virgin coconut oil processing

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FOOD PRODUCT DEVELOPMENT DIVISION Research and Development Branch Philippine Coconut Authority FPDD Plant, PCA Cmpd., Elliptical Road Diliman, Quezon City Tel. No.: (+632) 928-4501 Fax No.: (+632) 926-7631 Email: [email protected] V IRGIN C OCONUT O IL P ROCESSING P HILIPPINE C OCONUT A UTHORITY VCO Processing Technologies Fresh-Dry Process It is a general term when VCO is obtained directly from fresh coconut meat . Drying of fresh comminuted kernels (ground, grated, milled) is required before extracting the VCO. Fresh-Wet Process It is a general term when VCO is obtained from fresh coconut milk . Coconut milk is extracted either mechanically or manually, with or without addition of water. Emerging Uses of VCO Body oil or a substitute for moisturizing lotion Hair conditioner Carrier oil for aromatherapy and massage oil Nutriceutical and functional food. Philippine National Standards for VCO Property Requirements Fatty Acid Composition Allowable levels of contaminants Composition Range (%) C6:0 Caproic acid 0.10.7 C8:0 Caprylic acid 4.010.0 C10:0 Capric acid 4.08.0 C12:0 Lauric acid 45.156.0 C14:0 Myristic acid 16.021.0 C16:0 Palmitic acid 7.510.2 C18:0 Stearic acid 2.05.0 C18:1 Oleic acid 5.010.0 C18:2 Linoleic 1.02.5 Properties Maximum Level % Moisture content (w/w) ≤ 0.10 % Matter volatile at 120 °C (w/w) 0.12 - 0.20 % Free fatty acids (expressed as lauric acid) 0.2 Peroxide value, meq/kg oil 3.0 Food additives None Permitted Heavy metal Maximum level, mg/kg, max Iron (Fe) 5.0 Copper (Cu) 0.4 Lead (Pb) 0.1 Arsenic (As) 0.1 COCONUT PROCESSING TECHNOLOGIES FPDD Guide No. 3 Series of 2014

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Page 1: VIRGIN COCONUT OIL PROCESSING

FOOD PRODUCT DEVELOPMENT DIVISION Research and Development Branch

Philippine Coconut Authority FPDD Plant, PCA Cmpd., Elliptical Road

Diliman, Quezon City Tel. No.: (+632) 928-4501 Fax No.: (+632) 926-7631

Email: [email protected]

VIRGIN

COCONUT OIL

PROCESSING

PHILIPPINE

COCONUT

AUTHORITY

VCO Processing Technologies

Fresh-Dry Process

It is a general term when VCO is obtained directly from fresh coconut meat.

Drying of fresh comminuted kernels (ground, grated, milled) is required before extracting the VCO.

Fresh-Wet Process

It is a general term when VCO is obtained from fresh coconut milk.

Coconut milk is extracted either mechanically or manually, with or without addition of water.

Emerging Uses of VCO

Body oil or a substitute for moisturizing lotion

Hair conditioner

Carrier oil for aromatherapy and massage oil

Nutriceutical and functional food.

Philippine National Standards for VCO

Property Requirements

Fatty Acid Composition Allowable levels of contaminants

Composition Range (%)

C6:0 Caproic acid 0.1—0.7

C8:0 Caprylic acid 4.0—10.0

C10:0 Capric acid 4.0—8.0

C12:0 Lauric acid 45.1—56.0

C14:0 Myristic acid 16.0—21.0

C16:0 Palmitic acid 7.5—10.2

C18:0 Stearic acid 2.0—5.0

C18:1 Oleic acid 5.0—10.0

C18:2 Linoleic 1.0—2.5

Properties Maximum Level

% Moisture content (w/w) ≤ 0.10

% Matter volatile at 120 °C (w/w) 0.12 - 0.20

% Free fatty acids (expressed as lauric acid) 0.2

Peroxide value, meq/kg oil 3.0

Food additives None Permitted

Heavy metal Maximum level, mg/kg, max

Iron (Fe) 5.0

Copper (Cu) 0.4

Lead (Pb) 0.1

Arsenic (As) 0.1

COCONUT PROCESSING TECHNOLOGIES

FPDD Guide No. 3 — Series of 2014

Page 2: VIRGIN COCONUT OIL PROCESSING

Product Description Virgin coconut oil (VCO) is the purest form of coco-nut oil, water white in color and has not undergone oxidation. It is the oil obtained from the fresh and mature kernel of coconut by mechanical or natural means,

with or without the use of heat,

without undergoing chemical refining, bleaching or deodorizing, and

which does not lead to the alteration of the nature of the oil.

VCO is considered a saturated fat (fat similar to ani-mal sources), however, it has a unique composition of high percentage of medium chain triglycerides (MCTs). MCTs, unlike long chain triglycerides, are easily converted into energy by the liver and have been proven to increase the metabolic rate of an indi-vidual.

Fatty acid composition of VCO is predominantly Lauric (48%). Monolaurin, derived from the Lauric Acid, has been known to have antimicrobial, antiviral and antifungal effects in the body.

Effect of VCO on Cholesterol

PCA funded a study on the effects of VCO on choles-terol conducted by UST-RCNAS in 2011. It was found out that High Density Lipoproteins (Good Choles-terol) increased in individuals taking VCO making them less prone to having a heart attack or stroke.

Fresh Dehusked Nuts (12 months old)

Deshelling

Paring

(removal of testa)

Washing

Grinding

Blanching

Drying

Expelling

Grinding Settling

FiltrationPackaging

Coco Shell

Coco WaterWet paring

Coco FlakesCrude oil with

Foots

Virgin Coconut Oil

Coco Flour

Dessicated

coconut

Deshelling

Splitting/

Slicing

Washing

Grinding/Wet

Milling

Drying

Coco Shell

Coco Water

Particulated

Coconut Meat

Splitting

Grating

Drying

Coco Water

Coco Shell

with Testa

Dried Grated

Coconut

Coconut Milk

Residue (sapal)

Blanching

Drying

Dried

Coconut Milk

Residue

Coconut Milk

Filtering

Centrifuge

Simmering

Filtering

Coconut

Cream

Coco

Skimmed Milk

Fermentation

Decanting

Wet Oil

Fermented

Coco Skimmed

Milk

Water

Splitting, Grating, Milk Extraction

Dessicated Coconut Route Wet Milling Route Grated Coconut Route Bawalan-Masa Process

Fermentation Process Centrifuge Process

Centrifuge

VCO Fermentation

Expeller

Comminuted Coconut Meat

FRESH-DRY PROCESS FRESH-WET PROCESS

Pro

cess

ing

Te

chn

olo

gie

s