voestalpine automotive components linz process for the production of alsi-twbs sop 06/2017 ......
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voestalpine Automotive Components Linz GmbHwww.voestalpine.com
voestalpine automotiveComponents LinzTailored Solutions for the Automotive Industry
voestalpine Automotive Components Linz GmbH
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Agenda
n Company overviewn Plant expansionn Examples of TWB Applications
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voestalpine Automotive Components Linz GmbH
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Agenda
n Company overviewn Plant expansionn Examples of TWB Applications
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzCompany History in time lapse§ Establishment 1997 as voestalpine Europlatinen,
first sales 1998§ Rapid growth, 2005 for the first time > € 100 mil.
revenue§ Key data until end of FY2015/16 accruing:§ Revenue 1,644 bil. €§ Investment total over 65 mil. €.
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components Linz
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Biggest TWB location worldwide!
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzLocated in the Heart of Europe
FordDaimlerVW GroupBMWRenault
PSAGMPorscheFIATAsian OEM´s (Honda, Kia, Hyundai,Toyota, Nissan)
voestalpine Automotive Components Linz
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voestalpine Automotive Components Linz GmbH
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n Complete supplier of TWBs for all hot forming processes:Established Know-how for welding of phs-TWBs since 2006unique process for the production of AlSi-TWBs SOP 06/2017
n Available capacity:Extension of blanking capacity to > 50 Mio blanks p.y.Extension of welding capacity to > 25 Mio TWB´s in 2018 p.y. in implementation
n Aluminium Engagement:Aluminum blanksAluminum-TWBs (atb) fully developed process
plant 1plant 2
voestalpine Automotive Components LinzProcess- and Production capacity
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzTurnover
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Mio
.EU
R 96 97 105 113122 131
146155 163
2012/13 2013/14 2014/15 2015/16 2016/17 2017/18 2018/19 2019/20 2020/21
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components Linzworkforce
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0
50
100
150
200
250
2010/11 2011/12 2012/13 2013/14 2014/15 2015/16
blue-collar-workerswhite-collar workers
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzKey Data FY 2015/16Revenue: 116 mil. €
Business: 100 % automotive industry
Customer structure: 60 % OEM, 40 % Tier1
Main OEM: BMW, Daimler, VW Group, Opel, Peugeot, Toyota
Export quantity: ca. 97 %
Markets: predominantly EU, growing sales South Africa,
Russia, Brazil, Turkey, Mexico
Employees: 227 (+15 % to py)
Production figures: 34 mil. blanks (+ 31 % to py)
19 mil. welding operations (+31 % to py )
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzWhat is a tailored blank?Sheets with different thicknesses, materials and coatings,which are cut in shape and welded together with a laser.It is possible to weld linear as well as non linear (curves,chevron, T-seam).
Advantages:n Weight reductionn Increased crash behaviorn Function optimized componentsn Reduction of partsn Reduced engineered scrap through optimized nestingn Cost reduction
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzWeld seam geometries
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linear linear T-seam
chevron non-linear
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzCapacities
Blanking
n 3 blanking lines
n capacity approx. 250.000 tons/year
n approx. 55 million blanks
Laser welding
n 14 laser welding lines
n approx. 25 million welding operations
n approx. 20 million laser welded blanks
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzProduct Range and References
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doors inner laser welded blanksphs-ultraform®
longitudinal rails,reinforcement A-, B-, C-
pillarother applications
BMW
Daimler
FCA
Ford
GM
PSA
Toyota
Volkswagen-Gruppe
voestalpine Automotive Components Linz GmbH
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Agenda
n Company overviewn Plant expansionn Trends in TWB application
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voestalpine Automotive Components Linz GmbH
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AdministrationPre-/Post Cutting, Quality Control
voestalpine Automotive Components LinzPlant 1
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Built up Area: 22.000m²Blanking Lines: 2Welding Lines: 12
Blanking LinesWelding LinesWarehouse, Loading Zone
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzPlant 2
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Built up Area: 8.700m²Blanking Lines: 1Welding Lines: 2
AdministrationQuality Control
Blanking LineWelding LinesWarehouse, Loading Zone
voestalpine Automotive Components Linz GmbH
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n Existing Capacityn Blanking > 55 Mio blanks per yearn Welding > 25 Mio TWBs per year
n Expansion till 2020n Additionally 2 welding lines > 30-35 Mio TWBs per year
n Line no. 15 already orderedà 2018n Line no. 16 in evaluation
18 7/3/2017
voestalpine Automotive Components LinzPlaned Capacity expansion
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzPlant expansion
19
Built up Area: 11.300m²Blanking Lines: 1Welding Lines: 4
Existing Area
New Welding areaLogistiques
Loading zone
Maserati Alfa Romea 29/06/17
voestalpine Automotive Components Linz GmbHwww.voestalpine.com
Quality
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components LinzHouse of Quality
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voestalpine Automotive Components Linz GmbH
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SOUKA® /SEEM ®
SOUVIS® 1
SOUVIS® 2SOULAS® MonoblocLaser beam
SOUVIS® 3
voestalpine Automotive Components LinzInline quality control on highest standard
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voestalpine Automotive Components Linz GmbH
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Certifiedn ISO TS 16949n ISO 9001n ISO 14001n EMAS II
7/3/2017
voestalpine Automotive Components LinzCertification
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voestalpine Automotive Components Linz GmbH
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Agenda
n Company overviewn Plant expansionn Examples of TWB Applications
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voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components Linz
TWB and his stamped parts
Maserati and Alfa Romeo 29/06/17
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components Linz
TWB and his stamped parts
Maserati and Alfa Romeo 29/06/17
voestalpine Automotive Components Linz GmbH
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voestalpine Automotive Components Linz
TWB and his stamped parts
Maserati and Alfa Romeo 29/06/17