vmc preventive master check list

PREVENTIVE MAINTENANCE CHECK LIST

Machine Name : DMC 2000-1

Plant No : IMOP/VMC/01

SI.No. Description

1 CLEANING

1

2 HEAD STOCK ASSEMBLY

1 Check axis drives

2 Check fan of A.c spindle

3 Check fan of A.c spindle belt condition

4 Collet tightness

5 Oil flow

6 Spindle taper cleaning

3 AXIS

1 X axis

a Check telescopic cover

b Ball screw Condition

c Lubrication at Guidway &ball screw

d Lubrication Catridge

2 Y AXIS

a Check Bellhose cover




Clean machine . Remove all swarf from the work table , the front shutter,etc. Payspecial attention to the swarf between the machine slide and work table.

3 Z AXIS





4 LUBRICATION TANK

1 Condition of Breather

2 Float switch

3 Suction Strainer4 Oil condition 5 Oil level

6 Hydraulics motor

5 Coolant Tank 1 Condition of Y - strainer

2 Plate filter condition

3 Tank condition 6 ATC

1 Push rod and plunger spring condition

2 Hydro punumatic cylinder oil level7 Electrical

1 Check the tightness

2 Drive and system

3

4 Supply voltage

5 Check the Battery voltage And moniter

8 Air cooler1 A/c mesh 2 Check the effectivness of a/c

9 Cooling fan1 Tightness of switches

Tightness of Wires10 Transformer1 Tightness of transformer Connection

STARTING DATE :STARTING TIME :

Earth and nutural votage

Signature of the Maintenance Incharge;-Attanded By :-


Doc. No : IMOP/F/EMD/06

Rev. No : 00

Duration Bi-Monthly WEEK

Machine Location D15 ________

To be checked for Tools used Status Remarks

CLEANING

Using air, Dust removing

HEAD STOCK ASSEMBLY

Quiet run Temperature rise

Quiet run , Dust at the filters

Check belt tighntness

Check the collei tightnessCheck the FRL unit oil in spindle taper

Cleaning the spindle taper

AXIS

Oil, coolant, air

Check the function of Catridge


Smooth sliding , Cleaning,Wiper Dameges

Check the ball screw running time noise and condition

Check the Lubrication apply properly at Guidway & ball screw





LUBRICATION TANK

Check the condition of Breather

Check the strainer conditionCheck the oil condition Check the oil level

Clean the Y strainer

Ckeck the coolant tank condition

Top up oil level

Ckeck te supply voltage

---------------------------------

Air coolerClean the all mesh Check the effectivness of a/c

'Check the Tightness of switches'Check the Tightness of Wires

TransformerCheck Tightness of transformer Connection

FINISHING DATE :FINISHING TIME :




Check the Float switch Working properly or not nd clean the float switch

Check the hydraulic motor cooling fan condition

Check the plate filter condition and clean the plate filter

Check the Push rod and plunger spring condition

Check the tightness of MPCB ,MCB ISOLATO and Swithes

Check the tightness of drive and system

Check the earth to nutral voltage its below 2 voltage

Signature of the Maintenance Incharge;-Verified By :-


Machine Name : DMC 2000-2


SI.No. Description

1 CLEANING

1


1 Check axis drives


3 Check fan of A.c spindle belt condition

3 Collet tightness

4 Oil flow


3 AXIS

1 X axis





2 Y AXIS






3 Z AXIS





4 LUBRICATION TANK


2 Float switch

3 Suction Strainer4 Oil condition 5 Oil level

6 Hydraulics motor

5 Coolant Tank 1 Condition of Y - strainer

2 Plate filter condition





2 Drive and system

3

4 Supply voltage







Signature of the Maintenance Incharge;-Attanded By :-



Rev. No : 00


Machine Location D16 ________


CLEANING


HEAD STOCK ASSEMBLY



Check belt tighntness



AXIS

Oil, coolant, air










LUBRICATION TANK


Check the strainer conditionCheck the oil condition Check the oil level



Top up oil level


---------------------------------









Check the hydraulic motor cooling fan condition

Check the plate filter condition and clean the plate filter





Signature of the Maintenance Incharge;-Verified By :-


Machine Name : BMV70TC20 Duration

Plant No : IMOP/VMC/03 Machine Location

SI.No. Description To be checked for

1 CLEANING

1 Using air, Dust removing


1 Check axis drives Quiet run Temperature rise

2 Check fan of A.c spindle Quiet run , Dust at the filters

3 Check fan of A.c spindle belt condition Check belt tighntness

4 Oil flow Check the FRL unit oil in spindle taper

5 Spindle taper cleaning Cleaning the spindle taper

3 X AXIS



d Lubrication Catridge Check the function of Catridge

3.2 Y AXIS





3.3. Z AXIS











4 LUBRICATION TANK

1 Condition of Breather Check the condition of Breather

2 Float switch

3 Oil condition Check the oil condition 4 Oil level Check the oil level 5 Coolant Tank 1 Condition of Y - strainer Clean the Y strainer

2 Float switch

3 Tank condition Ckeck the coolant tank condition 6 ATC


2 Hydro punumatic cylinder oil level Top up oil level7 Electrical


2 Drive and system

3

4 Supply voltage Ckeck te supply voltage

5 Check the Battery voltage And moniter ---------------------------------8 Air cooler1 A/c mesh Clean the all mesh 2 Check the effectivness of a/c Check the effectivness of a/c

9 Cooling fan1 Tightness of switches 'Check the Tightness of switches

Tightness of Wires 'Check the Tightness of Wires10 Transformer1 Tightness of transformer Connection Check Tightness of transformer Connection

STARTING DATE : FINISHING DATE :STARTING TIME : FINISHING TIME :











Signature of the Maintenance Incharge;-Attanded By :- Verified By :-


Rev. No : 00

Bi-Monthly WEEK

D 13 ________

Tools used Status Remarks

CLEANING

HEAD STOCK ASSEMBLY

X AXIS

LUBRICATION TANK

Air cooler



Signature of the Maintenance Incharge;-


Machine Name : BMV70TC20


SI.No. Description

1 CLEANING

1


1 Check axis drives


3 Collet tightness

4 Oil flow


3 X AXIS




3.2 Y AXIS





3.3. Z AXIS






4 LUBRICATION TANK


2 Float switch

3 Oil condition 4 Oil level 5 Coolant Tank 1 Condition of Y - strainer

2 Float switch

3 Tank condition 6 ATC 1 Push rod and plunger spring condition 2 Hydro punumatic cylinder oil level7 Electrical


2 Drive and system

3

4 Supply voltage


8 Air cooler1 A/c mesh 2 Check the effectivness of a/c 9 Cooling fan1 Tightness of switches





Attanded By :-



Rev. No : 00


Machine Location D 12 ________


CLEANING


HEAD STOCK ASSEMBLY





X AXIS











LUBRICATION TANK


Check the oil condition Check the oil level



Top up oil level


---------------------------------













Verified By :-


Machine Name : MCV 700


SI.No. Description

1 CLEANING

1


1 Check axis drives


3 Collet tightness

4 Oil flow


3 X AXIS




3.2 Y AXIS





3.3. Z AXIS






4 LUBRICATION TANK


2 Float switch


2 Float switch





2 Drive and system

3

4 Supply voltage








Attanded By :-



Rev. No : 00




CLEANING


HEAD STOCK ASSEMBLY





X AXIS











LUBRICATION TANK





Top up oil level


---------------------------------













Verified By :-


Machine Name : MCV 300


SI.No. Description

1 CLEANING

1


1 Check axis drives


3 Collet tightness

4 Oil flow


3 X AXIS




3.2 Y AXIS





3.3. Z AXIS






4 LUBRICATION TANK


2 Float switch


2 Float switch





2 Drive and system

3

4 Supply voltage








Attanded By :-



Rev. No : 00




CLEANING


HEAD STOCK ASSEMBLY





X AXIS











LUBRICATION TANK





Top up oil level


---------------------------------













Verified By :-



Rev. No : 00

Machine Name : Radial drilling machine Duration Bi-Monthly WEEK

Plant No : IMOP/RD/01 Machine Location C15 ________

SI.No. Description To be checked for Tools used Status Remarks

1 CLEANING

1 Using air, Dust removing


1 Collet tightnessCheck the collei tightness

2 Oil flow Check the FRL unit oil in spindle taper

3Spindle taper cleaning Cleaning the spindle taper

3 LUBRICATION TANK

1 Condition of Breather Check the condition of Breather

2 Float switch

3 Oil condition Check the oil condition

4 Oil level Check the oil level

4 Coolant Tank

1 Condition of Y - strainer Clean the Y strainer

2 Tank condition Ckeck the coolant tank condition

5 Electrical


2 Drive and system

3

4 Supply voltage Ckeck te supply voltage

STARTING DATE : FINISHING DATE :

STARTING TIME : FINISHING TIME :








Attanded By :- Verified By :-

vmc preventive master check list

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