vinyas group corporate overview - bentrias
TRANSCRIPT
VINYAS GROUP CORPORATE OVERVIEW
02
▪ Founded in 2013. Vinyas Group is Headquartered at Peenya Bangalore, India which is one of the biggest industrial hub in Asia.
▪ We are a group of technocrats in the manufacturing space providing Engineering Solutions to companies globally with turnover of $4.8 Million during FY 2019.
▪ We support clients globally. With Execution of more than 1,00,000 hours of design work with 25,000 hours of Robotic Simulation makes us predominant supplier of the Engineering
service. Till date we have manufactured and shipped 500+ Welding Fixtures which accumulates to more than 400 tones of Processed Steel for fixtures and accessories of automation
lines. Combination of all these services makes us to provide solutions in the stream of manufacturing engineering to prestigious customers with leading global standards.
OUR GROUP COMPANIES
Global Engineering Partner for all your needs in
Manufacturing Engineering Spectrum focusing
Automation, Body In-White and Coil Winding
Automation.
Excellent Engineering services provider with
Manufacturing capabilities specialized in
Automotive MAG Welding , Special Purpose
Machines for Industry.
German Engineering firm to cater our
engineering services across Europe. The motto of
GmbH is to provide Project Management, and
Onsite Engg Solutions
Vin
yas g
roup C
onfid
entia
l 2020
International Business Partner for Global
Engineering markets. Provides Industrial
solutions with the strong edge of
Machinery, Material and Engg Methods
03
Vin
yas g
roup C
onfid
entia
l 2020
03
Vin
yas g
roup C
onfid
entia
l 2020
Hanau, Germany
Bangalore, India
Customers
20+
Global Presence
2
Employees
80+
Domains
4
2013
Founded in India as
Supplier for leading
European Automotive
Tier 1 Company
2014
Vinyas starts its
Manufacturing Facility
to offer manufacturing
Solutions
2015
Extended support to
many major European
Automotive Tier 1
Companies
2016
Vinnovative Engg
Incorporated to cater
BIW, Coil Winding
Automation Services
2017
Expanded Design
& Manufacturing
Service to General
Engineering
2018
Established
Vinnovative Engg
GmbH in Hanau,
Germany
2019
Collaborated with
Macmium to expand
Global footprints Intl.
2020
Partnered with
Bentrias GmbH to
expand footprints
across Europe
WHO WE ARE
04
Vin
yas g
roup C
onfid
entia
l 2020
Vin
yas g
roup C
onfid
entia
l 2020
▪ Prototype Fixturing
▪ MAG Welding Design
▪ BIW Fixture Design
▪ Handling Equipment Design
▪ Layout Design
▪ Robotic Simulation with OLP
▪ Fixture Manufacturing & Assembly
▪ Measurement Certification,
Installation & Commissioning
▪ Online Robotic Programming
COIL WINDING WELDING AUTOMATION
▪ Fixture Design
▪ Robotic Simulation with OLP
▪ Handling Equipment Design
▪ Layout Design
▪ Fixture Manufacturing &
Assembly
▪ Measurement Certification,
Installation & Commissioning
▪ Online Robotic Programming
▪ Spare Parts Supply and Assembly
COIL WINDING ASSEMBLY AUTOMATION
▪ Machine Design for Coil
Winding Automation
▪ Handling Equipment Design
▪ System and Layout Design
▪ Robotic Simulation
▪ Machine Manufacturing
▪ Installation and Commissioning
▪ Spare Parts Supply and
Assembly
COIL WINDING COIL WINDING AUTOMATION
▪ General Engineering Design for
Food Processing & Packaging
Industry
▪ Structural Design for Printing
Industry
▪ Machine and Line Design For
Assembly of Dish Washer
▪ Customized Machines Design
for Special Purpose Operations.
▪ Machine Manufacturing and
Assembly
COIL WINDING GENERAL ENGINEERING
OUR CAPABILITIES IN MANUFACTURING ENGINEERING
05
Vin
yas g
roup C
onfid
entia
l 2020
▪ Rear Twist Beam
▪ Front Sub Frame
▪ Rear Sub Frame
▪ Font Lower Control Arm
▪ Rear Lower Control Arm
▪ Instrument Panel
▪ Engine Exhaust System
▪ Fuel Rail Welding
▪ Brake Pedal
▪ Battery Tray
▪ Front & Rear Bumper
▪ Aluminium Frame Welding
COIL WINDING MAG WELDING
▪ A-pillar and B Pillar
▪ Body Sides (BSI and BSO)
▪ Front and Rear Doors
▪ Roof
▪ Floor
▪ Dash Panel
▪ Hood
▪ Rear Qtr. Panel
▪ Deck Lid
▪ Fender
▪ Motor Compartment
COIL WINDING BIW WELDING
▪ Drive shaft circlip assembly
▪ Electric power steering shaft
assembly
▪ Battery assembly for
electrical vehicle
▪ Front and Rear Axles for
Special Vehicle
▪ Dish Washer Assembly
COIL WINDING ASSEMBLY FIXTURES
▪ Fixtures for Composite Materials
▪ Cutting Fixtures
▪ Weighing and Marking Fixtures
▪ Laser Welding Fixtures
▪ Aluminium Welding Fixtures
▪ Robotic Punching Stations
▪ Rivet Welding and Stud Welding
▪ Press annealing Fixtures
▪ Automotive Milling Stations
▪ Containers
COIL WINDING SPECIAL FIXTURES
▪ Geo Stations
▪ Re spot Stations
▪ Rework Stations
▪ Loading Stations
▪ All type of Grippers
▪ Visual Checking Stations
▪ Punching Stations
▪ Containers
▪ Automated feeding Systems
▪ Checking Fixtures
COIL WINDING FIXTURES
OUR COMPETENCIES IN MANUFACTURING ENGINEERING
Tools &
Technologies
▪ CATIA V5
▪ FIDES
▪ INVENTOR
▪ NX
▪ GM Toolkit
▪ Daimler toolkit
▪ Solid Works
▪ Solid Edge
▪ Auto CAD
▪ Process Designer
▪ Process Simulate
▪ ROBCAD
▪ Delmia V5
▪ RoboStudio
▪ Fanuc Roboguide
06
Vin
yas g
roup C
onfid
entia
l 2020
OUR AUTOMOTIVE CAPABILITIES - AT VARIOUS STAGES IN
COMPLETE PROJECT
PVPL Door Hemming (Piaggio)
SCOPE OF WORK1200 Hours of Design, 200 hours of Simulation, 08 Weeks, Piaggio door, 3 variant,
Hemming fixture, Simulation and Layout design, Cycle time study, Pneumatic
sequence chart and documentation. Manufacturing, assembly, measurement reports.
SOFTWARE
CATIA V5, Rob CAD, Robo Studio, Delmia
INPUTPreliminary Layout, Car part 2D and 3D data.
Customer Standards, Hemming information
and standard equipment data.
OUTPUTCHALLENGES
Hemming all flanges without opening
swing arm. Challenge for Design and
simulation.
3D, 2D, BOM of fixtures with technical
documents. Rob CAD Cell, System Layout.
Manufactured and assembled fixtures
SOLUTIONS PROVIDEDHemming doors without opening swing arm. Common swing arm design which
helped to reduce verities for manufacturing & maintenance. Customer utilized our
shop floor for installation & try-outs. This helped to reduce timeline.
LAYOUT DESIGN ROBOTIC SIMULATION OLP COMPLETE LINE DELIVERY
07
Vin
yas g
roup C
onfid
entia
l 2020
KEY FEATURES WITH MANUFACTURING AT VINYAS
▪ Vinyas group is familiar with manufacturing of all global standard
▪ Our Industrial space is spread across 15000 sq ft. area for Design, Manufacturing & Assembly needs.
▪ Romer CMM measurement arm with 3.5 m reachability.
▪ 5T crane for assembly for heavy assembly , packing and 3T crane for fabrication.
▪ #1 customer for Destaco India, one of top 25 customers for Festo India, one of the top5 customer for Schunk India as on end of FY 2018-19.
▪ With good contacts and volume of business the prices and delivery schedules of purchase parts can be negotiated effectively.
▪ Having more than 50+ local supplier base can speed up the procurement of manufacturing at any moment of time.
▪ Good relationship & volume business with international freight forwarders helps to deliver on time
MANUFACTURING CAPABILITIES – BUILD | ASSEMBLY |
MEASUREMENT
08
Vin
yas g
roup C
onfid
entia
l 2020
800850
1300 1300
430
0
200
400
600
800
1000
1200
1400
Project Management Fabrication Machining
Assembly Meaurement
3500
1800
1500
700 700
1600
0
500
1000
1500
2000
2500
3000
3500
4000
CATIA Solid Edge NXSolid Works Inventor FIDES
700
360 360
700
0
100
200
300
400
500
600
700
800
ROBCAD DELMIA Robot Studio Process Simulate
SIMULATION CAPACITY IN HOURS
AVAILABLE CAPACITIY PER MONTH
MANUFACTURING CAPACITY IN HOURSDESIGN CAPACITY IN HOURS
09
Vin
yas g
roup C
onfid
entia
l 2020
RoleExperience
YearsDesign Simulation Quality
Project
Manager20+ 4 1 -
Project Lead 12 to 15 6 1 1
Senior Design
Engineer8 to 12 8 3 1
Design
Engineer 2 to 6 20 3 2
Team Size (50) 38 8 4
Our Design team of 50 Engineers
OUR MANUFACTURING GROUP TEAM STRUCTURE
Our Manufacturing team of 30
Role
Experien
ce
Years
Project
Management
Fabrication,
Machining
Assembly
MeasurementQuality
Project
Manager20+ 1 1 - 1
Project
Engineer4 to 6 4 - 1 -
Technician 4 to 6 1 4 9 -
Machine
Operator 4 to 6 1 6 - 1
Team Size (30) 7 11 10 2
10
Vin
yas g
roup C
onfid
entia
l 2020
Customer Site
Concept
Design
SOW
Input Data
Reference
Pre-requisite Data Design Closure
Detail Engineering
Concept
Project Initiation
Input
Data
Review
3D Finish
Robotic Simulation
2D Detailing
Documentation
Capture Best Practices
Lessons LearntSPOC
Customer
Onsite Coordinator
VINYAS
90% 100%
Q
Q
Q
Q
Concept
Review
Offshore Team
Operating Model Design
100%
Manufacturing Closure
With / Without
Purchase parts
Manufacturing Build
Assembly
measurement
Q
Packaging & Shipping
Q
OPERATING AND BUSINESS MODEL – TURNKEY PROJECT
Q
▪ Onsite-Offshore Model | Vinyas will deploy SPOC at onsite for coordination and manage large projects from offshore
▪ Only Offshore | Customer will assign SPOC and coordinate with Vinyas offshore team
• Business Model – Quotes : Time & Material | Fixed Bid basis based on agreed hourly rates
11
Vin
yas g
roup C
onfid
entia
l 2020
20+ Years of Engineering
Expertise
Demonstrated experience of
setting dedicated OECs for
Customers in India
Right Sized Organization
with Committed
Management Focus
Robust Processes
& Domain Knowledge
Professional &
Highly Trained Engineers
Quick response across Design &
MFG – Change Management
Global Engineering
Capabilities
Flexible
Business Models
Vinyas
Value
Enablers
VINYAS GROUP VALUE ENABLERS - ADVANTAGES
12
Vin
yas g
roup C
onfid
entia
l 2020
Vinyas Automobile Technik.No. 26A , Peenya 2nd Phase,
Peenya Industrial Area,
Bangalore - 560 058
+91 80 6741 3600
www.vinyas-india.com
Vinnovative Engineering GmbHKurt- Blaum-Platz 8
6450 Hanau, Germany
www.vinnovative-engineering.com
THANK YOU
Vinnovative Engineering Pvt Ltd.No. 26A (North West Potion), Peenya 2nd Phase,
Peenya Industrial Area,
Bangalore - 560058
+91 80 6741 3650
www.vinnovative-engineering.com