is suitable for the intended service.
The Style HP-70ES gasket is molded with a
center leg that fits between the pipe ends.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket sealing lips
and exterior.
pinching/tearing during installation.
Insert the
grooved pipe end into the gasket until it
contacts the center leg of the gasket.
I-100_99
Align and bring
the two pipe ends together. Insert the other
pipe end into the gasket until it contacts
the center leg of the gasket. Make
sure no portion of the gasket extends into
the groove of either pipe.
Tongue Recess Tongue
Exaggerated for clarity
Install
the housings over the gasket with the
tongue and recess features mated
properly (tongue in recess). Make sure
the housings’ keys engage the grooves
completely on both pipe ends.
installing the housings.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten the nuts evenly to prevent gasket
pinching.
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and/or property damage.
Size
NominalSize
inches
Actual PipeOutside
Diameterinches/mm
NutSize
inches/Metric
Sizeinches/
mm
2 - 32.375 – 3.500 5⁄8 1 1⁄16
60.3 – 88.9 M16 27
44.500 ¾ 1 ¼114.3 M20 32
66.625 7⁄8 1 7⁄16168.3 M22 36
8 – 128.625 – 12.750 1 1 5⁄8219.1 – 323.9 M24 41
I-100_100
Outlet Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
In addition, Victaulic #60 End Caps
vacuums may develop.
DO NOT remove this ring, since
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
Check the gasket to make sure it is suitable
for the intended service. Apply a thin coat
of Victaulic Lubricant or silicone lubricant
to the gasket sealing lips and exterior.
pinching/tearing during installation.
Install the
gasket onto the pipe end so that the lips
on one side cover the area between the
groove and the pipe end. The pipe
end should not contact the reinforcement
ribs inside the gasket.
I-100_101
Align and bring
the two pipe ends together. Slide the
gasket into position and center it between
the groove in each pipe end. Make sure
no portion of the gasket extends into the
groove in either pipe end.
Install the lower housing (without the
outlet) around the lower portion of the
gasket. Make sure the housings’ keys
engage the grooves completely on both
pipe ends. Tabs are located on
the gasket, which are designed to rest in
the recesses on both the upper and lower
housings. These tabs ensure proper gasket
positioning within the housings.
Install the upper housing over the gasket.
Make sure the housings’ keys engage the
grooves completely on both pipe ends.
Inspect the outlet opening to make sure
the outlet neck of the gasket is positioned
properly in the housing.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten the nuts evenly to prevent gasket
pinching.
8a. Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and property damage.
Nominal Outlet Size
Nominal inchesActual mm Nut Size
FPTinches/Metric
inches/mm
1 ½ x
½ – 1—
3⁄8 11⁄1648.3 21.3 – 33.7 M10 17
2x
½ – 1 1 3⁄8 11⁄1660.3 21.3 – 33.7 33.7 M10 17
2 ½x
½ – 1—
½ 7⁄873.0 21.3 – 33.7 M12 22
1 ¼ 1 ½ 5⁄8 1 1⁄1642.4 48.3 M16 27
3x
¾ 1 ½ 7⁄888.9 26.9 33.7 M12 22
1 1 ½ 5⁄8 1 1⁄1633.7 48.3 M16 27
4x
¾ 1 ½ 7⁄8114.3 26.9 33.7 M12 22
1 ½ 2 5⁄8 1 1⁄1648.3 60.3 M16 27
6x
1 – 1 ½ 2 ¾ 1 ¼168.3 33.7 – 48.3 60.3 M20 32
I-100_103
Flexible Coupling
Flexible Coupling - Two Segments for 24-inch/610-mm and Smaller Sizes
Flexible Aluminum Coupling
Flexible Stainless Steel Coupling
Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
Flexible Stainless Steel Coupling
Flexible Stainless Steel Coupling for Duplex and Super Duplex Pipe
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
installation steps apply to Styles
listed above.
NOTICE
Install
the housings over the gasket. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. Refer to
the notice above for Styles 475/475DX
Couplings.
installing the housings.
Install
the bolts, and thread a nut finger-tight
onto each bolt. For couplings supplied with
stainless steel hardware, apply an anti-
sieze compound to the bolt threads.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
NOTICEFor
Stainless Steel Couplings
under each nut.
Size
NominalSize
inches or mm
Actual PipeOutside
Diameterinchesmm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
¾1.050
— —3⁄8 11⁄16 3⁄8 11⁄16
— —26.9 M10 17 M10 17
11.315 3⁄8 11⁄16 3⁄8 11⁄16 3⁄8 11⁄16 3⁄8 11⁄1633.7 M10 17 M10 17 M10 17 M10 17
1 ¼1.660 3⁄8 11⁄16 ½ 7⁄8 3⁄8 11⁄16 3⁄8 11⁄1642.4 M10 17 M12 22 M10 17 M10 17
1 ½1.900 3⁄8 11⁄16 ½ 7⁄8 3⁄8 11⁄16 3⁄8 11⁄1648.3 M10 17 M12 22 M10 17 M10 17
22.375 3⁄8 11⁄16 ½ 7⁄8 3⁄8 11⁄16 3⁄8 11⁄1660.3 M10 17 M12 22 M10 17 M10 17
2 ½2.875 3⁄8 11⁄16 ½ 7⁄8 3⁄8 11⁄16 3⁄8 11⁄1673.0 M10 17 M12 22 M10 17 M10 17
76.1 mm3.000 3⁄8 11⁄16 ½ 7⁄8
— —3⁄8 1 11⁄16
76.1 M10 17 M12 22 M10 17
33.500 ½ 7⁄8 ½ 7⁄8 ½ 7⁄8 ½ 7⁄888.9 M12 22 M12 22 M12 22 M12 22
3 ½4.000 ½ 7⁄8 5⁄8 11⁄16
— — — —101.6 M12 22 M16 27
44.500 ½ 7⁄8 5⁄8 1 1⁄16 5⁄8 1 1⁄16 ½ 7⁄8114.3 M12 22 M16 27 M16 27 M12 22
108.0 mm4.250 ½ 7⁄8 5⁄8 1 1⁄16
— — — —108.0 M12 22 M16 27
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten the nuts evenly to prevent gasket
pinching.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and property damage.
GOOD
BAD
5. Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
I-100_105
Size
NominalSize
inches or mm
Actual Pipe
OutsideDiameterinchesmm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
Nut Sizeinches/Metric
Sizeinches/
mm
127.0 mm5.000 5⁄8 1 1⁄16
— — — — — —127.0 M16 27
55.563 5⁄8 1 1⁄16 ¾ 1 ¼
— — — —141.3 M16 27 M20 32
133.0 mm5.250 5⁄8 1 1⁄16 ¾ 1 ¼
— — — —133.0 M16 27 M20 32
139.7 mm*5.500 5⁄8 1 1⁄16 ¾ 1 ¼
— —½ 7⁄8
139.7 M16 27 M20 32 M12 22
152.4 mm6.000 5⁄8 1 1⁄16
— — — — — —152.4 M16 27
66.625 5⁄8 1 1⁄16 ¾ 1 ¼ 5⁄8# 1 1⁄16#
— —168.3 M16 27 M20 32 M16 27
159.0 mm6.250 5⁄8 1 1⁄16 ¾ 1 ¼
— — — —159.0 M16 27 M20 32
165.1 mm*6.500 5⁄8 1 1⁄16 ¾ 1 ¼
— —5⁄8 1 1⁄16
165.1 M16 27 M20 32 M16 27
203.2 mm8.000 ¾ 1 ¼
— — — — — —203.2 M20 32
8§8.625 ¾ 1 ¼ 7⁄8 1 7⁄16 7⁄8 1 7⁄16
— —219.1 M20 32 M22 36 M22 36
254.0 mm10.000 7⁄8 1 7⁄16
— — — — — —254.0 M22 36
10§10.750
— —1 1 5⁄8 1 1 5⁄8
— —273.0 M24 41 M24 41
304.8 mm12.000 7⁄8 1 7⁄16
— — — — — —304.8 M22 36
12§12.750
— —1 1 5⁄8 1 1 5⁄8
— —323.9 M24 41 M24 41
13½ OD13.000
— —1 1 5⁄8
— — — —342.9 M24 41
200A (JIS)— ¾ 1 ¼ 7⁄8 1 7⁄16
— — — —216.3 M20 32 M22 36
250A (JIS)—
— —1 1 5⁄8
— — — —267.4 M24 41
300A (JIS)—
— —1 1 5⁄8
— — — —318.5 M24 41
14§14.000
— —1 1 5⁄8 1 1 5⁄8
— —355.6 M24 41 M24 41
16§16.000
— —1 1 5⁄8 1 1 5⁄8
— —406.4 M24 41 M24 41
18§18.000
— —1 1⁄8 1 13⁄16 1 1 5⁄8
— —457 M27 46 M24 41
2020.000
— —1 1⁄8 1 13⁄16
— — — —508 M27 46
2424.000
— —1 1⁄8 1 13⁄16
— — — —610 M27 46
* Style 475DX Flexible Stainless Steel Couplings are not available in these sizes # The nut size for 6-inch/168.3-mm Style 77DX Couplings is ¾ inch/M20. The socket size is 1 ¼ inch/ 32 mm. § Style 77DX Couplings are not available in these sizes
I-100_106
Flexible Coupling - Four or Six Segments for
14-inch/355.6-mm and Larger Sizes
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Assemble the segments loosely into two
equal halves, as shown above. Allow
clearance between the segments to ease
assembly onto the pipe. For bolt
pads that contain a tongue-and-recess
feature, make sure the housings are
mated, as shown above.
installing the housings.
Install one of the pre-
assembled halves over the gasket. Make
sure the housings’ keys engage the
grooves completely on both pipe ends.
Install the
second assembly onto the pipe. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. While
supporting the weight of the assembly,
install the remaining bolts, and thread the
nuts finger-tight onto the bolts.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten all nuts evenly to prevent gasket
pinching.
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and property damage.
Size
NominalSize
inches or mm
Actual Pipe Outside
Diameterinches/mm
NutSize
inches/Metric
Sizeinches/
mm
14 – 1814.000 – 18.000 1 1 5⁄8
355.6 – 457 M24 41
20 – 2420.000 – 24.000 1 1⁄8 1 13⁄16
508 – 610 M27 46
28 – 3028.000 – 30.000 1 1 5⁄8
711 – 762 M24 41
377.0 mm14.842 1 1 5⁄8377.0 M24 41
426.0 mm16.771 1 1 5⁄8426.0 M24 41
480.0 mm18.897 1 1⁄8 1 13⁄16480.0 M27 46
530.0 mm20.866 1 1⁄8 1 13⁄16530.0 M27 46
630.0 mm24.803 1 1⁄8 1 13⁄16630.0 M27 46
I-100_108
Snap-Joint® Coupling
Snap-Joint® Aluminum Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
Couplings are used in concrete
design parameters.
pipe used in concrete pumping
the couplings.
loading. These couplings are not
Sound anchoring and lashing practices must be observed.
Install one
side of the hinged housing over the gasket,
making sure the keys engage the grooves.
Swing the other side of the housing into
position. Squeeze the housing to further
center the gasket and seat the housing.
Lift the locking handle to position the nose
in the cradle tab of the opposite housing.
3a. Push the locking handle down firmly
until the entire handle assembly contacts
the coupling housing. The entire handle
assembly must contact the coupling
housing to ensure a properly locked joint.
DO NOT use hammers/heavy
heavy instruments to close the
misalign components.
serious personal injury and/or property damage.
I-100_109
Size Dimensions inches/mm
Fully Extended
Partially
Asse
mbled
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm
PartiallyAssembled
FullyExtended
11.315 3.38 4.5033.7 85.9 114.3
1 ¼1.660 3.80 4.8842.4 96.5 124.0
1 ½1.900 5.50 7.6348.3 139.7 193.8
22.375 6.25 7.7560.3 158.8 196.9
2 ½2.875 7.16 10.7273.0 181.9 272.3
33.500 7.88 10.2588.9 200.2 260.4
44.500 10.63 12.88114.3 270.0 327.2
55.563 13.66 16.88141.3 347.0 428.8
66.625 14.88 18.38168.3 378.0 466.9
88.625 15.38 18.91219.1 390.7 480.3
Aluminum Coupling
Size Dimensions inches/mm
Fully Extended
Partially
Asse
mbled
NominalSize
inches
Actual PipeOutside
Diameterinches/mm
PartiallyAssembled
FullyExtended
22.375 3.22 4.0660.3 81.8 103.1
1010.750 21.00 23.00273.0 533.4 584.2
attempting to remove any Victaulic piping products.
personal injury and/or property damage.
1. After depressurizing and draining
the piping system, slide a screwdriver or
similar pry tool underneath the locking
handle for leverage during disassembly.
Check the gasket to make sure it is
not damaged. If the gasket is damaged,
it must be replaced with a new, Victaulic-
supplied gasket of a grade that is suitable
for the intended service.
3. Check the housing hinge and locking
handle to make sure they have not become
loosened, distorted, bent, or damaged. If
there is any doubt about the condition of
the coupling, do not reuse.
Follow all installation instructions,
listed in this section, for re-assembly.
Check pipe and groove conditions,
lubricate the gasket, etc.
I-100_110
Reducing Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICEVictaulic #60 End Caps must not
Assembly Washer
telescoping inside larger pipe in
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
Check the gasket to make
sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket sealing lips
and exterior.
pinching/tearing during installation.
Install the
larger opening of the gasket over the larger
pipe end. Make sure no portion of the
gasket extends into the pipe groove.
I-100_111
Align the
centerlines of the pipes and insert the
smaller pipe end into the gasket. Make
sure no portion of the gasket extends into
the pipe groove.
Install the
housings over the gasket. Make sure the
larger openings of the housings face the
larger pipe and that the housings’ keys
engage the grooves completely on both
pipe ends.
installing the housings.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Tighten the nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten the nuts evenly to prevent gasket
pinching.
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and property damage.
SizeNutSize Size
Nominal Size inches/Actual mm
inches/Metric
inches/mm
2x
1 – 1 ½ 3⁄8 11⁄1660.3 33.7 – 48.3 M10 17
2½x
2 3⁄8 11⁄1673.0 60.3 M10 17
76.1 mm x2 ½ 7⁄860.3 M12 22
3x
2 – 2 ½ ½ 7⁄888.9 60.3 – 73.0 M12 22
76.1 mm½ 7⁄8
M12 22
4x
2 – 3 5⁄8 1 1⁄16114.3 60.3 – 88.9 M16 27
114.3 mm x 76.1 mm5⁄8 1 1⁄16
M16 27
5x
4 ¾ 1 ¼141.3 114.3 M20 32
6x
4 – 5 ¾ 1 ¼168.3 114.3 – 141.3 M20 32
165.1 mm x 114.3 mm¾ 1 ¼
M20 32
8x
6 7⁄8 1 7⁄16219.1 168.3 M22 36
10x
8 1 1 5⁄8273.0 219.1 M24 41
Large Diameter Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE½ inch/13 mm must
¾
Assemble the segments loosely into two
equal halves, as shown above. Allow
clearance between the segments to ease
assembly onto the pipe.
installing the housings.
Install one of the pre-
assembled halves over the gasket. Make
sure the housings’ keys engage the
grooves completely on both pipe ends.
Install the
second assembly onto the pipe. Make sure
the housings’ keys engage the grooves
completely on both pipe ends. While
supporting the weight of the assembly,
install the remaining bolts, and thread the
nuts finger-tight onto the bolts.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
I-100_113
Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten all nuts evenly to prevent gasket
pinching.
Apply 600 ft-lbs/
torque wrench. Due to the high torque
requirement, use of a geared torque
multiplier is recommended.
5a. Visually inspect the bolt pads at
each joint to ensure proper assembly is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads
openings during tightening.
personal injury, and property damage.
Size
NominalSize
inches
ActualPipe Outside
Diameterinches/mm
NutSize
inches/Metric
Sizeinches/
mm
26 – 3626.000 – 36.000 1 ¼ 2
660.4 – 914 M30 50
4242.000 1 ½ 2 3⁄81067 M36 60
Vic-Boltless Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Install one
side of the hinged housing over the gasket,
making sure the keys engage the grooves.
Swing the other side of the housing into
position. Squeeze the housings to further
center the gasket and seat the housing.
Style 792 Assembly Tool Clearance
13 inches(330 mm)
81⁄8 inches(206 mm)
Style 792 Assembly Tool
Engage the “T” bar of the Style 792
Assembly Tool into the cradles on one side
of the coupling housing. Engage the nose
of the assembly tool into the cradles on the
other side of the coupling housing.
For ease of installing 6-inch/
168.3-mm and larger size couplings,
an extension for the assembly tool
can be used. The extension can be
fabricated from standard ¾-inch/19-mm
steel or aluminum pipe (not to exceed
10-inches/254-mm in length) and can be
slipped over the handgrip of the assembly
tool.
I-100_115
the assembly tool resists closure or
DO NOT use hammers/heavy instruments to close the assembly
instruments to close the assembly
components.
each coupling.
in serious personal injury and/or property damage.
Push the assembly
tool down firmly to bring the housings
together and to align the holes for the
locking pin.
Make
sure the proper size locking pin is available
(refer to table on this page). Set the locking
pin by inserting the plain end of the pin
into the hole.
Using a
hammer, drive the pin through both holes
in the coupling housings, and set the fluted
notches into the hole. Pin position
should be similar to the permanent pin on
the opposite side of the coupling.
6a. Remove the assembly tool by lifting it
up and away from the coupling.
Size
NominalSize
inches
ActualPipe Outside
Diameterinches/mm
Size
inchesColorCode
22.375
5⁄16 x 1 7⁄8 White60.3
2 ½2.875
3⁄8 x 1 7⁄8 Red73.0
33.500
3⁄8 x 1 7⁄8 Red88.9
44.500
7⁄16 x 2 Yellow114.3
66.625
½ x 2 1⁄16 Green168.3
88.625
5⁄16 x 2 5⁄16 Blue219.1
†Extra Vic-Boltless Coupling locking pins are available in color-coded strips of 10 pins.
I-100_116
Couplings
attempting to remove any Victaulic piping products.
personal injury and/or property damage.
1. Engage the “T” bar of the Style 792
Assembly Tool into the machined cradles
with the longer pin (not “as-cast” side).
Engage the nose of the tool into the center
cradle. Press the tool down until it hits the
housing. Hold the tool in position.
Using a hammer and a drive pin
punch (or a similar device that is smaller
in diameter than the pin) on the plain end,
drive the locking pin out of the hole to
completely remove it from the coupling.
It may be necessary to rotate the
coupling to gain access to the pin when
the coupling is installed with certain valves
and fittings.
3. Lift the assembly tool up and away
from the coupling. Remove the housings
and the gasket.
Check the gasket to make sure it is
not damaged. If the gasket is damaged,
it must be replaced with a new, Victaulic-
supplied gasket of a grade that is suitable
for the intended service.
5. Check the housing hinge and locking
pin to make sure they have not become
loosened, distorted, bent, or damaged. If
there is any doubt about the condition of
the coupling, do not reuse.
6. Follow all installation instructions,
listed in this section, for re-assembly.
Check pipe and groove conditions,
lubricate the gasket, etc.
ANSI and ISO 4200-to-JIS Transition Coupling
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
Check the gasket to make
sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket sealing lips
and exterior.
pinching/tearing during installation.
Install the
larger opening of the gasket (marked NPS)
over the larger pipe end (NPS side). Make
sure the gasket does not overhang the pipe
end.
Align and bring
the NPS and JIS pipe ends together.
Slide the gasket into position and center
it between the groove in each pipe end. Make sure no portion of the gasket
extends into the groove in either pipe and
that the NPS side of the gasket is facing
the NPS pipe.
I-100_118
NOTICE
assembly lugs to ensure proper
assembly.
Install the
housings over the gasket. Make sure the
larger openings of the housings (marked
NPS) face the larger pipe (NPS side) and
that the housings’ keys engage the grooves
completely on both pipe ends.
installing the housings.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Tighten all nuts
evenly by alternating sides until metal-
to-metal contact occurs at the bolt pads.
Make sure the housings’ keys engage the
grooves completely. It is important
to tighten all nuts evenly to prevent gasket
pinching.
Visually inspect the bolt pads at each
joint to ensure metal-to-metal contact is
achieved.
For proper assembly, the nuts must be tightened until metal-to-metal contact occurs at the bolt pads.
openings during tightening.
personal injury, and property damage.
Size Nut Size Size
Nom.Size NPS OD
Metric/inches
mm/inches
200A 219.1 216.3 M20 328 8.625 8.515 ¾ 1¼
250A 273.0 267.4 M22 3610 10.750 10.528 7⁄8 1 7⁄16
300A 323.9 318.5 M22 3612 12.750 12.539 7⁄8 1 7⁄16
I-100_119
System
® Applications
Installation Instructions
®
1. Pipe ends shall be visually inspected
in accordance with the requirements listed
in this section.
The front edge of the pipe end
shall be uniform with no concave/convex
surface features that will cause improper
grooving roll tracking and result in
difficulties during coupling assembly (refer
to drawing above).
3. If pipe cut-off is required, Victaulic
recommends the use of a mechanically-
guided pipe cutting tool for proper pipe
end preparation. Free-hand pipe end
cutting is not acceptable.
"S" Max.
Square cut the pipe ends (“S”
dimension shown above) within
1⁄8 inch/3.2 mm.
Photo Showing Pipe withWeld Seam Ground 6 inches/152 mm
Back from Pipe End
Gri
nd
ing
Dir
ec
tio
n
1. Prior to grooving, weld seams must
be ground flush to the pipe surface (inside
diameter and outside diameter). Grind
the weld seam from the pipe end to a
minimum distance of 6 inches/152 mm
back from the pipe end. This area must
be smooth and free from indentations,
projections, and roll marks to ensure a
leak-tight seal. Pipe with external, axial
weld seams can be supported with
Victaulic Adjustable Pipe Stands. However,
the weld seam must be smooth and
rounded and at least three times as wide
as it is high. The weld seam must not
exceed 1⁄8 inch/3 mm in height.
1a. Groove the pipe in accordance with
the Victaulic AGS grooving specifications
in this manual.
WALL STAINLESS STEEL PIPE.
1b. Clean the outside surface of the pipe,
from the groove to the pipe end, to remove
all oil, grease, loose paint, and dirt.
®
Photo Showing Pipe withWeld Seam Ground 6 inches/152 mm
Back from Pipe End
Gri
nd
ing
Dir
ec
tio
n
1. Prior to welding a Vic-Ring onto
the pipe end, weld seams must be
ground flush to the pipe surface (outside
diameter). Grind the weld seam from the
pipe end to a minimum distance of
6 inches/152 mm back from the pipe end.
This area must be smooth and free from
indentations, projections, and roll marks.
1a. Weld the Vic-Ring onto the pipe end
per the specifications in the applicable
Victaulic publication listed below:
16.11 for Style W07 Rigid Couplings
16.12 for Style W77 Flexible Couplings
16.15 for Style W89 Rigid Couplings.
1b. Clean the outside surface of the
Vic-Rings to remove dirt and other foreign
material.
®
®
Style W07 AGS Rigid Couplings, Style W77 AGS Flexible Couplings, and Style W89 Rigid
Couplings can be installed on carbon steel pipe that is prepared with AGS Vic-Rings. Vic-
Rings must be welded to the carbon steel pipe ends in accordance with current Victaulic
specifications (refer to pipe preparation requirements below). AGS Vic-Rings
CANNOT be welded to stainless steel pipe for use with Style W89 AGS Rigid Couplings.
®
Rigid Coupling (24-inch/610-mm and Smaller Sizes)
Flexible Coupling (24-inch/610-mm and Smaller Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
DO NOT attempt to assemble Style
original-type grooving roll sets.
cause improper assembly and joint
injury and/or property damage.
STAINLESS STEEL PIPE.
Check the gasket
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Apply a thin coat of Victaulic
lubricant or silicone lubricant to the gasket
lips, gasket exterior, and the interior
surface of both coupling housings.
Position the
gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang
the pipe end or AGS Vic-Ring.
®
Align and bring
the two pipe ends together. Slide the
gasket into position, and center it between
the groove in each pipe end or AGS Vic-
Ring.
Apply
a thin coat of Victaulic lubricant or silicone
lubricant to the bolt threads. If
stainless steel bolts and nuts are special
ordered, apply an anti-seize compound to
the bolt threads.
installing the housings.
6. Install the
housings over the gasket. Make sure
the housings’ keys engage the groove
completely in each pipe end or AGS
Vic-Ring. Support the segments while
preparing to install the bolts and nuts.
Install the
bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
A washer must be installed under each
nut.
Tighten the nuts
evenly by alternating sides. Make sure
the housings’ keys engage the groove
completely in each pipe end or AGS Vic-
Ring. Continue to tighten the nuts evenly by alternating sides until metal-to-metal
torque value are achieved. Refer to the
“Required Assembly Torques” table on the
following page.
It is important to tighten the nuts
evenly by alternating sides to prevent
gasket pinching. Deep well sockets are
recommended for proper installation due
to the longer bolt lengths associated with
these products. Deep well sockets provide
the full nut engagement that is necessary
during tightening.
PADS INTO METAL-TO-METAL CONTACT
®
For proper assembly, the nuts must be tightened evenly until metal-to-metal contact occurs at the bolt pads and the required torque values, listed in these instructions, are achieved.
and property damage.
Size
Nominal Size inches
Actual Pipe Outside Diameterinches/mm
14 – 1814.000 – 18.000 250
355.6 – 457 340
20 – 2420.000 – 24.000 375
508 – 610 500
Size
Bolts/Nuts
Nut Size
NominalSize
inches
Actual PipeOutside
Diameterinches/mm inches/Metric inches/mm
14 – 1814.000 – 18.000
21 1 5⁄8
355.6 – 457 M24 41
20 – 2420.000 – 24.000
21 1⁄8 1 13⁄16
508 – 610 M27 46
GOOD BAD
8. Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is
achieved across the entire bolt pad section.
®
NOTICE
DO NOT attempt to assemble Style
original-type grooving roll sets.
cause improper assembly and joint
injury and/or property damage.
STAINLESS STEEL PIPE.
Check the gasket to make sure it is
suitable for the intended service. The color
code identifies the gasket grade. Apply a
thin coat of Victaulic lubricant or silicone
lubricant to the gasket lips, gasket exterior,
and the interior surface of the coupling
housings.
Position the
gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang
the pipe end or AGS Vic-Ring.
Rigid Coupling (26-inch/660-mm and Larger Sizes)
Flexible Coupling (26-inch/660-mm and Larger Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
®
Align and bring
the two pipe ends together. Slide the
gasket into position, and center it between
the groove in each pipe end or AGS Vic-
Ring.
Apply
a thin coat of Victaulic lubricant or silicone
lubricant to the bolt threads. If
stainless steel bolts and nuts are special
ordered, apply an anti-seize compound to
the bolt threads.
NOTICE
the coupling housings to aid in
the coupling housings, mechanical
recommended.
installing the housings.
6. Using a
strapping method, similar to the one shown
in the photos above with the bolts installed
in the bolt holes, install the housings over
the gasket. Make sure the housings’ keys
engage the groove completely in each pipe
end or AGS Vic-Ring.
®
Install a flat washer (supplied with the
coupling) onto the end of each bolt, and
thread a nut finger-tight onto each bolt.
Make sure the oval neck of each
bolt seats properly in the bolt hole.
Repeat the tightening sequence shown above until the installation requirements in Step 7 are achieved.
Tighten the nuts
evenly by alternating sides (refer to the
graphics in the left column of this page
for the tightening sequence). Make sure
the housings’ keys engage the groove
completely in each pipe end or AGS Vic-
Ring. Continue to tighten the nuts evenly by alternating sides until metal-to-metal
torque value are achieved. Refer to the
“Required Assembly Torques” table on the
following page.
It is important to tighten the nuts
evenly by alternating sides to prevent
gasket pinching. Deep well sockets are
recommended for proper installation due
to the longer bolt lengths associated with
these products. Deep well sockets provide
the full nut engagement that is necessary
during tightening.
PADS INTO METAL-TO-METAL CONTACT
®
GOODBAD
Coupling Size
Nominal Size inches
Actual Pipe Outside Diameterinches/mm
26 – 2826.000 – 28.000 375
660 – 711 500
30 – 3830.000 – 38.000 500
762 – 965 678
40 – 6040.000 – 60.000 600
1016 – 1524 814
Size
Bolts/Nuts/
Washers
Bolt/Nut/ Washer Size
NominalSize
inches
Actual PipeOutside
Diameterinches/mm inches/Metric inches/mm
26 – 2826.000 – 28.000
41 1⁄8 1 13⁄16
660 – 711 M27 46
30 – 3830.000 – 38.000
41 ¼ 2
762 – 965 M30 50
40 – 6040.000 – 60.000
41 ½ 2 3⁄8
1016 – 1524 M36 60
personal injury and/or property damage.
8. Visually inspect the bolt pads at each joint to ensure metal-to-metal contact is
achieved across the entire bolt pad section.
®
Style W89 - Rigid Coupling for Direct-Grooved Stainless Steel Pipe or
Carbon Steel Pipe Prepared with AGS Vic-Rings (24-inch/610-mm and Smaller Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
Style W89 Couplings must be used only on pipe that is direct-grooved to Victaulic Advanced
DO NOT attempt to assemble this product on pipe that is direct-
roll sets.
cause improper assembly and joint
injury and/or property damage.
.
Check the gasket to make sure it is
suitable for the intended service. The color
code identifies the gasket grade. Apply a
thin coat of Victaulic lubricant or silicone
lubricant to the gasket lips and exterior.
Position the
gasket over the pipe end or AGS Vic-Ring.
Make sure the gasket does not overhang
the pipe end or AGS Vic-Ring.
I-100_130
®
Align and bring
the two pipe ends together. Slide the
gasket into position, and center it between
the groove in each pipe end or AGS Vic-
Ring.
Apply a thin coat of Victaulic Lubricant
or silicone lubricant to the bolt threads.
If stainless steel bolts and nuts
are special ordered, apply an anti-seize
compound to the bolt threads.
installing the housings.
Install
the housings over the gasket. Make sure
the housings’ keys engage the groove
completely in each pipe end or AGS
Vic-Ring. Support the segments while
preparing to install the bolts and nuts.
Install
the bolts, and thread a nut finger-tight onto
each bolt. Make sure the oval neck
of each bolt seats properly in the bolt hole.
Nuts must be tightened evenly until
torque value are achieved.
metal-to-metal contact immediately
openings during tightening.
serious personal injury and/or property damage.
Tighten the nuts
evenly by alternating sides. Make sure
the housings’ keys engage the groove
completely in each pipe end or AGS Vic-
Ring. Continue to tighten the nuts evenly by alternating sides until metal-to-metal
I-100_131
®
It is important to tighten the nuts
evenly by alternating sides to prevent
gasket pinching. Deep well sockets are
recommended for proper installation due
to the longer bolt lengths associated with
this product. Deep well sockets provide
the full nut engagement that is necessary
during tightening.
PADS INTO METAL-TO-METAL CONTACT
SizeNutSize Size
NominalSize
inches
Actual PipeOutside
Diameterinches/mm
inches/Metric
inches/mm
14 – 2414.000 – 24.000 1 1⁄8 1 13⁄16
355.6 – 610 M27 46
I-100_133
Installation Instructions
®
Exaggerated for clarity
The Style 441 is designed for use with Class 150 raised-face flanges, in accordance
with ANSI B16.5. When a Style 441 is used with a flat-faced flange, the raised
projections on the outside edge and around the mating holes of the Style 441 must
be ground flush to the body. The shaded areas on the sketch above identify the
projections that must be ground flush on both segments.
The Style 441 must not be used in installations where it does not mount flush with the
mating flange. Flange washers, or anything else that prevents mounting the Style 441
flush with the mating flange, must not be used.
The Style 441 must not be used as anchor points for tie rods across non-restrained
joints.
The Style 441 must not be used against rubber coated surfaces or with wafer or lug-
type valves, or when it does not mount flush with the mating flange.
Because of the outside flange dimension, the Style 441 must not be used 90° to one
another on a standard fitting.
I-100_135
Stainless Steel Vic-Flange Adapter (Patented)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
clearance behind the groove in the
the Vic-Flange Adapter.
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
Insert a standard, full-shank diameter assembly
bolt through a mating hole to act as a
hinge, as shown above.
Check the gasket supplied
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Apply a thin coat of Victaulic
lubricant or silicone lubricant to the gasket
lips and exterior.
GasketPosition
GasketMarkings
(Exaggerated for clarity)
Install the
gasket onto the pipe end. Make sure the
gasket is positioned properly, as shown
above. The lettering on the outside
of the gasket must face the gasket seating
area of the Style 441 Vic-Flange Adapter.
I-100_136
Place the hinged flange
around the grooved pipe end. Make sure
the key section of the flange adapter
engages with the groove in the pipe end.
5a. Closure lugs are provided to ease
installation. Clamp both lugs with a wrench
or pliers, and pull the two segments
together until the bolt holes align.
NOTICEWhen using stainless steel bolts/nuts, an anti-seize lubricant must be applied to the bolt threads.
5b. When the bolt holes are aligned,
insert a standard, full-shank diameter
assembly bolt through the other mating
hole of the Vic-Flange Adapter.
5c. Make sure the gasket is still seated
properly in the flange adapter.
Join the Vic-
Flange Adapter with the mating flange by
aligning the two bolts with the holes in the
mating flange.
Thread a nut onto each mating
bolt. Tighten the nuts until they are finger-
tight.
Insert a standard, full-shank
diameter assembly bolt through each
remaining hole in the Vic-Flange Adapter
and the mating flange. Thread a nut onto
each bolt until they are finger-tight.
Insert a standard, full-shank
diameter assembly bolt through each
remaining hole in the Vic-Flange Adapter
and the mating flange. Thread a nut onto
each bolt until they are finger-tight.
Tighten all nuts
evenly in a crossing pattern, as with a
standard flange assembly. Continue to
tighten all nuts until the standard, flange-
bolt torque recommendation is achieved.
SizeAssembly Bolts/
Nuts
AssemblyBolt/Nut
Size x Length inches/mm
Nominal Sizeinches
Actual Pipe Outside Diameter
inches/mm Maximum Minimum
22.375
4 5⁄8 x 2¾ 2.38 3.41
60.3 61 87
2½2.875
4 5⁄8 x 32.88 3.91
73.0 73 99
33.500
4 5⁄8 x 33.50 4.53
88.9 89 11.5
44.500
8 5⁄8 x 34.50 5.53
114.3 114 141
66.625
8 ¾ x 3½6.63 7.78
168.3 168 198
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
A
B
I-100_138
The Victaulic Flange Adapter design incorporates small teeth on the ID of the key
section to resist rotation. These teeth must be removed when the Victaulic Flange
Adapter is used with grooved-end Victaulic Series 700 Butterfly Valves, Schedule 5
pipe, and plastic pipe.
Victaulic Flange Adapters must be assembled so there is no interference with mating
components.
Because of the outside flange dimension, Victaulic Flange Adapters must not be used
within 90° of one another on a standard fitting.
Victaulic Flange Adapters cannot be used on FireLock fittings.
When wafer or lug-type valves are used adjoining a Victaulic fitting, check disc
dimensions to ensure proper clearance.
Victaulic Flange Adapters shall not be used as anchor points for tie rods across non-
restrained joints.
Mating Victaulic Flange Adapters to rubber faced flanges, valves, etc. requires the use
of a Victaulic Flange Washer. Refer to the “Victaulic Flange Washer Notes” section on
the following page.
The face of the mating flange must be free from gouges, undulations, and deformities
of any type for proper sealing. Refer to the installation instructions for complete
information.
The lettering on the outside of the gasket must face the gasket pocket of the Victaulic
Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
The hinge points of Victaulic Flange Adapters must be oriented approximately 90° to
each other when mated.
Style 741 Vic-Flange Adapters can be used only on the side of Series 700 Butterfly
Valves that will not interfere with handle operation.
Style 741 Vic-Flange Adapters can be used on all sizes of Series 761 Vic-300
MasterSeal Butterfly Valves and Series 716/716H Vic-Check Valves.
Series 761 Vic-300 MasterSeal Butterfly Valves cannot be connected directly to
flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-
by-flange adapter is required for this application.
Style 741 Vic-Flange Adapters can be used only on one side of 8-inch/219.1-mm and
smaller Series 765, 705, 766, and 707C Butterfly Valves that will not interfere with
mating components and handle operation.
Style 741 Vic-Flange Adapters cannot be used on 10-inch/273.0-mm Series 765 and
Series 705 Butterfly Valves.
Style 741 and Style 743 Vic-Flange Adapters can be installed on either end of a Series
717, 717H, 717R, and 717HR FireLock Check Valve.
Series 765, 705, 766, and 707C Butterfly Valves cannot be connected directly to
flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-
by-flange adapter is required for this application.
Series 763 Stainless Steel Butterfly Valves cannot be connected directly to flanged
components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by-flange
adapter is required for this application.
Style 743 Vic-Flange Adapters are designed to mate with raised-face flanges. For
connections to flat-faced flanges, the raised projections on the outside face of the
Style 743 Vic-Flange Adapter must be removed.
Style 743 Vic-Flange Adapters in 2, 2 ½, and 3-inch/60.3, 73.0, and 88.9-mm sizes
must be ordered as a factory assembly when connected to a Victaulic fitting or valve.
Contact Victaulic for details.
I-100_139
Victaulic Flange Adapters require a smooth, hard surface at the mating flange face for
proper sealing. Some applications, for which the Victaulic Flange Adapter is otherwise
well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic
Flange Washer (Type F phenolic when joining to copper systems) is recommended for
insertion between the Victaulic Flange Adapter and the mating flange to provide the
necessary sealing surface. To ensure the proper Victaulic Flange Washer is supplied,
always specify the product style and size when ordering.
A. – a flange
gasket shall be used against the serrated flange. The Victaulic Flange Washer
should then be inserted between the Victaulic Flange Adapter and the flange
gasket.
B. – the Victaulic
Flange Washer shall be placed between the valve and the Victaulic Flange Adapter.
C. etc. – the Victaulic Flange Washer must be placed between the Victaulic Flange
Adapter and the rubber-faced flange.
D. – follow
the same arrangement as if the Victaulic Flange Adapter was being mated to a
serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange Adapters – the Victaulic Flange Washer must be placed between the two Victaulic
Flange Adapters with the hinge points oriented 90° to each other. If one flange is
not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must be placed
against the non-Victaulic Flange. The Victaulic Flange Washer must then be
inserted between the flange gasket and the Victaulic Flange gasket.
F.
Raised-Face Mating FlangeVic-Flange
Adapter
Vic-Flange GasketRaised-Face Flange GasketVic-Flange Washer
Exaggerated for Clarity
Vic-Flange Adapter (12-inch/323.9-mm and Smaller Sizes) –
ANSI 125, 150/DIN PN10 Class, or DIN PN16 Class
Vic-Flange Adapter – ANSI Class 300
FireLock Flange Adapter – ANSI Class 150
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
NOTICE
system, additional lubrication
that are installed at or continuously
Check the gasket supplied
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Apply a thin coat of Victaulic
lubricant or silicone lubricant to the gasket
lips and exterior. This gasket is
designed to provide the sole seal. However,
reference should be made to the notes at
the beginning of this section for special
applications.
pinching/tearing during installation.
Vic-Flange
Proper Gasket Positioning
MatingFlange
Exaggerated for ClarityExaggerated for Clarity
GasketMarkings
GasketPosition
Install the
gasket over the pipe end. Make sure the
gasket is positioned properly, as shown
above. The lettering on the outside
of the gasket must face the flange-adapter
gasket pocket. When installed correctly,
the lettering on the gasket will not be
visible.
Open the hinged flange adapter fully, and
install the flange over the gasket. Make
sure the flange key section engages the
pipe groove properly.
Closure lugs are provided for ease of
installation. If necessary, use an adjustable
wrench to bring the flange holes into
alignment. This will ease insertion of the
standard flange bolts into the mating holes.
Insert
a standard, full-shank diameter assembly
bolt through each of the two mating holes
in the flange adapter. This will maintain the
position of the flange in the pipe groove.
5a. Make sure the gasket is seated
properly in the flange adapter.
Join the flange
adapter with the mating flange by aligning
the bolt holes.
6a. Thread standard flange nuts finger-
tight onto the two mating bolts.
Insert a standard, full-shank
diameter assembly bolt through each
remaining hole in the flange adapter/
mating flange. Thread standard flange nuts
finger-tight onto all bolts.
Tighten the nuts
evenly, as with a regular flange assembly.
Continue tightening until the flange faces
come into firm, metal-to-metal contact
or the standard, flange-bolt torque
requirement is achieved.
SizeAssembly Bolts/
Assembly Bolt/NutSize x Length
inches/mm
Nominal Size
inches or mm
Actual Pipe Outside
Diameterinches/mm
Style Style Style Style Style StyleMaximum Minimum
22.375
4 8 4 5⁄8 x 2¾ 5⁄8 x 3 5⁄8 x 2¾2.38 3.41
60.3 61 87
2 ½2.875
4 8 4 5⁄8 x 3 ¾ x 3¼ 5⁄8 x 32.88 3.91
73.0 73 99
33.500
4 8 4 5⁄8 x 3 ¾ x 3½ 5⁄8 x 33.50 4.53
88.9 89 115
44.500
8 8 8 5⁄8 x 3 ¾ x 3¾ 5⁄8 x 34.50 5.53
114.3 114 141
55.563
8 8 8 ¾ x 3½ ¾ x 4 ¾ x 3½5.56 6.71
141.3 141 170
66.625
8 12 8 ¾ x 3½ ¾ x 4½ ¾ x 3½6.63 7.78
168.3 168 198
165.1 mm ‡ *
6.5008 — — ¾ x 3½ — —
6.50 7.66165.1 165 195
88.625
8 12 8 ¾ x 3½ 7⁄8 x 4¾ ¾ x 3½8.63 9.94
219.1 219 253
10 *10.750
12 16 — 7⁄8 x 4 1 x 5¼ —10.75 12.31
273.0 273 313
12 *12.750
12 16 — 7⁄8 x 4 11⁄8 x 5¾ —12.75 14.31
323.9 324 364
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
‡ Style 743 Vic-Flange Adapters are not available in the 165.1-mm size.
* Style 744 FireLock Flange Adapters are not available in the 165.1-mm; 10-inch/273.0-mm; and 12-inch/323.9-mm sizes.
Style 741 and Style 743 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
A
B
Size PN10 PN16 mm/inches
Nominal Sizemm
Actual Pipe Outside
Diametermm/inches
AssemblyBolts/Nuts
AssemblyBolt/Nut
SizeAssemblyBolts/Nuts
AssemblyBolt/Nut
SizeMaximum Minimum
5060.3
4 M16 4 M1660 87
2.375 2.38 3.41
6573.0
4 M16 4 M1676 103
2.875 3.00 4.05
76.176.1
4 M16 4 M1676 103
3.000 3.00 4.05
8088.9
8 M16 8 M1689 115
3.500 3.50 4.53
100114.3
8 M16 8 M16114 141
4.500 4.50 5.55
108.0108.0
8 M16 8 M16108 133
4.250 4.25 5.24
133.0133.0
8 M16 8 M16133 160
5.250 5.24 6.30
139.7139.7
8 M16 8 M16140 168
5.500 5.51 6.61
150168.3
8 M20 8 M20168 198
6.625 6.63 7.78
159.0159.0
8 M20 8 M20159 187
6.250 6.25 7.36
165.1165.1
8 M20 8 M20165 195
6.500 6.50 7.68
200219.1
8 M20 12 M20219 252
8.625 8.63 9.94
250273.0
12 M20 12 M24273 313
10.750 10.75 12.31
300323.9
12 M20 12 M24324 365
12.750 12.75 14.31
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS B-2210 (10K) flanges.
A
B
Size
Nominal Sizemm
Actual Pipe Outside
Diametermm/inches
AssemblyBolts/Nuts
AssemblyBolt/Nut Size
Maximum Minimum
7373.0
4 M1673 99
2.880 2.88 3.91
6576.1
4 M1676 103
3.000 3.00 4.05
8088.9
8 M1689 115
3.500 3.50 4.53
100114.3
8 M16114 141
4.500 4.50 5.53
141.3141.3
8 M20141 171
5.560 5.56 6.71
165.1165.1
8 M20165 195
6.500 6.50 7.66
150168.3
8 M20168 198
6.625 6.63 7.78
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Victaulic Flange Adapters are used with wafer-type valves. Full-shank diameter assembly bolts are required for proper installation of Victaulic Flange Adapters.
Style 741 Vic-Flange Adapters provide rigid joints when used on pipe that is standard cut or roll grooved to Victaulic specifications. Consequently, no linear or angular movement is allowed at the joint.
Contact Victaulic for information on AS2129 – Table E; ISO 2084 (PN10); DIN 2532 (PN10); and JIS B-2210 (10K) flanges.
A
B
Victaulic Flange Adapters must be assembled so there is no interference with mating
components.
Because of the outside flange dimension, Victaulic Flange Adapters must not be used
within 90° of one another on a standard fitting.
When wafer or lug-type valves are used adjoining a Victaulic fitting, check disc
dimensions to ensure proper clearance.
Victaulic Flange Adapters shall not be used as anchor points for tie rods across non-
restrained joints.
Mating Victaulic Flange Adapters to rubber-faced flanges, valves, etc. requires the use
of a Victaulic Flange Washer. Refer to the “Victaulic Flange Washer Notes” section on
the following page.
The face of the mating flange must be free from gouges, undulations, and deformities
of any type for proper sealing. Refer to the installation instructions for complete
information.
The lettering on the outside of the gasket must face the gasket pocket of the Victaulic
Flange Adapter. When installed correctly, the lettering on the gasket will not be visible.
.
Victaulic Flange Adapters require a smooth, hard surface at the mating flange face for
proper sealing. Some applications, for which the Victaulic Flange Adapter is otherwise
well suited, do not provide an adequate mating surface. In such cases, a metal Victaulic
Flange Washer is recommended for insertion between the Victaulic Flange Adapter and
the mating flange to provide the necessary sealing surface. To ensure the proper Victaulic
Flange Washer is supplied, always specify the product style and size when ordering.
A. – a flange
gasket shall be used against the serrated flange. The Victaulic Flange Washer
should then be inserted between the Victaulic Flange Adapter and the flange
gasket.
B. – the Victaulic
Flange Washer should be placed between the valve and the Victaulic Flange
Adapter.
C. etc. – the Victaulic Flange Washer must be placed between the Victaulic Flange
Adapter and the rubber-faced flange.
D. – follow
the same arrangement as if the Victaulic Flange Adapter was being mated to a
serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange Adapters – the Victaulic Flange Transition Ring must be placed between the two
Victaulic Flange Adapters with the draw bolt locations offset from each other. If one
flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must
be placed against the non-Victaulic flange. The Victaulic Flange Washer must then
be inserted between the flange gasket and the Victaulic Flange gasket. A
Victaulilc Transition Ring, rather than a Victaulic Flange Washer, must be used
when mating a Style 741 Vic-Flange Adapter to a Style 341 Vic-Flange Adapter in
14 – 24-inch/355.6 – 610-mm sizes.
Raised-Face Mating FlangeVic-Flange
Adapter
Vic-Flange GasketRaised-Face Flange GasketVic-Flange Washer
Exaggerated for Clarity
Vic-Flange Adapter (14-inch/355.6-mm and Larger Sizes)
ANSI Class 150
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
NOTICE
clearance behind the pipe groove to
Flange Adapter.
The outside
surface of the pipe, between the groove
and the pipe end, must be smooth
and free from indentations, projections
(including weld seams), and roll marks
to ensure a leak-tight seal. All oil, grease,
loose paint, dirt, and cutting particles must
be removed.
Place
the first segment onto the pipe, making
sure that the key engages in the groove
properly. On vertical pipe, the
segments must be held in place until
all segments are fastened together. For
horizontal pipe, the segments can be
balanced on top of the pipe, as shown
above.
Add each segment by inserting the draw
bolts (provided) into the flange adapter
with the nuts (provided) loosely and
uniformly tightened. This will permit the
flange adapter to be rotated for bolt hole
alignment in later steps.
Check the gasket to make
sure it is suitable for the intended service.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket lips and
exterior. This gasket is designed
to provide the sole seal. However,
reference should be made to the notes at
the beginning of this section for special
applications.
pinching/tearing during installation.
Vic-Flange
Proper Gasket Positioning
MatingFlange
Exaggerated for ClarityExaggerated for Clarity
GasketMarkings
GasketPosition
Install the
gasket into the cavity between the pipe
OD and the flange recess. Make sure the
gasket is positioned properly, as shown
above. The lettering on the outside
of the gasket must face the flange-adapter
gasket pocket of the Style 741 Vic-Flange
Adapter. When installed correctly, the
lettering on the gasket will not be visible.
Rotate the Vic-
Flange on the pipe end, as required, to
align the holes with the mating flange.
Insert a
standard, full-shank diameter assembly
bolt into each of the four lap joint holes.
It may be necessary to tighten the
draw bolts to line up the lap joint bolt holes
for insertion of the bolts.
After
the four assembly bolts are inserted into
the lap-joint bolt holes, torque the draw
It is normal to have a small amount
of shift as these bolts are being torqued.
Direct the four
assembly bolts, installed in step 7, into the
mating flange holes. Hand-tighten a nut
onto each of the four assembly bolts to
prevent the bolts from pulling out.
I-100_150
SizeAssembly
inches/mm
Nominal Size
inches
Actual Pipe
Outside Diameter
inches/mm
Number
Nuts
Bolt/NutSize XLengthinches
Number
Nuts
Bolt/NutSize XLengthinches
Sizeinches Maximum Minimum
14 14.000355.6
12 1 x 4 ½ 4 5⁄8 x 3 ½ 15⁄1614.00355.6
16.39416.3
1616.000406.4 16 1 x 4 ½ 4 5⁄8 x 3 ½ 15⁄16
16.00406.4
18.39467.1
1818.000
45716
1 1⁄8 x4 ¾ 4 ¾ x 4 ¼ 11⁄8
18.00457.2
20.00208.0
2020.000
50820
1 1⁄8 x5 ¼ 4 ¾ x 4 ¼ 1 1⁄8
20.00508.0
22.50571.5
2424.000
61020
1 ¼ x5 ¾ 4 ¾ x 4 ¼ 11⁄8
24.00610.0
27.75704.9
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves. Full-shank diameter assembly bolts are required for proper installation of Style 741 Vic-Flange Adapters.
§ Draw bolts/nuts are supplied with 14 – 24-inch/355.6 – 610-mm Style 741 Vic-Flange Adapters.
A
B
Insert a standard, full-shank
diameter assembly bolt through each
remaining hole in the Vic-Flange Adapter/
mating flange. Thread standard flange nuts
finger-tight onto all bolts.
Tighten all assembly bolts evenly until the
required torque value is achieved. Refer
to the “Style 741 Assembly Bolt Torque
Requirements” table below for the torque
requirement.
Size
Nominal Sizeinches
Actual Pipe Outside Diameter
inches/mm
14 – 1614.000 – 16.000 200 – 300
355.6 – 406.4 271 – 407
18 – 2018.000 – 20.000 300 – 400
457 – 508 407 – 542
2424.000 400 – 500
610 542 – 678
I-100_151
System Vic-Flange Adapter
PipeInstallation Instructions
When installing Style W741 AGS Vic-Flange Adapters, care must be taken to avoid
interference with mating components.
Because of the outside flange dimensions, Style W741 AGS Vic-Flange Adapters must
not be used within 90º of one another on an AGS fitting.
When wafer or lug-type valves are used adjoining a Victaulic AGS fitting, check the
disc dimensions to ensure proper clearance.
Series W761 AGS Vic-300 Butterfly Valves CAN be connected directly to flanged
components with Style W741 AGS Vic-Flange Adapters.
Style W741 AGS Vic-Flange Adapters can be installed on either end of a Series W715
AGS Dual-Disc Vic-Check Valve.
Style W741 AGS Vic-Flange Adapters must not be used as anchor points for tie rods
across non-restrained joints.
Mating Style W741 AGS Vic-Flange Adapters to rubber-faced flanges, valves, etc.
requires the use of an AGS Vic-Flange Washer. Refer to the “Style W741 AGS Vic-
Flange Washer Notes” section on the following page.
The face of the mating flange must be free from gouges, undulations, and deformities
of any type for proper sealing. Refer to the installation instructions for complete
information.
The lettering on the outside of the gasket must face the gasket pocket of the Style
W741 AGS Vic-Flange Adapter. When installed correctly, the lettering on the gasket
will not be visible.
When mating two Style W741 AGS Vic-Flange Adapters in 14 – 24-inch/
355.6 – 610-mm sizes, the draw bolt locations must be offset from each other, and a
transition ring must be used between the two Vic-Flange Adapters.
I-100_153
Style W741 AGS Vic-Flange Adapters require a smooth, hard surface at the mating flange
face for proper sealing. Some applications, for which the Style W741 AGS Vic-Flange
Adapter is otherwise well suited, do not provide an adequate mating surface. In such
cases, a metal AGS Vic-Flange Washer is recommended for insertion between the Style
W741 AGS Vic-Flange Adapter and the mating flange to provide the necessary sealing
surface.
A. a flange gasket shall be used against the serrated flange. The AGS Vic-
Flange Washer should then be inserted between the Style W741 AGS Vic-Flange
Adapter and the flange gasket.
B.
the AGS Vic-Flange Washer should be placed between the valve and the
Style W741 AGS Vic-Flange Adapter.
C. the AGS Vic-Flange Washer must be placed between the
Style W741 AGS Vic-Flange Adapter and the rubber-faced flange.
D.
insert follow the same arrangement as if the Style W741 AGS Vic-Flange Adapter
was being mated to a serrated flange. Refer to application “A” above.
E. When mating Victaulic AWWA Flange Adapters to Victaulic NPS Flange Adapters the Victaulic Flange Transition Ring must be placed between the two
Victaulic Flange Adapters with the draw bolt locations offset from each other. If one
flange is not a Victaulic Flange Adapter (i.e. flanged valve), a flange gasket must
be placed against the non-Victaulic flange. The Victaulic Flange Washer must then
be inserted between the flange gasket and the Victaulic Flange gasket. A
Victaulic Transition Ring, rather than a Victaulic Flange Washer, must be used when
mating a Style W741 AGS Vic-Flange Adapter to a Style 341 Vic-Flange Adapter in
14 – 24-inch/355.6 – 610-mm sizes.
Raised-Face Mating FlangeStyle W741
AGS Vic-Flange Adapter
AGS Vic-Flange Gasket Raised-Face Flange Gasket
AGS Vic-Flange Washer
Exaggerated for Clarity
1. Pipe ends shall be visually inspected
in accordance with the requirements listed
in this section.
The front edge of the pipe end
shall be uniform with no concave/convex
surface features that will cause improper
grooving roll tracking and result in
difficulties during coupling assembly (refer
to drawing above).
3. If pipe cut-off is required, Victaulic
recommends the use of a mechanically-
guided pipe cutting tool for proper pipe
end preparation. Free-hand pipe end
cutting is not acceptable.
"S" Max.
Square cut the pipe ends (“S”
dimension shown above) within
1⁄8 inch/3.2 mm.
Photo Showing Pipe withWeld Seam Ground 6 inches/152 mm
Back from Pipe End
Gri
nd
ing
Dir
ec
tio
n
1. Prior to grooving, weld seams must
be ground flush to the pipe surface (inside
diameter and outside diameter). Grind
the weld seam from the pipe end to a
minimum distance of 6 inches/152 mm
back from the pipe end. This area must
be smooth and free from indentations,
projections, and roll marks to ensure a
leak-tight seal. Pipe with external, axial
weld seams can be supported with
Victaulic Adjustable Pipe Stands. However,
the weld seam must be smooth and
rounded and at least three times as wide
as it is high. The weld seam must not
exceed 1⁄8 inch/3 mm in height.
1a. Groove the pipe in accordance with
the Victaulic AGS grooving specifications
in this manual.
1b. Clean the outside surface of the pipe,
from the groove to the pipe end, to remove
all oil, grease, loose paint, and dirt.
I-100_155
Vic-Flange Adapter (ANSI Class 150)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Adapters must be used only on pipe that is prepared to Victaulic
type grooving roll sets.
cause improper assembly and joint
injury and/or property damage.
NOTICE
clearance behind the pipe groove to
Flange Adapter.
Place the
first segment onto the pipe. Make sure
the key engages completely in the groove.
On vertical pipe, the first segment
must be held in place until the second
segment is installed and fastened to the
first segment. For horizontal pipe, the first
segment can be balanced on top of the
pipe, as shown above.
Add
the second segment by inserting the draw
bolts (provided) into the flange adapter
with the nuts (provided) loosely and
tightened uniformly. This will permit the
flange adapter to be rotated for bolt hole
alignment in later steps. Make sure the key
of both segments engages completely in
the groove.
I-100_156
Check the gasket
to make sure it is suitable for the intended
service. The color code identifies the
gasket grade. Apply a thin coat of Victaulic
lubricant or silicone lubricant to the gasket
lips and exterior. This gasket is
designed to provide the sole seal. However,
reference should be made to the notes at
the beginning of this section for special
applications.
Style W741 AGSVic-Flange Adapter
Proper Gasket Positioning
MatingFlange
GasketMarkings
GasketPosition
Exaggerated for Clarity
Install the
gasket into the cavity between the pipe
OD and the flange recess. Make sure the
gasket is positioned properly, as shown
above. The lettering on the outside
of the gasket must face the flange-adapter
gasket pocket of the Style W741 AGS Vic-
Flange Adapter. When installed correctly,
the lettering on the gasket will not be
visible.
Rotate the Style
W741 AGS Vic-Flange Adapter on the pipe
end, as required, to align the holes with the
mating flange.
Metal-to-Metal Contact Plus
150 ft-lbs/203 N m
Torque
the draw bolts to approximately 150 ft-lbs/
contact.
Insert a
standard, full-shank-diameter assembly
bolt into each of the lap-joint bolt
holes. Refer to the “Style W741 Helpful
Information” table on the following page.
Direct the
standard, full-shank-diameter assembly
bolts, installed in step 7, into the mating
flange holes. Hand-tighten a nut onto each
bolt to prevent the bolts from pulling out.
Insert standard,
full-shank-diameter assembly bolts into
the remaining holes in the Style W741
AGS Vic-Flange and mating flange. Hand-
tighten a nut onto each bolt.
Tighten all
standard, full-shank-diameter assembly
bolts evenly until the required torque value
is achieved. Refer to the “Style W741
Assembly Bolt Torque Requirements” table
below for the specific torque requirement.
SizeTorque
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm
14 – 1614.000 – 16.000 200 – 300
355.6 – 406.4 271 – 407
18 – 2018.000 – 20.000 300 – 400
457 – 508 407 – 542
2424.000 400 – 500
610 542 – 678
Flange Size
Mating Face Sealing
inches/mm
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm
Bolts/Nuts
Bolt/NutSize X Lengthinches
Bolts/Nuts
Bolt/NutSize X Lengthinches
Sizeinches
Max.
Min.
1414.000
12 1 x 4 ½ 2 5⁄8 x 3 ½ 15⁄1614.00 16.00
355.6 355.6 406.4
1616.000
16 1 x 4½ 2 5⁄8 x 3 ½ 15⁄1616.00 18.00
406.4 406.4 457.2
1818.000
16 1 1⁄8 x 4 ¾ 2 ¾ x 4 ¼ 1 1⁄818.00 20.00
457 457.2 508.0
2020.000
20 1 1⁄8 x 5 ¼ 2 ¾ x 4 ¼ 1 1⁄820.00 22.00
508 508.0 558.8
2424.000
20 1 ¼ x 5 ¾ 2 ¾ x 4 ¼ 1 1⁄824.00 26.00
610 610.0 660.4
† Victaulic does not supply assembly bolts/nuts. Bolt/nut sizes are for conventional flange-to-flange connections. Longer bolts are required when Vic-Flange Adapters are used with wafer-type valves. Standard, full-shank-diameter assembly bolts are required for proper installation of Style W741 AGS Vic-Flange Adapters.
§ Draw bolts/nuts are supplied with 14 – 24-inch/355.6 – 610-mm Style W741 AGS Vic-Flange Adapters.
A
B
I-100_158
I-100_159
Plain-End PipeInstallation Instructions
Style 99
I-100_160
Style 99 - Roust-A-Bout® Coupling (12-inch/323.9-mm and Smaller Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
"S" Max.
Square
cut the pipe ends (“S” dimension shown)
within 1⁄32 inch/0.8 mm for 1 – 6-inch/
33.7 – 168.3-mm sizes and 1⁄16 inch/1.6 mm
for 8 – 12-inch/219.1 – 323.9-mm sizes.
Both pipe ends must be the same
outside diameter.
1a. Make sure pipe ends are clean and
free from damage and scratches within
1 ½ inches/38 mm from the ends. Remove
cutting particles.
Using a
measuring tape and a bright-colored pencil
or paint stick, place a mark 1 inch/25 mm
from the pipe ends. This mark will be
used for reference in centering the gasket
during installation. Make at least four of
these marks equally-spaced around the
circumference of the pipe ends.
Refer to the “Insertion Depth
Requirements” table below. Using a
measuring tape and a bright-colored pencil
or paint stick, make an additional mark on
the pipe ends at the measurement listed
in this table. This mark will be used for
visual inspection to make sure the pipe is
inserted properly in the coupling. Make at
least four of these marks equally-spaced
around the circumference of the pipe
ends.
SizeInsertion Depth
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
inchesmm
11.315 1 ¼33.7 32
1 ½1.900 1 ½48.3 38
2 – 32.375 – 3.500 1 ¾
60.3 – 88.9 45
76.1 mm3.000 1 ½76.1 38
3 ½4.000 1 7⁄8101.6 48
44.500 2 1⁄8114.3 54
139.7 mm5.500 1 ¾139.7 45
5 – 65.563 – 6.625 2 ¼141.3 – 168.3 57
165.1 mm6.500 2 ¼165.1 57
8 – 108.625 – 10.750 2 3⁄8219.1 – 273.0 61
1212.750 2 ¼323.9 57
I-100_161
Check the gasket to make
sure it is suitable for the intended service.
The color code identifies the gasket grade.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket lips and
exterior.
Install the
gasket over the pipe end. Make sure the
gasket does not overhang the pipe end.
Align and bring
the pipe ends together. Slide the gasket
into position by centering it between the
first set of pipe marks. The pipe
ends should be butted; however, if a gap
is present between the pipe ends, the gap
must not exceed ¼ inch/6.4 mm.
Tongue Recess Tongue
Exaggerated for clarity
Install the
housings over the gasket. Make sure the
tongue-and-recess features mate properly
(tongue in recess) and that the housings
are centered between the second set of
pipe marks. The second set of marks must
indicate full insertion into the coupling.
The 1-inch/33.7-mm; 76.1 mm;
1 ½-inch/48.3-mm; and 139.7-mm sizes
do not contain the tongue-and-recess
features.
installing the housings.
Insert the
bolts. Thread a nut onto each bolt finger-
tight. Make sure the oval neck of
the bolts seat properly in the bolt holes.
Tighten all
nuts evenly by alternating sides until
the required torque value is achieved at
each nut. Refer to the “Style 99 Torque
Requirements” table below for the required
torque value.
It is important to tighten
all nuts evenly to prevent gasket pinching
and to produce bolt pad gaps that are
equal on both sides of the coupling.
in these instructions, must be
installation.Bolt pad gaps must be equal on
openings during tightening.
personal injury, and/or property damage.
Style 99 Couplings can be
re-installed as long as the teeth inside the
coupling housings are clean and free from
any damage. If pipe ends contain damage
or scratches within 1 ½ inches/38 mm from
the ends, corrective action must be taken
by cutting off the ends and preparing them
in accordance with Step 1 on page 160.
SizeTorque
Nominal Sizeinches or mm
Actual Pipe Outside
Diameter inches/mm
11.315 3533.7 48
1 ½1.900 6048.3 81
2 – 2 ½2.375 – 2.875 150
60.3 – 73.0 203
76.1 mm3.000 9576.1 129
3 – 43.500 – 4.500 20088.9 – 114.3 271
139.7 mm5.500 160139.7 217
55.563 250141.3 339
165.1 mm6.500 250165.1 339
6 – 86.625 – 8.625 250168.3 – 219.1 339
1010.750 300273.0 407
1212.750 350323.9 475
Size Style 99
NominalSize
inches or mm
Actual Pipe Outside
Diameterinches/mm
Nut Sizeinches/Metric
Sizeinches/
mm
11.315 3⁄8 11⁄1633.7 M10 17
1 ½1.900 ½ 7⁄848.3 M12 22
2 – 2 ½2.375 – 2.875 5⁄8 1 1⁄16
60.3 – 73.0 M16 27
76.1 mm3.000 ½ 7⁄876.1 M12 22
3 – 43.500 – 4.500 ¾ 1 ¼88.9 – 114.3 M20 32
139.7 mm5.500 ¾ 1 ¼139.7 M20 32
55.563 7⁄8 1 7⁄16141.3 M22 36
165.1 mm6.500 1 1 5⁄8165.1 M24 41
66.625 1 1 5⁄8168.3 M24 41
8 – 108.625 – 10.750 7⁄8 1 7⁄16219.1 – 273.0 M22 36
1212.750 1 1 5⁄8323.9 M24 41
I-100_163
personal injury and/or property damage.
Style 99 Roust-A-Bout Couplings require sufficient tangent lengths for proper assembly
to fittings. The following table applies to all fittings for plain-end pipe used with Style 99
Roust-A-Bout Couplings (elbows, tees, laterals, wyes, crosses, bull plugs, and nipples).
T
T
T
T
Size
MinimumTangent
Nominal Sizeinches or mm
Actual PipeOutside
Diameterinches/mm inches/mm
1 ½1.900 1.5048.3 38.1
22.375 1.7560.3 44.5
2 ½2.875 1.7573.0 44.5
76.1 mm3.00 1.5076.1 38.1
33.500 1.7588.9 44.5
3 ½4.000 1.75101.6 44.5
44.500 2.00114.3 50.8
139.7 mm5.500 1.75139.7 44.5
55.563 2.13141.3 54.1
66.625 2.13168.3 54.1
165.1 mm6.500 2.13165.1 54.1
88.625 2.25219.1 57.2
1010.750 2.25273.0 57.2
1212.750 2.25323.9 57.2
Style 99 - Roust-A-Bout Coupling (14-inch/355.6-mm and Larger Sizes)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
segments to ease handling.
"S" Max.
Exaggerated for clarity
Square
cut the pipe ends (“S” dimension shown)
within 1⁄16 inch/1.6 mm. Both pipe
ends must be the same outside diameter.
1a. Make sure pipe ends are clean and
free from damage and scratches within
1 ½ inches/38 mm from the ends. Remove
cutting particles.
Using a
measuring tape and a bright-colored pencil
or paint stick, place a mark 1 inch/25 mm
from the pipe ends. This mark will be
used for reference in centering the gasket
during installation. Make at least four of
these marks equally-spaced around the
circumference of the pipe ends.
I-100_165
Refer to the “Insertion Depth
Requirements” table below. Using a
measuring tape and a bright-colored
marking pencil or paint stick, make an
additional mark on the pipe ends at the
measurement listed in this table. This mark
will be used for visual inspection to make
sure the pipe is inserted properly in the
coupling. Make at least four of these marks
equally-spaced around the circumference
of the pipe ends.
SizeInsertion Depth
Nominal Size
inches
Actual PipeOutside
Diameterinches/mm
inchesmm
14 – 1814.000 – 18.000 23⁄8
355.6 – 457 61
Tongue Recess
Assemble the segments loosely into two
equal halves, as shown above. Make sure
the tongue and recess features mate
properly (tongue-to-recess). Allow slight
clearance between the segments to ease
assembly onto the pipe.
Check the gasket to make
sure it is suitable for the intended service.
The color code identifies the gasket grade.
Apply a thin coat of Victaulic Lubricant or
silicone lubricant to the gasket lips and
exterior.
pinching/tearing during installation.
PipeEnd
Exaggerated for clarity
For larger-size
couplings, it may be easier to turn the
gasket inside out, then slide it over the
pipe end. Make sure the gasket does not
overhang the pipe end.
Align and bring
the pipe ends together. Roll the gasket
into position by centering it between the
first set of pipe marks. The pipe
ends should be butted; however, if a gap
is present between the pipe ends, the gap
must not exceed ¼ inch/6.4 mm.
I-100_166
installing the housings.
Install one of the pre-
assembled halves over the gasket.
Tongue Recess
Install the
second assembly onto the pipe, making
sure the tongue-and-recess features
mate properly (tongue to recess) and
that the housings are centered between
the second set of pipe marks. While
supporting the weight of the assembly,
install the remaining bolts, and thread the
nuts finger-tight onto the bolts.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
Tighten all
nuts evenly by alternating sides until
the required torque value is achieved at
each nut. Refer to the “Style 99 Torque
Requirements” table below for the required
torque value.
Couplings. It is important to tighten
all nuts evenly to prevent gasket pinching
and to produce bolt pad gaps that are
equal at each set of bolt pads.
in these instructions, must be
installation.Bolt pad gaps must be equal on
openings during tightening.
personal injury, and/or property damage.
SizeTorque
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm
14 – 1814.000 – 18.000 350
475355.6 – 457
Size Style 99
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm
NutSize
inches/Metric
Sizeinches/
mm
14 – 1814.000 – 18.000 1 1 5⁄8
355.6 – 457 M24 41
Style 99 Couplings can be re-installed
as long as the teeth inside the coupling housings are clean and free from any damage.
If pipe ends contain damage or scratches within 1 ½ inches/38 mm from the ends,
corrective action must be taken by cutting off the ends and preparing them in
accordance with Step 1 on page 164.
property damage.
Style 99 Roust-A-Bout Couplings require sufficient tangent lengths for proper assembly
to fittings. The following table applies to all fittings for plain-end pipe used with Style 99
Roust-A-Bout Couplings (elbows, tees, laterals, wyes, crosses, bull plugs, and nipples).
T
T
T
T
Size
Minimum Tangent
NominalSize
inches
Actual Pipe Outside
Diameterinches/mm inches/mm
14 – 1814.000 – 18.000 2.25
57.2355.6 – 457
I-100_168
I-100_169
Hole-Cut ProductsInstallation Instructions
Thermometer Outlet
FireLock® Low-Profile Sprinkler-Tee (Available in Europe Only)
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
The Style 912 FireLock® Low-Profile Sprinkler-Tee is designed for direct connection
of sprinkler heads and is FM Approved up to 300 psi/2068 kPa and VdS and LPCB
Approved up to 232 psi/16 Bar at ambient temperatures that are typical for fire protection
systems.
Pipe Preparation
NOTICE
Proper preparation of the hole is essential for sealing and performance.
Drill a 15⁄16-inch/24-mm minimum hole (1-inch/25-mm maximum hole) on the
centerline of the pipe. Holes MUST be drilled on the centerline of the pipe.
Style 912 Low-Profile Sprinkler-Tee products are designed with female threads to ISO
7-Rp 1/2 (Rp 1/2 BSPP per BS21) and can accommodate only male sprinkler threads.
Ensure that a ¼-inch/6-mm area around the hole is clean, smooth, and free from
indentations and/or projections that could affect gasket sealing (refer to the sketch
below). Remove any burrs and sharp or rough edges from the hole that might affect
assembly, proper seating of the locating collar, flow from the outlet, or gasket seating.
¼ inch/6 mm
Exaggerated for clarity
Installation
Make sure the
gasket is seated fully in the gasket pocket.
Remove
the flange nut and bolt from one side
of the Style 912 assembly. Thread the
remaining flange nut loosely onto the bolt
(flange nut should be flush with end of
bolt) to allow for the “swing-over” feature.
Install the
outlet housing onto the pipe by centering
the locating collar in the hole. To check
for proper engagement, slide the outlet
housing back and forth while pushing
down. A properly positioned outlet housing
can be moved only a small amount in any
direction.
3a. Rotate the lower housing around
the pipe, while holding the outlet housing
in place to make sure the locating collar
remains seated properly in the hole.
Insert the other track bolt
into the lower housing and outlet housing.
Thread the flange nut onto the bolt finger-
tight. Make sure the track heads of the
bolts seat properly in the bolt holes.
Tighten the flange nuts evenly to an
approximate torque value of 20 ft-lbs/27.1-
To avoid over-tightening the flange
nuts, use a wrench with a maximum length
of 8 inches/200 mm. DO NOT over-tighten
the flange nuts.
The
outlet housing, near the gasket, should
not make metal-to-metal contact with the
pipe. In addition, a small bolt pad gap is
expected between the outlet housing and
the lower housing, as shown above.
and distort the outlet housing and
serious personal injury and/or property damage.
FPTNut Size
inches/MetricSize
inches/mm
All Sizes3⁄8 9⁄16
M10 15
Mechanical-T® Bolted Branch Outlet
Mechanical-T Bolted Branch Outlet
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Mechanical-T Cross Installation
NOTICE
Proper preparation of the hole is essential for sealing and performance. Make sure
the correct hole saw size is being used. Refer to the “Style 920/920N Mechanical-T
Outlet and Mechanical-T Cross Pipe Preparation Requirements” table for the proper
hole saw size.
Holes MUST be drilled on the centerline of the pipe. Holes for Mechanical-T Cross
assemblies must be cut on the centerline of the pipe at predetermined locations
for each branch. Holes for Mechanical-T Cross assemblies must be in line within
1⁄16 inch/1.6 mm of each other.
Ensure that a 5⁄8-inch/16-mm area around the hole is clean, smooth, and free from
indentations and/or projections that could affect gasket sealing (refer to the sketch
below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp
edges might affect assembly, proper seating of the locating collar, flow from the outlet,
or gasket sealing.
The pipe around the entire circumference, within the “A” dimension shown in the
sketch below, must be free from any dirt, scale, or projections that might prevent the
housing from seating fully on the pipe. Refer to the “Style 920/920N Mechanical-T
Outlet and Mechanical-T Cross Pipe Preparation Requirements” table on the following
page for the “A” dimension.
PVC PLASTIC PIPE.
A
5⁄8 inch/16 mm
Exaggerated for clarity
NOTICE
SizeHole Dimensions
inches/mmPreparation
NominalOutlet Size
inchesActual mm
Minimum HoleDiameter/Hole
Maximum
Diameterinchesmm
All ½-inch/ 1 ½ 1 5⁄8 3 ½21.3 Outlets 38 41 89
All ¾-inch/ 1 ½ 1 5⁄8 3 ½26.9 Outlets 38 41 89
All 1-inch/ 1 ½ 1 5⁄8 3 ½33.7 Outlets 38 41 89
All 1 ¼-inch/ 1 ¾ 1 7⁄8 442.4 Outlets 44 48 102
All 1 ½-inch/ 2† 2 1⁄8 448.3 Outlets 51 54 102
All 2-inch/ 2 ½‡ 2 5⁄8 4 ½60.3 Outlets 64 67 114
All 2 ½-inch/ 2 ¾ 2 7⁄8 573.0 Outlets 70 73 127
All 76.1-mm 2 ¾ 2 7⁄8 5 ½Outlets 70 73 140
All 3-inch/ 3 ½ 3 5⁄8 5 ½88.9 Outlets 89 92 140
All 4-inch/ 4 ½ 4 5⁄8 6 ½114.3 Outlets 114 118 165
All 108.0-mm 4 ½ 4 5⁄8 6 ½Outlets 114 118 165
† 2 x 1 ½-inch/60.3 x 48.3-mm Style 920N products require a 1 ¾-inch/44-mm hole.
‡ 8 x 2-inch/219.1 x 60.3-mm Style 920 products require a 2 ¾-inch/70-mm size hole.
Style 920 and Style 920N housings CANNOT be mated to each other to achieve cross connections.
A
5⁄8 inch/16 mm
Exaggerated for clarity
Mechanical-T Installation
Insert
a bolt into the two housings. Thread a nut
loosely onto the end of the bolt.
Inspect the sealing surface
of the gasket to make sure no debris is
present. For Style 920N Mechanical-T
Outlets, it is not necessary to remove
the gasket from the housing.
Lubricate the exposed sealing surface of the gasket
in accordance with the “Lubricant
Compatibility for Gaskets” table below.
Lubricate the exposed sealing surface of the gasket
in accordance with the “Lubricant
Compatibility for Gaskets” table below. DO NOT use Victaulic lubricant on HDPE pipe.
Always consult with the pipe manufacturer
for lubricant compatibility requirements.
Rotate
the lower housing so that it is positioned
approximately 90° to the upper (outlet)
housing, as shown above. Place the upper
(outlet) housing onto the face of the pipe in
line with the outlet hole cut into the pipe.
Rotate the lower housing around the pipe.
Lubricant
Victaulic Lubricant, Soap-Based Solutions, Glycerin, Silicone Oil, or Silicone Release Agent
Good Good
Corn Oil, Soybean Oil, Hydrocarbon-Based Oils, or Petroleum-Based Greases
Good Not Recommended
Due to variations in HDPE pipe, always consult with the pipe manufacturer for lubricant com-patibility requirements. DO NOT USE VICTAULIC LUBRICANT ON HDPE PIPE.
3a. Make sure the locating collar engages
the outlet hole properly. Check this
engagement by rocking the upper (outlet)
housing in the hole.
Insert the remaining bolt. Thread
a nut onto the bolt finger-tight.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
Make sure the
locating collar is still positioned properly
in the outlet hole. Tighten the nuts evenly
by alternating sides until the upper (outlet)
housing contacts the pipe completely.
The nuts must be
between the bolt pads. DO NOT exceed
The nuts must
On HDPE pipe, it is normal for bolt pads
to contact when the nuts are tightened
DO NOT exceed
NOTICE
applicable coupling installation instructions.For threaded outlets, complete the assembly using standard threading practices.
torque on the nuts. Increased bolt
Failure to torque nuts properly could
serious personal injury and/or property damage.
Branch ConnectionsRUNCL
BRANCHCL
Mechanical-TUpper Housing
90°
Exaggerated for clarity
If a branch connection is made to the
upper housing before the Mechanical-T
is installed on the pipe, make sure the
branch connection is 90° to the pipe run
before completing the tightening sequence
of the Mechanical-T assembly.
a transition piece between two runs,
it must be assembled onto the runs
before the branch connection is
made.
are designed to accommodate
standard ANSI male pipe threads
only. Use of male threaded products
with special features, such as
probes, dry pendent sprinkler heads,
etc., should be verified as suitable
for use with this Victaulic product.
Failure to verify suitability in advance
may result in assembly problems or
leakage.
Cross connections can be made ON METAL by using two upper housings
of the same size. Different branch sizes are
allowable.
on HDPE pipe.
Install the cross connection in accordance
with the instructions in this section. Make
sure the locating collar on each side is
even gaps between the bolt pads, to ensure the cross assembly is rigid. DO NOT
assemblies.
Size Nut Size
Nominal Sizeinches or mm
Actual Pipe Outside
Diameterinches/mm
inches/Metric
inches/mm
76.1 mm3.000 ½ 7⁄876.1 M12 22
108.0 mm4.250 ½ 7⁄8108.0 M12 22
44.500 ½ 7⁄8114.3 M12 22
133.0 mm5.250 5⁄8 1 1⁄16133.0 M16 27
139.7 mm5.500 5⁄8 1 1⁄16139.7 M16 27
5 – 65.563 – 6.625 5⁄8 1 1⁄16141.3 – 168.3 M16 27
159.0 mm6.250 5⁄8 1 1⁄16159.0 M16 27
165.1 mm6.500 5⁄8 1 1⁄16165.1 M16 27
200A (JIS)— ¾ 1 ¼
216.3 M20 32
88.625 ¾ 1 ¼219.1 M20 32
Size Nut Size
Nominal Sizeinches or mm
Actual Pipe Outside
Diameterinches/mm
inches/Metric
inches/mm
2 – 62.375 – 6.625 ½ 7⁄860.3 – 168.3 M12 22
76.1 – 139.7 mm3.000 – 5.500 ½ 7⁄876.1 – 139.7 M12 22
159.0 mm6.250 5⁄8 1 1⁄16159.0 M16 27
165.1 mm6.500 ½ 7⁄8165.1 M12 22
FireLock Outlet-T
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
The Style 922 FireLock Outlet-T is UL Listed and FM Approved up to 300 psi/2068 kPa
and VdS approved up to 16 Bar at ambient temperatures that are typical for fire protection
systems.
The Style 922 FireLock Outlet-T is designed for direct connection of sprinkler heads,
drop nipples, sprigs, drains, gauges, and other outlet products.
NOTICE
Proper preparation of the hole is essential for sealing and performance.
Drill a 1 3⁄16-inch/30-mm minimum hole (1 ¼-inch/32-mm maximum hole) on the
centerline of the pipe. Holes MUST be drilled on the centerline of the pipe.
Victaulic female threaded products are designed to accommodate standard NPT or
BSPT (Optional) male pipe threads only. Use of male threaded products with special
features, such as probes, dry pendent sprinkler heads, etc., should be verified as
suitable for use with this Victaulic product. Failure to verify suitability in advance may
result in assembly problems or leakage.
Ensure that a ½-inch/13-mm area around the hole is clean, smooth, and free from
indentations and/or projections that could affect gasket sealing (refer to the sketch
below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp
edges might affect assembly, proper seating of the locating collar, flow from the outlet,
or gasket seating.
½ inch/13 mm
A
Exaggerated for clarity
Installation
Install the
gasket into the gasket pocket, as shown
above. Press the gasket along the full
circumference to ensure that it seats fully
in the gasket pocket.
Insert a
bolt into the two housings. Thread a flange
nut loosely onto the end of the bolt (nut
should be flush with end of bolt) to allow
for the “swing-over” feature.
Install the
outlet housing onto the pipe by centering
the locating collar in the hole. To check
for proper engagement, slide the outlet
housing back and forth while pushing
down. A properly positioned outlet housing
can be moved only a small amount in any
direction.
3a. While holding the outlet housing in
place, rotate the lower housing around the
pipe. Make sure the locating collar remains
seated properly in the hole.
Insert the remaining bolt into the
outlet housing and lower housing. Thread a
flange nut onto the bolt finger-tight.
Make sure the oval neck of each bolt seats
properly in the bolt hole.
Tighten the
flange nuts evenly by alternating sides to
an approximate torque value of 20 ft-lbs/
compression. To avoid over-
tightening the flange nuts, use a wrench
with a maximum length of 8 inches/
200 mm. DO NOT over-tighten the flange
nuts.
The
outlet housing, near the gasket, should
not make metal-to-metal contact with the
pipe. In addition, a small gap is should be
present between the outlet housing and
the lower housing, as shown above.
Nut Sizeinches/Metric
Sizeinches/mm
All Sizes3⁄8 9⁄16
M10 15
I-100_180
Vic-Let™ Strapless Outlet
Vic-O-Well™ Strapless Thermometer Outlet
piping products.
or adjust any Victaulic piping products.
product installation, and/or property damage.
Victaulic Style 923 Vic-Let Strapless Outlets are rated to 300-psi/2068-kPa working
pressure on standard-weight steel pipe in sizes 4 – 8 inches/114.3 – 219.1-mm
and Schedule 10 through 40 steel pipe in sizes 10-inches/273.0-mm and larger. In
addition, Style 923 Vic-Let Strapless Outlets are UL/ULC Listed for 175-psi/1206 kPa
fire protection service.
Victaulic Style 924 Vic-O-Well Strapless Thermometer Outlets are rated to 300-
psi/ 2068-kPa working pressure on standard weight steel pipe. In addition, Style 924
Vic-O-Well Strapless Thermometer Outlets contain 1 ¼ - 18 NEF extra-fine threads to
receive thermometers with a 6-inch/152-mm nominal bulb length only.
NOTICE
Proper preparation of the hole is essential for sealing and performance.
Drill a 1 ½-inch/38-mm minimum hole (1 9⁄16-inch/40-mm maximum hole) on the
centerline of the pipe. Holes MUST be drilled on the centerline of the pipe.
Ensure that a 5⁄8-inch/16-mm area around the hole is clean, smooth, and free from
indentations and/or projections that could affect gasket sealing (refer to the sketch
below). Remove any burrs and sharp or rough edges from the hole. Burrs and sharp
edges might affect assembly, flow from the outlet, or gasket seating.
The pipe, within the “A” dimension shown in the sketch below, must be free from any
dirt, scale, or projections that might prevent the strapless outlet from seating fully on
the pipe.
A
5⁄8 inch/16 mm
Exaggerated for clarity
I-100_181
Installation
NOTICE
Let Strapless Outlet. In addition,
Vic-O-Well Strapless Thermometer Outlets.
924
Exaggerated for Clarity
Make sure the
“923” or “924” marking on the top hex nut
is facing toward the curvature of the collar
(along pipe axis), as shown above.
Position the lettered face of the assembly
nut at the top of the threads, as shown
above. DO NOT remove the assembly nut.
Apply a
thin coat of Victaulic lubricant or silicone
lubricant to the exposed gasket sealing
lip to ensure proper sealing. DO NOT use
petroleum-based lubricants on the gasket.
FIGURE 1HEELTOE
Exaggerated for Clarity
Align the “foot” of
the outlet with the pipe. Tilt the “toe” into
the hole to insert the outlet (refer to Figure
1 above).
FIGURE 2
HEEL
Exaggerated for Clarity
Shift the
outlet to position the “heel” inside the
pipe, as shown in Figure 2 above.
The heel must be positioned, as shown
in Figure 2 above, to ensure proper
performance under operating conditions.
924
Exaggerated for Clarity
Hold the collar in position, and
hand-tighten the assembly nut. Check
for proper positioning after tightening by
attempting to tilt the outlet in the hole. The
outlet should not shift. If the outlet shifts,
loosen the assembly nut, re-position the
outlet, and hand-tighten the assembly
nut again. Make sure the “923” or
“924” marking on the top hex nut is still
facing toward the curvature of the collar
(along pipe axis), as shown above.
Wrench-tighten the assembly nut until
the collar deforms and contacts the pipe
evenly on all sides. Maintain collar/gasket
alignment to prevent gasket pinching. DO NOT
For 4 – 8-inch/114.3 – 219.1-mm size
outlets, a “ratcheting” motion will help
maintain alignment with the collar.
NOTICE
installation.
After wrench-
tightening the assembly nut, check to
make sure the curvature of the collar
conforms to the curvature of the pipe. In
addition, make sure the collar contacts the
pipe evenly on all sides and that no portion
of the gasket is exposed.
the pipe evenly on all sides.
during installation.DO NOT exceed 1 ½ times the
tests.
serious personal injury and/or property damage.
Make the
required connection by using a second
wrench on the top hex only. To prevent
loosening of the outlet in the hole, DO NOT
use the assembly nut for tightening this
connection.
NOTICE
¼ -
nominal bulb length only.
I-100_183
Valve Installation and Operation
Ball Valves, Plug Valves
Vic®-300 MasterSeal™
Valve Vic-Ball Valve Ball Valve
Vic-Plug Balancing Valve
VALVE INSTALLATION
When installing a Victaulic butterfly valve into a piping system, follow the instructions
supplied with the coupling. Refer to the notes below for applications/limitations.
When using butterfly valves for throttling service,
Victaulic recommends the disc to be positioned no
less than 30 degrees open. For best results, the
disc should be between 30 and 70 degrees open.
High pipeline velocities and/or throttling with the
disc less than 30 degrees open may result in noise,
vibration, cavitation, severe line erosion, and/or loss
of control. For details regarding throttling services,
contact Victaulic.
Victaulic recommends limiting the flow velocities for
water service to 20 feet per second/6.1 meters per
second. When higher flow velocities are necessary,
contact Victaulic. When dealing with flow media other than water, contact Victaulic.
When directly connecting an end cap to a butterfly valve, use only a tapped end cap for
pressure relief. If the butterfly valve is opened then closed unknowingly while the end
cap is attached, the space between the disc and end cap will be filled and pressurized.
A sudden release of energy can occur if the end cap is removed while the space
behind it is pressurized.
to remove the cap.
serious personal injury.
Victaulic Butterfly Valves are designed with grooved ends for use with grooved pipe
couplings. If flange connections are required, refer to the notes on the following page
regarding Vic-Flange Adapter restrictions.
NOTICE
DO NOT use plain-end NPS pipe or grooved cast ductile iron pipe.
I-100_185VALVE INSTALLATION
Victaulic recommends Style 07 Zero-Flex Rigid Couplings or Style 107 Quick-Vic Rigid
Couplings with the Series 700 Butterfly Valve to eliminate joint deflection or valve
rotation at the coupling connection to the piping system. For installation requirements,
follow the instructions supplied with the coupling.
For Series 761 Vic-300 MasterSeal Butterfly Valves, lubricated nitrile “T” seat seals
are recommended for dry or lubricated gas services.
Style 741 Vic-Flange Adapters can be used on all sizes of Series 761 Vic-300
MasterSeal Butterfly Valves.
Series 761 Vic-300 MasterSeal Butterfly Valves cannot be connected directly to
flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-
by-flange adapter is required for this application.
Series W761 AGS Vic-300 Butterfly Valves CAN be connected directly to flanged
components with Style W741 AGS Vic-Flange Adapters.
When connecting a Series W761 AGS Vic-300 Butterfly Valve to a Series W715
AGS Dual-Disc Vic-Check® Valve, a pipe spool is required between the two valves to
prevent disc interference.
When a Series W715 AGS Dual-Disc Vic-Check Valve is placed near a Series W761
AGS Vic-300 Butterfly Valve, orient the center brace/disc shaft of the Series W715
at right angles to the butterfly valve stem. Failure to do so will cause uneven and
unstable flow through the Series W715, resulting in noise and reduced valve life.
Style 741 Vic-Flange Adapters can be used only on one side of 8-inch/219.1-mm and
smaller Series 765, 705, 766, and 707C Butterfly Valves that will not interfere with
mating components and handle operation.
Style 741 Vic-Flange Adapters cannot be used on 10-inch/273.0-mm Series 765 and
Series 705 Butterfly Valves.
Series 765, 705, 766, and 707C Butterfly Valves cannot be connected directly to
flanged components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-
by-flange adapter is required for this application.
Series 763 Stainless Steel Butterfly Valves CANNOT be connected directly to flanged
components with Style 743 Vic-Flange Adapters. A No. 46 ANSI 300 groove-by-flange
adapter is required for this application.
Adjustment of the travel limit stops for Victaulic Butterfly Valves with gear operators can
be performed while the system is operational. Cycling of the valve to test travel
limit stop adjustments may affect downstream equipment. Refer to the instructions on the
following pages for detailed instructions on how to adjust the travel limit stops.
I-100_186VALVE INSTALLATION
1. Turn the handwheel of the gear
operator counterclockwise to ensure the
valve disc is not in the fully closed position.
Remove the travel stop dust cap
from the right side of the gear operator, as
shown above.
3. Using an appropriately sized wrench,
loosen the hex lock nut (counterclockwise)
located on the right side of the gear
operator.
Using an appropriately sized allen
wrench, loosen the internal set screw
counterclockwise to increase the distance
for disc travel.
Using an appropriately sized allen
wrench, tighten the internal set screw
clockwise to decrease the distance for disc
travel.
5. Turn the handwheel of the gear
operator in the clockwise direction to
place the valve disc in the closed (shut)
position. Confirm that the valve is providing
shutoff service. Repeat steps 4 and 4a, as
necessary.
6. With the valve disc in the closed
(shut) position, tighten the internal set
screw (clockwise) with an appropriately
sized allen wrench.
NOTICE
Using an appropriately sized wrench,
tighten the hex lock nut (clockwise) located
on the right side of the gear operator.
8. Verify proper operation of the gear
operator by turning the handwheel.
9. Replace the travel stop dust cap.
10. Follow the “Adjusting the Gear
Operator’s Open Travel Limit Stops”
section on the following page.
VALVE INSTALLATION
1. Turn the handwheel of the gear
operator clockwise to place the valve disc
in the slightly open position.
Remove the travel stop dust cap from
the left side of the gear operator, as shown
above.
3. Using an appropriately sized wrench,
loosen the hex lock nut (counterclockwise)
located on the left side of the gear
operator.
Using an appropriately sized allen
wrench, loosen the internal set screw
counterclockwise.
5. Turn the handwheel of the gear
operator to place the valve disc in the
desired open position.
6. With the valve disc in the desired
open position, tighten the internal set
screw (clockwise) with an appropriately
sized allen wrench.
Using an appropriately sized wrench,
tighten the hex lock nut (clockwise) located
on the left side of the gear operator.
8. Verify proper operation of the gear
operator by turning the handwheel.
9. Replace the travel stop dust cap.
I-100_188VALVE INSTALLATION
1. Turn the handwheel of the gear
operator counterclockwise to ensure the
valve disc is not in the fully closed position.
Remove the travel stop dust cap
from the right side of the gear operator, as
shown above.
3. Using an appropriately sized allen
wrench, loosen the internal set screw
counterclockwise to increase the distance
for disc travel.
3a. Using an appropriately sized allen
wrench, tighten the internal set screw
clockwise to decrease the distance for disc
travel.
3b. Turn the handwheel of the gear
operator in the clockwise direction to
place the valve disc in the closed (shut)
position. Confirm that the valve is providing
shutoff service. Repeat steps 3 and 3a, as
necessary.
With the valve disc in the closed
(shut) position, tighten the internal set
screw (clockwise) with an appropriately
sized allen wrench.
NOTICE
5. Verify proper operation of the gear
operator by turning the handwheel.
6. Replace the travel stop dust cap.
Follow the “Adjusting the Gear
Operator’s Open Travel Limit Stops”
section on the following page.
I-100_189VALVE INSTALLATION
1. Turn the handwheel of the gear
operator clockwise to place the valve disc
in the slightly open position.
Remove the travel stop dust cap from
the left side of the gear operator, as shown
above.
3. Using an appropriately sized allen
wrench, loosen the internal set screw
counterclockwise.
3a. Turn the handwheel of the gear
operator to place the valve disc in the
desired open position.
With the valve disc in the desired
open position, tighten the internal set
screw (clockwise) with an appropriately
sized allen wrench.
5. Verify proper operation of the gear
operator by turning the handwheel.
6. Replace the travel stop dust cap.
I-100_190VALVE INSTALLATION
When installing a Victaulic check valve into a piping system, follow the instructions
supplied with the coupling. Refer to the notes below for applications/limitations.
Placement of check valves too close to sources of unstable flow will shorten the life of
the valve and may potentially damage the system. To extend valve life, valves should be
installed a reasonable distance downstream from pumps, elbows, expanders, reducers,
or other similar devices. Sound piping practices dictate a minimum of five times the pipe
diameter for general use. Distances between three and five diameters are allowable,
provided the flow velocity is less than 8 feet per second/2.4 meters per second. Distances
less than three diameters are not recommended and will violate the Victaulic product
warranty. These distances do not apply to fire protection installations.
Series 712, 712S, and 713 Swinger Check Valves must be installed with the arrow on
the body pointing in the correct direction of flow through the pipeline.
Series 712, 712S, and 713 Swinger Check Valves SHOULD NOT be installed vertically.
® Valve
xCenterBrace
Correct Orientation forHorizontal Installation
Horizontal Installation Incorrect Orientation forHorizontal Installation
Series W715 AGS Dual-Disc Vic-Check Valves can be installed either vertically (flow
up) or horizontally.
For horizontal installations, the center brace inside the Series W715 AGS Dual-Disc
Vic-Check Valve must be in the vertical position, as shown above.
Style W741 AGS Vic-Flange Adapters can be installed on either end of a Series W715
AGS Dual-Disc Vic-Check Valve.
When connecting a Series W715 AGS Dual-Disc Vic-Check Valve to a Series W761
AGS Vic-300 Butterfly Valve, a pipe spool is required between the two valves to
prevent disc interference.
When a Series W715 AGS Dual-Disc Vic-Check Valve is placed near a Series W761
AGS Vic-300 Butterfly Valve, orient the center brace/disc shaft of the Series W715
at right angles to the butterfly valve stem. Failure to do so will cause uneven and
unstable flow through the Series W715, resulting in noise and reduced valve life.
Series 716/716H Vic-Check Valves can be installed either vertically (flow up) or
horizontally with the arrow on the body pointing in the correct direction of flow through
the pipeline.
Style 741 Vic-Flange Adapters can be installed on either end of a Series 716/716H
Vic-Check Valve.
I-100_191VALVE INSTALLATION
Series 717, 717H, 717R, and 717HR FireLock Check Valves can be installed either
vertically (flow up) or horizontally with the arrow on the body pointing in the correct
direction of flow through the pipeline.
Style 741 and Style 744 Vic-Flange Adapters can be installed on either end of a Series
717, 717H, 717R, or 717HR FireLock Check Valve.
Series 779 Venturi Check Valves can be installed either vertically (flow up) or
horizontally with the arrow on the body pointing in the correct direction of flow through
the pipeline.
The bushing or pipe plug that retains the shaft/disc must be located at the top of the
valve in horizontal installations (refer to drawing below).
When installing a Victaulic ball valve into a piping system, follow the instructions supplied
with the coupling. For threaded valves, follow standard threading practices for proper
installation. Victaulic ball valves are intended for open/closed services only and
MUST NOT be used for throttling services.
When directly connecting an end cap to a ball valve, use only a tapped end cap for
pressure relief. If the ball valve is opened then closed unknowingly while the end cap
is attached, the space between the ball and end cap will be filled and pressurized. A
sudden release of energy can occur if the end cap is removed while the space behind
it is pressurized.
When directly connecting an end cap to a ball valve, use
to remove the cap.
serious personal injury.
VALVE INSTALLATION
When directly connecting an end cap to a plug valve, use only a tapped end cap for
pressure relief. If the plug valve is opened then closed unknowingly while the end cap
is attached, the space between the plug and end cap will be filled and pressurized. A
sudden release of energy can occur if the end cap is removed while the space behind
it is pressurized.
When directly connecting an end cap to a plug valve, use
to remove the cap.
serious personal injury.
Series 365 Vic-Plug™ AWWA Plug Valve
Refer to the operation and maintenance manual supplied with the Series 365 Plug
Valve for detailed information regarding valve installation, accessory installation, and
maintenance requirements.
Refer to the operation and maintenance manual supplied with the Series 377 Vic-
Plug Balancing Valve for detailed information regarding valve installation, accessory
installation, and maintenance requirements.
The Series 377 Vic-Plug Balancing Valve is an eccentric, grooved-end plug valve
designed specifically for throttling services.
For 3 – 12-inch/88.9 – 323.9-mm sizes, the Victaulic Style 307 Transition Coupling is
available to directly connect the Series 377 to grooved-end steel and other NPS pipe.
For installing these sizes of Vic-Plug valves into a piping system, follow the instructions
supplied for the Style 307 Transition Coupling.
R
SE
AT
EN
D
SEATEND
FLOWDIRECTION
Vic-PlugBalancing Valve
Pump
I-100_193
Product
Victaulic Style 735 Fire Pump Test Meters are designed specifically for monitoring fire
protection systems. The Style 735 contains grooved ends for easy installation with
Victaulic couplings that are FM Approved. The maximum working pressure for Model
“L” Style 735 Fire Pump Test Meters is 175 psi/1200 kPa, and the Model “S” is rated to
500 psi/3450 kPa.
To ensure proper installation and accurate flow readings, all sizes of Style 735 Fire Pump
Test Meters have a minimum straight-pipe requirement of five diameters upstream and
two diameters downstream from any valve or fitting (refer to the drawing below).
The Style 735 can be installed either horizontally or vertically.
VICTAULIC® FIRE PUMP TEST METER
THROTTLE VALVE "C"
AIR VENT
BYPASS VALVE "B"
FLOWTO RESERVOIR
OR WASTE
OPTIONAL TO
PUMP INLET
SUPPLY FROM
CITY MAIN OR
RESERVOIRFIRE PUMP
MIN. PIPE DIAMETERS FROM VALVE
VALVE
FLOW
VALVE "A"
TO SYSTEM
SUGGESTED
PIPING
DIAGRAM
(2) (5)
1. Close the system valve “A.”
Open the bypass valve “B,” and throttle valve “C.”
3. Purge the meter, which is located on the Style 735 Fire Pump Test Meter, as follows:
3a. Open the station shutoff valves (below meter), and vent the valves (above meter).
When a steady stream of water passes through each plastic hose, the meter is purged of
air. Close all valves after the air is purged.
Start the fire pump, and read the meter in gpm (m3 /hr).
5. Refer to the gpm requirement for the pump, and adjust the throttle valve to achieve
various flow readings. Record the gpm, suction pressure, and discharge pressures, etc.,
in accordance with requirements established by the local authority having jurisdiction.
I-100_195
English and Metric Conversion Chart
ANSI Commercial Pipe Sizes
25.4 X inches (in) = millimeters (mm) X 0.03937
0.3048 X feet (ft) = meter (m) X 3.281
0.4536 X pounds (lbs) = kilograms (kg) X 2.205
28.35 X ounces (oz) = grams (g) X 0.03527
6.894 X pressure (psi) = kilopascals (kPa) X 0.145
.069 X pressure = Bar X 14.5
4.45 X end load (lbs) = Newtons (N) X 0.2248
1.356 X torque (ft-lbs) = X 0.738
F – 32 ÷ 1.8 temperature (°F) = Celsius (°C) C ÷ 17.78 X 1.8
745.7 X horsepower (hp) = watts (W) X 1.341 X 10-3
3.785 X gallons per minute (gpm) = liters per minute (l/m) X 0.2642
3.7865 X10-3 gallons per minute (gpm)
=cubic meters per
minute (m3/m)X 264.2
I-100_196
Siz
e
Nom
inal
Siz
ein
ches
/mm
Act
ual
Out
side
Dia
met
erin
ches
/mm
Sch
. 5
SS
ch.
10S
Sch
. 10
Sch
. 30
Std
.S
ch.
60
Ext
raStr
ong
Sch
. 8
0S
ch.
100
Sch
.S
ch.
Sch
.16
0XX
Str
ong
1⁄80
.40
5—
0.0
49
——
—0
.06
80
.06
8—
0.0
95
0.0
95
——
——
—4
10.3
1.2
1.7
1.7
2.4
2.4
¼0
.54
0—
0.0
65
——
—0
.08
80
.08
8—
0.1
190
.119
——
——
—8
13.7
1.7
2.2
2.2
3.0
3.0
3⁄80
.67
5—
0.0
65
——
—0
.09
10
.09
1—
0.1
26
0.1
26
——
——
—10
17.1
1.7
2.3
2.3
3.2
3.2
½0
.84
00
.06
50
.08
3—
——
0.1
09
0.1
09
—0
.14
70
.14
7—
——
0.1
88
0.2
94
1521
.31.
72
.12
.82
.83
.73
.74
.87.
5
¾1.
05
00
.06
50
.08
3—
——
0.1
130
.113
—0
.15
40
.15
4—
——
0.2
190
.30
82
02
6.9
1.7
2.1
2.9
2.9
3.9
3.9
5.6
7.8
11.
315
0.0
65
0.1
09
——
—0
.13
30
.13
3—
0.1
79
0.1
79
——
—0
.25
00
.35
82
53
3.7
1.7
2.8
3.4
3.4
4.5
4.5
6.4
9.1
1 ¼
1.6
60
0.0
65
0.1
09
——
—0
.14
00
.14
0—
0.1
91
0.1
91
——
—0
.25
00
.38
23
24
2.4
1.7
2.8
3.6
3.6
4.9
4.9
6.4
9.7
1 ½
1.9
00
0.0
65
0.1
09
——
—0
.14
50
.14
5—
0.2
00
0.2
00
——
—0
.28
10
.40
04
04
8.3
1.7
2.8
3.7
3.7
5.1
5.1
7.1
10.2
22
.37
50
.06
50
.10
9—
——
0.1
54
0.1
54
—0
.218
0.2
18—
——
0.3
44
0.4
36
50
60
.31.
72
.83
.93
.95
.55
.58
.711
.1
2 ½
2.8
75
0.0
83
0.1
20
——
—0
.20
30
.20
3—
0.2
76
0.2
76
——
—0
.37
50
.55
26
57
3.0
2.1
3.0
5.2
5.2
7.0
7.0
9.5
14.0
33
.50
00
.08
30
.12
0—
——
0.2
160
.216
—0
.30
00
.30
0—
——
0.4
38
0.6
00
80
88
.92
.13
.05
.55
.57.
67.
611
.115
.2
3 ½
4.0
00
0.0
83
0.1
20
——
—0
.22
60
.22
6—
0.3
180
.318
——
——
—9
010
1.6
2.1
3.0
5.7
5.7
8.1
8.1
Siz
e
Nom
inal
Siz
ein
ches
/mm
Act
ual
Out
side
Dia
met
erin
ches
/mm
Sch
. 5
SS
ch.
10S
Sch
. 10
Sch
. 30
Std
.S
ch.
60
Ext
raStr
ong
Sch
. 8
0S
ch.
100
Sch
.S
ch.
Sch
.16
0XX
Str
ong
44
.50
00
.08
30
.12
0—
——
0.2
37
0.2
37
—0
.33
70
.33
7—
0.4
38
—0
.531
0.6
7410
011
4.3
2.1
3.0
6.0
6.0
8.6
8.6
11.1
13.5
17.1
55
.56
30
.10
90
.13
4—
——
0.2
58
0.2
58
—0
.37
50
.37
5—
0.5
00
—0
.62
50
.75
012
514
1.3
2.8
3.4
6.6
6.6
9.5
9.5
12.7
15.9
19.1
66
.62
50
.10
90
.13
4—
——
0.2
80
0.2
80
—0
.43
20
.43
2—
0.5
62
—0
.719
0.8
64
150
168
.32
.83
.47.
17.
111
.011
.014
.318
.321
.9
88
.62
50
.10
90
.14
8—
0.2
50
0.2
77
0.3
22
0.3
22
0.4
06
0.5
00
0.5
00
0.5
94
0.7
190
.812
0.9
06
0.8
75
20
021
9.1
2.8
3.8
6.4
7.0
8.2
8.2
10.3
12.7
12.7
15.1
18.3
20
.62
3.0
22
.2
1010
.75
00
.13
40
.16
5—
0.2
50
0.3
07
0.3
65
0.3
65
0.5
00
0.5
00
0.5
94
0.7
190
.84
41.
00
01.
125
1.0
00
25
02
73
.03
.44
.26
.47.
89
.39
.312
.712
.715
.118
.321
.42
5.4
28
.62
5.4
1212
.75
00
.15
60
.18
0—
0.2
50
0.3
30
0.3
75
0.4
06
0.5
62
0.5
00
0.6
88
0.8
44
1.0
00
1.12
51.
312
1.0
00
30
03
23
.94
.04
.66
.48
.49
.510
.314
.312
.717
.521
.42
5.4
28
.63
3.3
25
.4
14 O
D14
.00
00
.15
60
.18
80
.25
00
.312
0.3
75
0.3
75
0.4
38
0.5
94
0.5
00
0.7
50
0.9
38
1.0
94
1.2
50
1.4
06
—3
55
.64
.04
.86
.47.
99
.59
.511
.115
.112
.719
.12
3.8
27.
831
.83
5.7
16 O
D16
.00
00
.16
50
.18
80
.25
00
.312
0.3
75
0.3
75
0.5
00
0.6
56
0.5
00
0.8
44
1.0
311.
219
1.4
38
1.5
94
—4
06
.44
.24
.86
.47.
99
.59
.512
.716
.712
.721
.42
6.2
31.0
36
.54
0.5
18 O
D18
.00
00
.16
50
.18
80
.25
00
.312
0.4
38
0.3
75
0.5
62
0.7
50
0.5
00
0.9
38
1.15
61.
37
51.
56
21.
78
1—
45
7.0
4.2
4.8
6.4
7.9
11.1
9.5
14.3
19.1
12.7
23
.82
9.4
34
.93
9.7
45
.2
20
OD
20
.00
00
.18
80
.218
0.2
50
0.3
75
0.5
00
0.3
75
0.5
94
0.8
120
.50
01.
031
1.2
81
1.5
00
1.7
50
1.9
69
—5
08
.04
.85
.56
.49
.512
.79
.515
.12
0.6
12.7
26
.23
2.5
38
.14
4.5
50
.0
22
OD
22
.00
00
.18
80
.218
0.2
50
0.3
75
0.5
00
0.3
75
—0
.87
50
.50
01.
125
1.3
75
1.6
25
1.8
75
2.1
25
—5
59
.04
.85
.56
.49
.512
.79
.52
2.2
12.7
28
.63
4.9
41.3
47.
65
4.0
24
OD
24
.00
00
.218
0.2
50
0.2
50
0.3
75
0.5
62
0.3
75
0.6
88
0.9
69
0.5
00
1.21
91.
531
1.8
122
.06
22
.34
4—
610
.05
.56
.46
.49
.514
.39
.517
.52
4.6
12.7
31.0
38
.94
6.0
52
.45
9.5
I-100_198
Siz
e
Nom
inal
Siz
ein
ches
/mm
Act
ual
Out
side
Dia
met
erin
ches
/mm
Sch
. 5
SS
ch.
10S
Sch
. 10
Sch
. 30
Std
.S
ch.
60
Ext
raStr
ong
Sch
. 8
0S
ch.
100
Sch
.S
ch.
Sch
.16
0XX
Str
ong
26
OD
26
.00
0—
—0
.312
0.5
00
—0
.37
5—
—0
.50
01.
313
——
——
—6
60
.47.
912
.79
.512
.73
3.4
28
OD
28
.00
0—
—0
.312
0.5
00
0.6
25
0.3
75
——
0.5
00
——
——
——
711
.07.
912
.715
.99
.512
.7
30
OD
30
.00
00
.25
00
.312
0.3
120
.50
00
.62
50
.37
5—
—0
.50
0—
——
——
—7
62
.06
.47.
97.
912
.715
.99
.512
.7
32
OD
32
.00
0—
—0
.312
0.5
00
0.6
25
0.3
75
0.6
88
—0
.50
0—
——
——
—8
13.0
7.9
12.7
15.9
9.5
17.5
12.7
34
OD
34
.00
0—
—0
.312
0.5
00
0.6
25
0.3
75
0.6
88
—0
.50
0—
——
——
—8
63
.67.
912
.715
.99
.517
.512
.7
36
OD
36
.00
0—
—0
.312
0.5
00
0.6
25
0.3
75
0.7
50
—0
.50
0—
——
——
—9
14.0
7.9
12.7
15.9
9.5
19.1
12.7
42
OD
42
.00
0—
——
0.3
75
——
——
0.5
00
——
——
——
106
7.0
9.5
12.7
I-100_199
Fraction ininches
DecimalEquivalent
inches
DecimalEquivalentmillimeters
Fraction ininches
DecimalEquivalent
inches
DecimalEquivalentmillimeters
1⁄64 0.016 0.397 33⁄64 0.516 13.097
1⁄32 0.031 0.794 17⁄32 0.531 13.494
3⁄64 0.047 1.191 35⁄64 0.547 13.891
1⁄16 0.063 1.588 9⁄16 0.563 14.288
5⁄64 0.781 1.984 37⁄64 0.578 14.684
3⁄32 0.094 2.381 19⁄32 0.594 15.081
7⁄64 0.109 2.778 39⁄64 0.609 15.478
1⁄8 0.125 3.175 5⁄8 0.625 15.875
9⁄64 0.141 3.572 41⁄64 0.641 16.272
5⁄32 0.156 3.969 21⁄32 0.656 16.669
11⁄64 0.172 4.366 43⁄64 0.672 17.066
3⁄16 0.188 4.763 11⁄16 0.688 17.463
13⁄64 0.203 5.159 45⁄64 0.703 17.859
7⁄32 0.219 5.556 23⁄32 0.719 18.256
15⁄64 0.234 5.953 47⁄64 0.734 18.653
¼ 0.250 6.350 ¾ 0.750 19.050
17⁄64 0.266 6.747 49⁄64 0.766 19.447
9⁄32 0.281 7.144 25⁄32 0.781 19.844
19⁄64 0.297 7.541 51⁄64 0.797 20.241
5⁄16 0.313 7.938 13⁄16 0.813 20.638
21⁄64 0.328 8.334 53⁄64 0.828 21.034
1⁄3 0.333 8.467 27⁄32 0.844 21.431
11⁄32 0.344 8.731 55⁄64 0.859 21.828
23⁄64 0.359 9.128 7⁄8 0.875 22.225
3⁄8 0.375 9.525 57⁄64 0.891 22.622
25⁄64 0.391 9.922 29⁄32 0.906 23.019
13⁄32 0.406 10.319 59⁄64 0.922 23.416
27⁄64 0.422 10.716 15⁄16 0.938 23.813
7⁄16 0.438 11.113 61⁄64 0.953 24.209
29⁄64 0.453 11.509 31⁄32 0.969 24.606
15⁄32 0.469 11.906 63⁄64 0.984 25.003
½ 0.500 12.700 1 1.000 25.400
Min. Deg. Min. Deg. Min. Deg. Min. Deg.1 .0166 16 .2666 26 .4333 36 .6000
2 .0333 17 .2833 27 .4500 37 .6166
3 .0500 18 .3000 28 .4666 38 .6333
4 .0666 19 .3166 29 .4833 39 .6500
5 .0833 20 .3333 30 .5000 40 .6666
6 .1000 21 .3500 41 .6833 51 .8500
7 .1166 22 .3666 42 .7000 52 .8666
8 .1333 23 .3833 43 .7166 53 .8833
9 .1500 24 .4000 44 .7333 54 .9000
10 .1666 25 .4166 45 .7500 55 .9166
11 .1833 31 .5166 46 .7666 56 .9333
12 .2000 32 .5333 47 .7833 57 .9500
13 .2166 33 .5500 48 .8000 58 .9666
14 .2333 34 .5666 49 .8166 59 .9833
15 .2500 35 .5833 50 .8333 60 1.0000
Pounds PerSquare Inch
Pounds PerSquare Inch
1 2.31 100 230.90
2 4.62 110 253.93
3 6.93 120 277.07
4 9.24 130 300.16
5 11.54 140 323.25
6 13.85 150 346.34
7 16.16 160 369.43
8 18.47 170 392.52
9 20.78 180 415.61
10 23.09 200 461.78
15 34.63 250 577.24
20 46.18 300 692.69
25 57.72 350 808.13
30 69.27 400 922.58
40 92.36 500 1154.48
50 115.45 600 1385.39
60 138.54 700 1616.30
70 161.63 800 1847.20
80 184.72 900 2078.10
90 207.81 1000 2309.00
Pounds PerSquare Inch
Pounds PerSquare Inch
1 0.43 100 43.31
2 0.87 110 47.64
3 1.30 120 51.97
4 1.73 130 56.30
5 2.17 140 60.63
6 2.60 150 64.96
7 3.03 160 69.29
8 3.46 170 76.63
9 3.90 180 77.96
10 4.33 200 86.62
15 6.50 250 108.27
20 8.66 300 129.93
25 10.83 350 151.58
30 12.99 400 173.24
40 17.32 500 216.55
50 21.65 600 259.85
60 25.99 700 303.16
70 30.32 800 346.47
80 34.65 900 389.78
90 39.98 1000 433.00
The following table provides a listing of products and installation information. If you need
additional copies of any installation information, contact Victaulic at 1-800-PICK VIC.
If two sources of instructions are referenced in this index, Victaulic recommends
the use of both to ensure proper product installation.
Product Where to Find Instructions
AquaFlex® Products Instructions Shipped with Product
Aquamine® Spline Couplings I-Aquamine
Depend-O-Lok Type Couplings Instructions Shipped with Coupling
FireLock® Automatic Sprinkler Products I-40
FireLock Fire Protection Valves and
AccessoriesManual Shipped with Valve or Accessory
PermaLynx™ Permanent
Push-to-Connect System ProductsI-PermaLynx and I-600
Pipe Preparation Tools Manual Shipped with Tool
Pressfit® System Products I-500
Vic-Press Schedule 10S System Products I-P500
Series 247 FireLock Residential Zone
Control Riser Module AssemblyI-247
Series 317 AWWA Check Valve I-317
Series 365 AWWA Vic-Plug® Valve
(3 – 12-inch/88.9 – 323.9-mm Sizes)I-365/366/377.3-12
Series 377 Vic-Plug Balancing Valve I-365/366/377.3-12
Series 608 Copper Connection Butterfly
ValveI-600
Series 700 Butterfly Valve Manual Shipped with Valve and I-100
Series 702 Butterfly Valve I-702.GO
Series 705 FireLock Butterfly Valve I-765/705
Series 707C Supervised Closed Butterfly
ValveI-766/707C
Series 712/712S Swinger® Check Valve I-100
Series 713 Swinger Check Valve I-100
Series W715 AGS Dual-Disc
Vic-Check ValveI-100
Series 716H/716 Vic-Check® Valve I-100
Series 717H/717 Check Valve I-100
Series 717HR/717R Check Valve I-100
Series 722 Brass Body Ball Valve I-100
Series 723/723S Diverter Ball Valve I-100
Series 726/726S Vic-Ball® Valve I-100
Series 728 FireLock Ball Valve I-728
Series 730 Vic-Strainer® Tee Type I-730/732/AGS
Series W730 AGS Vic-Strainer Tee Type I-730/732/AGS
Product Where to Find Instructions
Series 731-D Suction Diffuser I-731D
Series 731-I Suction Diffuser (Europe Only) I-731I/W731I
Series W731-I AGS Suction Diffuser
(Europe Only)I-731I/W731I
Series 732 Vic-Strainer Wye Type I-730/732/AGS
Series W732 AGS Vic-Strainer Wye Type I-730/732/AGS
Series 747M FireLock Zone Control Riser
Module AssemblyI-747M
Series 761 Vic-300 MasterSeal®
Butterfly ValveI-VIC300MS and I-100
Series W761 AGS Vic-300 Butterfly Valve I-AGS.GO and I-100
Series 763 Butterfly Valve I-100
Series 765 FireLock Butterfly Valve I-765/705
Series 766 Butterfly Valve with Supervised-
Closed SwitchesI-766/707C
Series 779 Venturi Check Valve I-100
Series 782/783 TA Bypass Instructions Shipped with Valve
Series 785 TA TBVS Sweated-End Mini
Circuit Balancing ValveInstructions Shipped with Valve
Series 786 TA STAS Soldered-End Circuit
Balancing ValveInstructions Shipped with Valve
Series 787 TA STAD NPT Female Threaded
Circuit Balancing ValveInstructions Shipped with Valve
Series 788 TA STAF Flanged-End Circuit
Balancing ValveInstructions Shipped with Valve
Series 789 TA STAG Grooved-End Circuit
Balancing ValveInstructions Shipped with Valve
Style 005 FireLock Rigid Coupling I-100
Style 009H/009/009V FireLock EZ™ Rigid
CouplingI-009H/009/009V and I-100
Style 07 Zero-Flex® Rigid Coupling
(1 – 12-inch/33.7 – 323.9-mm Sizes)I-100
Style 07 Zero-Flex Rigid Coupling
(14 – 24-inch/355.6 – 610-mm Sizes)IT-07 and I-100
Style W07 AGS Rigid Coupling I-W07/W77 and I-100
Style 22 Coupling for Vic-Ring Adapters
and Shouldered-End PipeI-6000
Style 31 Coupling for AWWA Ductile Iron I-300
Style 31 Coupling for Vic-Ring Adapters
and Shouldered-End PipeI-6000
Style 41 Coupling for Vic-Ring Adapters
and Shouldered-End PipeI-6000
Style 44 Coupling for Vic-Ring Adapters
and Shouldered-End PipeI-6000
Style 72 Outlet Coupling I-100
Style 75 Flexible Coupling I-100
Product Where to Find Instructions
Style 77/77A/77S Flexible Coupling I-100
Style 77DX Flexible Stainless Steel
Coupling for Duplex and Super Duplex PipeI-100
Style W77 AGS Flexible Coupling I-W07/W77 and I-100
Style 78/78A Snap-Joint® Coupling I-100
Style 89 Rigid Coupling for Stainless Steel IT-89 and I-100
Style W89 AGS Rigid Coupling for Stainless
SteelI-W89
Style 99 Roust-A-Bout Coupling for Plain-
End SteelIT-99 and I-100
Style 107H/107 QuickVic® Rigid Coupling
for Steel PipeI-107H/107 and I-100
Style 150 Mover® Expansion Joint Submittal 09.06
Style 155 Expansion Joint Submittal 09.06
Style W155 AGS Expansion Joint Submittal 09.06
Style 177 QuickVic Flexible Coupling for
Steel PipeI-177 and I-100
Style 307 Coupling for Grooved NPS Steel
to Grooved AWWA Ductile IronI-300
Style 341 Vic-Flange Adapter for AWWA
Ductile IronI-300
Style 441 Vic-Flange for Stainless Steel I-441 and I-100
Style 475 Lightweight, Flexible Stainless
Steel CouplingI-100
Style 475DX Flexible Stainless Steel
Coupling for Duplex and Super Duplex PipeI-100
Style 489 Rigid Coupling for Stainless Steel
(11 ⁄2 – 4-inch/48.3 – 114.3-mm Sizes)IT-489.2-4 and I-100
Style 489 Rigid Coupling for Stainless Steel
(6 – 12-inch and 139.7 – 318.5-mm Metric
and JIS Sizes)
IT-489 and I-100
Style 489DX Stainless Steel Coupling for
Duplex and Super Duplex PipeI-100
Style 606 Rigid Coupling for Copper Tubing I-600
Style 607 QuickVic® Rigid Coupling for
Copper TubingI-607 and I-600
Style 622 Mechanical-T® Bolted Branch
Outlet for Copper TubingI-622 and I-600
Style 641 Vic-Flange Adapter for Copper
TubingI-600
Style 707-IJ Transition Coupling for NPS
to JISI-100
Style 720 TestMaster™ II Alarm Test
ModuleI-720
Style 720 TestMaster II Alarm Test Module
with Pressure Relief OptionI-720PR
Product Where to Find Instructions
Style 735 Fire Pump Test Meter I-100
Style 738 TA Portable Differential Meter Instructions Shipped with Meter
Style 739 Portable Master Meter Instructions Shipped with Meter
Style 740 TA CBI Meter Instructions Shipped with Meter
Style 741 NPS and Metric Vic-Flange
AdapterI-100
Style W741 AGS Vic-Flange Adapter IT-W741 and I-100
Style 743 Vic-Flange Adapter I-100
Style 744 FireLock Flange Adapter I-100
Style 750 Reducing Coupling I-100
Style 770 Large-Diameter Coupling IT-770 and I-100
Style 791 Vic-Boltless® Coupling I-100
Style 808 Duo-Lock Coupling I-808
Style 912 FireLock Low-Profile
Sprinkler-Tee (Europe Only)I-912 and I-100
Style 920 and 920N Mechanical-T Outlets I-920/920N and I-100
Style 922 FireLock Outlet-T I-922 and I-100
Style 923 Vic-Let Strapless Outlet I-923 and I-100
Style 924 Vic-O-Well Strapless
Thermometer OutletI-100
Style 926 Mechanical-T Spigot Assembly I-926 and I-100
Style 931 Vic-Tap II Mechanical-T VT-II
Style 994 Vic-Flange Adapter for HDPE IT-994 and I-900
Style 995 Coupling for Plain-End NPS and
Metric HDPEIT-995 and I-900
Style 997 Transition Coupling for HDPE
to SteelIT-997 and I-900
Style 2970 Aquamine Coupling for Plain-
end NPS PVCIT-2970
Style 2971 Aquamine Transition Coupling
for Plain-End NPS PVC to Plain-End HDPEIT-2971
Style 2972 Aquamine Transition Coupling
for Plain-End NPS PVC to Grooved NPS
Steel
IT-2972
Style HP-70 Rigid Coupling
(2 – 12-inch/60.3 – 323.9-mm Sizes)I-100
Style HP-70 Rigid Coupling
(14 – 16-inch/355.6 – 406.4-mm Sizes)IT-70 and I-100
Style HP-70ES Rigid Coupling
with EndSeal® Gasket
(2 – 12-inch/60.3 – 323.9-mm Sizes)
I-100
Product DataThe following information contains center-to-end, end-to-end, take-out, and similar
overall dimensions for couplings, flange adapters, fittings, valves, and accessories. Refer
to the current Victaulic submittal for complete dimensional information and for products
not listed in this section.
NOTICE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 10 No. 11
½
No. 13 11¼
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
¾1.050 2.25 1.50 1.63 sw 1.38 sw
— —26.9 57 38 41 35
11.315 2.25 1.75 3.25 @ 1.38 sw
— —33.7 57 44 83 35
1 ¼1.660 2.75 1.75 1.75 1.38 sw
— —42.4 70 44 44 35
1 ½1.900 2.75 1.75 1.75 1.38 sw
— —48.3 70 44 44 35
22.375 3.25 2.00 3.75 @ 1.38 4.38 2.75 60.3 83 51 95 35 111 70
2 ½2.875 3.75 2.25 4.00 @ 1.50 5.13 3.0073.0 95 57 102 38 130 76
76.1 mm3.000 3.75 2.25 2.24 1.50
— —76.1 95 57 57 38
33.500 4.25 2.50 4.50 @ 1.50 5.88 3.3888.9 108 64 114 38 149 86
3 ½4.000 4.50 2.75 2.50 sw 1.75 sw
— —101.6 114 70 64 44
44.500 5.00 3.00 2.88 1.75 7.50 4.00114.3 127 76 73 44 191 102
108.0 mm4.250 5.00 3.00
— — — —108.0 127 76
4 ½5.000 5.25 sw 3.13 sw 3.50 1.88 sw
— —127.0 133 79 89 48
55.563 5.50 3.25 2.88 sw 2.00 sw
+ +141.3 140 83 73 51
133.0 mm5.250 5.50 3.25
— — — —133.0 140 83
139.7 mm5.500 5.50 3.25 2.87 2.00
— —139.7 140 83 73 51
66.625 6.50 3.50 6.25 @ 2.00 10.75 5.50168.3 165 89 159 51 273 140
159.0 mm6.250 6.50 3.50
— — — —159.0 165 89
¼
½
Cto E
C to EC to E
C to E
E to E
½
C to E
C to EC to E
¼
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 10 No. 11
½
No. 13 11¼
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm
165.1 mm6.500 6.50 3.50 3.13 2.00 10.75 5.50165.1 165 89 79 51 273 140
88.625 7.75 4.25 7.75 @ 2.00 14.25 7.25219.1 197 108 197 51 362 184
1010.750 9.00 4.75 4.38 sw 2.13 sw 15.00 6.25273.0 229 121 111 54 381 159
1212.750 10.00 5.25 4.88 sw 2.25 sw 18.00 7.50323.9 254 133 124 57 457 191
14 #14.000 14.00 5.75 5.00 sw 3.50 sw 21.00 s 8.75 s355.6 355.6 146 127 89 533 222
377.0 mm †14.843 14.84 6.15
— — — —377.0 376.9 156.2
16 #16.000 16.00 6.63 5.00 sw 4.00 sw 24.00 s 10.00 s406.4 406.4 168 127 102 610 254
426.0 mm †16.772 16.77 6.95
— — — —426.0 426.0 176.5
18 #18.000 18.00 7.46 5.50 sw 4.50 sw 27.00 s 11.25 s457.0 457.2 189 140 114 686 286
480.0 mm †18.898 18.90 7.83
— — — —480.0 480.0 198.8
20 #20.000 20.00 8.28 6.00 sw 5.00 sw 30.00 s 12.50 s508.0 508.0 210 152 127 762 318
530.0 mm †20.866 20.87 8.64
— — — —530.0 530.0 219.4
24 #24.000 24.00 9.94 7.00 sw 6.00 sw 36.00 s 15.00 s610.0 609.6 252 178 152 914 381
630.0 mm †24.803 24.80 10.27
— — — —630.0 630.0 261.0
14 – 24
@ Gooseneck design, end-to-end dimension
# For use on cut-grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
† Chinese standard sizes
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Cto E
C to EC to E
C to E
E to E
½
C to E
C to EC to E
¼
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
With added wall thickness at bend for abrasive services
Size
No. 100-3D No. 110-3D
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmC to E
inches/mmC to E
inches/mm
22.375 10.00 6.5060.3 254 165
33.500 13.00 7.7588.9 330 197
44.500 16.00 9.00114.3 406 229
66.625 24.00 13.50168.3 610 343
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to E
No. 100-3D
C to E
No. 110-3D
Size
Nominal Size inches/Actual mm
C to E inches/mm
H inches/mm
B Diameter
inches/mm
6 ×
4 9.00 1.25 1.50168.3 114.3 229 32 38
×5 9.00 1.50 1.50
141.3 229 38 38
8 ×
6 10.50 2.13 1.50219.1 168.3 267 54 38
10×
8 12.00 2.40 1.50273.0 219.1 305 61 38
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to E
H
B Dia.
C to E
H
B Dia.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 18 No. 19
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm
inches/mm
C to TE inches/mm
inches/mm
C to TE inches/mm
¾1.050 2.25 2.25 1.50 1.5026.9 57 57 38 38
11.315 2.25 2.25
— —33.7 57 57
1 ¼1.660 2.75 2.75
— —42.4 70 70
1 ½1.900 2.75 2.75 1.75 1.7548.3 70 70 44 44
22.375 3.25 4.25
— —60.3 83 108
2 ½2.875 3.75 3.75 2.25 2.2573.0 95 95 57 57
33.500 4.25 6.00 2.50 4.2588.9 108 152 64 108
3 ½4.000 4.50 6.25 5.25 5.25101.6 114 159 133 133
66.625 6.50 6.50 3.50 3.50168.3 165 165 89 89
@ Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C toTE
C toGE C to
GE
C toTE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
C to E
CtoE
C to EC to LE
C toSE
C toGE
C to TE
Size
TeeNo. 35 No. 33
Branch
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
C to LE inches/mm
C to SE inches/mm
inches/mm
C to TE inches/mm
¾1.050 2.25 2.25
— —2.25 2.25
26.9 57 57 57 57
11.315 2.25 2.25 2.25 2.25 2.25 2.2533.7 57 57 57 57 57 57
1 ¼1.660 2.75 2.75 2.75 2.50 2.75 2.7542.4 70 70 70 64 70 70
1 ½1.900 2.75 2.75 2.75 2.75 2.75 2.7548.3 70 70 70 70 70 70
22.375 3.25 3.25 3.25 2.75 3.25 4.2560.3 83 83 83 70 83 108
2 ½2.875 3.75 3.75 3.75 3.00 3.75 3.7573.0 95 95 95 76 95 95
76.1 mm3.000 3.75
— — —3.75 3.75
76.1 95 95 95
33.500 4.25 4.25 4.25 3.25 4.25 6.0088.9 108 108 108 83 108 152
3 ½4.000 4.50 (sw) 4.50 4.50 3.50 4.50 4.50101.6 114 114 114 89 114 114
108.0 mm4.250 5.00
— — —5.00 5.00
108.0 127 127 127
44.500 5.00 5.00 5.00 3.75 5.00 7.25114.3 127 127 127 95 127 184
4 ½5.000 5.25 (sw) 5.25
— —5.25 5.25
127.0 133 133 133 133
133.0 mm5.250 5.50
— — —5.50 5.50
133.0 140 140 140
139.7 mm5.500 5.50
— — —5.50 5.50
139.7 140 140 140
55.563 5.50 5.50 5.50 4.00 5.50 5.50141.3 140 140 140 102 140 140
159.0 mm6.250 6.50
— — —6.50 6.50
159.0 165 165 165
165.1 mm6.500 6.50 6.50
— —6.50 6.50
165.1 165 165 165 165
66.625 6.50 6.50 6.50 4.50 6.50 6.50168.3 165 165 165 114 165 165
88.625 7.75 7.75 7.75 6.00 7.75 7.75219.1 197 197 197 152 197 197
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
TeeNo. 35 No. 33
Branch
Nominal Size
inches or mm
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
C to LE inches/mm
C to SE inches/mm
inches/mm
C to TE inches/mm
1010.750 9.00 9.00 9.00 6.50 9.00 9.00273.0 229 229 229 155 229 229
1212.750 10.00 10.00 10.00 7.00 10.00 10.00323.9 254 254 254 178 254 254
14 #14.000 11.00 11.00 11.00 7.50
— —355.6 279 279 279 191
377.0 mm14.000 11.00
— — — — —355.6 279
16 #16.000 12.00 12.00 12.00 8.00
— —406.4 305 305 305 203
426.0 mm †16.000 12.00
— — — — —406.4 305
18 #18.000 14.00 15.50 15.50 8.50
— —457.0 356 394 394 216
480.0 mm†18.000 14.00
— — — — —457.0 356
20 #20.000 15.00 17.25 17.25 9.00
— —508.0 381 438 438 229
530.0 mm †20.000 15.00
— — — — —508.0 381
24 #24.000 17.00 20.00 20.00 10.00
— —610.0 432 508 508 254
630.0 mm †24.000 17.00
— — — — —610.0 432
14 – 24
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
† Chinese standard sizes
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Fittings in sizes 26 – 48 inches/660.0 – 1219.0 mm are available roll grooved for installation with Style 770 Large Diameter Couplings. Contact Victaulic for details.
C to E
CtoE
C to EC to LE
C toSE
C toGE
C to TE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Std.
Nominal Size inches/Actual mm
C to E inches/mm
C to E inches/mm
1×
1×
¾+ +
33.7 33.7 26.9
1 ¼×
1 ¼×
1+ +
42.4 42.4 33.7
1 ½×
1 ½×
¾+ +
48.3 48.3 26.9
1+ +
33.7
1 ¼+ +
42.4
2×
2×
¾ 3.25 3.2560.3 60.3 26.9 83 83
1 3.25 3.2533.7 83 83
1 ¼+ +
42.4
1 ½ 3.25 3.25 (sw)48.3 83 83
2 ½×
2 ½×
¾+ +
73.0 73.0 26.9
1 3.75 3.75 (sw)33.7 95 95
1 ¼+ +
42.4
1 ½ 3.75 3.7548.3 95 95
2 3.75 3.75 (sw)60.3 95 95
3×
3×
¾+ +
88.9 88.9 26.9
1 4.25 4.2533.7 108 108
1 ¼+ +
42.4
1 ½ 4.25 4.25 (sw)48.3 108 108
2 4.25 4.25 (sw)60.3 108 108
2 ½ 4.25 4.25 (sw)73.0 108 108
C to E
CtoE
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Std.
Nominal Size inches/Actual mm
C to E inches/mm
C to E inches/mm
4×
4×
¾+ +
114.3 114.3 26.9
1 5.00 5.0033.7 127 127
1 ¼+ +
42.4
1 ½ 5.00 5.0048.3 127 127
2 5.00 5.0060.3 127 127
2 ½ 5.00 5.0073.0 127 127
3 5.00 5.0088.9 127 127
5×
5×
1+ +
141.3 141.3 33.7
1 ½+ +
48.3
2 5.50 (sw) 5.50 (sw)60.3 140 140
2 ½ 5.50 5.50 (sw)73.0 140 140
3 5.50 5.50 (sw)88.9 140 140
4 5.50 5.50 (sw)114.3 140 140
6×
6×
1+ +
168.3 168.3 33.7
1 ½+ +
48.3
2 6.50 6.5060.3 165 165
2 ½ 6.50 6.5073.0 165 165
3 6.50 6.5088.9 165 165
4 6.50 6.50114.3 165 165
5 6.50 6.50141.3 165 165
6 ½×
6 ½×
3 6.50 6.50 (sw)165.1 165.1 88.9 165 165
4 6.50 6.50 (sw)114.3 165 165
C to E
CtoE
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Std.
Nominal Size inches/Actual mm
C to E inches/mm
C to E inches/mm
8×
8×
1 ½+ +
219.1 219.1 48.3
2 7.75 (sw) 7.75 (sw)60.3 197 197
2 ½+ +
73.0
3 7.75 (sw) 7.75 (sw)88.9 197 197
4 7.75 7.75114.3 197 197
5 7.75 (sw) 7.75 (sw)141.3 197 197
6 7.75 7.75168.3 197 197
165.1 mm
7.75 (sw) 7.75 (sw)197 197
10×
10×
1 ½+ +
273.0 273.0 48.3
2 9.00 (sw) 9.00 (sw)60.3 229 229
2 ½+ +
73.0
3+ +
88.9
4 9.00 (sw) 9.00 (sw)114.3 229 229
5 9.00 (sw) 9.00 (sw)141.3 229 229
6 9.00 (sw) 9.00 (sw)168.3 229 229
8 9.00 (sw) 9.00 (sw)219.1 229 229
12×
12×
1+ +
323.9 323.9 33.7
2+ +
60.3
2 ½+ +
73.0
3 10.00 (sw) 10.00 (sw)88.9 254 254
4 10.00 (sw) 10.00 (sw)114.3 254 254
5 10.00 (sw) 10.00 (sw)141.3 254 254
6 10.00 (sw) 10.00 (sw)168.3 254 254
8 10.00 (sw) 10.00 (sw)219.1 254 254
10 10.00 (sw) 10.00 (sw)273.0 254 254
C to E
CtoE
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Std.
Nominal Size inches/Actual mm
C to E inches/mm
C to E inches/mm
# 14×
14×
4+ +
355.6 355.6 114.3
6+ +
168.3
8 11.00 11.00219.1 279 279
10 11.00 11.00273.0 279 279
12 11.00 11.00323.9 279 279
# 16×
16 ×
4+ +
406.4 406.4 114.3
6+ +
168.3
8 12.00 12.00219.1 305 305
10 12.00 12.00273.0 305 305
12 12.00 12.00323.9 305 305
14+ +
355.6
# 18×
18 ×
4+ +
457.0 457.0 114.3
6+ +
168.3
8+ +
219.1
10 15.50 15.50273.0 394 394
12 15.50 15.50323.9 394 394
14 15.50 –355.6 394 –
16 15.50 –406.4 394 –
# 20×
20×
6+ +
508.0 508.0 168.3
8+ +
219.1
10+ +
273.0
12+ +
323.9
14 17.25—
355.6 438
16 17.25—
406.4 438
18 17.25—
457.0 438
C to E
CtoE
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Std.
Nominal Size inches/Actual mm
C to E inches/mm
C to E inches/mm
# 24×
24×
8 20.00 20.00610.0 610.0 219.1 508 508
10 20.00 20.00273.0 508 508
12 20.00 20.00323.9 508 508
14 § 20.00—
355.6 508
16 20.00—
406.4 508
18 § 20.00—
457.0 508
20 20.00—
508.0 508
14 – 24355.6 – 610.0
+ Contact Victaulic for details.
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
No. 29T Threaded Branches are supplied standard with NPT threads. British Standard Pipe Threads are available. Specify “BSPT” clearly on order.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
§ Cast fitting available. Contact Victaulic for details.
C to E
CtoE
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Standpipe Tee
Nominal Size inches/Actual mm
inches/mm
C to EOB inches/mm
4×
4×
2 ½ 3.25 4.00114.3 114.3 73.0 83 102
6×
6×
2 ½ 3.25 5.13168.3 168.3 73.0 83 130
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order.
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Size
Bullhead Tee
Nominal Size inches/Actual mm
inches/mm
C to EOB inches/mm
5×
5×
8 7.75 5.50141.3 141.3 219.1 197 140
6×
6×
8 7.75 6.50168.3 168.3 219.1 197 165
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
SizeNo. 61
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
22.375 4.0060.3 102
2 ½2.875 5.0073.0 127
33.500 6.0088.9 152
44.500 7.00114.3 178
55.563 8.00141.3 203
66.625 10.00168.3 254
No. 61 Bull Plugs should be used in vacuum services with Style 72 Outlet Couplings and Style 750 Reducing Couplings
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C toEOB
C toEOR
C toEOB
C toEOR
E to E
No. 61
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 30
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mmC to LE
inches/mmC to SE
inches/mm
¾1.050 4.50 2.0026.9 114 51
11.315 5.00 2.2533.7 127 57
1 ¼1.660 5.75 2.5042.4 146 64
1 ½1.900 6.25 2.7548.3 159 70
22.375 7.00 2.7560.3 178 70
2 ½2.875 7.75 3.0073.0 197 76
76.1 mm3.000 8.50 3.2576.1 216 83
33.500 8.50 3.2588.9 216 83
3 ½4.000 10.00 3.50101.6 254 89
44.500 10.50 3.75114.3 267 95
55.563 12.50 4.00141.3 318 102
165.1 mm6.500 14.00 4.50165.1 356 114
66.625 14.00 4.50168.3 356 114
88.625 18.00 6.00219.1 457 152
1010.750 20.50 6.50273.0 521 165
1212.750 23.00 7.00323.9 584 178
14 #14.000 26.50 7.50355.6 673 191
16 #16.000 29.00 8.00406.4 737 203
18 #18.000 32.00 8.50457.0 813 216
20 #20.000 35.00 9.00508.0 889 229
24 #24.000 40.00 10.00610.0 1016 254
14 – 24
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to LE
C toLE
C toSE
No. 30
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/ Actual mm
C to LE inches/mm
C to SE inches/mm
3x
3x
2 8.50 3.2588.9 88.9 60.3 216 83
2 ½ 8.50 3.2573.0 216 83
4x
4x
2 10.50 3.75114.3 114.3 60.3 267 95
2 ½ 10.50 3.7573.0 267 95
3 10.50 3.7588.9 267 95
5x
5x
2 12.50 4.00141.3 141.3 60.3 318 102
3 12.50 4.0088.9 318 102
4 12.50 4.00114.3 318 102
6x
6x
3 14.00 4.50168.3 168.3 88.9 356 114
4 14.00 4.50114.3 356 114
5 14.00 4.50141.3 356 114
8x
8x
4 18.00 6.00219.1 219.1 114.3 457 152
5 18.00 6.00141.3 457 152
6 18.00 6.00168.3 457 152
10x
10x
4 20.50 6.50273.0 273.0 114.3 521 165
5 20.50 6.50141.3 521 165
6 20.50 6.50168.3 521 165
8 20.50 6.50219.1 521 165
12x
12x
5 23.00 7.00323.9 323.9 141.3 584 178
6 23.00 7.00168.3 584 178
8 23.00 7.00219.1 584 178
10 23.00 7.00273.0 584 178
C to LE
C toLE
C toSE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/ Actual mm
C to LE inches/mm
C to SE inches/mm
# 14x
14x
4 26.50 7.50355.6 355.6 114.3 673 191
6 26.50 7.50168.3 673 191
8 26.50 7.50219.1 673 191
10 26.50 7.50273.0 673 191
12 26.50 7.50323.9 673 191
# 16x
16x
6 29.00 8.00406.4 406.4 168.3 737 203
8 29.00 8.00219.1 737 203
10 29.00 8.00273.0 737 203
12 29.00 8.00323.9 737 203
14 29.00 8.00355.6 737 203
# 18x
18x
6 32.00 8.50457.0 457.0 168.3 813 216
8 32.00 8.50219.1 813 216
12 32.00 8.50323.9 813 216
14 32.00 8.50355.6 813 216
16 32.00 8.50406.4 813 216
# 20x
20x
12 35.00 9.00508.0 508.0 323.9 889 229
14 35.00 9.00355.6 889 229
16 35.00 9.00406.4 889 229
# 24x
24x
16 40.00 10.00610.0 610.0 406.4 1016 254
20 40.00 10.00508.0 1016 254
14 – 24355.6 – 610.0
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
C to LE
C toLE
C toSE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/Actual mm
inches/
mm
H inches/
mm
E1 inches/
mm
E inches/
mm
2×
2×
2 2.75 7.00 9.00 4.6360.3 60.3 60.3 70 178 229 118
2 ½×
2 ½×
2 ½ 3.00 7.75 10.50 5.7573.0 73.0 73.0 76 197 267 146
3×
3×
3 3.25 8.50 11.50 6.5088.9 88.9 88.9 83 216 292 165
3 ½×
3 ½×
3 ½ 3.25 10.00 13.00 7.75101.6 101.6 101.6 89 254 330 197
4×
4×
4 3.75 10.50 13.63 8.13114.3 114.3 114.3 95 267 346 207
5×
5×
5 4.00 12.50 16.13 10.00141.3 141.3 141.3 102 318 410 254
6×
6×
6 4.50 14.00 18.25 11.50168.3 168.3 168.3 114 356 464 292
8×
8×
8 6.00 18.00 23.25 15.25219.1 219.1 219.1 152 457 591 387
10×
10×
10 6.50 20.50 27.25 18.00273.0 273.0 273.0 165 521 692 457
12×
12×
12 7.00 23.00 31.00 20.50323.9 323.9 323.9 178 584 787 521
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
H
G
E2
E1
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/Actual mm
inches/
mm
H inches/
mm
E1 inches/
mm
E inches/
mm
4×
3×
3 3.50 9.50 10.75 5.75114.3 88.9 88.9 89 241 273 146
4 3.75 10.50 13.63 8.13114.3 95 267 346 206
4×
4×
3 3.75 10.50 12.88 7.88114.3 114.3 88.9 95 267 327 200
5×
3×
3 1.25 9.75 11.50 7.63141.3 88.9 88.9 32 248 292 194
5 4.00 12.50 16.13 11.13141.3 102 318 410 283
5×
4×
3 1.88 9.13 11.88 6.88141.3 114.3 88.9 48 232 302 175
4 1.88 9.13 12.75 7.25114.3 48 232 324 184
5×
5×
3 4.00 12.50 14.25 9.25141.3 141.3 88.9 102 318 362 235
4 4.00 12.50 15.13 9.63114.3 102 318 384 245
6×
4×
6 4.50 14.00 18.25 11.50168.3 114.3 168.3 114 356 464 292
6×
5×
3 1.25 10.75 13.00 8.00168.3 141.3 88.9 32 273 330 203
4 1.25 10.75 13.88 8.38114.3 32 273 352 213
6×
6×
3 4.50 14.00 15.31 10.31168.3 168.3 88.9 114 356 389 262
4 4.50 14.00 16.25 10.75114.3 114 356 413 273
5 4.50 14.00 17.25 11.13141.3 114 356 438 283
8×
6×
4 1.00 12.00 14.75 9.25219.1 168.3 114.3 25 304 375 235
8 6.00 18.00 23.25 15.25219.1 152 457 591 387
G
H E2
E1
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/Actual mm
inches/
mm
H inches/
mm
E1 inches/
mm
E inches/
mm
8×
8×
3 6.00 18.00 18.19 13.19219.1 219.1 88.9 152 457 462 335
4 6.00 18.00 19.00 13.50114.3 152 457 483 343
5 6.00 18.00 20.00 13.88141.3 152 457 508 352
6 6.00 18.00 21.13 14.38168.3 152 457 537 365
10×
10×
3 6.50 20.50 19.88 14.88273.0 273.0 88.9 165 521 505 378
4 6.50 20.50 20.75 15.25114.3 165 521 527 387
5 6.50 20.50 21.88 15.75141.3 165 521 556 400
10×
10×
6 6.50 20.50 22.88 16.13273.0 273.0 168.3 165 521 581 410
8 6.50 20.50 27.25 19.25219.1 165 521 692 489
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
G
H E2
E1
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
¾1.050 3.0026.9 76
11.315 3.0033.7 76
1¼ 1.660 4.0042.4 102
1½1.900 4.0048.3 102
22.375 4.0060.3 102
2½2.875 4.0073.0 102
33.500 4.0088.9 102
3½4.000 4.00101.6 102
44.500 6.00114.3 152
55.563 6.00141.3 152
66.625 6.00168.3 152
88.625 6.00219.1 152
1010.750 8.00273.0 203
1212.750 8.00323.9 203
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order. For pump package nipples with a 1 ½-inch/38-mm hole cut to receive Style 923 Vic-Let Strapless Outlets or Style 924 Vic-O-Well Strapless Thermometer Outlets, special No. 40, No. 42, or No. 43 Adapter Nipples must be used. Specify No. 40-H, 42-H, or 43-H clearly on order. NOTE: An 8-inch/203-mm minimum length is required for 4 – 12-inch/114.3 – 323.9-mm sizes. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
E to E
E to E
E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 60
Cap
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm
T
inches/mm
¾1.050 0.8826.9 22
11.315 0.8833.7 22
1 ¼1.660 0.8842.4 22
1 ½1.900 0.8848.3 22
22.375 0.8860.3 22
2 ½2.875 0.8873.0 22
76.1 mm3.000 0.8876.1 22
33.500 0.8888.9 22
3 ½4.000 0.88101.6 22
108.0 mm4.250 1.00108.0 25
44.500 1.00114.3 25
133.0 mm5.250 1.00133.0 25
139.7 mm5.500 1.00 139.7 25
55.563 1.00141.3 25
159.0 mm6.250 1.00159.0 25
165.1 mm6.500 1.00165.1 25
66.625 1.00168.3 25
88.625 1.19219.1 30
1010.750 1.25273.0 32
1212.750 1.25323.9 32
T
No. 60
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeNo. 60
Cap
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm
T
inches/mm
14 # (s)14.000 9.50355.6 241
16 # (s)16.000 10.00406.4 254
18 # (s)18.000 11.00457.0 279
20 # (s)20.000 12.00508.0 305
24 # (s)24.000 13.50610.0 343
14 – 24
* Steel dish caps are available through 24 inches/610.0 mm. Contact Victaulic for details.
No. 60 Caps are not suitable for use in vacuum services with Style 72 Outlet Couplings or Style 750 Reducing Couplings. No. 61 Bull Plugs should be used for this application.
# For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS).
NOTE: All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
T
No. 60
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
E to E E to E E to E E to E E to E
Size
Flanged Adapter Nipple
ANSI 150 Flanged
ANSI 300 Flanged
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mmE to E
inches/mmE to E
inches/mm
¾1.050 3 3 326.9 76 76 76
11.315 3 3 333.7 76 76 76
1¼1.660 4 4 442.4 102 102 102
1½1.900 4 4 448.3 102 102 102
22.375 4 4 460.3 102 102 102
2½2.875 4 4 473.0 102 102 102
33.500 4 4 488.9 102 102 102
3½4.00 4 4 4101.6 102 102 102
44.500 6 6 6114.3 152 152 152
55.563 6 6 6141.3 152 152 152
66.625 6 6 6
168.3 152 152 152
8 8.625 6 6 6219.1 152 152 152
10 10.750 8 8 8273.0 203 203 203
12 12.750 8 8 8
323.9 203 203 203
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Flanged Adapter Nipple
ANSI 150 Flanged
ANSI 300 Flanged
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mmE to E
inches/mmE to E
inches/mm
14 #14.000 8 8 8
355.6 203 203 203
16 #16.000 8 8 8
406.4 203 203 203
18 #18.000 8 8 8
457.0 203 203 203
20 #20.000 8 8 8
508.0 203 203 203
24 #24.000 8 8 8
610.0 203 203 203
14 – 24
+ Contact Victaulic for details. Flanged adapter nipples are supplied with original groove system roll grooves. Standard cut grooves or machining for rubber lining are available as options. Contact Victaulic for details. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). NOTE: All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
E to E E to E E to E E to E E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
E to E E to E E to E
No. 53 No. 55
Size
Nominal Size inches/Actual mm
E to E inches/mm
2 ×
1 6.5060.3 33.7 165
1 ¼ 6.5042.4 165
1 ½ 6.50 48.3 165
2 ½ ×
1 7.00 73.0 33.7 178
1 ¼ 7.0042.4 178
1 ½ 7.0048.3 178
2 7.0060.3 178
3 × 1 8.0088.9 33.7 203
1 ¼ 8.0042.4 203
1 ½ 8.0048.3 203
2 8.0060.3 203
2 ½ 8.0073.0 203
3 ½ ×
3 8.00101.6 88.9 203
4 ×
1 9.00114.3 33.7 229
1 ¼ 9.0042.4 229
1 ½ 9.0048.3 229
2 9.0060.3 229
Size
Nominal Size inches/Actual mm
E to E inches/mm
4×
2 ½ 9.00114.3 73.0 229
4×
3 9.00114.3 88.9 229
3 ½ 9.00101.6 229
5 ×
2 11.00 141.3 60.3 279
3 11.0088.9 279
4 11.00114.3 279
6 ×
1 12.00168.3 33.7 305
1 ¼ 12.0042.4 305
1 ½ 12.00 48.3 305
2 12.0060.3 305
2 ½ 12.0073.0 305
3 12.0088.9 305
3 ½ 12.00101.6 305
4 12.00114.3 305
4 ½ 12.00 127.0 305
5 12.00 141.3 305
8 ×
6 +
219.1 168.3
+ Contact Victaulic for details.
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
No. 80 Female Threaded
Adapter
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
¾1.050 2.0026.9 51
11.315 2.0633.7 52
1 ¼1.660 2.31 (sw)42.4 59
1 ½1.900 2.31 (sw)48.3 59
22.375 2.5060.3 64
2 ½2.875 2.7573.0 70
33.500 2.7588.9 70
44.500 3.25114.3 83
Available with British Standard Pipe Threads. Specify “BSPT” clearly on order. All fittings are ductile iron unless noted otherwise with an “sw” or “s”.
SW = Segmentally Welded, S = Carbon Steel
E to E
No. 80
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
¾1.050 3.1226.9 79
11.315 3.3833.7 86
1 ¼1.660 3.8842.4 98
1 ½1.900 3.8848.3 98
22.375 4.5060.3 114
2 ½2.875 5.3873.0 137
33.500 5.7588.9 146
44.500 7.00114.3 178
55.563 8.75141.3 222
66.625 10.12168.3 257
88.625 11.88219.1 302
1010.750 12.50273.0 318
1212.750 14.50323.9 368
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
No. 50 Concentric
No. 51 Eccentric
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
1 ¼×
¾+ —
42.4 26.9
1+ —
33.7
1 ½ ×
¾+
— 48.3 26.9
1* 2.50 8.50 (SW)33.7 64 216
1 ¼* 2.50—
42.4 64
2 ×
¾* 2.50 9.00 (SW)60.3 26.9 64 229
1* 2.50 9.00 (SW)33.7 64 229
1 ¼* 2.50 9.00 (SW)42.4 64 229
1 ½* 3.50 3.5048.3 89 89
2 ½ ×
¾+ +
73.0 26.9
1* 2.50 9.5033.7 64 241
1 ¼* 3.50 3.5042.4 89 89
1 ½* 2.50 9.50 (SW)48.3 64 241
2* 2.50 9.50 (SW)60.3 64 241
3 ×
¾*+ +
88.9 26.9
1* 2.50 9.50 (SW)33.7 241 241
1 ¼* 2.50+
42.4 64
1 ½* 2.50 9.50 (SW)48.3 64 241
2* 2.50 3.50 60.3 64 89
2 ½* 2.50 3.5073.0 64 89
76.1 mm
2.50 —
64
Size
No. 50 Concentric
No. 51 Eccentric
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
3 ½×
3 2.50 9.50 (SW)101.6 88.9 64 241
4 ×
1* 3.00 13.00 (SW)114.3 33.7 76 330
1 ¼+ —
42.4
1 ½* 3.00 (SW) 10.00 (SW)48.3 76 254
2* 3.00 4.0060.3 76 102
2 ½* 3.00 4.0073.0 76 102
3* 3.00 4.0088.9 76 102
3 ½ 3.00 10.00 (SW)101.6 76 254
5 ×
2 11.00 (SW) 11.00 (SW)141.3 60.3 279 279
2 ½ 4.00 11.00 (SW)73.0 102 279
3 4.00 11.00 (SW)88.9 102 279
4* 3.50 5.00114.3 89 127
6 ×
1* 4.00 11.50 (SW)168.3 33.7 102 292
1 ½+ +
48.3
2* 4.00 11.50 (SW)60.3 102 292
2 ½* 4.00 11.50 (SW)73.0 102 292
3* 4.00 5.5088.9 102 140
4* 4.00 5.50114.3 102 140
5* 4.00 5.50141.3 102 140
8 ×
2 ½* 16.00 12.00 (SW) 219.1 73.0 406 305
3 5.00 12.00 (SW)88.9 127 305
Eto E
E to E
No. 50 No. 51
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
No. 50 Concentric
No. 51 Eccentric
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
8 ×
4 5.00 12.00 (SW)219.1 114.3 127 305
5 5.00 12.00 (SW)141.3 127 305
6 5.00 6.00168.3 127 152
10 ×
4 6.00 13.00 (SW)273.0 114.3 152 330
5+ +
141.3
6 6.00 13.00 (SW)168.3 152 330
8 6.00 7.00219.1 152 178
12 ×
4+
14.00 (SW)323.9 114.3 356
6 7.00 14.00 (SW)168.3 178 356
8 7.00 14.00 (SW)219.1 178 356
10 7.00 14.00 (SW)273.0 178 356
# 14×
6 13.00 13.00355.6 168.3 330 330
8 13.00 13.00219.1 330 330
10 13.00 13.00273.0 330 330
12 13.00 13.00323.9 330 330
# 16×
8 14.00 14.00406.4 219.1 356 355
10 § 14.00 14.00273.0 356 355
12 14.00 14.00323.9 356 355
14 14.00 14.00355.6 356 355
Size
No. 50 Concentric
No. 51 Eccentric
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
# 18×
10 15.00 15.00457.0 273.0 381 381
12 15.00 15.00323.9 381 381
14 15.00 15.00355.6 381 381
16 15.00 15.00406.4 381 381
# 20×
10 20.00 20.00508.0 273.0 508 508
12 20.00 20.00323.9 508 508
14 20.00 20.00355.6 508 508
16 20.00 20.00406.4 508 508
18 20.00 20.00457.0 508 508
# 24×
10 20.00 20.00610.0 273.0 508 508
12 20.00 20.00323.9 508 508
14 20.00 20.00355.6 508 508
16 20.00 20.00406.4 508 508
18 20.00 20.00457.0 508 508
20 20.00 20.00508.0 508 508
14 – 24 350 – 600
section.
All fittings are ductile iron unless noted otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Eto E
E to E
No. 50 No. 51
+ Contact Victaulic for details. * Available as a small male threaded reducer. Refer to the No. 52 section. Steel eccentric reducers are available through 30 inches/762.0 mm. Contact Victaulic for dimensions. # For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). § Cast fitting available for JIS size. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Eto E
Eto E
Size
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
1 ½×
1 2.50—
48.3 33.7 64
1 ¼ 2.50—
42.4 64
2 ×
¾ 2.50—
60.3 26.9 64
1 2.50—
33.7 64
1 ¼ 2.50—
42.4 64
1 ½ 2.50—
48.3 64
2 ½ ×
1 2.50—
73.0 33.7 64
1 ¼ 2.50 (sw)—
42.4 64
1 ½ 2.50 (sw)—
48.3 64
2 3.00—
60.3 76
76.1 mm × 48.3 63.5 63.5
60 — 63.5
3 ×
¾+ (sw) —
88.9 26.9
1 2.50—
33.7 64
1 ¼ 2.50—
42.4 64
1 ½ 2.50 (sw)—
48.3 64
2 2.50—
60.3 64
2 ½ 2.50—
73.0 64
88.9 mm × 42.4 63.5 63.5
48.3 63.5 63.5
60 — 63.5
4×
1 3.00—
114.3 33.7 76
1 ½ 3.00—
48.3 76
2 3.00—
60.3 76
Size
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
4×
2 ½ 3.00—
114.3 73.0 76
3 3.00—
88.9 76
108.0 mm × 42.4 76.2 76.2
48.3 76.2 76.2
60 — 76.2
114.3 mm × 42.4 76.2 76.2
48.3 76.2 76.2
60 — 76.2
5 ×
4+ —
141.3 100
133.0 mm × 60 — 114.3
139.7 mm × 60 — 114.3
6 ×
1 4.00—
168.3 33.7 102
2 4.00—
60.3 102
2 ½ 4.00—
73.0 102
3 4.00—
88.9 102
4 + (sw) —
114.3
5 + (sw) —
141.3
159.0 mm x 42.4 114.3 114.3
48.3 114.3 114.3
60 — 114.3
165.1 mm x 42.4 101.6 101.6
48.3 101.6 101.6
60 — 101.6
8 ×
2 16.00—
219.1 60.3 406
2 ½ 16.00—
73.0 406
+ Contact Victaulic for details. All fittings are ductile iron unless noted
otherwise with an “sw” or “s”. SW = Segmentally Welded, S = Carbon Steel
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CtoE
C to E
C to E
C to E
CtoE
C to EC to E
CtoE
No. 63-ES No. 35-ES
Size No. 63-ES No. 35-ES *
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmC to E
inches/mmC to E
inches/mmC to E
inches/mmC to E
inches/mm
22.375 3.25 2.00 3.25 3.2560.3 83 51 83 83
2 ½2.875 3.75 2.25 3.75 3.7573.0 95 57 95 95
33.500 4.25 2.50 4.25 4.2588.9 108 64 108 108
44.500 5.00 3.00 5.00 5.00114.3 127 76 127 127
6 †6.625 6.50 3.50 6.50 6.50168.3 165 89 165 165
*Steel Fabricated – Cast Full Flow
† For sizes to 12 inches/323.9 mm, contact Victaulic.
Steel full-flow elbows are available with longer center-to-end dimensions. Contact Victaulic for details.
Fitting Size Mated C to E Header Tee
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmC to E
inches/mm
2 – 32.375 4.2560.3 108
2 – 42.375 5.0060.3 127
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CtoE
C to E
C to E
C to E
C to E
C to E
C to E
C to E
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmC to E
inches/mmC to E
inches/mmC to E
inches/mmC to E
inches/mm
¾1.050 2.25 * 1.50 * 1.63 1.3826.9 57 38 41 35
11.315 2.25 * 1.75 * 1.63 1.3833.4 57 44 41 35
1 ¼1.660 2.75 * 1.75 * 1.75 1.3842.4 70 44 44 35
1 ½1.900 2.75 * 1.75 * 1.75 1.3848.3 70 44 44 35
22.375 3.25 * 2.00 * 1.88 1.38 *60.3 83 51 48 35
2 ½2.875 3.75 * 2.25 * 2.00 * 1.5073.0 95 57 51 38
33.500 4.25 * 2.50 * 2.25 * 1.50 *88.9 108 64 57 38
3 ½4.000 4.50 * 2.75 * 2.50 1.75101.6 114 70 64 44
44.500 5.00 * 3.00 * 2.88 1.75 *114.3 127 76 73 44
55.563 5.50 * 3.25 * 2.88 2.00141.3 140 83 73 51
66.625 6.50 * 3.50 * 3.13 2.00 *168.3 165 89 80 51
88.625 7.75 * 4.25 * 3.88 2.00219.1 197 108 99 51
1010.750 9.00 * 4.75 * 4.38 2.13273.0 229 121 111 54
1212.750 10.00 * 5.25 * 4.88 2.25323.9 254 133 124 57
1414.000 11.00 * 6.00 * 5.00 3.50355.6 279 152 127 89
1616.000 12.00 * 7.25 * 5.00 4.00406.4 305 184 127 102
1818.000 15.50 8.00 5.50 4.50457.2 394 203 140 114
2020.000 17.25 9.00 6.00 5.00508.0 438 229 152 127
2424.000 20.00 11.00 7.00 6.00609.6 508 279 178 152
* Available in Victaulic full flow cast design
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
TeeCrossTrue Wye
CtoE
C to EC to E
CtoE
C to LE
C to SE C to LE
C toLE
C toSE
Tee Cross True Wye
Size Tee Cross True Wye
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to LE inches/mm
C to E inches/mm
C to SE inches/mm
C to LE inches/mm
C to SE inches/mm
¾1.050 2.25 * 2.25 2.25 2.00 4.50 2.0026.9 57 57 57 51 114 51
11.315 2.25 * 2.25 2.25 * 2.25 * 5.00 2.2533.4 57 57 57 57 127 51
1 ¼1.660 2.75 * 2.75 2.75 2.50 5.75 2.5042.4 70 70 70 64 146 64
1 ½1.900 2.75 * 2.75 2.75 2.75 6.25 2.7548.3 70 70 70 70 159 70
22.375 3.25 * 3.25 * 3.25 2.75 7.00 2.7560.3 83 83 83 70 178 70
2 ½2.875 3.75 * 3.75 3.75 3.00 7.75 3.0073.0 95 95 95 76 197 76
33.500 4.25 * 4.25 * 4.25 3.25 8.50 * 3.25 *88.9 108 108 108 83 216 83
3 ½4.000 4.50* 4.50 4.50 3.50 10.00 3.50101.6 114 114 114 89 254 89
44.500 5.00 * 5.00 * 5.00 3.75 10.50 * 3.75 *114.3 127 127 127 95 267 95
55.563 5.50 * 5.50 5.50 4.00 12.50 4.00141.3 140 140 140 102 318 102
66.625 6.50 * 6.50 6.50 4.50 14.00 4.50168.3 165 165 165 114 356 114
88.625 7.75 * 7.75 7.75 6.00 18.00 6.00219.1 197 197 197 152 457 152
1010.750 9.00 * 9.00 9.00 6.50 20.50 6.50273.0 229 229 229 165 521 165
1212.750 10.00 * 10.00 10.00 7.00 23.00 7.00323.9 254 254 254 178 584 178
1414.000 11.00 11.00 11.00 7.50 26.50 7.50355.6 279 279 279 191 673 191
1616.000 12.00 12.00 12.00 8.00 29.00 8.00406.4 305 305 305 203 737 203
1818.000 15.50 15.50 15.50 8.50 32.00 8.50457.2 394 394 394 216 813 216
2020.000 17.25 17.25 17.25 9.00 35.00 9.00508.0 438 438 438 229 889 229
2424.000 20.00 20.00 20.00 10.00 40.00 10.00609.6 508 508 508 254 1016 254
* Available in Victaulic full flow cast design
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
C to E
Cto E
C to EC
to E
CtoE
T
No. 001 No. 003 No. 006
SizeNo. 001 No. 003
Straight TeeNo. 006
Cap
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
C to E inches/mm
inches/mm
1 ¼1.660
— — —0.8
42.4 21
1 ½1.900
— — —0.82
48.3 21
22.375 2.75 2.00 2.75 0.8860.3 70 51 70 22
2 ½2.875 3.00 2.25 3.00 0.8873.0 76 57 76 22
76.1 mm3.000 3.00 2.25
— —76.1 76 57
33.500 3.38 2.50 3.38 0.8888.9 86 64 86 22
108 mm4.250 4.00 3.00 4.00
—108.0 102 76 102
44.500 4.00 3.00 4.00 1.00114.3 102 76 102 25
55.563 4.88 3.25 4.88 1.00141.3 124 83 124 25
159 mm6.250 5.50 3.50 5.50
—158.8 140 89 140
66.625 5.50 3.50 5.50 1.00168.3 140 89 140 25
88.625 6.81 4.25 6.94 1.13219.1 173 108 176 29
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Cto E
C to E
C to E
C to E
CtoE
T
No. 10-A No. 11-A No. 60-A
SizeNo. 10-A No. 11-A
TeeNo. 60-A
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
C to Einches/mm
C to Einches/mm
C to Einches/mm inches/mm
11.315 2.25 1.75 2.25 0.8833.7 57 45 57 22
1 ½1.900 2.75 1.75 2.75 0.8848.3 70 45 70 22
22.375 3.25 2.00 3.25 0.8860.3 83 51 83 22
2 ½2.875 3.75 2.25 3.75 0.8873.0 95 57 95 22
33.500 4.25 2.50 4.25 0.8888.9 108 64 108 22
44.500 5.00 3.00 5.00 1.00114.3 127 76 127 25
55.563 5.50 3.25 5.50 1.00141.3 140 83 140 25
66.625 6.50 3.50 6.50 1.00168.3 165 89 165 25
88.625 7.75 4.25 7.75 1.19219.1 197 108 197 30
† Cap does not extend beyond coupling when assembled.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm inches/mm
11.315 3.0033.7 76
1 ½1.900 4.0048.3 102
22.375 4.0060.3 102
2 ½2.875 4.0073.0 102
33.500 4.0088.9 102
44.500 6.00114.3 152
55.563 6.00141.3 152
66.625 6.00168.3 152
88.625 6.00219.1 152
* Made of standard-weight aluminum pipe.
† Other lengths available. Contact Victaulic for details.
No. 40-A Grooved X Threaded Adapter Nipples are supplied NPT and are available with British Standard Pipe Threads (BSPT). For British Standard Pipe Threads, specify “BSPT” clearly on order.
E to E
E to E
E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size E to E
Nominal Sizeinches/Actual mm inches/mm
1 ½x
1 2.5048.3 33.7 64
2x
1 2.5060.3 33.7 64
1 ½ 2.5048.3 64
3x
1 2.5088.9 33.7 64
2 2.5060.3 64
2 ½ 2.5073.0 64
4x
2 3.00114.3 60.3 76
2 ½ 3.0073.0 76
3 3.0088.9 76
6x
3 4.00168.3 88.9 102
4 4.00114.3 102
8x
4 5.00219.1 114.3 127
6 5.00168.3 127
Eto E
No. 50-A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
VICTAULIC
No.W10C
to E
C to E
VICT
AULIC
No.W11
C toE
C to E
C to E VICTAULIC
No.W100
C to E
Cto E VI
CTAU
LIC
No.W11
0
C toE
No. W10 No. W11 No. W13 No. W100 No. W110
Size No. W10 No. W11No. W13
No. W100 No. W110
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
C to E inches/
mm
C to E inches/
mm
C to E inches/
mm
C to E inches/
mm
C to E inches/
mm
C to E inches/
mm
1414.000 14.00 5.80 5.00 3.50 21.00 8.75355.6 356 147 127 89 533 222
1616.000 16.00 6.63 5.00 4.00 24.00 10.00406.4 406 168 127 102 610 254
1818.000 18.00 7.46 5.50 4.50 27.00 11.25457.0 457 189 140 114 686 286
2020.000 20.00 8.28 6.00 5.00 30.00 12.50508.0 508 210 152 127 762 318
2424.000 24.00 9.94 7.00 6.00 36.00 15.00610.0 610 252 178 152 914 381
All fittings are ductile iron unless noted otherwise with an “sw”. SW = Segmentally Welded
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
VICTAULICNo.W20
C toE
C toE
VICTAULICNo.W35
C to E
VICTAULIC
No.W33
C toLE
C toSE
No. W35 No. W33
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
C to E inches/mm
C to E inches/mm
C to LE inches/mm
C to SE inches/mm
1414.000 11.00 11.00 11.00 7.50355.6 279 279 279 191
1616.000 12.00 12.00 12.00 8.00406.4 305 305 305 203
1818.000 13.50 13.50 13.50 8.50457.0 343 343 343 216
2020.000 15.00 15.00 15.00 9.00508.0 381 381 381 229
2424.000 17.00 17.00 17.00 10.00610.0 432 432 432 254
All fittings are ductile iron unless noted otherwise with an “sw”. SW = Segmentally Welded
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Segmentally-Welded Steel
Size
Nominal Sizeinches/Actual mm
C to E inches/mm
C to LE inches/mm
C to SE inches/mm
14×
14×
6—
11.00 9.38355.6 355.6 168.3 279 238
8—
11.00 9.75219.1 279 248
10—
11.00 10.12273.0 279 257
12—
11.00 10.62323.9 279 270
14 11.00— —
355.6 279
16 ×
16×
6—
12.00 10.38406.4 406.4 168.3 305 264
8—
12.00 10.75219.1 305 273
10—
12.00 11.12273.0 305 282
12—
12.00 11.62323.9 305 295
14—
12.00 12.00355.6 305 305
16 12.00— —
406.4 305
18×
18×
6—
13.50 11.38457.0 457.0 168.3 343 289
8—
13.50 11.75219.1 343 298
10—
13.50 12.12273.0 343 308
12—
13.50 12.62323.9 343 321
14—
13.50 13.00355.6 343 330
16—
13.50 13.00406.4 343 330
18 13.50— —
457.0 343
VICTAULICNo.W20
C toE
C to E
VICTAULICNo.W25
C toLE
C toSE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Sizeinches/Actual mm
C to E inches/mm
C to LE inches/mm
C to SE inches/mm
20 ×
20×
6—
15.00 12.38508.0 508.0 168.3 381 314
8—
15.00 12.75219.1 381 324
10—
15.00 13.12273.0 381 333
12—
15.00 13.62323.9 381 346
14 *—
15.00 14.00355.6 381 356
16 *—
15.00 14.00406.4 381 356
18—
15.00 14.50457.0 381 368
20 15.00— —
508.0 381
24 ×
24×
6—
17.00 14.38610.0 610.0 168.3 432 365
8—
17.00 14.75219.1 432 375
10—
17.00 15.12273.0 432 384
12—
17.00 15.62323.9 432 397
14—
17.00 16.00355.6 432 406
16—
17.00 16.00406.4 432 406
18—
17.00 16.50457.0 432 419
20—
17.00 17.00508.0 432 432
24 17.00— —
610.0 432
Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
VICTAULICNo.W20
C toE
C to E
VICTAULICNo.W25
C toLE
C toSE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Segmentally-Welded Steel
Size No. W30
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmC to LE
inches/mmC to SE
inches/mm
1414.000 26.50 7.50355.6 673 191
1616.000 29.00 8.00406.4 737 203
1818.000 32.00 8.50457.0 813 216
2020.000 35.00 9.00508.0 889 229
2424.000 40.00 10.00610.0 1016 254
VICTA
ULIC
No.W30
C to LE
C toLE
C toSE
No. W30
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Segmentally-Welded Steel
Size
Nominal Size inches/Actual mm
C to LE inches/mm
C to SE inches/mm
14×
14×
4 26.50 7.50355.6 355.6 114.3 673 191
6 26.50 7.50152.4 673 191
8 26.50 7.50219.1 673 191
10 26.50 7.50273.0 673 191
12 26.50 7.50323.9 673 191
16×
16×
6 29.00 8.00406.4 406.4 152.4 737 203
8 29.00 8.00219.1 737 203
10 29.00 8.00273.0 737 203
12 29.00 8.00323.9 737 203
14 29.00 8.00355.6 737 203
18 ×
18×
6 32.00 8.50457.0 457.0 152.4 813 216
8 32.00 8.50219.1 813 216
12 32.00 8.50323.9 813 216
14 32.00 8.50355.6 813 216
16 32.00 8.50406.4 813 216
20×
20×
12 35.00 9.00508.0 508.0 323.9 889 229
14 35.00 9.00355.6 889 229
16 35.00 9.00406.4 889 229
24×
24×
16 40.00 10.00610.0 610.0 406.4 1016 254
20 40.00 10.00508.0 1016 254
Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
VICTA
ULIC
No.W30-R
C toLE
C toSE
C to LE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Steel
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
1414.000 8.00355.6 203
1616.000 8.00406.4 203
1818.000 8.00457.0 203
2020.000 8.00508.0 203
2424.000 8.00610.0 203
E to E
E to E
E to E
Steel
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mmE to E
inches/mm
1414.000 8.00355.6 203
1616.000 8.00406.4 203
1818.000 8.00457.0 203
2020.000 8.00508.0 203
2424.000 8.00610.0 203
E to E
Steel
Size No. W60
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm
T
inches/mm
1414.000 6.50355.6 165
1616.000 7.00406.4 178
1818.000 8.00457.0 203
2020.000 9.00508.0 229
2424.000 10.50610.0 267
VICTA
ULIC
No.W60
T
No. W60
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size No. W50 No. W51
Nominal Size inches/Actual mm
E to E inches/mm
E to E inches/mm
14×
6 13.00 13.00355.6 168.3 330 330
8 13.00 13.00219.1 330 330
10 † 13.00 13.00273.0 330 330
12 † 13.00 13.00323.9 330 330
16 ×
8 14.00 14.00406.4 219.1 356 356
10 14.00 14.00273.0 356 356
12 † 14.00 14.00323.9 356 356
14 † 14.00 14.00355.6 356 356
18 ×
10 15.00 15.00457.0 273.0 381 381
12 15.00 15.00323.9 381 381
14 † 15.00 15.00350 381 381
16 † 15.00 15.00400 381 381
20 ×
12 20.00 20.00500 300 508 508
14 20.00 20.00350 508 508
16 † 20.00 20.00400 508 508
18 † 20.00 20.00450 508 508
24 ×
16 20.00 20.00600 400 508 508
18 † 20.00 20.00450 508 508
20 † 20.00 20.00500 508 508
† Standard as cast ductile iron. Contact Victaulic for details.
Outlets in sizes 12 inch/323.9 mm and smaller are provided with original groove system roll or cut grooves that are suitable for use with standard Victaulic grooved pipe couplings in that size range.
VICTAULICNo.W50
Eto E
No. W50
VICTAULICNo.W51E to E
No. W51
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size No. 10 No. 11
Tee
NominalSize
mm/inches mm/inchesC to E
mm/inchesC to E
mm/inchesC to E
mm/inches
200A 216.3 197 108 1978 8.515 7.75 4.25 7.75
250A 267.4 229 121 22910 10.528 9.00 4.75 9.00
300A 318.5 254 133 25412 12.539 10.00 5.25 10.00
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
C to E
CtoE
SizeC to EBranch
Nominal Sizemm/inches
mm/inches
mm/inches
mm/inches
200Ax
200Ax
165 216.3x
216.3x
165.1 198.1 198.18 8 6 ½ 8.515 8.515 6.500 7.8 7.8
250Ax
250Ax
200A 267.4x
267.4x
216.3 228.6 228.610 10 8 10.528 10.528 8.515 9.0 9.0
300Ax
300Ax
250A 318.5x
318.5x
267.4 254.0 254.012 12 10 12.539 12.539 10.528 10.0 10.0
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
Size E to E
Nominal Sizemm/inches mm/inches
mm/inches
200Ax
165 216.3x
165.1 127.08 6 ½ 8.515 6.500 5.00
250Ax
200A 267.4x
216.3 152.410 8 10.528 8.515 6.00
300Ax
250A 318.5x
267.4 177.812 10 12.539 110.528 7.00
Fittings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
Eto E
No. 50
Cto E
C to E
C to E
No. 10 No. 11
C to E
CtoE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
NOTICE
Y Y Y
Style 009H
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm Style 009H
1¼1.660 4.77 – –42.4 121 – –
1½1.900 4.97 – –48.3 126 – –
22.375 5.53 5.75 5.5960.3 140 146 142
2½2.875 6.09 6.26 6.13
73.0 155 159 156
76.1 mm3.000 6.31 6.39 6.31
76.1 160 162 160
33.500 6.70 7.36 7.05
88.9 170 187 179
44.500 7.82 8.39 8.24
114.3 199 213 209
139.7 mm5.500 – 9.60 9.52
139.7 – 244 242
55.563 – 9.72 9.66
141.3 – 247 245
165.1 mm6.500 – 11.32 –
165.1 – 288 –
66.625 – 11.32 11.14
168.3 – 288 283
88.625 – 13.56 13.56
219.1 – 344 344
The “Y” dimensions, listed above, apply to the pre-assembled, installation-ready condition.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
NOTICE
Y Y Y
Y
Style 005
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm Style 005
11.315 – 4.22 –33.7 – 107 –
1 ¼1.660 4.50 4.62 –42.4 114 117 –
1 ½1.900 4.75 5.81 –48.3 121 148 –
22.375 5.25 5.78 6.68 60.3 133 147 168
2 ½2.875 5.75 6.38 7.1373.0 146 162 181
76.1 mm3.000 5.75 6.61 –76.1 146 168 –
33.500 6.13 6.81 7.7588.9 156 173 197
44.500 7.25 8.21 9.63114.3 184 209 245
108.0 mm4.250 7.25 7.98 –108.0 184 203 –
55.563 9.00 9.89 –141.3 229 251 –
133.0 mm5.250 9.00 9.60 –133.0 229 244 –
139.7 mm5.500 9.00 9.82 –139.7 229 249 –
66.625 10.00 10.83 12.68168.3 254 275 321
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm Style 005
159.0 mm6.250 10.00 10.54 –159.0 254 268 –
165.1 mm6.500 10.00 10.84 –165.1 254 275 –
88.625 13.14 13.74 15.00219.1 334 349 381
10 §10.750 – 16.98 17.25273.0 – 431 438
12 §12.750 – 18.88 19.13323.9 – 480 486
14 †14.000 – – 22.00323.9 – – 559
16 †16.000 – – 24.13406.4 – – 613
Y Y Y
Y
Style 005
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size
inches/Actual mm inches/mm inches/mm
1 ½×
½ 2.63 4.5048.3 21.3 67 114
¾ 2.63 4.5026.9 67 114
1 2.63 4.5033.7 67 114
2×
½ 3.03 5.0060.3 21.3 77 127
¾ 3.03 5.0026.9 77 127
1 3.03 5.0033.7 77 127
2 ½×
½ 3.13 6.0073.0 21.3 79 152
¾ 3.13 6.0026.9 79 152
1 3.13 6.0033.7 79 152
1 ¼ 3.69 6.8842.4 94 175
1 ½ 3.69 6.8848.3 94 175
3×
¾ 3.31 7.0088.9 20 84 178
1 4.75 8.0033.7 121 203
1 ¼ 4.75 8.0042.4 121 203
1 ½ 4.25 8.0048.3 108 203
4×
¾ 3.81 8.38114.3 20 97 213
1 3.81 8.3833.7 97 213
1 ½ 4.59 9.0048.3 117 229
2 4.59 9.0060.3 117 229
6×
1 6.88 12.00168.3 33.7 175 305
1 ½ 6.88 12.0048.3 175 305
2 6.06 12.0060.3 154 305
§ Center of run to end of fitting The No. 60 Cap is not suitable for use in vacuum services with Style 72 Outlet Couplings. For
this type of service, No. 60 Bull Plugs should be used.
Y
V
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Y Y Y Y Y
mm
559.0-mm
610.0-mm
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm
¾1.050 – 4.00 – 3.89 3.3126.9 – 102 – 99 84
11.315 4.27 4.12 4.12 4.50 4.0433.7 108 105 105 114 103
1¼1.660 4.61 5.00 4.91 4.79 4.3742.4 117 127 125 122 111
1½1.900 4.82 5.38 5.23 4.80 4.4348.3 122 137 133 122 113
22.375 5.22 5.88 5.77 5.33 5.0060.3 133 149 147 135 127
57.0 mm2.664 – 5.73 – – –57.0 – 146 – – –
2½2.875 5.68 6.50 6.38 5.79 5.5073.0 144 165 162 147 140
76.1 mm3.000 5.90 6.63 – – –76.1 150 168 – – –
33.500 7.00 7.13 7.04 6.99 6.3888.9 178 181 179 178 162
3½4.000 7.50 8.25 – – –101.6 191 210 – – –
44.500 8.03 8.88 8.78 9.00 8.50114.3 204 226 223 229 216
108.0 mm4.250 7.79 8.63 – – –108.0 198 219 – – –
4½5.000 9.43 – – – –127.0 240 – – – –
55.563 10.07 10.65 10.47 – –141.3 256 270 266 – –
133.0 mm5.250 9.37 10.38 – – –133.0 238 264 – – –
139.7 mm5.500 9.59 10.65 – – –139.7 244 270 – – –
152.4 mm6.000 10.48 – – – –152.4 266 – – – –
66.625 11.07 11.88 11.77 11.06 11.04168.3 281 302 299 281 280
159.0 mm6.250 10.49 11.50 – – –159.0 266 292 – – –
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm
165.1 mm6.500 – 11.63 – – –165.1 – 295 – – –
203.2 mm8.000 13.33 – – – –203.2 339 – – – –
8 §8.625 13.97 14.75 14.73 14.74 –219.1 355 375 374 374 –
254.0 mm10.000 15.81 – – – –254.0 402 – – – –
10 §10.750 – 17.13 – 17.33 –273.0 – 435 – 440 –
304.8 mm12.000 17.69 – – – –304.8 449 – – – –
12 §12.750 – 19.25 19.15 19.15 –323.9 – 489 486 486 –
14 ‡14.000 – 19.88 – 20.44 –355.6 – 505 – 519 –
377.0 mm #14.842 – 20.96 – – –377.0 – 531 – – –
16 ‡16.000 – 22.13 – 22.52 –406.4 – 562 – 572 –
426.0 mm #16.772 – 22.92 – – –426.0 – 581 – – –
18 ‡18.000 – 24.50 – 24.62 –457.0 – 622 – 625 –
480.0 mm #18.898 – 25.86 – – –480.0 – 655 – – –
20 ‡20.000 – 27.25 – – –508.0 – 692 – – –
530.0 mm #20.866 – 27.80 – – –530.0 – 704 – – –
22 ‡22.000 – 29.50 – – –559.0 – 749 – – –
580.0 mm #22.835 – 30.01 – – –580.0 – 762 – – –
24 ‡24.000 – 31.25 – – –609.6 – 794 – – –
630.0 mm #24.803 – 32.16 – – –630.0 – 817 – – –
§ Style 77 Standard Flexible Couplings in 8, 10, 12-inch/219.1, 273.0, 323.9-mm sizes are available to JIS standards. ‡ For use on cut grooved systems only. For roll grooved systems, Victaulic offers the Advanced Groove System (AGS). # CIS size product is designed with two housings.
Y Y Y Y Y
mm
559.0-mm
610.0-mm
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm
11.315 3.25 –33.7 83 –
1 ¼1.660 3.75 –42.2 95 –
1 ½1.900 4.50 –48.3 114 –
22.375 4.75 4.8860.3 121 124
2 ½2.875 5.88 –73.0 149 –
33.500 6.25 –88.9 159 –
44.500 7.75 –114.3 197 –
55.563 9.50 –141.3 241 –
66.625 10.63 –168.3 270 –
88.625 13.00 –219.1 330 –
1010.750 – 15.60273.0 – 396
Refer to the installation instructions in this manual for locking handle clearance dimensions.
Y
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Y Y Y Y Y
Style 89 Styles
Style
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mmStyle 89
Style Style Style Style
11.315 – 4.36 3.98 – –33.7 – 111 101 – –
1 ¼1.660 – 4.67 4.45 – –42.4 – 119 113 – –
1 ½1.900 – 4.74 4.52 4.42 –48.3 – 120 115 118 –
22.375 6.68 5.03 5.03 5.19 6.6860.3 168 128 128 132 168
2 ½2.875 7.13 5.59 5.59 5.62 7.1373.0 181 142 142 143 181
76.1 mm3.000 7.25 5.73 5.73 5.72 7.2576.1 184 146 146 145 184
33.500 7.75 6.67 6.67 6.78 7.7588.9 197 169 169 172 197
44.500 9.63 7.96 7.96 7.90 9.63114.3 245 202 202 201 245
139.7 mm5.500 10.63 8.97 – 11.13 10.63139.7 270 228 – 283 270
55.563 10.63 – – – –141.3 270 – – – –
165.1 mm6.500 12.38 10.53 – 12.68 12.38165.1 314 268 – 321 314
66.625 12.68 – – 12.68 12.68168.3 321 – – 321 321
216.3 mm8.515 15.25 – – 15.00 –216.3 387 – – 381 –
88.625 15.25 – – 15.00 15.25219.1 387 – – 381 387
267.4 mm10.528 17.00 – – 17.25 –267.4 432 – – 438 –
1010.750 17.25 – – 17.25 17.25273.0 438 – – 438 438
318.5 mm12.539 19.63 – – 19.13 –318.5 499 – – 486 –
1212.750 19.63 – – 19.13 19.63323.9 499 – – 486 499
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/Actual mm inches/mm
2×
1 5.2860.3 33.7 134
1 ½ 5.2848.3 134
2 ½×
2 5.9373.0 60.3 151
76.1 mm× 2 6.63
60.3 168
3×
2 7.1388.9 60.3 181
2 ½ 7.1373.0 181
88.9 mm × 76.1 mm7.13181
4×
2 8.90114.3 60.3 226
2 ½ 8.9073.0 226
3 8.9088.9 226
114.3 mm × 76.1 mm8.90226
5×
4 10.70141.3 114.3 272
6×
4 11.90168.3 114.3 302
5 11.90141.3 302
165.1 mm× 4 11.90
114.3 302
8×
6 14.88219.1 168.3 378
219.1 mm × 165.1 mm14.88378
10×
8 17.26273.0 219.1 438
The No. 60 Cap is not suitable for use in vacuum services with Style 750 Reducing Couplings. For this type of service, No. 61 Bull Plugs should be used.
Y
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
YY
Y
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm
22.375 – 4.7160.3 – 120
2 ½2.875 – 5.4873.0 – 139
33.500 – 6.1588.9 – 156
44.500 – 7.62114.3 – 194
66.625 – 10.18168.3 – 259
88.625 – 12.50219.1 – 318
2626.000 34.25 –660.4 870 –
2828.000 36.33 –711.0 923 –
3030.000 38.32 –762.0 973 –
3232.000 40.43 –813.0 1027 –
3636.000 44.33 –914.0 1126 –
4242.000 51.56 –1067.0 1310 –
For Style 791 Vic-Boltless Couplings, refer to the installation instructions in this manual for Style 792 Assembly Tool clearance dimensions.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm Style W89
1414.000 20.59 21.38355.6 523 543
1616.000 23.51 23.50406.4 597 597
1818.000 25.53 25.63457.0 648 651
2020.000 27.13 27.63508.0 689 702
2424.000 32.31 32.00610.0 821 813
2626.000 35.23 –660.4 895 –
2828.000 37.22 –711.2 945 –
3030.000 39.64 –762.0 1007 –
3232.000 41.74 –812.8 1060 –
3636.000 45.72 –914.4 1161 –
4040.000 50.51 –1016.0 1283 –
4242.000 52.50 –1066.8 1334 –
4646.000 56.48 –1168.4 1435 –
4848.000 58.47 –1219.2 1485 –
5454.000 65.16 –1371.6 1655 –
5656.000 67.65 –1422.2 1718 –
6060.000 72.13 –1524.0 1832 –
Y
Y
Y
Y
Y
Style W89
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
YY
YY Y
Style 005
Nominal Size Style 005
200A 216.3 337 346 349 374 3568 8.515 13.25 13.62 13.75 14.72 14.02
250A 267.4 – 431 – 433 42210 10.528 – 16.97 – 17.05 16.61
300A 318.5 – 480 – 486 47512 12.539 – 18.90 – 19.13 18.70
Couplings made to US standard sizes are available from 200A – 600A, which are compatible with JIS standards. Contact Victaulic for details.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
W W W W W
610.0-mm
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
22.375 6.84 6.75 7.70 6.7560.3 174 172 196 172
2 ½2.875 7.72 7.87 8.61 7.8873.0 196 200 219 200
33.500 8.22 8.29 9.48 8.4488.9 209 211 241 214
44.500 9.72 9.87 11.35 9.94114.3 247 251 288 252
55.563 – 10.90 12.31 11.00141.3 – 277 313 279
66.625 11.78 11.90 13.77 12.00168.3 299 302 350 305
165.1 mm6.500 – 11.92 – –165.1 – 303 – –
88.625 – 14.50 16.68 14.63219.1 – 368 424 372
1010.750 – 17.24 19.25 –273.0 – 438 489 –
1212.750 – 20.25 22.25 –323.9 – 514 565 –
14 #14.000 – 24.50 – –355.6 – 622 – –
16 #16.000 – 27.12 – –406.4 – 689 – –
18 #18.000 – 29.00 – –457.0 – 737 – –
20 #20.000 – 31.50 – –508.0 – 800 – –
24 #24.000 – 36.00 – –610.0 – 914 – –
# For cut-grooved systems only. For 14 - 24-inch/355.6 - 610.0-mm roll-grooved systems, the Style W741 AGS Vic-Flange Adapter is used. The Style 741 is not compatible with the AGS system.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size mm
Actual Pipe Outside
Diameter mm/inches and PN16
Australian Standard
5060.3 177 1652.375 6.97 6.50
76.176.1 208 –
3.000 8.19 –
8088.9 218 200
3.500 8.58 7.87
100114.3 251 2514.500 9.88 9.87
139.7139.7 274 –5.500 10.79 –
159.0159.0 307 –6.250 12.09 –
165.1165.1 303 3036.500 11.93 11.92
150168.3 302 2866.625 11.89 11.25
200219.1 368 # 3688.625 14.49 14.50
250273.0 437 § –10.750 17.20 –
300323.9 478 ‡ –12.750 18.82 –
# PN16 dimensions (mm/inches): W = 360/14.17 § PN16 dimensions (mm/inches): W = 438/17.24 ‡ PN 16 dimensions (mm/inches): W = 478/18.82
Size
Nominal Size mm
Actual Pipe Outside
Diameter mm/inches
6576.3 208
3.000 8.20
7373.0 200
2.880 7.87
8089.1 211
3.500 8.29
100114.3 2514.500 9.87
141.3141.3 2775.560 10.90
165.1165.1 3026.500 11.90
150165.2 3026.625 11.90
W
W
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm
1414.000 24.50355.6 622
1616.000 27.12406.4 688
1818.000 29.00457.0 737
2020.000 31.50508.0 800
2424.000 36.00610.0 914
W
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mm Style 99
11.315 4.2533.7 108
1 ½1.900 5.5048.3 140
22.375 6.7560.3 171
2 ½2.875 7.1373.0 181
76.1 mm3.000 6.2576.1 159
33.500 8.5088.9 216
3 ½4.000 9.25101.6 235
44.500 10.00114.3 254
139.7 mm5.500 10.75139.7 260
55.563 11.38141.3 289
66.625 13.38168.3 340
165.1 mm6.500 13.25165.1 337
88.625 14.38219.1 365
1010.750 16.38273.0 416
1212.750 19.63323.9 499
1414.000 20.75355.6 527
1616.000 22.63406.4 575
1818.000 23.50457.0 597
Y
Style 99
Y
Style 99
Y
Style 99
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Height*
22.375 3.21 5.6260.3 82 143
2 ½2.875 3.77 6.3573.0 96 161
76.1 mm3.000 3.77 6.3576.1 96 161
33.500 3.77 6.8588.9 96 174
44.500 4.63 8.13114.3 118 207
108.0 mm †4.250 4.63 8.13108.0 118 207
55.563 5.88 9.59141.3 149 244
133.0 mm †5.250 5.88 9.59133.0 149 244
139.7 mm5.500 5.88 9.59139.7 149 244
66.625 5.88 10.58168.3 149 269
159.0 mm †6.250 5.88 10.58159.0 149 269
165.1 mm6.500 5.88 10.58165.1 149 269
88.625 5.33 13.00219.1 135 330
1010.750 6.40 15.88273.0 163 403
1212.750 6.50 17.88323.9 165 454
† Contact Victaulic for availability * The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 08.20 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
2 – 8-inch/60.3 – 219.1-mm sizes are ISO Flange Designation F07; 10 – 12-inch/273.0 – 323.9-mm sizes are ISO Flange Designation F10
A
B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Height
1 ½1.900 3.38 6.0748.3 86 154
22.375 3.19 6.5860.3 81 167
2 ½2.875 3.81 7.8173.0 97 198
33.500 3.81 8.3788.9 97 213
44.500 4.56 10.19114.3 116 259
55.563 5.81 12.25141.3 148 311
66.625 5.81 13.28168.3 148 337
165.1 mm6.500 5.81 13.28165.1 148 337
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Height
2 ½2.875 6.00 9.8073.0 152 249
76.1 mm3.000 6.00 9.8076.1 152 249
33.500 6.25 10.4888.9 159 266
44.500 6.63 11.89114.3 168 302
66.625 7.00 13.74168.3 178 349
88.625 8.00 16.92219.1 203 430
1010.750 8.00 19.18273.0 203 487
A
B
B
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
A
B
Size
Nominal Size inches or mm
Actual Pipe Outside Diameter
inches/mmA
End-to-EndB
Overall Height
22.375 4.25 8.6960.3 108 221
2½2.875 3.77 9.8273.0 96 249
76.1 mm3.000 3.77 9.8276.1 96 249
33.500 3.77 10.3288.9 96 262
108.0 mm4.250 4.63 11.69108.0 118 297
44.500 4.63 11.69114.3 118 297
133.0 mm5.250 5.88 14.23133.0 149 361
139.7 mm5.500 5.88 14.23139.7 149 361
55.563 5.88 14.23141.3 149 361
159.0 mm6.250 5.88 15.22159.0 149 387
165.1 mm6.500 5.88 15.22165.1 149 387
66.625 5.88 15.22168.3 149 387
88.625 5.33 18.60219.1 135 472
10 *10.750 6.40 22.01273.0 163 559
12 *12.750 6.50 24.00323.9 165 610
* Series 707C and Series 766 Butterfly Valves are not available in 10-inch/273.0-mm and 12-inch/323.9-mm sizes.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal AWWA Size
inches
Actual AWWA Pipe Outside
Diameter inches/mm
AEnd-To-End
33.960 8.00100.6 203
44.800 9.00121.9 229
66.900 10.50175.3 267
89.050 11.50229.9 292
1011.100 13.00281.9 330
1213.200 14.00335.3 356
Refer to Victaulic publication 08.12 for additional dimensions with gear operator and handle options.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-To-End
BOverall Height
2 §2.375 9.00 6.6960.3 229 170
2 ½2.875 9.25 7.7573.0 235 197
33.500 10.75 8.2588.9 273 210
44.500 12.00 11.01114.3 305 280
§ The Series 712S and Series 731 are available only in the 2-inch/60.3-mm size.
A
SEAT END
B
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-To-End
BOverall Width
22.375 8.66 6.4650.8 220 164
2 ½2.875 9.37 6.9473.0 238 176
76.1 mm3.000 9.37 6.9476.1 238 176
33.500 9.62 7.4488.9 244 189
44.500 9.63 6.00114.3 245 152
139.7 mm5.500 10.50 6.80139.7 267 173
55.563 10.50 6.80141.3 267 173
165.1 mm6.500 11.50 8.00165.1 292 203
66.625 11.50 8.00168.3 292 203
88.625 14.00 9.88219.1 356 251
1010.750 17.00 12.00273.0 432 305
1212.750 19.50 14.00323.9 495 356
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-To-End
BOverall Height
44.500 9.63 7.38114.3 245 187
139.7 mm5.500 10.50 8.75139.7 267 222
55.563 10.50 8.75141.3 267 222
165.1 mm6.500 11.50 9.50165.1 292 241
66.625 11.50 9.50168.3 292 241
88.625 14.00 11.74219.1 356 298
1010.750 17.00 13.80273.0 432 351
1212.750 19.50 15.74323.9 495 400
A
B
B
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-To-End
BOverall Width
2 ½2.875 3.88 4.2673.0 99 108
76.1 mm3.000 3.88 4.2676.1 99 108
33.500 4.25 5.0688.9 108 129
44.500 9.63 6.00114.3 245 152
139.7 mm5.500 10.50 6.80139.7 267 173
55.563 10.50 6.80141.3 267 173
165.1 mm6.500 11.50 8.00165.1 292 203
66.625 11.50 8.00168.3 292 203
88.625 14.00 9.88219.1 356 251
1010.750 17.00 12.00273.0 432 305
1212.750 19.50 14.00323.9 495 356
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-To-End
B *Overall Width
2 †2.375 8.66 11.7360.3 220 298
2 ½ †2.875 9.37 13.8173.0 238 351
76.1 mm †3.000 9.37 13.8176.1 238 351
3 †3.500 9.62 14.3188.9 244 363
4 #4.500 9.63 25.50114.3 245 648
139.7 mm #5.500 10.50 27.50139.7 267 699
5 #5.563 10.50 27.50141.3 267 699
165.1 mm #6.500 11.50 28.50165.1 292 724
6 #6.625 11.50 28.50168.3 292 724
8 #8.625 14.00 29.88219.1 356 759
† The Series 717HR is available only in 2 – 3-inch/60.3 – 88.9-mm sizes. # The Series 717R is available only in 4 – 8-inch/114.3 – 219.1-mm sizes. * The “B” dimension includes the Victaulic Riser Check Kit
A
B
A
B(Handle Open)
A
B(Handle Open)
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
¼0.540 1.5413.7 39
3⁄80.675 1.7717.1 45
½0.084 2.1321.3 54
¾1.050 2.4426.7 62
11.315 2.9533.4 75
1 ¼1.660 3.3142.2 84
1 ½1.900 3.6648.3 93
22.375 4.2160.3 107
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
22.375 6.5060.3 165
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
1 ½1.900 5.1248.3 130
22.375 5.5060.3 140
2 ½2.875 6.2573.0 159
76.1 mm3.000 6.25
76.1 159
33.500 6.5688.9 167
44.500 8.25114.3 210
66.625 10.10168.3 257
A
A
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches/Actual mm
AEnd-to-End
BOverall Height
1 Thd. x Thd. 2.84 4.7433.7 Thd. x Thd. 72 120
1¼ Thd. x Thd. 3.31 4.9542.4 Thd. x Thd. 84 126
1½ Thd. x Thd. 3.66 5.1348.3 Thd. x Thd. 93 130
2 Thd. x Thd. 4.33 5.4960.3 Thd. x Thd. 110 139
1¼ Grv. x Grv. 7.25 4.9542.4 Grv. x Grv. 184 126
1½ Grv. x Grv. * 7.25 5.1748.3 Grv. x Grv. * 184 131
2 Grv. x Grv. * 7.25 5.4760.3 Grv. x Grv. * 184 139
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Height*
22.375 3.20 6.2660.3 81 159
2 ½2.875 3.77 6.8573.0 96 174
76.1 mm3.000 3.77 6.8576.1 96 174
33.500 3.77 7.5788.9 96 192
44.500 4.64 8.47114.3 118 215
165.1 mm6.500 5.88 12.01165.1 149 305
66.625 5.88 12.01168.3 149 305
88.625 5.32 14.30219.1 135 363
1010.750 6.40 17.14273.0 163 435
* The “B” Overall Height dimension is given for a bare valve and is for reference only. Refer to Victaulic publication 17.23 for dimensions with gear operator and handle options. DO NOT attempt to operate the valve without a gear operator or handle installed.
B
A
B
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Triple Service Valve AssembliesB
A
B
A
SEAT END
B
ASEAT END
B
A
MasterSeal Handle-Operated
Valve and Series
3-inch/88.9-
Vic-Plug Valve
Coupling
Vic-Plug Valve
Coupling
Size
Nominal Size inches
or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
AEnd-to-EndHandle Operator Handle Operator
2 ½2.875 7.75 8.01 9.41
— — —73.0 197 203 239
76.1 mm76.1 7.75 8.01 9.41
— — —3.000 197 203 239
33.500 8.12 8.63 10.03 12.25 12.00 16.1388.9 206 219 255 311 305 410
44.500 14.38 10.88 12.28 18.62 13.19 17.31114.3 365 276 312 473 335 440
55.536 16.50 12.50 14.43
— — —141.3 419 318 367
139.7 mm139.7 16.50 12.50 14.43
— — —5.500 419 318 367
66.625 17.50 13.38 15.31 22.00 15.56 19.31168.3 444 340 389 559 395 490
165.1 mm165.1 17.50 13.38 15.31
— — —6.500 444 340 389
88.625 19.50 15.63 17.68 25.50
—23.97
219.1 495 397 449 648 609
1010.750 23.50
—22.31 30.00
—30.63
273.0 597 567 762 778
1212.750 26.12
—24.25 33.50
—34.00
323.9 663 616 851 864
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Height
1414.000 10.00 24.45355.6 254 621
1616.000 10.50 27.14406.4 267 689
1818.000 11.00 29.56457.0 279 751
2020.000 11.50 32.64508.0 292 829
2424.000 12.00 38.89610.0 305 988
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
BOverall Width
1414.000 10.75 16.93355.6 273 430
1616.000 12.00 19.88406.4 305 505
1818.000 14.25 21.54457.0 362 547
2020.000 14.50 24.75508.0 368 628
2424.000 15.50 28.81610.0 394 732
A
B
Vic-300
A
B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
L - Length
Minimum
L - Length
Maximum
22.375 11.88 14.8860.3 302 378
76.1 mm3.000 12.13 15.1376.1 308 384
33.500 12.13 15.1388.9 308 384
44.500 14.13 17.13114.3 359 435
139.7 mm5.50 14.13 17.13139.7 359 435
55.563 14.13 17.13141.3 359 435
165.1 mm6.50 16.00 19.00165.1 406 483
66.625 16.00 19.00168.3 406 483
Size
Coupling Style
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm
L - Length
Compressed
L - Length
Expanded
¾1.050
7726.25 28.13
26.7 667 715
11.315
7726.25 28.13
33.7 667 715
1 ¼1.660
7728.25 30.13
42.4 718 765
1 ½1.900
7728.25 30.13
48.3 718 765
22.375
7528.25 30.13
60.3 718 765
2 ½2.875
7528.25 30.13
73.0 718 765
33.500
7528.25 30.13
88.9 718 765
3 ½4.000
7528.25 30.13
101.6 718 765
44.500
7526.25 28.00
114.3 667 711
55.563
7526.25 28.00
141.3 667 711
66.625
7526.25 28.00
168.3 667 711
88.625
7528.50 30.25
219.1 724 768
1010.750
7732.50 34.25
273.0 826 870
1212.750
7732.50 34.25
323.9 826 870
L min.L max.
Style 150
L
Style 155
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
L - Length
Compressed
L - Length
Expanded
1414.000 30.00 31.75355.6 762 806
1616.000 30.00 31.75406.4 762 806
1818.000 30.00 31.75457.0 762 806
2020.000 30.00 31.75508.0 762 806
2424.000 30.00 31.75610.0 762 806
L
Style W155
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Assembly
Size
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm Drain Size
AEnd-to-End
BOverall Height
11.315 1 11.45 13.4833.4 33 291 342
1 ¼1.660 1 11.45 13.4842.2 33 291 342
1 ½1.900 1 11.45 13.6148.3 33 291 346
22.375 1 11.45 13.9160.3 33 291 353
Size
Nominal Size
inches
Actual Pipe Outside
Diameter inches/mm Drain Size
AEnd-to-End
BOverall Height
1 ¼1.660 1 11.45 12.9742.2 33 291 329
1 ½1.900 1 11.45 13.0948.3 33 291 332
22.375 1 11.45 13.3260.3 33 291 338
2 ½2.875 1 ¼ 12.00 14.5973.0 42 305 371
33.500 1 ¼ 12.00 15.6088.9 42 305 396
44.500 2 12.00 17.15114.3 60 305 436
66.625 2 12.00 19.16168.3 60 305 487
A
B
A
B
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
FULL DRAINPOSITION
CLOSEDPOSITION
DC
B
A
DC
B
A
FULL DRAINPOSITION
CLOSEDPOSITION
DC
GB
I A H
FULL DRAINPOSITION
CLOSEDPOSITION
Threaded Ends
Size
Nominal Sizeinches
Actual Pipe Outside
Diameter inches/mm A B C D H I
STYLE 720 GROOVED ENDS
1 ¼1.660 3.15 2.90 5.47 6.43
— — —42.4 80 74 139 163
1 ½1.900 3.65 3.06 5.47 6.51
— — —48.3 93 78 139 165
22.375 3.65 3.06 5.47 6.51
— — —60.3 93 78 139 165
STYLE 720 THREADED ENDS
11.315 3.00 2.38 5.47 6.43
— — —33.4 76 61 139 163
1 ¼*1.660 3.00 2.38 5.47 6.43
— — —42.2 76 61 139 163
1 ½*1.900 3.63 2.38 5.47 6.51
— — —48.3 92 61 139 165
22.375 3.63 2.38 5.47 6.51
— — —60.3 92 61 139 165
STYLE 720 WITH PRESSURE RELIEF VALVE
11.315 3.00 2.38 5.47 6.43 3.90 4.95 4.0033.4 76 61 139 163 99 126 102
1 ¼1.660 3.00 2.38 5.47 6.43 3.90 4.95 4.0042.2 76 61 139 163 99 126 102
1 ½1.900 3.63 2.38 5.47 6.51 4.09 4.95 4.0048.3 92 61 139 165 104 126 102
22.375 3.63 2.38 5.47 6.51 4.09 4.95 4.0060.3 92 61 139 165 104 126 102
* Not available in Canada
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm E to E
47-GT Grooved X Threaded
11.315 4.0033.7 102
1 ¼1.660 4.0042.4 102
1 ½1.900 4.0048.3 102
22.375 4.0060.3 102
2 ½2.875 6.0073.0 152
33.500 6.0088.9 152
3 ½4.000 6.00101.6 152
44.500 6.00114.3 152
47-TT Threaded X Threaded
½0.840 3.0021.3 76
¾1.050 3.0026.7 76
11.315 4.0033.7 102
1 ¼1.660 4.0042.4 102
1 ½1.900 4.0048.3 102
22.375 4.0060.3 102
2 ½2.875 6.0073.0 152
33.500 6.0088.9 152
3 ½4.000 6.00101.6 152
44.500 6.00114.3 152
E to E
E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeDimensions inches/mm
Nominal Size inches
Actual Pipe Outside Diameterinches/mm
E to E
22.375 2.125 4.1960.3 54.0 106
2 ½2.875 2.625 6.1973.0 66.7 157
33.500 3.125 6.1988.9 79.4 157
44.500 4.125 6.19114.3 104.8 157
55.563 5.125 6.19141.3 130.2 157
66.625 6.125 6.19168.3 155.6 157
88.625 8.125 6.19219.1 206.4 157
Size inches/mm
Nominal Size inches
Actual Pipe Outside Diameter
inches/mm End-to-End
2 ½2.875 4.0073.0 102
33.500 4.2588.9 108
44.500 3.75114.3 95
55.563 5.00141.3 127
66.625 6.00168.3 152
88.625 7.00219.1 178
1010.750 8.00273.0 203
1212.750 12.00323.9 305
E to E
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
C
Clearance
1 ½1.900 5.50 4.0048.3 140 102
22.375 6.50 5.0060.3 165 127
2 ½2.875 7.50 5.0073.0 191 127
33.500 8.50 6.0088.9 216 152
44.500 10.00 7.00114.3 254 178
55.563 11.00 8.00141.3 279 203
66.625 13.00 10.00168.3 330 254
88.625 15.50 12.00219.1 394 305
1010.750 18.00 14.00273.0 457 356
1212.750 20.00 16.00323.9 508 406
Size
Nominal Size inches or mm
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
C
Clearance
22.375 9.75 8.0060.3 248 203
2 ½2.875 10.75 9.0073.0 273 229
76.1 mm3.000 10.75 10.0076.1 273 254
33.500 11.75 10.0088.9 299 254
44.500 14.25 12.00114.3 362 305
55.563 16.50 14.00141.3 419 356
165.1 mm6.500 18.50 16.00165.1 470 406
66.625 18.50 16.00168.3 470 406
88.625 24.00 20.00219.1 610 508
1010.750 27.00 24.00273.0 686 610
1212.750 30.00 28.00323.9 762 711
AC
C
A
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
OAL
CLR
Nominal Size inches/Actual mm
Inlet x Outlet OAL - Overall Length
76.1 mm x2 12.25 14.00
60.3 311 356
3x
2 12.25 14.0088.9 60.3 311 356
2½ 12.25 14.0073.0* 311 356
76.1 mm*12.25 14.00311 356
3 14.50 16.0088.9 368 406
4x
2 12.25 14.00114.3 60.3 311 356
2½ 12.25 14.0073.0* 311 356
76.1 mm*12.25 14.00311 356
3 14.50 16.0088.9 368 406
4 16.00 18.00114.3 406 457
139.7 mm x 76.1 mm*12.25 14.00311 356
3 14.50 16.0088.9 368 406
4 16.00 18.00114.3 406 457
139.7 mm*18.50 20.00470 508
5x
3 14.50 16.00141.3 88.9 368 406
4 16.00 18.00114.3 406 457
5 18.50 20.00141.3* 470 508
* Does not conform to Australian Standard sizes. All sizes are available with either an ANSI Class 150 or 300 flange, except for the following
configurations: 88.9 x 76.1; 114.3 x 76.1; 139.7 x 76.1; 139.7 x 139.7; 165.1 x 139.7; 168.3 x 139.7; 219.1 x 139.7; 219.1 x 165.1; and 273.0 x 165.1.
All sizes conform to PN 10 and PN 16 sizes, except for the following configurations: 88.9 x 73.0; 114.3 x 73.0; 141.3 x 73.0; 141.3 x 88.9; 141.3 x 141.3; 168.3 x 141.3; and 219.1 x 141.3.
All sizes conform to JIS 10K sizes, except for the following configurations: 139.7 x 139.7; 165.1 x 139.7; 168.3 x 139.7; 219.1 x 139.7; 273.0 x 273.0; 323.9 x 273.0; and 323.9 x 323.9. Table continued on the following page.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Nominal Size inches/Actual mm
Inlet x Outlet OAL - Overall Length
165.1 mm x3 14.50 16.00
88.9 368 406
4 16.00 18.00114.3 406 457
139.7 mm*18.50 20.00470 508
6x
3 14.50 16.00168.3 88.9 368 406
4 16.00 18.00114.3 406 457
139.7 mm*18.50 20.00470 508
5 18.50 20.00141.3* 470 508
6 22.25 24.00
168.3 565 610
8x 139.7 mm*
18.50 20.00
219.1 470 508
5 18.50 20.00141.3* 470 508
165.1 mm22.25 24.00565 610
6 22.25 24.00
168.3 565 610
8 26.00 27.00219.1 660 686
10x 165.1 mm
22.25 24.00
273.0 565 610
6 22.25 24.00168.3 565 610
8 26.00 27.00219.1 660 686
10 29.00 30.00273.0* 737 762
12x
8 26.00 27.00323.9 219.1 660 686
10 29.00 30.00273.0* 737 762
12 37.25 37.00323.9* 946 940
OAL
CLR
Refer to notes on the previous page.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Size
System Side Pump Side Flange
OALOverall Length
Nominal Sizeinches/Actual mm
3×
2 11.00 8.0088.9 60.3 279 203
2 ½ 11.00 8.0073.0 279 203
3 11.00 8.0088.9 279 203
4×
2 ½ 13.00 9.50114.3 73.0 330 241
3 13.00 9.5088.9 330 241
4 13.00 9.50114.3 330 241
5×
3 15.00 10.00141.3 88.9 381 254
4 15.00 10.00114.3 381 254
5 15.00 10.00141.3 381 254
6×
4 16.00 11.50168.3 114.3 406 292
5 15.80 11.50141.3 406 292
6 15.80 11.50168.3 406 292
8×
5 19.00 14.00219.1 141.3 483 356
6 19.00 14.00168.3 483 356
8 19.00 14.00219.1 483 356
10×
6 23.00 18.00273.0 168.3 584 457
8 22.50 18.00219.1 584 457
10 22.50 18.00273.0 584 457
12×
8 27.00 20.00323.9 219.1 686 508
10 26.84 20.00273.0 686 508
12 26.84 20.00323.9 686 508
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Size mm/inches
System Side Pump Side Flange
OALOverall Length
millimeters/inches
76.1 mm ×50 279 2032 11.00 8.00
80×
50 279 2033 2 11.00 8.00
76.1 mm279 203
11.00 8.00
80 279 2033 11.00 8.00
100×
330 2414
76.1 mm13.00 9.50
80 330 2413 13.00 9.50
100 330 2414 13.00 9.50
139.7 mm × 76.1 mm381 254
15.00 10.00
80 381 2543 15.00 10.00
100 381 2544 15.00 10.00
139.7 mm381 254
15.00 10.00
125 × 80 381 2545 3 15.00 10.00
100 381 2544 15.00 10.00
125 381 2545 15.00 10.00
150×
100 406 2926 4 16.00 11.50
139.7 mm 406 29216.00 11.50
125 406 2925 16.00 11.50
150 406 2926 16.00 11.50
200× 139.7 mm
483 3568 19.00 14.00
125 483 3565 19.00 14.00
150 483 3566 19.00 14.00
200 483 3568 19.00 14.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size mm/inches
System Side Pump Side Flange
OALOverall Length
millimeters/inches
250×
150 584 45710 6 23.00 18.00
200 584 4578 23.00 18.00
250 584 45710 23.00 18.00
300×
200 686 50812 8 27.00 20.00
250 686 50810 27.00 20.00
300 686 50812 27.00 20.00
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Size mm/inches
System Side Pump Side Flange
OALOverall Length
millimeters/inches
×50 279 203
76.1 mm2 11.00 8.00
80×
50 279 2033 2 11.00 8.00
279 20376.1 mm
11.00 8.00
80 279 2033 11.00 8.00
100×
330 2414
76.1 mm13.00 9.50
80 330 2413 13.00 9.50
100 330 2414 13.00 9.50
×381 267
139.7 mm 76.1 mm15.00 10.50
80 381 2673 15.00 10.50
100 381 2674 15.00 10.50
381 267139.7 mm
15.00 10.50
150 × 100 406 2926 4 16.00 11.50
406 292139.7 mm
16.00 11.50
125 406 2925 16.00 11.50
150 406 2926 16.00 11.50
200 × 483 3568
139.7 mm19.00 14.00
125 483 3565 19.00 14.00
150 483 3566 19.00 14.00
200 483 3568 19.00 14.00
250 × 150 584 45710 6 23.00 18.00
200 584 4578 23.00 18.00
250 584 45710 23.00 18.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size mm/inches
System Side Pump Side Flange
OALOverall Length
millimeters/inches
300 × 200 686 50812 8 27.00 20.00
250 686 50810 27.00 20.00
300 686 50812 27.00 20.00
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Size
System Side Pump Side Flange
OALOverall Length
millimeters/inches
×50A 279 203
76.1 mm2 11.00 8.00
80A×
50A 279 2033 2 11.00 8.00
279 20376.1 mm
11.00 8.00
80A 279 2033 11.00 8.00
100A×
330 2414
76.1 mm13.00 9.50
80A 330 2413 13.00 9.50
100A 330 2414 13.00 9.50
×381 254
139.7 mm 76.1 mm15.00 10.00
125A×
381 2545
76.1 mm15.00 10.00
80A 381 2543 15.00 10.00
100A 381 2544 15.00 10.00
125A 381 2545 15.00 10.00
150A×
100A 406 2926 4 16.00 11.50
406 292139.7 mm
16.00 11.50
125A 406 2925 16.00 11.50
150A 406 2926 16.00 11.50
200A×
483 3568
139.7 mm19.00 14.00
125A 483 3565 19.00 14.00
150A 483 3566 19.00 14.00
200A 483 3568 19.00 14.00
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
System Side Pump Side Flange
OALOverall Length
millimeters/inches
250A×
150A 584 45710 6 23.00 18.00
200A 584 4578 23.00 18.00
250A 584 45710 23.00 18.00
300A×
200A 686 50812 8 27.00 20.00
250A 686 50810 27.00 20.00
300A 686 50812 27.00 20.00
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
CLR
SERIES 731D
6⁄168,3
4⁄114
.3
OAL
Size mm/inchesSystem Side Pump Side
Flange OALOverall Length
millimeters/inches
×50 279 203
76.1 mm2 11.00 8.00
80×
50 279 2033 2 11.00 8.00
279 20376.1 mm
11.00 8.00
80 279 2033 11.00 8.00
100×
330 2414
76.1 mm13.00 9.50
80 330 2413 13.00 9.50
100 330 2414 13.00 9.50
125 × 80* 381 2545 3 15.00 10.00
100 381 2544 15.00 10.00
125 381 2545 15.00 10.00
150 × 100* 406 2926 4 16.00 11.50
125 406 2925 16.00 11.50
150 406 2926 16.00 11.50
200×
125* 483 3568 5 19.00 14.00
150 483 3566 19.00 14.00
200 483 3568 19.00 14.00
250 × 150* 584 45710 6 23.00 18.00
200 584 4578 23.00 18.00
250 584 45710 23.00 18.00
300 × 200* 686 50812 8 27.00 20.00
250 686 50810 27.00 20.00
300 686 50812 27.00 20.00
* Available with No. 50 Concentric Reducer and appropriate coupling. Contact Victaulic.
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
C
Clearance
1414.000 22.00 30.00355.6 559 762
1616.000 24.00 32.00406.4 610 813
1818.000 31.00 35.00457.0 787 889
2020.000 34.50 38.00508.0 876 965
2424.000 40.00 44.00610.0 1016 1118
Size
Nominal Size inches
Actual Pipe Outside
Diameter inches/mm
AEnd-to-End
C
Clearance
1414.00 34.00 30.00
355.60 863.6 762
1616.00 37.00 32.00
406.40 939.8 813
1818.00 40.51 35.00457.20 1028.9 889
A
C
A
C
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
OAL
CLR
Nominal Size inches/Actual mm
Inlet x OutletOAL
Overall Length
12x
8 26.00 27.00323.9 219.1 660 686
10 29.00 30.00273.0 737 762
12 37.25 37.00323.9 946 940
14x
10 29.00 30.00355.6 273.0 737 762
12 37.25 37.00323.9 946 940
14 40.56 41.00355.6 1030 1041
16x
12 37.25 37.00406.4 323.9 946 940
14 40.56 41.00355.6 1030 1041
18x
16 44.50 45.00
457.0 406.4 1130 1143
24x
20 54.25 57.00610.0 508.0 1378 1448
Product Data and
ProductsThe following information contains take-out dimensions, overall dimensions, and hole
sizes for Victaulic hole-cut products. Refer to the current Victaulic product submittal for
complete dimensional information.
NOTICE
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Nominal Size inches/ Actual mm
1x
½ 3.7233.7 21.3 94
1 ¼x
½ 4.1242.4 21.3 105
1 ½x
½ 4.3248.3 21.3 110
Nominal Sizeinches/Actual mm
V
1 ¼X
½ 1.83 3.8742.4 21.3 46.5 98.3
¾ 1.83 3.8726.9 46.5 98.3
1 2.18 3.8733.7 55.4 98.3
1 ½X
½ 1.95 4.0848.3 21.3 49.5 103.6
¾ 1.95 4.0826.9 49.5 103.6
1 2.30 4.0833.7 58.4 103.6
2X
½ 2.19 4.6060.3 21.3 55.6 116.8
¾ 2.19 4.6026.9 55.6 116.8
1 2.54 4.6033.7 64.5 116.8
2 ½X
½ 2.44 5.4073.0 21.3 62.0 137.2
¾ 2.44 5.4026.9 62.0 137.2
1 2.79 5.4033.7 70.9 137.2
76.1 mm X½ 2.44 5.50
21.3 62.0 139.7
¾ 2.44 5.5026.9 62.0 139.7
1 2.79 5.5033.7 70.9 139.7
† Victaulic female threaded products are designed to accommodate standard NPT or BSPT (optional) male pipe threads only. Use of male threaded products with special features, such as probes, dry pendent sprinkler heads, etc., should be verified as suitable for use with this Victaulic product. Failure to verify suitability in advance may result in assembly problems or leakage.
Y
V
Y
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
X
Y
X
Y
Nominal Sizeinches/Actual mm
X
4 – 8 x ½ 3.00 3.09114.3 – 219.1 15 76 78
x ¾ 3.00 3.0920 76 78
10 and Larger x ½ 3.00 3.00273.0 and Larger 15 76 76
x ¾ 3.00 3.0020 76 76
***Width of collar as supplied. The width will change due to deformation of the collar during assembly. DUE TO DEFORMATION OF THE COLLAR, STYLE 923 VIC-LET STRAPLESS OUTLETS SHOULD NOT BE RE-USED AFTER INITIAL INSTALLATION.
Nominal Sizeinches/Actual mm
X
4 – 8 for 6-inch Stem † 7.09 3.09114.3 – 219.1 for 152.4-mm Stem 180 78
10 and Larger for 6-inch Stem † 7.09 3.09273.0 and Larger for 152.4-mm Stem 180 78
***Width of collar as supplied. The width will change due to deformation of the collar during assembly. DUE TO DEFORMATION OF THE COLLAR, STYLE 924 VIC-O-WELL THERMOMETER OUTLETS SHOULD NOT BE RE-USED AFTER INITIAL INSTALLATION. † 1 ¼-inch outlet – 1 ¼ – NEF18 – 2B
I-100_300
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Y
V T
Y
V
Threaded Outlet
SizeStyle
Number
X Branch T** Fem. Thd.Nominal inches/Actual mm
2x
½ (a)920N
2.00 2.53—
5.3560.3 21.3 51 64 136
¾ (a)920N
1.97 2.53—
5.3526.9 50 64 136
1 (a)920N
1.85 2.53—
5.3533.7 47 64 136
1 ¼ (a)920N
2.05 2.75 3.00 5.3542.4 52 70 76 136
1 ½ (a)920N
2.03 2.75 3.12 5.3548.3 52 70 79 136
2 ½x
½ (a)920N
2.21 2.74—
5.6473.0 21.3 56 70 143
¾ (a)920N
2.18 2.74—
5.6426.9 55 70 143
1 (a)920N
2.06 2.74—
5.6433.7 52 70 143
1 ¼ † (a)920N
2.30 3.00 3.25 6.2942.4 58 76 83 160
1 ½ † (a)920N
2.28 3.00 3.25 6.2648.3 58 76 83 159
76.1 mm x½ (a)
920N2.22 2.75
—6.46
21.3 56 70 164
¾ (a)920N
2.19 2.75—
6.4626.9 56 70 164
1 (a)920N
2.07 2.75—
6.4633.7 53 70 164
1 ¼ † (a)920N
2.30 3.00 3.31 6.2942.4 58 76 84 160
1 ½ (a)920N
2.28 3.00 3.31 6.2948.3 58 76 84 160
3x
½ (a)920N
2.52 3.05—
6.1588.9 21.3 64 78 156
¾ (a)920N
2.49 3.05—
6.1526.9 63 78 156
1 (a)920N
2.38 3.06—
6.1533.7 61 78 156
1 ¼ † (a)920N
2.55 3.25 3.56 6.1542.4 (b) 65 83 90 156
1 ½ † (a)920N
2.78 3.50 3.56 6.1548.3 (b) 71 89 90 156
2 (a)920N
2.75 3.50 3.56 6.7560.3 70 89 90 172
I-100_301
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeStyle
Number
X Branch T** Fem. Thd.Nominal inches/Actual mm
3 ½x
2920N
3.00—
3.75 6.72101.6 60.3 76 95 171
4x
½ (a)920N
3.03 3.56—
7.01114.3 21.3 77 90 178
¾ (a)920N
3.00 3.56—
7.0126.9 76 90 178
1 (a)920N
2.88 3.56—
7.0133.7 73 90 178
1 ¼ † (a)920N
3.08 3.78 4.00 7.0142.4 (b) 78 96 102 178
1 ½ † (a)920N
3.28 4.00 4.00 7.0148.3 (b) 83 102 102 178
2 † (a)920N
3.25 4.00 4.00 7.0160.3 83 102 102 178
2 ½ † (a)920
2.88 4.00 4.00 7.3473.0 73 102 102 186
76.1 mm 9202.88
—4.00 7.34
73 102 186
3 † (a)920
3.31 4.50 4.12 7.7388.9 84 114 105 196
108.0 mm x1 ¼ (a)
920N3.08 3.78
—7.64
42.4 78 96 194
1 ½ (a)920N
3.28 4.00—
7.6448.3 88 102 194
2 (a)920N
3.25 4.00—
7.6460.3 83 102 194
76.1 mm 9202.88 4.00 4.00 7.6473 102 102 194
3 (a)920
3.31 4.50 4.50 7.6388.9 84 114 114 194
5x
1 ½ † (a)920
4.03 4.75 4.75 9.70141.3 48.3 102 121 121 246
2 † (a)920
4.00 4.75 4.75 9.7060.3 102 121 121 246
2 ½ † (a)920
3.63 4.75 4.75 9.7073.0 92 121 121 246
76.1 mm 9203.75
—4.75 9.70
95 121 246
3 † (a)920
3.81 5.00 4.63 9.7088.9 97 127 118 246
Y
V T
Y
V
Threaded Outlet
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeStyle
Number
X Branch T** Fem. Thd.Nominal inches/Actual mm
133.0 mm x2
920N3.75 4.50
—8.00
60.3 95 114 203
3920
3.81 5.00—
9.4688.9 97 127 240
139.7 mm x1 ½ †
920N3.78 4.50
—8.23
48.3 96 114 209
2 †920N
3.75 4.50—
8.2360.3 95 114 209
6x
1 ¼920N
4.43 5.13 5.13 9.15168.3 42.4 113 130 130 232
1 ½ † (a)920N
4.40 5.13 5.13 9.1548.3 (b) 112 130 130 232
2 † (a)920N
4.38 5.13 5.13 9.1560.3 111 130 130 232
76.1 mm (a) (b) 920
4.15—
5.21 10.51105 132 267
3 † (a)920
4.31 5.50 5.13 10.5188.9 110 140 130 267
4 † (a)920
3.81 5.75 5.38 10.51114.3 97 146 137 267
159.0 mm x1 ½ (a)
920N4.41 5.13
—9.40
48.3 112 130 239
2 (a)920N
4.38 5.13—
9.4060.3 111 130 239
76.1 mm 9204.38 5.50 5.13 9.40111 140 130 239
3920
4.31 5.50 5.13 9.4088.9 110 140 130 239
108.0 mm 9204.45
—5.38 9.40
113 137 239
4920
3.81 5.75—
9.40114.3 97 146 239
Y
VT
Y
V
Threaded Outlet
I-100_303
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
SizeStyle
Number
X Branch T** Fem. Thd.Nominal inches/Actual mm
165.1 mm x1
920N3.88 4.56
—9.34
33.7 99 116 237
1 ¼920N
4.43 5.13—
9.3442.4 113 130 237
1 ½ † (a)920N
4.41 5.13 5.13 9.3448.3 112 130 130 237
2 † (a)920N
4.38 5.13 5.13 9.3460.3 111 130 130 237
76.1 mm (a) (b) 920
4.01 5.13 5.21 10.51102 130 132 267
3 † (a)920
4.31 5.50 5.13 10.5188.9 110 140 130 267
4 † (a)920
3.81 5.75 5.38 10.51114.3 97 146 137 267
8x
2 (a)920
5.44 6.19 6.25 12.42219.1 60.3 138 157 159 316
2 ½ † (a)920
5.07 6.19 6.19 12.4273.0 129 157 157 316
76.1 mm 9205.25
—6.25 12.42
133 159 316
3 † (a)920
5.31 6.50 6.50 12.4288.9 135 165 165 316
4 † (a)920
4.81 6.75 6.38 12.42114.3 122 172 162 316
** Center of run engaged pipe end for female threaded outlets only (dimensions are approximate) † Available with grooved outlet or female threaded outlet ‡ Center of run to end of fitting # Female threaded outlets are available to NPT and BSPT specifications (a) British Standard female pipe threaded outlet is available (b) For 76.1-mm threaded outlets, specify 2 ½-inch BSPT
Style 920 and Style 920N housings cannot be mated to each other to achieve cross connections.
Y
VT
Y
V
Threaded Outlet
Always refer to the current Victaulic submittal publication in the G-100 General Catalog or on the website www.victaulic.com for the most up-to-date dimensional information.
Minimum Hole Size
inches/mm
Maximum Hole Size
inches/mm
Minimum Hole Size
inches/mm
Maximum Hole Size
inches/mm
Minimum Hole Size
inches/mm
Maximum Hole Size
inches/mm
All Sizes15⁄16 1 1 3⁄16 1 ¼ 1 ½ 1 9⁄1624 25 30 32 38 40
NOTICE
SizeHole Dimensions
inches/mmNominal
Outlet Sizeinches
Actual mm
Minimum HoleDiameter/Hole
Maximum
Diameter
All ½-inch/21.3 Outlets1 ½ 1 5⁄838 41
All ¾-inch/26.9 Outlets1 ½ 1 5⁄838 41
All 1-inch/33.7 Outlets1 ½ 1 5⁄838 41
All 1 ¼-inch/42.4 Outlets1 ¾ 1 7⁄844 48
All 1 ½-inch/48.3 Outlets2† 2 1⁄851 54
All 2-inch/60.3 Outlets2 ½‡ 2 5⁄864 67
All 2 ½-inch/73.0 Outlets2 ¾ 2 7⁄870 73
All 76.1-mm Outlets2 ¾ 2 7⁄870 73
All 3-inch/88.9 Outlets3 ½ 3 5⁄889 92
All 4-inch/114.3 Outlets4 ½ 4 5⁄8114 118
All 108.0-mm Outlets4 ½ 4 5⁄8114 118
† 2 x 1 ½-inch/60.3 x 48.3-mm Style 920N products require a 1 ¾-inch/44-mm hole.
‡ 8 x 2-inch/219.1 x 60.3-mm Style 920 products require a 2 ¾-inch/70-mm size hole.
Style 920 and Style 920N housings CANNOT be mated to each other to achieve cross connections.
I-100FIELD INSTALLATION HANDBOOK
VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY.
© 2012 VICTAULIC COMPANY. ALL RIGHTS RESERVED. PRINTED IN THE USA.
VICTAULIC GLOBAL CONTACT INFORMATION
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CANADA
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CENTRAL AND SOUTH AMERICA
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4901 Kesslersville RoadEaston, PA 18040 USA
+1-610-559-3300+1-610-559-3608 (fax)[email protected]
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+44-(0)-1438-310-690+44-(0)-1438-310-699 (fax)0124-60219 (direct to Irelandwithin the UK)[email protected]
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Prijkelstraat 369810 Nazareth, Belgium
+32-9-381-15-00+32-9-380-44-38 (fax)[email protected]
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P.O. Box 17683Unit XB 8Jebel Ali Free ZoneDubaiUnited Arab Emirates
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7 Chambers RoadUnit 1Altona North, VictoriaAustralia 3025
1-300-PIC-VIC(+1-300-742-842)+61-3-9392-4000+61-3-9392-4096 (fax)[email protected]
www.victaulic.com