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Virginia Tech – Crop and Soil Manure Management for the 21 st Century Rory Maguire Marlin Burcham, Mark Alley Wade Thomason, Chris Teutsch

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Virginia Tech – Crop and Soil Environmental Sciences

Manure Management for the 21st Century

Rory MaguireMarlin Burcham, Mark Alley Wade Thomason,

Chris Teutsch

Virginia Tech – Crop and Soil Environmental Sciences

Why Inject or Incorporate Why Inject or Incorporate Manure?Manure?

1.1. Reduce odors, becoming more Reduce odors, becoming more important with urban sprawlimportant with urban sprawl

2.2. AgronomicAgronomic - Improve N use efficiency - Improve N use efficiency by decreasing ammonia volatilization, by decreasing ammonia volatilization, but economic importance depends on but economic importance depends on N pricesN prices

3.3. EnvironmentalEnvironmental - Possibly decrease N - Possibly decrease N and P losses in runoffand P losses in runoff

A BMP that is cost effective?A BMP that is cost effective?

Virginia Tech – Crop and Soil Environmental Sciences

Why not just till after manure Why not just till after manure application?application?

Benefits of No-TillBenefits of No-Till

1.1. Reduced time and energy inputsReduced time and energy inputs

2.2. Buildup soil organic matterBuildup soil organic matter

3.3. Improved soil tilth (structure, Improved soil tilth (structure, drainage)drainage)

4.4. Reduced soil erosionReduced soil erosion

Virginia Tech – Crop and Soil Environmental Sciences

Benefits of No-Till Benefits of No-Till (Better Soils with the No-Till System, Penn State Univ)(Better Soils with the No-Till System, Penn State Univ)

Virginia Tech – Crop and Soil Environmental Sciences

Types of Tools AvailableTypes of Tools Available

1.1. Shallow incorporationShallow incorporation after surface after surface application, large range in soil application, large range in soil disturbancedisturbance

2.2. InjectionInjection of of liquid and dryliquid and dry manures manures using chisels, knifes, coultersusing chisels, knifes, coulters

3.3. AerationAeration – helps increase infiltration, – helps increase infiltration, sometimes includes aspects of sometimes includes aspects of incorporation (e.g. AerWay set at an incorporation (e.g. AerWay set at an angle)angle)

Virginia Tech – Crop and Soil Environmental Sciences

Manure PlacementManure PlacementPlacement of manure vs soil Placement of manure vs soil

disturbancedisturbanceInjection: vertical chisel or

diskInjection: horizontal

sweep

Shallow incorporation,

s-tine cultivator

Shallow incorporation, concave

disksJokela & Cote,

1994

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Dietrich injector with hydraulic Dietrich injector with hydraulic wingswings

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Nurse truckNurse truck

In-fieldIn-fieldManure Manure storage storage

containercontainer

Virginia Tech – Crop and Soil Environmental Sciences

Dragline systemDragline system (Mid-Atlantic Ag, PA) (Mid-Atlantic Ag, PA)

Virginia Tech – Crop and Soil Environmental Sciences

Dragline systemDragline system (Mid-Atlantic Ag, PA) (Mid-Atlantic Ag, PA)

Virginia Tech – Crop and Soil Environmental Sciences

Dragline systemDragline system (Idaho) (Idaho)

No-tillNo-till

Virginia Tech – Crop and Soil Environmental Sciences

Side dressing corn with Side dressing corn with manure (Mid-Atlantic Ag, PA)manure (Mid-Atlantic Ag, PA)

Virginia Tech – Crop and Soil Environmental Sciences

Side dressing corn with Side dressing corn with manure (Mid-Atlantic Ag, PA)manure (Mid-Atlantic Ag, PA)

Virginia Tech – Crop and Soil Environmental Sciences

Aerway AeratorAerway Aerator

Virginia Tech – Crop and Soil Environmental Sciences

Angle on entry determines the Angle on entry determines the level of disturbance (Basden, level of disturbance (Basden,

2008)2008)

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Plant Available Virginia Plant Available NitrogenNitrogen

Surface application (25% ammonia Surface application (25% ammonia capture)capture)

= 5.84 lb PAN/1000 gal= 5.84 lb PAN/1000 gal

Injected manure (95% ammonia capture)Injected manure (95% ammonia capture)

= 12 lb PAN/1000 gal= 12 lb PAN/1000 gal

Increased Value due to Injection = ~ 6 lb Increased Value due to Injection = ~ 6 lb PAN/1000 galPAN/1000 gal

@ 70 ¢/lb, added value = $4.20 / 1000 gal@ 70 ¢/lb, added value = $4.20 / 1000 gal

Increased Nitrogen Value 500,000 gal = Increased Nitrogen Value 500,000 gal = $2,100$2,100

Virginia Tech – Crop and Soil Environmental Sciences

Drawbacks to manure InjectionDrawbacks to manure Injection

1.1. Slower, therefore takes more timeSlower, therefore takes more time

2.2. Equipment costs more to buy and Equipment costs more to buy and maintain, can the increased nitrogen maintain, can the increased nitrogen use efficiency cover the cost?use efficiency cover the cost?

• Retro fit an existing tanker with toolbar, Retro fit an existing tanker with toolbar, hydraulic shredder, distributor with hydraulic shredder, distributor with hoses , 6 x Yetter Avenger Injection units hoses , 6 x Yetter Avenger Injection units = $17,134= $17,134

• Use nurse trucksUse nurse trucks

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Research Results

Part 1:

Ammonia Volatilization

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Tech – Crop and Soil Environmental Sciences

Ammonia volatilization

0

20

40

60

80

0 50 100 150 200

Time (Hours)

Am

mo

nia

vo

lati

liza

tio

n (

mg

)

Tilled

Injected

Surface

Total ammonia volatilization (mg)

Tilled 191

Injected 49

Surface 363

Virginia Tech – Crop and Soil Environmental Sciences

Virginia Research Results

Part 2:

Strip trials

Virginia Tech – Crop and Soil Environmental Sciences

Manure strip trials Manure strip trials

1.1. 3000, 6000, 9000 and 12000 3000, 6000, 9000 and 12000 gal/acre surface applied and gal/acre surface applied and injected at 3 sitesinjected at 3 sites

2.2. Also in-field inorganic N response Also in-field inorganic N response trialtrial

3.3. Measuring Measuring yieldyield, quality and corn , quality and corn stalk nitratestalk nitrate

4.4. Used MILK2000 to covert yield and Used MILK2000 to covert yield and quality into milk productionquality into milk production

Virginia Tech – Crop and Soil Environmental Sciences

ChopperChopper Weigh Weigh wagonwagon

Harvesting strip Harvesting strip trials trials

Virginia Tech – Crop and Soil Environmental Sciences

Yield at site 1 (@65% Yield at site 1 (@65% moisture)moisture)

14

15

16

17

18

19

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

SurfaceYie

ld

(ton

s/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Milk/acre at site 1Milk/acre at site 1

0

5000

10000

15000

20000

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

Surface

Milk (

lbs/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Yield at site 2 (@65% Yield at site 2 (@65% moisture)moisture)

20

22

24

26

28

30

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

SurfaceYie

ld

(ton

s/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Milk/acre at site 2Milk/acre at site 2

0

5000

10000

15000

20000

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

Surface

Milk (

lbs/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Yield at site 3 (@65% Yield at site 3 (@65% moisture)moisture)

0

5

10

15

20

25

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

SurfaceYie

ld

(ton

s/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Milk/acre at site 3Milk/acre at site 3

0

5000

10000

15000

20000

25000

30000

3000 6000 9000 12000

Manure rate (gal/acre)

Injected

Surface

Milk (

lbs/a

cre

)

Virginia Tech – Crop and Soil Environmental Sciences

Increased Carbon Capture?Increased Carbon Capture?

Virginia Tech – Crop and Soil Environmental Sciences

ConclusionsConclusionsManure injection either increased Manure injection either increased

yield or milk productionyield or milk productionSidedress plots generally Sidedress plots generally

unresponsive to UAN, so not sure unresponsive to UAN, so not sure whywhy

Possibly more carbon/soil water Possibly more carbon/soil water retention?retention?

Corn stalk nitrate tests results Corn stalk nitrate tests results comingcoming

Virginia Tech – Crop and Soil Environmental Sciences

Corn stalk Corn stalk nitrate nitrate

Virginia Tech – Crop and Soil Environmental Sciences

AcknowledgementsAcknowledgements

Thank you to the farmers who Thank you to the farmers who gave us help and access to gave us help and access to

their fields and manure pits for their fields and manure pits for this researchthis research

Virginia Tech – Crop and Soil Environmental Sciences

Still to ComeStill to ComeQuestions?