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Branston Locks, Staffordshire Phase One VOLUME 2B SPECIFICATION SCHEME SPECIFIC APPENDICES Version control Version Author Date of amendment 1 GB/RS/TT 03/03/2016 P/2016/00474 Received 24.03.2016

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Page 1: Vol 2B - Specification - Scheme Specific Appendices · VOLUME 2B SPECIFICATION SCHEME SPECIFIC APPENDICES Version control Version Author Date of amendment 1 GB/RS/TT 03/03 /2016 3

Branston Locks, Staffordshire

Phase One

VOLUME 2B

SPECIFICATION

SCHEME SPECIFIC APPENDICES

Version control

Version Author Date of amendment

1 GB/RS/TT 03/03/2016

P/2016/00474

Received 24.03.2016

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Page 3: Vol 2B - Specification - Scheme Specific Appendices · VOLUME 2B SPECIFICATION SCHEME SPECIFIC APPENDICES Version control Version Author Date of amendment 1 GB/RS/TT 03/03 /2016 3

Branston Locks Phase One

Scheme Specific Appendices

PREAMBLE TO THE SPECIFICATION

1. The Specification referred to in the Tender shall be the ‘Specification for Highway

Works’ published by The Stationery Office (formerly HMSO) as Volume 1 of the Manual

of Contract Documents for Highway Works, as modified and extended by the following:

i. Appendix 0/1 : Contract specific Additional, Substitute and Cancelled Clauses,

Tables and Figures;

ii. Appendix 0/2 : Contract specific minor alterations to existing Clauses, Tables and

Figures;

iii. The contract specific Numbered Appendices listed in Appendix 0/3;

iv. Appendix 0/5: Special national alterations of the Overseeing Organisation of

Scotland, Wales or Northern Ireland.

Appendix 0/4 contains a list of the Drawings.

2. The relevant publication date of each page of the Specification for Highway Works is given in the Schedule of Pages and Relevant Publication Dates.

3. An Additional Clause as indicated by a suffix ‘A’ in Appendix 0/5 is an alteration originating from the Overseeing Organisation of Scotland, Wales or Northern Ireland. An Additional Clause as indicated by a suffix ‘AR’ in Appendix 0/1 is a contract specific alteration.

4. A Substitute Clause, as indicated by a suffix ‘S’ in Appendix 0/5 is an alteration originating from the Overseeing Organisation of Scotland, Wales or Northern Ireland. A Substitute Clause as indicated by a suffix ‘SR’ in Appendix 0/1 is a contract specific alteration.

5. A Cancelled Clause as indicated by a suffix ‘C’ in Appendix 0/5 is an alteration originating from the Overseeing Organisation of Scotland, Wales or Northern Ireland. A Cancelled Clause as indicated by a suffix ‘CR’ in Appendix 0/1 is a contract specific alteration.

6. Insofar as any of the contract specific Numbered Appendices may conflict or be inconsistent with any provision of the Specification for Highway Works the Numbered Appendices shall always prevail. Additionally, Numbered Appendices 0/1 and 0/2 shall take precedence over Numbered Appendix 0/5.

7. Any reference in the Contract to a Clause number or Appendix shall be deemed to refer to the corresponding Substitute Clause number or Appendix listed in Appendix 0/1, 0/2 or 0/5.

8. Where a Clause is altered any original Table/Figure referred to in the Clause shall apply unless the Table/Figure is also altered. Where a Table/Figure is altered any reference in a Clause to the original Table/Figure shall apply to the altered Table/Figure.

9. Where a Clause in the Specification relates to work goods or materials which are not required for the Works it shall be deemed not to apply.

10. Any Appendix referred to in the Specification which is not used shall be deemed not to

apply.

11. Where a Clause in the Specification is prefixed by an # this indicates that this particular

Clause has a substitute National Alteration for one or more of the Overseeing Organisations of Scotland, Wales or Northern Ireland. Substitute or additional National Clauses shall be used within countries to which they specifically apply and they are deemed to replace corresponding Clauses in the main text of the Specification as appropriate. The substitute National clauses are located at the end of the relevant Series

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Branston Locks Phase One

Scheme Specific Appendices

together with the additional National Clauses of the Overseeing Organisations.

12. Other than where references to the Overseeing Organisation are made in the context of the Overseeing Organisation granting statutory or type approvals, the roles and functions of the Overseeing Organisation shall be undertaken by the Project Manager.

Where the Specification requires the provision of documentation to the Overseeing Organisation for statutory or type approval such documentation shall be provided to the Project Manager.

13. If the Specification is used in conjunction with a Contract under which the Contractor is

responsible for the design of any part of the Permanent Works, the delegation of the

roles and functions of the Overseeing Organisation as stated in paragraph 12 above

shall be amended as follows:

i. If any agreement, consent or approval required to be obtained from the

Overseeing Organisation impacts on the health and safety of the general public,

the environment or any property or equipment not owned or operated by the

Contractor or the Design Build Finance and Operate concessionaire, such

agreement, consent, approval shall be obtained from the Employer’s

Representative.

ii. Where the Specification provides for the Overseeing Organisation to require a

test, waive the requirement for a test or alter testing frequency, the party to whom

the Overseeing Organisation’s roles and functions have been ascribed by

paragraph 12 above shall exercise such decisions in accordance with the

Secretary of State’s requirements stated in the Contract.

14. Where Standards and other documents are incorporated into the Contract by reference

the respective edition used shall be that which is current on the Contract Reference

Document Date 1st January 2016 unless otherwise stated in the Specification.

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Branston Locks Phase One

Scheme Specific Appendices

SPECIFICATION FOR HIGHWAY WORKS

SCHEDULE OF PAGES AND RELEVANT PUBLICATION DATES

Series/Appendix Page Number Publication Date

000

000

1 to 3,

4 to 8F

May 2014

December 2014

100

100

1 to 2, 4 to 9, 12 to 29F, WF1, N2 to N11F

3, 10 to 11, N1

May 2014

December 2014

200

200

1, 3F

2

May 2001

May 2004

300

300

300

1

4

2 to 3, 5 to 6F

May 2001

November 2002

May 2008

400

400

1 to 6, 8, 10 to 13F

7, 9

November 2007

November 2008

500

500

500

500

500

500

23 to 24, 26

28F

3, 22, N1F

2, 5, 27

6, 25

1, 4, 7 to 21

November 2004

May 2005

May 2006

November 2006

November 2007

November 2009

600

600

600

600

600

600

33

2, 27 to 28, 30 to 32, 34 to 36, N1

25 to 26

42 to 49, 52 to 68F

37, 50

1, 3 to 24, 29, 38 to 41, S1 to S3F, N2 to N4F

November 2003

November 2005

November 2006

November 2007

November 2008

November 2009

700

700

700

700

2 to 3, 5 to 6, N1, N3 to N5F

33 to 34F

4, N2

1, 7 to 32F

November 2006

November 2007

August 2008

November 2009

800 1 to 25F November 2009

900

900

900

2 to 5, 9 to 22, 24 to 26, 28 to 67F

1, 6 to 8, S1F

23, 27

August 2008

November 2008

May 2009

1000

1000

1000

3, 5 to 6

1 to 2, 4, 7 to 15, 19 to 33F

16 to 18

November 2005

May 2006

November 2006

1100

1100

1100

1, 4F

2, N1F

3

November 2004

November 2006

August 2008

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Branston Locks Phase One

Scheme Specific Appendices

SPECIFICATION FOR HIGHWAY WORKS

SCHEDULE OF PAGES AND RELEVANT PUBLICATION DATES (CONTINUED)

Series/Appendix Page Number Publication Date

1200

1200

1200

1200

1200

1200

1200

1, 14 to 16F

2 to 3, W1F

4, 9 to 11, 13

5

12

6 to 7, N1 to N4F

8

May 2004

August 2003

May 2005

May 2001

November 2006

November 2007

May 2008

1300

1300

1300

1300

3 to 4

N2F

1, 5 to 10, 12F

2, 11 and N1

November 2004

November 2003

November 2005

May 2006

1400

1400

2, N1F

1, 3 to 9F

May 2001

May 2006

1500

1500

1500

1500

7

2

3 to 4, 8 to 11, 13

1, 5 to 6, 12, 14 to 17F

May 2001

February 2003

November 2004

November 2006

1600

1600

1600

1, 4 to 5, 9, 15, 17 to 18, 24 to 26, 29 to 31, 35, 38, 49F

2, 6 to 8, 10 to 14, 16, 19, 27 to 28, 32 to 34, 36 to 37, 39 to 42, 44 to 48

3, 20 to 23, 43

March 1998

November 2003

November 2005

1700 1 to 27F December 2014

1800 1 to 35F August 2014

1900 1 to 35F, S1 to S2F August 2014

2000

2000

1, 3 to 4F

2

May 2001

November 2004

2100

2100

2100

1, 4F

2

3

March 1998

November 2003

November 2005

2300

2300

1

2 to 3F

March 1998

May 2001

2400

2400

2400

1, 4, 7F

2

3 to 6

May 2005

May 2006

May 2008

2500

2500

2500

2500

2500

1

2, 8, 11F

6 to 7, 9

10

5

May 2001

November 2003

May 2005

November 2004

May 2006-

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Branston Locks Phase One

Scheme Specific Appendices

SPECIFICATION FOR HIGHWAY WORKS

SCHEDULE OF PAGES AND RELEVANT PUBLICATION DATES (CONTINUED)

Series/Appendix Page Number Publication Date

2500 3 to 4 November 2006

2600

2600

2600

2600

2600

1

2 to 4

5

6

7F

March 1998

November 2003

November 2004

May 2005

November 2006

3000

3000

3000

3000

4 to 7, 10, 12 to 17, 19, 22 to 27F

20

2 to 3

8 to 9, 11, 18, 21

May 2001

November 2004

May 2006

May 2008

5000

5000

1, 4 to 19F, S1F

2 to 3

May 2005

November 2008

Appendix A 1 to 4F May 2014

Appendix B 1 to 3F May 2014

Appendix C 1 to 2F May 2014

Appendix D 1F May 2014

Appendix E 1F May 2014

Appendix F 1 to 52F December 2014

Appendix G Not used

Appendix H

Appendix H

Appendix H

Appendix H

1

2

3

4 to 9F

May 2004

November 2005

November 2006

November 2008

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT

List of Additional Clauses, Tables and Figures

Clause

No Title

Written on Page No

171AR

172AR

175AR

182AR

183AR

671AR

674AR

970AR

971AR

1171AR

1270AR

2670AR

Preservation of Trees, Shrubs and the Like

Advertisements and Nameboards

Damage to Property and the Highway

Storage of Plant & Materials

Use of New Bridges by Construction Plant

Destruction of weeds injurious to agriculture

Sterilisation of Surfaces

Compaction Control of Asphalt Mixtures

Policy for use of Stone Mastic Asphalt (SMA) on County Roads

Footway and Paved Areas (Flexible Surfacing)

Testing of Permanent Roadmarkings

Health and Safety File

On pages

immediately

following

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT

List of Substitute Clauses, Tables and Figures

Clause

No Title

NONE NONE

List of Cancelled Clauses, Tables and Figures

Clause

No Title

NONE NONE

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

171AR PRESERVATION OF TREES, SHRUBS AND THE LIKE The Contractor shall take full responsibility for the care and preservation of all trees shrubs and the like required by the Contract to be preserved. Any damage to such trees and shrubs shall not be deemed to be an unavoidable result of the construction of the Works in accordance with the Contract. Where stated in Appendix 2/1 measures to preserve trees and shrubs shall include protective temporary fencing to enclose as much of the canopy of the tree as possible, whilst not obstructing established footways and rights of way and visibility for the highway user. Such measures shall not be limited to duration of site clearance works. Limitations on the use of those parts of the Site in the vicinity of trees shrubs and the like shall be as described in Appendix 1/7. Trenching and trenchless methods of excavation for, backfilling to, and the laying or removal of pipes ducts and cables close to trees and shrubs and beneath the canopy of trees, shall include such measures as necessary to avoid root damage and severance and to avoid damage to the canopy and foliage. Excavation of open trenches by machine is unacceptable within those precautionary areas shown on the Drawings. The Contractor shall comply with any further specific requirements for the construction of the Works in the vicinity of preserved trees and shrubs stated in Appendices 2/2, 5/1, 5/2, 5/4, 6/7, 14/4, and 14/5. Construction in the proximity of existing trees shall be in accordance with BS 5837:2005 Trees in Relation to Construction - Recommendations.

172AR ADVERTISEMENTS AND NAMEBOARDS

Unless specified otherwise in the Package Order the following shall apply: All advertisements, Contractor’s and Sub Contractor’s nameboards to be erected within the Site shall be submitted for acceptance by the Overseeing Organisation. Advertisements and nameboards will not be allowed in the vicinity of traffic lanes where these would distract drivers or conflict with statutory traffic signs. All advertisements and nameboards within the Site shall be removed within 2 weeks of the Completion Date. Nameboards providing directional information erected beyond the Site and within the highway shall only be erected with the consent of the Highway Authority.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

175AR DAMAGE TO PROPERTY AND THE HIGHWAY Unless specified otherwise in the Package Order the following shall apply: Before the commencement of any part of the Works the Contractor shall inspect the condition of existing buildings, road and footway surfaces and installations, kerbs, verges, fences, walls and street furniture etc. He shall prepare a schedule noting all existing defects, together with sketches or photographs where necessary. The schedule shall be agreed with the Overseeing Organisation. The Contractor on completion of the Works or at such earlier time as may be required shall make good to the satisfaction of the Overseeing Organisation and any owners or public authorities concerned all damage additional to that agreed in the schedule. In the event of the Contractor failing to prepare and agree a schedule of condition, the property in question shall be deemed to have been undamaged prior to the execution of the Works. If, in the opinion of the Overseeing Organisation, the Contractor has failed to repair and make good within a reasonable time, any damage attributed to his actions, or has likewise failed to arrange for the repairs to be carried out, the Employer may himself arrange for the repairs to be carried out and deduct the expenses incurred from money due to the Contractor under the Contract.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

182AR STORAGE OF PLANT AND MATERIALS Unless specified otherwise in the Package Order the following shall apply: The site for storage of plant and materials shall be approved by the Overseeing Organisation. There shall be no storage of any materials, including soil, within river floodplains during the construction of the works unless agreed with the Overseeing Organisation. The extent of any floodplains will be shown on Package Order drawings. All electrical plant and materials to be incorporated in permanent works shall be stored in weatherproof accommodation. Lighting columns shall not be stored overnight on the highway unless they are within a secure compound. The Contractor shall, to the satisfaction of the Overseeing Organisation, minimise the use of the highway for storing or mixing materials. Any obstruction to traffic or pedestrians shall be properly signed and protected. Footways shall be kept clear unless the Overseeing Organisation agrees otherwise. Materials shall be removed from the highway before darkness where possible, but if not, they shall be properly guarded with barriers, cones, signs and lamps. Where there is no reasonable alternative to the use of the highway, boarding and/or heavy gauge plastic sheeting shall be used when mixing or depositing any material which is likely to stain or damage the highway. Similarly the contractor shall take measures to ensure that no such material is allowed to enter any drain or sewer connected to the highway.

183 AR USE OF NEW BRIDGES BY CONSTRUCTION PLANT Unless specified otherwise in the Package Order the following shall apply: Construction plant shall not be permitted on the deck of new bridges before the deck concrete has achieved the full 28 day cube strength. Such plant will then be permitted to cross the bridge provided that the following requirements are met: The plant does not apply a more severe loading to the structure than 30 units of Type HB loading as defined in the Department of Transport Standard No. BD 37/01 Loads for Highway Bridges. Prior approval is obtained from the Overseeing Organisation to specific requirements for the protection of the running surface.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

671 AR DESTRUCTION OF WEEDS INJURIOUS TO AGRICULTURE Unless specified otherwise in the Package Order the following shall apply; In respect of precautions against weeds injurious to agriculture both on Site and on land temporarily occupied by the Contractor, the Contractor’s attention is drawn to the Weeds Act 1959 (Chapter 54) and the Wildlife and Countryside Act 1981 (Chapter 69). The Contractor shall also take such precautions against wild oats and wild beet. The Contractor shall not contaminate any watercourse with the use of weed killers.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

674 AR STERILISATION OF SURFACES

Sterilisation of surfaces shall be in compliance with this Clause and Clause 124.

When described in Appendix 6/7 a surface shall be sterilised by the application of a weed killer. In the case of completed formations the surface shall be sterilised prior to the laying of sub-base or base material. The selectivity and formulation of the weed killer shall be as described in Appendix 6/7.

For each location to be treated the Contractor shall select either a non-residual herbicide, a persistent weed killer, or a compound of both, and shall determine the rates and numbers of applications to suit the type of weed killer, the environment and weather conditions, such as to endeavour to achieve a twelve month effective weed control.

Equipment shall be approved by the Overseeing Organisation and be used by competent and NPTC certificated operatives. All products shall be approved under the Control of Pesticides Regulations 1986 and shall be used in accordance with the manufacturers' instructions. Products which contain the triazine group of chemicals shall not be used.

The Contractor shall ensure that surfaces and vegetation beyond those surfaces to be sterilised do not receive weed killer. Areas to be treated shall be suitably screened and shall receive measures to prevent animals entering onto treated surfaces, being in contact with or consuming treated vegetation. The Contractor shall not contaminate any watercourse with the use of weed killers. The Contractor shall display and remove as necessary, appropriate notices to warn the public of hazards from his operations and the treated surfaces.

Treated vegetation, part used materials and containers, shall be transported and disposed of by approved means off Site.

The Contractor shall take into account the recommendations contained in the Health and Safety Commission Approved Code of Practice 'The safe use of pesticides for non-agricultural purposes'.

Sterilisation of surfaces shall be in compliance with this Clause and Clause 124.

When described in Appendix 6/7 a surface shall be sterilised by the application of a weed killer. In the case of completed formations the surface shall be sterilised prior to the laying of sub-base or base material. The selectivity and formulation of the weed killer shall be as described in Appendix 6/7.

For each location to be treated the Contractor shall select either a non-residual herbicide, a persistent weed killer, or a compound of both, and shall determine the rates and numbers of applications to suit the type of weed killer, the environment and weather conditions, such as to endeavour to achieve a twelve month effective weed control.

Equipment shall be approved by the Overseeing Organisation and be used by competent and NPTC certificated operatives.

All products shall be approved under the Control of Pesticides Regulations 1986 and shall be

used in accordance with the manufacturers' instructions. Products which contain the triazine group of chemicals shall not be used.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

970 AR COMPACTION CONTROL OF ASPHALT MIXTURES

Where stated in Appendix 1/6 the compaction control of asphalt mixtures shall, for whichever specified method has been selected, be determined as follows: Method A – All Asphalt Mixtures except surface courses The compaction of recipe mix asphalt concrete shall be assessed by determination of in-situ air void content calculated from in-situ density measured using an indirect density gauge. The compaction of base and binder course asphalt concrete shall be continuously assessed using the indirect density gauge with readings taken at 20m intervals in alternate wheel tracks. The Contractor shall take corrective action as is necessary whilst the material is still above the minimum rolling temperature specified in BS594987, Table 9 if low densities are indicated at the time of laying. For material from each mixing plant the average in-situ air void content calculated from any six consecutive indirect density gauge readings shall not exceed 7%. If the in-situ air void content exceeds the limit specified, then a pair of cores shall be taken at that location and the in-situ air void contents determined. If the average air void content of the pair of cores also exceeds 7%, the defective length shall be removed and replaced such that compliance is re-established. Lengths of not less than 15 linear metres shall be removed and replaced, unless otherwise agreed by the Overseeing Organisation. The maximum density of each mixture shall be measured in accordance with BS EN 12697-5:2002, Procedure B: Hydrostatic procedure.

The in-situ density of the material shall be found using indirect density gauge readings corrected in line with gauge/core density correlations. If required, the in-situ density of the material shall be found by taking cores and testing in accordance with BS EN 12697-6 2003, Procedure C: Bulk density – sealed specimen. The air void content shall be determined in accordance with BS EN 12697-8: 2003 Clause 4.

Method A – Stone Mastic Asphalt

The compaction of Stone Mastic Asphalt shall be assessed by determination of the in-situ air void content, found from taking 6 number randomly spaced 150mm diameter cores for material from each mixing plant. The maximum density of each mixture shall be measured in accordance with BS EN 12697-5:2002, Procedure B: Hydrostatic procedure. The density of the cores shall be measured in accordance with BS EN 12697-6: 2003, Procedure C: Bulk density – sealed specimen. The air void content shall be determined in accordance with BS EN 12697-8: 2003 Clause 4. The air void content of each individual core shall not exceed 6%.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

970 AR COMPACTION CONTROL OF ASPHALT MIXTURES (CONTINUED) Method B – All Asphalt Mixtures In-situ air void content of compacted bituminous mixtures shall be determined following the principles set out in BS 594987. The degree of compaction shall be assessed by extracting 150 mm diameter cores, at a rate of 6 no cores per 1000 m2. The maximum density shall be determined in accordance with EN 12697 –5, procedure A, in water. For reference purposes and in the event of dispute the bulk density shall be determined in accordance with EN 12697 – 6 procedure C sealed specimen, for routine purposes the bulk density may be determined in accordance with procedure A, dry specimen. The maximum density and core bulk density shall be used to determine air void content in accordance with EN 12697-8. Compliance shall be judged by comparison with the specified air void content shown in table 970 AR. Core holes will be reinstated by the Contractor. The acceptable state of compaction shall be within the appropriate range given in Table 970AR.

TABLE 970AR: Air Void Contents of Compacted Materials

Material Mean of 6 cores Mean of any pair

Min. % Max. % Min. % Max. %

AC 32 dense or HDM base 2 8* 1 10*

AC 32 or AC 20 dense or HDM bin 2 7* 1 9*

HRA surf or bin 2 6* 1 8*

SMA surf 2 6* 1 7*

AC 6 dense surf 2 12 1 13

These figures shall be increased by 1% for hand laid work

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Branston Locks Phase One Scheme Specific Appendices

Clause No

Title and Written Text

971 AR POLICY FOR USE OF STONE MASTIC ASPHALT (SMA) ON COUNTY ROADS Material Selection SMA 14 Surf, SMA 10 Surf or SMA 6 Surf should be specified to achieve one of the texture depth levels 1 to 3 appropriate to road speed as shown in Table 2. Increasing texture depth results in increasing void content and reduced durability. Therefore the use of SMA 14 Surf should be restricted to sites where local conditions such as poor drainage may increase the risk of high speed wet weather skidding. In all other circumstances SMA 10 Surf or SMA 6 Surf should be specified. There are additional concerns regarding the durability and stability of lower pavement layers where SMA surface course is used. Due to its potentially higher permeability, it is emphasised that all surface course mixtures must be laid on a sound uncracked substrate and preferably on an asphalt concrete or hot rolled asphalt binder course. The use of SMA above construction layers which may be susceptible to the ingress of moisture should be avoided. Tanker applied bond coats shall be applied in all circumstances where SMA is used as a surface course only overlay or inlay. All SMA mixtures shall be transported, handled and laid in accordance with BS 594987. Early Life Skid Resistance The early life skid resistance of SMA is a cause for concern due to the presence of significant amounts of surface bitumen which may result in skid resistance values in dry conditions similar to those experienced on “run in” material in wet conditions. Use of Sealing Grit The use of sealing grit on SMA has been found to provide a significant improvement in early life skid resistance and its use should be specified on all texture depth level 2 and 3 sites (see Table 2). It should be noted that the application of grit will reduce texture depth to some degree but, on 14 mm SMA, 1.3 mm will still readily be achieved provided that the sealing grit is applied at the guide rate of spread of approximately 0.5 to 0.7 kg/sq.m. If the gritting application is omitted for site specific reasons then the surface skid resistance should then be measured and “Slippery Road Signs” (Diagram 557 with Supplementary Plate to Diag. 570) should be provided whenever the values fall below HD 36 investigatory levels. The grit should be applied by mechanical means to ensure an even rate of spread and to avoid excessive localised accumulations of material. Any excess loose grit should be swept prior to, or immediately upon, sites being opened to unrestricted traffic. On sites where grit has been applied “Slippery Road” signs will not normally be needed and skid resistance tests will only be carried out where there is an accident related problem or where a previously high level of skid resistance has come to be relied upon by road users and needs to be achieved again. On high speed sites where grit has not been applied and measured skid resistance was below Investigatory levels the Highways Laboratory should be asked to test the skid resistance at the site after six months and prior to the removal of the signs to determine that an acceptable level of skid resistance exists. On heavily trafficked sites skid resistance may exceed investigatory levels within a shorter period of time and a three month skid test may be requested. This would have the advantage of avoiding an unnecessary proliferation of signs. In all cases, the aim should be to avoid leaving signs in place after their usefulness has expired to avoid “familiarity breeding contempt”.

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Branston Locks Phase One Scheme Specific Appendices

Clause No

Title and Written Text

971 AR STONE MASTIC ASPHALT SURFACE COURSE GENERAL Stone Mastic Asphalt shall comply with the requirements of BS EN 13108 Bituminous mixtures - Material specifications Part 5, and PD 6691 Guidance on the use of BS EN 13108. Other than where amended or supplemented by this document Stone Mastic Asphalt shall be designed and manufactured to comply with the requirements of PD 6691 annex D and shall be transported handled and laid in accordance with the requirements of BS 594987. Four different materials are specified: SMA 14 surf 40/60. A general SMA mixture only to be used on texture depth level 3 sites considered to carry a greater than normal risk of wet weather skidding due to poor drainage or surface profile. SMA 10 surf. An SMA mixture for general use, on texture depth level 1, 2 or 3 sites, including high speed roads and roundabouts. SMA 6 surf 40/60 or 100/150. Suitable for use on texture depth level 1 sites or heavily used footways. SMA 6 bin 40/60. Used as carriageway regulating material. MATERIALS Aggregate Polished Stone Value - generally not less than 60 for carriageway surface course but as specified In Appendix 7/1 after reference to HD36/06 table 3.1. Minimum psv for all footway surface course material shall be 45. Aggregate used in surface course mixtures shall be from a single geological source - the blending of different psv aggregates to achieve a specified value is not permitted. Resistance to Fragmentation – Category LA30, or as specified in Appendix 7/1Aggregate abrasion Value – for carriageway material, not more than 12, or as specified in Appendix 7/1 after reference to HD36/06 Durability (Water Absorption) – Category WA24 2 or as specified in Appendix 7/1. When tested in accordance with the procedures in BSEN 13043, the fine aggregate shall comprise crushed rock or crushed slag fines, which may be blended with not more than 50 per cent natural sand. Particle shape - The flakiness category for the coarse aggregates shall be FL20. Filler Added filler shall only be crushed limestone or other approved material in accordance with the requirements of BS EN 13043, 5.2.1.

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Branston Locks Phase One Scheme Specific Appendices

Clause No

Title and Written Text

971 AR STONE MASTIC ASPHALT SURFACE COURSE (CONTINUED) Binder Grades As alternatives to the standard material references SC1 and SC2 listed in Schedule 5 of Appendix 7/1, consideration will be given to the use of these materials with substituted paving grades of 70/100 and 100/150 for areas of hand lay only. The Overseeing Organisation’s approval to use these alternative materials needs to be sought on a scheme by scheme basis and should not be assumed. MIXTURE The target grading for the mixture shall fall within the limits given in PD 6691 table D1, unless agreed otherwise by Staffordshire Highways Laboratory (SHL). The manufacturer shall carry out initial type testing in accordance with EN 13108 – 20 in order to demonstrate conformity with EN 13108 – 5 and PD 6691, as amended below. Minimum binder contents shall be: 14 mm Bmin 6.0 10 mm Bmin 6.4 6 mm Bmin 7.0 Mixtures containing polymer modified bitumen conforming to BS EN 14023 may be permitted with a binder content reduced by up to 0.4%. Void content shall be Vmin1.5 and Vmax4 When tested in accordance with PD 6691 table 4 but with the amendment that BS EN 12697-6 procedure C, sealed specimen shall be used to determine specimen bulk density. COMPACTION Stone mastic asphalt shall be compacted to practical refusal following the general requirements of BS 594987 clause 9. The degree of compaction shall be assessed by extracting 100 mm or 150 mm diameter cores, at a rate of 6 number cores per 1000 m2. The maximum density shall be determined in accordance with EN 12697 – 5, procedure A, in water. For reference purposes and in the event of dispute the bulk density shall be determined in accordance with EN 12697 – 6 procedure C sealed specimen, for routine purposes the bulk density may be determined in accordance with procedure A, dry specimen. The maximum density and core bulk density shall be used to determine air void content in accordance with EN 12697-8. Compliance shall be judged by comparison with the specified air void content limits shown in table 1. Core holes shall be reinstated by the Contractor.

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Branston Locks Phase One Scheme Specific Appendices

Clause No

Title and Written Text

971 AR STONE MASTIC ASPHALT SURFACE COURSE (CONTINUED) MIXTURE Minimum binder contents shall be: 14 mm Bmin 6.0 10 mm Bmin 6.4 6 mm Bmin 7.0 Mixtures containing polymer modified bitumen conforming to BS EN 14023 may be permitted with a binder content reduced by up to 0.4%. Void content shall be Vmin1.5 and Vmax4 When tested in accordance with PD 6691 table 4 but with the amendment that BS EN 12697-6 procedure C, sealed specimen shall be used to determine specimen bulk density. COMPACTION Stone mastic asphalt shall be compacted to practical refusal following the general requirements of BS 594987 clause 9. The degree of compaction shall be assessed by extracting 100 mm or 150 mm diameter cores, at a rate of 6 number cores per 1000 m2. The maximum density shall be determined in accordance with EN 12697 – 5, procedure A, in water. For reference purposes and in the event of dispute the bulk density shall be determined in accordance with EN 12697 – 6 procedure C sealed specimen, for routine purposes the bulk density may be determined in accordance with procedure A, dry specimen. The maximum density and core bulk density shall be used to determine air void content in accordance with EN 12697-8. Compliance shall be judged by comparison with the specified air void content limits shown in table 1. Core holes shall be reinstated by the Contractor. SURFACE TEXTURE The minimum and maximum average texture depth shall be specified as one of the levels 1 to 3 appropriate to traffic speed as shown in Table 2. No 50 m length shall be less than 80% of the specified minimum value.

Texture depth measurement shall be in accordance with clause 921 and may be carried out at any time within 2 years of substantial completion. Grit shall be applied as specified in Appendix 7/1 and/or Clause 972AR.

TABLE 2 TEXTURE DEPTH

Level Texture depth (mm) Traffic Speed

Maximum Minimum

3 1.8 1.0 85 percentile ≥ 50 mph

2 1.5 0.7 Posted limit 40 mph

1 1.3 0.6 Posted limit ≤ 30 mph

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Clause No

Title and Written Text

971 AR STONE MASTIC ASPHALT SURFACE COURSE (CONTINUED) NOMINAL LAYER THICKNESS Nominal compacted thickness shall be: 14mm 50mm 10mm 40mm 6mm 25mm when used as surface course and 15-35mm when used as regulating layer. RECLAIMED ASPHALT Reclaimed Asphalt shall not be permitted for use in Stone Mastic Asphalt surfacing course.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

1171 AR FOOTWAY AND PAVED AREAS (FLEXIBLE SURFACING)

Unless specified otherwise in the Package Order the following shall apply: General Flexible surfacings shall be laid to levels and crossfalls as agreed with the Overseeing Organisation and materials shall be laid in accordance with the appropriate Clauses in the 700, 800, 900 and 1100 Series and comply with the following:-

Sub-base Granular sub-base material in footways and paved areas shall be Type 1 granular material and comply with the requirements of Clause 803 or Class 6F3 granular fill (planings, etc) to comply with the requirements in Table 6/1. In situ concrete sub-base material in footways and paved areas shall be Mix ST1 concrete and comply with the requirements of Clause 2602. Sub-base material shall be laid to the thickness as described in the Contract.

Asphalt Concrete Binder Course Binder course shall be 20mm maximum size aggregate dense binder course complying with the requirements of BS EN 13108-1 with paving grade bitumen, grade 160/220, laid to the thickness as described in the Contract.

Asphalt Concrete Surface Course Surface course shall be 6mm maximum size aggregate dense surface course complying with the requirements of BS EN 13108-1 with paving grade bitumen, grade 160/220, laid to the thickness as described in the Contract.

Hot Rolled Asphalt Surface Course Surface course shall be 14mm maximum size aggregate hot rolled asphalt surface course complying with the requirements of BS EN 13108-4 with paving grade bitumen, grade 40/60, type F mixture, designation 55/14F, laid to the thickness as described in the contract.

Sand Asphalt Surface Course Surface course shall be 2mm maximum size aggregate hot rolled asphalt surface course complying with the requirements of BS EN 13108-4 with paving grade bitumen, grade 40/60, type F mixture, designation 0/2F, laid to the thickness as described in the Contract.

Regulating Course Regulating course material shall be made and laid in accordance with the requirements for one or other of the surface course or binder course materials as described in the Contract.

Limestone and Basalt Aggregate in Surface Course The use of limestone and basalt aggregate in the surface course will not be permitted.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

1270AR

TESTING OF PERMANENT ROAD MARKINGS

Unless specified otherwise in the Package Order the following shall apply:

The retroreflectivity and skid resistance of the permanent road markings shall for the period stated in the contract exceed those values specified in Appendix 12/3. Testing to determine the retroreflectivity and skid resistance shall be carried out as specified in this Clause:

Retroreflectivity – Apparatus The apparatus shall consist of:- A retroflectometer with a light source and a photodetector with a geometry for observation and illumination of 1.37

o and 0.74

o respectively (ie LTL 2000

retroflectometer). The retroflectometer shall be calibrated in accordance with the manufacturer's recommendations.

Retroreflectivity – Test Procedure The road markings shall be tested in dry conditions when the air temperature is greater than 10

o

and less than 30oC, and any loose dirt or foreign particles shall be removed from the area to be

tested.

The area to be tested shall be 200 x 100mm and measurements shall be made at 5 positions at approximately 200mm intervals along the road marking. The procedure shall be repeated at 2 further locations within 50 metres of the first set of measurements. The overall average of the 15 readings shall be the definitive retroreflectivity value.

Where the retroreflectivity value is less than the value specified in Appendix 12/3, then the road markings shall be thoroughly cleansed, allowed to dry and re-tested following the procedure detailed in sub-clause 4 above. The results of the second series of measurements (when undertaken) shall always prevail.

Skidding Resistance – Apparatus The apparatus shall consist of:- A Griptester used in the “push mode”. The Griptester shall be calibrated in accordance with the manufacturer’s recommendations. Skidding Resistance – Procedure The road markings shall have any loose dirt of foreign particles removed from the area to be tested. The area to be tested shall be any transverse width of 53 mm along the longitudinal length of the road marking. For letters, symbols and intermittent lines, the actual length of the respective road marking shall be used for the purpose of any individual measurement. For continuous lines a length of 10 metres shall be used for the purpose of any individual measurement. Measurements shall be repeated on the same line, letter or symbol but in the opposite direction. The procedure shall be repeated at two further locations within 50 metres of the first set of measurements.

The overall average of the 6 (grip number) readings shall be converted to the equivalent Skidding Resistance Value (SRV) using the equation:- GN = 0.0121 x SRV + 0.062

Where the average SRV is less than the value specified in Appendix 12/3, then the road markings shall be thoroughly cleansed and re-tested following the procedures detailed in sub- Clauses 9 and 10.

The results of the second series of measurements (when undertaken) shall always prevail.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/1 : CONTRACT-SPECIFIC ADDITIONAL, SUBSTITUTE AND CANCELLED CLAUSES, TABLES AND FIGURES INCLUDED IN THE CONTRACT (CONTINUED)

Additional Clauses, Tables and Figures

Clause

No Title and Written Text

1270AR

TESTING OF PERMANENT ROAD MARKINGS (CONTINUED) Rectification If the road markings fail to meet the performance standards listed above, and for those additionally specified in Clause 1212SR, the Total Wear Index, the Luminance Factor and the Yellowness Index, then the Contractor shall undertake remedial works as is reasonably practicable.

The remedial work shall incorporate all lines, letters and symbols constructed on the same day by the same contractor’s team as that road marking which failed to meet the standards required, or such other lines, letters or symbols as shall be determined by the Overseeing Organisation.

Where road marking material is to be applied on top of an existing road marking, the combined thickness shall not exceed 5mm. Where this is likely to be exceeded then the Contractor shall remove the existing road marking(s), by a method approved by the Overseeing Organisation, and subsequently apply the road markings to the surface.

The above shall not necessarily apply when the designed thickness exceeds 5mm

Clause

No Title and Written Text

2670AR

2670 AR HEALTH AND SAFETY FILE

Unless specified otherwise in the Package Order the following shall apply:

1.0 General

1.1 The contractor in his role as Principal Contractor shall provide particular information in

the specified format(s) and at the timings indicated within this clause to the CDM Coordinator

or Supervisor as appropriate to facilitate the production of the Health and

Safety File as required by the CDM Regulations (2007). The Contractor should follow

Interim Advice Note 105/08 (or any document superseding that Interim Advice Note

current at the time of issue of the Package Order) for the supply of any information

required for the Health and Safety File relating to those elements of the design which the

Contractor is responsible for

2.0 Information Required

2.1 The Principal Contractor shall provide original copies of all drawings that relate to those

aspects of the design for which he, or his sub-contractors and suppliers, have a direct

responsibility. Such drawings shall be inclusive of all construction stage amendments

introduced via approved changes and may include drawings initially produced by the

Principal Contractor’s sub-contractors and suppliers. Responsibility for the as-built

version of all such drawings lies with the Principal Contractor.

2.2 The Principal Contractor shall provide copies of product data sheets and other technical

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Branston Locks Phase One Scheme Specific Appendices

literature relating to all materials that are approved for incorporation into the Works that

have health and safety implications, including maintenance facilities. All such information

shall bear the name, address and contact numbers of the manufacturer and/or supplier

of these materials.

2.3 The Principal Contractor shall provide as-built information relating to all Statutory

Undertaker’s equipment that is exposed during, or affected by, the Works. This will

exclude such work carried out in advance of the works contract by others (unless

subsequently exposed during the works) but will include all existing supplies and

services exposed during the works and all main service diversions required by these

works whether carried out by others, the Principal Contractor or his sub-contractors.

2.4 The Principal Contractor shall provide copies of all approved Method Statements

originated by the Principal Contractor or his sub-contractors that relate to the Works.

2.5 The Principal Contractor shall provide a duplicate set of Road Lighting and Traffic

Signals Site Records as described in Specification Clause 1402.

2.6 The Principal Contractor shall provide the following information in relation to each

individual structure in accordance with BD62/07:

i) As built drawings, including updated details of Statutory Undertakers’

equipment;

MIDLANDS HIGHWAY ALLIANCE

MEDIUM SCHEMES FRAMEWORK 2

HARMONISED SPECIFICATION

Page 66 of 359

ii) Contractors’ as-built construction programme

iii) List of sub-contractors

iv) Details of suppliers and materials

v) Precast Concrete unit test certificates/results

vi) Other material test results

vii) Any other relevant Test Certificates

viii) Environmental measures carried out during construction

3.0 Formats Required

3.1 All drawings submitted by the Principal Contractor in accordance with paragraphs 2.1

and 2.6 above shall be paper originals, in colour if necessary, and on the appropriate

standard sized sheets (A1, A3 and A4). Drawings submitted by the Principal Contractor

in accordance with paragraph 2.5 shall be in the format(s) described in Specification

Clause 1402. All drawings shall clearly indicate the Project Title, Drawing Title, Drawing

Number, date of production, scale and initials of those persons responsible for the

production and checking of the drawing. Each drawing shall be clearly marked as-built,

and identify the company responsible for the producing this drawing.

3.2 The as-built information required by paragraph 2.3 above will be in the form of electronic

survey data compatible with Mx Professional for Windows and shall be submitted to the

Supervisor who shall arrange for the information so provided to be incorporated into the

as-built service drawings. Equipment belonging to each Statutory Undertaker shall be

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Branston Locks Phase One Scheme Specific Appendices

clearly distinguishable from each other by colour, line style and by use of specific string

labels. Precise formatting for each service type shall be agreed between the Principal

Contractor and the Supervisor.

4.0 Timing of Submission

4.1 All information as defined by paragraphs 2.1, 2.2 and 3.1 shall be submitted to the CDM

Co-ordinator within six months after completion of the Whole of the Works to the address

provided in the Package Order (Appendix 26/70).

4.2 All information as defined by paragraphs 2.3 and 3.2 shall be submitted to the Supervisor

at the site office at monthly intervals as the works progress. The survey information will

be cumulative in content

5.0 Contract Health and Safety File

5.1 Where required by the Package Order the Principle Contractor shall be responsible for

the production and compliation of the works health and safety file to those standards

listed above.

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Branston Locks Phase One

Scheme Specific Appendices

APPENDIX 0/2 : CONTRACT-SPECIFIC MINOR ALTERATIONS TO EXISTING CLAUSES,

TABLES AND FIGURES INCLUDED IN THE CONTRACT

Clause No. (etc) Alterations to be made

506.2

2nd line, after ‘drain’ insert the following:

“and making alterations to existing chambers”.

506.3

At end of sub-Clause insert the following additional sentence:

“Disconnection of existing drains no longer required to be connected to existing chambers remaining in service, shall be carried out at the chambers to the requirements described in Appendix 5/1.”.

508.1

3rd line, delete full stop and insert the following:

"or such other Drawing as required by Appendix 5/1."

601.1

Delete general classification (iv) and insert the following:

"(iv) unacceptable material Class U2 and Class U3 as defined in sub-Clause 3 of this Clause: material excavated from within the Site which shall not be used in the Permanent Works."

601.3

At end of sub-Clause 3, insert additional paragraph as follows:

"Unacceptable material Class U3 shall be:

(i) material susceptible to spontaneous combustion complying with Clause 670AR requiring special measures for its excavation, handling, storing, transporting and deposition."

609.4(i) Sub-clause 4(i), 4th line, delete ‘BS 6906: Part 1’ and insert ‘BS EN 10319’.

702 In Table 7/1 in left hand column add new category ‘base to receive surfacing course’. In right hand column to this new category add ‘+/- 8mm’.

702 In Table 7/1 in left hand column add new category ‘car parks’. In right hand column to this new category add ‘+/- 10mm’.

801.5

Table 8/3, Asphalt percentage:

Delete “50” and insert 75”

903.12 2nd

line after ‘source’ add:

‘at least 300 tonnes from an approved source shall be placed before material from another approved source is used. Furthermore, ‘.

903.24 delete entire sub-clause

903.25 delete entire sub-clause

904 Insert additional sub clause 904.2

904.2 For compaction control requirements see Clause 970AR in Appendix 0/1

905 Insert additional sub clause 905.2

905.2 For compaction control requirements see Clause 970AR in Appendix 0/1

906 Insert additional sub clause 906.2

906.2 For compaction control requirements see Clause 970AR in Appendix 0/1

907.2 after “Clause 943,” insert “or Hot Rolled Asphalt to Clause 905,”

909.1 insert additional sub clause 909.1 (iii) AC6 dense surf 160/220

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Branston Locks Phase One

Scheme Specific Appendices

APPENDIX 0/2 : CONTRACT-SPECIFIC MINOR ALTERATIONS TO EXISTING CLAUSES,

TABLES AND FIGURES INCLUDED IN THE CONTRACT (cont.)

Clause No. (etc) Alterations to be made

910 Insert additional sub clauses 910.4 and 910.5

910.4 For compaction control requirements see Clause 970AR in Appendix 0/1

910.5 Reclaimed asphalt shall not be used in Hot Rolled Asphalt surface courses (recipe mixes)

911 Insert additional sub-clauses 911.4 and 911.5

911.4 For compaction control requirements see Clause 970AR in Appendix 0/1

911.5 Reclaimed asphalt shall not be used in Hot Rolled Asphalt surface courses (design mixes)

921 In Table 9/3 under the column heading ‘surfacing type’ for Road Type High Speed Roads and Lower Speed Roads after ‘Clause 942’ add: ‘and Clause 971AR’

929.7 3rd

line after ‘and the’ delete ‘specific requirements of this Clause.’ and replace with ‘requirements of Clause 970 AR.’

929.8

to 929.18 (inclusive)

Delete each entire sub clause.

946.5 in second line, after “Appendix 7/1” insert “and Appendix 7/2”

1401.2

Insert additional paragraph (vi) to follow paragraph (v) as follows:-

“(vi) The term luminaire applies to all lighting units; the term ‘lantern’ is herewith defined as ‘a luminaire designed for road lighting’ and is used throughout BS 5489, hence ‘lantern’ is used in the Specification when only Road Lighting Units are referred to.”

2003.1

Continue first paragraph of sub-Clause 1 as follows:-

“Each system shall also be compatible with the fitness-for-purpose requirements described in Appendix 20/1.”

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Branston Locks Phase One

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Appendix F Alterations to be made

List 1

List 1

List 9

List 12

Page 12 Delete Part 1 of BS 6906, and references.

Page 25 Insert the following additional standard after BS EN 10296-2:-

BS EN 10319 Geotextiles - Wide-width tensile test.

Page 49 Insert the following:-

The Control of Pesticides Regulations 1986

Page 56F Insert the following items and additional publications:

Approved Code of Practice, 'Safe use of Pesticides for non-agricultural purposes', 1991 Health and Safety Commission. Published by HMSO E-on Energy Services acting for Lighting for Staffordshire County Council documents

Document No.SLP500 : Street Lighting Design Policy v1.1 (2015)

Document No.SLP501 : Specification for Road Lighting and Lit Traffic

Signs on New Developments and Other New Installations and

Alterations v1.1 (2015)

Document No.SLP502 : Highway Works Detail Drawings v1.1 (2015)

Sewers for Adoption 7th Edition – A Design and Construction Guide for Developers - September 2012.

Civil Engineering Specification for the Water Industry, 7th Edition. (CESWI) - March 2011.

APPENDIX 0/2 : CONTRACT-SPECIFIC MINOR ALTERATIONS TO EXISTING CLAUSES,

TABLES AND FIGURES INCLUDED IN THE CONTRACT (cont.)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE SPECIFICATION AND INCLUDED IN THE CONTRACT

Appendix 0/3 is comprised of two lists, A and B, of numbered Appendices as follows:

List ‘A’ is a complete list of Numbered Appendices referred to in the Specification for Highway Works with those not adopted marked ‘Not Used’. Those identified by the letter T or C shall be completed by the Tenderer or Contractor respectively, i.e. (T) Tenderer completes and returns with Tender, (C) Contractor completes and returns to Overseeing Organisation.

List ‘B’ gives the list of Contract-specific Numbered Appendices devised for the Contract.

List ‘A’ : List of Numbered Appendices Referred to in the Specification for Highway Works

Volume No.

Completed by

Appendix No.

Title

Not Used

Not Used Not Used

Not Used

Not Used

Not Used Not Used

Not Used

Not Used

Not Used

0/1

0/2

0/3

0/4

0/5

1/1

1/2 1/3 1/4 1/5 1/6

1/7 1/8 1/9 1/10 1/11

1/12 1/13 1/14 1/15 1/16 1/17 1/18 1/19 1/20 1/21 1/22 1/23 1/24

INTRODUCTION

Contract-specific Additional, Substitute and Cancelled Clauses, Tables and Figures Included in the Contract Contract-specific Minor Alterations to Existing Clauses, Tables and Figures Included in the Contract List of Numbered Appendices Referred to in the Specification and Included in the Contract List of Drawings Included in the Contract Special National Alterations of the Overseeing Department of Scotland/Wales/Northern Ireland PRELIMINARIES Temporary Accommodation and Equipment for the Overseeing Organisation Vehicles for the Overseeing Organisation Communication System for the Overseeing Organisation Working and Fabrication Drawings Testing to be Carried out by the Contractor Supply and Delivery of Samples to the Overseeing Organisation Site Extent and Limitations on Use Operatives for the Overseeing Organisation Control of Noise and Vibration Structures to be Designed by the Contractor Structural Elements and Other Features to be Designed by the Contractor Setting Out and Existing Ground Levels Programme of Works Payment Applications Accommodation Works Privately and Publicly owned Services and Supplies Traffic Safety and Management Temporary Diversions for Traffic Routeing of Vehicles Recovery Vehicles for Breakdowns Information Boards Progress Photographs Risks to Health and Safety from Materials or Substances Quality Management System

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘A’ (Continued) :

Volume No.

Completed by

Appendix No.

Title

Not Used

Not Used

Not Used

Not Used

Not Used Not Used

Not Used

Not Used Not Used Not Used

1/25

1/26

1/27

2/1 2/2 2/3 2/4 2/5

3/1

4/1 4/2

5/1 5/2 5/3 5/4 5/5 5/6 5/7

6/1

6/2

6/3

6/4 6/5 6/6 6/7

6/8 6/9

PRELIMINARIES (CONTINUED) Temporary Closed Circuit Television (CCTV) System for the Monitoring of Traffic Temporary Automatic Speed Camera System for the Enforcement of Mandatory Speed Limits at Road Works (TASCAR) Temporary Automatic Speed Camera System for the Enforcement of Mandatory Speed Limits at Road Works (TASCAR) – Particular Requirements SITE CLEARANCE List of Buildings, etc. to be Demolished or Partially Demolished Filling of Trenches and Pipes Retention of Material Arising from Site Clearance Explosives and Blasting Hazardous Materials FENCING Fencing, Gates and Stiles ROAD RESTRAINT SYSTEMS (VEHICLE AND PEDESTRIAN) Road Restraint Systems (Vehicle and Pedestrian) Information Required to Demonstrate Compliance of Road Restraint Systems to BS EN 1317-1, BS EN 1317-2, BS EN 1317-3 and DD ENV 1317-4:2002 DRAINAGE AND SERVICE DUCTS Drainage Requirements Service Duct Requirements Surface Water Channels and Drainage Channel Blocks Fin Drains and Narrow Filter Drains Combined Drainage and Kerb Systems Linear Drainage Channel Systems Thermoplastics Structural Wall Pipes and Fittings EARTHWORKS Requirements for Acceptability and Testing etc. of Earthworks Materials Requirements for Dealing with Class U1B and Class U2 Unacceptable Material Requirements for Excavation, Deposition, Compaction (Other than Dynamic Compaction) Requirements for Class 3 Material Geotextiles Used to Separate Earthworks Materials Fill to Structures and Fill Above Structural Foundations Sub-formation and Capping and Preparation and Surface Treatment of Formation Topsoiling Earthworks Environmental Bunds, Landscape Areas, Strengthened Embankment

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘A’ (Continued) :

Volume No.

Completed by

Appendix No.

Title

Not Used Not Used

Not Used Not Used Not Used Not Used

Not Used

Not Used

Not Used Not Used

Not Used

Not Used Not Used Not Used

Not Used

Not Used Not Used

Not Used Not Used

Not Used

Not Used Not Used

Not Used

Not Used

6/10 6/11

6/12 6/13 6/14 6/15

7/1 7/2 7/3 7/4 7/5 7/6 7/7 7/8 7/9 7/10

7/11 7/12 7/13

7/14

7/15 7/16

7/17 7/18

7/19

7/20 7/21

7/22

10/1

11/1 11/2

EARTHWORKS (CONTINUED) Ground Anchorages, Crib Walling and Gabions Swallow Holes and Other Naturally Occurring Cavities and Disused Mine Workings Instrumentation and Monitoring Ground Improvement Limiting Values for Pollution of Controlled Waters Limiting Values for Harm to Human Health and the Environment ROAD PAVEMENTS – GENERAL Permitted Pavement Options Excavation, Repair and Reinstatement of Existing Surfaces Surface Dressing Performance Specification Bond Coats, Tack Coats and Other Bituminous Sprays In-Situ Recycling: The Remix and Repave Process Breaking Up or Perforation of Existing Pavement Slurry Surfacing Incorporating Microsurfacing Not Used Cold-Milling (Planing) of Bituminous Bound Flexible Pavement Worksheet Pro Forma for Results of Testing for Constituent Materials in Recycled Aggregate and Recycled Concrete Aggregate Overbanding and Inlaid Crack Sealing Systems Arrester Beds Saw-Cut and Seal Bituminous Overlays on Existing Concrete Pavements Preparation of Jointed Concrete Pavements Prior to Overlaying and Saw Cutting and Seal of Bituminous Overlay Saw-Cut, Crack and Seat Existing Jointed Concrete Pavement Cracking and Seating of Existing Jointed Unreinforced Concrete Pavements and CBM Bases Cracking Plant and Equipment Progress Record Site Specific Details and Requirements for Cold Recycled Bitumen Bound Material Site Specific Details and Requirements for Recycled Cement Bound Material Site Specific Details and Requirements for Inducing Cracks Surface Dressing – Recipe Specification (Sheets 1 and 2 and Binder Data Sheet) Repairs to Potholes ROAD PAVEMENTS – CONCRETE AND CEMENT BOUND MATERIALS Plant and Equipment for the Construction of Exposed Aggregate Concrete Surface KERBS, FOOTWAYS AND PAVED AREAS Kerbs, Footways and Paved Areas - General Access Steps

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘A’ (Continued) :

Volume

No.

Completed by

Appendix No.

Title

Not Used Not Used Not Used

Not Used Not Used Not Used Not Used Not Used Not Used Not Used

Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used

Not Used Not Used

12/1 12/2 12/3 12/4 12/5 12/6

12/10 12/15

13/1

13/2 13/3 13/4 13/5 13/6 13/7 13/8 13/9

14/1 14/2 14/3 14/4 14/5 14/6 14/7 14/8 14/9

14/11 14/16 14/17 14/18 14/19 14/20 14/21 14/22 14/23 14/24

15/1 15/2

TRAFFIC SIGNS Traffic Signs: General Traffic Signs: Marker Posts Traffic Signs: Road Markings and Studs Traffic Signs: Cones, Cylinders, FTD's and Other Traffic Delineators Traffic Signs: Traffic Signals Traffic Signs: Special Sign Requirements on Gantries Permanently Illuminated Bollards Road Danger Lamps and High Intensity Flashing Beacons ROAD LIGHTING COLUMNS AND BRACKETS, CCTV MASTS AND CANTILEVER MASTS Information to be Provided When Specifying Lighting Columns and Brackets Typical Lighting Column and Bracket Data Sheets 1 and 2 Instructions for Completion of Column and Bracket Data Sheets Information to be Provided When Specifying CCTV Masts Typical CCTV Mast Data Sheet Instructions for Completion of CCTV Mast Sheets Information to be Provided When Specifying Cantilever Masts Typical Cantilever Masts Data Sheets 1 and 2 Instructions for Completion of Cantilever Masts Data Sheets ELECTRICAL WORK FOR ROAD LIGHTING AND TRAFFIC SIGNS Site Records Location of Lighting Units and Feeder Pillars Temporary Lighting Electrical Equipment for Road Lighting Electrical Equipment for Traffic Signs Not Used Luminaries Lamps Photo Electric Control Units (PECU) Timers and Contactors Cut Outs, Fuse Holders, Fuses and Miniature Circuit Breakers Base Compartment Fixing Arrangements Feeder Pillars Wiring Earthing Underground and Ducted Cable Cable Joints Armoured cable Terminations Inspection and Testing MOTORWAY COMMUNICATIONS Motorway Communications Cable Duct Requirements

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE

SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘A’ (Continued) :

Volume No.

Completed by

Appendix No.

Title

Not Used

Not Used Not Used

Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used

Not Used

Not Used

Not Used

Not Used

Not Used Not Used

16/1 16/2

16/3 16/4

16/5 16/6 16/7 16/8 16/9

16/10 16/11 16/12 16/13 16/14 16/15 16/16 16/17 16/18

17/1 17/2 17/3 17/4 17/5 17/6

18/1

19/1 19/2 19/3 19/4 19/5

20/1

21/1 22/1

PILING AND EMBEDDED RETAINING WALLS General Requirements for Piling and Embedded Retaining Walls Precast Reinforced and Prestressed Concrete Piles and Precast Reinforced Concrete Segmental Piles Bored Cast-in Place Piles Bored Piles Constructed using Continuous Flight Augers and Concrete or Grout Injection through Hollow Auger Stems Driven Cast-in-Place Piles Steel Bearing Piles Reduction of Friction on Piles Non-Destructive Methods for Testing Piles Static Load Testing of Piles Diaphragm Walls Hard/Hard Secant Pile Walls Hard/Soft Secant Pile Walls Contiguous Bored Pile Walls King Post Walls Steel Sheet Piles Integrity Testing of Wall Elements Instrumentation for Piles and Embedded Walls Support Fluid STRUCTURAL CONCRETE Concrete –Classification of Mixes Concrete - Impregnation Schedule Concrete - Surface Finishes Concrete - General Buried Concrete Grouting and Duct Systems for Post-Tensioned Tendons STRUCTURAL STEELWORK Requirements for Structural Steelwork PROTECTION OF STEELWORK AGAINST CORROSION Form HA/P1 (New Works) Paint System Sheet Requirements for Other Works Form HA/P2 Paint Data Sheet Form HA/P3 Paint Sample Despatch List General Requirements WATERPROOFING FOR STRUCTURES Waterproofing for Concrete Structures BRIDGE BEARINGS Bridge Bearing Schedule Not Used

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘A’ (Continued) :

Volume No.

Completed By

Appendix No.

Title

Not Used Not Used

Not Used Not Used Not Used

Not Used Not Used

Not Used Not Used

Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not Used Not used

Not Used Not Used Not Used Not Used Not Used

23/1 23/2

24/1

25/1 25/2 25/3

25/4 25/5

26/1 26/2 26/3

30/1 30/2 30/3 30/4 30/5 30/6 30/7 30/8 30/9

30/10 30/11 30/12

50/1 50/2 50/3 50/4 50/5

BRIDGE EXPANSION JOINTS AND SEALING OF GAPS Bridge Deck Expansion Joints Schedule Sealing of Gaps Schedule (Other than in Bridge Deck Expansion Joints) BRICKWORK, BLOCKWORK AND STONEWORK Brickwork, Blockwork and Stonework SPECIAL STRUCTURES Requirements for Corrugated Steel Buried Structures Requirements for Reinforced Soil and Anchored Earth Structures Requirements for Pocket-Type and Grouted-Cavity Reinforced Brickwork Retaining Wall Structures Environmental Barriers Requirements for Buried Rigid Pipes for Drainage Structures MISCELLANEOUS Concrete for Ancillary Purposes Bedding Mortar Cored Thermoplastic Node Markers LANDSCAPE AND ECOLOGY General, Weed Control Control of Rabbits and Deer Ground Preparation Grass Seeding, Wildflower Seeding and Turfing Planting, Grass, Bulbs and Wildflower Maintenance Watering Establishment Maintenance for Planting Maintenance of Established Trees and Shrubs Management of Waterbodies Special Ecological Measures MAINTENANCE PAINTING OF STEELWORK Form HA/P1 (Maintenance) Paint System Sheet Requirements for Other Work Form HA/P2 Paint Data Sheet Form HA/P3 Paint Sample Despatch List : General Requirements

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/3 : LIST OF NUMBERED APPENDICES REFERRED TO IN THE

SPECIFICATION AND INCLUDED IN THE CONTRACT (Continued)

List ‘B’ : List of Contract-specific Numbered Appendices devised for the Contract

Volume No.

Appendix No.

Appendix Title

None

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/4 : LIST OF DRAWINGS INCLUDED IN THE CONTRACT

Contract Specific Drawings

Drawing No. Title

Preliminaries

CDX8620/R01/01 Existing layout

Site Clearance

CDX8620/R02/01 Site Clearance

Fencing

CDX8620/R04/01 Vehicle Restraint Systems and Fencing

CDX8620/R04/02 VRS Systems Verge Widening at Protected Lighting Columns

Drainage & Service Ducts

CDX8620/R05/01 General Arrangement

CDX8620/R05/02 Long Sections

CDX8620/R05/03 Long Sections

CDX8620/R05/04 Manhole Schedules

CDX8620/R05/05 Manhole Schedules

CDX8620/R05/06 Manhole Schedules

CDX8620/R05/07 Manhole Schedules

CDX8620/R05/08 Manhole Schedules

CDX8620/R05/09 Construction Details

CDX8620/R05/10 Construction Details

CDX8620/R05/11 Pond Details

CDX8620/R05/12 Soakaway Details

CDX8620/R05/13 Service Ducting

CDX8620/R05/14 Contours and Flow Arrows

Earthworks

CDX8620/R06/01 Proposed Earthworks

CDX8620/R06/02 Link Road 1 Typical Sections (1 of 2)

CDX8620/R06/03 Link Road 1 Typical Sections (2 of 2)

CDX8620/R06/04 Link Road 2 Typical Sections

CDX8620/R06/05 Link Road 3 Typical Sections

CDX8620/R06/06 Link Road 4 Typical Sections

CDX8620/R06/07 Topsoil Strip

CDX8620/R06/08 Earthworks Excavation

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/4 : LIST OF DRAWINGS INCLUDED IN THE CONTRACT

Contract Specific Drawings (continued)

CDX8620/R06/09 Earthworks Capping Details (Not Used)

CDX8620/R06/10 Earthworks – Embankment Fill Requirements

CDX8620/R06/11 Earthworks – Embankment Fill Depths

CDX8620/R06/12 Earthworks – Topsoil and Seeding

CDX8620/R06/13 Longitudinal Profile M002

CDX8620/R06/14 Longitudinal Profile M001, M003 and M005

CDX8620/R06/15 Cross Sections Link Road 1 – 4 of 4

CDX8620/R06/16 Cross Sections Link Road 2 – 1 of 3

CDX8620/R06/17 Cross Sections Link Road 2 – 2 of 3

CDX8620/R06/18 Cross Sections Link Road 2 – 3 of 3

CDX8620/R06/19 Cross Sections Link Road 3 – 1 of 2

CDX8620/R06/20 Cross Sections Link Road 3 – 2 of 2

CDX8620/R06/21 Cross Sections Link Road 4

CDX8620/R06/22 Cross Sections Link Road 1 – 4 of 4

CDX8620/R06/23 Cross Sections Link Road 2 – 1 of 3

CDX8620/R06/24 Cross Sections Link Road 2 – 2 of 3

Pavements

CDX8620/R07/01 Pavements

Kerbing & Footways

CDX8620/R11/01 Kerbing & Footways

Traffic Signs & Road Markings

CDX8620/R12/01 Traffic Signs

CDX8620/R12/02 Road Markings

CDX8620/R12/03 Traffic Sign Details

Street Lighting

SCC-HL-1001 Proposed Street Lighting Locations (EoN drawing)

Structures – Nurton Canal Bridge

CDX8620/S/001 General Arrangement Visualisation

CDX8620/S/002 General Arrangement Technical

CDX8620/S/003 Idealised Model

CDX8620/S/004 Pile Set Out

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Branston Locks Phase One Scheme Specific Appendices

CDX8620/S/005 Pile Cap Set Out

CDX8620/S/006 West Abutment Section

CDX8620/S/007 East Abutment Section

CDX8620/S/008 North Sectional Elevation And Details

CDX8620/S/009 South Sectional Elevation And Details

CDX8620/S/010 Deck Details

CDX8620/S/011 Parapet Details

CDX8620/S/012 Cap Beam Reinforcement

CDX8620/S/013 East Wing Wall Reinforcement

CDX8620/S/014 West Wing Wall Reinforcement

CDX8620/S/015 Deck Reinforcement

CDX8620/S/016 Parapet Unit Reinforcement

CDX8620/S/017 Beam Reinforcement And Details

CDX8620/S/018 West Abutment Drainage Details

CDX8620/S/019 East Abutment Drainage Details

CDX8620/S/020 VRS Ground Beam

CDX8620/S/021 Advance Works – west canal bank sheet piling

Statutory Undertakers Apparatus

CDX8620/R27/01 WPD

CDX8620/R27/02 BT

CDX8620/R27/03 Virgin Media

CDX8620/R27/04 BskyB

CDX8620/R27/05 South Staffordshire Water

CDX8620/R27/06 Severn Trent Water

CDX8620/R27/07 Gas

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/4 : LIST OF DRAWINGS INCLUDED IN THE CONTRACT

Contract Specific Drawings

Drawing No. Title

Statutory Undertakers Apparatus - Diversions

CDX8620/R27/08 WPD

Statutory Undertakers Apparatus – New Services

CDX8620/R27/09 BT

CDX8620/R27/10 Gas

CDX8620/R27/11 South Staffordshire Water

CDX8620/R27/12 WPD

CDX8620/R27/13 Spare Service Ducts

Landscaping

CDX8620/LW/01 Landscaping – General Arrangement

CDX8620/LW/02 Landscaping - Tree Protection Drawing

CDX8620/LW/03 Landscaping – Fence, gate and Maintenance Track details

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 0/4 : LIST OF DRAWINGS INCLUDED IN THE CONTRACT (Continued)

2 Standard Drawings - Drawing

No. Title Vol.

No.

700 SERIES

700/014 REGULATING COURSES IN AREA OF BUILD UP ON EXISTING CARRIAGEWAY 2E

700/015 CONSTRUCTION DETAILS ADJACENT TO EXISTING CARRIAGEWAY 2E

700/020 TRANSITION FOR CHANGE CONSTRUCTION IN THICKNESS 2E

700/024 CARRIAGEWAY CONSTRUCTION IN WIDTHS LESS THAN 1.0M 2E

07.09 LONGITUDINAL PAVEMENT CONSTRUCTION JOINT

1100 SERIES

1100/010 TACTILE PAVING DROPPED CROSSING LAYOUT DETAILS 2E

1100/012 KERB AND FOOTWAYS CONSTRUCTION DETAILS NOTES 2E

1100/015 FOOTWAY REGULATING COURSE 2E

1100/030 PLAN SHOWING CONSTRUCTION OF TYPICAL DOMESTIC ACCESS CROSSING 2E

1100/032 TACTILE BLISTER PAVING (TYPES A AND B) 2E

1100/039 TACTILE PAVING AT UNCONTROLLED CROSSINGS 2E

1100/040 TACTILE PAVING DO’S AND DON’T’S 2E

1100/302 FLUSH DROPPED CROSSING - TYPE A 2E

1100/303 FLUSH DROPPED CROSSING - TYPE B 2E

1100/304 DETAILS OF HARD LANDSCAPING GRASS GRID AND DETERRENT PAVING 2E

1100/309 KERB DETAILS ON EXISTING FOUNDATION 2E

1100/312 PRECAST CONCRETE EDGING - FOOTWAY AND PAVED AREA APPLICATIONS 2E

1100/315 PRECAST CONCRETE KERBING - CARRIAGEWAY E 2E

1100/401 FOOTWAY TYPE 1 - FLEXIBLE FOOTWAY AND/OR CYCLEWAY 2E

1100/402 FOOTWAY TYPE 2 - DOMESTIC ACCESS CROSSING 2E

1100/403 FOOTWAY TYPE 3 - OVERLAY AND REGULATING TO EXISTING FOOTWAY AND/OR CYCLEWAY

2E

1100/406 FOOTWAY TYPE 6 - PRE-CAST CONCRETE TACTILE PAVING 2E

1100/407 FOOTWAY TYPE 7 - BLOCK PAVING - PEDESTRIAN AREA 2E

1100/408 FOOTWAY TYPE 8 - GRASS / CONCRETE PAVING 2E

1100/409 FOOTWAY TYPE 9 - COMMERCIAL ACCESS CROSSINGS 2E

1200 SERIES

SWD 12.54 1-4

DETAILS OF NON-ILLUMINATED TRAFFIC SIGN POST FOUNDATION 2E

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Branston Locks Phase One Scheme Specific Appendices

STANDARD DRAWINGS BROUGHT INTO THE CONTRACT BY REFERENCE

MCDHW Volume 3: HIGHWAY CONSTRUCTION DETAILS

Drawing No. Title

F1- F13 Drainage Series

I2 Duct Trench Cross Sections & Details

ANY MORE?

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/1: TEMPORARY SITE ACCOMMODATION AND EQUIPMENT FOR THE

OVERSEEING ORGANISATION

1. Accommodation required 1.1 An existing residential property ‘Bridgefield House’ has been procured for the scheme

and is expected to be vacated in February 2016. The property is available for use as office accommodation until such time as the progress of the works in accordance with the Contractors programme requires its demolition. Should the Contractor wish to make use of this facility he shall equip and furnish the property to a level equivalent to the details below within the capacity of the building and in agreement with the Project Manager.

1.2 Alternatively or in combination with the above, temporary office accommodation (3 number offices) is to be provided and is required for the shared use by the Employer, the Overseeing Organisation, the Supervisor, the Contractor, their staff and authorised visitors in accordance with the following details.

1.3 The temporary office accommodation shall have specific features to reduce energy and

water consumption. 2. Duration of time for accommodation provided 2.1 The accommodation as described shall be complete, fully equipped and available for full

use one week prior to the date for commencement of the works and shall remain complete until two weeks after Completion of the whole of the works as certified by the Overseeing Organisation in accordance with Clause 30.2 of the Conditions of Contract.

3. Locations and accommodation specifications 3.1 Office location, layout, access requirements and services:

i) Location Temporary offices shall be positioned at a location arranged by the Contractor and as agreed by the Project Manager.

ii) Layout The layout of the office accommodation shall be agreed with the Project Manager prior to erection. All the offices shall be interlinked, including mess room, toilets and store.

iii) Access Access shall be via hard paved surface off the nearest existing road with a paved parking area adjacent to the Offices for a minimum of 10 cars.

iv) Floor Area The offices shall comply with the Offices, Shop and Railway Premises Act 1963.

v) Flooring All 3 office floors shall be covered using carpet tiles.

vi) Doors External doors shall be provided with locks and one key for each member of the Overseeing Organisation's staff. All internal doors shall be provided with locks and two keys and bear the designation of the Occupant(s). The door to the store shall be provided with a mortice lock and two keys.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/1: TEMPORARY SITE ACCOMMODATION AND EQUIPMENT FOR THE OVERSEEING ORGANISATION (CONTINUED)

vii) Walls Internal walls shall be suitably insulated, lined, decorated and be sufficiently sturdy to receive shelving. Each office shall contain a wall mounted white board.

viii) Lighting The window shall be a minimum of 20% of the floor areas and double glazed. The offices shall be fitted with PIR sensored electric lighting to provide a minimum service value of 400 lux in all rooms. All office windows shall be fitted with Venetian blinds.

ix) Heating The offices shall be fitted with thermostatically & timer controlled electric heating, capable of maintaining the room temperature at 21°C. Toilet, mess, washroom and corridors to be heated with black bar heater to maintain 15°C. Alternative forms of heating shall be supplied in the event of power restrictions or cuts.

x) Ventilation Adequate ventilation is to be provided by opening windows, fans and the like.

xi) Water Supply To be mains supply as required for washing/drinking etc. Taps shall be non-concussive push taps.

xii) Toilets A mains dual flush toilet and waterless urinals with hand washing facilities shall be provided for males. A separate single mains flushing toilet with hand washing facilities shall be provided for females. The toilets and washing facilities shall be regularly and properly cleaned.

xiii) Power supply This shall be mains electric supply; if unavailable for use one

week prior to commencement of the Works, a generating set (push button start nominal rating 16KVA) shall be supplied at no extra cost until mains supply is connected.

xiv) Cleaning The Offices are to be cleaned and serviced on a daily basis.

3.2 Equipment, furnishings, fittings, supplies and initial consumable stores.

i) Copier A colour photocopier machine to be maintained in good working order at all times with a supply of each size of paper. The machine shall have the capability to copy A3 and A4 size, and to enlarge and reduce documents.

ii) Fire Extinguishers These shall be supplied in sufficient numbers to satisfy safety regulations.

iii) Furniture All furniture shall be new or good second-hand condition to the approval of the Overseeing Organisation. Each office shall be furnished with a desk, office chair, filing cabinet and white board.

iv) Camera The Supervisor shall be supplied with a 12 Megapixel (minimum ) compact digital camera with zoom, built-in flash, exposure compensation, complete with 2x 16GB memory cards, carrying case, software and cables etc. 2 sets of rechargeable batteries and mains charging unit. These items will be retained by the Employer.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/1: TEMPORARY SITE ACCOMMODATION AND EQUIPMENT FOR THE OVERSEEING ORGANISATION (CONTINUED)

v) Clothing The Overseeing Organisation shall be supplied with 3 of each of the following for their use and retention:

a. Fluorescent yellow safety vests with retro-reflective strips to BS EN 471:2003

b. Fluorescent yellow site coats with retro-reflective strips to BS EN 471, waterproof and windproof and fully insulated, manufactured from woven material.

c. Overtrousers waterproof and windproof, made from woven material

d. Pair of safety boots to BS EN ISO 20345:2004 e. Windproof fleece jacket.

The Supervisor and The Clerk of the Works offices shall be furnished with:-

1 No. Kneehole desk 1.8m x 0.9m with locking drawers;

1 No. Swivel chair (fully upholstered);

1 No. Four drawer filing cabinet with lock and keys;

1 No. Wall-mounted hat and coat hooks for six people;

1 No. Drawing bench 0.9m wide across the end of the room at a height of 0.85m

1 No. 4-way 13 amp extension lead 3m long

1 No. Waste paper basket

1 No. Four tier filing trays;

(see 3.1/3.2) 1 No. Telephone handset

2 No. 13 amp socket outlets;

1 No. Notice board 2m x 1m minimum dimensions;

1 No. Electric fan;

2 No. Shelves 2m x 0.3m location to be agreed;

Kitchen (to be shared with the contractor) steel sink unit with hot and cold water supply and laminated plastic worktop over storage cupboards together with:-

1 No. 2 ring cooker with grill and oven;

1 No. Microwave cooker (750 watt min);

1 No. 5 cu. ft. refrigerator;

*(liners) 1 No. Pedal Bin and liners;

1 No. 30 amp socket outlet;

4 No. 13 amp socket outlets;

1 No. Hired Roller Towel Service;

1 No. Automatic electric kettle;

* 1 No. Teapot;

2 No. Plates and Sets of cutlery;

1 No. Saucepans;

1 No. Frying pan;

* 5 No. Mugs

* - Tea, coffee, sugar, fresh milk (delivered daily)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/1: TEMPORARY SITE ACCOMMODATION AND EQUIPMENT FOR THE OVERSEEING ORGANISATION (CONTINUED)

Kitchen (to be shared with the contractor) steel sink unit with hot and cold water supply and laminated plastic worktop over storage cupboards together with:-

* Tea towels

* 500ml bottle washing up liquid

Toilet The mains flushing toilets with hand washing facilities shall include;

*

*

*

Bars of hand soap & cleaning gel as required;

Toilet rolls as required;

Hired roller towels with service;

* 1 No. First Aid Kit;

1 No. Filing perforators (heavy duty);

*(staples) 1 No. Stapling machines and staples as required;

*(tape) 1 No. Adhesive tape dispensers and 1 rolls of adhesive tape as required;

1 No. Pairs of Scissors;

1 No. Clip boards, fold over type;

Retain 5 No. A4 size `Lever Arch Files';

Retain 5 No. A4 storage boxes;

Retain 1 No. Photograph album to hold total of 360 prints;

Retain 1 No. 12 mega pixel digital camera;

1 No. Copy of Chapter 8 of the "Traffic Signs Manual" ISBN Ref No 0115509372 published by HMSO

1 No. Copy of "Manual of Contract Documents for Highway Works" Volumes 1 - 4 inclusive published by HMSO. (Updated to the Reference Date in the Appendix to the Form of Tender)

Surveying/measuring equipment

Equipment indicated # is only required to be available at the request of the Project Manager or Supervisor, all other items to be available at the commencement of the works.

Retain 1 No. Max/min thermometer and suitable housings;

# 1 No. Infra-red Digital electronic thermometer with replacement batteries

Retain 2

No. 2m wooden folding rules (similar to Rabone Chesterman NE 1641)

Retain 4 No. 5m pocket tapes;

Retain 2 No. 30m Fibron tapes;

* Aerosol tins of WHITE road marking paint as required;

* Aerosol tins of YELLOW road marking paint as required;

Tape refills or replacement of listed items as requested by the Supervisor or his staff as required;

Miscellaneous equipment required is as follows:

Retain 5 No. Safety helmets with rims and chinstraps to BS5240;

Retain 5 No. Fluorescent yellow long sleeved safety vests with retro-reflective strips complying with BS EN 471: Class 2 or 3 Appendix G;

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/1: TEMPORARY SITE ACCOMMODATION AND EQUIPMENT FOR THE OVERSEEING ORGANISATION (CONTINUED)

Miscellaneous equipment required is as follows:

Retain 4 No. Padded, waterproof, fluorescent yellow site coats with detachable hoods with retro-reflective markings complying with BS EN 471:Class 2 or 3 Appendix G

Retain 4 No. Waterproof over trousers (nylon)

Retain 4 Pairs Pairs of safety boots, shoes or Wellingtons to BS 1870;

Retain 4 Pairs Pairs of seaman's socks;

Items marked “Retain” shall become the property of the Project Manager on completion of the Contract. Items marked * shall be treated as Consumable Stores.

4. Removal of the Principal Offices for the Overseeing Organisation

4.1 Timing of Removal

The Principal Offices for the Overseeing Organisation shall only be removed with the agreement of the Project Manager. The removal date shall be agreed at least seven days in advance between the Overseeing Organisation and the Contractor. For pricing purposes it is to be assumed that the offices will remain until one calendar month after the Completion date.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/2: VEHICLES FOR THE OVERSEEING ORGANISATION

Vehicles shall be provided as follows:

Type C (4 Wheel Drive, Land-rover type vehicle) 1no.

1. The Type C vehicle shall be a hardtop vehicle with a wheel base of at least 2.75m, a turbo charged diesel engine of at least 2.5 litre with a five speed gearbox and two speed transfer box, with the option of either two or four wheel drive. It shall be supplied with rubber pads for clutch and brake pedals, tow rope, towing hooks, front and rear, and link mats front and rear.

Other Requirements

1. The vehicle will be used not only within the limits of the Site but also on public highways for site access and necessary journeys away from the Site. The Contractor’s insurance must cover for such use of the vehicle.

2. The vehicle shall be new or less than one year old to the approval of the Project Manager. Seat belts shall be of the inertia reel type.

3. Each vehicle shall be fitted with a roof mounted amber strobe type flashing beacon controlled by an internal switch and a sign at the rear reading “HIGHWAY MAINTENANCE” (lettering to be 50mm high in black on yellow background.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/4: WORKING AND FABRICATION DRAWINGS

Series Description of Work Minimum Period for submission prior to commencement of Related Works

400

500

1200

1300

1400

As described in the Scheme Specific Works Information

Pedestrian Restraint Systems

Combined Kerb and Drainage Systems

Permanent Traffic Signs

Road Lighting Columns and Brackets

Electrical Work for Road Lighting and Traffic Signs

All working and fabrication drawings shall be submitted to the Overseeing Organisation for approval two weeks prior to the commencement of construction activities, unless otherwise stated. Traffic management layout drawings shall be submitted to the Overseeing Organisation with the Target Cost submission

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR

In the following schedules are details of testing to be carried out by the Contractor and test certificates to be supplied by the Contractor.

(For series 600 earthworks testing see the separate document ref COSTCDX8620-600-001 : Branston Locks, Geotechnical Specification Appendix 1 and Appendix 6)

Notes to the schedules -

Tests comparable to those specified in this Appendix will be necessary for any equivalent work, goods or materials proposed by the Contractor (see sub-Clause 105.6).

(N) Indicates that a UKAS test report or certificate is required.

Unless otherwise shown in this Appendix, tests for work, goods or materials under any one Clause are required for all such work, goods or materials in the Works.

Unless otherwise shown in this Appendix, test certificates for work, goods or materials as scheduled under any one Clause are required for all such work, goods or materials in the Works

Field dry density tests shall be measured by the Sand Replacement (Large Pouring Cylinder) Method of BS1377: Part 9 or calibrated Nuclear Density / Moisture Gauge Tests in groups of three to provide and report the bulk density, dry density, moisture content and air voids of the soil.

All tests are to be carried out immediately after samples have been taken, or appropriately stored and tested as soon as is reasonably practical.

As part of the provision of samples and testing undertaken by the Contractor, the Contractor shall keep a daily record of samples of goods and materials taken by or on behalf of the Contractor for testing. Records shall be in sufficient detail to record the nature and the source of goods and materials, and shall identify the locations and means of selection and sampling. A copy of the daily record shall be provided by the Contractor on the next working day for retention and use by the Overseeing Organisation.

Test reports and certificates shall bear suitable identification compatible with the Contractor's registration of the samples tested, and shall indicate the edition dates of specifications used for compliance evaluation.

All test results shall be presented in accordance with the relevant testing standard and shall incorporate the following information:

Specimen reference;

Material brief description

Manufacturer’s, supplier’s name or origin as appropriate;

Batch reference number (proprietary material only);

Quantity of material;

Location of material in the works;

Date sampled, by whom and method used;

Date(s) tested;

Results of all tests.

If the Contractor fails to carry out any testing to the required frequency, or to supply the results thereof in a correct and timely manner, the Overseeing Organisation may carry out such tests as he considers necessary to determine the acceptability of the works/materials employed and shall recover the costs thereof from the Contractor. All tests must be witnessed by the Overseeing Organisation or his Representatives.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Series 300

306 Permanent fencing

Quality management scheme applies

Concrete components Cover to reinforcement

1 per consignment (max 1 per 100 components (BS 1722)

308 Gates and Stiles Quality management

scheme applies

Reinforced concrete posts Cover to reinforcement

1 per consignment (max 1 per 100 components)

(BS 3470)

308 & 311

Preservation of timber Full sapwood penetration

As required in sub-clause 311.2 (v)

Required for each batch

Quality management scheme applies

Series 400

402 Welding Welding Procedures (Manufacturer’s tests

(Every seven years)

Required Requirements here are

applicable only to systems not falling under the Construction Products Regulation (CPR).

Welder qualification (Manufacturer’s tests)

As required in sub-Clause 402.5(iii)

Production testing

(Manufacturer’s tests)

As required in sub-Clause 402.5(iv)

Quality management scheme applies

Welded joints Destructive

testing

Wire rope terminals Tensile tests (Manufacturer’s tests)

(Annually and when production technique changed)

Required To provide evidence of tests by a testing laboratory

Requirements here are

applicable only to systems not falling under the CPR.

403 Anchorages and attachment systems for use in drilled holes

Ultimate tensile load (Manufacturer’s tests)

Required To provide well attested and documented evidence

404 Anchorages in drilled holes Loading test on site

As required in Appendix 4/1

Required

Post foundations Loading test on site

Determined by supplier

Required

406 Vehicle parapets Required

Quality managements scheme applies - applicable only to systems not falling under the CPR

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

406 Vehicle parapets Required

Quality managements scheme applies - applicable only to systems not falling under the CPR

407 Anchorages and attachment systems for use in drilled holes

Ultimate tensile load (Manufacturer’s tests)

Required To provide well attested and documented evidence for systems not falling under the CPR.

409 Vehicle parapet posts Production testing as specified in BS 6779-1 1998 (Amd No 14290, 21 March 2003) (Manufacturer’s tests)

Required Certification in accordance with Clause 409 is required for systems not falling under the CPR.

410 Anchorages in drilled holes vehicle parapet

On-site tensile load test

One test per 10 anchorages required

Required

Series 500

501 Pipes for drainage and Service Ducts

Product Certification Scheme or equivalent applies for products not falling under the CPR Vitrified clay

Concrete

PC/SRC, not exceeding 900mm dia

Concrete

Pre-stressed

Iron Cast

Iron Ductile

PVC-U

GRP

Plastics See Table 5/1

Corrugated steel (Manufacturer’s tests)

Required

(AASHTO)

Corrugated steel bitumen protection,

not exceeding 900mm dia

Other materials Required Product Acceptance

Scheme (or equivalent applies)

503 Pipe Bedding Grading and fines content

1 per week

(min of 3)

Required

Water-soluble sulphate (ws) content (N)

5 per source

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Oxidisable sulfides (OS) Content and total potential sulphate (TPS) content (N)

5 per source

Resistance to fragmentation (N)

1 per source

505 Filter Medium Backfill Plastic Index (N) 1 per source Required

Resistance to fragmentation (N)

1 per source

Water-soluble sulphate (ws) content (N)

5 per source

Oxidisable sulfides (OS) Content and total potential sulphate (TPS) content (N)

5 per source

Grading and fines content

1 per week

Permeability (N) 1 per source

507 Chambers

Precast concrete Product Certification Scheme applies

Corrugated galvanised steel (Manufacture’s tests)

Required Product Certification Scheme applies

Steel fitments

Covers grates and frames Product Certification Scheme applies

Cover bolts Quality management scheme applies

508 Gullies and pipe junctions Product Certification Scheme applies

Pre-cast concrete

Clay

Cast Iron and Steel

509 Water tightness of joints Air test All pipelines with watertight joints

Required

509.9 Service ducts Mandrel testing All service ducts Required

512 Backfill to pipe bays Grading 1 per 50 tonnes

(Min of 3)

Water-soluble sulphate (WS) content (N)

5 per source

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Oxidisable sulphides (OS) content and total potential sulphate (TPS) content (N)

5 per source

513 Permeable backing to earth retaining structures

Plastic Index (N) 1 per source

Water-soluble sulphate (WS) content (N)

5 per source

Oxidisable sulphides (OS) content and total potential sulphate (TPS) content (N)

5 per source

Resistance to fragmentation (N)

1 per source

Grading 1 per 200 tonnes

(Min of 3)

Permeability 1 per source

Precast hollow concrete blocks

(Manufacturer’s tests)

Required

514 Fin Drains (Manufacturer’s tests)

Required Product Acceptance Scheme (or equivalent) applies

515 Narrow filter drains

Geotextile, pipes and fittings

(Manufacturer’s tests)

Required

Granular fill Plastic Index (N) 1 per source

Resistance to fragmentation (N)

Water-soluble sulphate (WS) content (N)

5 per source

Oxidisable sulphides (OS) content and total potential sulphate (TPS) content (N)

5 per source

Grading 1 per 200 tonnes

(Min of 3)

Permeability 1 per source

516 Combined drainage and kerb systems

Load test A minimum of 1 test and not less than 1 test per 1000 m for each type and source

Required Certification that the systems comply with Clause 516 if required

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

517 Linear drainage systems Load test A minimum of 1 test and not less than 1 test per 1000 m for each type and source

Required Certification that the systems comply with Clause 517 if required

518 Thermoplastics structured wall pipes and fittings

(Manufacturer’s tests)

Required BBA certification (or equivalent) applies

Series 700

710 Constituent material in recycled aggregate

Checks are to be carried out by the Contractor in accordance with the procedure set down in ‘Quality Control – Production of Recycled Aggregates’ and with those in this Clause

The quality control procedure should be in accordance with the ‘Quality Control – Production of Recycled Aggregates’ published by Construction Research Communications (CRC).

The results of all quality control checks shall be delivered promptly to the Overseeing Organisation on request

Series 800

801, 803, 804, 805, 806

General Requirements for unbound mixtures for adjacent to cement bound materials, concrete pavements, structures or products

Water soluble sulfate (WS) content (N)

1 per 400 tonnes or per location if less than 400 tonnes

Required

Oxidisable sulfides (OS) Content and total potential sulphate (TPS) content (N)

1 per 400 tonnes or per location if less than 400 tonnes

Unbound mixtures beneath surface of a road or paved central reserve

Frost heave (N) 1 per source

Grading and fines content

1 per week

Plastic index (N)

Resistance to fragmentation (N)

6 monthly

Resistance to wear – micro-Deval test

Resistance to freezing and thawing (magnesium sulphate soundness) (N)

1 per source

Water absorption (N)

1 per week

Volume stability of blast furnace slags

6 monthly

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Volume stability of steel (BOF and EAF) slags

6 monthly

CBR (N) 1 per source and then monthly

Omc/mc (N) 1 per week

Density (N) 1 per week

821, 822, 823, 830, 831, 832, 834, 835, 840

Cement and other Hydraulically Bound Mixtures (HBM)

Tests for control and checking of HBM

Tests specified in Table 8/14 and Table 8/15

Required

Tests for laboratory mixture design

Tests specified in Clause 880

Series 900

901,

925,

937,

938

Aggregates for bituminous materials

Required

National quality management sector schemes apply.

Hardness 10% fines value(N)

1 per source Independent test results provided by supplier are acceptable Impact value (N) 1 per source

Durability Soundness (N) 1 per source

Water absorption (N)

Independent test results provided by supplier are acceptable

Cleanness Sieve test (mass passing 75 micron sieve) (N)

Monthly Washing and sieving method to be used

Shape Flakiness index (N)

Monthly Independent test results provided by supplier are acceptable

Blast furnace slag Soundness (N) Once every 4 months

Bulk density (N) 1 per 500 tonnes

Stability (N)

Sulphur content (N)

Steel slag Bulk density 1 per 500 tonnes

Coarse aggregate for wearing courses

PSV (N) 1 per source 3 tests from previous six months from at least 2 laboratories

AAV (N) 1 per source 3 tests from previous six months from at least 2 laboratories

Binders for bituminous materials

Penetration (N) 1 per 750 tonnes National quality management sector schemes apply. Modified binders should have a

Softening point (N)

1 per 750 tonnes

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

BBA HAPAS Roads and Bridges Certificate. In the event that no such Certificates have been issued, then in the interim, only modified binders undergoing BBA assessment should be considered for approval by the Overseeing Organisation.

924 High friction surfaces Quality control checks

As required in sub-Clause 924.5

System coverage As required in sub-Clause 924.6

Aggregate PSV (N) 1 per source and as required for coated chippings in Clause 915.3

Required

903 to 907, 909 to 912, 914, 916, 925, 926, 929, 937, 938, 942, 943, 946 to 948

Bituminous mixtures Grading (N) For Audit Test purpose only

National highway sector scheme applies

Binder content (N)

921 Surface macrotexture BS EN 13036-! Volumetric Patch Technique (N)

BS EN 13036: Part 1

Required

929 Base and Binder Course Asphalt Concrete (design mixtures)

Permanent works - In situ air void content (N)

1 per 100 tonnes (min 2 per day

Required Change to 1 per 200 tonnes if quality is well within specified tolerances

Permanent works - Refusal air void content (N) (PRD Test)

Permanent works - deformation resistance

Deformation resistance (design)

Type Test Report Test certificate is the CE mark for the mixture

Stiffness (design)

937 Stone mastic asphalt (SMA) binder course and regulating course

National quality management sector schemes apply

Binder drainage test

In accordance with BS DD 232

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

942 Thin surface course systems National quality management sector schemes apply.

BBA certification (or equivalent) applies

Binder drainage test

In accordance with BS DD 232

944 Performance-specified base National quality management sector schemes apply

920 Bond coats, tack coats and other bituminous sprays

Binder Product identification

1 per product per source

Required Tests are expected to be repeated very two years

Vialit cohesion 1 per product per source

Required Tests are expected to be repeated very two years

Accuracy of spread

1 for each binder and sprayer per month

Required Not more than 6 weeks prior to start of work and one per month

Rate of spread 1 per week

Penetration at 25ºC and 5ºC (N)

Every manufactured batch

Manufacturer’s QA test results may be submitted

Series 1000

1001, 1030, 1035, 1044

Cement Quality management and product certification schemes apply

Portland cement CEM I Tests and test certificates are required

Portland blast furnace cement

Blast furnace cement CEM III/A

Portland pfa cement CEM II/B-V

Pozzolanic cement CEM IV/A

Required (BS 6610)

Portland cement with microsilica

BBA Roads and Bridges Certificate required for microsilica

Pulverised-fuel ash Tests and test certificates are required.

Product certification schemes apply to pfa and slag

Ground granulated blast furnace slag

Admixtures

Aggregates Soundness Value (N)

1 per source

Water absorption (N)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Flakiness index (N)

Monthly

Shell content (N) 1 per source

10% fines value (N)

Monthly

Grading (N) Daily

Chloride content (N)

Weekly (1 per source for CBM Aggregate)

Flint coarse aggregate containing white flints

Water absorption (N)

3 per source thereafter weekly

Sand (i.e. fine aggregate) Acid-soluble material (N)

Monthly Not required for CBM Aggregate

Blast furnace slag Bulk density Stability Sulphur content (N)

1 per 500 tonnes

Pulverised-fuel ash Required (BS 3892: Part 2

1002, 1003, 1004, 1044

Concrete Air content test (N)

As required in Table 10/8

Product certification scheme applies

Density of in situ Concrete cores (N)

3 per 12oo m

Cube Strength (N)

As required in Table 10/8

1005 Workability Compacting factor (N)

As required in Table 10/8

Product certification scheme applies

Vebe (N)

Slump (N)

1011, 1012

Dowel bars

Tie bars

Required (BS 4449)

Product certification scheme applies

Dowel bars and supporting cradles

Load test 1 per arrangement

Sheathed dowel bars Bond Stress 4 bars

Cranked tie bars (coated) Bend test 4 bars

Salt fog cabinet 4 bars

1015 Joint filler board Weathering test 3 per source Normally undertaken by manufacturer

Compression and recovery

4 per source

Extrusion 1 per source

Cork filler board Immersion in water

2 per source

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Immersion in acid 2 per source

1016, 1017

Applied sealants Required

(BS 2499)

BS 5212: Part 1)

(BS 4254)

Initial Penetration 1 per 1000m

or 1 per day

Resilience 1 per 1000m

or 1 per day

Compression seals Required

(ASTM)

(BS 2752)

(BS 4443: Part 4)

Compression set 1 per type seal

Immersion in oil 1 per type seal

Self expanding cork seal Tests specified in Clause 1017

1 per type seal

1026, 1044

Surface texture Sand patch (N) 1 per day (set of 10)

1027 Aluminised curing compound Efficiency index 1 per source

1030 Wet lean concrete Density As required in

Table 10/8

Cube strength

1036 to 1040

Cement bound material Laboratory wet density (N)

1 per cube

In situ wet density (N)

As required in

Clause 1040

Cube strength (N) As required in

Clause 1040

CBM 1 and 1A

CBM 2 and 2A

Immersed cube strength (N)

5 per mix

1043 Foamed Concrete Cube strength (N) 2 cubes per 12 m3

Series 1100

1101 Precast concrete kerbs, channels, edgings and quadrants

Transverse strength

Minimum of 3 per 1000 units of each product

(BS 7263: Part 1)

Water absorption

Binder content

1104 Precast concrete flags Transverse strength

Minimum of 3 per 1000 units of each product

(BS 7263: Part 1)

Water absorption

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Bedding Granular material

Mortar

1107 Concrete block paving Compressive strength

16 per 5000 blocks

(BS 6717: Part 1)

1108 Clay pavers Transverse breaking load

Minimum of 10 per 10000 pavers

(BS 6677: Part 1)

Skid resistance Minimum of 5 per 10000 pavers

(BS 6677: Part 1)

Series 1200

1202 Permanent traffic signs Required

Quality management scheme applies.

Certification that the traffic signs capable of passing the tests BS 873: is required

1207 Anchorage in drilled holes to supports of traffic signs

Loading test on site

1210 Holding down bolts and anchorages to bases of permanent bollards

Required

Certification that the holding down bolts and anchorages are capable of complying with the performance requirements of BS 873: Part 3 is required

1214 Permanent traffic cones and traffic cylinders

Required Certification that permanent traffic cones and cylinders have been tested and comply with BS 873: Part 8 is required

Tests specified in BS 873: Part 8

2 of each size and category/type

Flat traffic delineators Required Certification that FTD’s have been tested and comply with Clause 1214 is required

Tests specified in Clause 1214

Other traffic delineators Required Certification that delineators have been tested and comply with Clause 1214 is required

Tests specified in Appendix 12/4

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Temporary cones, cylinders, FTD’s and other delineators

Required Certification that at least 1 in 500 of any batch of cones, cylinders, FTD’s and other delineators to be used in the Temporary Works have passed the tests in Clause 1214 as appropriate is required

Series 1300

1305 Anchorages for use in drilled holes

Tensile load

(Manufacturer’s tests)

Required To provide well attested and documented evidence

1306 Anchorages in drilled holes to columns with flange plates

Loading test on site

1310 Welding Welding procedures (manufacturer’s tests)

(Every seven years)

Quality management scheme applies

Welder qualifications (Manufacturer’s tests)

(Sub-Clauses 1310.1 and 1310.2 (7.1.3))

Production testing (Manufacturer’s tests)

(Sub-Clauses 1310.1 and 1310.2 (7.1.4))

Welded joints Destructive testing

1313 GFRP laminates Loss of ignition 1 per 200 production columns

Colour fastness 1 per batch

Electric strength

Water absorption

Impact strength

1314 Brackets for laminated GFRP lighting columns

Polyurethane foam Bulk density 1 per batch

Surface hardness

Apparent bulk density

2 per batch

Impact strength

Flexural stress

Series 1400

1421 Cable Product certification scheme applies

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

1424 Lighting Units Test specified in

Clause 1424

Each unit Required Product certification scheme applies

Certification that the installation complies with BS7671 (the IEE Wiring Regulations) is required

Networks Test specified in

Clause 1424

Each network Required Certification that the installation complies with BS7671 (the IEE Wiring Regulations) is required

Series 1600

1601 Soil samples Required

In situ soil tests

1602 to 1606, 1610 to 1615

Concrete Required

Grout

Reinforcement

Prestressing

Steelwork

Welding

Protection against corrosion

1606 Coatings for protection against corrosion

Adhesion As required in Appendix 16/6

1607 Reduction of friction on piles As required in Appendix 16/7

1608 Integrity Testing As required in Appendix 16/8

1616 Dynamic Testing

1609 Static load tesing of piles As required in Appendix 16/9

Required

1612 Self hardening slurry mixes As required in Appendix 16/12

1617 Instrumentation As required in Appendix 16/17

1618 Support fluids To be proposed by the contractor

Series 1700

1702, 1703, 1704

Cement Portland cement CEM I

Required

(BS EN 197-1

Certificate to be provided monthly for each type of cement

Quality management and product certification schemes apply

Blast furnace cement Type BIIIB

Required

(BS 146 : 2002)

Sulphate-resisting Portland

Required

(BS 4027)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

1702, 1703, 1704

(Cont)

Portland-fly ash cement CEM II/A-V and CEM II/B-V

Required

(BS EN 197-1

Low heat Portland Required

(BS 1370)

Blast furnace cement CEM III/B

Required

BS EN 197-1

Pulverised-fuel ash Colour index Monthly Required

(BS 3892: Part 1)

Certificate to be provided monthly. Product certification scheme applies

Ground granulated blast furnace slag

Required

(BS 6699)

Certificate to be provided monthly Product certification scheme applies

Cements (all types) Chloride content Monthly Tests to be carried out by the manufacturer and results included on the test certificates required above

Pulverised-fuel ash Sulphate content Monthly

Ground granulated blast furnace slag

Acid-soluble Alkali content

Daily (PC) Weekly (pfa ggbs)

Aggregates Grading 1 per delivery (min 1 weekly per source)

Results of routine control tests by the manufacturer/supplier to be provided

Product certification scheme applies

Shell content (N) Monthly

Flakiness index (N)

Monthly

10% fines value (N)

Monthly

Drying shrinkage (N)

Yearly

Chloride content (N)

Daily or as otherwise agreed

Sulphate content (N)

Monthly

Blast furnace slag Bulk density (N) 1 per 500 tonnes

Stability (N) 1 per 500 tonnes

Sulphur content (N)

1 per 500 tonnes

Water Tests specified in BS 3148

Chloride content Monthly

Sulphate content Monthly

Acid-soluble alkali Content

Weekly

Admixtures Chloride content 1 per consignment

Required

(BS 5075)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Sulphate content 1 per consignment

Acid-soluble alkali Content

1 per consignment

1707 Concrete Cube strength (N) Reinforced concrete-two cubes from 20 m3 or 20 batches whichever represents the lesser

Identify testing in accordance with Clause 1707

Mass concrete-two cubes from 50 m3 or 50 batches whichever represents the lesser

Additional cubes for special purposes

Cube strength special testing as described in Appendix 17/4 (N)

2 cubes from each of two samples of each batch

Density Each batch

Fresh concrete Workability

(slump or compacting factor or Vebe) (N)

Each batch

Required for each delivery

Certification that the silane complies with Clause 1709 is required

Air content

Cement content

Water/cement ratio

1709 Silane Three samples

Refractive Index

Trail panels, where required in the Contract

1710 Concrete packing

Mortar packing

Epoxy resin bonding agent

Contractor to make available records of tests by the manufacturer

Precast concrete not

conforming to any Product

Standard or to BS EN 13369

Cube strength (Manufacturer’s tests)

See sub-Clause 1711.3 and Appendix 17/6.

Contractor should provide evidence of testing

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Wall thickness of ducts after tensioning

See Table 17/9

See sub-Clause 1711.8 and

sub-Clause 1711.9 and

Table 17/10

Fluidity

Bleeding

Volume change

Cube strength

Sieve

Sedimentation Required

Admixtures Quality management and product certification schemes apply

Data on their suitability, including previous experience should be made available.

See sub-Clause 1711.9

1712 Reinforcement

Required

Required (BS 4449)

Steel bars Required (BS 4482)

Product certification scheme applies

Steel wire Required (BS 4483)

Steel fabric Required (BS 6744)

Stainless steel Certification that fabricated reinforcement complies with the routine inspection/testing requirements of BS 8666 is required if the fabrication is not covered by a product certification scheme listed in Appendix B

1713 Fabricated reinforcement Required for each type of connection

BBA Roads and Bridges certificate or CARES certificate of product assessment or fully equivalent scheme apply

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

1716 Reinforcement jointing systems Permanent elongation Characteristic strength (Manufacturer’s tests)

As required in BS 7123

Tests should be carried out by an independent testing body specified in BS 8666

1717 Reinforcement metal arc welding

Welding procedure approval (BS 7123)

1727 Inspection and testing of structures and components

Series 1900

1903 Abrasives Grading 1 sample from each fresh supply

Tests to demonstrate compliance with Clause 1903.1 and 1903.2

Hardness

1909 Galvanized coatings Tests specified in BS EN ISO 1461

Tests specified in BS EN 22063

Aluminium and zinc spray coatings

Aluminium coating material

Areas to be tested to be in accordance with Clause 1910

Zinc coating material Required (BS EN 1301)

Tests specified in BS 4921

Required (BS EN 1179)

Sherardized coatings Tests specified in BS 3382 : Part 2

Tests to demonstrate compliance with Class 1 Table 1 of BS 4921

Zinc electroplated coatings

Plating to high strength friction grip and tension control bolts

Tensile test specified in BS EN 22063

‘A’ Samples as Clause 1912.4 & 5. ‘B’ Samples 1 sample every 3rd batch and as Clause 1912.9

1910 Metal spray coatings Grid test specified in BS EN 22063

‘A’ Samples as Clause 1912.4 & 5. ‘B’ Samples 1 sample every 3rd batch and as Clause 1912.9

‘A’ Samples not required for footbridge steelwork or street lighting columns and masts

Grid test specified in BS EN 22063

Samples ‘A’ and ‘B’ Colour match

‘A’ Samples as Clause 1912.4 & 5. ‘B’ Samples 1 sample every 3rd batch and as Clause 1912.9

‘A’ Samples not required for footbridge steelwork or street lighting columns and masts

Composition

Application characteristics

Application characteristics

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

2003 Permitted waterproofing systems

1 per source Sampling to comply with BS 594: Part 1

Additional bituminous protection

Tests specified in BS 594: Part 1

Test specified in BS 598: Part 107

1 per source

Stability value Sampling to comply with BS 76

2004 Tar Tests specified in

BS 76

Sampling to comply with

BS 73690 : Part 1

Cut back bitumen Tests specified in

BS 73690 : Part 1

Sampling to comply with

BS 73690 : Part 1

Series 2200

2202 Metal parapets

2204 Welding Welding procedures (Manufacturer’s tests)

Required

Welder qualification (Manufacturer’s tests)

Production testing (Manufacturer’s tests)

Welded joints Destructive testing

Certification in accordance with Clause 2207 is required

2207 Parapet posts Production testing as specified on BS 6779 : Part 1 : 1998 (Manufacturer’s tests)

Anchorages should hold a current BBA HAPAS Roads and Bridges Certificate

2208 Anchorages in drilled holes Loading test on site

Anchorages should hold a current BBA HAPAS Roads and Bridges Certificate

2401 Masonry cement Monthly Test to be carried out by the manufacturer and results included on the test certificate

Chloride content Required by consignment (BS 1199 and 1200

2402 Sand Monthly Test to be carried out by the manufacturer and results included on the test certificate

Chloride content

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

2403 Water Tests specified in BS 3148

Required (BS 4887) (BS 5075)

2404 Mortar admixtures Required

(BS 890)

2405 Lime

2406 Bricks (Soluble salt content Efflorescence Compressive strength Water absorption Initial rate of suction) (BS 3921)

Clay Required (BS 187)

Calcium silicate Required (BS 6073 : Part 1)

Concrete

2407 Blocks (Soluble salt content Efflorescence Compressive strength Water absorption Initial rate of suction) (BS 3921)

Required (BS 6073 : Part 1)

Clay

Concrete

2408 Reconstituted stone

2410 2411

Stainless steel

Tests specified in Appendix A1 of BS 5628 : Part 1 (1985)

1 set of tests per mix

Required (BS 970 : Part 1

Wire/fabric Required (BS 6744)

Bars Required (BS 4721)

Ready mixed mortars

Mortars Tests specified in Appendix A1 of BS 5628 : Part 1 (1985)

1 set of tests per mix

2502 Materials for reinforcing elements, prefabricated facing and capping units, and washers

Required (BS 4449)

Required BS 1449 : Part 1 or BS EN 10025

Carbon steel strip Required (BS 1449 : Part 2)

Silicon content and mechanical properties to be stated on the certificate

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Stainless steel strip Tests scheduled under Clauses 1717 and 1909 are required for welding and galvanising of anchor elements

Mechanical properties to be stated on the certificate

Reinforcing bar for anchor elements

Materials for fasteners

Required BS 970 : Part 1 (BS 6105)

Stainless steel Required (BS EN ISO 898, 24016, 24018, 24034)

Bolts, screws and nuts Tests scheduled under Clause 1909 are required for hot dip galvanising

2601 Bedding mortar materials Each batch Laboratory tests

Bedding mortar Flow cone test

Each batch

1 per source

Required (BS 172 : Part 16)

Laboratory tests

Site control tests

Flow between glass plates

Compressive strength

Expansion test

Water absorption

Elastic stability Each load

Flow cone test Compressive strength

Certification by powder manufacturer and coating applicator is required

2604 Plastic coating to fencing posts, gates and ancillaries

Testing to be in accordance with Clauses 1702, 1703, 1707 and 1710

2607 Granolithic concrete Testing to be in accordance with Clauses 1702, 1703, 1707 and 1710

3001 General 1 per 1000 square metres

3005 Grass seeding, Wildflower seeding and turfing

Rate of spread of fertiliser

1 per 1000 square metres

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/5: TESTING TO BE CARRIED OUT BY THE CONTRACTOR (CONTINUED)

Note – for testing of earthworks materials see separate addendum ref COSTCDX8620-600-001

Clause Work, Goods or Material Test Frequency of Testing

Test Certificate

Comments

Rate of spread of seeding

1 per source

Chemical analysis of fertiliser

1 per source and mix variety

Required prior to sowing

Grass seed germination and purity (Official Seed Testing Station tests)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/6: SUPPLY AND DELIVERY OF SAMPLES TO THE OVERSEEING

ORGANISATION

In the following schedule are details of the samples to be provided or made available by the

Contractor for testing by the Overseeing Organisation and the locations to which they are to be

delivered.

Notes to the schedule:

1. Samples comparable to those specified in this Appendix will be necessary for any

equivalent work, goods or materials proposed by the Contractor (see Clause 105.5).

2. Unless otherwise shown in this Appendix, samples of work, goods or materials as

scheduled under any one Clause are required for all such work, goods or materials in

the Works.

3. Unless otherwise scheduled under Clause 2602 samples of concrete complying with

that Clause are not required.

4. (N) Indicates that UKAS laboratory accreditation is required for sampling.

5. The Contractor shall be responsible for obtaining and transporting all samples to a

suitable approved Laboratory for testing on behalf of the Overseeing Organisation.

Unless otherwise directed by the Project Manager, the samples shall be taken to

Staffordshire Highways Laboratory, Sandyford Street, Stafford, ST16 3NF, Telephone:

01785 277360.

Normal working hours at the Laboratory are 08.30 - 17.00 Monday to Friday (Public

Holidays excepted), but samples may be accepted on a 7-day week basis by prior

arrangement.

6. As part of the provision of samples to the Overseeing Organisation, the Contractor shall

keep a daily record of samples of goods and materials provided. Records shall be in

sufficient detail to record the nature and source/supplier and the location of sampling in

relation to the permanent works being constructed with such goods and materials. A

copy of the daily record shall be provided by the Contractor to the Site Manager.

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Branston Locks Phase One Scheme Specific Appendices

Appendix 1/6: SUPPLY AND DELIVERY OF SAMPLES TO THE OVERSEEING

ORGANISATION

Schedule of Tests

Clause Work, Goods or Material Test Frequency of

Testing

Test

Certificate Comments

Series 500

503 505 512 515

Pipe bedding Grading 1 per source per scheme

Filter Medium

Backfill

Granular Fill

Series 600

601 631 to 637 640

Material classes 1 to 9 Moisture content Grading OMC Plasticity MCV Uniformity Coefficient Recycled material constituents

1 per source or material type per scheme and 1 per 500t thereafter. (sampling rates may vary on a site specific basis by mutual agreement )

The appropriate testing and assessment regime is dependent on the category of earthworks defined in Appendix 6/1.

612 Compaction of Fill (End product) In-situ density 3 tests per 500t

Compaction of Fill (Method ) Plate bearing (CBR)

1 test per 30 lin m.

In-situ density (Engineered Fill )

See App 6/1

Settlement tests (600mm plate)

Series 700

702 Surface Regularity Rolling Straight Edge

As requested

Series 800

803

Granular Sub-base material, Type 1

Grading Acceptance testing at 1 per source if produced under a factory production control system. Compliance testing: 1 per 400t if not 1 per production week

Factory Production Control testing of Recycled sub-base will be tested as indicated

Frost heave 1 per year

Soundness 1 per year

Los Angeles Index 2 per year

Water absorption 1 per year

903 to 912, 914, 916, 929, 930, 932 to 938, 942, 943,

Bituminous mixtures Binder content, grading

1 per source per scheme then 1 per 500t

Air void determination

3 core pairs per 1,000m

2 –

minimum 3 core pairs per scheme

To be carried out on schemes > 250m

2.

NDG testing may be carried out in-lieu of core sampling.

Maximum Density 3 per material / source

Values to be used for up to 3 months (not scheme specific)

915 Coated Chippings Binder content, Binder condition, grading, Flakiness index.

1 per source per scheme

920 Bond coats and tack coats Rate of application, carpet tile test.

1 set of tiles To be carried out wherever application is to reduce permeability of substrate.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/6: SUPPLY AND DELIVERY OF SAMPLES TO THE OVERSEEING ORGANISATION

Schedule of Tests

Clause Work, Goods or Material Test Frequency of

Testing

Test

Certificate Comments

921 Surface Texture Sand patch texture depth

2 sets per scheme on SMA. 1 set per 150m per lane on HRA. Random checks on surface dressing.

To be carried out wherever >1mm is specified

Series 1200

1212 Road Markings Retroreflectivity Skid resistance

1 set (3 locations) per scheme

To be carried out on schemes having > 250m of white road marking.

Series 1700 - Structural Concrete

1707 Concrete Density 3 cubes per 24m3 Reinforced concrete only

Series 1700 - Structural Concrete

1700 1707

Concrete Concrete cube strength identity testing

2 No 150mm cubes from each pour / every 24m

3

Staffordshire Highways Laboratory Sandyford

Street

Tested at 28 days (Additional tests e.g. early strip cubes, arranged by Contractor)

1700

1707

Concrete Concrete consistence – slump test

Each batch Delivery area Representative sample from initial discharge

830 FABM - 1 Constituents

Water content BS EN 13286 - 1

1 per week

Grading BS EN 933 - 1

1 per week.

Imported lime Supplier certificate weekly

Mixture

Water content at mixing BS EN 13286 - 1

1 per hour

Water content at final compaction BS EN 13286 - 1

1 per day

In-situ wet density Permanent works

5 per 1000 sq.m but not less than 4 per day

Sub-clause 870.5 Measured using a calibrated nuclear density gauge in the backscatter mode in accordance with BS1924-2. Each test to consist of 3 measurements at 120 degrees

Laboratory mechanical performance

5 per 1000m2 but

not less than 4 per day

Table 8/20 i.e. as BS EN 13286 – 41 for Rc,

Layer thickness Dipping of foundation layer and compacted FABM layer @10m x 2m grid

Grading 1 per week BS EN 14227 - 3

In-Situ Dynamic Stiffness

N/S and O/S wheel tracks of each lane every 20 linear metres

Light drop-weight tester used in accordance with the manufacturers instructions

Immediate Bearing Index

Mixture design stage (880.3)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/7: SITE EXTENT AND LIMITATIONS ON USE

1. Extent of the Site and Working Areas

1.1 The extent of the site is generally as shown on Drawing Numbers CDX8620/R02/01. When works are required on the public highway outside the site boundary, the Contractor shall liaise with and obtain all statutory approvals from the appropriate Highway Authorities before commencing these works. Advance warning signs, temporary signs etc., in accordance with Chapter 8, will need to be erected outside of the indicated site boundary. For details of Traffic Management Restrictions, see Appendix 1/17.

1.2 For the purpose of providing, maintaining and removing traffic management measures the Site will for the duration of those operations be extended to cover the required area including the traffic lanes coned off and the advance warning signs for the works and in the case of when road closures are in operation, those roads onto which traffic is temporarily diverted, plus all associated diversion signs.

2. Normal Working Hours

2.1 The normal working hours for the Site shall be 07.00 to 19.00 Monday to Friday.

Also see Appendix 1/17.

2.2 No work will be permitted on Saturdays, Sundays or Bank Holidays without the prior approval of the Project Manager.

2.3 If the Contract working hours extend into darkness the Contractor shall provide

sufficient illumination to allow the Project Manager to fulfil his responsibilities with regard to inspection and approval of the Works.

3. Limitations on the Use of the Site

3.1 No equipment, plant, materials or other items will be permitted to remain or to be

placed on areas which are not part of the Site as defined in this Appendix . 3.2 Existing pedestrian, equestrian and vehicular access must be maintained at all times

except for planned closures approved by the appropriate authority. 3.3 The Contractor shall take all necessary precautions to prevent danger, nuisance or

inconvenience to the owners, tenants or occupiers of adjacent properties and to the public generally.

3.4 The Contractor shall take due care to avoid damage to grass verges, footways and

the drainage system, providing sleeper or other protection whenever plant or vehicles are required to cross these features. Any damaged areas of verge shall be reinstated with topsoil and seeded in accordance with the Specification. Any damage or disturbance to drains shall be reinstated by the Contractor within 24 hours or such other time as the Overseeing Organisation may agree in writing, and works to check adjacent lengths of drains possibly damaged by Contractor's plant shall be carried out concurrently if the Overseeing Organisation so directs. Other areas of the Site, including the Contractor's accesses shall be reinstated to the original condition on completion of the Works.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/7: SITE EXTENT AND LIMITATIONS ON USE (CONTINUED)

3.5 Access to frontages is to be maintained at all times. The Contractor is to liaise with

frontage occupiers when works interfere with access. 3.6 No materials will be allowed to be stored on areas designated as public highway

without the prior consent of the Overseeing Organisation. 3.7 All advertisements, contractors and sub-contractors name-boards to be erected

within the Site shall be approved by the Overseeing Organisation. Advertisements and name boards will not be allowed in the vicinity of traffic lanes where in the opinion of the Overseeing Organisation such would distract drivers or conflict with statutory traffic signs. All advertisements and name boards within the site shall be removed within two weeks of the date of the Certificate of Completion of the Works. Name boards providing directional information erected beyond the Site and within the highway shall only be erected with the consent of the Highway Authority.

3.8 The Contractor shall take all necessary precautions within the Site, and within land

temporarily occupied for purposes of the Contract, against the growth of weeds injurious to agriculture until the defects date. Appendix 0/1 additional Clause 671 AR applies.

3.9 The Contractor shall afford all reasonable facilities and services for any other

contractors employed by the Employer and their workmen and of any properly authorised authorities or statutory bodies who may be employed in the execution on or near the Site and Working Areas of any work not in the Contract or of any contract which the Employer may enter into in connection with or ancillary to the Works. In this context services shall include for the setting out of the Works and the checking thereof necessary for others to carry out their works compatibly with the Works described in the Contract.

3.10 The Contractors attention is drawn to the requirements of Appendix 1/9 (Control of

Noise and Vibration), Appendix 1/13 (Programme of Works), Appendix 1/17 (Traffic Safety and Management) and Appendix 1/19 (Routeing of Vehicles).

3.11 The Contractor shall make his own arrangements with the owners, tenants and

occupiers concerned for the use of any private land for plant, stores, working space, borrow pits or spoil dumps he requires and he shall be deemed to have included in his rates for so doing.

4. Area Made Available for Contractors Use: 4.1 The whole of the site is available at the Access Date. 4.2 An application for roadspace booking is to be made to Highways England with

regards traffic management on the A38 and slip roads. The application reference is SRW****** and is effective from ??? to ???. The contractor shall subsequently submit separate applications on the standard pro forma to gain approval of each incidence of traffic management on the A38 and slip roads.

4.3 The site boundary is shown on drawing number CDX8620/R02/01.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/7: SITE EXTENT AND LIMITATIONS ON USE (CONTINUED)

5. Condition Survey

5.1 Prior to the commencement of works, the condition of the existing highway, including

all street furniture shall be agreed with the Project Manager. A photographic record shall be made of all existing defects and a copy supplied to the Project Manager within seven working days of the commencement date.

6. Notice Periods

6.1 Refer to Appendix 1/17 for Roadspace booking on the highway network.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/9: CONTROL OF NOISE AND VIBRATION

1. Normal Working Hours

1.1 The normal working hours for the Site shall be as specified in Appendix 1/7.

1.2 The working week shall be seven days. See app 1/7 2.1 and 2.2

1.3 Exceptionally, consent for work outside the stated hours may be given after any

necessary consultation. 14 days’ notice is required from the Contractor when seeking

such consent.

2. Noise

2.1 The noise levels (see Note (i) below) scheduled below for periods outside the normal

working hours will only be permitted when consent has been given to exceptional

working.

2.2 Unless stated otherwise ambient noise level, Leq (see Note (ii) below) from all

sources when measured 2.0m above the ground 1m from the facade of any occupied

building shall either not exceed the appropriate level given in the Schedule or not

exceed by more than 3dB(A) the existing ambient noise level, Leq (see Note (iii)

below), at the building measured over the same period, whichever level is the

greater. The maximum sound level at any building due to the Contractor's

operations shall not exceed the level given in the Schedule. Exceptionally, the

Contractor may be given permission to carry out works which exceed the noise levels

in the Schedule, provided that 14 days' notice of the date and timing of these works

is given to the Overseeing Organisation and the Contractor demonstrates that he

intends to take all reasonable measures to mitigate the noise nuisance. After

consultations with the Local Authority and any other interested bodies a decision will

be given within 14 days of receipt of the notice.

Schedule Total Noise Levels at Occupied Building

Period Hours

Ambient Noise Level. Leq measured 1m

from the façade of any occupied building

dB(A)

Period of Hours

over which Leq is

applicable

Maximum Sound Level (see Note

below) measured at the building;

dB(A)

Monday to Friday 0700-1900 72 12 82

Monday to Friday (Urban) 0700-1900 65 12 80

Monday to Friday 1900-2200 57 3 62

Monday to Friday 2200-0700 47 3 52

Saturday 0000-1800 14 3 52

Saturday 0800-1400 67 6 75

Saturday 1400-1700 57 3 62

Saturday / Sunday 1700-1900 47 3 52

Sunday 1900-1700 57 3 62

Sunday / Monday 1700-0700 47 3 52

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/9: CONTROL OF NOISE AND VIBRATION (CONTINUED)

Notes:

i) Noise levels relate to free field conditions. Where noise control stations are located

1m from facades of buildings, the permitted noise levels can be increased by 3

dB(A).

ii) The ambient noise level, Leq, is the total Leq from all the noise sources in the

vicinity over the specified period. (Sampling time to be minimum 5 minutes

duration).

iii) The existing ambient noise level, Leq, is the total Leq from all the noise sources in

the vicinity over the specified period prior to the commencement of the Works.

(Sampling time to be minimum of 20 minutes duration).

iv) Maximum sound level is the highest value indicated on a sound level meter which

meets the requirements of BS EN 61672 Parts 1 and 2 Type 1 or 2 set to SLOW

response and frequency weighting A or on an integrating - averaging sound level

meter to BS EN 61672 Parts 1 and 2

v) An Urban area is defined as being within 30 metres of permanent residential

habitation, commercial or retail premises.

2.3 Without prejudice to the generality of the contractors’ obligations under Clause 109

Noise Control, the Contractor shall comply in particular with the following

requirements:

i) The Contractor shall provide and use items of plant and equipment that have

been specifically designed or modified to reduce the noise of normal operations.

Items of plant and equipment shall be maintained in good and effective working

order so that extraneous noises from mechanical vibration, creaking, squeaking

etc. shall be reduced to a minimum.

ii) All vehicles and mechanical plant shall be fitted with effective exhaust silencers

maintained in good working order.

iii) All compressors shall be "sound reduced" models fitted with properly lined and

sealed acoustic covers kept closed whenever the machines are in use. All

ancillary pneumatic tools shall be fitted with mufflers of the type recommended

by the manufacturers.

iv) Machines in intermittent use shall be stopped in the periods intervening between

work.

v) The Contractor shall monitor sound levels by methods set out in Appendix B of

BS 5228.

vi) The Contractor shall adhere to the codes of practice for construction and piling

given in BS 5228.

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APPENDIX 1/9: CONTROL OF NOISE AND VIBRATION (CONTINUED)

2.4 The Contractor shall furnish such information as may be required by the Overseeing

Organisation in relation to noise levels emitted by plant or equipment used or

installed on the Site or which the Contractor intends to use or install on the Site.

2.5 The Contractor shall afford all reasonable facilities to enable the Overseeing

Organisation to carry out such noise monitoring as may be required, including the

temporary cessation of works required for the monitoring of the "existing ambient

noise level".

2.6 The Contractor shall provide East Staffordshire Borough Council with the telephone

number of a named person (or persons), in a senior position of authority on the site,

who can be contacted at any time while works are being carried out. The names and

telephone numbers of these representatives must be provided 14 days prior to the

commencement of works. The Contractor shall at the same time formally notify the

local authorities of the commencement date for the works.

The local authority for this purpose is:-

East Staffordshire Borough Council

Pollution Team, Environmental Health

The Maltsters, Wetmore Road

Burton upon Trent

Staffordshire

DE14 1LS

Tel 01283 508524

Email [email protected]

3. Vibration

3.1 The Contractor shall comply with BS 6472: 2008 Evaluations of Human Exposure to

Vibration in Buildings (1Hz-80Hz). Any vibration monitoring carried out shall also be

in compliance with BS 6472: 2008

4. Liaison

4.1 The Contractor shall undertake letter-drops to all properties within 250m of the site

prior to commencement of the works (or phase of works) in order to inform residents

of the nature of the operations, the duration and the proposed working hours. The

letter should also provide a contact telephone number for use in the event of a query

or complaint. All letters or communications to residents or other stakeholders are to

be submitted to the Overseeing Department for approval prior to distribution.

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APPENDIX 1/9: CONTROL OF NOISE AND VIBRATION (CONTINUED)

4.2 The Contractor shall also inform affected properties of the date/time and details of

any specific operations that cause specific disruption (eg limited access to/from

properties).

4.3 The contact number given in any letter-drops shall be manned during all working

hours.

4.4 Copies of any letters issued by letter-drop shall be given to the Local Authority

contacts detailed above.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/10: PERMANENT WORKS TO BE DESIGNED BY THE CONTRACTOR

1. Elements to be designed by the Contractor; 1.1 The following elements shall be designed by the Contractor:

a) Combined kerb and drainage system; b) Traffic sign post & foundations (passively safe systems).

2. Approvals 2.1 All designs completed by the Contractor must be submitted to the Project Manager for

approval before fabrication / installation.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/11: TEMPORARY WORKS DESIGN

1. Temporary Works Designs General

1.1 All temporary works designs that are to be submitted to the Project Manager for

Technical Approval shall be prepared in accordance with UK National Standards

(Eurocodes), as defined in BS EN 1990.

1.2 All temporary works designs that are to be submitted to the Project Manager for

Technical Approval shall comply with the requirements and timescales given in

Clause 106.

1.3 All temporary works designs that may affect the performance of the permanent works

will be forwarded to the permanent works designer for their acceptance.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/12: SETTING OUT AND EXISTING GROUND LEVELS

1. The works have been designed using the MX system of surface modelling computer programs. Drawings have been prepared using AutoCAD 2010.

2. For setting out details refer to Drawing No. CDX8620/R01/**. 3. All setting out information will be provided to the successful Contractor. This will

include major road alignment strings and various secondary strings such as fence lines, boundaries etc. The Contractor will be supplied with computer output for the various horizontal and vertical alignments necessary to set out the scheme. The method of setting out will be related to a system of co-ordinated survey markers, details of which will be supplied. The Contractor will be advised of string labels.

4. The Contractor shall confirm all existing ground levels before commencement of any

site clearance. Any discrepancies shall be brought to the attention of the Project Manager.

5. The Contractor shall provide and maintain sufficient temporary stations/benchmarks

throughout the Works. These stations should be co-ordinated, levelled and agreed with the Highway Authority/Project Manager before being incorporated into the overall setting out data for the Contract. The Contractor shall provide and maintain Chainage Marker Boards at a frequency to be agreed with the Highway Authority/Project Manager. These shall be referenced with the appropriate master string label and chainage.

6. The Contractor shall verify all manhole cover and invert levels before the

commencement of works on site. Any discrepancies shall be brought to the attention of the Project Manager.

7. Levels shown are based on Ordnance Datum. 8. The alignment of all boundary fencing shall be set out and agreed with the Project

Manager prior to erection. 9. The location of all proposed cable routes shall be agreed with the Highway

Authority/Project Manager on site, prior to installation. 10. Any benchmarks, which become lost or dislodged, shall be replaced by the

Contractor at his expense. 11. The Contractor shall set out sections of the Works as may be directed by the

Highways Authority/Project Manager from time to time to enable Utilities and Public Authorities to carry out temporary or permanent alterations to their mains, services, sewers and cables.

12. Before entering onto private land the Contractor shall give the landowner, and any

tenant, a minimum of 7 days notice of his intention to enter the land and shall take every precaution to avoid damage being caused by his use of the land. Any accidental damage will be corrected at the expense of the contractor.

13. No setting out information shall be marked on private property, lighting columns or

street furniture. No road marking paints may be used for setting out purposes on kerb, road or footpath surfaces that will be the finished surfaces.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/13: PROGRAMME OF WORKS

1. Programme of Works

1.1 The Contractor shall provide the Programme of Works in accordance with Clause

31.2 of the Conditions of Contract in the form of a bar chart produced as a result of a

'critical path analysis' and must abide by the constraints detailed below. It shall show

the level of detail appropriate to each stage of the Works and all activities and

constraints, each of which shall be given a short title. All events shall be numbered

and annotated with earliest and latest event dates.

1.2 The Contractor should note the requirements of Clause 31.2 to provide time risk

allowances in his programme. Where these allowances are included to cover more

than one activity the Contractor must provide detail of what is included in the

allowance.

1.3 The Programme shall indicate the following level of detail:

i) Traffic management proposal for each phase of the works. Implementation and

removal of traffic management systems including for temporary orders and

notice requirements relating to the highway authorities and Canals and Rivers

Trust;

ii) Accommodation Works – for each phase of the works, for each numbered Plot;

iii) Each public utility;

iv) Roadworks, including;

(a) Site Clearance;

(b) Fencing;

(c) Drainage/ Ducting (each drain and duct run);

(d) Drainage Structures;

(e) Earthworks including Topsoil Strip;

(f) Earthworks - ground treatment;

(g) Capping Layer;

(h) Sub-base;

(i) Pavement Construction;

(j) Kerbing;

(k) Footways / Cycleway;

(l) Signing and Marking;

(m) Road Lighting;

(n) Bridge Structures and Retaining Walls;

(o) Landscaping;

(p) Road Restraint System (each length);

v) Demolition of Structures, including:

(a) Asbestos survey;

(b) Temporary works;

(c) Service disconnections;

(d) Demolition;

(e) Sub-structure removal;

(f) Base slab removal;

(g) Foundation removal.

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APPENDIX 1/13: PROGRAMME OF WORKS

vi) For each new structure (as appropriate)

(a) Excavations for foundations

(b) Piling

(c) Abutment Base Slab Construction

(d) Abutment construction

(e) Wing wall base slab construction

(f) Wing wall construction

(g) Bridge deck fabrication

(h) Bridge deck placement

(i) Structural backfill

(j) Structure drainage

(k) Parapets erection

(l) Waterproofing and protection layer

(m) Verge infill

(n) Kerbs

(o) Surfacing

vii) Temporary Works Approvals

viii) Permanent Works Approvals

1.4 The Programme is to be supplied on paper and in Microsoft Project format.

1.5 At the time of presentation of the Programme the Contractor shall also provide a

diagram showing his Intended “earthworks” movements, and locations of licensed

tipping facilities to be used, and of anticipated plant and other resource input.

1.6 The Programme provided under this Appendix is additional to the programme

information required under Appendix 1/9 and Appendix 1/17.

1.7 The Contractor shall make allowance in his programme for the installation of the new

services to be provided by others, as detailed in ‘Privately and Publicly Owned

Services and Supplies and Works by others’ in Appendix 1/16. The Programme shall

include all lead in times and latest dates by which orders shall be placed.

1.8 The time base for the Programme shall be "a day" being 0700hrs - 1900hrs for

weekdays and 0800hrs – 13.00 for Saturdays. (See also constraints in Appendix 1/7).

1.9 The Programme shall clearly and precisely define where the work is progressing.

1.10 The work required to be done by the Completion Date for the Whole of the Works

shall be the Whole of the Works described in the Works Information.

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APPENDIX 1/13: PROGRAMME OF WORKS

1.11 Further breakdown of items and other details as may be required, but in any event

the following shall also be provided:-

Weekly Programme

i) The Contractor shall provide the Overseeing Organisation with a programme of

works of all off-site manufacturing in the form of a bar chart on a week by week

basis. The programme shall show all significant activities including preparatory

works.

ii) A programme of all on-site works shall also be provided to the Overseeing

Organisation on a weekly basis.

iii) A programme of the Contractors’ anticipated testing regime for the following

week shall also be provided to the Overseeing Organisation on a weekly basis.

iv) These programmes shall be provided to the Overseeing Organisation on the

Thursday of the preceding week. This in no way relieves the Contractor of other

obligations under Clauses 31 and 32 of the Conditions of Contract.

2. Further Requirements

2.1 The Programme submitted to the Project Manager shall always represent the

Contractor’s working programme throughout the Contract. Where considered

necessary by the Project Manager, the Contractor shall update the programme at

monthly intervals and to match progress meetings.

2.2 In accordance with the Conditions of Contract the Contractor shall deliver each week

to the Overseeing Organisation returns of labour and plant for each working day, in a

form to be agreed with Overseeing Organisation’s Representative.

3. Schedule of Constraints Further to Clause 31.2 of the Conditions of Contract, attention is drawn to the

following constraints on the Contractor’s programming of the works:

i) The Contractor shall give the Overseeing Organisation not less than 24 hours’

notice in writing of his intentions to commence any item of work to enable the

Overseeing Organisation to make his arrangements for carrying out his

supervision and inspections.

ii) The Contractor shall submit to the Overseeing Organisation a completed

“Request for Inspection” notice of the type shown below. Four working hours’

notice is required for each inspection request unless otherwise specified.

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APPENDIX 1/13: PROGRAMME OF WORKS

iii) Notwithstanding any other requirements in the Works Information, completion

shall not be certified until all traffic management installations have been removed

and the carriageway(s) has been reopened to traffic in a safe condition to the

satisfaction of the Overseeing Organisation.

iv) Approval procedures in relation to Traffic Orders or to structures to be designed

by the Contractor.

v) Approval procedures in relation to restrictions on canal traffic for new bridge

construction.

vi) The Contractor is required to submit a Construction Environmental Management

Plan (CEMP) for approval prior to commencement of the Works.

vii) Any scheme-specific requirement described in Appendices to the Specification

that may be considered to be a “constraint”.

viii The Contractor is to submit Method Statements as required by the contract and

as detailed in these appendices giving at least 4 weeks’ notice (or as otherwise

detailed in the specific appendix if longer) for the review of the documentation.

Where revisions are requires to the documentation the Contractor shall allow a

further 4 weeks for review of the revised documentation.

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Branston Locks Phase One Scheme Specific Appendices

REQUEST FOR INSPECTION

Ref No: ...................................

CONTRACTOR: ..........................................................................................................................

TASK: ..........................................................................................................................................

We give notice that the following work namely: ...........................................................................

......................................................................................................................................................

will be ready for inspection from ......................................on........................................................

Signed: ...........................................................Time: ....................................................................

for the Contractor Date: ....................................................................

Received:........................................................Time: ....................................................................

for the Overseeing Organisation Date: ....................................................................

___________________________________________________________________________

APPROVAL TO PROCEED

The above was inspected at: ............................................on........................................................

Approval is/is not given to proceed with the next operation.

Remarks: ......................................................................................................................................

......................................................................................................................................................

......................................................................................................................................................

......................................................................................................................................................

Signed: ...........................................................Time: ....................................................................

for the Overseeing Organisation Date: ....................................................................

Received:........................................................Time: ....................................................................

for the Contractor Date: ....................................................................

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/16: PRIVATELY AND PUBLICLY OWNED SERVICES AND SUPPLIES

1. To enable the Contractor to fulfil his obligations under Clause 116 of the Specification and

the Conditions of Contract the following are names and addresses of local authorities,

Statutory Undertakers and Service Providers serving in the locality of the works. AMEND

DETAILS BELOW AS NECESSARY

Name Address, Telephone & Fax Contact

National Grid Gas UK Distribution (High and Medium pressure pipes)

Stafford Road Wolverhampton WV10 6HZ Tel : 01902 29952

Graham Morris 07768558241

Western Power Distribution Diversionary Works Team

Western Power Distribution Diversionary Works Team Toll End Road, Tipton, Dudley, West Midlands, DY4 0HH Tel : 0121 224 1865

David Slattery 0121 224 1865

Severn Trent Water Ltd Asset Protection

Severn Trent Centre PO Box 5309 Coventry CV3 9FH

Chris Brocas 07769 881882 Chris Bullock

Severn Trent Water Ltd New Connections

Severn Trent Centre PO Box 5309 Coventry CV3 9FH

Daniel Beck 07889 631576

South Staffordshire Water

South Staffs Water Green Lane Walsall WS2 7PD

Bill Reid

Openreach BT

Repayments (Alterations) Pp3EW40 Telecom House, Trinity Street Hanley, Stoke – on Trent, ST1 5ND Tel: 0121 232 7076

David Rushton 0121 232 7076 or 07743 843265 Bill Tomlinson 0151 229 4532

Virgin Media (Telecom Cables)

Virgin Media 1, Dove Wynd Strathclyde Business Park, Bellshill ML4 3AL Tel: 0800 408 0088

Chris Willis 07967-000-391 Alan Fox 07985-807662

Traffic Management Officer Staffordshire Police

Traffic Group, Weston Road Stafford, ST18 0YY Tel. 01785 257717

(Abnormal Loads - Mary Roestenburg Tel. 01785 235025)

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/16: PRIVATELY AND PUBLICLY OWNED SERVICES AND SUPPLIES

Name Address, Telephone & Fax Contact

Ambulance West Midlands Ambulance Service Unit 2, Tollgate Drive Tollgate Business Park, Stafford ST16 3HS Tel: 01785 237020 (Duty Officer) / 237000 (Switchboard)

Fire & Rescue Staffordshire Fire and Rescue Service Pirehill, Stone, ST15 0BS Tel: 08451 22 11 55 Fax: 01785 89 83 95

Staffordshire County Council

Staffordshire County Council c/o Wedgwood Building Tipping Street, Stafford, ST16 2DH Tel: 01785 223121

Becky Fuller Scott Denny 01785 276552

The Environment Agency Central Area Office Sentinel House, 9, Wellington Crescent Fradley Park, Lichfield, Staffordshire WS13 8RR Tel : 09708 506506

East Staffordshire Borough Council

The Maltsters, Wetmore Road Burton upon Trent Staffordshire DE14 1LS

Kier Highways Limited – Asset Support Contractor for Highways England Area 9. (Motorways and Trunk Roads)

McClaren House 46 Priory Queensway, Birmingham, West Midlands, B4 7LR

Rob Price 07467 117 261 Mobile

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/16: PRIVATELY AND PUBLICLY OWNED SERVICES AND SUPPLIES

Services and Supplies Affected by the Works 2. Details of services and supplies affected by the Works, details of preliminary arrangements

that have been made with Statutory Undertakers and others for the alteration of services and

supplies affected by the Works, and details of any orders already placed are provided in the

table below.

Works are required as described in the table below

Location Description Group * see below

Drawing No Notice Required to Commence

Time for Completion

Junction of Link Roads 1, 3, 4.

Cable diversion WPD to remove the existing HV overhead line and LV underground mains and install new underground mains in replacement for new road layout. Contractor to carry out all excavation works except within 3m of existing poles and install 125mm dia rigiduct to LV route and all road crossings for LV and HV. WPD to install cable and remove existing equipment thats no longer required. HV shutdown required.

B CDX8620/R27/08 and WPD plan ref 429166/CS/01 Rev 1 04 Feb 2016.

TBA TBA

Link Roads 1, 2

WPD new HA and LV routes

B CDX8620/R27/12 TBA TBA

Link Roads 1, 2, 3

BT ducts and chambers for new service

B CDX8620/R27/09 TBA TBA

Link road1, 2

Excavation and backfill of trench, sleeved road crossings for new Gas service

B CDX8620/R27/10 TBA TBA

Link Roads 1,2

Excavate and backfill trench for new South Staffs Water service

B CDX8620/R27/11 TBA TBA

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Branston Locks Phase One Scheme Specific Appendices

*

A. Work required after commencement of the Works which does not require prior work by the Contractor.

B. Work required after commencement of the Works which does require prior work by the Contractor. (See table below)

C. Work expected to be in progress at the commencement of the Works.

D. Work to be wholly undertaken by the Contractor

3. Proposed service connections are to be laid in accordance with NJUG ‘Guidelines on the positioning and colour coding of Underground Utilities Apparatus 2009’ and the service providers quotation and specification schedule.

4. The Contractor shall make arrangements with the Statutory Undertakers and others concerned, for the coordination of his work with all work that needs to be done by them or their contractors concurrently with the Works. Compliance with the periods of notice given above does not relieve the Contractor of his obligations. The Contractor is to take account of this in his programme.

5. Private services to individual properties have not been listed. The Contractor shall

make arrangements with the Statutory Undertakers and others concerned for the phasing of all necessary disconnections and diversion of private services affected by the Works.

6. Disconnected apparatus shall only be removed by the Contractor if he has the prior

consent of the Authority concerned. 7. Existing Electricity mains and services will require diverting / protecting in

accordance with Service Authority requirements and Specifications. All works required of the Statutory Undertakers have been paid for by others. The Contractor shall be responsible for co-ordination, programming, providing any traffic management which may be required in accordance with the works quotations and liaison with relevant statutory authorities.

8. The Contractor should confirm all time scales with the relevant authority before

scheduling the works. 9. The Contractor is responsible for providing all road crossings and installing 125mm

rigiduct to new LV route as detailed on Drawing No. CDX8620/R27/08 in accordance with WPD Quotation reference 2429166 Scheme: 866797 Ver: 1 dated 04 February 2016. Note the above WPD drawing shows a roundabout north of the canal.

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Branston Locks Phase One Scheme Specific Appendices

APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

1. Traffic Safety and Management Requirements (General Requirements)

1.1 The Contractor shall throughout the progress of the Works have full regard for the safety of all persons entitled to be on the Site and in the Working Areas, and shall keep the Site and the Working Areas (so far as the same are under his control) and the Works (so far as the same are not completed or taken over by the Employer) in an orderly state appropriate to the avoidance of danger to such persons and shall inter alia in connection with the works provide and maintain all lights guards fencing warning signs and watching when and where necessary or required by the Overseeing Organisation or by any competent statutory or other authority for the protection of the works or for the safety and convenience of the public or others.

1.2 The Contractor shall ensure that all vehicles leaving the site containing contaminated material: i) are subject to a procedure that ensures and records that they are clean and

sheeted. ii) have written routes to their destination, including locations of sensitive areas

passed through e.g. schools, residential areas; and iii) have a written incident response plan to follow in the event of an accident which

deposits contaminated material on the public highway.

1.3 Phasing of the Works: i) At least seven days prior to the commencement of the Contract, the Contractor

shall submit to the Overseeing Organisation for approval, a programme detailing the proposed method and phasing for the execution of the Traffic Safety and Management requirements of the work and the timing of all activities and resources to be utilised. This shall include traffic management layout drawings indicating phasing of works. Traffic management layout drawings shall include width of lanes, working areas, safety zones, signing and confirmation of roadspace bookings. Details shall illustrate phasing of works and confirmation of roadspace booking.

ii) Traffic management required on Branston Road and the A38 will require prior authorisation and approval by Staffordshire County Council Highways Network Management Unit and / or Highways England as appropriate. Details and plans showing the proposals along with Risk Assessments and Method Statements will need to be submitted in advance and the Contractor should submit these details through the Overseeing Organisation as soon as possible. As a guide a minimum of 4 weeks should be allowed from submission before the traffic management is required.

iii) The Contractor shall allow for operations to be carried out under Police supervision as required by the Project Manager.

1.4 Abnormal Load Route

The Contractor shall be responsible for removing, and subsequent immediate reinstatement of all cones, cylinders and signing to facilitate the movement of abnormal loads which may travel through the works. The Contractor shall be given a minimum of 12 hours notice by the Overseeing Organisation and shall provide the necessary labour to facilitate the passage of the load. Payment shall be on a

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

Dayworks basis. It is however, anticipated that no such load shall pass through the works other than on the A38 approaches.

1.5 Requirements for Traffic Management i) The Contractor shall be responsible for:- a) the installation, maintenance and removal of the Traffic Management system.

Note that Traffic management measures on the A38 will require continuous maintenance to ensure the equipment remains in good order.

b) ensuring illumination of signs to standards required in BS 873: Part 5, or in compliance with particular requirements of the Contract, taking steps to avoid dazzle;

c) taking care not to damage statutory undertaker's plant when erecting posts for signs;

d) liaison with the Statutory Authorities and Police Authority. ii) Sign faces shall be to BS EN12899-1 using Class 2 reflective materials. iii) The signs are to be new or in good second-hand condition and shall be made

available for inspection and approval by the Overseeing Organisation prior to use.

iv) Exact positions of signs shall be agreed with the Overseeing Organisation on

site. v) Reinstatement of post holes in verges shall be carried out by filling the post hole

to ground level with sand.

1.7 Timing of Installation, Alteration to, or Removal of Traffic Control Equipment or Road markings i) The Contractor shall take due account of Highways England document ‘3rd Party

guidance on the use of traffic management on Highways England Roads’, including Appendix A: Traffic Management Assessment Form for 3rd parties and published ‘Working Windows’. Note that times given under Working Windows are based on historical flow data and subject to actual traffic flows encountered. A copy of the guidance, appendix and current ‘Working Windows’ for this section of A38 will be provided to the Contractor by the Overseeing Organisation.

1.8 Working Areas and Safety Zones

Working areas and safety zones shall be as defined in Chapter 8 of the Traffic Signs Manual.

1.9 Unless specified otherwise in the Package Order the Contractor shall not install, alter or remove traffic control equipment or road markings between 08.00 to 09.00 hours and 16.00 to 18.00 hours, Monday to Friday inclusive. The timing of all such operations will be subject to the approval of the Overseeing Organisation. If, in the opinion of the Overseeing Organisation, an operation will not be completed by 08.00 or 16.00 hours, Monday to Friday permission will be withheld.

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

1.10 Site Safety

i) Without prejudice to the other provisions of the Contract the Contractor shall

ensure that no actions by him or his employees or Sub-Contractors or their employees, are executed in such a manner as to constitute a hazard or safety risk to traffic or themselves.

ii) The Contractor shall ensure that all Site Traffic only enters or leaves the working area at agreed and designated entry or exit points and must do so in the direction of the prevailing traffic flow. Prior to implementation, the Contractor shall agree with the Overseeing Organisation a method of merging site and public traffic. The Overseeing Organisation reserves the right to require amendments if, in his opinion, the system is not working effectively.

iii) The Contractor shall impose a speed limit of 15mph on site vehicles. All drivers shall be notified individually of the limit. Speed Limit signs to be posted at entrance and at regular intervals through the Site.

iv) The Contractor shall allow for operations to be carried out under Police supervision as required by the Overseeing Organisation.

v) No area of carriageway shall be re-opened until a safe surface, free from debris and of sufficient skidding resistance, is available for traffic. All ironwork and steps in construction shall be ramped. The maximum amount that ironwork may be proud of the adjacent carriageway area for temporary ramping is 50mm and all ramps shall have an incline of not exceeding 10%.

vi) When scarifying, planing or burning-off existing roads, no vertical step greater

than 50mm shall be formed in the existing carriageway left open to traffic. A

temporary ramp of material complying with Clause 910 shall be laid across the

step until the discontinuity is made up with resurfacing or regulating material as

described in the Contract, at which time the temporary ramps shall be taken out.

1.11 Emergency, Accident or other Incident i) In the event of an emergency, accident or other incident, the Overseeing

Organisation shall have the unqualified right to instruct the Contractor's workmen on any matters relating to traffic safety and control.

ii) The Contractor shall carry sufficient stocks of material manufactured for use as a diesel oil lift in the event of an accident or spillage on the trafficked carriageway.

iii) The Overseeing Organisation may direct the Contractor to assist in the removal of a large debris and to restore the road surface to a serviceable condition after an accident

1.12 Remedial Works

i) In order to carry out any remedial works, traffic restrictions and traffic management shall be to the standard required to the main works and all associated costs shall be borne by the Contractor.

ii) At least 7 days notice will be given to the Overseeing Organisation prior to the commencement of any such work.

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

1.13 Roads to be kept clean

i) The Contractor shall keep roads used by works traffic clean of all dirt, mud and other debris dropped from vehicle tyres, tracks etc. ii) The Contractor shall provide, maintain and keep available at all times equipment incorporating a brush suction device and collection compartment and such other plant, labour and equipment necessary to keep the roads clean.

iii) The Contractor shall ensure that no debris, dirt, mud or any other materials are carried from the site of the works onto the public highway, and shall arrange for the immediate removal of any such material deposited on the highway as required by the Overseeing Organisation.

2. Site Access and Haul Routes within the site. 2.1 The sole access to the site shall be off Branston Road via the A38. No other access

will be available. The Contractor may propose to construct temporary works accesses subject to the above and will be agreed by the Overseeing Organisation/landowner.

3. Notice Periods to be allowed for applications / consents

3.1 Unless previously agreed with the Overseeing Organisation the minimum notice

required by the Overseeing Organisation to consider a Contractor's application (on appropriate pro-forma and with plans where necessary) for:

i) amending or making traffic orders 12 weeks ii) authorising of non-prescribed signs 4 weeks

iii) moving permanent traffic signs not under the Contractor's responsibilities to be compatible with the state of the Works

4 weeks

iii) Authorising temporary traffic signals (see special requirements in relation to the Highway Authority)

10 working days

iv) Authorising other temporary traffic controls (see special requirements in relation to the Highway Authority)

10 working days

3.2 The Highway Authority will invoice the Contractor for current charges in respect of work of (i) and (iii) above as a result of his applications. Such costs are not reimbursable under the Contract.

3.3 Applications must provide the relevant details and be completed in full. For application proforma please contact the Highway Authority.

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

Notice/Licence Requirements under the Traffic Management Act / Highways Act Under the Traffic Management Act 2004, the majority of activities in the street must be noticed. The types of notification and advance notice period relate to the duration of the works. The table below shows applicable details:

Notice Type

Works Duration

Advance Notice Period

Validity Period

Major Works >10 days 3 months 5 days

Standard Works >3 days & <10 days 10 days 5 days

Minor Works <3 days 3 days 2 days

Immediate Works N/A Within 2 hours N/A

Electronic notices in an EToN format are required to be submitted to the Overseeing Organisation Network Management Unit or Traffic Officer to cover works in a street (see Appendix 1/16 for contact details). In addition to the above noticing requirements for works it may also be necessary to obtain a permit or licence to cover elements of the work. Licences/Permits are required for the following: Licences

1. Installation of private apparatus (Section 50 New Roads and Street Works Act 1991) 2. Vehicle access crossings (dropped kerbs)(Section 184 Highways Act 1980)

Permits

1. Road Closures 2. Temporary Traffic Signals 3. Stop/Go temporary traffic controls 4. Lane closures 5. Other Traffic Management that impedes the normal flow of traffic 6. Placement of temporary items on the highway, e.g. site cabins, etc. 7. Scaffolds/ Hoardings / Skips to be housed on the highway 8. Temporary excavations in the highway

For further details of the Highway Authority requirements, see information within the Package Order. If the contractor has any queries relating to the above, contact the Overseeing Organisation for clarification.

4. Details of Events That Could Have a Bearing on the Works The Contractor is to consider the interaction between the Works and all works on the highway in the vicinity. Staffordshire County Council:- Close liaison with Staffordshire County Council Network Management is required. Telephone number 01785 276552 Mr S Denny 1 months advance notice of works on the highway in order for the proposed traffic management be programmed into the network management system.

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Highways England:- For coordination of the Works with other works which may be in progress on the A38 and other HE roads in the vicinity, early contact must be made with Highways England Asset Support Contractor (Kier Highways Limited). Contact [email protected].

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

4.1 Details of currently known events which may have a bearing on the works are as

follows:

Special Event Dates TM removed by: TM Embargo to:

V Festival 20th/21st August 2016

In addition to the above major events, Highways England stipulates that traffic management must be removed from their network during the following periods, unless the traffic management is static and for safety reasons cannot be removed. Bank Holidays Dates TM removed by: TM Embargo to: 2016

Easter Good Friday 25th March 2016 Easter Monday 28th March 2016

06:00 Thursday 24th March 2016

00:01 Tuesday 29th March 2016

Early May Bank Holiday

Monday 2 May

Spring Bank Holiday

Monday 30 May 06:00 Friday 27th May

00:01 Tuesday 31st May

Summer Bank Holiday

Monday 29 August 06:00 Friday 26th August

00:01 Tuesday 30th August

Christmas Monday 26th, Tuesday 27th December; Monday 2nd January

06:00 Friday 23 December 2016

00:01 Tuesday 3 January 2017 (TBC)

5. Highways, Private Roads, and Other Ways Affected by the Works

5.1 Temporary Traffic Orders arranged by the Overseeing Organisation

i) The Contractor shall procure through the Overseeing Organisation; any necessary TTRO’s which are required, allowing a minimum 12 weeks’ notice to take effect.

ii) Any footpath closures shall require an alternative route to be located adjacent the existing.

5.2 Roadspace Booking i) Roadspace for the works has been booked through the Highways England

Scheduled Roadworks system, ref SRW Number TO BE INSERTED. 5.3 Traffic Safety & Control Officer

i) The Contractor shall appoint a suitably qualified Traffic Safety and Control Officer in accordance with Specification Clause 117/19.

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APPENDIX 1/17: TRAFFIC SAFETY AND MANAGEMENT

5.4 Driver Information Signs at Roadworks i) The Contractor shall provide temporary signs in accordance with Specification

Clause 117/26 and shall agree appropriate legends with the Project Manager. Highways, Private Roads, and Other Ways Affected by the Works

Traffic Management measures and temporary orders for the works

Description

12 hour Average Weekday Traffic AWT

85%ile Speed

Prop. Speed Limit

Type(s) of Traffic Control

Whether to be Kept Open or Closed

Traffic orders required and

status

Branston Road

Open

A38 and slip roads

Open

All measures are to be in accordance with agreed Traffic Management Plan submitted by Contractor.

Driver Information Signs at Roadworks

6.1 The Contractor shall provide temporary signs in accordance with Specification

Clause 117/26 and shall agree appropriate legends with the Project Manager.

6.2 Advance speed limit signs and speed limit signs will be required along all roads

which have temporary traffic management for the duration of the works.

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APPENDIX 1/19: ROUTEING OF TRAFFIC

1. Permitted Access Routes to and from the Site 1.1 Staffordshire County Council Network Management Unit has restricted the permitted

access routes for construction vehicles. All construction traffic must only use A38 to gain access to the site. All other routes are forbidden.

1.2 Except for direct access to and from quarries, tips or suppliers, all construction traffic shall be routed via the M, A or B Class highway network unless written approval is first obtained.

1.3 The Contractor shall take measures to prevent vehicular damage to Highways during disposal of materials operations. It may be necessary to determine routes different for access to and return from a licensed tipping site and to construct maintain and remove and reinstate on completion of the Works any temporary works to the access routes as required by and to the satisfaction of the Highway Authority.

1.4 Dump trucks, tracked machines and the like will not be allowed to traverse the

existing road network beyond the Site under any circumstances. These types of machines will only be allowed within the Site and will only use crossing points agreed in advance with the Overseeing Organisation where public and private rights of way required to be kept open are to be crossed.

1.5 Where Site traffic joins the existing road network, wheel washes shall be provided to keep the road network clean and safe for other road users.

2. Movement of Machinery and Plant Across Public & Private Rights of Way 2.1 All crossings shall be kept clear of mud and debris to prevent danger to the public.

Warning signs shall be erected to warn drivers, pedestrians and machine/plant operators of crossing points. Temporary diversions shall be treated in the same manner as the original route. Where frequent crossings are required at the same location then the carriageway or footpath construction shall be strengthened as agreed in advance with the Signs, barriers, etc., shall be erected as agreed in advance with the Overseeing Organisation and the crossing point manned during the site working hours.

2.2 When a crossing point is not in use it shall be fenced off to prevent unauthorised

access to the site. 3. The use of the Permanent Works by Construction Traffic

3.1 If the Contractor intends to use any part or section of the permanent works prior to

those times detailed in any other Clause or Appendix or intends to use machinery or plant that is heavier than the designed loads for the carriageway and structures, then the Contractor will submit details of his proposals to prevent any damage being incurred to the carriageway and structures. Site traffic shall use the designated site access roads and exit points agreed with the Overseeing Organisation.

3.2 See also the requirements of Appendix 1/7.

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APPENDIX 1/21: INFORMATION BOARDS

1 Advanced Information Boards shall be to the size and design shown on Drawing

CDX8620/R01/** . Signs shall be erected at locations agreed with the Overseeing Organisation. The text for signs shall be as agreed with the Supervisor on site.

2 Advance notice boards shall be erected at the agreed locations at least 14 days in advance of the commencement of the works.

3 Information Boards shall be erected in positions to be agreed with the Overseeing Organisation and to the following:

a) There should be a minimum set back from the channel of 600mm;

b) The mounting height shall be 2.1m to the underside of the sign where there is a possibility of pedestrians passing or 1.5m elsewhere;

c) The ground shall be reinstated after erection to match the existing;

d) The signs shall be removed within four weeks of the date of the Completion Certificate and the ground reinstated to match its surroundings.

4 Information Boards shall be kept clean and in a good state of repair.

5 Any temporary sign erected as part of the works shall take into account the requirements for passively safe posts.

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APPENDIX 1/23: RISKS TO HEALTH AND SAFETY FROM MATERIALS OR SUBSTANCES

1 In addition to all other health and safety requirements, the Contractors attention is drawn to the following

i) The presence of overhead 11kV cables;

ii) The presence of underground services;

iii) The presence of tar in existing road construction;

iv) Requirements relating to the existing pole mounted transformer to remain north of the canal bridge at Tatenhill Lane. See drawing CDX8620/R27/08 and Western Power drawing 2429166/CS/01 Rev 1.

2 The Contractor should also refer to the Pre-Construction Information.

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APPENDIX 2/1: SITE CLEARANCE

1. General site clearance shall be carried out within the site boundary as shown on drawing number CDX8620/R02/01. The descriptions of the areas of general site clearance are:-

(i) Type 1 – arable farm land, hedgerows, trees, and fences (except as indicated otherwise on the drawings to remain).

(ii) Type 2 – existing carriageway, kerbs, edgings, footway, verges, unlit traffic signs, street lighting and lit signs (by others), concrete floor slabs, building

foundations, vehicle hardstandings, boundary dwarf walls, gullies and associated connections (except as indicated otherwise on the drawings to remain).

(iii) Type 3 – House, shed, cess pit and garden walls ‘Bridgefield House’, Branston Road.

2. Preservation of trees and hedgerows (to Clause 270AR)

2.1 The above drawing indicates the trees to remain and those to be preserved during the construction works which the contractor will take full responsibility for their care and protection. Prior to the commencement of the Works a Root Protection Areas (RPA) survey including measures such as fencing to protect any RPAs during construction shall be submitted for written approval of East Staffordshire Borough Council Planning Authority. Any damage to protected trees will not be deemed an unavoidable consequence of the construction of the Works in accordance with the contract.

2.2 Measures to preserve trees shall include protective temporary fencing to enclose as much of the canopy of the tree as possible, whilst not obstructing established footways, rights of way or visibility for the highway user. Such protective measures shall not be limited in duration to the site clearance works only but remain in place for the duration of the scheme construction works. Prior to the commencement of the works on site, a plan indicating the tree protection measures shall be submitted in accordance with BS5837:2005 Trees in Relation to Construction shall be submitted for written approval of the South Staffordshire Council Planning Authority. The tree protection measures shall then be carried out and implemented in accordance with the approved scheme.

2.3 Hedgerows to be removed are shown on drawings CDX8620/R02/01 scheduled below. Prior to the removal of any hedgerow, the extents should be agreed with the Overseeing Organisation.

2.4 Treatment of severed fences, hedges and walls shall be in accordance with Clause 201.2 and to requirements in Appendix 3/1.

2.5 Arisings from existing gullies, manholes, inspection chambers, pipework, drains and sewers shall be disposed of as U2 unacceptable material in accordance with the requirements of Appendix 6/2.

2.6 Trenching and trenchless methods of excavation for, backfilling to, and the laying or removal of pipes, ducts and cables close to protected trees, hedgerows and beneath the canopy of the trees, will include such measures as necessary to avoid root damage and severance and to avoid damage to the canopy and foliage. Excavation of open trenches by machine is unacceptable in close proximity to the trees that are to be protected in accordance with CDX8620/R02/01.

2.7 Tree or hedgerow removal during the bird breeding season; between March and August inclusive, will require a prior inspection by a qualified ecologist. If breeding birds are found to be present such removal will not be permitted.

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APPENDIX 2/1: LIST OF BUILDINGS ETC TO BE DEMOLISHED OR PARTIALLY DEMOLISHED

Location Description Drawing No. Ref No.

Requirements

Bridgefield

House,

Branston

Road

Detached

brick built

property

‘Bridgefield

House

CDX8620/R02/01 BLD1 • Demolish including all service

disconnections. Remove to tip

Steel shed to

‘Bridgefield

House’

Shed • Demolish including all service

disconnections. Remove to tip

Cess pit to

‘Bridgefield

House’.

CP1 • Empty, excavate and remove to

tip including foundations and

surround.

Boundary

walls to

‘Bridgefield

House’.

WL1,

WL1A

WL2

• Demolish including foundations

and remove to tip.

Raised brick

pond and

patio,

Bridgefield

House.

Pond

and

Paved

patio

• Empty, demolish including

foundations and remove to tip.

Bus Stop /

shelter at

Branston

Road.

BS1 • Demolish including foundations

and remove to tip.

• For further details see drg

CDX8620/R02/01

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APPENDIX 2/2: FILLING OF TRENCHES AND PIPES

1. All pipes, chambers or gullies that are required to be abandoned/filled, are shown on

the site clearance and drainage drawings No. CDX8620/R02/01 and CDX8620/R05/ series.

2. Sewers and gully connections to be abandoned shall be treated as follows: - Less than 1m of cover below formation: - sewers to be excavated and sealed and the resultant void backfilled using the materials and thicknesses described in the Specification for the Reinstatement of Openings in Highways. Greater than 1m of cover below formation: - Sewers shall be cleansed and grouted with 1:10 cement/PFA grout in accordance with Clause 506.3

3. Before the abandonment of any sewer, the Contractor shall CCTV the sewer to prove any lateral connections. Any connections shall be proved and either abandoned as above or connected to the new system.

4. Chambers to be abandoned shall be treated as follows: -

Less than 1m of cover below formation: Chamber, including surrounds, shall be excavated and the resultant void backfilled using the materials and thicknesses described in the Specification for the Reinstatement of Openings in Highways. Greater than 1m of cover below formation: The chamber shall be cleaned and the base perforated to 10% of the area of the slab, before backfilling with acceptable material or concrete mix ST2, as instructed by the Highway Authority/Project Manager.

5. Gullies Existing ironwork to be removed to Contractors tip off site. Gully connection to be sealed and the pot either excavated or backfilled with concrete mix ST2. Any pipe connection shall be treated in accordance with 2 above. Gullies to be abandoned that lie within proposed carriageway are to be reinstated as per full depth carriageway reinstatement.

6. Public Utilities or Privately Owned Services Where works are required to Public Utilities or Privately Owned Services and apparatus, reference will be made to the appropriate section of Appendix 1/16.

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APPENDIX 2/3: RETENTION OF MATERIAL ARISING FROM SITE CLEARANCE (CONTINUED)

1. Where identified on the drawings, surfacing, kerbs and edging material is to be tested in accordance with Appendix 1/5 and the results provided to the Project Manager prior to use in permanent works. The location where crushed material can be used in the permanent works is to be determined by the Project Manager.

MATERIALS TO BE REMOVED TO STORE OFF SITE

Description Delivered to Requirements

Traffic sign plates and

posts

Staffordshire Highways

Depot, Lichfield

Take up, clean and remove to store off site.

TSA-TSH

(Posts to tip off site)

Kerbs Staffordshire Highways

Depot, Lichfield

Take up kerbs and foundation and remove

to recycling store off site

Gully gratings and

frames

Staffordshire Highways

Depot, Lichfield

Take up/down and remove to store off site

reference EG1-EG11

Statutory Undertakers equipment such as cables, poles, pipes etc. The Contractor shall arrange for the collection by the appropriate Undertaker of any apparatus which is to be removed as a result of the Works or alternatively request appropriate written permission to dispose of any items.

After removal of concrete footings and anchorages to safety fencing, the resulting holes shall be backfilled and compacted with material similar to, and to the profile of the adjacent ground. Where this is filter drain material it shall be of similar material and grading.

After removal of lighting columns, the resulting holes shall be backfilled and compacted with material similar to, and to the profile of the adjacent ground.

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APPENDIX 2/3: RETENTION OF MATERIAL ARISING FROM SITE CLEARANCE (CONTINUED)

MATERIALS TO BE REMOVED TO TIP OFF SITE

Location Description Drawing No. Ref No.

Requirements

Fencing CDX8620/R02/01

TF1 • Remove fencing as marked.

• Make good severed ends in

accordance with clause 201.2

and Appendix 3/1.

Hedges H1 • Remove hedges associated with

site clearance works.

• Make good severed ends in

accordance with clause 201.2.

Traffic Signs,

Illuminated

Bollards

TSA ,

IB1 &

IB2

• Sign faces, posts, foundations

and electrical connections (where

applicable) to be

removed/disconnected.

• All illuminated signs to be

removed by E-on with order for

works placed by SCC

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APPENDIX 2/5: HAZARDOUS MATERIALS

1. For dealing with asbestos the following regulations apply:

i) The Control of Asbestos Regulations 2006 ii) Approved Code of Practice, The Management of Asbestos in Non-Domestic

Premises iii) CDM Regulations 2015

2. Inspection of as built information and a surface inspection of the site has revealed no indications of Asbestos Containing Materials, however in planning and carrying out the Works the contractor should presume that such may be present in buildings for demolition, in buried drainage or ducting, backing boards in electrical cabinets etc.

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APPENDIX 3/1: FENCING, GATES AND STILES

1. Temporary Fencing

1.1 The Contractor shall not enter onto land and erect temporary fencing until confirmation from the landowner that the land has been cleared of livestock and/or is safe to enter. The Contractor shall establish a permit to enter procedure.

1.2 The Contractor shall provide temporary fencing as necessary to suit the programme

and method of working. 1.3 Temporary fencing shall not incorporate barbed wire. 1.4 Temporary fencing for use as a site boundary or protection to site activities shall be

in accordance with Clause 302 and 303. 1.5 All excavations adjacent to pedestrian routes or any area to which pedestrians have

access shall be fenced using rigid pedestrian barriers linked together where necessary to form a continuous barrier.

1.6 For details of tree protection fencing refer to Tree Protection Survey and Drawing

CDX8620/LW/02. 2. Permanent Fencing:- Wooden Fencing Gates and Stiles

2.1 The location and type of permanent fencing and gates is shown on Landscaping

drawing number CDX8620/LW/01 and CDX8620/LW/03.

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APPENDIX 4/1: ROAD RESTRAINT SYSTEMS (VEHICLE AND PEDESTRIAN)

1. Road Restraint Systems:

1.1 Scheme specific requirements for RRS are shown on drawing number

CDX8620/R04/01 and the following schedule.

1.2 Verge widening details at protected lighting columns are shown on drawing number

CDX8620/R04/02.

2. Approvals

2.3 All Road Restraint Systems provided shall be Highways Agency Accepted BS EN

1317 Compliant Road Restraint Systems and be listed as approved on the Highways

Agency web site at the date of proposal by the Contractor.

2.4 If the new system is to be linked to an existing system the Contractor shall ensure

that they are compatible.

3. Schedule

3.1 The Road Restraint System shall be provided in accordance with the following

schedule:

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Schedule of Road restraint Systems (Vehicle and Pedestrian)

Location & Start Chainage

(m)

Finish Chainage

(m)

Position on

Cross-Section

Type of Road

Restraint System

Set-back (m)

Containment Level

Performance Class (P) **

Impact Severity

Level (ISL)

Working Width Class

Performance Level and whether

Redirective (R) or Non-redirective

(NR)

Permanent Lateral Displacement Zone (PLDZ) characteristic

Permanent Lateral Displacement Zone Class (D)

Exit Box

Class

Other Requirements /

Comments

Link Rd 1, EB

ch46 ch34 nearside Terminal 1.2 P1 Class B N/A N/A D.1.1. Z2 Single sided

Link Rd 1, EB

ch34 ch17 nearside

Safety

barrier 1.2 N2 Class B W2 N/A N/A N/A Single sided

Link Rd 1, EB

ch17 ch1 nearside Transition 1.2 N2 Class B W2 N/A N/A N/A

Connection to

existing safety barrier

Link Rd 1, WB

ch36 ch52 nearside Transition 1.2 N2 Class B W2 N/A N/A N/A

Connection to existing safety

barrier

Link Rd 1, WB

ch52 ch64 nearside Terminal 1.2 P1 Class B N/A N/A D.1.1. Z2 Single sided

Link Rd 1, EB ch293

ch281 nearside Terminal 3.5 P1 Class B N/A N/A D.1.1. Z2 Single sided

Link Rd 1, EB

ch281 ch267 nearside

Safety

barrier 3.5 N2 Class B W2 N/A N/A N/A Single sided

Link Rd 1, EB

ch267 ch251 nearside Transition 3.5 N2 Class B W2 N/A N/A N/A

Connection to

parapet

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Schedule of Road restraint Systems (Vehicle and Pedestrian)

Location & Start Chainage

(m)

Finish Chainage

(m)

Position on

Cross-Section

Type of Road

Restraint System

Set-back (m)

Containment Level

Performance Class (P) **

Impact Severity

Level (ISL)

Working Width Class

Performance Level and whether

Redirective (R) or Non-redirective

(NR)

Permanent Lateral Displacement Zone (PLDZ) characteristic

Permanent Lateral Displacement Zone Class (D)

Exit Box

Class

Other Requirements /

Comments

Link Rd 1, EB ch215

ch199 nearside Transition 3.5 N2 Class B W2 N/A N/A N/A Connection to parapet

Link Rd 1, EB

ch199 ch185 nearside

Safety

barrier 3.5 N2 Class B W2 N/A N/A N/A Single sided

Link Rd 1, EB

ch185 ch173 nearside Terminal 3.5 P1 Class B N/A N/A D.1.1. Z2 Single sided

Link Rd 1, WB

ch190 ch195 nearside Terminal 2.5 P2 Class B N/A N/A D.1.1. Z2 Single sided

Link Rd 1, WB ch195

ch211 nearside Transition 2.5 N2 Class B W2 N/A N/A N/A Connection to parapet

Link Rd 1, WB ch245

ch261 nearside Transition 2.5 N2 Class B W2 N/A N/A N/A Connection to parapet

Link Rd 1, WB

ch261 ch275 nearside

Safety

barrier

2.5-

6 N2 Class B W2 N/A N/A N/A Single sided

Link Rd 1, WB ch275

ch287 nearside Terminal 6 P1 Class B N/A N/A D.1.1. Z2 Single sided

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Scheme Specific Appendices

APPENDIX 5/1: DRAINAGE REQUIREMENTS

For drainage details refer to the R05 series drawings and separate specification document ref XXXXXXXXX.

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APPENDIX 5/2: SERVICE DUCT REQUIREMENTS

1. Service duct locations and details are shown on drawings in the R05 and R27 series drawings.

2. Ducts for street lighting shall be in accordance with:

• Document No. SLP501 : Specification for Road Lighting and Lit Traffic Signs on New Developments and Other New Installations and Alterations v1.1 (2015) and

• Document no. SLP502 : Highway Works Detail Drawings v1.1 (2015).

3. The contractor will be required to provide / lay / reinstate all ducting required for

the street lighting system and illuminated signs (including all ducting between columns and connection of the electricity supply).

4. For details of new service duct provision for diversion works refer to R27 series

drawings. 5. Backfilling of trenches above the pipe cover material shall be undertaken using

only Class 1 material complying with Table 6/1 and the 600 series of the specification.

6. Reinstatement of duct trenches in paved areas shall comply with the requirements

of Appendix 7/2, trench reinstatement. 7. Bedding of pipework in duct trenches shall comply with the requirements of

Specification clause 503 and HWD drawings 05.52 and 05.53. 8. Ducts shall not be laid within 500mm of filter drains except for crossing purposes

unless required specifically by the drawings.

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APPENDIX 6/1: REQUIREMENTS FOR ACCEPTABILITY AND TESTING ETC OF EARTHWORKS MATERIALS

For earthworks details refer to the R06 series drawings and separate addendum document ref COSTCDX8620-600-001 For topsoiling details see the separate Landscaping drawings and specification.

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS

1. At least 1 week prior to the use of a bituminous bound material in the Works the Contractor shall supply the following information to the Project Manager.

(a) description of the course (b) thickness of layer (c) coarse aggregate content (d) coarse aggregate type (e) fine aggregate type (f) fine aggregate content (g) binder type and grade (h) composition

2. Bituminous mixtures and their component materials shall be sampled and tested in

accordance with Appendix 1/6.

3. Daylight Working 3.1 The following operations shall not be permitted to take place except during daylight

hours i.e. between sunrise and sunset. (a) Checking of any pavement layer. (b) Laying of surfacing course.

4. Asphalts and macadams 4.1 Only material from an approved source shall be supplied. The Contractor shall

supply adequate data and information to enable the Project Manager to confirm approval of the source before any materials are used. The Contractor must allow sufficient time in his programming for obtaining approval of the sources. All bituminous mixtures used in the works shall be produced in plants that are registered to the BS EN ISO 9002 and National Sector Scheme 14 “Production of Asphalt Mixes” and shall be laid by contractors registered to and operating in accordance with the “Sector Scheme 16 for Laying of Asphalt Mixes”. All non-proprietary mixtures shall be CE marked and comply with BS EN 13043 and the relevant annex of BSI PD 6691.

4.2 The Contractor’s attention is drawn to the requirement that the maximum temperature of mixed bituminous materials at any stage shall not exceed that stated in BS EN 13108 and BS 594987 as appropriate and subject also to the requirements of the particular sub-Clauses for that material in the Series 900 Clauses of the Specification. Materials mixed and supplied at temperatures higher than the stated maximum temperatures are deemed non-compliant and shall not be accepted for incorporation in the Works.

4.3 The Mean annual frost index value for Staffordshire is greater than 50.

4.4 This contract requires that the compaction level of bituminous base and surfacing

materials in the Permanent Works shall be determined by end result compaction in terms of its air void content. See Appendix 0/1 additional clause 970AR.

4.5 The Staffordshire Highways Laboratory (SHL) will carry out core cutting. The

Contractor shall carry out reinstatement of core holes.

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS

4.6 See Appendix 0/1 clause 970AR for assessment of the degree of compaction of bituminous mixtures. At least two of the required three core pairs shall be from the wheel track zones of the completed carriageway. The wheel track zones shall be taken to be between 0.5m and 1.1m and between 2.55m and 3.15m from the nearside edge of the road or, where lane markings are provided, from the centre of the nearside markings for that lane.

4.7 All bituminous mixtures used in the works shall be produced in plants that are registered to the BS EN ISO 9002 and National Sector Scheme 14 “Production of Asphalt Mixes” and shall be laid by contractors registered to and operating in accordance with the “Sector Scheme 16 for the Laying of Asphalt Mixes”. All non-proprietary mixtures shall be CE marked and comply with BS EN 13043 and the relevant annex of BSI PD 6691.

4.8 Bituminous mixtures shall be transported, handled and laid in accordance with

BS594987. 4.9 Joints below surface course, between bound material layers shall be pressure

washed and mechanically swept to remove all debris and loose bound material and sprayed with cationic tack coat immediately prior to laying.

4.10 Preparing and working on or up to existing surfaces and features shall include for

coating with hot bitumen, the vertical faces of ironwork, kerbs, channels and similar projections which the surface course abuts prior to laying the coated macadam.

4.11 All transverse and longitudinal joints in the surface course shall be saw cut vertically;

the full depth of the laid material, the vertical face shall be completely painted with hot bituminous paint.

4.12 Where bound pavement material is to be overlain with bituminous bound material,

the requirements stated in Appendix 7/4 shall be followed. 4.13 Base and binder course layers to be trafficked shall have a coarse aggregate with

PSV 55 min, sub – Clause 901.28. Limestone aggregate shall not be used in layers to be used as a temporary running surface.

4.14 Requirements for hardness, durability, cleanliness of aggregates: for bituminous

materials shall, be Clause 911 materials as sub – Clause 901.2. 4.15 The PSV and AAV values stated in Schedule 5 shall be used. 4.16 Product specifications shall be agreed with Highways Laboratory Staff prior to first

use. The need to select appropriate aggregate and to comply with specified texture depth and air void limits shall override other considerations.

4.17 Base and regulating materials shall be laid in two layers, where compacted thickness

is greater than 125mm.

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

PERMITTED PAVEMENT OPTIONS- SCHEDULE 1

Drawing Reference Area General

Requirements Permitted Pavement

Options

CDX8620/R07/01 1 (Link Road 1) Schedule 2/2 Type 3

2 (Link Road 2) Schedule 2/2 Type 6

3 (Link Road 3) Schedule 2/2 Type 3

4 (Link Road 4) Schedule 2/2 Type 3

5 (Surface course

only on roundabout approaches)

Schedule 2/2 Type 1

6 (Surface and binder course west of A38 roundabout, on the new bridge and build up on Tatenhill

Road)

Schedule 2/2 Type 2

7 (Concrete in bus

laybys) Schedule 2/2 Type 7

8 Build up on

Tatenhill Road Schedule 2/2 Type 4

9 Buildup on

Tatenhill Road Schedule 2/2 Type 5

CDX8620/ R11/01

Footways

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

Average Macro Texture Depths for various surfacing courses are shown below. Macro Texture Depth Values for Surface Courses

Level Texture depth (mm) Traffic speed

Maximum Minimum

3 1.8 1.0 85 percentile≥ 50mph 2 1.5 0.7 Posted limit 40mph 1 1.3 0.6 Posted limit ≤ 30mph

General Requirements – Schedule 2/2

Schedule 2/2: General Requirements

Areas • All roads

Grid for checking surface levels of pavement courses (Clause 702.4)

Longitudinal dimension:

10.0m

Transverse Dimension:

1.5m

Surface regularity (Clause 702.5, Table 7/2) Category of Road

B

Interval for measurement of longitudinal regularity (Clause 702.7): (Use 75m lengths if section of road is less than 300m)

Continuously along both wheel tracks for

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Scheme Specific Appendices

each lane.

Interval for measurement of transverse regularity (Clause 702.7):

10m

Whether surface texture is required (Clause 921.2): Yes 0.6 - 1.3mm

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Scheme Specific Appendices

APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

Permitted construction materials – Schedule 3: Types 1, 2 and 3

Pavement Option Type 1

Pavement Option Type 2

Pavement Option Type 3

Pavement Layer Material Ref.

Thickness (mm)

Material Ref.

Thickness (mm)

Material Ref

Thickness (mm)

Surface Course SC1 40 SC1 40 SC1 40

Binder Course BC1 60 BC1 60

Base B1 150

Sub-base SB1 250

(Other – eg. Regulating)

See structure drawing for details of waterproofing etc

Total Thickness 40 100 500

Capping as described in Appendix 6/7 and series 600 drawings

No No 210

Design CBR = 5% NB: Where planing of existing pavement and surfacing course or surfacing/binder course only is required, with binder regulating course as necessary; the materials ref: SC1 with BC1 shall be used, laid on existing carriageway (tack coated when laying bituminous material).

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

Permitted construction materials – Schedule 3: Type 4, 5, 6

Pavement Option Type 4

Pavement Option Type 5

Pavement Option Type 6

Pavement Layer Material Ref.

Thickness (mm)

Material Ref.

Thickness (mm)

Material Ref.

Thickness (mm)

Surface Course SC1 40 SC1 40 SC1 40

Binder Course BC1 60 BC1 60 BC1 60

Base B1 150 B1 200

Sub-base SB1 250

(Other – eg. Regulating)

BC1 as regulating

0-70 B1 as regulating

0-200

B1 as regulating

70-150

Total Thickness 100-250 250-450 550

Capping as described in Appendix 6/7 and the series 600 drawings

No No No

Design CBR = 5%

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

Permitted construction materials – Schedule 3: Type 7

Pavement Option Type 7

Pavement Layer Material Ref.

Thickness (mm)

Surface Course B2 200

Binder Course

Base

Sub-base SB1 250

(Other – eg. Regulating)

Total Thickness 450

Capping as described in Appendix 6/7 and the series 600 drawings

No

General requirements for construction materials – Schedule 4

Clause Requirement

802.4 Unbound materials (sub-base) to be spread in layers not greater than 150mm thick and compacted.

801.7 No material within 450mm of the finished road level shall be frost susceptible.

901.19 Determination of compaction for base and binder course materials to be in accordance with Clause 970AR.

901.28 Base and binder course layers to be trafficked shall have hard stone coarse aggregate with minimum PSV of 50 and shall be sealed with grit.

907 All regulating materials to be trafficked shall have hard stone aggregate with a minimum PSV of 50. Tolerances for regulating layer shall be in accordance with Clause 702.

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

General requirements for construction materials – Schedule 5

Material Ref.

Clause Ref

Material Special Requirements

SC1 911 HRA 55/10 F Surf 100/150 des

PD 6691 Annex C Table C2.A col 6 ‘min target binder 5.8% Coarse aggregate: crushed rock only excluding limestone. No Recycled Asphalt Planings to be used in the mix. Minimum PSV: 60*; Maximum AAV: 12 (review 16)

SC2 1105 AC 6 dense surf 160/220

20mm AC6 dense surface course 160/220 PSV 45+ For use in footways only.

BC1 906 AC 20 HDM bin. 40/60 des

PD6691 Annex B Table B.11 Coarse aggregate: crushed rock, crushed gravel, blast furnace slag and steel slag only. Layer thickness: 60mm

BC2 906 AC 20 dense bin 160/220 rec

PD6691 Annex B Table B.11 Coarse Aggregate: crushed rock and blast furnace slag and steel slag only. For use in footways only

B1 AC 32 HDM base 40/60 des

To comply with BS EN 13108-1 Asphalt Concrete PD 6691 Table B.11 Coarse aggregate: crushed rock or crushed gravel only. (Use of gravel shall reduce penetration grade to 50 pen for the same layer thickness).

B2 Unreinforced Concrete (URC) air entrained C32/40

The constituents of the concrete shall conform with BS EN 206-1 and BS 8500-1 and BS 8500-2 and BS EN 13877-1 and the requirements of Series SHW 1000. Mix shall conform with the requirements of BS EN 13877-2 and the requirements of SHW Series 1000 Mean compressive 28-day cube strength = 40MPa Coefficient of Thermal Expansion of aggregates to be less than 10 x 10 exp(-6) per deg Celsius Foundation Classes: Class 2: >= 100MPa, and Class 3: >= 200MPa Transverse joint spacing : 5m Transverse joints shall have a sealing groove sealed in compliance with Clause 1016.

TC1 920 Tack/Bond Coat BS 594987 clause 5

SB1 803 Granular Type 1

SB2 803 Granular Type 1 100mm thick granular type 1 sub-base in footways

*At approach to hazards PSV to be 65 min for a length of 50m – see drawing CDX9620/R07/01 for

locations.

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APPENDIX 7/1: PERMITTED PAVEMENT OPTIONS (CONTINUED)

Requirements for Overlay and Regulating Courses Where the proposed road runs over and above the existing road carriageway detail shall be constructed as detailed on Drawing No.CDX8620/R07/01 but with the following requirements. Interface with existing road surface

Regulating Layer Thickness required

Requirements

Within SC layer Nil No regulating – plane out existing surface to enable full thickness SC

Within BC layer 0-50mm 50-60mm

Use SC material Use BC material

Within B layer 0-60 mm Over 60mm

Use BC material Use B material Max single layer thickness : 125mm

Within SB layer 0-150mm If area < 10m2, use B material If area > 10m2, use SB material

Within SB layer 150mm+ Use capping material

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APPENDIX 7/2: EXCAVATION, TRIMMING AND REINSTATEMENT OF EXISTING

SURFACES

1. Where trenches are to be excavated in existing carriageways which are to be

trafficked before new pavement is laid they shall be temporarily reinstated as required in the Contract. Permanent reinstatement shall take place before final surfacing is carried out. All excavations within existing bound materials shall be bounded by vertical saw cuts the full depth of bound layers.

2. Where trenches are excavated in carriageways or footways, in areas that will not be covered by new construction, they shall be permanently reinstated in accordance with HAUC – Type 2 Flexible Roads reinstatement. Joints in overlaying surface course, binder and base layers shall be stepped to provide a minimum 150mm horizontal offset between. No step is required between base and sub-base , using the materials and thicknesses described in the Specification for the Reinstatement of Openings in Highways. N.B. From the top of the pipe/duct bedding to carriageway formation level, granular material Type 1 to Clause 803, shall be placed within the trench.

3. All existing poorly reinstated trenches which will remain within trafficked carriageway are to be excavated and reinstated in accordance with 1 and 2 above. The extent is to be agreed with the Project Manager/Highway Authority prior to commencement of work.

4. Details of construction at junctions/joints in pavement materials are shown on the drawings. All surfacing course joints within existing and previously laid areas shall be saw cut the full depth of layers.

5. Where final kerbing and construction of pavement is to be carried-out, the

binder / base shall be thoroughly swept / cleaned before spraying with bitumen tack-coat as stated in Appendix 7/4. Any repairs to the existing kerbing support shall be carried-out using ST4 concrete and to the existing bituminous layers, using ST4 concrete / sand asphalt, as approved by the Project Manager. Joints / gaps shall be sealed with bitumen before laying final surfacing course throughout.

6. Excavation of Existing Surfaces

The boundaries of all existing pavements to be excavated shall be saw cut. For excavations deeper than 100mm a 100mm saw cut shall be provided. For excavations less than 100mm the saw cut will be the full depth of the excavation with a minimum depth of cut of 40mm.

7. Longitudinal joints shall be stepped to provide a minimum 300mm horizontal offset between joints in overlaying pavement layers.

8. Reinstatements of Existing Surfaces The reinstatement of existing surfaces are required at the locations shown on the Drawing No. CDX8620/R07/01

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APPENDIX 7/2: EXCAVATION, TRIMMING AND REINSTATEMENT OF EXISTING

SURFACES

10. Trenches within existing pavements or paved areas shall be reinstated in

accordance with the “Specification for the Reinstatement of Openings in Highways” issued by the Highway Authorities and Utilities Committee. The base layer shall be of AC 20 dense 100.150 rec.

11. The vertical faces of all pavement reinstatements shall be painted with hot

bituminous binder or approved cold applied sealing system, prior to the laying of the reinstatement material to the existing pavement level.

12. All trenches within existing footways shall be reinstated with the Type 1 footway

construction detailed in Appendix 11/1. 13. Junctions Between New And Existing Pavements/Paved Areas

14. Junctions between new and existing pavements/paved areas shall be reinstated

with materials specified in Appendix 7/1 and to the thicknesses shown on HWD 07.01.

15. All transverse joints shall be saw cut vertical. Vertical faces shall be painted with hot bituminous binder, prior to the laying of bituminous materials.

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APPENDIX 7/4: BOND COATS, TACK COATS AND OTHER BITUMINOUS SPRAYS

1. Sheet 1: Information to be provided by the compiler. 1.1 Bituminous spray shall be applied to all existing areas of pavement and planed

areas prior to laying surface course on any surface (excluding any bound substrate to be over-laid with either SMA or AC surface course; where Bond Coat is to be applied. Any newly laid layers of bituminous bound materials, where the surface has been used by traffic, must also be sprayed. Any layers of bituminous material which are not overlaid for 3 days will require a tack coat.

1.2 The tack coat/bituminous spray shall be unmodified bitumen emulsion to BS.434: Part 1 – Class K1-40. i) Rate of Spread (Clause 920.8): 0.4 – 0.6 litres/metre2. ii) Blinding Material (Clause 920.12): not required.

1.3 Surface preparation shall be in accordance with Clause 920.6. Surfaces of

manholes, gullies, kerbs and the like against which pavement materials are to abut shall be cleaned and painted with a uniform coating of the bitumen emulsion stated above, immediately prior to laying of material.

2. Sheet 2: Information to be provided by the Contractor 2.1 The Contractor shall provide the following information prior to commencement

of the work as required by the table on the following page: 2.2 The product or products he proposes to use, together with their data sheets,

product identification data, cohesivity data as specified. 2.3 For each product, a copy of the BS EN ISO 9001 certificate showing the name

of the manufacturer, the name of the certification body and the reference number and date of the certificate.

2.4 The spraying equipment proposed, and a test certificate. 2.5 The source or sources of blinding material proposed. 2.6 Contingency plans in the event of any breakdown. 2.7 The results of any other tests or other data the Contractor considers would

assist the Overseeing Organisation in assessing the technical merit of the treatment such as:

i) Tackiness test and/or trafficability time and methods of test. ii) Breaking time test results for different weather conditions and substrates. iii) Test results for bond to newly laid concrete. The data supplied should not

be more than six months old.

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APPENDIX 7/4: BOND COATS, TACK COATS AND OTHER BITUMINOUS SPRAYS

(CONTINUED)

Binder Data Sheet –

Appendix 7/4

Bond Coats, Tack Coats and Other Bituminous Sprays

Manufacturer of Binder: Product name:

Binder type: Batch no (if known):

Binder Grade (highlight as required) Conventional Intermediate Premium Non-tack Other

Binder Source ����

Recovered

Binder

Recovered in

accordance with

Clause 923

Recovered Binder after

Ageing Test

Ageing BBA/HAPAS HiPAT or

extended Recovery Test

(Clause 923)

Test

����

Penetration at 25oC dmm (100g and 5 secs)

Penetration at 5oC dmm (200g and 60 secs)

Vialit pendulum cohesion see Clause 939

maximum peak value J/cm2

The Contractor

shall attach a

Report and

graphical output

to this schedule

as specified in

Clause 939.

The Contractor shall attach a

Report and graphical output to

this schedule as specified in

Clause 939.

Product identification test. The provision of

data for identification and aging is optional

for unmodified bituminous emulsions to BS

434 and for bitumen and cut back bitumen

to BS 3690.

Complex shear (stiffness) Modulus (G*) and

phase angle (∂) data. See Clause 928.

The Contractor

shall attach a

Report and

graphical output

to this schedule

as specified in

Clause 928.

The Contractor shall attach a

Report and Graphical output to

this schedule as specified in

Clause 928.

Other properties the Contractor considers

useful:

Minimum Binder Content

Binder temperature range for spray application

Emulsion Properties and Viscosity

Break Time

Breaking Agent type

Weather limits – information from binder

manufacturer: road or air temperatures;

humidity; wind chill adjustment; tolerance of

surface dampness; etc.

Temperature max:

Temperature min:

Other:

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APPENDIX 7/6: BREAKING UP OR PERFORATION OF EXISTING PAVEMENT

The breaking up or perforation of existing pavements is shown on drawing no

CDX8620/R06/02 2. Details of the construction and thickness of existing pavement to be broken up or

perforated are stated on drawing CDX8620/?? or in the site information. 3. Areas of existing pavement to be perforated shall receive a minimum of 8

perforations per square metre. 4. Perforations shall be a minimum of 50 millimetres diameter and penetrate the full

depth of the material to be perforated. 5. Unless stated otherwise on drawing CDX8620/?? existing pavement material that

has been broken up or perforated shall be left in place.

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APPENDIX 7/9: COLD-MILLING (PLANING) OF BITUMINOUS BOUND FLEXIBLE

PAVEMENT

1. For locations where cold-milling (planing) of existing pavement surface is

required refer to Drawing No. CDX8620/R07/01. This information shall be read in conjunction with Appendix 7/2.

2. Unless stated otherwise cold milling shall be carried out to the same profile as

the finished pavement surface, within the tolerances stated in Clause 709.3, to

avoid the need for regulating to achieve the required finished levels. Failure to achieve this shall be rectified in accordance with Clause 709.3.

3. Cold-milling shall be carried out using a purpose built road-planing machine

which has a self loading elevator fitted. No part of the machine is to be run on the kerb, verge or footway at any time.

4. The Contractor shall take precautions to avoid damage to kerbing, channelling,

edging, ironwork, concrete covers and frames and adjacent verges and footways. Any damage caused shall be made good.

5. Any feathered ramps used should not exceed 1 in 30 parallel to the flow of

traffic or 1 in 15 perpendicular to the flow of traffic. 6. Any temporary ramps are to be removed before surfacing and the vertical face

of joints between carriageway surfacing and the planed area is to be cleaned and bitumen sprayed. If the face has been left exposed to traffic and damaged as a consequence, then the Project Manager/Highway Authority may require the face to be re-cut by an approved method.

7. In accordance with Clause 709.11, the Contractor shall carry out a sweep of the

proposed milling areas to locate any buried metalwork. 8. All surfacing which is not accessible to the machine due to ironwork or other

obstructions shall be broken out by hand or using a suitably muffled pneumatic tool.

9. All material removed from the carriageway surface shall be disposed of in the

Contractor’s tip off site. The forming of tips on site consisting of such material will not be permitted.

10. Where new surface / binder course is to be cut-into existing pavement, the

existing surface shall be planed for a minimum width of 1.0m and to the approval of the Project Manager.

11. The existing surfaces exposed by the removal of bituminous bound flexible

materials and forming part of the permanent pavement shall be covered with new material within a maximum period of 14 days.

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APPENDIX 11/1: KERBS, FOOTWAYS AND PAVED AREAS

Kerbs, Channels, Edgings and Quadrants 1. The location of kerbs, channels and edgings are shown on Drawing No.

CDX8620/R11/01.

2. Unless stated otherwise, all concrete used for foundations, bedding, backing and additional concrete in the installation of kerbs, edgings and other proprietary precast concrete units shall be minimum ST3.

3. The kerb upstand shall be that detailed on the drawings 4. Edgings required to be laid at a 12m radius or less shall be sawn to half-lengths. 5. No kerbs less than 300mm in length shall be incorporated into the works. 6. Kerbing at 90-degree corners is to be formed using purpose made

internal/external kerb units. 7. Where straight kerbs are used at a change in direction of the kerb line, the

kerbs are to be cut to produce a butt joint. 8. Transition kerbs are to be used where kerbing changes from one profile to

another. 9. For curves of 12m radius or less, kerbs of appropriate radius shall be used, and

for curves of radius greater than 12m and less than or equal to 30m, 600mm long kerbs shall be used.

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APPENDIX 11/1: KERBS, FOOTWAYS AND PAVED AREAS

1.1.1 Kerbing

Note: - Profile reference is that from BS EN 1340 1.1.2 The kerbing layouts, showing the types/groups and the locations of quadrants,

dropper kerbs and other special kerb units, are shown on the Drawing No. CDX8620/R11/01

Type/ Group

Construction Profile Foundation (mm thick)

Pavement Ref. (Appendix 7/1)

HB2

HB3

SP1

BN

QHB

BN1

DL1

DR1

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

Pre-cast concrete

HB

HB

SP

BN

Quadrant

HB

BN

Dropper

Dropper

150mm

150mm

150mm

180mm

150mm

150mm

150 mm

150 mm

As described in Appendix 7/1 or

11/1

1.1.3 Transitions Types DL1 and DR1 shall be used at the junction between kerb Types

HB2 and BN handed as necessary.

1.1.5 Where proposed kerbs are laid within existing carriageway limits the existing pavement shall be excavated so that the bottom of the kerb foundation is a minimum of 150mm below existing carriageway levels, excavation into existing pavement materials shall be 300 mm wide between vertical saw cuts. 1.1.6 Kerb upstand shall be:

Kerb Types HB2, SP1, QHB and HB3 125mm Kerb Type BN and BN1 25mm at vehicular crossing points 0-6 mm at pedestrian crossing points. Transitions HB2S 125mm Transitions DL1 and DR1 Varies 125 to 25/0 (to match adjacent Kerb Type BN).

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APPENDIX 11/1: KERBS, FOOTWAYS AND PAVED AREAS

1.3.1 Edgings

Note: Profile reference is that from BS EN 1340.

Type/ Group

Construction Profile/ dimension

Foundation Footway/ Paved Area

EBN

EF

Pre-cast concrete

Pre-cast concrete

EBN 150 x 50

EF 150 x 50

HWD

1100/312

HWD 1100/312

CDX8620/R11/01-02

1.3.2 Particular requirements:

i) Edging Types EBN shall have an upstand of 15mm above adjacent footway/paved area. Radius edge shall abut the paved area.

ii) Edging Type EF shall be laid flush with adjacent footway/paved area.

Footways and Paved Areas Footways/Cycle-ways (Flexible Surfacing) 1. For layout and installation details of flexible footway areas refer to Drawing No.

CDX8620/R11/01.

2. For traffic islands the centre shall be `domed’ from the kerb to produce a run off for surface water.

3. The formation shall be sprayed with a total weed killer in accordance with the

manufacture’s instructions prior to laying sub-base layer 4. For specification of flexible footway areas, see following tables and Clause 1105

of the Specification. Gravel aggregates are not permitted. Paved Areas (Tactile Paving) 1. For location and installation details of the tactile paving units, refer to Drawing

No. CDX8620/R11/01-02 and standard details. This paving shall be in accordance with “Guidance on the Use of Tactile Paving Surfaces” published by the DETR in September 1998.

2. All new tactile paving is to be buff in colour except where required in conjunction with traffic signals when it shall be red in colour (controlled crossings only).

3. Tactile paving units should be modified blister paving comprising rows of flat-

topped domes 6mm (+/-0.5mm) high, or raised ladder paving, as approved by the Project Manager.

4. Dimples to be set to direct pedestrians to face opposite end of crossing.

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APPENDIX 11/1: KERBS, FOOTWAYS AND PAVED AREAS (CONTINUED)

5. The actual layout of tactile paving at each crossing point shall be agreed with

the Project Manager before laying.

Footway and Paved Areas Construction

2.1 Footway Type 1 : (Flexible footway and/or cycleway) Material Course

Clause Material Grade of

Binder

Thickness (mm)

Special Requirements

Surface Course

1105 / 1171AR

AC 6 dense surf

160/220 20 PD 6691 Table B.16 PSV coarse aggregate 45 min.

Binder Course

1105 / 1171AR

AC 20 dense bin rec

160/220 50 PD 6691 Table B.11

Sub-base 803 Granular Type 1

- 100

170 Total thickness

2.3 Footway Type 3 : (Overlay and regulating to existing flexible footway and/or cycleway)

Material Course

Clause Material Grade of

Binder

Thickness (mm)

Special Requirements

Surface Course

1105 / 1171AR

AC 6 dense surf

160/220 20 PD 6691 Table B.16 PSV coarse aggregate 45 min.

Surface Course

Regulating

1105 / 1171AR

AC 6 dense surf

160/220 Varies 0 – 15

PD 6691 Table B.16

Surface Course

Regulating

1105 / 1171AR

AC 10 close surf

160/220 Varies 15 - 40

PD 6691 Table B.14

Binder Course

Regulating

1105 / 1171AR

AC 20 dense bin

160/220 Varies 30 - 60

PD 6691 Table B.11

2.4 Footway Type 6 : (Precast Concrete Tactile Paving) Material Course

Clause Material Grade of

Binder

Thickness (mm)

Special Requirements

Pre-cast concrete

flag

1104 Pre-cast concrete

Not applicable

50 or 65

See Package Order for colour of paving

Bedding 1104 Class 1 Cement mortar

25 + 10

Sub-base 803 Gran.Type 1 150

225 min Total thickness

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APPENDIX 11/1: KERBS, FOOTWAYS AND PAVED AREAS

Footway and Paved Areas Construction (continued)

2.5 Footway Type 7 : (Block paving – Pedestrian Areas) Material Course

Clause Material Grade of

Binder

Thickness (mm)

Special Requirements

Block Paving

1107 or

1108

Pre-cast concrete or Clay

Not applicable

50 or 65 200mm x 100mm x 65mm buff coloured concrete blocks (sample required for approval)

Bedding 1107 or

1108

Sharp sand to grading C

or M

30 - 50

Sub-base 803 Granular Type 1

100 Sub base shall be increased to 150mm thick if area is used by light traffic.

Varies 180 – 215

Total thickness

2.6 Commercial Crossing construction Type 9

Material Course

Clause Material Grade of Binder

Thickness (mm)

Special Requirements

Surface Course

971AR SMA10 40/60 35

Binder course

906 AC20 100/150 65

Base 906 AC32 100/150 130

Sub-base 803 Type 1 N/A 220

450 Total thickness

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APPENDIX 12/1: TRAFFIC SIGNS: GENERAL

Schedule of Traffic Signs 1. Locations of all traffic signs included in clause 1201 other than those in Appendices

12/2 to 12/3 are as shown on Drawing Number. CDX8620/R12/01

2. Details of the Road Traffic Sign faces are shown on Drawing Number CDX8620/R12/03.

3. Overall sizes of sign plates are detailed on Drawing Numbers CDX8620/R12/01. 4. All sign plates, posts and fixings shall be in accordance with BS 8408 and BS EN

12899-1:2007. 5. Posts and foundation details are as shown on Drawing Numbers CDX8620/R12/01-

03. 6. The number, type and size of posts and fixings shall be in accordance with BS 8408

and BS EN 12899-1:2007 and are on Drawing Numbers CDX8620/R12/01-03. 7. The base of the sign posts are to be 50mm above the bottom of the foundation. All

posts shall have base plates with a minimum area in accordance with BS 873. 8. Passively safe sign post design (for signs requiring CHS section of greater than

89mm) are to be designed by the Contractor and subject to approval by the Overseeing Organisation. The designs should be submitted at least four weeks prior to commencing the related works.

9. Unless otherwise directed all signs shall be mounted to provide minimum clearance

of 600mm from kerbline. 10. All locations of traffic signs are to be erected in locations agreed with then

Supervisor on site. 11. Luminaires shall be as described in the Package Order, for the types described in

the Schedules of traffic signs. 12. The contractor shall submit information relating to traffic signs to be designed by the

Contractor for the Overseeing Organisation’s approval at least four weeks prior to commencing the related works.

13. Schedules of traffic signs designed by the Overseeing Organisation are based on

designs using steel posts. Posts for lit signs shall not have separately attached root boxes or switch boxes. Integral base compartments to posts for lit signs shall not be less than 165mm diameter for circular hollow section steel posts and shall have an access opening size of minimum 80mm width by 400mm height. Locks to base compartment doors shall have three keys supplied to the Overseeing Organisation for each pattern of lock supplied. Illuminated traffic signs are to be supplied and erected by others.

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APPENDIX 12/1: TRAFFIC SIGNS: GENERAL

Schedule of Traffic Signs 14. Requirements for stub-posts described in the Schedules shall be determined by

the Contractor in consideration of sign plate fixings, lit sign units mountings, conduit fixings and the like, and to not project below the sign plate. Stub-posts shall be capped top and bottom.

15. Posts shall be assembled using base plates, base angles and caps to the recommendations of the manufacturer/supplier of the posts.

16. Tubular steel posts shall comply with BS 6323 and shall be manufactured from

steel complying with the requirements of BS 5360 Grade 43A. They shall also comply with the requirements of BS 873 Part 7, Section 2. Large based posts shall also be to this specification. The minimum base section diameter for a large based post is 114mm.

17. Each sign post shall be indelibly marked with the name or trade mark of the

manufacturer, together with the sign schedule number given in the schedule sheets. Identification marking shall be Black Numbering on a white background. Self adhesive stickers will not be acceptable.

18. Preparation and protection to steel sign plates, frames and fittings and purlins shall

be as detailed in Clause 1221. 19. Refer to drawing CDX8620/R12/01and this appendix for details of sign

foundations. 20. Approximate locations of each installation are shown on drawing numbers

CDX8620/R12/01-03. 21. Particular requirements for set-back of posts from kerb faces, post spacings, post

alignments necessary for aligning the sign plates to avoid specular reflection, post positions relative to foundation dimensions, mounting heights, are shown in this appendix and on associated standard details.

22. Projection of sign plates beyond post centres for two post signs should be to

Clause 1208.3. 23. Mounting heights stated on drawing CDX8620/R12/01 and Traffic Signs Schedule

refer to the vertical distance at the stated position measured between the finished ground level and the underside of the lowest sign plate or bottom light spill screen, as appropriate to that installation.

24. Projection of sign plates beyond post centres for two post signs should be to

Clause 1208.3.

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APPENDIX 12/1: TRAFFIC SIGNS: GENERAL (CONTINUED)

Schedule of Traffic Signs (continued) 25. The fixing for signs on single posts shall be of a type that prevents rotation of the

sign about the post.

26. Prior to galvanising, posts shall be cleansed of grease, scale, and rust and shot blasted.

27. Galvanising shall be by an approved hot-dip process at the rate of 610g per m2

and in accordance with BS EN ISO 1461. When finished the galvanising shall be smooth, reasonably bright, continuous and free from imperfections such as flux, ash, and dross inclusions. If bare patches or spots due to inefficient pickling or persistent types of scale etc. are apparent, the work shall be completely stripped and re-galvanised.

28. All posts shall be erected plumb and where three or more posts are provided for

any one sign, the faces of the posts shall be lined up. 29. The sign plates or planks shall not be fixed until three days after concreting of the

posts. 30. During sign erection, measures shall be taken to ensure that signs are not

abraded, impacted or otherwise marked. 31. Traffic signs mounted on posts shall be erected to have their face plumb, and be

orientated in relation to the carriageway in accordance with Chapter 1 of the Traffic Signs Manual.

32. Tape shall not be applied to sign faces. 33. Where it is indicated in the Contract that an existing sign face is to be replaced

with a new sign face of greater height, additional lengths of post are specified. These additional posts shall be fixed to planks, which have already been fixed to the existing posts, such that the additional planks can in turn be fixed to the projected lengths of the additional posts. Each plank, which is in contact with the

additional posts, shall be fixed to each post by at least two clips. Illuminated Traffic Sign Works 34. Posts and equipment for illuminated traffic signs shall be in accordance with the

ABB (E-on) acting for Lighting for Staffordshire County Council documents listed in Appendix 0/2

35. All illuminated traffic signs are to be provided and installed by E-on with Official Works Order placed by Staffordshire County Council.

36. The Contractor is to provide and lay all ducting, chambers and permanent

reinstatement works associated with the provision of illuminated traffic signs. 37. The Contractor is to provide all associated traffic management for E-on when they

are on site carrying out illuminated traffic sign works.

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APPENDIX 12/1: TRAFFIC SIGNS: GENERAL (CONTINUED)

Illuminated Traffic Sign Works (continued) 38. The Contractor is to co-ordinate and liaise with E-on with regards to the delivery of

illuminated traffic sign works.

Foundations 39. Foundations described in the Schedules of traffic signs by type references have

the following meanings: Type A - mix ST2 concrete installation as described in sub-Clause 1203.3 (non-illuminated signs only); Type B - designed foundation mix ST4 concrete to Clause 2602 to dimensions stated in the Schedules; Type C - designed foundation ST5 concrete for reinforced or unreinforced concrete to sign-specific detail drawings.

40. Foundation concrete for Types B and C shall be compacted by vibration as detailed on Drawings No. CDX8620/R12/01, a minimum of 50mm thick concrete shall be placed and compacted under the bearing areas of the posts prior to placing and aligning the posts.

41. Unless described otherwise on Drawings concrete to Types B and C shall be placed to within 150mm of the ground surface.

42. The type and size of foundation shall be as detailed on Drawing No. TS/R12/02. 43. All excavations for foundations shall be carried out in compliance with Clause 604

and shall be cleared of all loose material before placing of concrete. 44. Foundations for large and multi-post traffic sign installations shall be suitably

designed in accordance with PD6547: 2004. 45. All backfilling of foundations shall comply with Clause 611 except that where pipes

or buried cables are present it shall comply with Clauses 505 and 1421 respectively.

46. Reinstatements shall be in accordance with Appendix 7/2. Cleaning of signs 47. Signs shall be cleaned immediately prior to commissioning.

48. The cleaning shall be carried out in the manner described in Chapter 12(3) of the

Traffic Signs Manual. The type of detergent used shall be to the approval of the Overseeing Organisation.

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APPENDIX 12/1: TRAFFIC SIGNS: GENERAL (CONTINUED)

Temporary Covering of Signs (including Temporary Signs) 49. The Contractor shall cover, to the approval of the Overseeing Organisation, the

areas of the signs in whole or in part as stated in the Contract and shall maintain such covering until the Overseeing Organisation instructs its removal. The material used for this purpose shall be optically opaque and the method of its fixing shall be such that the sign manufacturer’s warranty is not invalidated.

Passively Safe Traffic Signs 50. Passively Safe Sign Posts shall be designed in accordance with BS EN 12767 and

shall meet the requirements for the speed class and occupant safety levels.

51. Passively Safe Posts of a lattice construction are permitted provided they comply with other 1200 series requirements and are HAPAS approved and shall be installed in accordance with manufacturers’ recommendations.

52. Passively safe sign post design (for signs requiring CHS section of greater than

89mm) are to be designed by the Contractor and subject to approval by the Overseeing Organisation. The designs should be submitted at least four weeks prior to commencing the related works.

Non-illuminated Bollards 53. Non-illuminated bollards are scheduled on Drawing No. CDX8620/R12/01-03 and

standard detail.

Remove from Store and Re-Erect Traffic Signs 54. Signs set-aside for re-use are shown on Drawing No. CDX8620/R12/01-03.

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Scheme Specific Appendices

APPENDIX 12/1: SCHEDULE OF PERMANENT TRAFFIC SIGNS

NEW TRAFFIC SIGNS – EXTERNALLY ILLUMINATED SIGNPLATE SUPPORT AND ERECTION ILLUMINATION

Ref No.

Location Diag No.

Details Sign Face Size

Mounting Height (mm)

Set Back (Min) (mm)

Posts Size

& Type

Foundation Type

Type Comments

Works are to be carried out by E-on with order placed by SCC

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APPENDIX 12/3: TRAFFIC SIGNS: ROAD MARKINGS AND STUDS

1. The location and type of permanent road markings are shown on Drawings Numbers CDX8620/R12/01 and 02

2. The markings shall be white or yellow continuous or intermittent lines, words, figures, arrows or symbols from thermoplastic screed. Unless otherwise directed by the Overseeing Organisation, all markings shall conform to the requirements of the current Traffic Signs Regulations and General Directions 2002 and any subsequent amendments thereto.

3. All permanent road markings shall be retroreflectivity class RW3 as per BS EN

1436 Table 3. 4. Temporary road markings as prefabricated reflectorised material will be required

only for temporary diversions of traffic unless stated otherwise in the Scheme Specific Works Information.

5. Black prefabricated masking material to BS 7962 shall be used for temporary

covering of existing road markings unless stated otherwise in the Scheme Specific Works Information. Black paint is not acceptable.

6. Prior to the application of road markings on concrete carriageway a tack coat

compatible with the road surface and marking material shall be applied in accordance with the manufacturer’s instructions.

7. The works shall be carried out in accordance with BS EN 1436 Road Marking

Materials: Performance for Road Users, BS EN 1824, Road Marking Materials: Road Trials, British Standard Kitemark Scheme for Road Marking Materials to BS EN 1871, BS EN 1423 and BS EN 1790.

8. All materials supplied shall have undergone a road trial in accordance with BS EN

1824 and have attained roll over class P5. Furthermore, they shall demonstrate compliance with the relevant performance requirements of BS EN 1436.

9. The Contractor will be responsible for light hand sweeping except when the

Overseeing Organisation agrees that mechanical sweeping is necessary for the removal of excessive detritus or loose chippings.

Performance Requirements 10. The road marking shall be firmly bonded to the underlying surface.

11. The Total Wear Index, at any position in the works as selected by the Overseeing

Organisation, shall not exceed 30 when assessed in accordance with the RSMA procedure for determining wear/erosion of road markings.

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APPENDIX 12/3: TRAFFIC SIGNS: ROAD MARKINGS AND STUDS (CONTINUED)

12. White road marking shall have the following minimum standard of performance as defined in BS EN 1436 for a period of two years from the date of application.

Property BS EN 1436 Ref. Requirement Value Colour Table 6 White x,y co-ords given

Luminance Table 2 Class B2 0.30 Skid Resistance Table 7 Class S1 45 Retro-reflectivity Table 3 Classes of RL for

dry markings Class R2 100

Retro-reflectivity (conditions of wetness)

Table 4 Class RW0 No requirement

Retro-reflectivity (conditions of rain)

Table 5 Class RR0 No requirement

13. Yellow road marking shall have the following minimum standard of

performance as defined in BS EN 1436 for a period of two years from the date

of application.

Property BS EN 1436 Ref. Requirement Value

x,y co-ords given Luminance Table 2 Class B1 0.20

Skid Resistance Table 7 Class S1 45 Retro-reflectivity Table 3 Classes of RL dry

markings Class R0 No requirement

Retro-reflectivity (conditions of wetness)

Table 4 Class RW0 No requirement

Retro-reflectivity (conditions of wetness)

Table 5 Class RR0 No requirement

14. The width tolerances and thickness for screed, spray, pre-formed and extrusion white or yellow lines shall be in accordance with the current Traffic Signs Regulations and General Directions.

15. Unless otherwise specified, all white markings shall be reflectorised by incorporation into the road marking material and to the wet surface of the marking of either solid glass beads to BSEN 1423 and BSEN 1424 or equivalent materials.

16. Where there is a requirement for enhanced retro-reflectivity, products complying with one of the following retro-reflectivity performance levels shall be used.

Property BS EN 1436 Requirement Value Reference Retro-reflectivity Table 3 Class R3 150 Retro-reflectivity Table 3 Class R4 200

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APPENDIX 12/3: TRAFFIC SIGNS: ROAD MARKINGS AND STUDS (CONTINUED)

17. Where there is a special requirement for enhanced wet night visibility, products showing one the following retro-reflectivity performance levels shall be used. Property BS EN 1436 Requirement Value

Reference Retro-reflectivity Table 4 Class RW3 50 Retro-reflectivity Table 4 Class RW4 75 18. Where there is a special requirement for enhanced skid resistance, products

complying the following skid resistance performance level shall be used. Property BS EN 1436 Requirement Value

Reference Skid resistance Table 7 Class S3 55 19. Where there is a special requirement for enhanced luminance, products

complying with the following luminance performance level shall be used.

Property BS EN 1436 Requirement Value Reference Luminance Table 6 Class B3 0.40

20. Where there is a requirement for enhanced retro-reflectivity for yellow products,

products complying with the following retro-reflectivity performance levels shall be used. Property BS EN 1436 Requirement Value Reference Retro-reflectivity Table 3 Class RL Class R1 80

Setting Out 21. The Contractor shall be responsible for the correct setting out of all lines, words,

arrows and stripes. Unless otherwise directed, on roads having road studs, intermittent lines shall be laid symmetrically between the studs.

Existing Markings 22. Where a marking is required to be laid on top or partially on top of an existing

marking, the combined total thickness shall not exceed 6mm as detailed in current Traffic Signs Regulations and General Directions, and any superseded marking shall be either permanently removed or totally covered by the new marking.

23. When directed by the Overseeing Organisation, the Contractor shall remove old markings by an approved method to ensure that the prepared surface is suitable to receive a new marking of regular thickness.

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APPENDIX 12/3: TRAFFIC SIGNS: ROAD MARKINGS AND STUDS (CONTINUED)

Dimensional Tolerances 24. The length and width of road markings shall be as specified with the permitted

tolerance as follows :- Length: +10%, -5% Width: +10%, -5% Thickness: Maximum 6mm (with the exception of raised rib)

Workmanship 25. On completion of each day’s work the road shall be left clean and free from any

surplus material spilled during the progress of the work. All markings shall be uniform and free from streaks or blisters, and shall be free from raggedness at the edges. Trimming of edges, where necessary shall be undertaken as the work proceeds. Arrows associated with solid line systems shall be replaced no later than 48 hours after the completion of the adjoining continuous white line

Daily Record of Work 26. The Contractor shall submit to the Overseeing Organisation within seven days a

daily record of work carried out.

Quality Assurance Scheme – Materials 27. All materials and solid glass beads shall be obtained from manufacturers who

operate Third Party QA Schemes under ISO 9002, EN 29002.

28. A copy of the Manufacturer’s current road trial Reports to BS EN 1824 for road markings shall be submitted with the Tender.

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APPENDIX 13/1: LIGHTING COLUMNS AND BRACKETS

1. Locations of road lighting columns are shown on drawing SCC-HL-1001. 2. Information relating to Road Lighting Columns and Brackets can be found in the

following Lighting for Staffordshire Ltd. PFI documents; detailed in Appendix 0/2 1. AAB "Street Lighting Policy" 2. AAB "SLP 501 Specification for Road Lighting and Lit Traffic Signs on New

Developments" 3. AAB "SLP 502 Highway Works Detail Drawings"

4. These documents are contained in Document 6 Works Information.

5. All lighting columns are to be provided and installed by E-on with Official Works Order placed by Staffordshire County Council.

6. The Contractor is provide and lay all ducting, chambers and permanent

reinstatement works associated with the provision of lighting columns. 7. The Contractor is to provide all associated traffic management for E-on when

they are on site carrying out erection and servicing of lighting columns. 8. The Contractor is to co-ordinate and liaise with E-on with regards to the delivery

of lighting proposals.

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APPENDIX 14/2: LOCATION OF LIGHTING UNITS AND FEEDER PILLARS

1. General The position and description of Lighting Units shall be as shown on the EoN drawing SCC-HL-1001.

2. Electricity Supply Details

Lighting supply cables will be laid by others in ducts installed by the Contractor. See drawing CDX8620/R05/13 for duct arrangement.

3. Requirements for Electrical Work for Road Lighting and Traffic Signs can be

found in the Lighting for Staffordshire Ltd. PFI documents SLP 500 series listed in Appendix 0/2 and contained in Volume 2 Works Information.

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APPENDIX 14/3: TEMPORARY LIGHTING

1. Existing road lighting units and lit sign units shall be maintained until the new installations have been commissioned as details in paragraphs 5(i), (ii) and (iii) below except where existing units are to be altered or moved as part of the Contract.

2. Where existing plant is to be moved or altered as part of the Contract temporary lighting shall be provided where there is a delay of more than 6 hours between the removal or disconnection and re-erection and re-connection of the said plant.

3. Proposals for temporary lighting and signing shall be submitted to the Engineer

for approval prior to the lighting and signing being required to be put into operation.

4. Temporary lighting to Clause 1405 and to a similar standard as any existing

lighting may be provided in lieu of maintenance of the existing installation. 5. Temporary lighting shall not be removed or switched off until:-

i) The permanent installation is in full operation. ii) An inspection has been carried out on the operation of the permanent

installation not less than 24 hours or more than 7 days after commissioning.

iii) Any adjustments, remedial work or replacement found necessary have been carried out.

iv) The system re inspected as ii above.

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APPENDIX 16/1 : STEEL SHEET PILES _______________________________________________________________________ 1. Sheet piled bridge abutment details are shown on drawing numbers CDX8620/S/002,

CDX8620/S/006, CDX8620/S/007, CDX8620/S/008, CDX8620/S/009, CDX8620/S/013and CDX8620/S/014.

2. All exposed areas of the sheet piling to be coated in Standard black (515001) coal tar

solution. 3. The chosen piling method shall comply with the noise and vibration

requirements applicable to the site. Details of method of piling, sequencing, the plant and monitoring equipment/method to be supplied to the contract administrator a minimum of 1 week in advance of the proposed installation.

4. Copies of piling records to be provided to the contract administrator within 2 days of

installation 5. Location of sheet piling:- For temporary works as required. 6. Extents :- Refer to drawing no. CDX8620/S/002 General Arrangement. 7. Grade of steel:- S 270 GP 8. Minimum elastic section modulus, web thickness of sheet pile & section depth. To be

determined by the contract design element based on NCCI for driving in rock. 9. Piles required for permanent works as shown in drawings.. 10. The clutches / interlocks to be approved. 11. The minimum length of sheet pile to be installed for the permanent works as shown in

the drawings.. Note: If the Contractor requires the use of sheet piles as temporary works for either supporting sub-structure excavations or withstanding loading from construction plant, then temporary works design calculations and design & check certificates will be submitted for approval. 12. Restriction on working hours during which driving can take place:- Percussive driving: The Contractor shall consult the Environmental Health Officer of East Staffordshire Council regarding working hours and permitted noise levels but as a maximum, the working hours for percussive driving shall be 08:30 to 16:30hrs, Monday to Friday. Non- percussive driving: Within working hours permitted in Appendix 1/7. 13. Full driving records in accordance with Clause 1615.8 of the Specification for Highway Works are required.

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APPENDIX 17/1 : CONCRETE - CLASSIFICATION OF MIXES

Concrete reference

1 Bridge Deck, Wingwalls and Cap Beams

2 Precast Parapets

Intended Working Life

120 years

120 years

Nominal cover to reinforcement

50mm 50mm

Applicable Exposure Classes

XC3, XD1, XF2 XC3, XD3, XF2

Compressive strength class

C40/50

C40/50

Min cement content (kg/m3)

360 380

Max Free Water / Cement Ratio

0.45 0.4

Maximum Aggregate Size, mm

10

10

Cement / Combination types

CEM I CEM IIB-S

CEM I CEM IIIA

Aggregate drying shrinkage at most 0.075% 0.075% Chloride Class

Cl 0, 40 Cl 0, 40

Consistence Class ( Maximum )

S3

S3

Maximum Cement Content (kg/m3) 550 550 Air Entrainment Required

No No

Sampling & Testing

See Appendices 1/5 & 1/6

See Appendices 1/5 & 1/6

Other requirements

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APPENDIX 17/2 : CONCRETE – IMPREGNATION SCHEDULE All Concrete Impregnation is to be carried out using Chem-Crete Pavix CCC100. Areas to be impregnated :- all exposed areas

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APPENDIX 17/3 : CONCRETE – SUFACE FINISHES 1. The surface finishes to the Bridge Abutments and the Bridge Superstructure are

shown on the scheme drawings. 2. The surface finishes shall comply with the requirements of clause 1708 of the

Specification.

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APPENDIX 17/4 : CONCRETE – GENERAL 1. All reinforcement shall be cut and bent in accordance with BS8666 (2005). 2. Reinforcement is shown on the following bar bending schedules : • CDX8620/012/001 - Bar Schedule Cap Beam • CDX8620/013/001 - Bar Schedule South East Wingwall • CDX8620/013/002 - Bar Schedule North East Wingwall • CDX8620/014/001 - Bar Schedule South West Wingwall • CDX8620/014/002 - Bar Schedule North West Wingwall • CDX8620/015/001 - Bar Schedule Bridge Deck • CDX8620/016/001 - Bar Schedule North Parapet Units • CDX8620/016/002 - Bar Schedule South Parapet Units • CDX8620/016/003 - Bar Schedule Bridge Pilaster • CDX8620/020/001 - Bar Schedule VRS Ground Beam • CDX8620/020/001 - Mesh Schedule VRS Ground Beam • CDX8620/021/001 - Bar Schedule West Canal Bank Cap Beam 3. Requirements for sampling and testing are detailed in Appendices 1/5 & 1/6. 4. Construction joints are to be in accordance with Clause 1710.1 of the Specification.

The positions of construction joints are shown on drawings: - To be confirmed.

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APPENDIX 17/5 : BURIED CONCRETE Structure Name or Location

East abutment capping beam West abutment capping beam Wingwall capping beams (four corners of bridge)

ACEC Class For Site

AC-1

Structural Performance Level

High

Design Chemical Class

DC-1

Other Requirements and Design Constraints

Nil

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APPENDIX 19/1 : FORM HA/P1 (NEW WORKS) PAINT SYSTEM SHEET

1. CONTRACT TITLE:

STRUCTURE NO.: GRID REF.:

Branston Locks - Nurton Canal Bridge

2. DATE OF ISSUE OF DOCUMENTS TO TENDERERS:

TBC

3. ENVIRONMENT AND ACCESSIBILITY

Inland – Ready Access

4. REQUIRED DURABILITY OF SYSTEM:

NO MAINTENANCE: up to 12 YEARS MINOR MAINTENANCE: from 12 YEARS MAJOR MAINTENANCE: 20 YEARS

5. COLOUR OF FINISH

Matt Grey – cold galvanic touch up paint only.

6. PAINT SYSTEM TO BE APPLIED OVER:

AREA REF: ………... AREA DESCRIPTION: …………………………………… PROTECTIVE SYSTEM TYPE: (ie I, II etc): …………………..

7. DETAILS

1

st Coat

2

nd Coat

3

rd Coat

4

th Coat

Registered Description Item No. and Colour Date Registered Brand Name and Manufacturer’s Ref. No. Manufacturer’s Data Sheet No. Where applied How applied Min dry film thickness (mdft) Max local dft (see Cl. 1914.7) Estimated total volume of paint to be used. (litres) ‘A’ type testing required ? (Yes/No) (See Cl 1912.9)

8. STRIPE COAT DESCRIPTION (Inc. Item No. and

colour) Shop: Site:

9. PAINT MANUFACTURER’S

OFFICIAL STAMP

10. Mdft (�m)

NOTE. The minimum dry film thickness of the paint system, neglecting primers and sealers under 30 microns, shall be 15% greater (to the nearest 25 microns) than the sum of the mdfts of the individual paint coats.

11. APPROVED BY:

DATE

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APPENDIX 19/3 : FORM HA/P2 PAINT DATA SHEET

1. BBA HAPAS Roads and Bridges Certificate and Date : Manufacturer : Item No. : Registered Description : Brand Name and Reference No. : Consistency and Method of Application : Weight per 5 Litres (kg) : Specific Gravity : Colour: For two pack paints : Base : Activator : Mixed components: Volume Solids % For two pack paints volume solids % for mixed paint : VOC content g/l (mixed) : Manufacturer’s Minimum Dry Film Thickness Range Recommended lower mdft : Recommended upper mdft : Full Application Instructions : Mix ratio : Flash Point :

5

oC

10

oC

20

oC

30

oC

Drying Time (hours)

Surface Dry

Hard Dry

Overcoating Times (hours)

Minimum

Maximum

Pot Life (hours)

Cleaning Solvent :

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APPENDIX 19/3 : FORM HA/P2 PAINT DATA SHEET

State effects on Drying Times of Temperatures below 20

oC :

Manufacturer’s Application Restrictions, e.g. for Temperatures or Humidity : Manufacturer’s General Recommendations :

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APPENDIX 19/5

1. For treatment of lighting columns and associated plant see the following

Lighting for Staffordshire Ltd. PFI documents; as detailed in Appendix 0/2

1. AAB "Street Lighting Policy" 2. AAB "SLP501 Specification for Road Lighting and Lit Traffic Signs on New Developments" 3. AAB "SLP502 Highway Works Detail Drawings"

These documents are contained in Volume 2 Works Information.

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APPENDIX 20/1: WATERPROOFING

1.0 Waterproofing Type A The concrete bridge deck is to receive a Highways England approved

waterproofing system in accordance with Series 2000 of the Specification for Highway Works. The waterproofing system is to be spray applied, 2mm thick, two part, polyurethane, seamless / continuous over the bridge deck expansion joints and compatible with the asphaltic plug joints.

Type B All other areas of buried structural concrete, prior to backfilling, shall be coated

with two coats of material approved for waterproofing below-ground concrete surfaces, complying with Clause 2004 of the Specification. The first coat is to be applied brushing vertically, the second horizontally.

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APPENDIX 24/1: BRICKWORK, STONEWORK AND BLOCKWORK

1. Mortar to contain a styrene butadiene copolymer latex additive in order to enhance water resistance, bonding properties and flexibility.

2. All mortar to buried masonry and blockwork is to be designation (i) or M12 with

flush, indented bucket handle finish.

3. All mortar to exposed masonry and blockwork is to be designation (iii) or M4 with flush, indented bucket handle finish.

4. Mortar shall contain well graded sharp sand, to produce a colour to the approval of

the Engineer.

5. Blockwork to the Bridge Cheek Walls is to be laid in English Bond.

6. All Blockwork shall have a Compressive strength greater than or equal to 7N/mm2.

7. Facing brickwork to the wingwalls and pilasters to be solid Staffordshire brown brindle class B Engineering brick, or similar approved.

8. Sample bricks to be provided to the Engineer for approval prior to commencing any

brickwork.

9. Brickwork to be in stretcher bond or as agreed with the Contractors Representative.

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APPENDIX 26/1: ANCILLARY CONCRETE

1. All concrete for ancillary purposes shall use sulphate-resisting Portland cement (SRPC)

2. Blinding concrete and concrete for back of wall drainage bedding shall be Class ST2 concrete and shall comply with Clause 2602.

3. Concrete infill to verges / footways, concrete for protection to waterproofing and

regulating infill over deck slab, if required, shall be no-fines concrete and shall comply with Clause 2603.

Unless specified otherwise in the Package Order the following shall apply: Concretes for Ancillary Purposes shall be to the following requirements, with purposes of Table 26/1 being substituted and additional purposes being added. Where stated in the Package Order, sulphate resistant concrete shall be used.

Purpose/Location Mix Other Requirements

1. Blinding concrete, backfill to structural foundations,

overdig to post holes and planted lighting columns. 2. Footings for fence posts and augered foundations to

traffic signs. Foundations for pedestrian guardrails. 3. Bed, haunch and surround to drains other than Type

A. Surround to pre-cast concrete chambers and gullies.

4. Filling redundant gullies. 5. Bedding and backing to precast concrete kerbs,

edgings, channels and quadrants. 6. Bed to drains Type A. Foundations, channels and

benching to chambers. Surround to plastic gullies. 7. Footings for Regulatory and Warning Sign posts,

scheme signboard posts and temporary sign posts. 8. Bedding and backing to precast concrete ‘Bus

Docking’ kerbs. 9. Foundations for safety barrier posts, environmental

barrier posts and planted lighting columns. 10. Anchor blocks for safety barrier.

ST1

ST2

ST2

ST2

ST3

ST4

ST4

ST4

ST5

ST5

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APPENDIX 26/2: BEDDING MORTAR

1. Compressive strength requirements shall be in accordance with Clause 2601.1

(i). 2. The use of internal shims beneath precast elements is permitted, however they

must fully comply with cl2601 and shall not affect the free flow of mortar beneath the precast element.

Unless specified otherwise in the Package Order the following shall apply: 1 Mortars shall comply with the requirements of clause 2601 of the Specification. 2 Resinous mortars: Resinous mortars shall have the following additional properties: compressive strength after 3 hours to be greater than 40 Mpa tensile strength after 3 hours to be greater than 8 Mpa low shrinkage after 28 days 3 Quick setting mortar: Quick setting mortar shall contain quick setting cement or approved additive to

obtain early mortar hardening and strength. 4. Compressive Strength Requirements (i) Cementitious bedding mortar shall have the following minimum compressive strength requirements in addition to the requirements of Clause 2601.1(i):- (a) 10 N/mm2 at 24 hours at 5 C; (b) 40 N/mm2 at 72 hours at 20 C. (ii) The laboratory approval tests for compressive strength shall be extended to include the production and testing of a total of twelve further cubes in accordance with Clause 2601.4(iv) to prove compliance with the requirements stated in paragraph (i) above. 5. Early Loading Requirements (i) The material may be loaded once it has achieved a compressive strength of 40 N/mm2. (ii) The gain in strength of the cementitious mortar shall be monitored by testing cubes cured alongside the work area at ambient temperature. For each pour of mortar four cubes shall be made as specified in Clause 2601.4(iv). The cubes shall be cured for 24 hours in the moulds with the top surfaces covered by polythene sheets. After 24 hours the cubes shall be stripped and either placed in polythene bags which shall be sealed or protected as specified in Clause 2601.3. The cubes shall continue to be stored alongside the work area until required for testing. The cubes shall be crushed in sets of two, at times determined by the Contractor until the compressive strength of both cubes in a set is not less than 40 N/mm2

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APPENDIX 30/1: LANDSCAPING GENERAL

1. For landscaping and fencing works refer to the separate document Branston Locks Landscaping Specification and drawing nos CDX8620/LW/01 (General Arrangement) and CDX8620/LW/02 (Tree Protection Drawing).