vladimir smelov vysotsk lng developing the future of ... hughes... · the future of russian lng ......

13
«Газпромбанк» (Открытое акционерное общество) Vysotsk LNG Developing the Future of Russian LNG Vladimir Smelov CEO Cryogas-Vysotsk GazpromBank Paul Hughes Project Director LNG WorleyParsons Group

Upload: nguyennhan

Post on 06-Feb-2018

263 views

Category:

Documents


6 download

TRANSCRIPT

Page 1: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

«Газпромбанк»

(Открытое акционерное общество)

Vysotsk LNG – Developing

the Future of Russian LNG

Vladimir Smelov

CEO Cryogas-Vysotsk

GazpromBank

Paul Hughes

Project Director LNG

WorleyParsons Group

Page 2: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Agenda

• Project Summary

• Project Structure

• Engineering & Design

• Refrigeration Compressor

• Construction Expertise

• Schedule Optimisation

• CAPEX Optimisation

• Expanding LNG Portfolio

Vysotsk LNG

Building

Capability

Optimisation

& Expansion

2

Page 3: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Vysotsk LNG Project• Located at the Port of Vysotsk of

the Leningradskaya Oblast (near

Saint Petersburg)

• Pipeline quality feed gas

• 660,000 MTPA target capacity

• Initially 1 Overall Train:

• Single Pre-Treatment Unit

• Twin Liquefaction Units

• 42,000 m³ LNG Storage

• New Off Loading Facility & Jetty

• Export via:

• Carriers up to 22,000 m³

• Barges up to 5,000 m³

• Trucks

To customers in the Baltic

Project DetailsVysotsk LNG

3

Page 4: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Construction RF Contractor RF

Contractor RF Contractor

Engineering

&

Procurement

International Contractor International Contractor

Overall Project StructureProject

Investors

Consultants

Project

Developer/

Consultant

/ Cryogas-Vysotsk /

Petro-

holding

RF

Contractor

Morstoy-

Technology

North-West

Gas Proyekt

Survey

Contractor

Project

Areas

LNG

Plant

Gas Inlet

& Pre-

Treating

StorageLNG

Offloading

Utilities,

Buildings &

Infrastructure

Power Marine Port PipelinesEarly

Works

Page 5: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Engineering and Design

• Build on existing small scale LNG capability, expanding to mid-

scale.

• Personnel involvement at all stages of Project Development

• Engineering co-ordination, managing international contractors

• Procurement services, targeting high RF content

• Construction Management Services for mid-scale LNG facility

• Selected equipment manufacturer & supplier

• General Designer with oversight and understanding of all aspects

of the LNG plant design through knowledge transfer

• Understand RF capabilities of suppliers for future LNG projects

• PSTS and RF Code Deviations for optimum, cost effective design.

Cryogas

OMZ

Giprokislorod

5

Page 6: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Russian MR Compressor• Design and development program

to comply with Liquefaction

Licensors requirements and

shape compressor curve to more

closely match international

supplier’s compressor to limit the

impact on the Liquefaction Unit

equipment design.

• 2 Liquefaction trains with

independent, different

compressors mitigates project

risk.

Development ProgramREPH Design and Supplied MR Compressor

6

Page 7: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

7

Available liquefaction technologiesPartial liquefaction 100% liquefaction

Gazprom, Cryogas

Cryogas + Cryogenmash

International

Partial liquefactionDrop of pressure +

Freon cooling

Turbo-expander cycle with

Nitrogen coolingMixed refrigerant

94% gas

6% LNG

Up to 1,5 t/h

до 40% СПГ

Up to 3,0 t/h

Freon cooling

Compressor

7,0 – 15,0 t/h Up to 40 t/h

Kingisepp, Pskov

Technologies adopted and utilized by Cryogas

Petrozavodsk Vysotsk

Page 8: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

LNG Tank Construction• Russian construction contractor

appointed

• 9 Ni welding training programme

implemented

42,000 m³ Capacity LNG Tank Expertise Development

Mitigation

• Experienced international contractor

will supervise the construction

• Performance guarantees remain

with tank designer / construction

supervisor

• Double-shift construction to keep the

tank off the critical path

8

Page 9: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Construction

Detailed Design

Tender

FEED

Pre-FEED

Construction

Detailed Design

Tender

FEED+Proekt

Pre-FEED

Construction

Detailed Design

Proekt

Pre-FEED

Schedule Optimisation• Typical schedule challenged from

Project inception

• More detailed Concept definition

identified low risk for engineering

as feed gas is pipeline quality and

selected process technology is

well established

• EP Contracts let from Concept

with parallel Proekt

Documentation and approval

process

• Additional time for construction in

a harsh environment

• Overall schedule benefits forecast

Schedule NarrativeSchedule Comparison

9

Typical Western

Schedule

Typical RF

Schedule

Vystosk

Schedule

Page 10: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

CAPEX Optimisation• Programme of continuous

improvement and value

engineering

• Advantage taken from gap in RF

codes, aligning the PSTS to adopt

best international practices and

standards for optimum benefit

CAPEX Estimate CAPEX Management

Reference

• Normal and High CAPEX ranges

sourced from “LNG Plant Cost

Escalation”, Oxford Institute for

Energy Studies, Paper NG 83.

10

CAPEX Metric USD / tpa$ $+ $++ $+++

HighNormal

Vysotsk

Low

Vysotsk

Extension

Page 11: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Cryogas Expanding LNG Portfolio

• In Operation

– Kinisepp 9 ktpa

– Pskov 23 ktpa

– CMTP

• Pre-FEED

– Petrozavodsk 150 ktpa

• Future Planning

– Vysotsk (II) 660 ktpa

– Tumen 150 ktpa

CapacityGazprombank / Cryogas LNG Portfolio Map

11

Pskov

Kingisepp

Vysotsk

Petrozavodsk

Tumen

Vysotsk (II)

CMTP

Page 12: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

Cryogas LNG Capacity

12

Cap

acit

y

Time

Current

32,000 TPA

Under Construction

692,000 TPA

Future PLANS

1,652,000 TPA

Page 13: Vladimir Smelov Vysotsk LNG Developing the Future of ... Hughes... · the Future of Russian LNG ... • Construction Expertise • Schedule Optimisation ... Construction Detailed

13