volume 1 notice inviting...

TENDER DOCUMENT

TENDER NO.: DLI/C&E/WI-675/318

FOR

Tender for Design, Engineering, Manufacturing, Supply &

Supervision of Installation of “Air Canons for 5 Nos.

Silos” for the project of “Augmentation of Fuel and Flux

Crushing Facilities (Package No. 064) of Bhilai Steel

Plant (SAIL)”

VOLUME – 1

NOTICE INVITING TENDER

ENGINEERING PROJECTS (INDIA) LIMITED (A GOVT. OF INDIA ENTERPRISE)

Core-3, Scope Complex, 7, Lodhi Road,

New Delhi-110003

TEL NO. 011-24361666 FAX NO. 011-24363426

Email: [email protected]

CONTENTS

S. No. Description

1. Notice Inviting Tender (NIT)

2. Affidavit (Annexure-A)

3. Memorandum

4. Instructions to Tenderer (Suppliers)

5. Addendum to Instructions to Tenderers (Suppliers)

6. General Purchase Conditions (GPC)

7. Additional Purchase Conditions (APC)

8. Proforma for Bank Guarantee in Lieu of Earnest Money Deposit

9. Procedure for e-tendering e-procurement

EPI–New Delhi NIT Page 1 of 4

ENGINEERING PROJECTS (INDIA) LTD. (A Govt. of India Enterprise)

NOTICE INVITING e-TENDER (NIT)

DLI/C&E/WI-675/318 Date: 13.01.2020

Tender for Design, Engineering, Manufacturing, Supply & Supervision of Installation of

“Air Canons for 5 Nos. Silos” for the project of “Augmentation of Fuel and Flux

Crushing Facilities (Package No. 064) of Bhilai Steel Plant (SAIL)”

Engineering Projects (India) Ltd. invites the online item rate tender for the above work

through e-Tendering for Bhilai Steel Plant (SAIL) in Bhilai, Chhattisgarh from eligible

vendors for the following work:

S. No. Name of work Period of Completion

1. Design, Engineering, Manufacturing and

Supply & Supervision of Installation of

“Air Canons for 5 Nos. Silos” for the

project of “Augmentation of Fuel and Flux

Crushing Facilities (Package No. 064) of

Bhilai Steel Plant (SAIL), Bhilai,

Chhattisgarh”.

60 Days from the date of

manufacturing clearance

The brief scope of work included in this tender shall include (but not limited to) design,

engineering, manufacture, shop fabrication, assembly, testing & inspection at

manufacturer’s works, packing, dispatch, transportation, delivery to site, required

fabrication & assembly at site, performance guarantee testing, final painting and handing

over to Bhilai Steel Plant (SAIL), Bhilai / EPI of “Air Canons for 5 Nos. Silos” at Bhilai

Steel Plant (SAIL), Bhilai, Chhattisgarh as per specification of NIT.

The detailed scope of work is given in the tender document.

Time schedule of tender activities:

i) Last Date & Time of Online

Submission of Tenders

: On or before 03.02.2020

upto 10:00 AM

ii) Date & Time of Online Opening

Envelope-1 (Techno-Commercial Bid)

: 03.02.2020 at 10:30 AM

1.0 Offers from following preferred make of Air Canons as indicated by M/s Bhilai

Steel Plant, SAIL-Bhilai are only acceptable.

- Kaveri Ultra Polymers Ltd., BMH Concare Technology, Thejo Engineering, Tega

Industries

(a) The following documents are required to be submitted alongwith offer

(i) Valid PAN (Permanent Account Number of Income Tax).

(ii) Should have valid GST Registration No. Copy of the GST Registration is

to be enclosed

2.0 Bidders have to submit confirmation letter whether they are registered under

NSIC/MSME Act or not and if yes, then relevant copies of the registration letter

(Registered under single point registration scheme of NSIC, Govt. of India, Ministry

of MSME, New Delhi vide Gazette Notification dated 26.03.2012 along with the


form of Memorandum-2 with the concerned DIC) to be enclosed in Technical Bid

Envelope-1 and a request letter for claiming exemption from submission of Tender

fee and EMD.

3.0 Tender documents comprising of the following are available on the website of EPI:

www.engineeringprojects.com, CPP Portal: www.eprocure.gov.in and as well as on

MSTC portal: https://www.mstcecommerce.com/eprochome/epil

S.

No. Volume DESCRIPTION

i) Vol – 1 Notice Inviting Tender (NIT)

ii) Memorandum

iii) Instructions to Tenderers (Suppliers)

iv) Addendum to Instructions to Tenderers (Suppliers)

v) General Purchase Conditions (GPC)

vi) Additional Purchase Conditions (APC)

vii) Proforma for Bank Guarantee in lieu of Earnest Money Deposit

viii) Procedure for e-tendering / e-procurement

ix) Vol – 2A General Specifications

x) Vol – 2B Technical Specifications

xi) Vol – 3 Price Bid Format

4.0 In order to participate, the bidder should have Digital Signature Certificate (DSC)

from one of the authorized Certifying Authorities.

5.0 Interested bidders have to necessarily register themselves on the portal

https://www.mstcecommerce.com/eprochome/epil through M/s MSTC,

New Delhi to participate in the bidding under this invitation for bids. It shall be

the sole responsibility of the interested bidders to get themselves registered at the

aforesaid portal for which they are required to contact M/s MSTC, New Delhi at

following address to complete the registration formalities:

M/s MSTC Limited,

30 / 31A, 1st Floor, Jeevan Vikas Bhawan,

Asaf Ali Rd, New Delhi, Delhi-110006

Contact No.: 033-22901004, 011-23212357, 011-23215163,

011-23217850

Availability: 10 AM to 5:30 PM on all working days.

Email-ID: [email protected]

Please mention “Helpdesk” as subject while sending emails.

They may obtain further information regarding this tender from ED (C&E) at the

address given at Clause No. 16.0 below from 10:00 hours to 17:00 hours on all

working days till the last date of online submission of Bidding Documents.

For proper uploading of the bids on the portal namely

https://www.mstcecommerce.com/eprochome/epil (hereinafter referred to as the

‘portal’), it shall be the sole responsibility of the bidders to apprise themselves

adequately regarding all the relevant procedures and provisions as detailed at the

portal as well as by contacting M/s MSTC, New Delhi directly, as and when

required, for which contact details are mentioned above. EPI in no case shall be

responsible for any issues related to timely or properly uploading/submission of the

bid in accordance with the relevant provisions of Section: Instruction to Bidders of

the Bidding Documents.

6.0 Bidders can download the bid document from the portal without paying document

fees in advance, any time from 18:00 Hrs on 13.01.2020; however interested

bidders have to pay tender fees for participating in the tendering and submitting the bid. For this purpose the interested bidders shall be required to pay ` 3,000.00

http://www.engineeringprojects.com/

http://www.eprocure.gov.in/

http://www.mstcecommerce.com/eprochome/epil


mailto:[email protected]



plus 18% GST amounting to ` 3,540.00 (Rupees Three Thousand Five Hundred

Forty Only) as non-refundable document fees in the form of Demand Draft in

favour of “Engineering Projects (India) Ltd.” payable at New Delhi. However,

tenders submitted without or insufficient tender fees shall be rejected.

7.0 E-Bids must be submitted/uploaded after paying the required transaction fees of

MSTC along with scanned copies of relevant documents mentioned in Clause No.

1.0 to 3.0 under Single Stage Two Cover Bidding Procedure on the MSTC portal on

or before last date & time of online bid submission. Late bids will not be accepted.

Under the above procedure, only first cover (Technical Part) shall be opened in the

presence of the bidders’ representatives who choose to attend in person at the

address given below on scheduled date & time of bid opening or may be viewed by

the bidders by logging in to the portal as per features available to them. Second

cover i.e. Price Bid part shall be opened only of technically qualified bidders.

The bid must be accompanied by an Earnest Money Deposit (EMD) of ` 55,080.00 (Rupees Fifty Five Thousand Eighty Only). This can be either in

the form of Crossed Demand Draft or Pay Order of any Nationalized

Bank/Scheduled Bank for the full amount of EMD favouring “Engineering Projects

(India) Ltd.”, payable at New Delhi or in the form of Bank guarantee of any

Nationalized Bank/Scheduled Banks, in accordance with the prescribed Performa,

favouring “Engineering Projects (India) Ltd.”. The EMD shall be valid for minimum

period of 150 days (one hundred fifty) from the last day of submission of tender.

Tenders submitted without EMD or inadequate amount of EMD shall be rejected.

The bid shall be valid for 90 days from date of opening of Price Bid. Bidders

submitting EMD through BG, need to attach SFMS form from the BG issuing Bank.

EMD shall be forfeited in case the bidder withdraws his offer after

submission of bid and also be forfeited in case the L1 bidder refuses to

accept the LOI.

Tender fee, EMD (in original), Relevant Documents, NSIC/MSME certificate

as per Clause No. 2 if bidder is claiming EMD/Tender fee exemption,

Affidavit as per Annexure-A and Power of Attorney must be submitted in

physical form at the address given at Clause No. 15.0 below on or before Last

date and time of online bid submission. If the above documents are not received in

time then their offer shall not be considered and EPI shall not be responsible for

any postal delay in respect of submission of hard copy part of the bids.

8.0 The Terms & Conditions contained in this NIT and tender documents shall be

applicable.

9.0 EPI reserves the right to accept any tender or reject any or all tenders or split the

work of tender or annul this tendering process without assigning any reason and

liability whatsoever and to re-invite the tender at its sole discretion.

10.0 In case of non-approval of PARTY’s association with EPI for this work by

BSP/MECON due to any reason, the tender submitted by them shall be rejected

and the PARTY shall have no claim/liability on EPI.

11.0 The corrigendum or addendum, extension, cancellation of this NIT, if any, shall be

hosted on the EPI’s website/CPP portal as well as on MSTC portal

https://www.mstcecommerce.com/eprochome/epil. The bidders are required to

check these websites regularly for this purpose, to take into account before

submission of tender. All Corrigendum and addendum are to be submitted duly

signed & stamped with tender documents as bid Annexure.

12.0 The price bid of those bidders whose bid has been technically accepted on the basis

of documents submitted shall only be opened. However, it is made clear that the



offer of the L-1 bidders shall be accepted subject to the confirmation of authenticity

of the BG from the concerned bank.

13.0 Time is the essence of this NIT and timeline of supply will be strictly adhered to.

14.0 In case of tie-tender, where two firms are bidding lowest, EPI reserves the right to

split the work among these bidders and/or EPI reserve the right to award the

tender to any one of such bidder.

15.0 All correspondence with regard to the above shall be to the following address (By

Post/In Person):

Executive Director (Contracts & Engineering)

ENGINEERING PROJECTS (INDIA) LTD.

3rd Floor, Core-3, Scope Complex,

7, Lodhi Road,

New Delhi – 110003

Tel No.: 011-24361666 Ext. 2328, 2339, 2331

Fax No.: 011-24363426

E-mail – [email protected]

16.0 EPI reserves the right to place the work order on the bidders from the following

addresses:


Core-3, Scope Complex,

7, Lodhi Road,

New Delhi – 110003

OR


B-32, Phase II, Surya Vihar,

Bhilai – 490020

For more information on EPI, visit our website at: www.engineeringprojects.com

For more information on the e-tender, visit website of M/s MSTC at:

https://www.mstcecommerce.com/eprochome/epil

http://www.engineeringprojects.com/


Annexure-A

AFFIDAVIT

(To be submitted by bidder on non-judicial stamp paper of Rs. 100/- (Rupees Hundred

only) duly attested by Notary Public)

(To be submitted in Envelope-1 i.e. Technical bid)

Affidavit of Mr. .............................................. S/o ………………………………………………….. R/o

..............................................

I, the deponent above named do hereby solemnly affirm and declare as under:

1. That I am the Proprietor/Authorized signatory of M/s ……………………………………………………..

having its Head Office/Regd. Office at ........................................................................

2. That the information/documents/Experience certificates submitted by M/s

............................................. along with the tender for ……………………………(Name of

work)…………………. to EPl are genuine, true and nothing has been concealed.

3. I shall have no objection in case EPl verifies them from issuing authority(ies). I shall

also have no objection in providing the original copy of the document(s), in case EPI

demand so for verification.

4. I hereby confirm that in case, any document, information & / or certificate submitted

by me found to be incorrect / false / fabricated, EPI at its discretion may disqualify /

reject / terminate the bid/contract and also forfeit the EMD /All dues.

5. I shall have no objection in case EPI verifies any or all Bank Guarantee(s) under any of

the clause(s) of Contract including those issued towards EMD and Performance Guarantee

from the Zonal Branch/office issuing Bank and I/We shall have no right or claim on my

submitted EMD before EPl receives said verification.

6. That the Bank Guarantee issued against the EMD issued by (name and address of the

Bank) is genuine and if found at any stage to be. Incorrect / false / fabricated, EPI shall

reject my bid, cancel pre-qualification and debar me from participating in any future

tender for three years.

I …………………………………….………..……………., the Proprietor / Authorised Signatory of M/s

............................................................. do hereby confirm that the contents of the

above Affidavit are true to my knowledge and nothing has been concealed there from

…………………… and that no part of it is false.

Verified at …………………… this …………………… day of ………………………..

DEPONENT

ATTESTED BY (NOTARY PUBLIC)

EPI-New Delhi Vol-I, ITT (Memorandum) Page 1 of 2

MEMORANDUM

Ref.: Tender for Design, Engineering, Manufacturing, Supply & Supervision of

Installation of “Air Canons for 5 Nos. Silos” for the project of “Augmentation of

Fuel and Flux Crushing Facilities (Package No. 064) of Bhilai Steel Plant (SAIL)”

NIT No.: DLI/C&E/WI-675/318

S.

No. ITEMS DESCRIPTION

i) Name of work Tender for Design, Engineering, Manufacturing,

Supply & Supervision of Installation of “Air Canons

for 5 Nos. Silos” for the project of “Augmentation of

Fuel and Flux Crushing Facilities (Package No. 064)

of Bhilai Steel Plant (SAIL)”

ii) Owner/Client/Employer Bhilai Steel Plant (SAIL)

iii) Type of Tender Lump Sump

iv) Earnest Money Deposit ` 55,080.00 (Rupees Fifty Five Thousand Eighty

Only)

v) Estimated Cost -

vi) Time for completion of work 60 Days from the date of manufacturing clearance

vii) Mobilization Advance Not applicable

viii) Interest Rate on

Mobilization Advance

Not applicable

ix) Number of Instalments for

recovery of Mobilisation

Advance

Not applicable

x) Validity of Tender

90 (Ninety) days from the date of opening of price

bid of the tender by EPI

xi) Security Deposit cum

Performance Guarantee

5% (Five Percent only) of contract value in the form

of Bank Guarantee within 7 days from the date of

issue of letter of Intent of acceptance of tender and

validity of Bank Guarantee upto 90 (Ninety) days

after expiry of defect liability period.

xii) Time allowed for starting

the work

The date of start of contract shall be reckoned from

date of issue of letter of Intent (LOI).

xiii) Defect Liability Period 12 (Twelve) Months from the date of completion of

supply in all respect

EPI-New Delhi Vol-I, ITT (Memorandum) Page 2 of 2

xiv) Arbitration Amended as per Clause No. 28.0 of APC

xv) Jurisdiction Courts in DELHI/NEW DELHI

SIGNATURE OF TENDERER

NAME (CAPITAL LETTERS) _________________________________________

OCCUPATION _________________________________________

ADDRESS _________________________________________

_________________________________________

SEAL OF TENDERER

EPI – New Delhi Vol – 1, IIT (Suppliers)

INSTRUCTIONS TO TENDERERS (Suppliers)

1. Sealed tenders in the prescribed from are invited by Engineering Projects

(India) Limited, New Delhi.

2. The tenderer is requested to sign each page of tender document and return

the complete tender documents.

3. Tenders shall be submitted in sealed envelope marked with ‘Title’, ‘Number’

and ‘Last Date of receipt of Tender’ for the items as given in the ‘Covering

Letter inviting Tender’ at the following address by Registered Post or through

messenger with in the last date of receipt of tender given in the letter inviting

Tender:

The General Manager (Contracts)

Engineering Projects (India) Limited,

Core-3, Scope Complex,

7, Institutional Area,

Lodhi Road, New Delhi – 110003

4. The tenderer is required to submit their offer in 2 separate sealed and super

scribed envelopes indicating the following:-

1st Envelope (Techno-Commercial Bid)

The tenderers are requested to furnish the documents as required in clause

no. 25 in respect of the credentials of the tenderer in this envelope.

In this envelope the tenderer should also keep the complete tender

documents duly signed and stamped by them on each page as their

acceptance, deviation sheet and unpriced copy of price bid and super scribe

the envelope with “Techno-Commercial Bid”.

2nd Envelope (Price Bid)

The form of Price Bid duly filled in with the item rates both in words and

figures in the same form as issued to tenderers should be submitted in this

envelope, with superscription “Price Bid” No terms and conditions or

deviations if any or any other thing should be kept in this envelope.

The sealed price bid of such tenderers who are found suitable on scrutiny of

documents furnished by them i.e. pre-qualification and technically acceptable

shall only be opened. The tenders of all such parties, who are not found

suitable, shall not be considered and their earnest money deposit will be

returned.

The two envelopes should be enclosed again in a sealed cover super scribed

as mentioned in Para. -3.

5. The bidders should quote in words as well as in figures the item rates quoted

by them. In absence of which the bids may not be considered and are likely


to be rejected. The amount of each item should be worked out and requisite

totals given.

All corrections / cuttings should be signed by the tenderer. Each page of the

tender should be signed by the tenderer. In the event of discrepancy between

rate in figures and words the rate quoted in words shall be treated as correct.

In case there is discrepancy between rate and amount worked out the rate

quoted shall be taken as correct and not the amount.

6. EPI takes no responsibility for tenders lost / delayed in postal transit and

therefore, tenderers should lodge their tenders sufficiently in advance.

7. Tenders shall be accompanied by Earnest Money deposit for the amount

indicated in the ‘Covering Letter inviting Tender’ in the form of crossed

Demand Draft drawn in favour of “Engineering Projects (India) Ltd.” payable

at Delhi or Bank Guarantee from a Nationalized Bank / Schedule Bank in the

prescribed enclosed performa valid for 120 days from the due date of tender.

Tender not accompanied with Earnest Money are liable to be rejected.

This must be submitted in 1st envelope super scribed as “Techno –

Commercial”. The tenderer must not keep Earnest Money with Price Bid in 2nd

envelope.

8. The EPI’s format for Bank Guarantee towards ‘Earnest Money Deposit’ and

“Security Deposit cum Performance Guarantee” is enclosed herewith.

9. EPI reserves the right to postpone the tender due date and issue required

amendment, if any. There will be no public tender opening. However, selected

tenderers may be called for discussions / clarifications after the tenders have

been scrutinized.

10. Earnest Money shall be returned to the unsuccessful tenderer after decision

has been taken on award of the contract.

11. Earnest Money of the successful tenderer shall be converted in to a part of

the security deposit / returned on receipt of Security Deposit and

unconditional acceptance of the order.

12. Tenders must be duly signed with date and sealed. An attested copy of power

of attorney / affidavit / Board Resolution executed as under shall accompany

the tender documents.

a) In case of Sole Proprietorship, an affidavit of Sole Proprietorship and if

the tender is signed by any other person Power of Attorney by the Sole

Proprietor in favour of signatory.

b) In case of Partnership, if document is not signed by all the partners,

Power of Attorney in favour of the Partner / person signing the

documents authorizing him to sign the documents. The person signing

the documents should also have a specific authority to refer disputes

with the partnership firm to arbitration.


c) In case of Company, copy of the Board Resolution authorizing the

signatory to sign on behalf of the Company.

13. The tenderer shall furnish the name (s) and designation of relative (s) if any,

employed by EPI.

14 Tenders with following discrepancies are liable for rejections;

a) Tenders with over-written or erased rates or rates and amounts not

written in both figures and words.

b) Tender that is incomplete, ambiguous, and not accompanied by the

documents asked for.

c) Tender received after specified date / time whether due to postal or

other delays.

d) Tender in respect of which canvassing in any form is resorted to by the

tenderer.

e) If the tenderer deliberately gives wrong information in his tender or

resorts to unfair methods in creating circumstances for the acceptance

of his tender, EPI reserves the right to reject such tender at any stage.

15. No deviation shall be allowed from the terms and conditions stipulated in the

tender documents and tender containing deviations are liable to be rejected.

Deviations, if insisted upon must be specified in a separate ‘Deviation Sheet’

and kept in 1st envelope along with techno-commercial bid, otherwise, the

tenderer shall be deemed to have accepted all conditions specified in these

tender documents. Normally no deviation is accepted.

16. EPI reserves the right to split the order.

17. The tender shall remain open for acceptance for a period of 90 days from the

due date for receiving the tender by EPI. If any tenderer withdraws his tender

before the said period or makes any modifications in the terms and conditions

of the tender which are not acceptable, Engineering Projects (India) Limited

without prejudice to any other right or remedy shall be at liberty to forfeit the

Earnest Money deposited.

18. These instructions to tenderers shall form part of the tender documents.

19. Successful tenderer must furnish Security Deposit as specified in tender

documents within the time specified in the letter-communicating acceptance

of his offer failing which the Earnest Money will be forfeited. The successful

tenderer may also be required to enter into a contract agreement with EPI.

20. Submission of a tender by the tenderer implies that he has read the complete

contract documents and has made himself aware of the scope, terms &

condition and specifications etc. No claim within the purview of this clause

shall be entertained at any stage.


21. EPI reserves the right to reject any or all tenders without assigning any

reasons thereof and does not bind itself to accept the lowest tender.

22. In case the tender cannot be submitted for any reasons the complete set of

Tender Documents in full shall be returned promptly but not later than 15

days from the due date to the address mentioned above for submitting the

tender failing which the defaulting tenderer may not be considered for issue

of future enquiries by EPI.

23. The order shall be governed by the Indian Laws for the time being in force.

24. Jurisdiction: All disputes shall be subject to Delhi Courts alone.

25. Tenderer shall submit the following documents in respect of their credentials

along with their tender in the ‘first envelope’.

a) List of orders of similar items executed during the last 5 years

indicating name of the client, value, date of order and delivery.

b) List of order under execution indicating name of the client, value, date

of order and delivery.

c) Audited balance sheet and profit and loss account for the last 3 years.

d) Registration Certificate / Memorandum of Association / Partnership

Deed.

e) Copy of letters of registration with various authorities like CPWD, State

PWD, MES and Public Sector Undertakings, etc.

f) Sales Tax Clearance Certificate.

Seal and signature of

the Tenderer

----------------------------------------------------------------------------------------------------------------------------- ------------

EPI – New Delhi Volume I, Addendum to ITT (Suppliers) Page 1 of 2

ADDENDUM TO “INSTRUCTIONS TO TENDERER (SUPPLIERS)”

1.0 CLAUSE NO. 1 of Instructions to Tenderers (Suppliers) stands amended as

below:

Tender shall be submitted through e-Bids only. Kindly refer “Special instructions to

Bidders for e-Tendering” for downloading & uploading of tender documents as per

NIT.


below:

The tenderer is requested to sign & stamp each page of tender document and upload

the complete tender documents as per NIT.


below:

Tenders shall be submitted through e-Bids only. Kindly refer “Special instructions to

Bidders for e-Tendering” for downloading & uploading of tender documents as per

NIT.


below:

The tenderer is required to submit their offer online in 2 separate envelopes

indicating the following:-

1st Envelope (Techno-Commercial Bid)

The tenderers are requested to upload the documents as required in “Notice Inviting

Tender” Clause No. 1.0 in respect of the credentials of the tenderer in this envelope.

In this envelope the tenderer should also enclose the complete tender documents

duly signed and stamped by them on each page as their acceptance, and unpriced

copy of price bid. Deviations if any, to be submitted in this envelope.

Bidders have to submit confirmation letter whether they are registered under MSME

Act or not and if yes, then relevant copies of the registration letter (Registered under

single point registration scheme of NSIC, Govt. of India, Ministry of MSME, New Delhi

vide Gazette Notification dated 26.03.2012 along with the form of Memorandum-2

with the concerned DIC) to be enclosed in Technical Bid Envelope-1 and a request

letter for claiming exemption from submission of Tender fee and EMD.

2nd Envelope (Price Bid)

The form of Price Bid duly filled in with the item rates both in words and figures in

the same form as issued to tenderers should be enclosed in this envelope. No terms

and conditions or deviations if any or any other thing should be kept in this

envelope. In case of commercial deviations, the cost of withdrawal of commercial

deviations if any, to be submitted in this envelope.

----------------------------------------------------------------------------------------------------------------------------- ------------

EPI – New Delhi Volume I, Addendum to ITT (Suppliers) Page 2 of 2

The price bid of such tenderers who are found suitable on scrutiny of documents

furnished by them i.e. pre-qualification and technically acceptable shall only be

opened. The tenders of all such parties, who are not found suitable shall not be

considered and their earnest money deposit will be returned.


below:

Earnest Money deposit for the amount indicated in the ‘Notice inviting Tender’

required to be submitted shall be in the form of crossed Demand Draft drawn in

favour of “Engineering Projects (India) Ltd.” payable at New Delhi or Bank

Guarantee from a Nationalized Bank / Schedule Bank in the prescribed enclosed

performa valid for 150 days (One Hundred Fifty Days) from the due date of tender.

Tender not accompanied with Earnest Money shall be rejected.

6.0 CLAUSE NO. 11 of Instructions to Tenderers (Suppliers) stands deleted.



below :

The tender shall remain open for acceptance for a period of 90 days from the date of

opening of price bid of the tenderer by EPI. If any tenderer withdraws his tender

before the said period or makes any modifications in the terms and conditions of the

tender, Engineering Projects (India) Limited without prejudice to any other right or

remedy shall be at liberty to forfeit the Earnest Money deposited.


All other provisions of “Instructions to Tenderers (Suppliers)” shall remain unchanged.

DLI/LCP/ITD/203


(A GOVT OF INDIA ENTERPRISE)

MATERIALS MANAGEMENT DIVISION

GENERAL PURCHASE CONDITIONS

1. DEFINITION

1.1 The ‘Buyer’ means Engineering Projects (India) Limited, a Company incorporated in

India and having its registered office and Corporate Office at Core 3, Scope Complex,

Lodi Road, New Delhi-110003.

1.2 ‘Supplier’ means the tenderer whose tender has been accepted and shall include his

its/their heirs, executors, administrators or successors and permitted agents as the

case may be.

1.3 'Purchase Order' means the letter of memorandum, communicating to the supplier, the

acceptance of his tender and include an advance acceptance of his tender.

1.4 'Consignee' means where the stores are required by the purchase order to be

dispatched by rail, road, air or steamer, the person specified in the Purchase Order to

whom they are to be delivered at the destination, where the stores are required by the

Purchase Order to be delivered to a person as an interim consignee for the purpose of

dispatch to another person, such other person and in any other case the person to

whom the stores are required by the Purchase Order to be delivered in the manner

specified therein.

1.5 ‘Inspectors’: Inspectors deputed by BUYER.

2. TERMS & EXPRESSIONS

Terms & expressions not herein defined shall have the same meanings as assigned to

them in the Indian Sales of Goods Act, 1930, Indian Contract Act, 1872 and General

Clause Act, 1897.

3. PRICES

Prices accepted by the BUYER shall be considered as firm and not subject to escalation

due to any variations in the prices of materials, labour and/or any other reasons

whosoever which may occur while the order is being carried out.

4. Payment Terms

Unless otherwise agreed upon between the parties, payment for delivery of the stores

will be made on submission of bills in accordance with instruction given in the

purchase order by a cheque or demand draft in accordance with the following

procedure.

4.1 90% of the price of the equipment/material shall be paid on proof of dispatch to the

consignee through bank or delivery to an interim consignee, if any, and on production

of Inspection Note issued by the Inspector, Maker's Test Certificate, the number- and

date of the Railway receipt, postal receipt, bill of lading or consignment note under

which the goods charged for in the bill are dispatched by rail, post, sea or air

respectively and the number and date of the letter with which such railway receipt,

post receipt, bill of lading shall also be attached to the bill and in the case of stores

dispatched by post, the postal receipt shall be attached in original to the bill. The bank

charges shall be borne by the supplier.

4.2 Balance 10% of price of equipment/material shall be released within 30 days after

expiry of the warranty period as per Clause No. 17.

5. Insurance to be arranged by BUYER.

6. Inspection, Checking, Testing

The stores covered by the Purchase Order shall be subject to preliminary inspection

and testing at any time prior to shipment and/or dispatch and final inspection within a

reasonable time after arrival at the place of delivery. The Inspector shall have the right

to carry out the inspection and testing which include raw materials at manufacturer's

work and at the time of actual dispatch before and after completion of packing.

The supplier shall inform the BUYER at least 21 days in advance of the exact place,

date and time of rendering the stores for required inspection, provide free access to

Inspectors during normal working hours at supplier's or his/its sub-supplier's works

and places at their disposal, internal test reports, material/component test certificates,

approved drawings and all useful means of performing, checking, marking, testing,

inspection and final stamping at his own expenses. Stores offered without internal

testing shall be treated as a lapse on the part of supplier.

If, after receiving inspection call from the supplier/manufacturer the inspector on

reaching the works finds that the equipment/materials offered for inspection is not

fully ready or fails to meet vital requirements, it will be deemed to be a fake inspection

call. Issue of a fake inspection call shall be treated as a serious lapse on the part of

the supplier.

In the event of rejection of stores due to defective workmanship/material/design or

fake inspection call, the stores would be offered for re-inspection at the earliest. The

BUYER shall have the right to deduct the cost of re-inspection from the supplier's

invoices.

Even if inspections and tests are fully carried out, supplier shall not be absolved to any

degree from their responsibilities to ensure that stores supplied, comply strictly with

requirements, of the purchase order at the time of delivery, inspection on arrival at

site, after its erection or start-up and guarantee period.

In any case, the stores must be strictly in accordance with the Purchase order failing

which the BUYER shall have the right to reject goods and hold the supplier liable for

non-performance of contract.

7. Maker's Test Certificate:

Maker's Test Certificate shall be supplied by the supplier at the time of inspection.

Failure to comply may cause delay in the issue of certificate of inspection and

consequent delay in delivery and payment.

8. Packing, Marking and Painting:

A. The stores shall be dispatched by the supplier adequately packed in appropriate

packing which should be suitable for sea and inland carriage and ensure complete

safety of goods from any kind of damage in transport both on sea and land and all

equipment should be properly lubricated.

B. Each package shall contain packing list in English. Each packing shall bear the

following marking in English, in indelible paint:

(i) Address of the Ultimate Consignee (ii) Address of the Interim Consignee, if any (iii)

Name of Railway Station for ultimate and interim consignee, (iv) Supplier's name (v)

Name of Equipment (vi) Railway Station from where dispatched (vii) Purchase Order

No. & Date (viii) Package Number (ix) Gross Weight in Kg (x) Net Weight in Kg (xi)

Outer Dimension in cm (xii) TOP' 'Do NOT TURN OVER' 'HANDLE WITH CARE' etc.

The package shall indicate the centre of gravity with a red vertical line, wherever

required, together with marking for slings.

The package which cannot be so marked shall have metal tags with the above marking

on them.

As far as possible, size of packing shall remain within the permissible limit allowed by

the Indian Railways. If this is not possible, timely information will be given and

necessary over dimension sanction obtained.

9. Security Deposit:

The successful tenderer shall be required to furnish security deposit equal to 5% of the

value of the contract within 7 days from the date of intimation of the acceptance of

Purchase Order for due and proper fulfillment of the contract. The security deposit is to

be deposited in the form of unconditional irrevocable bank guarantee from a

Nationalized Bank (if from any other bank the bank guarantee should be duly

countersigned by State Bank/Reserve Bank). The bank guarantee should remain valid

till completion of supplies.

10. Dispatch Instructions:

Dispatches of stores will be arranged by Public Tariff rates. In case of FOR Station of

Dispatch stores shall be booked at full wagon rates whenever available and by the

most economical route or by most economical tariff available. Failure to do so will

render the supplier liable for any avoidable expenditure caused to the BUYER.

11. Assembly, after sales service and training:

If required by the BUYER the supplier shall be fully responsible for the assembly of the

equipment at destination site and completeness of the machinery from the angle of its

end use.

The supplier shall provide necessary "After Sales Service" and also impart training to

the Consignee's staff in the operation and maintenance of the equipment free of cost

to the satisfaction of the consignee. Furthermore, all tools and plants particularly

heavy cranes, which are generally used as well as semi- skilled and unskilled labour

for the assembly of such machinery will be provided by the BUYER free of cost to the

supplier with consumable stores, like fuel, oil, lubricants, battery acids, cotton waste,

grease etc., free of cost for the purpose of starting the machines, testing and putting

them into good working order.

12. Respect of Delivery Date:

The time and delivery date as agreed to between the BUYER and Supplier shall be the

essence of the contract. No variation shall be permitted, except with prior

authorization in writing from the Buyer. Goods should be delivered securely packed

and in good order and conditions at the place and within the time specified for their

delivery.

13. Penalty for late deliveries:

The time and date of delivery of stores, materials, equipment as agreed to shall be

deemed to be the essence of the contract. In case of delay in execution of the order

beyond the date of delivery as agreed to for any reason, the BUYER shall recover from

the supplier as penalty a sum equivalent to 0.5% of the value of the entire contract for

every week of delay or part thereof limited to an aggregate of 5%.

14. Risk Purchase on Default

In case of default on the part of the supplier to supply all the stores or part thereof

covered by the contract upto the standard/specifications within the contractual

delivery period stipulated in the contract, the BUYER shall have the right to purchase

such stores or other of similar description at the risk and cost of the supplier.

However, supplier shall be liable to pay penalty under clause 13 above for resultant

delay.

15. Delay due to force majeure

If any time during the continuance of the contract the performance in whole or part by

either party on any obligation under the contract shall be prevented or delayed by

reason of any war, hostility, explosions, epidemics, quarantine restrictions, or other

acts of God, then provided, notice of the happening of any such event is given by

either party to the other within twenty one days from the date of occurrence thereof,

neither party shall be reason of such event be entitled to terminate this contract nor

shall either party have any claim for damages against the other in respect of such

non-performance and delay in performance and deliveries under the contract shall be

resumed as soon as practicable after such event has come to an end or ceased to exist

and the decision of the Chairman and Managing Director, EPI, New Delhi as to whether

the deliveries so resumed shall be final and binding on both the parties. In case Force

Majeure Condition persists for a period exceeding sixty (60) days, either party may at

its option terminate the contract.

BUYER shall be at liberty to take over from the supplier at a price to be fixed by the

Chairman and Managing Director, EPI, New Delhi which shall be the final, all unused,

undamaged and acceptable material, bought out components and stores in course of

manufacture in the possession of the supplier at the time of such termination or

portion thereof as the BUYER may deem fit.

16. Rejection, Removal of Rejected Goods and Replacement

In case the testing and inspection at any stage by inspectors reveal that the

equipment, material and workmanship do not comply with the specifications and

requirements, the same shall be removed by the Supplier at his/its own expenses and

risk within the time allowed by the BUYER. The BUYER shall be at liberty to dispose of

such rejected goods in such manner as he may think appropriate, in the event the

supplier fails to remove the rejected goods within the period as aforesaid.

All expenses incurred by the BUYER for such disposal shall be to the account of the

supplier. The freight paid by the BUYER, if any, on the inward journey of the rejected

material shall be reimbursed by the supplier to the BUYER before the rejected

materials are removed by the Supplier. The supplier will have to proceed with the

replacement of that equipment or part of equipment without claiming any extra

payment if so required by the BUYER. The time taken for replacement in such event

will not be added to the contractual delivery period.

17. Warranty

The supplier shall warrant that every material/plant, machinery and equipment to be

supplied be new and free from all defects and faults in design, material, workmanship

and manufacture and shall be of the highest quality.

The items should be consistent with the established, recognized or stipulated

standards for material of the type usually used for the purpose and in full conformity

with the specifications and drawings or samples, if any. Equipment offered must be

capable, during operation, of withstanding extreme dusty, wet, humid and sultry

conditions. The warranty shall continue not withstanding inspection, payment,

acceptance of tendered equipment and shall expire except in respect of complaints

notified to supplier prior to such date within 12 months from the date of

commissioning or 18 months from the date of dispatch whichever is earlier.

18. Performance Guarantee

The supplier shall guarantee that any/all material used in execution of the Purchase

Order shall be in strict compliance with characteristics requirements and specifications

agreed upon and that same shall be free from any defects.

The supplier shall guarantee that all material and equipment shall be repaired or

replaced as the case may be at his own expense in case the same have been found to

be defective in respect of material, workmanship or smooth and rated operation within

a period of 12 months after the same has been put in service or 18 months from the

date of dispatch of last consignment, whichever is earlier. The guarantee period for the

replacement parts shall be 12 months starting from the date on which the replacement

parts are commissioned. Acceptance by the BUYER or his inspectors of any equipment

and materials or their replacement will not relieve the supplier of his/its responsibility

concerning the above guarantee.

19. Indemnity

The supplier shall at all times indemnify the BUYER against all claims which may be

made in respect of stores for infringement of any right protected by patent,

registration of design or trade mark. Provided always that in the event of any claim in

respect of alleged breach of patent, registered designs or trade mark being made

against the BUYER, the BUYER shall notify the supplier of the same and the supplier

shall at his own expense either settle any such dispute or conduct any litigation that

may arise therefrom.

The supplier shall not be liable for payment of any royalty, license fee or other

expenses in respect of or for making of patents or designs with respect to which he is,

according to the terms of the contract, to be treated as an agent of the Government

for the purpose of making use of the patent or trade mark of fulfillment of the

contract.

20. Spare Parts

The supplier shall furnish itemized and priced list of spare parts required for two years

normal operation of the equipment alongwith the quotation

21. Drawings

The supplier shall furnish the general arrangements and dimensional drawings in three

sets within four weeks from date of placement of order.

22. Literature of Equipment

Following literature and documents for the equipment shall be supplied in five copies

each free of cost alongwith the equipment

(a) Operator's instructions (b) Service Manual (c) Illustrated and detailed parts

catalogues (d) Specifications (e) A list of service tools required for routine servicing of

the equipment.

23. Arbitration

Except where otherwise provided for in the contract all questions and disputes relating

to the meaning of the specifications, designs, drawings and instructions herein before

mentioned and as to the quality of workmanship or materials used on the work or as

to any other questions, claim, right matter or thing whatsoever if any, arising out of or

relating to the contract, designs, drawings, specifications, estimates, instructions,

orders or any contradictions or otherwise concerning the purchase order or the

execution or failure to execute the same whether arising during the progress of the

work or after the completion or abandonment thereof shall be referred to the sole

arbitration of the Chairman and Managing Director/General Manager (accepting

authority) of Engineering Projects (India) Ltd. and if the Chairman and Managing

Director/General Manager is unable or unwilling to act to the sole arbitration some

other person shall be appointed by the Chairman and Managing Director/General

Manager willing to act as such arbitrator. There will be no objection if the arbitrator so

appointed is an employee of Engineering Projects (India) Ltd., and that he had to deal

with matters to which the contract relates and that in the course of his duties as such

he had expressed views on all or any of the matters in disputes or difference. The

arbitrator to whom the matter is originally referred being transferred or vacating his

office or being unable to act for any reason, such Chairman and Managing

Director/General Manager as aforesaid at the time of such transfer, vacation of office

or inability to act, shall appoint another person to act as an arbitrator in accordance

with the terms of the contract. Such person shall be entitled to proceed with the

reference from the stage at which it was left by his predecessor. It is also a term of

this contract that no person other than a person appointed by such Chairman and

Managing Director/General Manager as aforesaid should act as arbitrator and if for any

reason that is not possible, the matter is not to be referred to arbitration at all.

Cases where the amount of award in claim is Rs. 50,000/- (Rupees fifty thousand

only) and above, the arbitrator shall give reasons for the award.

Subject as aforesaid the provisions of the arbitration act 1940 or any statutory

modification or re- enactment thereof and the rules made thereunder and for time

being in force shall apply to the arbitration proceedings under this clause.

It is a term of the contract that the party invoking arbitration shall specify the disputes

or dispute to be referred to arbitration under this clause together with the amount or

amounts claimed in respect of each such dispute.

The arbitrator may from time to time with consent of the parties enlarge the time, for

making and publishing the award.

The work under the contract shall, if reasonably possible continue during the

arbitration proceedings.

The arbitrator shall be deemed to have entered on the reference on the date he issues

notice to both the parties fixing the date of the first hearing.

The arbitrator shall give a separate award in respect of each disputes or difference

referred to him.

The avenue of arbitration shall be such place as maybe fixed by the Arbitrator in his

sole discretion.

The award of the arbitrator shall be final, conclusive and binding on all parties to the

contract.

24. Court Jurisdiction

Disputes of any nature that may arise in connection with the execution of the contract

shall be subjected to the jurisdiction of courts situated in Delhi/New Delhi only.

Format No: EPI/MMD/F-07 Check List for Evaluation & Selection of Suppliers / Vendors

1. Name

2. Address

3. Contact Person

4. Proprietor

5. a) Phone Nos.

b) Fax Nos.

6. Items / Products

7. Manufacturer

Distributor

Dealer

Stockist

8. Facilities Available In House Through External Agency

a) Testing Facilities

i) For Incoming materials

ii) For In process

iii) For Final Product

b) Can Issue Test Certificate Yes No

c) Details of Manufacturing Facilities

d) Products being manufactured

(Product Catalogues)

9. Annual Turn Over

10. Whether ISO 9000 certified or not

11. Whether IS certified or not 12. Reference list of important customers during last five years

13. Ability to give after sales service

14. Sample sent or not

To Incharge MMD Signature of Vendor / Supplier

EPI Name

Designation

Date

__________________________________________________________________________

For use in EPI

Data has been collected over phone verbally.

Signature of person collecting data

Evaluation & Review Yes No

Reviewed the details of vendor Product is suitable

If Yes basis

Sample checked

Specification checked

Supplier’s details reviewed

Enjoys goodwill / Reputation

Testing facilities adequate

Enquiries from customers

of sub suppliers

Past performance with

EPI

_

Approved Reviewed

Signature Signature

DLI/C&E/WI-675/318

EPI - New Delhi Vol – 1, APC Page 1 of 8

ADDITIONAL PURCHASE CONDITIONS (APC)

1.0 The following Additional Purchase Conditions shall be read in conjunction with

General Purchase Conditions. If there are any provisions in these Additional

Purchase Conditions, which are at variance with the provisions of General

Purchase Conditions, the provisions in these Additional Purchase Conditions shall

take precedence.

2.0 INTRODUCTION

As part of expansion project of the owner/client viz Bhilai Steel Plant (BSP), SAIL,

was conceived in the Second Five Year Plan with a steel production capacity of 1.0

MTPA. BSP has expanded its production capacity in two phases. First phase

expansion to 2.5 MTPA of steel was completed in 1967 and second phase

expansion to 4.0 MTPA of steel was completed in 1988. The corporate plan of BSP

envisages expansion of its production capacity to 7.0 MTPA of Crude Steel by

2011-12.

The capacity of the present system of receiving, storing and transporting coal for

Coke oven will increase in view of the increase in crude steel production to 7.0

MTPA. To meet the additional requirement of coke for new proposed blast furnace

no. 8, one new coke oven battery no. 11 has been envisaged. The system of

feeding coal to new coal tower and coke sorting plant for the new battery has

been envisaged in this specification.

Presently, Blast furnace returns are being transported through C-line belt

conveyors to the Junction house 127 of Sinter Plant III (SP-III). These belt

conveyors are crossing the proposed Coke Dry & Cooling Plant (CDCP, which shall

be executed through other package). Therefore, Dismantling and re-routing of

these belt conveyors are envisaged in this package. This package shall also cover

the transportation & integration of Proposed BF#8 return fines with re-routed C-

line conveyor up-to the existing JH-127 of SP-III.

Further, in order to cater to increased requirement of fuel and flux for the new

sinter machine of SP-III, following three facilities have been envisaged under this

package:

1. Up gradation/addition of coke crushing and screening facilities.

2. Up gradation/addition of Coke Grinding facilities

3. Up gradation of Flux crushing & screening facilities.

The project, once implemented, shall ensure a smooth operation in transportation

of the coking coal to new battery no. 11 and coke & sinter to new blast furnace

no. 8, which in turns caters to enhancement of raw material required for the 7.0

MTPY of Crude steel stage.

3.0 SCOPE OF WORK INCLUDED IN THE CONTRACT

The brief scope of work included in this tender shall include (but not limited to)

Design, Engineering, manufacture, shop fabrication, assembly, testing &

inspection at manufacturer’s works, packing, dispatch, transportation, delivery at

site, performance guarantee testing, final painting and handing over to Bhilai

Steel Plant, SAIL, Bhilai/EPI of “Air Canons for 5 Nos. Silos” at Bhilai Steel

Plant (SAIL), Bhilai, Chhattisgarh.

DLI/C&E/WI-675/318


4.0 QUALIFICATION OF TENDERERS

To be eligible for this tender the bidders should fulfill the requirements for

eligibility as mentioned in the Notice Inviting Tender (NIT). The Bidders are

required to fulfill all the eligibility criteria as stipulated in NIT and elsewhere in the

Tender documents. The price bid of bidders who fulfill the eligibility criteria as per

evaluation of EPI shall only be opened. The decision of EPI in this regard shall be

final & binding on the bidders.

5.0 DISQUALIFICATION

In addition to clause no. 14 of Instructions To Tenderers (Suppliers), the bidders

may note that they are liable to be disqualified and may not be considered for the

opening of Price Bid if;

a) Representation in the forms, statements and attachments submitted in the

pre-qualification document are proved to be incorrect, false and misleading.

b) They have record of poor performance during the past 10 years such as

abandoning the work, rescinding of contract for which the reasons are

attributable to the non-performance of the bidder, inordinate delay

incompletion, consistent history of litigation/arbitration awarded against the

bidder or any of its constituents or financial failures due to bankruptcy etc. in

their ongoing/past projects.

c) They have submitted incompletely filled in formats without attaching certified

supporting documents and credentials to establish their eligibility to participate

in the Tender.

d) If the bidders attempt to influence any member of the Tender Scrutiny

committee.

e) Non-submission of valid NSIC certificate/relevant copies of registration letter

(in the form of Memorandum-2 with the concerned DIC) under MSME Act for

claiming exemption from payment of Tender fee.

f) Non-submission of valid NSIC certificate/ relevant copies of registration letter

(in the form of Memorandum-2 with the concerned DIC) under MSME Act for

claiming exemption from EMD submission.

EPI reserves its right to take appropriate action including disqualification of

tenderer(s) as may be deemed fit and proper by EPI at any time without giving

any notice to the bidder in this regard. The decision of EPI in the matter of

disqualification shall be final and binding on the Bidders.

6.0 EPI reserves the right to independently verify the performance of the bidder from

the Existing owners/users/owners’ Consultants. In case any installation of the

bidder is found to be performing unsatisfactorily, EPI reserves the right to reject

the tender and price bid of such bidder shall not be opened, even if the bidder is

meeting the technical and other qualifying criteria.

In such circumstances the bidder shall have no claim on EPI of whatsoever nature.

7.0 PAYMENT TERMS

7.1 The Clause No. 4 of GPC shall be replaced as under:

DLI/C&E/WI-675/318


The bidder shall reimburse the EPI all costs, charges, damages or expenses which

the EPI may have paid or incurred on behalf of the bidder, if and to the extent to

which the bidder is liable under this Contract to pay within thirty (30) days upon

written request of the Engineer Incharge of EPI, failing which such costs, charges,

damages or expenses shall be deducted by the EPI from any money due or

becoming due by the EPI to the bidder under this Contract or any other Contract

failing which such amounts shall be considered as debt from the Successful bidder

to the EPI and shall be recoverable accordingly.

Any Indian Income Tax which EPI may be required to deduct by law or statute,

shall be deducted at the source and the same shall be paid to Income Tax

Authorities on account of the bidder. EPI shall provide the bidder a certificate for

deduction of TDS. The bidder shall indicate their Permanent Account Number with

the relevant Income Tax Authority to EPI. Bidders shall maintain books of account

and shall get the account audited as per Section 44DA of Income Tax Act.

If the bidder is exempted from the deduction/recovery of Income Tax, no such

recovery shall be made by EPI provided Bidder shall furnish valid exemption

Certificate issued by Income Tax Department to this effect.

Following breakup of payment shall be followed:

i) 5% of the total order value specified in Price Schedule excluding taxes, duties

shall be released after approval of drawings & QAP from EPI/MECON/BSP.

ii) 90% of the total order value specified in Price Schedule excluding taxes,

duties shall be released towards progressive payments as per approved billing

schedule (Billing Schedule to be submitted by successful vendor for EPI’s

approval) on receipt of material at site in good condition and submission of

MRC (Material Receipt Certificate) from EPI site office and 100% of the taxes

and duties shall be released on submission of documentary evidence.

iii) 5% of the total order value specified in Price Schedule excluding taxes, duties

shall be released on completion of testing & commissioning of the plant in all

respect or 12 months from the date of receipt of last consignment at site,

whichever is earlier against submission of Performance Bank Guarantee of

equal amount valid till guarantee period as per EPI’s Proforma.

7.2 Taxes & Duties:

i) Price quoted by the bidder shall be inclusive of all the taxes & duties including

GST as per the price schedule of NIT document. All the columns of taxes &

duties shall be duly filled without blank space. The Invoice shall be raised on

EPI as per GST Complaint Invoices. Failure to provide Tax Invoices in desired

format or non-payment of taxes or non-filling of GST returns/ mismatch of

Invoices would lead to non-availability of Input Tax Credit to BSP/EPI.

Thereby is to be borne by bidder and EPI shall deduct such amount along with

Interest/penalty/late fees, etc., if any paid by EPI on account of disallowance

of ITC, from the next payment/dues due to supplier. Bidder while quoting the

rates in the tender must also consider the ITC credit applicable for the works,

if any.

ii) In case any tax/duty is not applicable, the bidder has to either write NIL or

NA.

iii) Transit Insurance will be in EPIL scope however all documents related to

transit insurance will be provided by the bidder.

DLI/C&E/WI-675/318


iv) Bidder must have registration under GST.

v) Taxes & duties/GST besides all direct and indirect cost of works, infra-

structures are included in the party’s quoted rates.

8.0 While raising invoice for such goods, the invoice should contain the following:

a) Tax payer Identification Number under GST Act.

9.0 VARIATION IN TAXES, DUTIES, LEVIES AND IMPOSITION OF NEW TAXES

ETC.

In case of any reduction in rate of GST or other taxes in future or the project

getting exemption status prior to the late date of bid submission or afterwards,

the subcontractor shall pass on the benefit to EPIL immediately, failing which EPIL

shall have the right to recover the differential amount from the amounts due to

the sub-contractor. Further, in case of any increase in rate of GST or other taxes

in future or the project losing exemption status prior to last date of bid submission

or afterwards, the said increase of taxes shall be paid/reimbursed to the

subcontractor, subject to the condition that the client reimburses the said

increased taxes to EPIL.

10.0 For Dispatch of materials to Site, the vendor shall mark consignee as “Bhilai Steel

Plant, SAIL A/c EPIL, Bhilai” and follow dispatch instruction to be given by EPI.

11.0 COMPLETION PERIOD

Completion Period of the total work as mentioned in the NIT & tender documents

shall be 60 Days as detailed below:

Completion schedule to be followed for this tender should be as given below.

S.

No. Period from the date of Start

Description of work to be completed

during the period specified under

column no. 2 (Milestone)

1 2 3

1. 60 Days from the date of

manufacturing clearance to be

given by EPI

Design, Engineering, Manufacturing &

Supply of equipment at site after

inspection of complete items by

BSP/MECON/EPI

Submission of GA drawings will be done within 10 days from the date of LOI/PO.

12.0 The bidder shall comply with legal orders & directions of law of local bodies. The

bidder shall give to the Municipality, Police, Local Bodies and concerned

Governmental authorities all necessary notices relating to work that may be

required under the law and obtain all requisite licenses/permissions. Nothing extra

shall be paid by EPI on this account.

13.0 GUARANTEE

The bidder shall guarantee that the materials and workmanship of the equipment

supplied by him, under these specifications shall be new and first class in every

respect. He will make good any defect, which may develop within 12 months from

the date of commissioning of the installation or 18 months from the date of last

lot of supply at site whichever is earlier, without any extra cost to EPI/BSP.

DLI/C&E/WI-675/318


14.0 PERMITS AND INSPECTIONS

The bidder shall obtain all necessary permits from local bodies, provincial or

central authorities and shall make arrangement for inspection and tests etc. as

required at their own cost.

15.0 LICENCES

The bidder shall arrange for obtaining the license for the operation and approval

of drawings for the equipments etc. as required from the local Government/

authorities at their own cost & nothing extra shall be payable.

16.0 The work shall be carried out in accordance with the drawings approved by the

EPI/BSP/MECON. Before the commencement of any item of work, the bidder shall

correlate all the relevant drawings/documents/specification issued for the work

and satisfy themself that the information available there from is complete and

unambiguous. The discrepancy, if any, shall be brought to the notice of Engineer-

In-Charge of EPI before the execution of work. The bidder alone shall be

responsible for any loss or damage occurring by the commencement of work on

the basis of any erroneous and/or incomplete information. Nothing extra shall be

paid on this account.

17.0 The bidder shall give performance tests of the entire installation(s) as per

specifications and drawings before the work is finally accepted and nothing extra

whatsoever shall be payable to the bidder for these performance tests.

18.0 BOQ

Bill of Quantities shall be read in conjunction with NIT, Instructions to Tenderers

(Suppliers), General Purchase Conditions (GPC), Additional Purchase conditions

(APC), Technical Specifications, Drawing, Schedules, and Annexure & Addendum

etc. to tender Document.

19.0 After completion of installation, testing and commissioning of all the equipment as

per tender specifications, the bidder shall, however, provide proper training to the

Owner’s employees/representatives for maintenance and operation of the

equipment without any additional cost.

20.0 The bidder has to arrange for inspection of equipment and shall submit internal

inspection certificate/document and nothing extra shall be paid.

21.0 Care shall be taken in handling of material to avoid damage. Any damages made

to the equipment during transit shall be made good by the bidder at their own

cost.

22.0 TEST CERTIFICATE

All manufacturer’s certificates of test showing that the materials have been tested

in accordance with the requirements of the relevant standard specification and the

copy of the test certificate as well as standard shall be supplied free of cost to EPI

for onward submission to BSP/MECON.

DLI/C&E/WI-675/318


23.0 INITIAL INSPECTION AT MANUFACTURER’S WORK:

The bidder shall provide such facilities at their own cost as will be necessary for

inspection of the material before dispatch at their or their associate’s works and

also for witnessing such tests as per technical specifications, as are done at the

works if so required by BSP/MECON/EPI. The bidder shall give minimum two

weeks notice regarding the dates proposed for inspections. The Tenderer shall

submit list of test on components of equipments, which shall be carried out at

manufacturer’s premises.

24.0 INSPECTION DURING INSTALLATION AND FINAL INSPECTION:

The bidder shall arrange for checking and testing at their own cost the installation

as per technical specifications. All instruments and materials required for testing

shall be the responsibility of the successful bidder. The final inspection of the

installation and testing of equipment may be carried out by EPI/MECON/BSP. The

taking over of equipment after trial run shall be subject to removal of defects by

the successful bidder at their own cost, if any, pointed out during the inspection.

25.0 It will be the sole responsibility of bidder to obtain all statutory approvals and

completion clearance from all the relevant statutory bodies and for all other

services as included in the scope of contract etc. from the concerned department

as required within the stipulated time frame. Liaison work on behalf of EPI with

the local bodies will also have to be done by the bidder. Nothing extra shall be

payable to bidder on this account. No claim whatsoever in this regard shall be

entertained.

26.0 LIQUIDATED DAMAGES DUE TO DELAY IN “COMPLETION OF THE

FACILITIES”:

The Clause No.13 of GPC shall be amended & replaced as under:

If the Successful bidder fails to attain completion of the work within the time of

completion or any extension thereof, due to reasons not attributable to the EPI,

the EPI shall recover the amount of Liquidated Damages, but not by way of

penalty, by making deductions from the Successful bidder’s RA bills or by

encashment of their Bank Guarantees at the rate of 0.5% of the Contract Price

plus escalation, if any, excluding taxes & duties per complete week of delay or

part thereof subject to a maximum of 5% of the contract price plus escalation, if

any, excluding taxes & duties.

However, the payment of liquidated damages shall not in any way relieve the

successful bidder from any of its obligations to complete the facilities or from any

other obligations and liabilities of the successful bidder under the contract.

27.0 CENVAT/ITC ON GST

27.1 The Bidder will ensure dispatches of their own manufactured as well as all bought

out plant, equipment & materials directly to work site of the BSP/EPI by issue of

Tax Invoice so that the BSP/EPI will get the ITC (Input Tax Credit) of GST paid on

all such supplies including imported plant & equipment.

27.2 The Bidder shall issue E-way bill under GST as per the rules prescribed under GST

Law and requirements if any under GST rules shall also be complied with by

BSP/EPI.

DLI/C&E/WI-675/318


28.0 CONCILIATION AND ARBITRATION

Before resorting to arbitration as per the clause given below, the parties if they so

agree may explore the possibility of conciliation as per the provisions of Part III of

the Arbitration and Conciliation Act, 1996 as amended by Arbitration and

Conciliation (Amendment) Act, 2015. When such conciliation has failed, the

parties shall adopt the following procedure for arbitration:

28.1 Except where otherwise provided for in the contract, any disputes and differences

relating to the meaning of the Specifications, Design, Drawing and Instructions

herein before mentioned and as to the quality of workmanship or materials used

in the work or as to any other questions, claim, right, matter or things

whatsoever in any way arising out of or relating to the Contract, Designs,

Drawings, Specifications, Estimates, Instructions, or these conditions or otherwise

concerning the works of the execution or failure to execute the same whether

arising during the progress of the work or after the completion or abandonment

thereof shall be referred to the Sole Arbitrator appointed by the Chairman &

Managing Director (CMD) of Engineering Projects (India) Limited (EPI) or any

other person discharging the functions of CMD of EPI. The person approached for

appointment as Arbitrator shall disclose in writing circumstances, in terms of Sub-

Section (1) of Section (12) of the Arbitration and Conciliation Act, 1996 as

amended by Arbitration and Conciliation (Amendment) Act, 2015 as follows:

(i) such as the existence either direct or indirect, of any past or present

relationship with or interest in any of the parties or in relation to the subject-

matter in dispute, whether financial, business, professional or other kind,

which is likely to give rise to justifiable doubts as to his independence or

impartiality; and

(ii) which are likely to affect his ability to devote sufficient time to the arbitration

and in particular his ability to complete the entire arbitration within a period of

twelve months.

The Arbitrator shall be appointed within 30 days of the receipt of letter of

invocation of arbitration duly satisfying the requirements of this clause.

28.2 If the arbitrator so appointed resigns or is unable or unwilling to act due to any

reason whatsoever, or dies, the Chairman & Managing Director aforesaid or in his

absence the person discharging the duties of the CMD of EPI may appoint a new

arbitrator in accordance with these terms and conditions of the contract, to act in

his place and the new arbitrator so appointed may proceed from the stage at

which it was left by his predecessor.

28.3 It is a term of the contract that the party invoking the arbitration shall specify the

dispute/ differences or questions to be referred to the Arbitrator under this clause

together with the amounts claimed in respect of each dispute.

28.4 The Arbitrator may proceed with the arbitration ex-parte, if either party, in spite

of a notice from the arbitrator, fails to take part in the proceedings.

28.5 The work under the contract shall continue as directed by the Engineer-In-Charge

of EPI, during the arbitration proceedings.

28.6 Unless otherwise agreed, the venue of arbitration proceedings shall be at the

venue given in the ‘Memorandum’ to the ‘Form of Tender”.

28.7 The award of the Arbitrator shall be final, conclusive and binding on both the

parties.

DLI/C&E/WI-675/318


28.8 Subject to the aforesaid, the provisions of the Arbitration and Conciliation Act,

1996 as amended by Arbitration and Conciliation (Amendment) Act, 2015 or any

statutory modifications or re-enactment thereof and the Rules made there under

and for the time being in force shall apply to the arbitration proceedings and

Arbitrator shall publish his Award accordingly.

Note: Not withstanding anything contained herein above, this clause shall not be

applicable where the dispute is between EPI and another Public Sector

Enterprise or Govt. Department for which a separate Arbitration Clause is

provided vide Clause No. A given below:-

A. ARBITRATION BETWEEN PUBLIC SECTOR ENTERPRISES INTERSE/

GOVERNMENT DEPARTMENTS

1. In the event of any dispute of difference relating to the interpretation and

application of the provisions of the contracts, such dispute or differences shall be

referred by either party for Arbitration to the sole Arbitrator in the Department of

Public Enterprises to be nominated by the Secretary to the Government of India

incharge of the Department of Public Enterprises. The Arbitration and Conciliation

Act, 1996 and The Arbitration and Conciliation Act, 2015 shall not be applicable to

arbitration under this clause. The award of the Arbitrator shall be binding upon the

parties to the dispute, provided, however, any party aggrieved by such award

may make a further reference for setting aside or revision of the award to the Law

Secretary, Department of Legal Affairs, Ministry of Law & Justice, Government of

India. Upon such reference the dispute shall be decided by the Law-Secretary or

the Special Secretary/Additional Secretary, when so authorized by the Law-

Secretary, whose decision shall bind the Parties finally and conclusively. The

Parties to the dispute will share equally the cost of arbitration as intimated by the

Arbitrator”.

2. Subject to any amendment that may be carried out by the Government of India

from time to time the procedure to be followed in arbitration shall be as is

contained in F. No. 4(1)/2013-DPE(PMA)/FTS-1835 Dated: 11/04/2017 of

Department of Public Enterprises, Ministry of Heavy Industries & Public

Enterprises or any modification issued in this regard.

PROFORMA FOR BANK GURANTEE IN LIEU OF

EARNEST MONEY DEPOSIT

In consideration of Chairman & managing Director, Engineering Projects (India) Limited, (A Govt. of India Enterprise), Core-3, Scope Complex, Lodhi Road, New Delhi Pin- 110003. (hereinafter called the EPI) having agreed to accept bank Guarantee of Rs ................... in lieu of EARNEST MONEY DEPOSIT from ..................................................................... (hereinafter called the Supplier/ Contractor/ Sub-Contractor, which expression shall include its heirs, successors and assignees) in respect of the Tender for .................................................................................................................

We, ........................................ bank having its registered/head office at ................................... (hereinafter referred to as the Bank) do hereby agree and undertake to pay to EPI without demur or protest an amount not exceeding Rs............................. on demand by EPI.

We the above said Bank further agree and undertake to pay the said amount of Rs.......................... without any demur on demand within 48 hours. Any demand made on the Bank by EPI shall be conclusive as regards the amount due and payable by the Bank under this guarantee.

We the above said Bank further agree that the guarantee herein contained shall be in full force and in effect until ............................................................... date ..............................

Unless a demand or claim under this guarantee is made on us in writing on or before ....................................... date ............................... , we shall be discharged from all liabilities under this guarantee thereafter.

We, the above said Bank, further agree that EPI shall have full liberty, without our consent and without affecting in any manner our obligation to verify, modify or delete any of the conditions.

We, the above said Bank, lastly undertake not to revoke this guarantee during its currency except with the prior consent of EPI in writing.

Dated………………..…..this day of……………..200.

For and on behalf of the Bank

NOTE: on a Non-Judicial stamp paper of Rs. 100/- (Rupees One hundred only)

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Procedure for e-tendering / e-procurement

Bidder’s guide for EPIL portal:

1. Use browser to go to https://www.mstcecommerce.com/eprochome/EPIL

Digital Signatures

To login into the portal both Users (EPIL Officials) and Bidders will require a Class 2 or 3

Digital Signature. Bidders should have at least Signing type Digital Signatures.

A digital signature can be obtained from any Certifying Authority (CA) as per the List of

CAs issued by Controller of Certifying Authorities, Ministry of Electronics and Information

Technology. The list is available at http://www.cca.gov.in/cca/?q=licensed_ca.html.

The list is as under:

a) Safescrypt

b) IDRBT

c) National Informatics Centre

d) TCS

e) GNFC

f) e Mudhra CA

g) CDAC CA

h) Capricorn CA

i) NSDL e-Gov CA

System Settings

a. This portal is compatible with multiple browsers (Google Chrome, Mozilla Firefox,

Internet Explorer, Opera etc.)

b. On the system where this portal is being used, the user may open the portal and

click on Install Components button on the left side as shown below:

https://www.mstcecommerce.com/eprochome/epil

http://www.cca.gov.in/cca/?q=licensed_ca.html

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c. On clicking the button, a new window will open as shown below:

d. In this window, please save the MSTCSIGNER28082018_v2.exe file and install it.

e. Additionally, please click on Add to chrome button, to add the chrome extension,

as shown below:

For other browsers please install the extension as applicable.

2. On the right side of the page click on Register as a Vendor:

3. Fill the form that appears to create username and password.

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4. Once the registration is done, login with your user name and password:

5. System will ask you to verify your digital signature

6. Press Ok and select your digital signature from the List:

7. Your digital signature will be verified

8. Once login is complete, a bidder can access My Menu through the left side of the

page:

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9. Here click on Download NIT/Corrigendum button to download the NIT/Corrigendums.

Select Event number and click on download to download the files:

10. To submit the bid a bidder can proceed to Bid Floor through the left side My Menu. In

Bid Floor click on live events to view a list of Live events. In live events select the

tender number where you wish to submit a bid.

11. On clicking the event number, if the bidder has not paid transaction fee, system will

prompt them to pay the transaction fee. They can pay the transaction fee by going to

Transaction Fee payment link in their login, and pay the same through online payment

(debit card, credit card, net banking etc) or RTGS/NEFT (Challan).

12. Tender can be of multiple types with price bid uploading in Excel or Technical-Price

type. The bid floor for each type of event will change automatically. On clicking the

tender number one of the following screens will appear:

For 2 cover with price bid in excel

E-Tender Technical cum Price Bid

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13. For each type of event the event details including start time and close time the

details will be given on the top of the page.

14. To submit the tender the bidder has to start from top left and submit the details one

by one.

15. For 2 cover with price bid in excel, the bidder has to submit technical bid, by filling the

details and clicking the save button.

a. After the technical bid is saved, a bidder can proceed to uploading documents

through the link upload docs:

b. Please note that under no circumstance the price bid excel has to be uploaded

here.

c. After the documents have been uploaded, the bidder can click on download excel

to download the excel format.

d. Fill up the excel sheet as per the details given therein and tender document.

e. To upload the filled up excel click on Upload Price Button, click on browse to select

the file and then click on Upload and Save encrypt file.

f. The bidder can then click on final submit to finally submit the bid. In case of any

amendments after final submit, click on delete bid button to delete the techno-

commercial and price bids and resubmit the same. Please note that at the end the

bid must be final submit, otherwise the same will not be considered.

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16. For E-Tender Technical Cum Price Bid:

a. In the manner similar to above the bidder has to fill up Common terms, then press

save button to submit.

b. Then the bidder has to upload documents as per the list shown therein.

c. Once the documents are uploaded the bidder has to submit the Technical and Price

bids.

d. The bidder can then click on final submit to finally submit the bid. In case of any

amendments after final submit, click on delete bid button to delete the techno-

commercial and price bids and resubmit the same. Please note that at the end the

bid must be final submit, otherwise the same will not be considered.

Bidder’s may note that in each case using the Delete bid button will only delete the bids

and then the bidder can resubmit upload tender before closing time.

Using the withdraw button the bid will be withdrawn and the bidder will not be

allowed to submit any further bid in that event.

For any assistance regarding the Tender Document and/or term and conditions the

bidders may contact at EPIL:


Engineering Projects (India) Ltd.

Core 3, scope complex, Lodhi Road, New Delhi – 110003

Tel No. – 011-24361666, Extn: 2339, 2331 Fax No. – 011-24363426

E-mail - [email protected]

For any assistance during bid submission, system settings etc. bidders may contact at

MSTC:

Phone Number: 033-22901004, 011-23212357, 011-23215163, 011-23217850


Please mention “Helpdesk” as subject while sending emails

Availability: 10 AM to 5:30 PM on all working days.

Some Bidding related Information for this Tender (Sealed Bid)

The entire bid-submission would be online on MSTC Portal (unless specified for Offline

Submissions).

Broad outline of submissions are as follows:

Submission of Bid-Parts / Envelopes

Technical-Part

Financial-Part

Offline Submissions:

The bidder is requested to submit the following documents offline to the under mentioned

address before the start of Public Online Tender Opening Event in a Sealed Envelope.

1. Original copy of the Tender Fee of ` 3,540/- (Rupees Three Thousand Five Hundred

Forty Only) (Including GST @ 18%) in the form of DD in case of not registered with

NSIC/MSME.

2. Original copy of the EMD of ` 32,200/- (Rupees Thirty Two Thousand Two Hundred

Only) in the form of a Bank Guarantee/DD in case of not registered with

NSIC/MSME.

3. Original copy of power-of-attorney to sign the tender documents.



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4. Documentary evidence with regard to registration with NSIC/MSME as mentioned in

Clause No. 1 of NIT for tender fees & EMD waiver.

5. Affidavit as per Annexure-A of NIT.

Contact Persons Name:


Engineering Projects (India) Ltd.

Core 3, scope complex, Lodhi Road, New Delhi – 110003

Tel No. – 011-24361666, Extn: 2339, 2331 Fax No. – 011-24363426

Note:

1. The envelope shall bear (the project name), the tender number and the words ‘DO

NOT OPEN BEFORE’ (due date & time).

2. The Bidder should also upload the scanned copies of all the above mentioned

original documents as Bid-Annexures during Online Bid-Submission in addition to

PQ documents listed in NIT Clause no. 1.

3. Bidders are required to pay applicable transaction fees on line at the time of bid

submission.

TENDER DOCUMENT


FOR

Tender for Design, Engineering, Manufacturing, Supply & Supervision of Installation of “Air Canons for 5 Nos. Silos” for the project of “Augmentation of Fuel and Flux Crushing Facilities (Package No. 064) of Bhilai Steel Plant (SAIL)”

VOLUME – 2A

GENERAL SPECIFICATIONS



New Delhi-110003

TEL NO. 011-24361666 FAX NO. 011-24363426


CONTENTS

Sl. No.

DESCRIPTION

1.

GENERAL SPECIFICATION

2.

PROJECT SYNOPSIS

GENERAL TECHNICAL REQUIREMENTS (GTR)

PERFORMANCE GUARANTEE

GENERAL SPECIFICATION OF QUALITY SYSTEM, INSPECTION & TEST

OF PLANT & EQUIPMENT AT MANUFACTURER’S PREMISES

PAINTING

3.

LIST OF APPROVED MAKES

------------------------------------------------------------------------------------------------------------------- EPI Volume-2A, Rev.0 Page 1 of 37

GENERAL SPECIFICATION

GENERAL

The following General Specification shall be read in conjunction with General

Technical Specification (GTS) of Bhilai Steel Plant, SAIL. If there are any provisions

in these General Specification, which are at variance with the provisions of General

Technical Specification (GTS) of Bhilai Steel Plant, SAIL, the provisions in these

General Specification shall take precedence.

1.0 PROJECT SYNOPSIS

1.1 Site Conditions

1.1.1 Location

Bhilai Steel Plant (BSP), SAIL is located at Bhilai in Durg District of the state of

Chhatisgarh in the central region of India. The site lies between 21.15o North

latitude and 81.22o East latitude. The nearest convenient railhead is Durg which is

about 12km west Bhilai. Bhilai /Durg stations are on the Howarh-Mumbai rail line of

SEC Railway of the Indian railways.

The location of Bhilai is as follows:

From New Delhi, the national capital -- 1359 kms

From Kolkata -- 868 kms

From Chennai -- 1269 kms

From Mumbai -- 1100 kms

The distance from State Capital Raipur to Bhilai Steel Plant is 30km. It is well

connected by the rail and road network. The nearest national highways are NH 6 &

NH 43 crossing through Raipur.

1.1.2 Meteorological Data

In the absence of meteorological data at Bhilai/Durg, the data of the state capital

Raipur, 30kms away, are considered. The meteorological details at Raipur are given

below:

Ambient Temperature

Absolute maximum : 47.7o C

Absolute minimum : 3.9o C

Highest of mean monthly : 45.2o C

Ambient Air

Ambient air quality : Industrial

Relative Humidity

Maximum : 100%

Minimum : 7%

Climate : Tropical Humid

Rainfall


Harvest rainfall in 24 hours : 370.3mm

Annual Average : 1288.8mm

Wind

Predominant wind direction : SW to NE (Oct- Feb) and West to

East (Mar- Sep)

Mean wind speed : 6.8 kmph

Maximum mind speed : 45 kmph

Altitude

Average altitude of the land is 300 m above MSL. Temperature inside shop

premises is generally taken as 5o C above ambient, unless otherwise specified.

1.1.3 Infrastructure Facilities Outside the Plant

Railway

Bhilai Steel Plant is connected to Indian Railways network via Bhilai/Durg Stations

of SEC Railway on the Howarh-Mumbai line. The track gauge of SEC Railways as

well as of the plant tracks are standard broad gauge i.e 1676 mm.

Road

The plant is well connected to the country by road. National Highways NH6 & NH43

both pass through Raipur.

Sea Port

The nearest sea port is Vishakhapattanam approximately 550 km away from the

site by rail.

Air Traffic

The nearest air port connected to the national network is Mana at Raipur, 30kms

away.

1.1.4 Infrastructure Facilities Inside the Plant

Railway

The track guage for the entire plant corresponds to the Indian Railway standard

broad guage i.e. 1676mm.

Road

Main road and side of the Plant shall have roadways of 7.0m and 4.0m width

respectively and the temporary roads provided during the construction stage shall

be designed to cater the needs of movement of heavy construction vehicles.


2.0 GENERAL TECHNICAL REQUIREMENTS (GTR)

2.1 General Rules and Regulations

All plant units with respect to their location. layout, general arrangement and

design of equipment, structural design, etc. shall be safe to the personnel and

conform to the relevant statutory requirements issued by Chhattisgarh Government

and the Government of India but not limited to the following.

- Chhattisgarh State Factory Rules/Acts

- Indian Electricity Rules/Acts

- Electricity Regulatory Commission Act

- Indian Petroleum Regulations/Acts

- Indian Boiler Regulations/Acts

- Indian Explosives Acts

- Gas Cylinders Rules/Acts

- Carbide of Calcium Rules/Acts

- State and mobile Pressure Vessels Codes (unifired) Rules/Acts

- Fire Protection Manual issued by Tariff Advisory Committee (India)

- Pollution Control Regulations/Acts

Pollution control measures shall be provided considering the latest norms and

international standards. These should satisfy the stipulations of Central Pollution

Control Board and Department of Environment and the Forest, Government of

India.

2.1.1 Standard

Preferred Makes of Equipment & Supplies

To restrict/minimize stock/inventory of spares, the Purchaser considering will limit

the makes of equipment & supplies to those listed in the “preferred makes of

equipment and supplies” unless other-wise expressly so agreed

Unit of Measurement

All dimensions & weights shall be given in metric system.

Language

All drawings, documents etc. shall be in English language. 2.2 Safety

2.2.1 Safety Regulations The Vendor shall comply with the, relevant Safety Rules and Regulations but not

limited to the following:

- Chhattisgarh State Factory Rules/Acts

- Indian Electricity Rules/Acts

- Electricity Regulatory Commission Act

- Indian Petroleum Regulations/Acts

- Indian Boiler Regulations/Acts

- Indian Explosives Acts

- Gas Cylinders Rules/Acts

- Carbide of Calcium Rules/Acts

- State and mobile Pressure Vessels Codes (Unifired) Rules/Acts

- Fire Protection Manual issued by Tariff Advisory Committee (India)

- Pollution Control Regulations/Acts


Strict attention shall be paid to all statutory regulations and safety rules for

prevention of accidents.

The safety posters/regulations for prevention of accidents shall be displayed by the

Vendor at appropriate places. Notices and warning signs shall be displayed for all

sources of dangers.

The Vendor is not permitted to construct any temporary road crossing on the rail

tracks for the sake of their convenience at work site.

When the work is carried out at night or in the obscure day light, adequate

arrangements for flood lighting in the working area shall be made by the Vendor at

his own cost and got approved by the Purchaser.

All handling/transport and the rigging equipment including lifting tools and tackles

shall be checked at regular intervals and kept in good and safe working condition.

A register is to be maintained regarding the results of periodical tests/checks and

other particulars in respect of each and every such equipment.

The Vendor must take sufficient care in moving his construction plant and

equipment from one place to another, so that those do not cause any damage to

the property of the Purchaser or obstruct construction activities of other Vendors.

The Vendor shall depute a full time safety engineer who will exclusively look after

all the jobs pertaining to safety at site and keep close liaison with

Purchaser/Consultant. He will be responsible for maintaining safe working

conditions at site, promoting safety consciousness among the workmen and

reporting to concerned authorities in case of accident/dangerous occurrences.

Before execution of work in hazardous area like

- Gas contamination

- Working at height

- Storage of inflammable materials

- Danger of electric shocks

- Explosion risks

- Excavation more than 2m deep, etc.

A protocol should be prepared in association with the agencies of the Purchaser /

Consultants.

2.2.2 Safety while Working with Explosives

Explosives shall not be used on the work site by the Vendor without the written

permission of the Purchaser and that too only in the manner and to the extent to

which it has been prescribed

Explosives shall be stored in special premises approved by Purchaser and at the

cost of the Vendor who shall be liable for all damages, loss or injury to any person

or property and shall be responsible for complying with all statutory obligations in

these respects.


2.2.3 Safety Appliances

The Vendor shall provide the safety appliances conforming to the relevant Indian

standards to all their workmen and supervisors engaged by them as well as by the

sub- contractors.

The Vendor shall ensure that all the workmen and supervisors, are using the safety

appliances regularly during work at site.

Any form of compensation in lieu of safety appliances shall not be permitted. Any

violation in safety provisions of failure to maintain safe working conditions will lead

to serious penalty on the Contractor and finally may lead to termination on the

Contract.

The workmen of the Vendor deployed for construction and erection in hazardous

areas shall be provided with personnel protective safety appliances of special

nature suitable for hazardous working conditions.

2.2.4 Safety during Construction/Execution

The Vendor shall be responsible for the safety of his workmen and employees. The

Vendor shall ensure that safety practices are followed so as to present personal

injury to his workmen and also to other persons working/passing by in that area.

The Vendor shall ensure that in case of any accidents, the same are reported

without delay to the Purchaser/Statutory Authorities as per Rules. In case of any

injury/accident the Vendor shall bear all the expenditure for medical treatment and

shall pay the compensation in case of permanent disability or death.

The Vendor shall ensure that all personnel employed do not stray into others areas.

Any injury caused due to this shall be the sole responsibility of the Contractor.

The Vendor shall ensure that skilled labours required for specific works have

necessary trade certificates and adequate experience of the job. This is likely to be

checked by the Purchaser. The concerned operator, mechanics, electricians, fitters,

riggers, etc. must be fully conversant with the hazards associated in

operation/maintenance of their relevant equipment.

2.2.5 Safer Working Platforms

Vendor shall use strong and secured planks and boards of the right sizes.

These planks shall be painted at the edges brightly to warn the workers for any

misuse (usually zebra paint)

Vendor shall make sure that scaffolds are erected by the trained scaffolders.

Supervisors must inspect scaffolds once every week.

2.2.6 Falling Objects and Debris

No loose materials which can fall down should be kept on the working platforms.

Overhead shelters should be provided to minimize damage from tailing objects.

Strong nets to be provided to catch these objects or debris.

Nets must envelop all sides of the building.


2.2.7 Personal Safety Equipment

Workers must wear approved safety helmets and shoes.

For those working in high places safety belts shall be provided.

The safety belts must be attached to strong anchorage points.

2.2.8 Operating Construction Machine

Vendors shall make sure that those operating the construction machinery are well

trained for their jobs.

The keys of such machinery shall be kept with the authorized persons.

The keys shall be removed after use of the machine.

2.2.9 Safer Electrical Installations

Vendor shall use approved types of electrical sockets and plugs.

Proper insulators for all electrical wiring shall be provided.

Wiring should not be allowed to lie on the floor or on the ground.

2.2.10Safety in Designing of Equipment

All machinery and equipment must be equipped with safety devices. The safety

provisions shall conform to the recognized standards, safety codes and statues.

All safety measures as required to be adopted as per statutory regulations and the

safety rules of the plant shall be strictly followed by the Vendor during the

execution of the Contract.

2.3 Drawing and Documents

2.3.1 Drawing

The drafting standards adopted in preparation of drawing shall be such that good

clean and legible print of the drawing can be obtained.

For preparation of original drawing guidelines contained in Indian Standard

specification IS: 10164-1985 (preparation of engineering drawing and diagrams)

shall be followed

Size Code Working Space

(mm)

Cut Size

(mm)

Uncut

(mm) A0 811 X 1144 841 X 1189 880X 1230

A1 564 X 796 594X 841 625 X 880

A2 390 X 549 420 X 594 450 X 625

A3 267 X 375 297 X 420 330 X 450

A4 180 X 252 210 X 297 240 X 330

However, Vendor’s standard drawings are exempted from the above limitations. It

is desirable to keep the same size of all drawings for ease of filing, reference and

record keeping.

All drawings shall be oriented to match the plant layout drawings and shall have a

key plan identifying the plant area to which they apply.


There shall sufficient reference notes and cross-references on the drawings to

permit identification of all related drawing and documents, which are required for

proper understanding.

When a drawing is revised by the Vendor/ Sub- Contractor, every change made

shall be identified on the drawing by placing the revision number in a small triangle

so as to be easily recognizable. In addition, a record of revisions along with the co-

ordinates showing the location of revisions shall be indicated at the left hand

bottom corner of the drawings as per standard practice. In case of revision of

drawing, for which different number is allotted, the new drawing shall clearly

indicate the number of the drawing which it supersedes.

Approval of drawings from the statutory authorities such as the Indian Boiler

Inspectorate, Inspectorate of Explosives, Electrical Inspector, etc. is the

responsibility of the Vendor/ Sub-Contractor.

Any additional drawings not specifically mentioned by the EPI/BSP/MECON but are

the required for the approval of drawings, shall be submitted by the Vendor/ Sub-

Contractor.

The Title block of the drawing shall be enclosed as Annexure I.

2.3.2 Approval of Drawings

Approval of Vendor’s drawings will generally be accorded within four (4) weeks of

receipt.

Approval of Vendor’s drawings means that these will be checked for conformity with

applicable specifications and general conformity with the engineering requirement

for the areas covered in the scope of work. It is understood that approval by the

Purchaser’s Consultant does not include checking for drafting and other errors but

only reviews of basic concepts and general principles involved.

The Vendor shall be responsible for any discrepancy, errors and omissions in the

drawings have been approved by the Purchaser/Consultants or not. The Vendor

shall bear all extra cost due to alterations necessitated by reasons of any

discrepancies, errors or omissions in the drawings and particulars supplied by the

Vendor.

Drawing furnished by the Vendor shall be certified as correct for use and shall bear

the signatures of responsible persons of the Vendor.

Approval of Vendor’s drawing shall not relieve the Vendor of his responsibility to

comply with the intent of the contract; manufacture/fabrication or procurement

prior to approval of drawings shall be at the Vendor’s risk.

The Vendor shall submit drawing to EPI/BSP/MECON for approval by the Purchaser

/Consultant as per clause 3.4 to 3.6 of GTR.

If the drawing is “Approved” then one print shall be returned back to the Vendor

duly stamped “Approved” by Consultant.

If the drawing is “Not approved” or “Approved as Noted”, then one stamped print

with appropriate comments shall be returned back to the Vendor for incorporation

of comments and re-submission of revised drawings for approval sets with in 7

days as per clause 3.4 to 3.6 of GTR.


After approval of drawings the Vendor shall submit 12 sets of approved drawings to

the EPI. The Vendor shall incorporate the following note on the drawing before

“Approved by MECON vide letter no………….dtd…”

The drawing shall become a contract drawing after approval and there after the

Vendor shall not deviate from them in any way whatsoever except with the written

permission of the EPI/BSP/MECON.

All reference and information category drawings shall be submitted in 12 sets to

EPI. These drawings shall be submitted to Purchaser before forwarding the same to

erection Vendor at site for constructive/erection activities.

The information category drawings shall not be approved by the Consultant.

However, information category drawings shall be stamped “For Information Only”

and one set shall be returned back to the Vendor.

In case any discrepancy is observed on these drawing, same shall be informed to

the Vendor by marking the comments on the drawings. The Vendor shall resubmit

these drawings after incorporating the comments in 12 sets to the EPI.

After receipt of stamped “For Information Only” the Vendor shall submit 10 sets of

drawings to the EPI. The Vendor shall incorporate the following note on the tracing

before taking additional prints for submission to the EPI.

Stamped “For Information Only” by MECON vide their letter no…….. dtd…….

2.3.3 Submission of Drawings, CD Reproducible and Documents

The Vendor shall submit the following drawing/documents to EPI and these will be

distributed to BSP/ MECON as detailed below.

Drawings MECON BSP EPI

1. Approval category drawings for approval

of consultants .

8 sets 2 sets 2 sets

2. Fabrication drawing for approval of

consultants

8 sets 4 sets

3. Drawing after approval along with list of

Drawings (for distribution)

10 sets 4 sets

4. Information category drawings 8 sets 2 sets 2 sets

5. Information category drawings after

stamping “For Information Only” by

consultants.


6. Erection drawings


7. As built drawings 2 sets 2 sets

8. Spare parts drawings 2 sets 2 sets

9. Wearing parts drawings 2 sets 2 sets


Compact Disc and Reproducibles

1. As built drawing of approval category 1 sets 1 sets

2. As built drawing of information category 1 sets 1 sets

3. Spare parts drawings 1 sets 1 sets

4. Wearing parts drawings 1 sets 1 sets

5. All manuals 1 sets 1 sets

Documents

1. Erection manual 1 set 6 sets 3 sets

2. Operating and maintenance manuals 1 set 6 set 2 sets

3. Storage and reconservation manuals 1 set 6 set 2 sets

4. Safety manuals 1 set 6 set 3 sets

5. List of consumables 1 set 6 set 3 sets

6. List of lubricants and hydraulic 1 set 6 set 3 sets

7. List of special tools and tackles 1 set 6 set 3 sets

8. Test certificates and inspection

certificates in bound volume

1 set 6 set 2 sets

Soft copy (AutoCADD format) of drawings / documents shall be submitted by the

successful bidder to EPI during engineering activities for approval & onward

submission to Client.

2.3.4 Progress Report

The Vendor shall submit a detailed PERT Network showing completion time which

would indicate starting and completion dates of all activities of engineering,

purchasing, procurement of materials, manufacturing, inspection, dispatch,

erection, testing, and commissioning, etc. under his scope of work.

The Vendor shall submit the progress report in such details as may be required by

the Purchaser so as to enable them to monitor the progress of work.

The Vendor shall submit the progress report every month in the proforma mutually

discussed and agreed.

2.3.5 Coding Scheme

All drawings/documents/equipment/spare parts/shipments shall have a coded

number which shall be finalized with the successful tenderer.

2.3.6 Title Block of Drawing

Separate file is attached as soft copy. Hard copy is enclosed as Annexure - A


3. PERFORMANCE GUARANTEE

General

On completion of erection of the plant units along with utilities and auxiliaries by

respective package contractors as per approved drawings / documents as well as

detailed drawings, the Contractor shall undertake preliminary Acceptance Test

(PAT) i.e. cold test, to prove that the unit has been supplied as per agreement and

after erection the unit is fit to be started up and commissioned. The PAT shall be

followed by commissioning (hot trials) to demonstrate that the unit is fit for

commercial production.

3.1.1 Preliminary Acceptance Test (PAT)

01 Cold tests shall be performed on the individual sub-assemblies of the unit and

shall be designed to conduct the systematic check of the components and of the

functional operation thereof.

02 Cold tests shall comprise idle, no-load tests. Cold tests shall be conducted by

the Contractor under his sole responsibility. The Employer will provide skilled

operating personnel during the cold test.

03 A detailed programme of cold tests shall be drawn up by the Contractor and

shall be subject to the approval of the Employer / consultant. Such programme

may be revised and adjusted as may be required by the Employer during the

test run.

04 Results of cold tests shall be recorded jointly by the Contractor and the

Employer.

05 On completion of preliminary acceptance tests, and liquidation of the defects

list, preliminary acceptance certificates shall be issued by the Employer.

3.1.2 Commissioning (Hot Trials)

01 After issue of preliminary acceptance certificates, the Contractor shall start-up

and commission the unit in an integrated manner under his sole responsibility

as per commercial volume of contract.

02 During the start-up and commissioning, the Contractor shall perform the

required adaptation, adjustment and hot run the Plant & Equipment to

demonstrate its production capacity.

03 The Employer shall, for the purpose of start-up and commissioning, provide

operating personnel as may be available with him for normal operation, who

shall work under the instructions and guidance of the Contractor.

04 Start-up and commissioning of the unit shall be taken up only when material

handling system, electrical power system, inter-plant fluid system and

auxiliaries serving the unit as well as the preceding / succeeding plant units are

under normal operation and / or feed material is available. The Contractor shall

rectify the defects observed during commissioning.

05 The quantities of starting material and facilities necessary for conducting the

commissioning shall be mutually determined by the Contractor and Employer.


06 Commissioning of the unit shall be deemed to be only completed, when the

total commercial production of about 10,000 tonnes of material – or - ten(10)

days of rated material is transported, for the particular circuit.

07 Results of start-up tests and commissioning shall be recorded jointly by the

Contractor and the Employer.

08 On completion of commissioning of the unit and its commencement of

commercial production as per clause 06.01.02.006, commissioning certificate

shall be issued by the Employer within 15 days.

09 The unit shall be taken over by the Employer when:

a) Commissioning certificate as per clause 06.01.02.008 has been issued by

the Employer.

b) The Contractor has submitted all final documents in compliance with the

provisions of this specification.

c) The Contractor has supplied all consumables, change parts, special tools

and tackles and commissioning spares.

d) The Contractor has met, to the satisfaction of the Employer, all the

observation, if any, contained in the Preliminary Acceptance certificate.

Performance Guarantee Tests (PG)

01 After commissioning of the plant & equipment, the Contractor shall offer the

plant for conducting performance guarantee tests as mutually agreed upon

between the Employer and Contractor. PG test shall be carried out on full load

within six months from commissioning.

02 The Contractor shall supervise and carry out the operation under their

instruction and guidance during performance guarantee tests and shall take full

responsibility of the operation. The Employer will make available necessary

operating and maintenance personnel as per the agreed manning schedule as

well as the raw materials, utilities and services etc, as specified.

03 The Contractor shall submit the scope, general preconditions, test procedures,

guaranteed values and test evaluation methods.

04 The performance tests for all plant equipment shall be carried out to satisfy all

operating parameters as per the relevant clauses of the Technical specification

for the equipment under consideration.

Performance Guarantee Test

01 Performance Guarantee Parameters

(i) Conveyor capacity shall be as per rated capacity given in conveyor data

sheets.

(ii) Crusher capacity should not be less than 300 tph.

(iii) The equipment shall operate at rated capacity without undue vibration

and undue noise etc. Noise level shall not exceed 85 dB at 1 meter

distance.


(iv) Granulometry of the product

(-) 3 mm size: 81 % minimum

(-) 0.5 mm size: 35 % maximum

(v) Hammer life in term of throughput : Not less than 0.5 Mill. Tonnes/Set

of hammers)

(vi) Life of breaker plates / grate bar : Not less than 2 Mill. Tonnes/set

02Acceptable Limits & LD

The performance guarantee parameters, PG value and their acceptance limits

with Liquidated Damages (LD) shall be as follows:

PERFORMANCE GUARANTEE FOR COAL HANDLING PLANT

Sl. No.

Description Acceptable Acceptable

with LD Liquidated Damages

Rejected

1. Conveyor capacity

As per rated capacity indicated in data sheet

Not Applicable Not Applicable

Less than rated capacity

2. Discharge from Reversible hammer crusher

300 tph 289 to 299 tph

0.25% of Order value for every 1 tph decrease

Less than 289 tph

3. Product size (-3 mm) from the Crusher.

-3 mm size upto 81 %

(-)0.5mm size up to 35

%.

-3 mm size upto 79 %. (-)0.5mm size more than 35 to up to 38 %.

0.25% of Order value for every 0.5% decrease. 0.25% of Order value for every 0.5% increase

5 Environment Norms

As specified in TS

- Not achieving norms

Not achieving norms

PERFORMANCE GUARANTEE FOR COKE SORTING PLANT Sl. No.

Description Acceptable Acceptable with LD

Liquidated Damages

Rejected

1. Conveying capacity

As per rated capacity

Nil Not applicable

Less than acceptable limits

2. 80mm grizzly screen

Total misplacement ≤15%

1 to 15% 0.125% of order value for every 3%

More than acceptable limits


Sl. No.

Description Acceptable Acceptable with LD

Liquidated Damages

Rejected

increase.

3. Coke crusher +80% <5% 1 to 5% 0.25% of order value for every 1% increase


4. 30mm vibrating screen


1 to 15% 0.125 % of order value for every 3% increase


5. 60mm Grizzly screen


1 to 15% 0.125 % of order value for every 3% increase


6. Dust Suppression

Up to 5mg/ Nm3

1mg/ mg3 to 5mg/Nm3

0.3% of order value for every 1mg/Nm3 increase


PERFORMANCE GUARANTEE FOR AUGMENTATION OF FUEL &

FLUX PREPARATION FOR SP III & FINES CONVEYORS

Sl. No.

Description Acceptable Acceptable

with LD Liquidated Damages

Rejected

1.0

Flux crushing at output of closed circuit

(-) 5mm - 100% (-) 3mm - 95%

Nil

Not applicable

Below TS value

2.0

Fuel (Coke) crushing

(-) 5mm - 100% (-) 3mm - 90% (-) 1mm < 50% (-) 0.5mm < 30%

Nil

Not applicable

Below TS value

3.0 Conveying capacity

As per rated capacity

- Not applicable

Less than rated capacity

However, total liquidated damage on all account shall be limited to 7.5% of

contract value.

The performance guarantee test shall be performed for each sub section

continuously for 7 days. Continuity of operation however, be limited by availability

of raw materials for unloading and stacking and availability of storing capacity on


delivering end. Wherever equipment in the sub section is of stand by nature, each

such equipment shall operate for at least 10 hours on load in the period.

The performance guarantee test shall also be performed for the complete system

for 5 days on round the clock basis.

In case the test is disrupted due to equipment or facilities supplied by others, the

performance is to be repeated for two more times after rectification of fault of the

equipment or facilities supplied by others. Repair / Rectification of fault shall be

done by others. If the test is disrupted even after that, the performance test shall

be on the basis of total hours of uninterrupted operation of the system, 200 hours

for sub section and 100 hours for total system. However, there should not be any

failure of the equipment supplied by Contractor between starts and finish of this

time counting. If the operation stops due to failure of any item supplied by

contractor, the operating hours prior to such failure will not be counted.

In case some equipment can not be tested within the period of testing because of

failure of equipment or facility provided by others, the same will be accepted on the

basis of load test result for the limited period or no – load test result where load

test could not be performed at all.

The contractor shall prepare and submit a draft performance test procedure for

each equipment and system within 12 months of order. The final performance test

procedure will be prepared jointly by the Employer / consulting engineers and the

contractor based on the draft performance test prepared by the contractor and

various requirement indicated in the contract specification and the order.


4.0 GENERAL SPECIFICATION ON QUALITY SYSTEM, INSPECTION & TEST OF PLANT & EQUIPMENT AT MANUFACTURER’S PREMISES

4.1 General

Inspection & testing of plant & equipment shall be carried out by BSP/MECON/EPI

at the works of successful tenderer during manufacturing and/or on final product to

ensure conformity of the same with the acceptable criteria of technical

specifications, approved drawings, manufacturing drawings applicable national /

international standards.

4.2 Quality System Requirements

The successful tenderer must recognise the importance of quality and follow

defined quality programme in all stages of manufacturing and quality control

activities of the product. Vendor / Contractor must define and implement the tasks

and control that will provide needed assurance, in case manufacturing of product is

sub-contracted either partly or fully and/ or for the procured from vendors which

are duly approved by the project authority.

BSP/MECON/EPI reserve the right to verify the quality programme of tenderer & its

vendors/sub- vendors to assure the effectiveness of the programme to meet the

intended and specified quality of the product. 4.3 Quality Assurance Plan (QAP)

4.3.1 The successful tenderer shall furnish Quality Assurance Plan (QAP) for respective

equipment after completion of detailed engineering and finalisation of billing

schedule / equipment identification number for Consultant’s approval at least one

month prior to start of manufacturing.

4.3.2 QAP shall be prepared & furnished by Vendor / Contractor for structural &

mechanical equipment, electrical equipment and refractory materials etc., QAPs

must be submitted in four (4) sets duly signed and stamped by tenderer for

BSP/MECON/EPI approval.

4.3.3 The successful tenderer shall indicate procurement source and furnish to

BSP/MECON/EPI, during the submission of QAP, copies of P.O., Sub-P.O., T.S.,

approved GA drawings/ data sheets & detailed manufacturing drawings, as backup

reference materials for scrutiny & final approved by BSP/MECON/EPI. The

submission & subsequent approval of QAPs shall be ensured to be restricted to one

round only.

4.3.4 Inspection and test requirements shall be decided with due consideration of factors

like safety, duty cycle, operating conditions, equipment life, environmental

conditions, place of installation and statutory regulations, as applicable, for a

particular equipment. Any, additional type or special tests or routine tests if found

necessary to establish the intended quality after detailed engineering then the

same shall have to be incorporated in the QAP without any commercial implication.

4.3.5 Detailed QAP shall be prepared by the successful tenderer in consultation with their

Sub-contractors / Manufacturers to avoid any complicacy later.

4.4 Calibration of Measuring Equipment


4.4.1 All the measuring equipment used for inspection & testing shall be calibrated and

appropriate accuracy class of measuring equipment shall be used. Calibration

standards used for calibration of measuring equipment shall be traceable to

national standards of National Physical Laboratory (NPL), New Delhi with unbroken

chains of comparison.

4.4.2 Valid calibration certificate for all measuring equipment used during inspection and

testing at manufacturer’s works, with traceability to national standards of NPL/

NABL accredited laboratories shall be furnished prior to undertaking inspection by

BSP/MECON/EPI.

Calibration certificate shall also indicate reference no. of calibration standards

calibrated by NPL/NABL accredited laboratories and copies of such calibration

certificates of calibration standards shall be included in the complied dossiers of

inspection/test results.

4.5 Test Certificates and Documents

4.5.1 For each of the items being manufactured as per approved QAP, following test

certificates and documents, as applicable for each of the equipment, in requisite

copies including original, duly endorsed by the Manufacturer/successful tenderer

with appropriate linkage to project, purchase order and acceptance criteria etc shall

be submitted to Consultant/Purchaser.

i) Raw materials identification & physical and chemical test certificates for all

materials used in manufacture of the equipment (except IS: 2062-1999

Gr.A & IS: 210 –1993, FG-150).

ii) WPS, PQR & WPQ documents as per applicable code.

iii) Details of stage wise inspection & rectification records for fabricated items,

castings, forgings and machined articles.

iv) Control dimension chart with records of alignment, squareness etc.

v) Manufacturer’s material and performance/ relevant test certificates for all

bought-out items.

vi) Details of heart-treatment and stress relieving charts as per specification.

vii) Non-Destructive Test reports as per respective code.

viii) Static/dynamic balancing certificate for rotating components/machines.

ix) Hardness test certificate.

x) Pressure/Leakage Test Certificates.

xi) Performance Test Certificates for all characteristics.

xii) Routine / type / calibration / acceptance / special test (Type Tests etc)

certificates for electrical items.

xiii) Surface preparation and painting certificates.


xiv) Certificates from competent authority for the items coming under statutory

regulations.

4.5.2 Where physical and chemical test certificates of material are not available, the

successful tenderer/Sub-contractor shall arrange to have specimens and test

samples of the materials, tested in his own laboratory at his cost and submit the

copies of test results in requisite numbers to BSP/MECON/EPI for review. Number

of test samples against each heat/cast/lot or batch of materials, as applicable shall

be as per relevant Indian or International Standards.

4.5.3 Where facilities for testing do not exist in the successful tenderer/Sub-contractor’s

laboratories or in case of any dispute, samples and test pieces shall be drawn by

the successful tenderer/Sub-contractor in presence of BSP/MECON/EPI and sealed

sample shall be sent to any Govt. approved /NABL accredited laboratory for

necessary tests at former’s own cost.

4.5.4 The BSP/MECON/EPI shall have the right to be present and witness all tests being

carried out by the successful tenderer/Sub- contractor at their own laboratory or

approved laboratories. Also, the Inspection Agency shall reserve the right to call for

confirmatory test on samples, at his discretion.

4.6 Internal Inspection by Successful Tenderer/Manufacturer

4.6.1 Inspection and tests shall be carried out by Contractor/ Manufacturer in accordance

with approved drawing, T.S., P.O., and approved QAP. They shall maintain records

of each inspection and test carried out and signed documents shall be submitted to

Purchaser/ Consultant for verification.

4.6.2 The successful tenderer shall carry out their internal inspection & obtain clearance

from statutory bodies e.g. IBR, CCE, TAC, Weights & Measures, safety, IE rules etc.

prior to offering any equipment for BSP/MECON/EPI’s inspection in accordance with

approved QAP.

4.6.3 The successful tenderer/ Manufacturers shall identify all the inspected

equipment/component/raw materials & shall maintain the record of status of

inspection viz. inspected & found acceptable, require rectification/rework, rejected

etc.

4.6.4 The successful tenderer shall establish and maintain procedures to ensure that the

product that does not confirm to specified requirements is prevented from

inadvertent use or installation. The description of non-conformity that has been

accepted subsequently by BSP/MECON/EPI by concession and/ or of repairs, shall

be recorded.

Repaired and reworked product shall be offered for re-inspection to

BSP/MECON/EPI along with records of corrective action taken.

4.7 Manufacturing and inspection schedule

All Vendors / contractors shall submit the schedule for manufacturing and

inspection indication equipment / components, sub- assembly/ assembly. Date of

approval of drawings / data sheets. Address of manufacturer with contact person

and scheduled date of inspection. Such reports shall be submitted to respective

Consultant Inspecting Offices with a copy to Inspection Co-ordinating Office once in

a month. These monthly reports shall state the planning for next three months.


Submission of first reports must commence one month prior to commencement of

manufacturing activities of the product.

4.8 Method of Undertaking Inspection & Testing by Consultant /

Purchaser

4.8.1 Inspection call shall be given only on readiness of the equipment/ assembly/ sub-

assembly & after approval of all relevant drawings and QAP, In case equipment/

assembly/sub-assembly offered for inspection are found not ready, all the cost of

visit of Consultant’s engineer shall have to be borne by the successful tenderer.

If the equipment/assembly/sub-assembly after inspection found not acceptable,

require rework and involve Consultant’s re-inspection, all the cost of such re-

inspections shall also have to be borne by the successful tenderer.

4.8.2 Inspection call shall be floated to BSP/MECON/EPI, in the approved duly filled in,

with ten days clear margin, enclosing all documents like test Certificates, Internal

Inspection Reports, P.O., Sub-P.O., T.S., Approved QAP, approved GA drawings/

data sheets and manufacturing drawings. Inspection calls without above documents

shall be treated as invalid and shall be ignored. The hard copy of such documents

must also accompany a CD (comprising computer readable files) containing the

identical documents.

4.8.3 The successful tenderer shall offer substantial quantities for economical inspection

consistent with the size of order.

4.8.4 On receipt of the Inspection call, pertaining to particular package / equipment/

item, QA & Inspection group of MECON, Ranchi (Overall co-ordinating office for

Inspection activities) shall organize inspection visit or will issue Inspection

assignment to other Consultant’s office (based on nearness to the vendor’s

manufacturing works / relevant job expertise ). For further inspection pertaining to

the same package / equipment / item, successful tenderer may forward the

subsequent inspection calls to the respective Consultant’s offices (as identified per

initial assignment ), with a copy to QA & Inspection Section, Ranchi.

4.9 Obligations of Successful Tenderer

4.9.1 The successful tenderer shall provide all facilities and ensure full and free access of

the Inspection Engineer of BSP/MECON/EPI to their own or their Sub-Contractor’s

premises at any time, during contract period, to facilitate him to carry out

inspection & testing of the product during or after or after manufacture of the

same.

4.9.2 The successful tenderer shall delegate a Representative / Co-ordinator to deal with

BSP/MECON/EPI on all inspection matters. Representative of successful tenderer

shall be present during all inspection at Sub-Contractor’s works.

4.9.3 The successful tenderer shall comply with instructions of BSP/MECON/EPI fully and

with promptitude.

4.9.4 The successful tenderer/ Sub-Contractor shall provide all instruments, tools,

necessary testing & other inspection facilities to BSP/MECON/EPI free of cost for

carrying out inspection.


4.9.5 The cost of testing welds by ultrasonic, radiographic and dye penetration tests etc.

in the fabrication workshop shall be borne by the successful tenderer. These tests

need to be witnessed by ASNT/ISNT Level-II qualified NDT personals.

4.9.6 The successful tenderer shall ensure that the equipment/ assembly/ component of

the plant and equipment required to be inspected, are not dismantled or dispatched

before inspection.

4.9.7 The successful tenderer shall not offer equipment for inspection in painted condition

unless otherwise agreed in writing by BSP/MECON/EPI.

4.9.8 The successful tenderer shall not offer equipment and materials once rejected by

the BSP/MECON/EPI, are not re-used in the manufacture of the plant and

equipment. Where parts rejected during inspection have been rectified as per

agreed procedures laid down in advance, such parts shall be segregated for

separate inspection and approval, before being used in the work.

4.10 Stamping and Issue of Inspection Documents

4.10.1 Inspection Memo:- For rejected items/ items, which do not conform to Technical

Specification in one or more quality characteristics requiring rectification / rework,

Inspection Memo shall be issued indicating therein the details of observation &

remarks. All the non-conformities with respect to specification of the product shall

be indicated in the Inspection Memo for further quality control by successful

tenderer.

4.10.2 Inspection Certificate:- On satisfactory completion of final inspection & testing.

All accepted plant & equipment shall be stamped suitably and Inspection Certificate

shall be issued by the Consultant for the accepted items.

4.11 General Clause

4.11.1 Inspection & tests carried out by Consultant/Purchaser shall no absolve the

responsibility of the successful tenderer/ Manufacturer to provide acceptable

product as per the terms of contract nor shall it preclude subsequent rejection.

4.11.2 Purchaser/ Consultant reserve the right to inspect any product at any stage of

manufacturing beyond pre-identified stages & hold points of approved QAP. 4.12 Format

Performa for inspection of all equipment shall be as per EPI / EPI’s clients

requirement.


5.0 PAINTING 5.1 General

5.1.1 This specification covers the materials, tools, facilities and quality requirement for

surface preparation and painting of steel structures, equipment, piping, ducts,

chutes, wood work etc.

5.1.2 This is only a general guideline of the painting scheme to be followed by the

Tenderer, However, in case a specific painting procedure is stipulated in any

tendering specification, then this general guideline shall be superseded. Any special

case which may arise from time to time shall be dealt with individually on the merit

of each case.

5.1.3 The term “painting” referred herein covers rust preventive, fungus/insects

preventive and decorative coating along with surface protection of the following

area but not limited to the areas indicated below.

i) Structural steel works

ii) Mechanical equipment

iii) Electrical equipment

iv) Instrumentation and control equipment.

v) Pipe work

vi) Oxygen plant, etc.

5.1.4 Surfaces made of asbestos, aluminum, brass, bronze, galvanized steel, stainless

steel, cast iron and other corrosion resistant alloys and rubber/synthetic

polymer/fiber reinforcement plastic and buried pipe work are not required to be

painted unless specified except for aesthetic purposes or for identification bands,

wherever relevant.

5.1.5 The complete paint system for any item includes the following basic activities:

i) Proper surface preparation

ii) Application of primer coats

iii) Application of intermediate coats

iv) Application of finished coats

All the above coats shall be of quality paint products and of approved make. The

scope of work shall also include supply of all paint materials as per specification

described herein.

5.1.6 If the contractor desires to adopt alternative paint system for any specific item for

an improvement or equivalent to the system specified here-in or as per

recommendations of paint manufacturer, may do so subject to purchaser’s approval

in advance.

5.2 Surface Preparation

5.2.1 Surface preparation required for paint application, shall be such as to clean the

surface thoroughly of any material which will be conducive to premature failure of

the paint substrates.

5.2.2 All surfaces shall be cleaned of loose substances, and foreign materials, such as

dirt, rust, scale, oil, grease, welding flux, etc. in order that the prime coat is rigidly

anchored to the virgin metal surface. The surface preparation shall confirm to


pictorial representation of surface quality grade of Swedish Standards Institution

SIS – 055900 or equivalent standards such as SSPC – VIS – 1.67 or DIN 55928

(Part 4) or BS 4232 or IS 1477 – 1971 (Part I).

5.2.3 The acceptable surface preparation quality /grade are described under each paint

system. The procedures include solvent cleaning. Hard tool cleaning, power tool

cleaning, blast cleaning, wood surface cleaning, flame cleaning and pickling. The

will ensure surface quality as required by the specific primer paint. For ready

reference surface preparation quality grade to be adopted in respect of SIS 055900

and DIN 55928 (Part – 4) is given in Annexure -01.

5.2.3.1 Solvent Cleaning

The surface shall be cleaned by wiping, immersion, spraying or vapour contacting

of a suitable solvent or washing with an emulsion or alkaline solution to remove oil,

grease, dirt, old paint, etc. Solvent cleaning shall not remove rust, scales, mill

scales or weld flux. Therefore, before application of paint, solvent cleaning shall be

followed by other cleaning procedures as stated in subsequent clauses.

5.2.3.2 Hand Tool Cleaning

The surface shall be cleaned manually by vigorous wire brushing as per grade St -2

quality of Swedish Standard Institution SIS 055900 and DIN 555928. This method

effectively removes loosely adherent materials, but would not affect residues of

rust or mill scales that are intact are firmly adherent. Finally the surface is to be

cleaned with a vacuum cleaner or with clean compressed air or with clean brush.

After preparation the surface shall have a faint metallic shine. The appearance shall

correspond to the prints designated St-2.

5.2.3.3 Power Tool Cleaning The surface shall be cleaned by electric or pneumatic tools, such as brushes,

sanding machines, disc abrasive grinder, rotary disc scaler etc, to St -3 quality. The

tools shall be used carefully to prevent excessive roughening of surface and

formation of ridges and burrs. This method will remove loosely adherent materials

but would not affect residues of rust or mill scales that are firmly adherent and

intact.

5.2.3.4 Blast Cleaning

The surface shall be cleaned by impingement of abrasive materials, such as graded

sand at high velocity created by clean and dry compressed air blast as per the

grade according to Swedish Standard Institution SIS 055900. This method will

remove loosely adherent materials as well as adherent scales and mill scales. Prior

to application of blast, heavy deposit of oil and grease are removed by solvent

cleaning excessive surface scales are removed by hand tools or power tool

cleaning. The extent of removal of adherent scales is varied, depending on the

application and are defined by the surface quality grades Sa 1, Sa 2, Sa 2.5 and Sa

3 in the order of increasing cleanliness. The blast cleaning is not recommended for

sheet metal work.

5.2.3.5 Flame Cleaning

The surface is cleaned by rapid heating by means of oxyacetylene flame to loosen

the adherent scales, followed immediately by wire brushing. This method will

remove loosely adherent materials as well as most of the adherent scales and mill


scales. In order to minimize or prevent distortion flame cutting shall not be used on

members having thickness of 6 mm and lower.

5.2.3.6 Pickling

In this method the surface is cleaned of mill scales, rust or rust scales by chemical

reaction or electrolysis or both.

5.3 Paint Application

5.3.1 Paints

5.3.1.1 Paint shall be applied in accordance with paint manufacturer’s recommendations.

The work shall generally follow IS 1477 – 1971 (Part II) for jobs carried out in India

and SSPC-PA-1 or DIN 55928 of equivalent for jobs carried out outside India.

5.3.1.2 General compatibility between primer and finishing paints shall be established by

the paint manufacturer supplying the paints.

5.3.1.3 In the event of conflict between this general procedure on painting and the paint

manufacturer’s specification, the same shall be immediately brought to the notice

of the Purchaser. Generally in cases of such conflicts, Manufacturer’s specifications

/ recommendations shall prevail.

5.3.1.4 Before buying the paint in bulk, it is recommended to obtain sample of paint and

establish “Control Area of Painting”. On Control Area, surface preparation and

painting shall be carried out.

5.3.1.5 If required, samples of paint shall be tested in laboratories to establish quality of

paint with respect to:

(i) Viscosity

(ii) Adhesion/Bond of paint in steel surfaces.

(iii) Adhesion/Simulated salt spray test.

(iv) Chemical analysis (percentage of solids by weight).

(v) Normal wear resistance as encountered during handling & erection.

(vi) Resistance against exposure to acid fumes, etc.

5.3.1.6 Whole quantity of paint for a particular system of paint shall be obtained from the

same manufacturer.

5.3.1.7 The main Contractor shall be responsible for supply of paints and this responsibility

shall not be passed on to the sub-contractor.

5.3.1.8 The painting material as delivered to the Contractor, must be in the manufacturer’s

original container bearing thereon manufacturer’s name brand and description.

Paint/Painting material in containers without labels or with illegible labels shall be

rejected, removed from the area and shall not be used.

5.3.1.9 Thinners wherever used shall be those recommended by the paint manufacturers

and shall be obtained in containers with manufacturer’s name and brand name of

thinner legibly printed, failing which the thinner is liable to be rejected and shall not

be used.


5.3.1.10 All paint containers shall be clearly labeled to show the paint identification, date of

manufacture, batch number, special instruction, shelf life etc. The container shall

be opened only at the time of use.

5.3.1.11 All paints shall be stored in accordance with the requirements of laid down

procedure by the paint manufacturer.

5.3.1.12 All ingredients in a paint container shall be thoroughly mixed to break-up lumps

and disperse pigments before use and during application to maintain homogeneity.

5.3.1.13 The proposed make, quality and shade of the paint shall have the approval of the

client.

5.3.1.14 The colour code of the finishing paint to be followed shall be intimated to the

successful Tenderer after finalisation of order. The undercoat shall have different

tint to distinguish the same from the finishing coat. 5.3.1.15 The Contractor shall furnish paint manufacturer’s test report or technical data sheet

pertaining to the paint selected. The data sheet shall indicate among other things

the relevant standards, if any, composition in weight percent of pigments, vehicles,

additives, drying time, viscosity, spreading rate, flash point, method of application,

quality of surface preparation required, corrosion resistance properties and colour

shades available.

5.3.1.16 For details of paint materials refer Annexure -02.

5.3.2 General

5.3.2.1 Each coat of paint shall be continuous, free of pores and of even film thickness

without thin spots.

5.3.2.2 Each coat of paint shall be sufficiently dry before application of next coat.

5.3.2.3 Paint shall be applied at manufacturer’s recommended rates. The number of coats

shall be such that the minimum dry film thickness specified is achieved. The dry

film thickness of painted surfaces shall be checked with ELCOMETER of measuring

gauges to ensure application of specified DFT.

5.3.2.4 Zinc rich primer paints which have been exposed several months before finishing

coat is applied shall be washed down thoroughly to remove soluble zinc salt

deposits.

5.3.2.5 The machine finished surfaces shall be coated with white lead and tallow before

shipment or before being put out into the open air.

5.3.2.6 Areas which become inaccessible after assemble shall be painted before assembly

(after obtaining painting clearance from the inspecting authority) after requisite

surface cleaning as specified.

5.3.2.7 Paint shall not be applied when the ambient temperature is 5 deg C and below or

45 deg C and above. Also paint shall not be applied in rain, wind, fog or at relative

humidity of 80% and above unless the manufacturer’s recommendations permit.

Applications of paint shall be only be spraying or brushing as per IS 486 – 1983

and IS 487 -1985.


5.3.2.8 Primer paint shall be applied not later than 2 -3 hours after preparation of surface,

unless specified otherwise.

5.3.2.9 Edges, corners, crevices, depressions, joints and welds shall receive special

attention to ensure that they receive painting coats of the required thickness.

5.3.2.10 Surfaces which cannot be painted but require protection shall be given a coat of

rust inhibitive grease according to IS 958 – 1975 or solvent deposited compound

according to IS 1153 – 1975 or IS 1674 – 1960.

5.3.2.11 Surfaces in contact during shop assembly shall not be painted. Surfaces which will

be inaccessible after assembly shall receive minimum two coats of specified primer.

5.3.2.12 Surfaces to be in contact with wood, brick or other masonry shall be given one

shop- coat of the specified primer.

5.3.3 Site/Field Painting 5.3.3.1 Wherever shop primer painting is scratched, abraded or damaged, the surface shall

be thoroughly cleaned using emery paper and power driven wire brush wherever

warranted, and touched up with corresponding primer. Touching up paint shall be

matched and blended to eliminate conspicuous marks.

5.3.3.2 If more than 50% of the painted surface of an item requires repair, the entire item

shall be mechanically cleaned and new primer coats shall be applied followed by

intermediate and finishing coats as per painting specification.

5.3.3.3 All field welded areas on shop painted items shall be mechanically cleaned

(including the weld area proper, adjacent areas contaminated by weld spatter or

fumes and areas where existing primer paint is burnt). Subsequently, new primer

and finishing coats of paint shall be applied as per painting specification.

5.3.3.4 The first coat of finish paint at site shall be applied preferable within three months

of the shop paint.

5.3.4 Structural

5.3.4.1 All fabricated steel structure, fabricated steel pipes, etc. shall have a minimum of

two coats of primer paint before dispatch to site.

5.3.4.2 Parts of steel structures embedded in concrete shall be given a protective coat of

Portland cement slurry immediately after fabrication and after surfaces of this part

is thoroughly cleaned from grease, rust mill scales, etc. No paint shall be applied on

this part.

5.3.4.3 All structures shall receive appropriate number of primer and finishing coats in

order to achieve overall DFT as per design drawings/ specification. 5.3.5 Hot Surfaces

5.3.5.1 Total DFT for heat resistant paints should no exceed 100 – 120 microns, otherwise

flaking occurs (as per paint manufacturer’s recommendations).

5.3.5.2 Heat resistant paints should be applied by brush.

5.3.5.3 Primer coat should not be applied on the surfaces having temperature condition

more that 120 deg C.


5.4 Painting Schemes

For a complete painting scheme of any item being printed, all types of paints are to

be procured from the same manufacturer as approved by the purchaser.

5.4.1 Legend

SP - Surface preparation quality as per SIS standard

2P1 - Two (2) coats of Primer paint type P1

1I1 - One (1) coats of Intermediate paint type I1

2F1 - Two (2) coats of Finish paint type F1

DFT - Dry Film Thickness in microns developed

CRT - Clean and Retouch

Type of paint products like P1 to P9, I1 to 14 and F1 to F10 have been specified under

Annexure-02.

5.4.2 The painting scheme to be followed for various structure/equipment exposed to

different condition is briefly given in Annexure-03 for guidance to the tenderer.

5.4.3 The colour code for different applications are indicated in Annexure-04. Wherever

colour codes are not specified, the same is to be mutually agreed between the

Purchaser and Contractor.

5.5 Guarantee

5.5.1 The Contractor shall guarantee that the physical and chemical properties of the

paint materials conform with the specification of paint products.

5.5.2 The Contractor shall submit internal test reports from paint manufacturers

regarding the quality of paint whenever asked by the BSP/MECON/EPI.

5.5.3 Guarantee period shall commence from the date of completion of finishing coat of

paint. The guarantee period will be indicated depending on the type of surface

preparation and system of painting. To fulfill this obligations the Contractor may

obtain from the painting manufacturer, guarantee for the performance of

paint/painted surfaces.


Annexure- 01

Surface Preparation Grade

Sl

No. Surface Preparation Swedish

Std SIS

055900

DIN Std. Din 55928 (Part 4)

1 Blast cleaning to white metal

Removal of all visible rusts, mill-scales,

paint and foreign matters.

Sa 3 Sa 3

2 Blast cleaning to near white metal:

95% of any section of surface area is free

from all rusts, mill-scales and visible

residues.

Sa 2.5 Sa 2.5

3 Blast cleaning to commercial quality:

At least 2/3 of any section of the surface

area is free from all rusts, mill-scales and

visible residues.

Sa 2 Sa 2

4 Brush-off blast cleaning:

Removal of all loose mill-scales, rust and

foreign matters etc.

Sa 1 Sa 1

5 Power tool cleaning:

Very thorough scrapping and wire brushing

to remove loose mill-scale, rust and foreign

matters to have pronounced metallic shine.

St 3 St 3

6 Hand tool cleaning:

Removal by hand brushing of loose mill-

scale, loose rust and foreign matters.

St 2 St 2


Annexure - 02 PAINT MATERIALS

01. PRIMER PAINTS (P)

Primer paint products shall be applied only on dry and clean surfaces.

01.01 Primer Paint –P1 (Phenolic – Alkyd Based)

A single pack air drying phenolic modified alkyd composition with zinc phosphate as

a primer paint conforming generally to IS : 2074.

Air drying time - About 60 minutes (touch dry)

- Overnight (hard dry)

Dry film thickness (DFT)/ Coat - 40 microns (min)

Temperature resistance - Upto 1000C dry heat

01.02 Primer Paint – P2 (Chlororubber Based)

A single pack air drying high build chlorinated rubber based zinc phosphate primer.

Percent chlororubber - 20 to 22 (% Chlorine above 65% in

Chlororubber)


- Overnight (hard dry)

DFT/ Coat - 50 microns (min)

Temperature resistance - Up to 650 C dry heat

01.03 Primer Paint – P3 (PVC Copolymer Alkyd Based)

Polyvinyl chloride (PVC) - Alkyd zinc phosphate – redoxide

Based primer

Ratio - PVC copolymer + alkyd reisn (1.1)

Pigments - Zinc phosphate & Fillers

Air drying time - 24 hours

DFT/Coat - 80 microns

Temperature - Upto 800 C dry heat

01.04 Primer Paint – P4 (Epoxy Based)

A two pack air drying Epoxy polyamide resin based red oxide – zinc phosphate

primer.

Epoxy content (% wt.) - 15 to 18



- overnight (hard dry)

DFT/Coat - 30 microns (min)


01.05 Primer Paint – P5 (Epoxy Based)

A two pack air drying Epoxy polyamide with zinc dust of at least 92% zinc dust on

the dry film

Epoxy content (% wt.) - 8 to 10

Air drying time - Less than 10 minutes (touch dry)

Less than 2 hours (hard dry)


Temperature - Upto 3000C dry heat

01.06 Primer Paint – P6 (Poly – Vinyl Butyral Resin Based)

A two pack air drying polyvinyl butyral resin based wash primer with rust inhibitive

pigments.

Air drying time - 5 to 7 minutes (touch dry)

- 2 hours (hard dry)



Application for - Galvanised iron, aluminium, light

alloys etc. on which the adhesion of

conventional paints are poor.

01.07 Primer Paint – P7 (Ethyl Zinc Silicate, EZS Based).

A two pack heavy duty zinc dust rich silicate primer which protects the surface with

just a single coat.

Total solids (3 wt) - 84 +/- 2

Density (g / cc) - 3. 07 +/- 0.05

Air drying time - To top coat 16 hours

DFT / Coat - 60 microns

Temperature resistance - Upto 450 deg C dry heat

01.08 Primer Paint – P8 (high Build Coal Tar Epoxy)

A two pack cold cured H. B. epoxy coal tar coating –no primer is required.

Mixing ratio - Base: Hardener (4:1 by vol.)

Air drying time - 48 hours (hard dry)

Full cure 7 days


01.09 Wood Varnish –P9


Treated oil based primer pigmented with suitable pigments:

Air drying time - 16 hours for application of top coat.

Coverage - 10 to 14 sq. m/litre

02. INTERMEDIATE PAINTS (I)

These paints shall be applied over primer coats as an intermediate layer to provide

weather proof seal of primer coats.

02.01 Intermediate Paint-II (Phenolic alkyd based)

A single pack high build phenolic based paint with micaceous iron oxide (M 10).

Air Drying Time - 4 to 6 hours (touch dry)

2 days (hard dry)

DFT / Coat - 75 microns (min)


Compatible with - Primer P1

02.02 Intermediate Paint -12 (Chlororubber based)

A single pack air drying high build chloro based paint with MIO.

Air Drying Time - 15 minutes (touch dry)




Compatible with - Primer P2, P3 & P4

02.03 Intermediate Paint -13 (PVC – Alkyd Based)

PVC Coploymer - Resin 1 : 1

Pigments - Micaceous iron oxide (MIO)



Compatible with - Primer P2 & P3

02.04 Intermediate Paint -14

A two pack air drying high build epoxy resin based paint with MIO.

Air drying time - 6 to 8 hours (touch dry)

- 7 days (full cure)


Temperature - Up to 1800C dry heat

Compatible with - Primer P4 & P5

03. FINISH PAINTS (F)

Finish paint costs shall be applied over primer coats and intermediate coats after

proper cleaning and touch up of primed surface.

03.01 Finish Paint – F1


A single pack air drying high gloss phenolic alkyd modified synthetic enamel paint

suitably pigmented.




Temperature - Upto 1000C dry heat

Compatible with - Primer P1

Intermediate I1

Colour - Generally all shades

03.02 Finish Paint –F2

A single pack air drying polyurethane enamel of high gloss and hard finish suitably

pigmented.

Air drying time - 2 to 2 ½ hours (touch dry)




Compatible with - Primer P1 & P8 and

Intermediate I1



A two pack air drying bituminous aluminum paint.





Compatible with - Primer P1 and Intermediate I1

Colour - Bright metallic


A ready mixed oil –alkyd based synthetic enamel paint of high gloss and hard

wearing properties.

Air drying time - 6 to 8 hours

Coverage - 14 to 16 Sq. m/litre


Compatible with - P8



03.05 Finish Paint –F5

A single pack air drying plasticized chlororubber paint suitably pigmented.

Air drying time - 30 minutes (touch dry)



Temperature resistance - Primer 650C dry heat

Compatible with - Primer P2 & P3,

Intermediate I2 & I3

Colour - Nearly all shades except few.


A PVC - Copolymer alkyd based enamel.

Density - 1.17 ± 0.05

Total solids (1 wt) - 55 ± 2


Compatible with - P2 and P3


A two pack air drying epoxy polyamide enamel suitably pigmented.


- 7 days (full cure)


Temperature resistance - Up to 1300C dry heat

Compatible with - Primer P4 & P5,

Intermediate 14

Colour - Generally all shades.


A single pack synthetic rubber based aluminum paint.

Air drying time - 2 hours (touch dry)





Compatible with - No Primer paint except primer P6 is

applicable in case of non- ferrous

substrate.

Colour - Smooth aluminium.


Annexure – 03

PAINTING SCHEME

Sl.

No.

Description Painting Scheme Total

DFT

At Shop At Site

1.0 Steel Structures

(Temp. not exceeding 800C)

(Refer

Note-1)

1.1 Technological steel structures for plant

and equipment

Indoor

Outdoor

SP – Sa 2.5

2P1

SP – Sa 2.5

2P1 1/1

CRT

2F1

CRT

2F1

130

205

1.2 Fabricated steel structures at site for rung

ladders, cat-ladders, gates, rolling

shutters, etc. (Springs/rubbing surfaces

excluded)

- Indoor / Outdoor

SP –St-2 and /

Or St-3

2P1

CRT

2F1

130

1.3 Walkways, stairs, platforms etc. which are

of wearing surface

- Indoor

-Outdoor

SP – St -2 and

/

or St -3

2P1

SP-St2 and /

Or St -3

2P1 1/1

CRT

2F1

CRT

2F1

130

205

1.4 Steel doors and windows

-Indoor / outdoor

SP- St-2 and /

or St-3

2P1 1/1

CRT

2F2

215


Sl.

No.


DFT

At Shop At Site

2.0 MECHANICAL EQUIPMENT

2.1 Mechanical equipment

(Temp. not exceeding 800C)

2.1.

1

Static equipment like storage tanks,

vessels, bins, bunkers, heat exchangers,

coolers, Cyclones, scrubbers, etc.

-Indoor

-Outdoor

SP –Sa 2.5

2P2/2P3

SP –Sa 2.5

2P2/2P3+1/2 /

1/3

CRT

2F5/2F6

CRT

2F5/2F6

170/240

240/320

2.1.

2

Rotary/moving equipment and

machineries like crushers, mills, vibratory

screens, bin activators, blowers, fan,

air/gas compressors, pumps, gear boxes,

machine housings etc.

-Indoor

-Outdoor

SP –Sa 2.5

2P3/2P4

SP –Sa 2.5

2P3+1/3 / 1/4

CRT

2F6/2F7

CRT

2F6/2F7

240/140

320/340

Sl.

No.


DFT At Shop At Site

3.0 Pipe / Duct work (Over ground)

3.1 Non – insulated

(temperature up to 800C)

-Indoor

-Outdoor

SP –St2 and

or St3

2P1

SP –St2 and/

or St3

2P1 + 111

CRT

2F1

CRT

2F1

130

205

3.2 Insulated (hot)

-Indoor / Outdoor

SP – St2 and/

or St3

1P1

Remove

paint and

insulate


4.0 Oxygen Plant

4.1 Outdoor steel

structures

SP – St2 and /

or St3

2P1 + 1I1

CRT

2F3

205

4.2 Rotary equipment like air compressors Sa 2.5

2P4

CRT

2F7

140

5.0 Others

5.1 Standard mobile equipment like chasis of

trucks, dumpers, crawler cranes

bulldozers,

Railway rakes, chasis of slag cars, ladle

cars, etc.

As per manufacturer’s standards

5.2 Laboratory equipment like ovens, screens,

magnetic stirrers, samplers, etc.

Stove enameling CRT 110

5.3 Steel structures partly immersed in water SP – Sa 2.5

2P8

CRT

200

Notes:-

1. Painting scheme of all fabricated steel structures, fabricated pipe work, building structures,

conveyor galleries, pipe trestles etc. is indicated in the Technical Specification of steel

structures.

2. Primer Paint

Primer coat shall be suitable for intended temperature applications as per manufacturer’s

recommendation. The primer selection shall be generally in line with the specification laid

down in Annexure -02.

3. Finish Paint

In case of Aluminium cladding final painting will not be required.


ANNEXURE - 04

COLOUR CODE The colour codes are mentioned for all the items including pipe work. Shades of finish coat

of paint applied over respective item indicated below are tentative and subject to

alteration as per Purchaser’s request or due to compatible paint system adopted. The

service for which colour code/bands are not specified are to be mutully agreed for by the

Purchaser & the Contractor.

Sl. No.

Items Painted Colour Colour No. of IS:5

1. Structures Building frames including bracings,

side girts, louvers etc.

Aircraft grey 693

Crane girders Azure blue 104 Crane stops Post office red 538 Gutters Black bituminous

aluminium

- Fire escape platforms ladders, etc. Signal red 537

General hand railing, top runners Lemon yellow 355 Rung ladders Lemon yellow 355 All members blocking passages for movement

Lemon yellow 355

Trestles, towers and pipe bridges Dark admiralty grey 632 Conveyor gallery structures Aircraft grey 693 Steel chimneys Aluminium -

2. Equipment and Machinery General indoor equipment Light grey 631

General outdoor equipment Dark admiralty 632 Crane bridges, trolleys, hooks etc.

and other mobile equipment

Base : Lemon yellow Stripes : Black (100 mm wide)

355

Furnaces Aluminium Tanks Base : Same as for

general equipment Strips : Same shade as for piping around the tnk at half the tank height

Fire-fighting equipment Signal red 537

3. Pipe work Colours shall be as given below. The base colour shall be applied throughout entire length

except on surfaces of materials such as asbestos, aluminium, brass, bronze, galvanized

steel, stainless steel and other corrosion resistant alloys and rubber / synthetic polymers.

In such cases identification colour bands of at least 500mm width shall be provided near

each branch, valve and at distances not exceeding 10m either as local colour coatings or

coloured adhesive type of suitable material or label attached to the pipe work. Additional

identification bands superimposed over the base colour shall be provided near each

branch, valve and at distance not exceeding 10m. The bands shall be atleast 25mm wide

except in care of double bands where the first band shall be about 100mm wide. Direction

of flow shall be clearly marked on the pipelines at intervals not exceeding 10m and all

branches and change of directions.


Service Colour Colour No. of IS:5

Sea or river water (untreated) Base – Sea green Band - White

217 -

Cooling water Base – Sea green Band - White

217 166

Boiler feed water Base – Sea green 217 Condensate Base – Sea green

Band – Light brown 217 410

Drinking water Base – Sea green First band - French blue Second band – Signal red

217 166 537

Industrial water Base – Sea green Band – Light orange

217 557

Compressed air Base – Sky blue 101 Instrument air Base – Sky blue

Band – Light brown 101 410

Drainage Base – Black - Fuel oil Base – Light brown

Band – Signal red 410 537

Coke oven/BF gas/other fuel gases

Base – Canary yellow Band – Signal red

309 537

Argon Base – Canary yellow Band – French blue

309 166

Acetylene Base – Canary yellow Band – Dark violet

309 796

LP Gas (LPG) Base – Canary yellow First band – Signal read Second band – Traffic green

309 537 267

Nitrogen Base – Canary yellow Band – Black

309 -

Oxygen Base – Canary yellow Band – White

309 -

Non-acidic slurries Base – Sea green Band – White

217 -

Fire-fighting system Base – Signal red 537 Rain water down pipes Base – Sea green

Band – Sky blue 217 101

Duct work Base – Aluminium -

Note: For these services, hazard marking as per fig. 4C of IS:2379 shall also be provided.

6.0 LIST OF APPROVED MAKES

Approved makes for all the items to be supplied shall be as per BSP / MECON‘s list, which

is enclosed / attached.

Please Refer: 1 Preferred makes (Chapter – 13 of GTS of BSP)

2 Appendix - 6 of BSP’s Technical Specification.

Appendix-6 List of approved vendors.

Page 1 of 32

APPENDIX – 6

LIST OF APPROVED SUB-CONTRACTORS / VENDORS

1.0 The following Sub-Contractors / Vendors are approved for carrying out the item of

the Facilities indicated against each of them. Where more than one Sub-

Contractor / Vendor is listed, the Contractor is free to choose between them, but

it must notify the Employer of its choice well in advance time prior to appointing

any selected Sub-Contractor / Vendor. In accordance with the Sub-Clause 19.1 of

GCC, the Contractor is free to submit proposals for Sub-Contractors / Vendor for

additional items from time to time. No Sub-Contractors / Vendors shall be placed

with any such Sub-Contractors / Vendors for additional items until the Sub-

Contractors / Vendors have been approved in writing by the Employer and their

name have been added to this list of approved Sub-Contractors / Vendors. I. HYDRAULIC EQUIPMENS AND SPARES

SN SPARE / EQUIPMENT NAME OF THE PREFERRED/ REPUTED MANUFACTURES

1 COMPLETE HYDRAULIC SYSTEM

1.1 COMPLETE HYDRAULIC SYSTEM WITH SERVO CONTROL

BOSCH REXROTH, EATON VICKERS, MOOG

1.2 COMPLETE HYDRAULIC SYSTEM WITH PROPORTIONAL AND CONVENTIONAL CONTROLS

BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

2 HYDRAULIC PUMPS

2.1 AXIAL PISTON PUMPS BOSCH REXROTH, EATON VICKERS, PARKER

2.2 VANE PUMPS BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

2.3 REDIAL PISTON PUMPS BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER, L & T, HAWE

2.4 GEAR PUMPS BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

3 HYDRAULIC MOTOR BOSCH REXROTH, EATON VICKERS, PARKER, L & T, HAGLUNDS, DANFOSS

4 SERVO VALVES MOOG, BOSCH REXROTH

5 PROPORTIONAL VALVES MOOG, BOSCH REXROTH EATON VICKERS


Page 2 of 32

YUKEN, PARKER

6 HYDRAULIC CONTROL VALVES

6.1 DIRECTIONAL CONTROL VALVES BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

6.2 PRESSURE CONTROL VALVES BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

6.3 FLOW CONTROL VALVES BOSCH REXROTH, EATON VICKERS, YUKEN, PARKER

7 HYDRAULIC CYLINDERS

7.1 CRITICAL APPLICATION CYLINDERS

AS PER DRAWING

WIPRO, OSCAR, USHA – TELEHOIST VEIJAN

AS PER CATALOGUE

BOSCH REXROTH, EATON VICKERS, PARKER

7.2 GENERAL APPLICATION CYLINDERS

AS PER DRAWING WIPRO, OSCAR, VEIJAN, IPH, SALZGITTER, USHA - TELEHOIST

AS PER CATALOGUE

BOSCH REXROTH, EATON VICKERS, PARKER

8 HYDRAULIC FILTERS

8.1 FILTER FOR SYSTEMS HAVING SERVO AND PROPORTIONAL CONTROL VALVES

HYDAC, PALL, STAUFF

8.2 FILTER FOR SYSTEMS HAVING CONVENTIONAL CONTROL VALVES

HYDAC, PALL, STAUFF, EPE, PARKER

9 SEALS

9.1 SEALS FOR CRITICAL HYDRAULIC CYLINDERS **

HUNGER, PARKER, BUSAK – SHAMBAN, MERKEL

9.2 SEALS FOR GENERAL PURPOSE HYDRAULIC CYLINDERS

IMPORTED HUNGER, PARKER, BUSAK – SHAMBAN, MERKEL

INDIGENOUS SPAREAGE, OMCO, VAKO, SOFTEX, REECO


Page 3 of 32

MACHINED SEALS SEALJET, ANKSEALS

10 BALL VALVES STAUFF, PARKER, HYDAC

11 ACCUMULATORS HYDAC, EPE, FAWCET – CHRISTIE

12 HYDRAULIC PIPE CLAMPS HYD- AIR, STAUFF, PARKER, HYDAC

13 BARE HOSES SEA 100 R1/R2/R9/R10/R11/ R13, EN 853 1 ST /ISN/2ST/2SN, EN 856 4SP/4SH

DUNLOP – HIFLEX, AEROQUIP, MANULI, GATES

SAE 100 R1/R2, EN 853 1 ST /ISN/2ST/2SN

PARKER – MARKWEL, PIX, SUPERSEAL

14 PIPE FITTINGS HYD – AIR, PARKER, HYLOC – HYDROTECHNIC, STAUFF

15 QUICK RELEASE COUPLINGS AEROQUIP, PARKER, STAUFF, STERLING, HOLMBURY

16 PRESSURE GAUGES WIKA, PARKER – UCC

17 MINIMESS HOSE & COUPLINGS PARKER, STAUFF, HYDROTECHNIC

** CRITICAL MEANS THE ITEMS WHOSE FAILURE MAY CAUSE MORE THAN TWO HOURS PRODUCTION LOSS II PNEUMATIC EQUIPMENTS AND SPARES

1 AIR BOOSTER PUMPS/ INTENSIFIERS MAXIMATOR, HASKEL

2 a) CONTROL VALVES b) DIRECTIONAL CONTROL VALVES c) PRESSURE CONTROL VALVES d) FLOW CONTROL VALVES e) LOGIC CONTROL VALVES

PARKER, ROSS, NUCON, SPIRAX, MARTONAIR, SCHRADER BELLOW, CROUZET TELEMECANIQUE, FESTO

3 a) AIR PREPARATION UNITS b) FILTERS c) REGULATORS d) LUBRICATORS e) COMBINATION UNITS

AIRMATIC, PARKER, VEIJAN HYDRAIR, SCHREDER BELLOWS, NUCON,


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f) DIFFUSERS g) SILENCERS h) MUFFLERS i) BREATHERS

FESTO, HYDROLINE

4 AIR DRIERS EMSKAKY

5 PIPES & FITINGS VARIOUS TYPES OF PIPE FITTINGS, PVC, PU AND NYLONE TUBINGS

MECMAN, LEGRIS, PARKER

TOOLS & TACKLES

1 HACKSAW BLADE MIRANDA, BIPICO, L & T

2 FILES JK, HINDUSTAN

3 SLEDGE HAMMER KUMAR, TAPARIA, EVEREST, TATA, AGRICO

4 BALL PIN HAMMER KUMAR, TAPARIA, EVEREST, TATA, AGRICO

5 ALLEN KEYS UNBRAKO, JHALANI, EVEREST, TVS, GKW

6 PILER TAPARIA , JHALANI, EVEREST

7 REAMER ZENITH- ITM, ADDISON, JESON, SRP

8 SCREW DRIVER TAPARIA, JHALANI, EVEREST, MEKASTER

9 ADJUSTABLE SPANNERS TAPARIA, JHALANI, EVEREST, MEKASTER

10 D.E. SPANNER TAPARIA, JHALANI, EVEREST, MEKASTER

11 S.E. SPANNER TAPARIA, JHALANI, EVEREST, MEKASTER

12 RING SPANNER TAPARIA, JHALANI, EVEREST, MEKASTER

13 BOX SPANNER SET JHALANI, EVEREST, MEKASTER, SNAP-ON, POWER MASTER, TRISTER

14 THREADING TAPS ADDISON, ITI, JESON, SRP, TOTEM, JK, MIRANDA

15 PIPE WRENCHES JHALANI, TAPARIA, EVEREST, MEKASTER

16 PNEUMATIC CHISELS APT, TAPARIA, CP, BOYD SMITH

17 DRILL CHUCK JUG, PITTIE

18 END MILL CUTTER ADDISON, ITI, JESON, SRP, TOTEM, ITM (ZENITH)

19 DRILLS ADDISON, JESON, ITI, SRP, JK FILES & TOOLS

20 SLOT DRILLS ADDISON, JESON, ITI, SRP, JK FILES & TOOLS, ITM (ZENITH)

21 DRILL SLEEVES PITTIE, BHARAT, JK, TRUMAX

22 VERNIER CALIPER MITUTOYO, FORBES

23 MEASURING STEEL TAPE FREEMAN, TRUFLEX

24 BENCH VICE APEX, CITCO

25 PUNCHES BRADMA, R & R

26 STEEL SCALE STAINLESS STEEL

KRISTEEL SHINWA

27 BAND SAW BLADE (FOR METAL)

MIRANDA, BIPICO

BAND SAW BLADE (FOR WOOD)

ESI, ANIL

28 CARBIDE TIPS SANDVIK, ZENITH, KENNANETAL, SICO, RAPICUT CERATIZIT

29 PHILLIP HEAD SCREW DRIVER

TAPARIA

30 PLIERS FOR CIRCLIPS (INTERNAL & EXTERNAL)

TAPARIA, SAM-FRANCE, SNAP-ON


Page 5 of 32

PORTABLE MAINTENANCE TOOLS A. ELECTRICAL EQUPTS.

1 2 3 4 5 6

ST. GRINDERS ANGLE GRINDERS DRILLING M/C BENCH GRINDERS 6” SANDERS/ POLISHERS SANDER

M/S RALLIWOLF M/S BOSCH POWER TOOLS M/S KULKARNI POWER TOOLS M/S BLACK & DECKER

B. LIFTING / PULLING EQUIPMENTS

1 2 3 4 5

PULLING & LIFTING M/C HAND OPERATED CHAIN PULLEY BLOCK HAND OPERATED GEAR TRAVELING TROLLIES HYD. JACKS a) REMOTE CONTROLLED TYPE (OPERATING PRESSURE + 700 BAR) b) ELECT. HYD. POWER PACK (OPERATING PRESSURE + 700 BAR) HYD. BEARING PULLERS

TIRFOR, MAXPULL, INDEF INDEF INDEF OEW, ORIONE, ENERPACK OEW, ORIONE, ENERPACK SUPER UNIQUE, OMAR STAR, POWER RAM

C. PNEUMATIC TOOLS

1 2 3 4 5 6

CHIPPING HAMMER ST. GRINDER ANGLE GRINDERS DRILLING M/C DIE GRINDERS IMPACT WRENCHES

CPT PNE – TECH

D. MISC. TOOLS

1 2 3

DIE LESS HYD. CRIMPING TOOLS (6- 500 SQ.MM. SIZE) RING SPANNERS OF ASSORTED SIZES SOCKET SPANNERS

ISMAL MAKE TAPARIA, JHALANI, EVEREST, MEKASTER TAPARIA, MEKASTER

III. EARTHMOVING EQUIPMENT & VEHICLES

S.No. Equipment/ Vehicle Preferred makes

1. DOZERS (ENGINE HP UP TO 100) KOMATSU

2. DOZERS (ENGINE HP MORE THAN 100 up to 450)

BEML

3. DUMPERS (35 TON REAR DUMP) BEML

4. DUMPERS (50 T REAR DUMP) HM, BEML


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5. HYDRAULIC EXCAVATORS (UP TO 1.5 CuM BUCKET CAP).

BEML

6. EXCAVATORS (MORE THAN 1.5 CUM UP TO 3.50 CUM)

L & T, TITAGARH WAGON

7. EXCAVATORS (MORE THAN 3.50 CUM UP TO 5.50 CUM)

BEML

8. EXCAVAOPRS WITH ROCK BREAKER (UP TO 1.0 CU M BUCKET CAPACITY)

TATA HITACHI

9. WHEELED LOADERS (UP TO 1.0 CU M BUCKET CAPACITY)

ESCORTS, JCB

10. WHEELED LOADERS (MORE THAN 1.0 CU UP TO 2.0 CU M)

BEML, HM

11. WHEELED LOADERS (MORE THAN 2.0 CU M UP TO 3.0 CU M)

BEML

12. WHEELED DOZER (ENGINE HP UP TO 160) BEML

13. MOTOR GRADER (ENGINE HP UP TO 250) BEML

14. FRICTION CRAWLER CRANE (18 T – 20 T) TELCON

15. TRACK TYPE LOADER (UP TO 2.0 CU M BUCKET SIZE)

CATERPILLER

16. PICK AND CARRY CRANE (UP TO 8 T) ESCORTS

17. HYDRAULIC ROUGH TERRAIN CRANE (UP TO 20 T)

VOLTAS OMEGA, ESCORTS

18. HYDRAULIC ROUGH TERRAIN CRANE (40 T – 45 T)

VOLTAS OMEGA

19. TRACTOR (ENGINE HP UP TO 70) HMT

20. VIP CARS (ENGINE HP UP TO 100) HINDUSTAN MOTORS

21. JEEPS (ENGINE HP UP TO 100) MAHINDRA & MAHINDRA

22. PICKUP VAN (ENGINE HP UP TO 100) TATA

23. TRUCKS (ENGINE HP UP TO 140) TATA, ASHOK LEYLAND

24. TIPPERS (ENGINE HP UP TO 140) TATA, ASHOK LEYLAND

25. AMBULANCE (ENGINE HP UP TO 100) TATA

26. LIME TANKERS (ENGINE HP UP TO 170, 12 T CAPACITY TANKER)

TATA

27. WATER TENDERS (ENGINE HP UP TO 170) TATA, ASHOK LEYLAND

28. FOAM TENDERS (ENGINE HP UP TO 170) TATA, ASHOK LEYLAND

29. EME TENDERS (ENGINE HP UP TO 170) TATA, ASHOK LEYLAND

30. DCP TENDERS (ENGINE HP UP TO 170) TATA, ASHOK LEYLAND

31. COMB. TENDERS (ENGINE HP UP TO 170) TATA, ASHOK LEYLAND

32. GARBAGE TRUCKS (ENGINE HP UP TO 140) TATA, ASHOK LEYLAND

33. WATER TANKERS (ENGINE HP UP TO 140) TATA, ASHOK LEYLAND

IV. INDIGENOUS EOT CRANE

1 HOT METAL HANDLING FOUR GIRDER CRANE, LADLE HANDLING CRANE - 2 GIRDER & 4 GIRDER, MILL DUTY CRANES, MAGNET CRANES, TONGS CRANES & GRAB MAGNET CRANES

M/S HEC M/S JESSOP M/S MUKAND

2 SERVICE CRANES USED IN VARIOUS SHOPS - CLASS-2, 3 DUTY CAPACITY UP TO 300 T

M/S HEC M/S JESSOP M/S MUKAND, MUMBAI

3 SERVICE CRANES UP TO 200T CAPACITY M/S HEC M/S JESSOP M/S MUKAND, MUMBAI M/S WMI


Page 7 of 32

M/S ANUPAM M/S UNIQUE INDUSTIRES M/S FAFE CO

4 SERVICE CRANES UP TO 50 T CAPACITY M/S HEC M/S JESSOP M/S MUKAND, MUMBAI M/S WMI M/S ANUPAM M/S UNIQUE INDUSTIRES M/S FAFE CO SHAKTI INDUSTIRES

V. AIR CONDITIONING AND VENTILATION EQUIPMENT

1 ROOM AIR CONDITIONERS - CAP 1.5 TR AS PER IS

VOLTAS, LG VIDEOCON, BLUESTAR, ELECTROLUX SIEL AIR CON (NOT RECOMMENDED FOR CONTINUOUS OPERATION)

2 SPLIT AIR CONDITIONERS INCLUDING CASSETTE TYPE, WALL MOUNTED FLOOR MOUNTED AND CEILING MOUNTED - CAP. 1.5 TR & 2 TR

VOLTAS, BLUE STAR, LG, DAIKIN, VIDEOCON

3 DUCTABLE AND TOWER TYPE AIR CONDITIONERS - CAP. 5.5 TR

VOLTAS BLUE STAR, LG, CARRIER, DAIKIN

4 PACKAGE AIR CONDITIONERS (WATER COOLED) 5- TR, 7.5 TR, 10 TR & 15 TR

VOLTAS, MESINA, BLUE STAR, FRICK, FEDDERS LLOYD, BATLIBOI

5 PACKAGE AIR CONDITIONERS (AIR COOLED) – CAP - 5 TR & 7.5 TR

VOLTAS, MESINA, BLUE STAR, FRICK, FEDDERS LLOYD, BATLIBOI

6 PACKAGE (CAP - AS PER REQUIREMENT) AIR CONDITIONERS FOR HIGH AMBIENT TEMPERATURE (ABOVE 55 DEG C) FRO APPLICATIONS LIKE CRANES, MOBILE EQUIPMENT ETC.

LINTERN, WEISSHAR, FRIGORTEC, SULTZER, PHILIP DOYAL

7 CENTRAL AIR CONDITIONERS (CAP. 30 TR AND ABOVE) VAPOUR COMPRESSION TYPE WITH WATER COOLED CONDENSERS ONLY WITH OPEN TYPE RECPROCATING COMPRESSORS

VOLTAS, BATLIBOI BLUE STAR, FRICK

8 AIR HANDLING UNITS FOR CHILLED WATER COOLING SYSTEMS (CAP - AS PER REQUIREMENT)

C. DOCTOR, FRICK, VOLTAS, BLUE STAR, MESINA

9 AIR WASHER UNITS AND PLENUM VENTILATION SYSTEMS (CAP. MINIMUM 10,000 CUM/HR AND IN MULTIPLES OF 10,000 CUM/HR AND UP TO 1,20,000 CUM/HR FOR NORMAL CASES)

SAKET, S.K. SYSTEMS, MESINA, VOLTAS, AIR TECHNIKO, F.HARLEY - FOR SYSTEMS OF CAPACITY UP TO 80,000 CUM/ HR AND


Page 8 of 32

ACCO, C.DOCTOR, VOLTAS, ABB FOR SYSTEMS OF CAPACITY UP TO 1,20,000 CUM/ HR (CAPACITY CAN BE REVIEWED FOR SPECIAL CASES)

10 WATER COOLERS OF STORAGE TYPE (CAP - 80/ 40 LITERS)

VOLTAS, USHA, SHRIRAM, BLUE STAR

11 REFRIGERATORS (CAP. 165 LT TO 265 LT)

GODREJ, VIDEOCON, LG, KELVINATOR, WHIRLPOOL, SAMSUNG

12 SEALED ROTARY/ RECIPROCATING/ SCROLL COMPRESSORS FOR ROOM AIR CONDITIONERS AND SPLIT TYPE AIR CONDITIONERS (CAP. 1.5 TR & 2 TR)

SHRIRAM TECUMESH, HITACHI, KIRLOSKAR COPLAND CARRIER, DAIKIN

13 SEALED ROTARY/RECIPROCATING /SCROLL COMPRESSORS FOR PACKAGE AIR CONDITIONERS - CAP. 7.5 TR

KIRLOSKAR COPLAND, INDFOSS/ DAFOSS, DAIKIN, CARRIER

14 SEMI SEALED COMPRESSORS FOR PACKAGE AIR CONDITIONERS UP TO 15 TR.

VOLTAS, BATLIBOI, KIRLOSKAR, PNEUMATIC

15 OPEN TYPE COMPRESSORS FOR PACKAGE AND CENTRAL AIR CONDITIONERS.

FRICK, FREEZE KING, KIRLOSKAR, PNEUMATIC, BOCK, ACCEL, BLITZER, SULTZER, BATLIBOI (DAIKIN), VOLTAS

VI CABLES

Category of Cables Vendors

HT XLPE Cables (IS 7098 P-II-1985)

1. Crystal Cables 2. KEI Industries 3. Fine cab Cable 4. Cable Corporation of India 5. NICCO Cables 6. Poly Cab Cables 7. R.P.G. Cables 8. Uniflex Cables 9. Universal Cables 10. Krishna Elect. Industries 11. Torrent Cables

LT XLPE Cables ( IS 7098 P-I,1985)

1. Shriram Cables 2. Crystal Cables 3. Gloster Cable 4. Fine Cab Cable 5. Gems Cab Ind. Delhi 6. Krishna Elect.Industries 7. Ravin Cables Ltd, Maharashtra. 8. Mansfield 9. Special Cable 10. Pagoda Cables 11. Teracom


Page 9 of 32

12. KEI Industries 13. Poly Cab 14. Uniflex 15. RPG Cables 16. NICCO 17. Universal Cables 18. Cable Corporation of India 19. Havells India LTD. 20. Insucon Cables 21. CAPCAB Ind, N Delhi

Rubber Cables (IS-9968 Pt-1)

(EPR /CSP, VIR/TRS & SR cables)

1. I M T CABLES 2. Nangalwala Impex 3. United Cables 4. Bhagwati Cables 5. Cable Corpo of India 6. Govind Cables 7. KEI Industries 8. NICCO Cables 9. Shyam Cables 10. Sky Tone Elect. 11. Uniflex Cables 12. Universal Cables 13. Servel cables 14. K. N. G. PLASTIC 15. Mansfield Cables 16. R J Elect. 17. BMI Cables 18. TERACOM Pvt Ltd

HRPVC Cables (IS 1554: Pt 1: 88 -license Endorsed for insulation of Type C & sheath ST2) (Power & Control Copper & Aluminium -Armored & Unarmored)

1. Ajanta Elect, 2. Fine cab Cable 3. Insucon Cables 4. KEI Industries 5. Shanti Cables 6. Shyam Cables 7. Servel Cables 8. GEMS Cab 9. Mans Field Cables 10. Pagoda Cables 11. Universal Cables 12. Electrical Cable Indu. 13. Special cable 14. BMI Cables 15. Brimson Cables 16. RJ Indu. 17. Diamond Power 18. Grid India power cable 19. Bhansali Cables 20. Kalinga Cables & conduit Co. 21. Asian cable Co, Raigarh 22. Paragon cable India ltd

PVC Control cables (IS 694)

1. Rishabh Industries 2. Bhansali 3. Gems Cab Industries, Delhi 4. Servel Pvt. Ltd. 5. Mansfield 6. Special Cables


Page 10 of 32

7. Pagoda 8. Ravin Cables 9. Super Star Cable 10. Brimson Cables 11. Vijaya Cables 12. Electrical Cable Ind. 13. BMI Cables Pvt. Ltd. 14. Teracom Cables 15. Insucon Cables 16. Guardin Cables & Conductors 17. CAPCAB Ind, N Delhi 18. Ajanta Elect, 19. Asian cable Co, Raigarh 20. Paragon cable India ltd 21. Thermo Cable Industries, Hyd, 22. Sri Siddhi Vinayak ind, Indore 23. POLYFLEX cables Pvt Ltd, Delhi

Thermocouple, Compensating Cables, PTFE Cables

1. Skytone Elect.

2. Toshniwal Cables

3. Servel cables

4. Paramount Cables

5. M.E.M. Industries, Kolkolta

6. Electrical Cable Indu.

7. Cap Cab Cables

8. R.J. Industries. Corporation.

9. Mansfield Cable Corporation.

10. TERA COM

11. Special cable

12. Pagoda Cables

13. Udey pyro cables

14. Brooks Cables

15. Cords Cables

16. Friends Cables

17. Makcon Industries, Raipur

Welding Cables IS 9857 (Aluminium & Copper)

1. IMT Cable Pvt. Ltd, New Delhi. 2. K.N.G. Plastic, 3. Nangalwala Impex 4. Poly cab wires Mumbai. 5. Uniflex Cables Ltd, 6. Skytone cables, Faridabad. 7. Universal cables Satna. 8. NICOO corpo. Kolkata. 9. Shyam Cable. 10. Teracom 11. Super Star Cable 12. Bhagwati Cables 13. Govind Cable Industries

Data Communication, Instrumentation, Screened , Co-axial and special Cables

1. Toshniwal Cables 2. Delton 3. Finolex Cables 4. LAPP. Cables 5. M.E.M. Industries 6. R.P.G. Cables 7. Uniflex Cables 8. Servel cable


Page 11 of 32

9. Mansfield Cable Co. 10. TERA COM 11. Special cable 12. Pagoda Cables 13. Universal Cables 14. Brooks Cables 15. Asian cables 16. Bhansali Cables

Telephone Cables

1. Shri Ram cables, Delhi

2. Bhansali Cables & Conductors Pvt. Ltd, New Delhi.

3. Birla Ericsson Optical Ltd, Rewa.

4. Delton Cables Ltd, New Delhi.

5. Finolex Cables, Pune.

6. Paramount communications Ltd, New Delhi.

7. Elkay Telelinks Ltd., Faridabad.

8. Vindhya Telelinks, Rewa.

9. Usha Beltron Ltd ,Ranchi.

10. Uniflex Cables

Optical Fibre Cable, UTP Cable, Data cables, Profibus cables

1. Avaya 2. Lucent Technologies 3. Molex Ltd, Bangalore 4. Paramount 5. Tera Com 6. Finolex Cables 7. Uniflex Cables 8. Birla Ericsson Optical Ltd, Rewa. 9. Systimax, 10. Amp India Limited, Banglore 11. Bhansali Cables 12. Dax networks ltd, Chennai

HT Trailing Cables IS 9968-II (Reeling & Unreeling Duty)

1. Cable Corporation of India 2. NICCO Cables 3. Sky Tone Elect. 4. Uniflex Cables 5. Universal Cables 6. KEI Industries Limited

Arial Bunch Cables 1. Hindustan Vidyut Products Ltd 2. Laxmi Power Cables, Mumbai 3. Shri Ram cables 4. R.J. Industries. Corporation. 5. CAPCAB Ind, N Delhi 6. Paramount Cables 7. Ravin Cable 8. Chandresh Cables Ltd., Ahemdabad

High temperature fire survival cables for special applications

1. Tyco thermal controls India Pvt Ltd. 2. HELUKABEL 3. LAPP. Cables

VII. LAMPS & FIXTURES

1 LAMPS (GLS) PHILIPS, BAJAJ, OSRAM, MYSORE LAMPS, SURYA ROSHNI, CROMPTON GREAVES, G.E. LIGHTING, WIPRO


Page 12 of 32

2 LIGHTING FICTURES PHILIPS, BAJAJ, MYSORE LAMPS, CROMPTON GREAVES, G.E. LIGHTING, WIPRO, DEEPSON

3 FLAME PROOF FITTINGS BALIGA, BANGALORE; BAJAJ, FLEX PRO., KOLKATA, HANSU – CONTROL, MUMBAI

4 AVIATION LIGHTS BINOY, PHILIPS, G.E. LIGHTING, ALTOS, PUNE

5 EXPLOSION PROOF LIGHTING FITTINGS

GOVAN INDUSTRIES, MUMBAI

(*) M/s Mysore Lamps & M/s Surya Roshni should give ‘Quality Assurance’. VIII. HV EQUIPMENTS

1 220 KV & 132 KV POWER TRANSFORMERS UP TO 160 MVA

BHEL, TELK, CGL, EMCO, AREVA, ABB, SIEMENS

2 33 KV, 11 KV, 6.6 KV OIL FILLED/ DRY TYPE DISTRIBUTION/ RECTIFIER TRANSFORMERS 1000 KVA AND ABOVE

CGL, AREVA, TRANSFORMERS & RECTIFIERS LTD, KEC, INTRA VIDYUT, KANOHAR, VOLT AMP, BHARAT BIJLEE, ANDREW YULE, BHEL, EMCO, ABB, SIEMENS

2A 33 KV, 11 KV, 6.6 KV OIL FILLED/ DRY TYPE DISTRIBUTION/ RECTIFIER TRANSFORMERS BELOW 1000 KVA

CGL, AREVA, TRANSFORMERS & RECTIFIERS LTD, KEC, INTRA VIDYUT, KANOHAR, VOLT AMP, BHARAT BIJLEE, ANDREW YULE, BHEL, EMCO, ABB, SIEMENS, STAR DELTA TRANSFORMERS LTD, SOMANI ELECTRICAL PVT LTD, VISHAL TRANSFORMERS, SHILCHAR ELECTRONICS LTD, ATLANTA ELECTRICAL PVT LTD, EMCO LTD, JALGAON.

3 33 KV, 11KV, 6.6 KV OIL FILLED FURNACE TRANSFORMERS

CGL, EMCO, AREVA, BHEL, ABB

4 220 KV AND 132 KV SF 6 CIRCUIT BREAKERS

ABB , CGL, SIEMENS AREVA

5 33 KV, 22 KV, 11 KV, 6.6KV VACUUM CIRCUIT BREAKERS

SIEMENS, BHEL, CGL, SCHNEIDER, AREVA, ABB, JYOTI (JYOTI – UP TO 11 KV ONLY)

6 6.6 KV, 11 KV VACUUM CONTRACTORS

BHEL, AREVA, SIEMENS, ANDREW YULE, JYOTI, CGL

7 220 KV AND 132 KV CURRENT TRANSFORMERS (CT)

ABB, TELK, BHEL, CGL, AREVA

8 33 KV, 22 KV, 11 KV, 6.6 KV CURRENT TRANSFORMERS (CT)

PRAGATI,INSTRANS, PRAYOG, INTRAVIDYUT, INSUTECH INDUSTRIES, ABB

9 220 KV AND 132 KV VOLTAGE TRANSFORMER (PT)

ABB, TELK, BHEL, CGL, AREVA

10 33KV, 22KV, 11KV, 6.6KV VOLTAGE TRANSFORMER (PT)

ABB, PRAGATI, PRAYOG, INTRAVIDYUT, JYOTI

11 220 KV AND 132 KV CAPACITANCE VOLTAGE TRANSFORMER (CVT)

AREVA, ABB, CGL, BHEL,

12 220 KV AND 132 KV LIGHTINING ARRESTOR (LA)

OBLUM, ELPRO, AREVA, CGL,


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13 220 KV AND 132 KV ISOLATORS S&S, PONDICHERRY, ELPRO, WS-INSULATORS, ABB, AREVA, CGL

14 33KV, 11KV, 6.6KV ISOLATORS LOAD BREAK SWITCH

A- BOND STRANDS, DRESCHER & PANICKER, ABB, SIEMENS, CGL

15 11 KV AIR – BREAK SWITCH PACTIL, PANCHKARI & KAYAL & CO., A-BOND STRAND, PANIKER

16 220 KV AND 132 KV CONDENSER BUSHINGS

BHEL, CGL, AREVA, TELK (THE TRANSFORMER MANUFACTURERS MAY GIVEN THEIR OWN/ ANY OTHER MAKE WITH QAP)

17 33KV, 11 KV, AND 6.6 KV CAPACITORS

ABB, UNISTAR (UNIVERSAL CABLE), BHEL, MEHER, BANGALORE.

18 33KV, 11KV, AND 6.6KV SURGE SUPPRESSORS

OBLUM, ELPRO, WS- ISOLATORS,TOSHIBA, SIEMENS

19 33KV, 22KV, 11KV, 6.6KV CABLE JOINTING KITS (HEAT SHRINKABLR TYPE)

RAYCHEM, M/S HEAT SHRINK TECHNOLOGY, 3M (FOR 11 KV AND 6.6 KV)

20 BATTERY CHARGERS CHHABI ELECTRICALS, STANDARD, HI-RECT., SHERENE ELECTRO CONTROL, AMARA RAJA

21 LEAD ACID STATION BATTERY EXIDE, AMCO, AMARA RAJA

21 A

BATTERIES FOR OTHER APPLICATION

EXIDE, KIRLOSKAR BATTERIES, CELTEK, HBL – NIFE, MYSORE THERMO ELECTRIC, BUI

21B NICKEL – CADMIUM BATTERIES AMCO, SAB-NIFE

22 ELECTRONIC ENERGY METERS (TRIVECTOR / KWH)

SEMS, L&T, SATEC, CONZERVE, DUKATI, ABB, SIEMENS, AREVA, SCHNEIDER

23 PROTECTION & AUXILIARY RELAYS

ABB, SIEMENS, L&T, AREVA, SCHNEIDER

24 RECORDERS (CHARTLESS TYPE) CHINO, YOKOGAWA INDIA LTD, OKHURA, FUJI, EUROTHERM (CHESSEL), TATA HONEYWELL, HIOKI, FLUKE, ABB, PYROTECH, UDAIPUR.

25 ANNUNCIATORS MINILEC, SPA, PROCON, UASHMUN, PYROTECH (UDAIPUR)

26 PANEL/ INDICATING METERS IMP, AE, MECO, L&T, MOTWANI, CONZERVE

27 LT AIR CIRCUIT BREAKERS L&T, SIEMENS, SCHNEIDER, ABB, GE POWER CONTROL, CONTROL & SWITCHGEAR (TRIAL PARTY).

28 EHT/HT INSULATORS

1. PORCCLAIN INSULATOR WS- INSULATORS, JAYASHREE, BHEL, A-BOND STRAND, S&S, AREVA, OBLUM

2. EPOXY INSULATOR A-BOND STRAND, POWER CAM ELECTRICAL PVT LTD, BARODA; BUSHINGS, S & C ELECTRIC CO. (AMERICA), RISHO KOGYO CO. LTD (JAPAN)

29 HT HRC FUSES S&S, GE POWER CONTROL, BUSMAN, SIEMENS, ABB,


Page 14 of 32

DRESCHER PANIKER

30 HV/ LV BUS DUCT BEST & CROMPTON, ECC (KOLKATA), STAR DRIVE (CHENNAI), ENPRO (CHENNAI), ADVANCE POWER CONTROL (ADVANCE POWER CONTROL ONLY FOR LV BUS DUCT)

IX. L V EQUIPMENTS

31 MOULDED CASE CIRCUIT BREAKER (MCCB)

SCHNEIDER (CG & MG), L&T ANDREW YULE, ABB, SIEMENS, BCH (BIL), GE POWER CONTROL, MOELLER, CONTROL & SWITCHGEAR.

32 MOTOR PROTECTION CIRCUIT BREAKERS (MPCB)

SCHNEIDER (TELEMECANIQUE), L&T, ABB, GE POWER CONTROL, MOELLER, ROCKWELL AUTOMATION, CONTROL & SWITCHGEAR.

33 MANIATURE CIRCUIT BREAKER (MCB)

SIEMENS, L&T, GE POWER CONTROL, SCHNEIDER (PROTEC/MG), STANDARD, INDO-ASIAN, HAVELLS, MDS (LEGRAND), ABB, CONTROL & SWITCHGEAR.

34 EARTH LEAKAGE CIRCUIT BREAKER

GE POWER CONTROL, STANDARD, HAVELLS, ABB, SIEMENS, SCHNEIDER

35 SWITCH FUSE UNIT / FUSE DISCONNECTOR (FUSE SWITCH UNIT), AIR BREAK SWITCH

GE POWER CONTROL, L&T, SIEMENS, BASANT PRAN & CO, HAVELLS, STANDARD, INDO-ASIAN, CONTROL & SWITCH GEAR, ANCHORE

36 HRC FUSE FOR LT APPLICATION GE POWER CONTROL, L&T, SIEMENS, BHARAT LINDER, INDO ASIAN, HAVELLS, STANDARD, BUSSMAN, CONTROL & SWITCH GEAR, ABB

37 POWER CONTACTOR FOR CRANE/ MILL DUTY OPERATION

1. BOX TYPE (AC/DC) ABB, SIEMENS, SCHNEIDER, (TELEMECANIQUE), L&T, MOELLER, GE POWER CONTROL, ROCKWELL, AUTOMATION, CONTROL & SWITCHGEAR (TRIAL PARTY).

2. VACUUM CONTACTOR SIEMENS, L&T, MOELLER, ABB, SCHNEIDER (TELEMECANIQUE),

3. AC/DC POWER CONTACTOR – CLAPPER TYPE/ BAR MOUNTED – MILL DUTY/ CRANE DUTY

BCH (BIL), BHEL, L&T, SCHNEIDER (TELOMECANIQUE), GE (USA), ABB, LENIOR ELEC (FRANCE), MICROELECTRICA SCIENTIFIC (ITALY)

38 POWER CONTACTOR FOR GENERAL PURPOSE & CONTINOUS DUTY OPERATION

ABB, SIEMENS, SCHNEIDER, L&T, ROCKWELL AUTOMATION, ANDREW YULE, SCHNEIDER (CG) BCH (BIL), MOELLER, CONTROL &


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SWITCH GEAR

39 OVER LOAD RELAY

1. THERMAL (BIMETALLIC) BCH (BIL), L&T, SIEMENS, SCHNEIDER (TELOMECANIQUE), ANDREW YULE, SCHNEIDER (C.G.), ROCKWELL AUTOMATION, CONTROL & SWITCHGEAR.

2. ELECTRONIC OVER LOAD RELAYS

SIEMENS, L&T, ROCKWELL AUTOMATION, MOELLER, BCH, SCHNEIDER – SAMWHA

3. ELECTRO MAGNETIC OVER LOAD RELAY

BCH, KILBURN, BHEL, SCNEIDER (TELEMECANIQUE)

40 AUX. CONTRACTORS/ CONTROL REALYS

OEN, L&T,SCHNEIDER, ANDREW YULE, GE POWER CONTROL, BCH (BIL), EASUN REROLLE, JYOTI, ROCKWELL AUTOMATION, CONTROL & SWITCHGEAR.

41 TIME DELAY RELAY

1. ELECTRO PNEUMATIC BCH (BIL), SCHNEIDER (TELOMECANIQUE), BHEL, ESAUN REFOLLE

2. ELECTRONIC TMER SELECTRON, SIEMENS, BCH (BIL), ALSTOM, L&T, ROCKWELL AUTOMATION IFM, SCHNEIDER (TELOMECANIQUE)

3. TIME SWITCHES L&T, GE POWER CONTROL, EAPL, INDO ASIAN, SCHNEIDER (MG)

42 MASTER CONTROLLER EPCC, INDUSTRIAL SYNDICATE, STROM KRAFT, SCHNEIDER (SQUARE D), SCHNEIDER (TELEMECANIQUE)

43 LIMIT SWITCHES

1. CRANE & HEAVY DUTY APPLICATION

EPCC, SCHNEIDER, INDUSTRIAL SYNDICATE, STROM KRAFT, JAI BALAJI

2. MICRO & OTHER ACTUATING TYPE

ESSEN DEINKI, L&T, BCH (BIL), SIEMENS, SCHNEIDER (TELEMECANIQUE), JAI BALAJI

44 RESISTANCE BOXES (FECHRAL EDGE WOUND)

EPCC, RSI, KINGS, TALSON

45 ELECTROMAGNETIC DC BRAKE ASSEMBLY

EPCC, BCH (BIL), INDUSTIRAL SYNDICATE

X. POWER CONTROL AND ELECTRONICS ITEMS

46 THYRISTOR CONVERTERS

1. GENERAL PURPOSE UP TO 1 KA

BHEL, SIEMENS, SSD DRIVES, ABB, NELCO, ABIL, CONVERTEAM

2. CRITICAL APPLICATION UP TO 5 KA

BHEL, SIEMENS, ABB, SSD, CONVERTEAM, ROCKWELL AUTOMATION

3. CRITICAL APPLICATION MORE THAN 5 KA

BHEL, SIEMENS, ABB, CONVERTEAM

47 PLC ROCKWELL AUTOMATION, L&T (QUANTAM), SIEMENS, ABB, GE


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FANUE, BCH, SCHNEIDER

48 SOFT STARTERS (LT MOTOR) ABB, ROCKWELL AUTOMATION, BHEL, SCHNEIDER, N.N. PLANNER, SIEMENS, INNOVATIVE TECHNOMICS, KIMO ELECTRONICS, TOSHIBA

49 SOFT STARTERS (FOR HT MOTORS)

1.WITH ENERGY SAVING MODE ABB, ROCKWELL AUTOMATION, BHEL, SIEMENS

2. WITHOUT ENERGY SAVING MODE

INNOVATIVE TECHNOMICS

50 VVVF DRIVES

1. GENERAL PURPOSE LT MOTORS

ABB, ROCKWELL AUTOMATION, BHEL, SIEMENS, NELCO (HITACHI), T.B. WOOD, VACON, SCHNEIDER, SSD DRIVES, JELTRON (TOSHIBA), L&T (YASKAWA)

2. CRITICAL APPLICATION FOR LT MOTORS

ABB, BHEL, SIEMENS, L&T, (YASKAWA), SCHNEIDER, VACON, ROCKWELL AUTOMATION, SSD, JELTRON (TOSHIBA)

3. FOR HT MOTORS MV DRIVE/ HI-LO-HI DRIVE

ABB, ROCKWELL AUTOMATION, BHEL, SIEMENS, CONVERTEAM (UK), TMEIC

51 THYRISTOR DEVICES WEST CODE, ABB, BHEL, EUPEC, HIND RECFIFIER, RUTTON SHAW, SEMIKRON RECTIFIER

52 POWER DIODES RUTTON-SHAW , USHA RECTIFIER, HIND RECTIFIER, INSEL, SEMIKRON RECTIFIER, WEST CODE, EUPEC

53 CONTROL DIODES ECIL, BEL, HIND RECTIFIER, INSEL

54 SEMICONDUCTOR FUSES GE POWER CONTROL, SIEMENS, LA-FERRAZ, BUSSMAN

55 UPS FOR GENERAL DUTY HI-REL, ILK (FUJI), TATA LIBERT (EMERSON), SIEMENS, APC-MG TVSE, DB POWER ELECTRONIC (P) LTD, APLAB

55A UPS FOR INDUSTRIAL DUTY HI-REL, ILK (FUJI), TATA LIBERT (EMERSON), SIEMENS, DB POWER ELECTRONIC (P) LTD, APLAB

56 IGBT WEST CODE, FUJI, EUPEC

XI. MOTORS

57 LT SQUIRREL CAGE MOTORS ABB, BHARAT BIJLEE, CGL, KEC, LAXMI HYDRAULIC PVT LTD, (SOLAPUR), MARATHON, SIEMENS, ELGI, JYOTI, NGEF, SEW, NORD, HINDUSTAN MOTORS, LENZE, EMIC, SIMO, MBH.

58 LT SLIPRING MOTORS (CRANE/ MILL DUTY)

CGL, MARATHON, KEC, BHARAT, BIJLEE, EMIC

59 LT AC ROLL TABLE MOTORS KEC, CGL, MARATHON, ABB, SEW, MARK ELECTRIC, BAUER, LHP, EMIC, DARSHANA MOTORS &


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ENGINEERING PVT. LTD.

60 LT AC GEARED MOTORS LAXMI HYDRAULICS PVT LTD. (SOLAPUR), INTERNATIONAL COMBUSTION, RAJENDRA ELECTRICAL INDUSTRIAL LTD, MUMBAI (REMI), BONFIGLIOLI- COIMBATORE, POWER BUILD, SEW, NORD, LENZE.

60A GEARED MOTORS FOR CRANE AND ROLL TABLE APPLICATION

INTERNATIONAL COMBUSTION, SEW, NORD, BAUER, DEMAG, LENZE

61 HT AC MOTORS (SQUIRREL CAGE SLIPRING & SYNCHORONOUS MOTORS)

MARATHON, CGL, KEC, ABB, BHEL, JYOTI, SIEMENS, WEG, TMEIC

62 LT FLAME PROOF SQUIRREL CAGE MOTOR

MARATHON, BHARAT BIJLEE, CGL, KEC, LAXMI HYDRAULICS PVT LTD, (SOLAPUR)

63 STALL TORQUE VIRBATOR MOTOR

DEMAG, ELECTROMAG, INTERNATIONAL COMBUSTION, NORD, ELECTRO MAGNETICS, BOSECO, DARSHANA MOTORS & ENGINEERING PVT. LTD.

64 ACTUATOR MOTORS AUMA, ROTORK, LIMITORQUE

65 DC MOTORS KEC, BHEL, CGL, IEC, BANGALORE; EMIC

XII. ELECTRONIC COMPONENTS/ SENSORS

66 PROXIMITY SWITCHES (INDUCTIVE, CAPACITIVE AND MAGNETO)

IFM, SIEMENS, SICK, ROCKWELL AUTOMATION, PEPPERL FUCHS, SCHNEIDER

67 ENCODER IFM, HUBNERM, HEIDENDINE, LEONARD, DIPL, ENG.H. WENGORZ, GmbH, SICK

68 ZERO SPEED SWITCH SCHNEIDER – SAMWHA, IFM, ROCKWELL AUTOMATION, SIEMENS, PEPPERL + FUCHS, PYROTECH

69 SENSORS/ SWITCHES *LIGHT BARRIERS *DISTANCE *LEVEL

IFM, SICK, ROCKWELL AUTOMATION, PEPPERL + FUCHS, SIEMENS, SCHNIEDER, DIMETIX AG

70 SWITCH MODE POWER SUPPLY SIEMENS, IFM, ROCKWELL AUTOMATION, BHEL, SCHNIEDER, HONEYWELL

71 ELECTRONIC FLOW SWITCHES FOR OIL/ AIR/ WATER

EVERLY, NELCO, IFM, SCHNIEDER, SIEMENS, KRONE, ENDRESS & HAUSSER (E&H)

XIII. PANELS & PANEL COMPONENTS (LOW VOLTAGE)

72 PANEL BOARD (FIRE RETARDENT BOARD)

LAMTUF PLASTIC, HYDERABAD

73 PANEL ENCLOSURES EPCC, BCH, RITTAL, TRANSRECT, ADVANCE POWER CONTROL, CONTROL & SWITCHGEAR.


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74 TERMINAL BLOCKS EPCC, ELMEX, PHONIX CONTACT, CONNECT WELL, ESSEN DEINKI, WAGO

75 SELECTOR SWITCHES & CONTROL SWITCHES

ABB, GE POWER CONTROL, BCH, EPCC, KAYCEE, SIEMENS, TEKNIK, L&T, RECOM

76 CONTROL TRANSFORMERS AEI, UNITECH, EPI, POWER & COMMUNICATIONS, TRANSRECT, ADVANCE POWER CONTROL, EEW, CONTROL & SWITCHGEAR.

77 MIMIC PANELS & ANNUCIATION PANELS

L&T, ADVANI OERLIKON, GE POWER CONTROL, BHEL, BCH, TRANSRECT, MINLEC, TIRUPATI ELECTRONICS, ADVANCE POWER CONTROL, CONTROL & SWITCHGEAR.

78 M.C.C. (DRAW OUT TYPE) SIEMENS, BCH, L&T, ANDREW YULE, SCHNEIDER ELECTRIC/ CGL, CONTROL & SWITCH GEAR, ABB, ADVANCE POWER CONTROL

79 M.C.C. (NON DRAW OUT TYPE) SIEMENS, BCH, MAHESWARI ELECT., L&T / ECC, ANDREW YULE, SCHNEIDER ELECTRIC/ CGL, CONTROL & SWITCH GEAR, ABB, GE POWER CONTROL, TRANSRECT, ADVANCE POWER CONTROL. TRIAL PARTIES – MEDITRON, SWITCHING CKT

80 POWER DISTRIBUTION BOARDS (PDB) / ROLL TABLE DISTRIBUTION BOARDS

ABB, GE POWER CONTROL, ANDREW YULE, BCH, SCHNEIDER ELECTRIC, MAHESWARI ELECT, SIEMENS, L&T, TRANSRECT, HAVELLS, STANDARD, TRICOLITE, ADVANCE POWER CONTROL, CONTROL & SWITCHGEAR.

81 POWER CONTROL CENTRE (PCC)

EPCC, BCH, TRANSRECT INDUSTIRES, ANDREW YULE, SCHNEIDER ELECT., CONTROL & SWITCH GEAR, L&T, SIEMENS, MAHESHWARI ELECT, GE POWER CONTROL, ABB, NGEF, ADVANCE POWER CONTROL. TRIAL PARTIES – MEDITRON, PECON, SWITCHING CKT, HANSU CONTROL, MANJUSHREE

82 LOCAL CONTROL STATION (LCS) & CONTROL DESK STATION

EPCC, BCH, TRANSRECT INDUSTIRES, ANDREW YULE, SCHNEIDER ELECT., CONTROL & SWITCH GEAR, L&T, SIEMENS, MAHESHWARI ELECT, GE POWER CONTROL, ABB, NGEF, ADVANCE POWER CONTROL, EEW (EEW FOR INDOOR APPLICATION ONLY). TRIAL PARTIES - MEDITRON,


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PECON, SWITCHING CKT, HANSU CONTROL, MANJUSHREE

83 MAIN LIGHTING DISTRIBUTION BOARD (MLDB)

SIEMENS, L&T/ ECC, TRANSRECT, HAVELLS, STANDARD, SCHNEIDER ELECTRIC, MAHESWARI ELECT., GE POWER CONTROL, EEW (EEW FOR INDOOR APPLICATION AND UP TO 200 A ONLY), MDS, ADVANCE POWER CONTROL, TRIAL PARTIES – MEDITRON, SWITCHING Ckt.,S&S, CONTROL& SWITCHGEAR.

84 PUSH BUTTONS GE POWER CONTOL, BCH, CONTROL & SWITCH GEAR, L&T, SIEMENS, TECHNIK, ESSEN, TELEMECHANIQUE. TRIAL PARTIES – VAISHNO, S&S

85 INDICATING LED LAMP ASSEMBLY

BINOY, ESSEN DEINKI, SIEMENS, TECHNIK, BCH, L&T, ALTOS, CONTROL& SWITCHGEAR.

86 OPEN TYPE PANELS EPCC, TRANSRECT, EEW , CONTROL& SWITCHGEAR.

87 CURRENT TRANSFORMER (LV) ABB, JAYSHREE, PRAGATI, KAPPA, INTRAVIDUT, CONTROL & SWITCHGEAR.

88 CONTROL PANEL SONITECH, EPCC, TIRUPATI ELECTRONICS, TRANSRECT, ADVANCE POWER CONTROL, EEW, CONTROL& SWITCHGEAR.

XIV. TELECOM EQUIPMENTS

89 C.C.T.V. SYSTEM

1. CAMERA PELCO, SANYO, SHARP, SONY, SAMSUNG

2. MONITOR SHARP, HITACHI, PHILIPS, LG, SAMSUNG, SONY, SANYO

90 WALKIT – TALKIE SYSTEM

1. HAND HELD SETS 2. FIXED STATIONS

MOTOROLA, YAESU, VERTEX STANDARD

91 DISTRIBUTED AMPLIFIER SYSTEM

BOSCH, MEGA

92 PROGRAMABLE LOUD SPEAKING INTER COM SYSTEM (PROPAM SYSTEM)

PHI-AUDIOCOM, BOSCH, MEGA

93 CONFERENCING SYSTEM 1. AMPLIEFIERS 2. CHAIRMAN DELEGATE UNIT 3. SPEAKERS. NOTE : ALL UNIT SHOULD BE OF SAME MAKE (IN SET)

BOSCH, AHUJA, MEGA, SHURE, STUDIO MASTER

94 DESPATCHER SYSTEM (EPABX)/ INTER COM/ HOT- LINES (ONLY EXCHANGE)

SIEMENS, ERICSSION, AVAYA, GLOBAL CONNECT, ALCATEL BUSINESS SYSTEM, NORTEL,


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CORAL TELECOM

95 BATTERIES (MORE THAN 400 AH) LEAD ACID BATTERIES / MAINTENANCE FREE BATTERIES

EXIDE, AMARA RAJA, AMCO

96 TELEPHONE INSTRUMENT BEETEL, SIEMENS, PANASONIC

97 YARD COMMUNICATION SYSTEM PHI-AUDIO COM, AHUJA, MEGA, BOSCH

98 SHOP ANNOUNCEMENT SYSTEM PUBLIC ADDRESS SYSTEM (PAS)

AHUJA, PHILIPS, BOSCH, MEGA, STUDIO MASTER, SHURE

99 CABLE JOINTING KITS RAYCHEM

100 OPTICAL FIBRE CABLE MOLEX, LUCENT, FINOLEX, ERICSON, STERLITE, HFCL, OPTEL

XV. PAINTS - CATEGORY A – CRITICAL APPLICATION

1 ENAMEL PAINT AIR-CRAFT GREY COLOUR

M/S BOMBAY PAINTS & ALLIED PRODUCTS. M/S KANSAL NEROLAC PAINTS LTD M/S ASIAN PAINTS M/S JENSON & NICHOLSON M/S ICI PAINTS M/S ARCOY INDUSTRIES M/S BERGER PAINTS M/S SHALIMAR PAINTS

2 ENAMEL PAINT CANARY YELLOW COLOUR

3 ENAMEL PAINT WHITE COLOUR (CRITICAL APPLICATION)

4 ENAMEL PAINT SIGNAL RED COLOUR

5 ENAMEL PAINT ALUMINIUM ORDINARY (CRITICAL APPLICATION)

6 ENAMEL PAINT RED OXIDE (CRITICAL APPLICATION)

7 ENAMEL PAINT ZINE CHROMATE

8 HEAT RESISTANT ALUMINIUM PAINT

CATEGORY B – (PROPRIETORY ITEMS) - CRITICAL APPLICATION

1 DUCO PAINT M/S ICI PAINTS

2 DULUX PAINT

CATEGORY – NON CRITICAL APPLICATION

1 ENAMEL PAINT BLACK COLOUR.

M/S BOMBAY PAINTS & ALLIED PRODUCTS. M/S KANSAL NEROLAC PAINTS LTD M/S ASIAN PAINTS M/S JENSON & NICHOLSON M/S ICI PAINTS M/S BERGER PAINTS M/S SHALIMAR PAINTS M/S ARCOY INDUSTRIES M/S SYNORGANIC PAINTS PVT LTD, BHILAI. M/S SP INDUSTRIES, RAIPUR M/S KUKREJA INDUSTRIES, BHILAI.

2. ENAMEL PAINT BLUE COLOUR.

3 ENAMEL PAINT GREEN COLOUR

4 ENAMEL PAINT POST OFFICE RED COLOUR

5 ENAMEL PAINT GREY COLOUR

6 ENAMEL PAINT YELLOW COLOUR

7 ENAMEL PAINT RED OXIDE NON-CRITICAL APPLICATION)

8 ENAMEL PAINT ALUMINIMUM ORDINARY (NON-CRITICAL APPLICATION)


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9 ENAMEL PAINT WHITE COLOUR (NON – CRITICAL APPLICATION)

XVI. INSTRUMENTATION ITEMS A. FIELD INSTRUMENTS

1 PRESSURE INSTRUMENTS

1.1 PRESSURE/DIFFERENTIAL PRESSURE GAUGE

WIKA, ASHCROFT, BUDENBERG-UK, FORBES MARSHALL, WAAREE, STANDARD INSTRUMENT, H.GURU, A.N.INSTRUMENT, TIWAC (WALCHANDRA)

1.2 A. PRESSURE/DIFFERENTIAL PRESSURE SWITCHES (MECH. TYPE)

SWITZER, SOLON, ASHCROFT, INDFOS

B. PRESSURE/ DIFFERENTIAL PRESSURE SWITCHES (ELECTRONIC TYPE)

-WITH DIGITAL INDICATION

IFM, WIKA, KOBOLD, HYDAC, WAAREE

1.3 PRESSURE/ DIFFERENTIAL PRESSURE/ LEVEL/ FLOW TRANSMITTERS

EMERSON (ROSEMOUNT), HONEYWELL, YOKOGAWA, SIEMENS, E&H, ABB, FUJI (INDIA)

1.4 COMPACT TYPE PRESSURE TRANSMITTER

IFM, E&H, KOBOLD, WIKA, ABB, FORBES MARSHALL, WAAREE

2 TEMPERATURE INSTRUMENTS/ SENSORS

2.1 TEMPERATURE GAUGE WIKA, ASHCROFT, BUDENBERG, WAAREE, STANDARD INSTRUMENT, H.GURU, MANOMETER INDIA, A.N.INSTRUMENT

2.2 THERMOCOUPLE & RTD TEMPSENS, TEMPTECH, TOSHNIWAL INDUSTIRES, TEMCON, TECHNO INSTRUMENTS, OMEGA, WAAREE INSTRUMENTS

2.3 THERMOWELL & THERMOCOUPLE ASSEMBLIES

TEMPSENS, KUMAR MANUFACTURING, TEMCON, TECHNO INSTRUMENTS, OMEGA, WAAREE INSTRUMENTS

2.4 TEMERATURE SWITCH IFM, WIKA, KOBOLD, OMEGA, TRINITY TOUCH, E&H

2.5 TEMPERATURE TRANSMITTER EMERSON (ROSEMOUNT), YOKOGAWA, HONEYWELL, MTL, PHOENIX, P&F, OSNA, RADIX, ABB, OMEGA, E&H

2.6 INFRARED RADIATION PYROMETER (ON LINE/ PORTABLE)

LAND, RAYTEK, IRCON, KELLER HCW (CELLA TEMP-PS), MASIBUS (WILLAMSON GOLD), OMEGA

3 FLOW INSTRUMENTS/ SENSORS

3.1 ROTAMETERS FORBES-MARSHALL, EUREKA INSTRUMENTS, CHEMTROLS, ROTA INSTRUMENTS, SMC, WAAREE


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3.2 ORIFIC PLATE & FLANGES ASSEMBLY/ VENTURI, FLOW NOZZLE

ENGINEERING SPECIALTIES, MICRO-PRECSION, INSTRUMENTATION LTD, UNI-CONTROL, EMERSON

3.3 FLOW SWITCH IFM, KOBOLD, MOBREY, KHRONE MARSHALL

3.4 ELECTROMAGNETIC FLOW METER

YOKOGAWA, EMERSON (ROSEMOUNT), FORBES-MARSHALL, ENDRESS & HAUSER, HONEYWELL, ABB

3.5 VORTEX FLOW METER EMERSON (MICRO-MOTION), FORBES-MARSHALL, YOKOGAWA, ENDRESS & HAUSER, VORTEX INSTRUMENTS

3.6 MASS (CORIOLIS) FLOW METER EMERSON (ROSEMOUNT), YOKOGAWA, FORBES-MARSHALL, ENDRESS & HAUSER

4 LEVEL INSTRUMENTS

4.1 LEVEL GAUGE (MAGNETIC & REFLEX TYPE)

CHEMTROL, MOBREY (EMERSON), FORBES MARSHALL, SOLARTRON, HI-TECH (LEVELSTAT), WAAREE INSTRUMENT

4.2 LEVEL SWITCH (CONDUCTIVITY TYPE)

(VEGA) CHEMTROL, ENDRESS & HAUSER, PEPPERAL & FUCHS

4.3 LEVEL SWITCH (CAPACITANCE/ RF TYPE)

VEGA, ENDRESS & HAUSER, SAPCON, P&F, NIVO CONTROL, TRINITY TOUCH

4.4 LEVEL SWITCH (TUNING FORK/ROD TYPE)

CHEMTROL (VEGA), ENDRESS & HAUSER, PEPPERAL & FUCHS, SIEMENS, TRINITY TOUCH, SOLATRON

4.5 LEVEL SWITCH (FLOAT TYPE) EMERSON, FORBES MARSHALL, SOLON, V-AUTOMAT, WAAREE

4.6 LEVEL SWITCH/ TRANSMITTER (DISPLACER TYPE)

EMERSON, CHEMTROLS (ECKARD), SOLARTRON, MASONIELAN, OM CONTROL

4.7 LEVEL SWITCH/ TRANSMITTER (ULTRASONIC TYPE)

SICK, ENDRESS & HAUSER, FORBES-MARSHALL, SIEMENS (MILTRONICS), PEPPERAL & FUCHS

4.8 LEVEL SWITCH/ TRANSMITTER (RADAR TYPE)

SICK, EMERSON (ROSEMOUNT), ENDRESS & HAUSER, FORBES-MARSHALL, SOLARTRON, PEPPERAL & FUCHS, SIEMENS

4.9 LEVEL SWITCH TRANSMITTER (NUCLEONIC TYPE)

CONCORD INTERNATIONAL (DR. BERTHOLD), EMERSON (KAY RAY), E&H, CHEMTROL (THERMOFISHER)

5 CONTROL VALVES AND ACCESSORIES

5.1 CONTROL VALVE FISHER-XOMOX, INSTRUMENTATION LTD, MIL CONTROL, MASCOT, SAMSON CONTROLS, FORBES MARSHALL (ARCA), DEMBLA, KOSO FLUIDS


Page 23 of 32

5.2 ELECTRICAL ACTUATOR AUMA, LIMITORQUE, BERNARD, BECK, ROTORK, KOSO-REXA

5.3 PNEUMATIC ACTUATOR FISHER-XOMOX, INSTRUMENTATION LTD, MIL CONTROL, MASCOT, SAMSON CONTROLS, FORBES MARSHALL (ARCA), DEMBLA, KOSO FLUIDS

5.4 ELECRO-HYDRAULIC ACTUATOR REINEKE, VOITH, OM CONTROL

5.5 SELF-REGULATING PRESSURE CONTROL VALVE

SAMSON CONTROLS, FORBES MARSHALL, INSTRUMENTATION LTD, FISHER-XOMOX

5.6 I/P CONVERTERS FORBES MARSHALL (MOORE PRODUCTS), ABB, EMERSON, HONEYWELL, BELLS, MARSH BELLOFRAM

5.7 PNEUMATIC POSITIONER INSTRUMENTATION LTD, SMC, DRESSER INDUSTRIES (MASONEILAN), SAMSON CONTROLS, FORBES MARSHALL (ARCA), KOSO CONTROL, ABB, MASCOT,DEMBLA, YOUNGTECH CO LTD.

5.8 ELECTRO-PNEUMATIC POSITIONER

FISHER-XOMOX, SIEMENS, MIL CONTROL, SAMSON CONTROLS, INSTRUMENTATION LTD, FORBES MARSHALL (ARCA), YAMATAKE, ABB, YOUNGTECH CO LTD.

5.9 ELECTRO-PNEUMATIC POSITIONER (SMART)

ABB, YOUNGTECH, METSO, SAMSON

5.10 SOLENOID VALVE MAC (ARDEE), HERION, ROTEX, SCHRADER – SCHOVILL, ASCO, YOUNGTECH CO LTD.

5.11 AIR FILTER REGULATOR SHAVO-NORGREN, MARSH-BELLOFRAM, PLACKA, SCHRADER-SCHOVILL, MASCOT, YOUNGTECH CO LTD.

5.12 FITTINGS SWAGELOK, HYLOK, PARKER

6 CABLES

6.1 PVC CONTROL COPPER CABLES TOSHNIWAL CABLES, BELDEN, LAPP CABLES, M.E,M INDUSTRIES, KOLKATA, UNIVERSAL CABLES, SATNA, DELTON, BROOKS CABLES

6.2 THERMOCOUPLE, COMPENSATING CABLES, PTFE CABLES

TOSHNIWAL CABLES, PARAMOUNT CABLES, MEM INDUSTRIES, KOLKATA, UDEY PYRO-CABLES, BROOKS CABLES, BELDON, LAPP CABLES

6.3 LOAD CELL CABLE HBM, SIEMENS, FLINTEC, SARTORIUS MECHETRONICS, VISHAY TRANSDUCERS (SENSOTRONICS, TEDIA, BLH), PRECIA- MOLEN, RICE LAKE, SCHENCK

6.4 INSTRUMENTATION, SCREENED, CO-AXIAL AND SPECIAL CABLE

TOSHNIWAL CABLES, DELTON, FINOLEX CABLES, LAPP CABLES,


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MEM INDUSTRIES, UNIVERSAL CABLES, BROOKS CABLES, BELDEN

B. CONTROL ROOM INSTRUMENTATION

7.1 DISTRIBUTED CONTROL SYSTEM (DCS)

YOKOGAWA, HONEYWELL, EMERSON

7.2 DCS FOR POWER PLANT APPLICATION

BHEL, SMAR-LAXONS, EMERSON, INSTRUMENTATION LTD.

7.3 DAS YOKOGAWA, EUROTHERM, EMERSON, HONEYWELL, NATIONAL INSTRUMENTS

7.4 PROGRAMMABLE LOGIC CONTROLLERS

REFER AUTOMATION LIST.

7.5 DIGITAL INDICATOR PEPL, YOKOGAWA, MICRO CONTROLS, MASIBUS, LECTROTEK, RADIX, PANTECH, TOSHNIWAL

7.6 PROGRAMMABLE DIGITAL INDICATOR

OMRON, MCIH, YIL, ABB, EUROTHERM

7.7 BAR GRAPH INDICTOR MASIBUS INSTRUMENTS, ABB YOKOGAWA, LECTROTEK, PANTECH, MCIH

7.8 RECORDERS (CHART LESS) EUROTHERM, YOKOGAWA, HONEYWELL, ABB, BRAIN CHILD

7.9 MICROPROCESSOR BASED CONTROLLER (WITH BAR GRAPH DISPLAY & DUAL LOOP)

YOKOGAWA, SIEMENS, HONEYWELL, EUROTHERM FORBES MARSHALL, TOSHIBA, ABB

7.10 PID CONTROLLER MCS, MCIH, RADIX, CHINO, YOKOGAWA, ABB, HONEYWELL

7.11 DIGITAL SCANNERS RADIX, MICRO CONTROLS SYSTEM, MASIBUS INSTRUMENTS, PEPL

7.12 DC POWER SUPPLY UNIT APLAB, PHOENIX, P&F, MTL, ANURADHA, ELNOVA, ALLEN BRADLY (ROCKWELL), OSNA, OMRON

7.13 AUTO MANUAL STATION YOKOGAWA, MASIBUS, FORBES MARSHALL, MTL, EUROTHERM, HONEYWELL, PANTECH

7.14 IS INTERFACE/ ZENNER BARRIER

PEPPERL & FUCHS, MTL, RS COMPONENT

7.15 SIGNAL ISOLATORS PEPPERL & FUCHS, MTL, YOKOGAWA, FORBES MARSHALL (PROTECH), PHOENIX, OSNA, RADIX, MASIBUS, PANTECH

7.16 ANNUNCIATION SYSTEM (LED TYPE ONLY)

IIC, MINILEC, DIGICONT, MTL, BETA INSTRUMENTS, PROCON

7.17 INSTRUMENT PANELS

RITTAL, PYROTECH, INSTRUMENTATION LTD

7.18 TOTALIZER MASIBUS, PEPL, LECTROTEK, ABB, MCIH, YOKOGAWA INDIA LTD.

C. ANALYTICAL/ SPECIAL INSTRUMENTS

8.1 GAS ANALYSERS ABB (H&B), EMERSON, SIEMENS, YOKOGAWA INDIA LTD, CHEMTROL (SICK MAIHAKL), SERVOMAX


Page 25 of 32

8.2 GAS DETECTORS CROWCON, MSA, DRAGGER, BW TECHNOLOGIES, INDUSTRIAL SCIENTIFIC CORPN.- USA, REIKEN KAIKI

8.3 CALORIFIC VALUE (CV) ANALYZERS

REINEKE, UNION, YOKOGAWA

8.4 MOISTURE ANLYZERS (NUCLEONIC)

CONCORD INTERNATIONAL (DR. BERTHOLD), EMERSON (ANALYTICAL), SICK, THERMO-FISHER (MOLA)

8.5 DISSOLVED O2 /PH/ CONDUCTIVITY METER/ TRANSMITTER

EMERSON (ANALYTICAL), FORBES MARSHALL (POLYMETRON), YOKOGAWA, ABB, E&H

8.6 IR TYPE MOISTURE ANALYZER MOISTECH, NDC (EMC), CHEMTROL

8.7 FLAME DETECTOR HONEYWELL, DURAG INSTRUMENTS, YAMATAKE, ENDEE

8.8 VIBRATION SENSORS & MONITORS

A. TURBOVISORY SYSTEM BENTLEY NEVADA, SHINKAWA (FORBES- MARSHALL)

B. VIBRATION SYSTEM AS PER API-670 COMPLIANCE

BENTLEY NEVADA, SHINKAWA (FORBES- MARSHALL), VIBROMETER, SUJYOTI (SKF), PROVIB-TECH, SPM, IRD MECH ANALYSIS

B. FOR OTHER APPLICATIONS ROCKWELL, MASIBUS, IFM, UNIVERSAL, SPM

8.9 OPACITY /DUST CONCENTRATION METER

CODEL (FORBES MARSHALL), DURAG, EMERSON, LAND, GE SENSING, CHEMTROL

9 WEIGHING SYSTEMS

9.1 STATIC RAIL WEIGH-BRIDGE M/S SCHENCK PROCESS INDIA LTD. M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S METTLER-TOLEDO INDIA PVT. LTD. M/S ACME AUTOMATION PVT. LTD. M/S IPA PVT. LTD.

9.2 IN-MOTION RAIL WEIGHING SYSTEMS

M/S SCHENCK PROCESS INDIA LTD. M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S METTLER-TOLEDO INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S MERIDIAN ENGINEERS, AUSTRALIA ( M/S ACME AUTOMATION PVT. LTD.) M/S AMTAB, SWEEDEN


Page 26 of 32

M/S WEIGH WELL, U.K

9.3 ROAD WEIGH BRIDGE M/S SCHENCK PROCESS INDIA LTD. M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S ASHBEE SYSTEMS PVT. LTD. M/S METTLER-TOLEDO INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S ACME AUTOMATION PVT. LTD M/S IPA PVT. LTD. M/S ELDIGI MEASUREMATICS PVT. LTD.- MUMBAI

9.4 HOPPER WEIGHING/ BATCH WEIGHING SYSTEM

M/S SCHENCK PROCESS INDIA LTD. M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S SIEMENS LTD. M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S TRANSWEIGH INDIA LTD. M/S KISTLER-MORSE AUTOMATION LTD. M/S PRECIA MOLEN INDIA LTD. M/S METTLER-TOLEDO INDIA PVT. LTD. M/S ACME AUTOMATION PVT. LTD M/S IPA PVT. LTD. M/S ELDIGI MEASUREMATICS PVT. LTD.- MUMBAI

9.5 BELD WEIGHER & WEIGH FEEDER

M/S SCHENCK PROCESS INDIA LTD. M/S TRANSWEIGH INDIA LTD. M/S KRISTLER-MORSE AUTOMATION LTD M/S PRECIA MOLEN INDIA LTD M/S POWER BUILD LIMITED M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S PROCON ENGINEERING LTD. (M/S RAMAN INSTRUMENTS PVT. LTD.) M/S ACME AUTOMATION PVT. LTD M/S DOSATEC, SWITZERLAND

9.6 CRANE WEIGHING SYSTEM (TOTAL SYSTEM INCLUDING LOAD CELLS, SUMMATION/ JUNCTION BOX, LOAD CELL CABLE AND WEIGHING ELECTRONICS ETC.)

M/S ABB LIMITED M/S VISHAY TRANSDUCERS INDIA LTD. M/S SCHENCK PROCESS INDIA LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S TECHNICAL WEIGHING


Page 27 of 32

SERVICES-USA M/S ELDIGI MEASUREMATICS PVT. LTD.- MUMBAI M/S EILON ENGINEERING IND. WEIGHING SYSTEMS LIMITED - UK M/S EHP WAEGETECCHINK GMBH - GERMANY

9.7 LOAD CELL AND ACCESSORIES INCLUDING MOUNTING KIT, LOAD CELL SUMMATION/ JUNCTION BOX AND LOAD CELL CABLE ETC.

M/S HBM M/S SIEMENS M/S FLINTEC M/S SARTORIUS MECHETRONICS M/S VISHAY TRANSDUCERS (SENSOTRONICS, TEDIA, BLH) M/S PRECIA- MOLEN M/S RICE LAKE M/S SCHENCK

9.8 PLAT FORM SCALES M/S SCHENCK PROCESS INDIA LTD. M/S SARTORIUS MECHETRONICS INDIA PVT. LTD. M/S PRECIA- MOLEN INDIA LTD. M/S METTLER-TOLEDO INDIA PVT. LTD. M/S ACME AUTOMATION PVT. LTD M/S ESSAE TEROKA LTD.

9.9 BAGGING SCALE M/S TRANSWEIGH INDIA LTD. M/S POWER BUILD LIMITED M/S JASUBAHI MATERIAL HANDLING SYSTEMS PVT. LTD. M/S INDUS CONTROL AND AUTOMATION PVT. LTD.

9.10 WEIHING ELECTRONICS/ CONTROLLER / INDICATOR

M/S SCHENCK PROCESS INDIA LTD. M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S PRECIA MOLEN INDIA LTD M/S FLINTEC SALES PVT. LTD. M/S EUROTHERM DEL INDIA LTD. M/S TRANSWEIGH INDIA LTD. M/S RICE LAKE M/S GSE SCALES SYSTEMS M/S RED LION CONTROLS M/S VISHAY TRANSDUCERS INDIA LTD. M/S ASHBEE SYSTEMS PVT. LTD.

9.11 WEIGHT TRANSMITTER M/S SARTORIUS MECHATRONICS INDIA PVT. LTD. M/S FLINTEC SALES PVT. LTD. M/S SCHENCK PROCESS INDIA LTD. M/S PRECIA MOLEN INDIA LTD

9.12 AC/DC DRIVES & CONTROLLERS (FOR WEIGHING APPLICATIONS)

AS PER BSP ELECTRICAL PREFERRED MAKE.

9.13 TRACK SWITCHES M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S RAILAC M/S SENLOGIC


Page 28 of 32

M/S R.K.ENGINEERING WORKS M/S SCHENCK PROCESS INDIA LTD. M/S METTLER-TOLEDO INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S MERIDIAN ENGINEERS (M/S ACME AUTOMATION PVT. LTD.) M/S AMTAB – SWEEDEN M/S WEIGH WELL - UK

9.14 LOAD CELL/ WEIGH LINE RAIL SENSORS AND ELECTRONICS FOR IN-MOTION RAIL WEIGH BRIDGES

M/S STRATEGIC WEIGHING SYSTEMS LTD. (SWSL) M/S SCHENCK PROCESS INDIA LTD. M/S METTLER-TOLEDO INDIA PVT. LTD. M/S WEIGHLOAD TECHNOLOGIES PVT. LTD. (PIVOTEX, S-E-G, TAMTRON) M/S MERIDIAN ENGINEERS (M/S ACME AUTOMATION PVT. LTD.) M/S AMTAB – SWEEDEN M/S WEIGH WELL - UK

XVII. VALVES

1 C.S. GATE/GLOBE VALVE

A. (NON-IBR- FOR ALL SIZES AND RATINGS)

M/S B.D.K. ENGG. INDUSTRIES LTD. HUBLI, M/S BHEL, TIRUCHIRAPALLI, M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD, M/S K.S.B. PUMPS LTD, KOLKATA, M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S LEADER VALVES LTD, JALANDHAR, M/S OSWAL INDUSTIRES LTD, AHMEDABAD

2 BUTTERFLY VALVE M/S ADVANCE VALVES PVT LTD., NOIDA, M/S AVCON CONTROL PVT LTD, MUMBAI, (FOR ACTUATOR OPERATED VALVES), M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI. M/S CRANE PROCESS FLOW TECH(INDIA) LTD, PUNE, M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD, M/S INTER VALVES (PVT) LTD. PUNE, M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S TYCO VALVES, BARODA,


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M/S VIRGO ENGINEERS LTD, PUNE

3 BALL VALVES M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI, M/S DELVAL FLOW CONTROL PVT LTD, PUNE M/S FISHER XOMOX SANMAR, TRICHURAPALLI. M/S FLOWCHEM IND., AHMEDABAD, M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD, M/S HABONIM VAAS AUTOMATION PVT LTD, CHENNAI, M/S INTER VALVES, PUNE. M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S OSWAL INDUSTIRES LTD, AHMEDABAD, M/S VIRGO ENGINEERS LTD, PUNE

4 CI SLUICE GATE VALVES

A. FOR ALL SIZES AND RATINGS

M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI, M/S CALSENS PRIVATE LTD, KOLKATA, M/S G.M. DALUI & SONS, HOWRAH, M/S H. SARKER & CO., KOLKATA, M/S HAWA ENGINEERS LTD, AHMEDABAD, M/S KIRLOSKAR BROTHERS, NAGPUR, M/S LEADER VALVES LTD, JALANDHAR, M/S VENUS PUMP & ENGG. WORKS, HOWRAH, MS/ NETA VALVES PVT LTD, JALANDHAR

B. FOR SIZES UP TO NB 100 MM & PN 16 RATINGS

M/S RONEX ENGG. COMPANY, KOLKATA, M/S UPADHYAYA VALVE MANUF. PVT LTD, KOLKATA, M/S STEAM & MINING INDUSTIRES, KOLKATA. (VENDORS APPEARING UNDER ’A’ SHALL BE ELIGIBLE FOR ’B’ ALSO)

5 PLUG VALVE M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI, M/S FISHER XOMOX SANMAR, LTD, CHENNAI, M/S HABONIM VAAS AUTOMATION PVT LTD, CHENNAI, M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI

6 COCK VALVE FOR GAS APPLICATIONS

M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI

7 CHECK/NON-RETURN VALVE M/S ADVANCE VALVES PVT LTD, NOIDA,


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M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI, M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD, M/S INTER VALVES (PVT) LTD, PUNE, M/S K.S.B. PUMPS LTD, KOLKATA. M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S LEADER VALVES PVT LTD, JALANDHAR. M/S OSWAL INDUSTRIES LTD., AHMEDABAD

8 FABRICATED GATE VALVE M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD. M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S ZIMMERMANN & JANSEEN, DUREN, GERMANY.

9 PISTON VALVE M/S SPIRAX MARSHALL LTD, NAGPUR, M/S UNI-KLINGER LTD, PUNE

10 VALVES FOR STEAM APPLICATION

A. FOR ALL SIZES AND RATINGS

M/S B.D.K. ENGG. INDUSTRIES LTD, HUBLI, M/S OSWAL INDUSTIRES LTD, AHMEDABAD, M/S LARSEN & TOUBRO LTD (AUDCO), CHENNAI, M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD. M/S K.S.B. PUMPS LTD, KOLKATA, M/S BHEL, TRICHURAPALLI, M/S LEADER VALVES LTD, JALANDHAR

B. FOR SIZES UP TO 50 MM AND CLASS # 150 RATINGS

M/S NETA VALVES PVT LTD, JALANDHAR, HAWA VALVES (INDIA) PVT. LIMITED, MUMBAI M/S M.H. VALVES PVT LTD, AHMEDABAD. (VENDORS APPEARING UNDER ‘A’ SHALL BE ELIGIBLE FOR ‘B’ ALSO)

11 KNIFE EDGE GATE VALVE M/S ENERGO ENGG. NOIDA, DELHI M/S FOURESS ENGG. (INDIA) LTD, AURANGABAD. M/S ORBINOX INDIA PVT LTD, COIMBATORE. M/S VASS IND. PVT LTD, CHENNAI

12 NON-FERROUS VALVE M/S LEADER VALVES LTD, JALANDHAR MS/ NETA VALVES PVT LTD, JALANDHAR M/S SANT VALVES PVT LTD, JALANDHAR


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M/S ZOLOTO IND., JALANDHAR

XVIII. AUTOMATION & INFORMATION SYSTEM

1. PLC ABB, GE-FANUC, ROCKWELL AUTOMATION, SIEMENS, SCHNEIDER

2. COMPUTER (SERVICES) IBM, HP, SUN

3. COMPUTER (PC/ WORK STATIONS/ LAP TOP)

IBM, HP-COMPAQ, LENOVO, DELL, HP

4. DOT MATRIX PRINTER EPSON, TVSE

5. LASER/ INKJET PRINTER, SCANNERS

HP

6. LCD PROJECTORS HITACHI, CANON, PANASONIC, SONY, SHARP, HP

7 LARGE FORMAT DISPLAYS/ MONITORS (LCD, 42’’ OR BIGGER)

LG, HP, NEC, SAMSUNG, SONY, PANASONIC

8 DISPLAY WALLS (DLP/ LCD) BARCO, MITSUBISHI ELECTRIC

9 NETWORK EQUIPMENT

9.1 ACTIVE COMPONENTS – SWITCHES & ROUTERS

CISCO

9.2 ACTIVE COMPONENTS – OTHERS (INCLUDING FO/UTP MEDIA CONVERTERS, MODEMS ETC.)

ALLIED TELESYS/ TELESYN, RAD, ZYXEL

9.3 PASSIVE COMPONENTS – CABLING (INCLUDING FO CABLE, UTP CABLE ETC.)

LUCENT, AMP, SYSTIMAX, MOLEX, R&M

9.4 PASSIVE COMPONENTS – RACKS

APW PRESIDENT, RITTAL, KRONE

9.5 INDUSTRIAL GATE ETHERNET SWITCHES

HIRSCHMANN, SIXNET

10 COMPUTER FURNITURE GODREJ, METHODEX, WIPRO

11 UPS/ CVT AS PER PREFFERED MAKE LIST OF ELECTRICAL.

XIX. CONVEYOR BELTS 1. M/s Phoenix Yule Limited. … All grades – M24, HR & SHR 2. M/s Mercury Rubber Mills … -do- 3. M/s Forech India Limited … -do- 4. M/s NRC Industries Limited … -do- 5. M/s Oriental Rubber Industries Ltd. … -do- 6. M/s Anil Rubber Mills Pvt. Ltd. … -do- 7. M/s Sempertrans Nirlon Ltd. … -do- 8. M/s Hindustan Rubbers (Silvasa) … -do- 9. M/s Northland Rubber Mills … -do- 10. M/s Jhonson Rubber Industries … Only for M-24 Grade.


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XX. FIRE FIGHTING EQUIPMENT.

1. FIRE EXTINGUISHERS AND MODULARS.

ISO – 9001-2000 M/S KANADIA FYR FYTER PVT.LTD. MUMBAI.

2. Carbon Monoxide Detector, Pocket Size, Micro processor based. (As per approved specification).

a) Range – 0 to 1500 ppm & above, but not more than 2000 ppm.

M/s Respo Products M/s Detection Instrument Ltd. M/s Joseph Leslie Draeger. M/s MSA M/s Industrial Scientific

b) Range – 0 to 500 ppm & above, but not more than 1000 ppm.

M/s Respo Products M/s ABN India (MSA) M/s Joseph Leslie Draeger M/s Detection Instruments Ltd. M/s BW Technologies M/s Ambetronics.

XIX. POLYMER CHUTE LINER.

1. POLYMER CHUTE LINER.

- M/S JYOTI CERO RUBBER, JAMSHEDPUR.

***

STEEL AUTHORITY OF INDIA LIMITED BHILAI STEEL PLANT

GENERAL SPECIFICATION FOR

PREFFERED MAKES (GS – 13)

MECON LIMITED

RANCHI – 834002

No. MEC/S/1901/11/38/0/00/00/F1889/R2 JULY, 2007

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General Technical Specification

© 2007 MECON Limited All rights reserved

Preferred Makes Page 1 of 1

GS-13

CONTENTS

SL. NO. DESCRIPTION PAGE

NO. 01 PREAMBLE 1

02 FLUID SYSTEM 2

03 VENTILATION, AIR CONDITIONING AND AIR

POLLUTION CONTROL EQUIPMENT

9

04 HANDLING & HOISTING EQUIPMENT 11

05 REPAIR & MAINTENANCE FACILITIES 16

06 ELECTRICAL 17

07 INSTRUMENTATION 25

08 FIRE PROTECTION SYSTEM 30

09 BOF GCP EQUIPMENT 30

10 INFORMATION SYSTEM 32

11 FLUID SYSTEMS & PIPING ENGG

(LUBRICATION & HYDRAULICS)

34

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GS-13

01. PREAMBLE

This document “PREFERRED MAKES OF EQUIPMENT AND SUPPLIES” is a part of the tender specification for various packages of BHILAI STEEL PLANT.

The makes of various equipment and supplies in respect of imported/indigenous equipment/components/materials are listed out in this document. It is essential that the equipment/component/materials to be supplied from imported/indigenous sources by the Tenderer will be of any one of the makes listed against that particular equipment/ component/material in this documents..

In case the Tenderer/ Contractor intends to substitute any particular make of equipment / components/ materials by a make other than that listed in this document, the Tenderer shall clearly bring out the same in his tender along with justification and indicate the alternative makes offered by him. It will be prerogative of the Purchaser to accept or reject the alternative makes so offered.

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01 FLUID SYSTEM

01.01 Water Supply Facilities

Sl. No.

Item Description Manufacturers

1 Horizontal Centrifugal Pumps

: Kirloskar Brothers, KSB, Beacon Weir, Khimline, Jyoti, Sintech, Ghaziabad.

2 Vertical Turbine Pumps

: Kirloskar Brothers, Voltas, WPIL, Jyoti,

3 Vertical Wet Pit Type Pumps

: SU Motors, Kishore Pumps, Kirloskar Brothers, KSB.

4 Submersible Pumps : KSB, SU Motors, Kirloskar Brothers, Kishore Pumps, Darling, Beacon Weir.

5 Slurry Pump : Akay, Sam Engg., MBE, KBL, KSB Pumps, WARMAN.

6 Dosing Pump : Shapo Tools, Asia LMI (Madras), Positive Metering Pumps, Toshniwal, Milton Roy India.

7 Cooling Towers : PCTPL, Shri Ram Tower Tech, Gammon, Himgiri, Southern Cooling Tower, BDT, GEA

8 Pressure Filters : Thermax, Ion-Exchange, Resin India, Driplex, Doshion, VA Tech Wabag, UEM, Aquatech

9 Sluice Gates : Jash Engineering, IVPL

10 Travelling Water Screen

: Macmet, Triveni, Otokiln, Mecgale (Nagpur), General Mechanical

11 Sludge Scrapper : Triveni, Neo – Parisrutan, Mata India, Geomiller

12 Fire Hydrants : New Age Industries, Steelage Industires, ASCO, Strumech, Vijay Fire, Zenith

13 Basket Strainers : Filteration Engrs, J.N Marshall, Masturlal Fabrication , ARF Engg, Purolator Filters, ABB, Filters Mfd India

14 Duplex Strainers : Filteration Engrs., Otokiln, Superflo

15 Rubber Dismantling Joints

: BDX, CORI Engineers, D.Wren,

16 Diesel Engine : Cummins/Ashok Layland/Ruston

17 Softening & DM Plant

: Doshi / Resin India / Thermax / Thermax Cullinyan / VA

Tech / Ion Exchange /Triveni / GEA Energy Systems/ Driplex Water Engg, Triveni,

18 R O Plants : UEM India, VA Tech, GEA Energy Systems, Ion Exchange,

Driplex Water Engg, Triveni,

19 Effluent Treatment Plant

: UEM India, VA Tech, GEA Energy Systems, Triveni,

20 Drinking water Treatment Plant

: UEM India, VA Tech, GEA Energy Systems, Driplex Water

Engg , Triveni,

21 Basalt Liners : DEMECH, Vidyut Green Bank, Enviro Abrasian, Garden

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Sl. No.


Reach Ship Builders & Engg.

22 Oil Skimmer : JVM Engg.

23 Plate Heat Exchangers

: Alfalaval, GEA Ecoflex, IDMC

24 Surge Tanks : Anup Engg., Zenith Erectors, Haldia., Perfect Engg., Sakthi Hitech

25 C.I. Valves (gate, globe, NRV)

: Kirloskar Brothers, Steam & Mining, IVPL, AV Valves, Shiv Durga, BDK, Fouress.

26 CS Valves (gate, NRV)

: Audco, Fouress, BHEL, Sakhi, KSB, Steam & Mining, BDK, Kirloskar, Virgo

27 Plug Valves : Audco- L&T, Vass Ind., Xomox, Virgo, BDK, Steam & Mining.

28 Ball Valves : Audco, KSB, AL Saunders, Xomox, Virgo, BDK, Virgo ,

29 GM Valves : Leader, Steam & Mining, NECO, Upadhyay Valves, Kalpana Valves

30 Butterfly Valves (Manually & electrically operated)

: L&T, Fouress, Kirloskar Brothers, IVPL, VIRGO, AL Saunders, Steam & Mining, Keystone, BDK, XOMOX.

31 Diaphragm Valves : AL Saunders, Fluid System, BDK , Steam & Mining.

32 Float Valve :

Leader, IVPL, IM Engineers, Steam & Mining.

33 Control Valve : BHEL, L&T, Fouress, IL, MIL Controls, NECO Scharbet, Darling

34 Solenoid Valve : Rotex, Sicmag, Scharder, NECO INDFOS, Eastern Pneumatic, Bluestar, AVCON, ASCO, Mercury

35 Air Release Valve : Shiva Durga, IVPL, IM Engineers, Steam & Mining,

Schroder Duncum, Fluid Line Valves.

36 Pressure Reducing Valve

: JNM, Fouress, Bestobell, IL, Mazda, Nirmal Ind., Forbes

Marshal

37 Strainer/Filter : Otokiln, Superflo, Triveni Plenty, Filter Mfg. Ind., Purolator,

Filteration Engineers

38 Electric Actuators : Beacon Rotork, Auma, Marsh Engineers, Keystone,

Limitorque, Antrieb, IL, Palghat

39 Rotory Pneumatic Actuators

: AL Saunders, Xomox, EL-O-Matic, Virgo, L&T, Flocon,

Precision Processing Equipt. Co.

40 Hoses : Aeroflox/Markwel/Senior Flexonics, Inalsa, Teksons

41 Pipes a) MS/GI : SAIL/TATA/Jindal/Zenith/Man/SAW/Surindra/Welspun/Prakesh

b) DI : Electro Steel Casting

42 RCC Pipes & Fittings

: SUR Industrial Pipes, Hind Ceramics, Indian Hume Pipes, Daya Cuncrching.

43 HDPE Pipes & : EMCO, KWH Heliplastic Polyolefins, Oriplast

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GS-13

Sl. No.


Fittings

44 PVC Pipes & Fittings

: Oriplast, Finolex, Bharat Pipe & Fittings, Supreme Industries.

45 SS Pipes / SS Fittings

:

Heavy Metal Tubes, Nobel Tubes, Rajendra Mech. Ind., Vitrag, SAIL, Poonam Enterprises, N.L.Hazra, M.S.Fittings

46 Seamless, Stainless Steel Pipes/Tubes

:

Choksy Tubes, MJ Patel, Nagardas Kanji, Poonam Enterprises, Sandulk Asia, Noble Tubes, Allied Steel, SAIL, Maharastra Seamless (P) Ltd,

47 Fittings for the above Pipes/Tubes

:

EBY Ind., High-Tech, Hydro technic, Hydro-Air Engg., Project Toolings, Shivananda, M.J.Patel, Nobles Tubes, Allied Steel, Poonam Enterprises, N.L.Hazra, M.S.Fittings

48 Wrapping & Coating for pipes

: Rustech Products, HOTACO, IWL, M P Tar Products

49 Chemical Dosing System

Hindustan Dorr Oliver, Tellabs Chemicals, Chembonddrewtreat ltd., NALCO

01.02 Valves For Fuel Gas, Steam, Nitrogen, LPG & Compressed Air Facilities


C.I. Valves for Fuel Gas & Compressed Air (gate, globe, NRV)

: Kirloskar Brothers, GM Dalui, Steam & Mining, H.Sarker, IVPL, AV Valves, Leader, Associated tooling, BDK, Kalpana Valves

CS, FS, SS Valves for Steam, Feed Water, & LPG (Gate, Globe, NRV)

: L&T (Audco Div), Fouress, BHEL, KSB, GM Dalui, Leader, BDK, NECO, Associated Tooling, Hawa Egr., Vass Ind, Advance Valves, Kalpana Valves

CI, CS, SS & FS Plug Valves

: Vass Ind., Xomox, Virgo, BDK, Leader, Steam and Mining, GM Dalui, H.Sarkar, Audco

Ball Valves :

Audco, Vass Ind, KSB, BDK, Microfinish, Niton,AL Saunders, Xomox, Virgo, United Engineers, Steam & Mining, Hi-Tech B.Valves

GM Valves :

Bombay Metals, GM Dalui, Leader, NECO, Kalpana Valves

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GS-13

Butterfly Valves :

Audco, Fouress, Kirloskar Brothers, IVPL, Inter Valve, Virgo, AL Saunders, Keystone, BDK, Leader, AVC Engg., Crowley & Ray, Xomox, Tyco, Hi-Tech.

Diaphragm Valves :

AL Saunders, Fluid System, Leader, BDK, Xomox, Steam & Mining

Pressure Control Valve/Pressure Reducing Valve

:

JNM, Fouress, Bestobell, IL, Mazda, Nirmal Ind., Vanaz, Kosan Metal, Vass Ind., RK Control, Fluid Line, Forbes Marshal, Leader.

Large Diameter Goggle Valve

:

Audco, Fouress, Cimmco, L&T

Fabricated Gate Valves :

Fouress, Cimmco, BECO, Beekay, L&T, Kalpana Valves

Safety Relief Valve (Pressure relief Valves)

:

BHEL, Keystone, Bliss Anand, L&T (Audco Div.), Sempell, Fainger, Leser Valves (P) Ltd., IL, Anderson, Kosan.

02.03 Miscellaneous Gas Facility & Compressed Air Equipment


Oxygen Acetylene & LPG Manifolds

:

Kamrup Industrial Gases, INOX, Titan Engg., BOC, Ramba Hydrogen, Asiatic Oxygen

SS Bellows Expansion Joints

:

Flexican, Flexatherm, SURR Ind., Pressel (Cuttack), BD Engr., Eludyne Engr., SPB, SEPL, PEBI, Lonestar, GBM Mfg., TI Flexible Tube.

Centrifugal Gas Booster :

Andrew Yule, TLT, James Howden (U.K), Donkin (U.K), Hibhen

Twin Lobe Type Booster :

Skoda, CKD Kompressors, MD Pneumatics, Demag Delavl, Bryan Donkin Sulzer, Oil & Gas Plant Engg., (Tuthill), Kay International

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Gas/Air Compressors :

Ingersoll Rand, Atlas Copco, KG Khosla, Kirloskar Pneumatic, Chicago Pneumatic, Mannesman Demag, Eliat, Cooper, Sulzor, Corken (USA)

Hoses :

Flexican, Gaytri Industrial Corpn., Inalsa, Teksons, Sudeep Industries, Markwell

Valves for Oxygen Services:


1. Non-Ferrous:

For Isolation :

Bestobell (UK), ETH IRELAND (France), RT Orseal (UK), Truflo (Belgium), Worcestor Controls (UK),

Quick Sheet-off Valve : Bestobell (UK), ETH IRELAND (France), RT Orseal (UK), Truflo (Belgium), Worcestor Controls (UK), Moorco, SEBIM

Pressure Control Valve (PCV) &

Flow Control Valve (FCV)

: SEVERN (UK), NELES SECK GLOKON (UK), IL (Palghat)

Solenoid Valve : AVCON, SEITZ, ROTEX, ASCO

Safety Relief Valve (SRV) : KUNKLE (USA), KEYSTONE (USA), BROADY (UK), MOORCO, SEBIM, IL (Palghat)

Pressure Regulators (Self regulating with pressure gauge)for Oxygen

: ESAB, BOC, Speciality Gases, Kamrup Industrial Gases, Venaz Engineers, Nirmal Ind.

2. Stainless Steel (SS)

(manual)

: Precision Engg., BDK, Niton, Akay, Leader, Audco, Sakhi & Co., KSB

POWER & ENERGY

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Air Drying Uuit :

Chemech, Cleanair, Delair, Indcon, Mellcon, Mirch Mirex, Gasoenergy System Pune.

Condensate Pumps :

KSB, BHEL, Kirloskar Brothers, Mather & Platt, Khimline, Sigma

Ejector :

BHEL, Weigand, Newfield, Mazda

Trap & Strainer for Compressed Air & Steam

:

Uniklinger, ESCO, JNM, Dryton Greaves, Forbes Marshall, Hawa Engrs., Mazda

Actuators

Electrical

:

AUMA India, Beacon Rotork Controls, Continental Profiles, Emtork Actuators, Limitorque

Pneumatic

:

Marsh Engg., Keystone, IL, Massoneilan, EL-O-MATIC, Virgo, AL Saunder, L&T, Flocan

Heat Exchanger

(Shell & Tube Type)

:

BHPV, Kaveri, Texmaco, Thermax, Babcock & Wicox, Parkair Engg., Rhine, Universal Heat Exchanger, Godrej, L&T, GEI Godavari, Patel Air Temp., Hindustan Radiaton

Control Valves :

Blue Star, Fouress Engg., IL, JNM, Mazda, Forbes Marshall

Pressure Vessel & Tanks :

Beekay Engg., BHPV, ISGEC, Kaveri Engg., TSL, Lloyds Steel, Mukand, Parkair Engg., Grasim Industries, Anup Thermal System, Texmaco, SV Tank, Grasim Industries, Hyderfuel Industries.

Thermal Insulation :

Hyderapad Industries, Lloyds Insulation, Rockwool, Thermax Heat Tracers, U.P. Twiga Fibreglass.

Suction Filters :

FMI, KAAF, L&T, Flakt, Autokiln Filter, GEC Alsthom, Filtration Engr., ARF Engg., ABB, Dyna Filter, Purolator Filters, GM Dalui

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02.04 Pipes & Fittings for Water Supply, Gas Facilities, Steam and Compressed Air Facilities.


SW/SAW, ERW/EFW MS Pipes

:

SAIL, BHEL, TISCO, Jindal, Ajanta, Zenith, Saw Pipes, Welspun, Man Industries, Surindra Engg., Maharastra Seamless, Indian Seamless, BST, Advance Steel, Good Luck, Indus Tubes, Mukat, Lloyds, Poonam Enterprises, Soor Neogi Koumar.

SS Pipes / SS Fittings :

Heavy Metal Tubes, Nobel Tubes, Rajendra Mech. Ind., Sterling Supply Agency, Vitrag, SAIL, Poonam Enterprises, N.L.Hazra, M.S.Fittings

Seamless, Stainless Steel Pipes/Tubes

:

Amardeep Steel, Choksy Tubes, MJ Patel, Nagardas Kanji, Poonam Enterprises, Sandulk Asia, MEC Tubes, Nagardas & Kusai, Noble Tubes, Allied Steel, Kamlesh Tube, Menilal & Bro, Uday Tubes, SAIL, Maharastra Seamless (P) Ltd, Imperial Steel, Soor Neogi Koumar.

Fittings for the above Pipes/Tubes

:

EBY Ind., High-Tech, Hydro technic, Hydro-Air Engg., Project Toolings, Shivananda, M.J.Patel, Nagardas & Kusai, MEC Tubes, Nobles Tubes, Amardeep Steel, Allied Steel, Kamlesh Tube, Menilal & Bros, Poonam Enterprises, N.L.Hazra, M.S.Fittings

RCC Pipes & Fittings :

SUR Industrial Pipes, Hind Ceramics, Indian Hume Pipes, Daya Cuncrching.

HDPE Pipes & Fittings : EMCO, KWH Heliplastic Polyolefins, Oriplast

PVC Pipes & Fittings :

Oriplast, Finolex, Bharat Pipe & Fittings, Supreme Industries.

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03. VENTILATION, AIR CONDITIONING & AIR POLLUTION CONTROL EQUIPMENT


Centrifugal fans for Ventilation

: C.Doctor, EFE, AEROVENT, Flow Link, Andrew Yule, RIECO, ISEL, BATLIBOI, Flaktwood, REITZ, ACCEL, Dustven, INDFAN,

Centrigugal fans for Dedusting

:

BHEL, TLT, C.Doctor, Andrew Yule, RIECO, Batliboi, F.Harley, Flaktwood, REITZ, DUSTVEN, ISEL, INDFAN

Tube axial fans / Propeller Fans

: C.Doctor, EFE, Flow Link, ALMONARD, ACCEL, KHAITAN, AEROVENT, ISEL, INDFAN

Panel filter for air : FMI, Clean Filter Industries, EFE, ACCEL, FILTRONIC, FLOWLINK, CADILLAC, C. DOCTOR

Air washer :

C.Doctor, EFE, FLOW LINK, FHARLEY, ALSTOM, Dustven, BATLIBOI, FMI

Man coolers :

C.Doctor, Ventura, LM ENGINEERS, KHAITAN, ALMONARD, DUSTVEN, FLOWLINK

Roof exhauster :

C.Doctor, EFE, ACCEL, ALMONARD, FLOWLINK, INDFAN, AEROVENT

Window air conditioners :

Fedders Lloyd, VOLTAS, Blue Star, ARCTIC, Carrier Aircon, LG, Samsung, HITACHI

Packaged air conditioners :

VOLTAS, Blue Star, KIRLOSKAR, ACCEL, BATLIBOI, EMERSON, FEDDERS LLOYDS, ROOS TEMPKOOL, ROOTS COOLING

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Packaged chillers :

VOLTAS, Blue Star, ALSTOM, Batliboi, ACCEL, FEDDERS LLOYD, KIRLOSKAR, PNEUMATIC

Air handling units :

VOLTAS, BLUE STAR, ALSTOM, BATLIBOI, PATELS AIR TEMP, ROOTS COOLING

Cooling towers :

PAHARPUR, MIHIR, ADVANCE, GAMMON INDIA, Southern Cooling Towers Ltd., SHRIRAM TOWER TECH.

Refrigerant compressors : VOLTAS, SHRIRAM, ACCEL, BLUE STAR, , Atlas Copco, Kirloskar, HITACHI

Cyclones :

THERMAX, RIECO, ALSTOM, C.DOCTOR, F.HARLEY, Dustven, EFE

Multicyclones : THERMAX, ALSTOM, C. DOCTOR, BATLIBOI, RIECO, F.HARLEY, EFE

Bag filters

(Cap – 10,000 m3/h to 80, 000 m3/h)

: THERMAX, ALSTOM, ANDREW YULE, RIECO, C.DOCTOR. F.HARLEY, Dustven, BATLIBOI, FMI

Bag filters

(Cap –Above 80,000 m3/h)

:

ALSTOM, RIECO, THERMAX, VAI, Dustven, BATLIBOI

Wet scrubbers :

ALSTOM, THERMAX, BATLIBOI, RIECO, C.DOCTOR, F.HARLEY, EFE, SOIL & ENVIRO SYSTEM

Venturi scrubbers :

BATLIBOI, THERMAX, RIECO, ALSTOM, Dustven

Electrostatic precipitators :

ANDREW YULE, THERMAX, BHEL, VOLTAS, ABB, VAI

Insulation TWIGA, LLOYDS, BAKELITE HYLAM, MALANPUR ENTECH

Valves for air conditioning : DANFOSS, HONEYWELL, BLUE STAR

Vibration isolators : DUNLOP, EMERALD

Centrifugal horizontal pumps

:

KSB, BEACON WEIR, VOLTAS, KIRLOSKAR

Horizontal split casing pumps

:

VOLTAS, BEACON WEIR, KSB, KIRLOSKAR

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04. HANDLING & HOISTING EQUIPMENT & COMPONENTS 04.01 Equipment


EOT Crane (Up to 10T capacity)

: Armsel, Avon, FAFECO, Mukand, WMI, Anupam, Shivpra, Tubrofurguson

EOT Crane (Up to 50 T capacity)

:

HEC, Jessop, Mukand, Hyderabad Ind. Ltd., WMI, FAFECO, Unique, Anupam

EOT Crane (Above 50 T capacity)

: Jessops, HEC, Mukand, FAFECO, Unique, WMI, .

Underslung Cranes (Upto 5t only)

: Armsel, Brady & Morris, Shivpra

Electric Hoists : Armsel, Shivpra,WH Brady, Brady & Morris, Grip Engrs., Hi-tech, Century Crane

Transfer Cars : HEC, L&T, Hyderabad Ind., Mukand, Eqipt Engrs, ELECON, TRF

Chain Pulley Blocks & hand operated travelling cranes.

: Armsel, Century Cranes, Brady & Morris, Light Lift Ind., Hi-tech, MR Engg. Lifting Equipment

Shunting Winch : Beekay, HEC, Armsel, Century Cranes, Nirmal Equipments, Mining & MH Equipment, Cyclo transmission

Jib Crane : Brady & Morris, Century Cranes, Hi-tech, Grip Engrs., Elite, Light Lifting, Armsel

Crawler Mounted Mobile Crane

: TIL, Hyderabad Industries, TATA-P&H

Excavator/ Shovel : TIL, HEC, Hyderabad Industries, BEML

Elevator/Lift : OTIS, OMEGA, Kone, ECE

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04.02 Mechanical Components/ Equipment


Hooks : Herman Mohta, Free Trading Corporation, Steel Forgings & Engg..

Flexible / Geared coupling : Hicliff, Concord, Wellman, GBM, Alliance, New Allenbery Works,Elecon,

Wire rope : Bharat Wire Rope, Orion Ropes, Usha Martin

Bearings for Cranes : SKF, FAG

Bearings for other equipment

: SKF, FAG, Tata Timken, Asian Bearings, NRB,MBM

Oil Seals : Vaco Oil Seals, Rubber Equipment & Engg. Sealjet India (Pune), Sealpack, Champion Seals

Lubrication Fittings : Lubcon, AFMC, Prakash, Lincoln

Lubricating Systems : AFMC, Prakash, Grindwell Norton, Lincoln Helios

Gear box : New Allenburry, Greaves Cotton, ELECON, Shanti Gears, Flender, AR Engg, Kirloskar,I.C.

Hydraulic Systems : Vickers Sperry, Yuken, Manesmann, Rexroth, Hugglands Denison-Parker

Hydraulic Coupling : Fluidomat, Ghatge Patil, VOITH, Prembrill

Centrifugal blowers : REITZ, Flaht Wood, James Howden (UK) Burners : Stein Heurtey, Techint, LOI, Weswan North

American, Ecllpse, Hotwork Recuperators : Eastern Equipment, GEFFI (Germany)

SAFMAT (France), North American Minnt. Co. Thermal Transfer Corporation (USA)

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Hydraulic Power/Cylinders

: Rexroth, Vickers, Wipro, Usha Telehoist, Veljan, Yuken, Oscar.

High Pressure Vane/Piston Pump

: Vickers, Yuker, Rexroth, Hugglands, Denison

Crusher : Sayaji, HEC, McNally Bharat, TRF, ELECON

DCEM Brake : Electromag, BCH, Industries Syndicate, Storm Kraft, Speed-O-Control

Track type Limit Switch : Electromag, BCH, Speed-O-Control, Jayshree, EP&C, Bengal Technocrats

Thruster Brake : Electromag, BCH, Speed-o-Control, Elite

Belt changing Device : Nilos, Shawalmex

Conveyor Belting : Northland Rubber, Phoenix-Yule, Oriental Rubber

Vibrating Screen : IC, TRF, ELECON, McNally Bharat, L &T, HEC, Orien, Electromag, Hydrabad Industries

Vibratory Feeder : Electromag, IC, TRF, Orien Engineers, ELECON, McNally Bharat

Magnetic Separators : Electromag, WMI, Magnet Corporation, Electro magnetic Ind., Ericz, Sartorius, Hans Bockels, Krupp Forder, Technick ,L & T

Pneumatic Actuators : Prepec, Technomech, Nucon Industries, OSCAR Equipt, Veljan Hydair.

Electro Mechanical Actuators

:

PREPEC, Technomech, Pebco

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Rubber liner : TEGA, Kaveri

Polymer liner :

TEGA, Kaveri

Polyethelene liner :

Kaveri, Tega

Polyurethane liner :

Kaveri, Tega

Cast Basalt liner :

DECCAN, Enviro Abrasion

Belt Scraper/ Belt Cleaner

: Hosch Equipment, Vinar IDC, Kaveri Macmet, Hindustan Udyog Ltd., Karam Chand Thapper, Cobit Engg, Elecon, TRF, Promac, BMH Concare

Belt Switches : Jayshree, PROTO CONTROL, EPC Bin Vibrator :

Electromag, Electromagnetic Industries, IC

Samplers :

Prisector (UK), Ramsay Engg (USA), Eastmn Crusher, Advanced system sampling (P) Ltd.

Belt Vulcanisers :

Shaw Almex, Nilos India, SV Dattar

Sector Gates, Diverter Gates, Rack and Pinion Gates etc.

:

Vinar, IDC, Macmet, TRF, Precision Processing, Moktali, Holtzman, Mining & Material, Chennai Radha,

Flexowel Conveyors :

METSO, Flexowel

Drag Chain Conveyors :

Moktali Engrs., TRF, Equipt Engrs, Redler India, Enviro Abrasion, Karam Chand Thapar,

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Bucket Elevator :

Moktali, Golden Electrical, Hindustan Udyog, Vinar, Cobit, Shree Conveyor, IDC, Orien, Macmet, Elecon, TRF

Belt Feeder :

Vinar, IDC, HEC, Orien, Macmet, Elecon, TRF, Cobit

Reclaimer :

Metso, L&T, Elecon, TRF, HEC

Stacker :


Stacker – Cum- Reclaimer

:


Wagon Tippler :

L&T, HEC, Elecon, TRF, Metso

Wagon Loader :

L&T, HEC, Elecon, TRF, Metso

Belt Weigh Feeders & Weigh Hopper

:

Kistler – Morse, Sartorius Mechatronics, Transweigh, Avery, Jenson Nicholson

Belt Weigh Scale :

Kistler-Morse, Transweigh, Avery, Sartorius Mechatronics, Jenson Nicholson

Conveyor belt pulleys : Elecon, TRF, McNally Bharat, Macmet, HEC

Conveyor Idlers :

Elecon, TRF, McNally Bharat, Kali, Hindustan Udyog Ltd., Macmet

Pneumatic Handling Equipment

:

TTG, Scorpio

Front – end – loader :

TIL, Hyderabad Industries Ltd.,

Fork-lift-truck :

Godrej, Voltas, TIL

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05. REPAIR & MAINTENANCE FACILITIES


Centre Lathe :

HMT, Mysore Kirloskar, HEC

Universal Milling m/c :

HMT, BFW, Batliboi

Shaper :

PAL, P&B, Loyal

Radial Drilling m/c :

HMT, Batliboi, Kerry Jost, HEC

Horizontal Boring m/c :

HMT, HEC, PAL

Submerged Arc Welding Set

: Advani, ESAB, ADOR, Mogora, COSMIC

Welding Rectifier : Advani, ESAB, ADOR, Mogora, COSMIC

Welding Transformer : Advani, ESAB, MEMCO

Universal Tool and Cutter Grinding m/c

: HMT, Praga, Batliboi

Hydraulic Press : BEMCO, P&B, Centerprise

Cast Iron Plate : Jash, Madras Gauge, P&B

Power Hacksaw : ITL, P&B, EIFCO

Column Drilling m/c : HMT, Thakoor, Kerry Jost, EIFCO, Batliboi

Bench Drilling m/c : Accuax, EIFCO, P&B, Thakoor

Double-ended Pedestal Grinder

: Grind Tools, GECO, AMC, P&B

Cylindrical Grinder : HMT, Mysore Kirloskar, ELP

Tools & Tackles : P&B, Mekaster, Centerprise, Ally

Measuring Tools and Gauges

: P&B, Bombay Tools

Garage Equipment : ELGI, USHA, WAP, P&B

Oiling & Greasing : ELGI, P&B

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06. ELECTRICAL

The list of acceptable makes for various electrical and automation equipment is given below. A ) POWER DISTRIBUTION EQUIPMENT

SL. NO.

EQUIPMENT PREFERRED MAKES

1. TRANSFORMERS

a) DISTRIBUTION TRANSFORMER (OIL TYPE) (11 or 6.6/0.433 KV)

ABB / AREVA / / CGL / BHEL / BHARAT BIJLEE / VOLT AMP/ KIRLOSKAR /INTRA VIDYUT /

b) DRY TYPE TRANSFORMER

INTRA VIDYUT / VOLTAMP / KEC

2. 11kV / 6.6KV ISOLATOR A BOND STRAND / S&S,MADRAS / HIVELM / SIEMENS / DREISCHER-PANICKER.

3. 415V SWITCHBOARD SIEMENS / L&T / GE POWER / SCHNEIDER

4. LT BUSDUCT STARDRIVE / C&S / PCE / ECC / BRIGHT ENGINEERS/ VIDHYUT CONTROL

5. BATTERY

a) NICKEL - CADMIUM AMCO / HBL NIFE

b) VALVE REGULATED LEAD ACID MAINTENANCE FREE BATTERY (VRLA)

HBL NIFE / AMARARAJA / EXIDE

c) BATTERY ( PLANTE) HBL NIFE / AMARARAJA / EXIDE

6. BATTERY CHARGER/ DCDB

CHHABI / HBL NIFE/ CALDYNE / AMARA RAJA / KIRLOSKAR

7. PROTECTIVE RELAYS AREVA / ABB / SIEMENS/ER

8. AUXILIARY RELAYS ABB / ER / SIEMENS / AREVA

9. HEAT SRINKABLE CABLE JOINTING KITS/ STRAIGHT THROUGH JOINTS (H.T)

RAYCHEM / DENSON / M-SEAL

10. METER (ANALOGUE TYPE)

IMP / AE / MECO / SECURE METERS / CONZERV / L&T / RISHAV

11. CURRENT TRANSFORMERS

ABB / SILKANS / INSTRANS / PRAGATI / IMP/ AE / KAPPA / PRAYOG / SIEMENS / L&T

12. POTENTIAL TRANSFORMER

ABB / BHEL / SILKANS / PRAGATI / IMP / KAPPA / PRAYOG /SIEMENS / ABB / INDOCOIL / PRECISION

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SL. NO.

EQUIPMENT PREFERRED MAKES

13. 11KV/ 6.6KV CABLES ASIAN CABLES (RPG) / CCI / UNIVERSAL / NICCO / POLYCAB / HAVELLS

14. DIGITAL TYPE MULTIFUNCTION METER

CONSERVE / L&T / SECURE / ER / RISHAV

B ) LT PANELS , DRIVES , AUTOMATION & CONTROL ACCESSORIES.

SL.NO. SUB GROUP MAKES

1. MCC (NON DRAW OUT)

SCHNEIDER / L&T / SIEMENS / GEPOWER

2. POWER DISTRIBUTION BOARD (PDB)

HINDUSTAN CONTROL / VENUS / SIEMENS / ABB / L&T / GEPC / HAVELLS

3. CONTROL DESK &POST

HINDUSTAN CONTROL / POWER & PROTECTION / ECC / VENUS / BCH / HAVELLS / GEMCO

4. LOCAL CONTROL STATION (LCS)

HINDUSTAN CONTROL / POWER & PROTECTION / ECC / VENUS / BCH / HAVELLS / GEMCO

5. LIGHTING DISTRIBUTION BOARD MLDB, SLDB

HINDUSTAN CONTROL / POWER & PROTECTION / ECC / VENUS / GEPC / BCH

6. VVVF AC DRIVE ABB / ROCKWELL AUTOMATION / SIEMENS / VACON / SCHNEIDER / L&T

7. SOFT STARTER ROCKWELL AUTOMATION / ABB / SCHNEIDER / SIEMENS

8. PROGRAMMABLE LOGIC CONTROLER (PLC)

ABB ( 800 XA) / GE-FANUC ( PAC Rx7i) / ROCKWELL AUTOMATION (CONTROLOGIX) / SIEMENS (S7 SERIES)

9. UNINTERRUPTED POWER SUPPLY (UPS)

TATA LIBERT (EMERSON) / GE / FUJI / DB ELECTRONICS

10. LT AC MOTOR (SQ. CAGE)

ABB / BHARAT BIJLEE / CGL / KIRLOSKAR ELECTRIC ALSTOM / SIEMENS

11. LT AC MOTORS (CRANE DUTY)

ALSTOM / KEC / CGL / SIEMENS

12. HT AC MOTOR BHEL / ABB / CGL / SIEMENS / KIRLOSKAR ELECTRIC / ALSTOM / WEG / GE

13. LT AC GEARED KIRLOSKAR ELECTRIC / POWERBUILD / NEW ALLEN

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MOTOR BERRY / IEC / AUMA

14. FLAME PROOF LT SQUIRREL CAGE AC MOTOR

ALSTOM / BHARAT BIJLE / ABB / CGL KIRLOSKAR ELECTRIC / SIEMENS

15. SLIPRING MOTOR (OTHER THAN CRANE DUTY)

CGL / ALSTOM / SIEMENS / KIRLOSKAR ELECT CO.

16. LT AC VVVF MOTORS FOR ROLLER TABLE APPLICATION

SIEMENS / ABB / KIRLOSKAR ELECT CO. / ALSTOM / CGL

17. STALL TORQUE MOTOR

DEMAG

18. ACTUATOR AUMA / ROTORK / LIMITORQUE

19. MOTOR PROTECTION CIRCUIT BREAKER (MPCB)

SCHNEIDER / ABB / L&T / GEPOWER / SIEMENS

20. MOULDED CASE CIRCUIT BREAKERS (MCCB)

SIEMENS / ABB / L&T / GEPOWER / SCHNEIDER

21. MINIATURE CIRCUIT BREAKER (MCB)

HAVELLS / MDS LEGRAND / SCHNEIDER / STANDARD / GEPOWER / HAGAR (L & T) / ABB / SIEMENS

22. EARTH LEAKAE CIRCUIT BREAKER.(ELCB)

HAVELLS / MDS LEGRAND / SCHNEIDER / STANDARD / GEPOWER / HAGAR (L & T) / ABB / SIEMENS

23. HRC FUSES L&T / SIEMENS / BUSMAN / GEPOWER / INDO-ASIAN

24. VACUUM CONTACTOR (LT)

SIEMENS / L&T / ABB / SCHNIEDER

25. AC POWER CONTACTORS

ABB / L&T / SCHNEIDER / SIEMENS / GE POWER / BCH

26. CRANE DUTY POWER CONTACTORS

ABB / SCHNEIDER / L&T / SIEMENS / GEPOWER

27. THERMAL OVER LOAD RELAY

ABB / C&S / BCH / L&T / SCHNEIDER/ GEPOWER / SIEMENS

28. ELECTRONIC THERMAL OVERLOAD RELAY

FANOX / SAMWHA / MOELLER / LG / SPECHER & SCHUH

29. CONTROL SWITCHES / SELECTOR SWITCHES

ABB / ALSTOM / BCH / KAYCEE / GEPOWER / SIEMENS

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30. PUSH BUTTONS BCH / L&T / SCHNEIDER / SIEMENS / GEPOWER

31. TIMERS/TIME DELAY RELAY

ABB / BCH / L&T / GEPOWER / SIEMENS / EAPL

32. AUXILIARY RELAYS ABB / BCH / L&T / SCHNEIDER / GEPOWER / SIEMENS

33. MASTER CONTROLLER

EPCC (KAKKU) / SCHNIEDER / SIEMENS / STROMKRAFT / TELEMECHANIQUE

34. LIMIT SWITCHES BCH / EPCC (KAKKU) / AG MECHANIC / ESSEN GEPOWER / JAIBALAJI / SCHNEIDER / SIEMENS

35. PULL CORD SWITCHES

EPCC (KAKKU) / AG MECHANIC / TELEMECHANIQUE / JAYSHREE ENTERPRISES / STROMKRAFT / PROTO CONTROL

36. BELT SWAY SWITCH EPCC (KAKKU) / AG MECHANIC / TELEMECH / JAYSHREE ENTERPRISES / STROMKRAFT / PROTO CONTROL

37. GRAVITY TYPE LIMIT SWITCH

EPCC (KAKKU) / STROMKRAFT / KAYCEE

38. ROTARY LIMIT SWITCH

EPCC (KAKKU) / AG MECHANIC ENTERPRISE / SCHNEIDER / TELEMECH

39. PROXIMITY &PHOTO ELECTRIC SENSORS

ROCKWELL / SCHNIEDER / SIEMENS/ OMRON / SICK / DELTA / LINE & LINDE / TELEMECHANIQUE

40. PULSE ENCODER HUBNER / HEIDENHEIN / ROCKWELL AUTOMATION (ALLEN BRADLEY) / LEONARD BAUR GERMANY / SICK (GERMANY)

41. INDICATING LAMP LED TYPE

SIEMENS / L&T / BINAY / ESSEN / BCH / VAISHNO

42. HOOTER / BUZZER / BELL / SIRENS

EPCC (KAKKU) / KHERAJ

43. SOLID STATE ANNUNCIATOR

ADVANI OERLIKON / AREVA / APLAB/ CONTROL & DYNAMICS / DIGICON INSTRUMENTATION LTD. / L&T / MINILEC

44. TEMP. SCANNER ADVANI OERLIKON / ECIL / INSTRUMENTATION LTD. / MASIBUS / PYROTECH / SIEMENS

45. LAMPS BAJAJ / CROMPTON GREAVES / GE LIGHTING / PHILIPS / OSRAM / SIGMA

46. LIGHT FITTING (FIXTURES)

BAJAJ / CROMPTON GREAVES / GE LIGHTING / PHILIPS

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COMPLETE WITH ALL ACCESSORIES EXCEPT LAMP.

47. LIGHTING WIRE (PVC) CCI / DELTON / FINOLEX / NICCO / UNIVERSAL

48. 5A/15A PIANO SWITCH ANCHOR / ELLORA / MDS LEGRAND / PRECISION / HAVELLS

49. FLAME PROOF LIGHT FITTING

GOVAN / BALIGA / FLEXPRO / SUDHIR / CEAG / FCG / SIGMA

50. EXHAUST FANS CGL / KHAITAN / BAJAJ

51. CEILLING FANS CGL / KHAITAN / HAVELS

52. PERSONAL COMPUTER

HP / DELL. / LENOVO / IBM

53. LAP TOP/ NOTEBOOK IBM / HP / LENOVO / DELL

54. HRC FUSE (SEMICONDUCTOR PROTECTION)

BUSMANN / JE MULLER / FERRAZ / GEPOWER / SIEMENS

55. ELECTRONIC WEIGHING SYSTEM

ABB / SARTORIOUS / SANMAR / SCHENK / TRANSWEIGH / KELK

56. PVC POWER CABLES (LT)

CCI / UNIVERSAL / NICCO / RPG CABLES (ASIAN) / POLYCAB / FINOLEX / TORRENT / HAVELLS

57. PVC CONTROL CABLES

CCI / LAPP / NICCO / RPG CABLES (ASIAN) / UNIVERSAL / POLY CAB / FINOLEX / TOSHNIWAL / DELTON

58. HEAT RESISTANT CABLES (EPR/CSP & SR)

CCI / LAPP / NICCO / RPG CABLES (ASIAN) / UNIVERSAL / TOSHNIWAL / DELTON

59. SCREENED CABLES & SPECIAL CABLES

CCI / BELDEN / LAPP / FINOLEX / POLY CAB / NICCO / TOSHNIWAL / DELTON

60. CABLE TERMINATION KITS (XLPE)

MSEAL, 3M / RAYCHEM

61. TERMINAL CONNECTOR

CONNECT WELL / ESSEN-DINKY / PHOENIX / WAGO / LAPP

62. TRAILING CABLES LAPP / CCI / UNIVERSAL / ASIAN / NICCO

63. WELDING SOCKET BCH / SCHNIDER / BEST & CROMPTON / GEPOWER / HAVELL / JAIBALAJI

64. LIFTING MAGNETS ELECTROMAG / EPCC (KAKKU) / STERLING MAGNETICS / SUPERLIFT

65. POWERPACK FOR MAGNETS

ELECTROMAG / BCH / EPCC (KAKKU)

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66. RESISTORS (CRANE) BCH / ELECTROMAG / AMP CONTROL / EPCC / SIEMENS / RESITECH / NARKHEDGE

67. LT CAPACITORS GEPOWER / ABB / CGL / UNI STAR / BHEL

68. CABLE REELING DRUM

BENGAL TECHNOCRAT, / ELECTRO ZAVOD / ELECTROMAG

69. DC ELECTROMAGNETIC BRAKE

BCH

70. ELECTRO MAGNETIC OVERLOAD RELAYS

BHARAT HEAVY ELECTRICALS LTD / BHARTIA CUTLER-HAMMER LTD / KILBURN ELECTRICALS LTD.

71. OIL DASH POT OVERLOAD RELAYS

KILBURN ELECTRICALS LTD / ELECTROGEAR

72. CONTROL TRANSFORMERS

SIEMENS LTD. / INDCOIL MANUFACTURING CO. / INTRAVIDYUT / AUTOMATIC ELECTRIC LTD. (AE) / INDUSHREE / BHARTIA CUTLER-HAMMER LTD.

73. CRANE CONTROL PANELS

HINDUSTAN CONTROL / ECC / VENUS / MEDITRON / EPCC

C) FIRE DETECTION & ALARM. (F.D.A) SYSTEM

SL.NO.

DEVICES

MAKES

1. INTELLIGENT DETECTORS

( PHOTO ELECTRIC, HEAT, THERMAL) UL /FM / APPROVED

SIMPLEX / NOTIFIER / EDWARDS

2. INTELLIGENT FIRE ALARM CONTEROL PANELS UL /FM / APPROVED

-DO-

3. ADDRESSABLE MANUAL CALL POINTS INCLUDING HAND SETS . UL /FM / APPROVED

-DO-

4. MONITOR MODULES UL /FM / APPROVED

-DO-

5. FAULT ISOLATION MODULE UL /FM / APPROVED

-DO-

6. CONTROL MODULES UL /FM / APPROVED

-DO-

7. UV FLAME DETECTORS UL /FM /APPROVED

PATOL / DETRONICS / SPECTREX

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8. BEAM DETECTORS UL /FM / APPROVED

EDWARDS / NOTIFIER / SIMPLEX

9. IR FLAME DETECTORS SOLAR BLIND EMBER, FIRE UL /FM / APPROVED

ODTI / PATOL / DET-TRONIX / SPECTREX

10. ANALOG LINEAR HEAT SENSING CABLE A) WITH METAL BRAID STEEL/BRONZE,

COPPER B) WITH NYLON BRAID UL /FM / APPROVED

KIDDE / L.G.M / PATOL.

11. DIGITAL LINEAR HEAT SENSING CABLE A) WITH NYLON BRAID B) WITH METAL BRAID STEEL,

BRONZE, COPPER . UL /FM / APPROVED CONTROL UNIT FOR DIGITAL LHS CABLE UL /FM / APPROVED

KIDDE / L.G.M / PATOL

12 VIDEO DISPLAY UNIT INCLUDING CPU, PC, MONITOR, PRINTER ETC.

DELL / HP / HCL / WIPRO / IBM COMPATIBLE.

13 SIREN KHERAJ / BEMCO / TULU 14 CABLES

A: FOR DETECTOR CABLING (I) IMPORTED (II) INDIGENOUS

BELDON / SOUTHWEST / ALPHA FINOLEX / DELTON / UNIVERSAL / NICCO / POLYCAB / FORTGLOSTER / HAVELLS

15 POWER CABLE FINOLEX / DELTON / UNIVERSAL / NICCO / POLYCAB / FORTGLOSTER / HAVELLS

16 SIGNAL CABLE USHA BELTON / HCL / DELTON / VINDHYA TELELINK

17 M.S.CONDUIT AS PER IS-9537-PART-II-1981

NICCO / BHARAT / ZENITH / BEC / CENTURY

18 GI CONDUITS BEC / NICCO / ZENITH 19 ROAD CROSSING G.I PIPES NICCO / TATA / JINDAL

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20 F.D.A SYSTEM SUPPLIERS

1. ELECTRONICS CORPORATION

OF INDIA LTD, 2. TECHNICAL TRADE LINKS PVT.

LTD. 3. GUNNEBO INDIA LTD., 4. MATHER & PLATT PUMPS (I) LTD. 5. M/S AGNICE FIRE PROTECTION

LIMITED. 6. M/S TECHNICO (INDIA) PVT. LIMITED. 7. NOTIFIER. 8. SIEMENS. 9. TECHNO FIRE. 10. NEW FIRE. 11. TYCO FIRE & SECURITY.

21

ELECTRONIC PRIVATE AUTOMATIC BRANCH TELEPHONE EXCHANGE (EPABX) SUPPLIERS

1. M/S INDIAN TELEPHONE INDUSTRIES LIMITED. 2. M/S AVAYA GLOBAL CONNECT LIMITED. 3. M/S SIEMENS LIMITED. 4. M/S ALCATEL. 5. M/S B.P.L TELECOM PVT.

LIMITED. 6. M/S CROMPTION GREAVES LIMITED. 7. ERICSSON.

22 C.C.T.V SYSTEM SUPPLIERS

1. M/S E.C.I.L. 2. M/S NELCO LIMITED. 3. M/S DATAMATICS INFORMATION TECHNOLOGY LIMITED. 4. M/S PHILIPS/BOSCH 5. M/S PELCO

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23

LOUD SPEAKER TALK BACK(LSTB) / LOUD SPEAKER INTERCOMMUNICATION(LSIS) SYSTEMS SUPPLIERS

1. M/S POWER SYSTEMS.

2. PHI-AUDIOCOM.

3.M/S MOTAWANE PRIVATE LIMITED

24 TELEPHONE CABLE SUPPLIERS

1. DELTON CABLES.

2. TELE-LINK NICCO. 3. FINOLEX.

25

FIBRE OPTIC (F.O) CABLE. MOLEX/LUCENT/AMPHINOL/BIRLA ERRICSSON/OPTEL.

26

V.H.F SYSTEM MOTORALA/ YEASU/SIMOCO/ADINO

07. INSTRUMENTATION

Sl. No.

ITEM DESCRIPTION PREFERRED MAKES

A. Field Instruments:

1. Pressure / Differential Pressure gauge : WIKA, Manometer India, A.N. Instruments, Precision Industries, General Instruments, Waaree instruments, Forbes Marshall, Walchandnagar (Tiwac) , Hirlekar (DP gauge)

2. Pressure / Differential Pressure switches.

: Ifm. WIKA, Kasturba (Orion-Ashcroft),Switzer, Indfoss, Vasutech,

3. Pressure / Differential Pressure Transmitters

: Emerson (Rosemount), Chemtrols (Fuji), Honeywell, Yokogawa, Siemens , ABB

4. Temperature gauges : WIKA, Manometer India, A.N. Instruments, General instruments, Waaree instruments, GE gauges, Walchandnagar, Precision Industries.

5. Thermocouple & RTD / thermowell : General Instruments, Nagman Instruments, Toshniwal

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Sl. No.


Industries, Tempsens, Pyro-electric Instruments, Industrial Instrumentation, Altop, Waree, Detriv.

6. Temperature Switch : WIKA, Manometer India, A.N.Instruments, General Instruments, Indfoss, Switzer, Vasutech.

7. Temperature transmitter : Emerson (Rosemount), Yokogawa, Honeywell, Siemens, Fuji (Chemtrols,) , ABB

8. Rotameters : Krohne-Marshall, Instrumentation engineers, Trac, Eureka instruments. Chemtrols, Rota Instruments.

9. Orifice Plate & flanges Assembly/ Venturi , Flow nozzle

: Engineering Specialities, Micro-precision, Hydro-pneumatics, Chemtrols-Samil, Instrumentation ltd,

10. DP type Flow / Level Transmitters : Emerson (Rosemount), Chemtrols (Fuji), Honeywell, Yokogawa, Siemens , ABB

11. Flow Switch : Ifm. , Krohne-Marshall, Switzer, Levcon, D.K. Instruments,

12. Electromagnetic flow meter : Yokogawa, Emerson (Rosemount), Krohne-Marshall, Endress & Hauser, ABB.

13. Vortex Flow meter : Emerson(Rosemount), Krohne -Marshall, Yokogawa, Vortex Instruments

14. Mass (coriolis) flow meter Emerson (Rosemount) , Yokogawa, Krohne –Marshall, ABB, Endress & Hauser, Rockwin.

15. Level gauge (magnetic & reflex type) Chemtrol, Levcon Instruments, Pratolina Instruments, Waaree Instruments, Forbes Marshall, Techtrol, Sigma, Asian Industrial Valves & Instruments.

16. Level Switch (Conductivity type) : Chemtrol (Vega), Endress & Hauser, Switzer Instruments, SB Electro-mechanical, Techtrol, Nivo Controls, Level-Tech

17. Level Switch (Capacitance/RF type) : Chemtrol (Vega), Endress & Hauser, Switzer Instruments, SB Electro-mechanical, Techtrol, Nivo Controls, Level-Tech

18. Level Switch (Tuning fork/ Rod type) : Chemtrol (Vega), Endress & Hauser, S.B. Electro-mechanical, ,Nivo Controls

19. Level Switch (Float type) : Emerson,Trac, Chemtrols, Forbes Marshall, D K Instruments, Levcon Instruments, Techtrol , V-Automat, Warree

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Sl. No.


20. Level Switch/ Transmitter (Displacer type)

: Emerson, Chemtrols (Eckard), Trac, D K Instruments, Levcon Instruments,

21. Level Switch/ Transmitter (Ultrasonic type)

: Chemtrol (Vega) , Endress & Hauser, Krohne Marshall, Siemens (Miltronics) ,Toshbro controls (Enraf)

22. Level Switch/ Transmitter (Radar type) : Chemtrol (Vega) , Emerson (Rosemount), , Endress & Hauser ,Toshbro controls (Enraf), Krohne- Marshall

23. Level Switch/ Transmitter (Nucleonic type)

: Concord International (Dr. Berthold), Emerson (Kay Ray), ECIL.

24. Level switch (Electro- mech type) : Nivo Controls, Endress & Hauser, S.B. Electro-mechanicals.

25. Control valve : Fisher-Xomox ,Instrumentation Ltd, Dresser Industries (Masoneilan) , Valtek, Samson Controls(Globe type), Forbes Marshall ( Arca ), ABB, Fouress, Tyco valves (Keystone- Butterfly), MIL Controls, Dembla

26. Electrical Actuator : Auma, Limitorque, Marsh, Instrumentation Ltd

( Bernard), Rotork, Keystone.

27. Pneumatic Actuator : Fisher-Xomox , Instrumentation Ltd., Dresser Industries (Masoneilan), Valtek, Samson Controls, ABB, MIL Controls, Forbes Marshall (Arca), Keystone, Virgo, Habonim Vaas..

28. Electro-hydraulic actuator : Reineke, Askania

29. Self- regulating pressure control valve : Samson Controls, Nirmal Industries, Forbes Marshall, Instrumentation Ltd.

30. I/P converters : Shreyas-Barton, Fisher –Xomox, Forbes Marshall (Moore products), Marsh-Bellofram, MIL controls, ABB, Watson –Smith.

31. Pneumatic Positioner, : Instrumentation Ltd., Fisher-Xomox , Dresser Industries (Masoneilan), Samson Controls, Forbes Marshall ( Arca), ABB, Fouress, MIL,

32. Electro- pneumatic positioner Fisher-Xomox, ,Siemens, Dresser Industries (Masoneilan), Samson Controls, Instrumentation Ltd., Forbes Marshall (Arca), ABB, Fouress, MIL controls.

33. Solenoid Valve : Burkert, Herion, Rotex, Schrader-Schovill, Jucomatic, Avcon, .Asco

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Sl. No.


34. Air filter regulator : Shavo-Norgren, Marsh-Bellofram, Placka, Schrader-Schovill.

B. Control room Instrumentation

1. Distributed Control System (DCS) : Yokogawa (CS 3000), Honeywell (Experion +C 300), ABB (AC 800 XA), Emerson (Delta V), Siemens (PCS 7+ S7400H).

2. Programmable Logic Controllers. : Refer Electrical list.

3. Digital Indicator : Pyrotech Electronics, Lectrotek, Chino-Laxsons, Micro systems, Master Electronics, Masibus Instruments, Ranutrol, Honeywell.

4. Bargraph Indicator : Chino-Laxsons , Masibus Instruments , Pyrotech Electronics, Lectrotek, Teletherm. Ranutrol

5. Recorders (Chart Less) : Eurotherm, Yokogawa, Chino-laxsons, Honeywell, Siemens, ABB.

6. Microprocessor based controller : Yokogawa, Siemens, Honeywell, Eurotherm, Fuji, ABB, Forbes Marshall,Toshiba

7. Digital scanners : Lectrotek, Micro systems, Master Electronics, MB controls, Masibus Instruments, Procon.

8. DC Power Supply Unit : Aplab, Elnova,Siemens, Phoenix, Schneider,

9. IS Interface/Zenner Barrier Pepperl & Fuchs, MTL, Stahl

10. Signal isolators : Pepperl & Fuchs, MTL, Stahl, Yokogawa, Forbes Marshall (Protech), Chino-Laxsons, Phoenix

11. Annunciation system : IIC, Procon, Micro Systems & Controls, Minilec, Instrumentation Ltd, Lectrotek, Piri systems, Pyrotech Electronics, MB controls & Systems Semuda.

12. Instrument Panels/ Control Desk : Rittal, Pyrotech, Radha Krishna Controls, Instrumentation Ltd.

13. Instrumentation Cable Universal Cables, Delton, Thermopads, KEI industries, Paramount Cables, Lapp cables, Cords cables, Uniflex cables, Brooks Cables, Elkay Telelinks, Rajnigandha, Special Cables, TCL Cables, Friends Cable, Daksha Cable, Crystal Cables, Udey Pyro-Cables, Elkay Telelinks, Fort Gloster

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Sl. No.


14. Thermocouple Compensating Cable : Toshniwal Cables, General Instruments, Paramount Cables, Udey pyro-cables, Cords cables, Brooks, Daksha Cables, Friends Cable.

C. Analytical / Special Instruments

1. Gas analysis Instruments : ABB (H&B), MSA, Emerson, Siemens, Chemtrols (Maihak), Forbes Marshall, Fuji, Beiler & lang (CO-Monitor), Honeywell, Yokogawa.

2. Gas Detectors Beiler & lang (CO-Monitor), Dragger, Oldham, Industrial Scientific Corporation, Detronics.

3. Calorific Value (CV) analyzers : Reineke, Union. Yokogawa

4. Moisture Analyzers (Nucleonic) : Concord International (Dr. Berthold), Emerson (Analytical)

5. ORP/PH/ Conductivity meter / Transmitter

: Emerson (Analytical), Forbes Marshall (Polymetron), Yokogawa, ABB, Ion Exchange, Honeywell.

6. Moisture Sensor & Transmitter : Invensys (Foxboro), Bartec, GE-Panametrics

7. Flame Detector : Honeywell, Durag Instruments

8. Vibration sensors & monitors : Bentley Nevada, Schenck -Avery, Josts Engineering (Bruel & Kjaer), SPM Instruments, , Mechanalysis India (IRD).

9. Positive Displacement meter : Toshbro controls.(Bopp & Reuther), Forbes Marshall ( Moorco products), Liquid Controls, Emerson.

10. Annubar / Flow tube : Emerson, Switzer Instruments.

11. Infrared radiation pyrometer : Land, Chino-Laxsons, Toshniwal (Raytek), Ircon, Nagman (Wahl),

12. Dip lance type Molten metal temperature measurement system & T/C Tips

: Ardee Enterprise ( Electronite) , Ferrotran

13. Slag detection system : Elof Hanson (EMLI), Land.

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Sl. No.


14. SPM analyser Emerson, Yokogawa, Durag, ABB, Honeywell, Forbes Marshall (Codel).

15. SOx- NOx analyser Forbes Marshall, Emerson, Yokogawa, ABB, Honeywell

08. FIRE PROTECTION SYSTEM 1. Steel pipes - SAIL, ITC, JINDAL, Ajanta, Maharastra

Seamless, Prakash Tubes Gujarat Steel tubes,

2. Steel pipes fittings - Tube Bends, Jindal, Ajanta Shivananda,

EBY Industries. 3. Spray nozzles/Projectors - Laxmi sprinklers, Reliable, Avon, Mather

and Platt, HD Fire. 4. Deluge valves - Mather & Platt, ACE turnkey, Vijay Fire

Protection System Ltd, HD Fire. 5. Outside coating& Wrapping - Llyods/STP for pipes 6. Quartzoid bulb detector - H.D. Fire Protect Co., Mather & Platt, Any other TAC approved make 7. Diesel Engine : Kirloskar-Cummins, Crompton-

Greaves, Ashok Leyland 8. Fire extinguishers : New Fire, VIPL, Zenith, ASCO

Strumech 9. Fixed fire protection system - New Age, Agnice, Vijay Industries& Project , Lloyds

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Insulation, Techno Fire Controls New Fire Engineers 10. Passive Fire protection Llyod, 3M, Vijay System, Signum

09. BOF GCP EQUIPMENTS:-

Following equipment/supplies specific to BOF-Gas Cleaning Plant shall be

manufactured by any of the following vendors listed below:-

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SL. NO. EQUIPMENT VENDOR/MANUFACTURER

1. Hood, Stack and Lance sealing device

ISGEC, ACC-BABCOCK (ABL), BHPVL, L & T

2. Hood traverse carriage, Stack inspection device, Hood bottom closure device

L&T, WMI CRANES, JESSOP, MUKAND

3. Pressure vessels

- Expansion vessel, Mixing drum, Make-up water tank, Sample cooler, Blow-down & drainage expansion tanks and Emergency spray vessel

ISGEC, ABL, BHPVL, TSL, KAVERI ENGG.

4. Additive feeding system BEEKAY, SIMPLEX, MUKAND

5. Gas holder MICCO, SMS-DEMAG, CLAYTON – WALKER

6. Fabricated gas ducts (Dia> 1200 mm), Trestles/Duct Supports, Flare stack structure Walkways/Accesses

BEEKAY, ROURKELA FABRICATION, BHARAT WEST – FALIA, SUBURBAN ENGG., KM UDYOG, OTTO, APV

7. Electrostatic precipitator (wet type)

VOLTAS, OTTO, ORIENT, ANDREW YULE

8. ID fan NEU (France), JAMES HOWDEN (UK), ROTHEMUHLE (Germany), DONKIN (UK), FLAKTWOODS

9. Centrifugal horizontal CW pumps

INGERSOLL, SULZER

Fabricated equipments

- Stack cover plate, Saturator, Hydraulic seal Recycling tank, Convergent/Divergent ducts, Changeover device, Hydraulic non-return valve, Condensate seal pots, Sump cover

NHEC, BHPVL, KCP, BINNY ENGG. WORKS, ABL, ISGEC, OTTO

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GS-13

- For any other equipment/supplies which are not covered above, the

make/manufacturer’s name shall be mutually agreed between Purchaser /Consultant

and the successful Tenderer.

10. INFORMATION SYSTEM

Preferred Makes for Level-II automation

Server Computers : IBM/HP/SUN Client Computers (PC) : IBM/Lenovo/HP-Compaq/DELL Network Equipment • Active components : CISCO • Passive components : LUCENT/AMP Application software including Process control models : Technology Supplier

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11. FLUID SYSTEMS & PIPING ENGG (LUBRICATION & HYDRAULICS)

PREFERRED MAKE OF ITEMS

SL. NO. ITEM MAKE AREA

1 Piston / Vane Pumps & Hydraulic Motors

Rexroth / Parker / Kawasaki / Eaton Hydraulics

2 Gear Pump Del Pd Pumps (ROTODEL) / Tushaco / Rexroth / Parker / Alfa

Hydraulics / Oil Lubrication

3 Screw Pump IMO / Allwiler / Nortek Hydraulics / Oil Lubrication

4 Centrifugal Pump for Descaling System KSB / Halberg / Wier Descaling

5 Piston Pump for Descaling System Uraca / Wepuko / Hauhinco Descaling

6 Centrifugal Pump (12 Bar & below)

KSB / Kirloskar / Voltas / Mather & Platt / Beacon / Wier Water

7 Submersible Type Sump Pump KSB / Flygt / Grundfos Sump

8 Grease Lubrication System Lincoln Helios / Bijur Delimon / Nortek Grease

9 Oil Lubrication System Lincoln Helios / Shaan Lube Oil Lubrication

10 Air Oil System Rebs / Dropsa / Bijur Delimon / Nortek Air-Oil Lubrication

11 Air Controls Rotex, / Schrader Duncan / Shavo Norgren / Nucon / Ross / SMC / Rexroth / Parker

Pneumatics

12 Hydraulic Proportional Valve Rexroth / Parker / Eaton / Yuken (Japan)

13 Hydraulic System Rexroth / Parker / Eaton / Yuken 14 Hydraulic Control Valve Rexroth / Parker / Eaton / Yuken Hydraulics 15 Hydraulic Servo Valve Moog / Rexroth 16 Manual Valves

16.1 Manual Gate / Globe Valves with & without gear for High Pressure application

KSB / BHEL / AUDCO / BDK

16.2

Manual Gate / Globe Valves with & without for Low Pressure application (16 Bar and Low)

KSB / BHEL / VIRGO / AUDCO / BDK / Fouress / Akay

16.3 Butterfly Valve AUDCO / VIRGO / BDK

16.4 Ball Valve AUDCO / FOURESS / BDK / VIRGO /

16.5 Check Valve (Disc Type) – AUDCO / BDK / FOURESS

Oil Lubrication / Descaling

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Low Pressure

16.6 Check Valve ( Spring Loaded) – Low Pressure AUDCO / BDK / FOURESS

16.7 Check Valve (Spring Loaded) – High Pressure AUDCO / BDK

16.8 Check Valve (Disc Type) – High Pressure AUDCO / BDK

17 Control Valve for oil lubrication system

Forbes Marshall / Samsung / Fisher / RK Controls / Nirmal Industrial Controls

Oil Lubrication

18 Spray Valve for Descaling System Hunt / Elwood Descaling

19 Air Release Valve Upadhyay / Steam & Mining / BDK Water

20 Air / Gas Safety Relief Valve Moorco / L & T / Fainger / Mankenberg Descaling

21 Actuators for operating Valves L& T / Virgo / Rotex / AVCON Oil Lubrication

22 Accumulator with safety shut off block Christie / Hydac / Parker / EPE Hydraulics

23 Accumulator Charging Kit Christie / Hydac / Parker / EPE Hydraulics

24 Accumulator for Descaling System WSR / BHPV / ISGEC Descaling

25 Pressure Filter Hydac / Pall / Internormen / Parker Hydraulics 26 Return Filter Hydac / Pall / Internormen / Parker Hydraulics

27 Basket Filter Internormen / Hydac / Pall / Ball Filters Oil Lubrication

28 Auto Back wash Filter Ball & Kirch, / Hydac / Fluid engineering Descaling / Water

29 Basket Strainer for water Superflo / Hydac / EPE / Internormen / Multitex


30 HP Compressor Ingersoll Rand / Aerotechnic Coltri Descaling

31 Heat Exchanger Alfa Laval / Indswep / Tranter Hydraulics / Oil Lubrication

32 Level Indicator Switch Sigma / Levcon / Shridhan / Magnetrol / Buhler / Tectral / WEKA / Peneberthy / Kobold

Hydraulics / Oil Lubrication / Descaling

33 Pressure Gauge & Temperature Gauge

A.N. Instruments / H.Guru / Wika / Forbes Marshal / Stauff / Hydac / kobold

Hydraulics / Oil Lubrication / Descaling / Utility Services

34 Pressure Switch Rexroth / Switzer / Hydac / Parker / Dadfoss (Indfoss) / Kobold


35 Differential Pressure Fisher Rosemount / Forbes Descaling

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Transmitter Marshall

36 Thermostat Switzer / Hydac / Stauff / Verma Trafag / Johnson Control / Kobold


37 Differential Pressure Gauge cum Switch Switzer / Danfoss / Indfoss / Hydac


38 Pressure Transmitter Hydac / Forbes Marshall Hydraulics

39 Temperature Transmitter Hydac / Forbes Marshall / Kobold / Johnson Control /

39 Flow Switch Forbes Marshall / Stauff / Kobold / Rockwin / SMC / HYLOC / Flow Mon

40 Flowmeter cum Totaliser Rockwin / Forbes Marshall

Oil Lubrication / Descaling

41 Pipes / Tubes

41.1 Carbon Steel Seamless Pipes / Tubes

Jindal / Ratnamani / Maharashtra Seamless / MJ Patel / Indian Seamless / Gandhi Special Tubes / BHEL

41.2 Stainless Steel Seamless Pipes / Tubes

Jindal / Choksi Tubes / Ratnamani / MJ Patel

41.3 Carbon Steel ERW - SAW Pipes / Tubes

Maharashtra Seamless / MJ Patel / Gandhi Special Tubes / SAIL / Jindal Saw / Ratnamani / Surya Roshni / MAN / Wellspun


42 Pipes / Tubes Fittings

Hyd-air / Hyloc Hydoitechnic / MS Fittings / NL Hazra / Project Tooling Systems / Tube Bend / Parker / AVIT / Zest Technologies


43 Clamps (Polypropylene Clamp, U-Bolts)

Project Tooling Systems / Stauff / Hydair


44 Hose with end fittings Hydrokrimp / Indo-industrial / Hydrolines / Superseals / Parker


45 Flanges Echjay / NL Hazra / MS Fittings Hydraulics / Oil Lubrication / Descaling

46 SAE Flange AVIT / Parker / Hyloc / Stauff Hydraulics

47 Electrical Heater Escorts / Alco / Helios Hydraulics / Oil Lubrication

48 Air Breathers Internormen / Parker / Hydac Hydraulics / Oil Lubrication

49 Portable Filter Unit Internormen / Hydac / Rexroth / Hydraulics

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Parker

50 Contamination Analysis Kit PALL / Hydac / Internorman / Parker Hydraulics

51 Centrifuge Alfa Laval / Westfalia Hydraulics / Oil Lubrication

52 Vacuum Dehydrator Filtervac / Pall / Parker / Nortek Hydraulics / Oil Lubrication

53 Electrostatic Liquid Cleaner KLEENTEK / Ferrocare Hydraulics

54 Mobile Motorised Pump-Motor-Filter Unit for Oil Filling

PALL / Hydac / Internorman / Parker


55 Chain Pulley Blocks & Hand Operating Traveling Cranes Batliboi / Moris / WH Brady & Co. Hydraulics / Oil

Lubrication

56 Spray Nozzles Lechler / Spraying system Descaling / Gear boxes

57 Nitrogen Booster Station Hydac / Parker Hydraulics 58 Water in Oil detector IMA / Parker / UCC

59 Lubricating oil Indian oil / HP / BP / Castrol / Mobil Exxon

60 Hydraulic oil Indian oil / HP / BP / Castrol / Mobile Exxon

61 Flushing Oil Indian oil / HP / BP / Castrol / Mobile Exxon

62 Grease Indian oil / HP / BP / Castrol / Balmer Lourie

63 Expansion Joint ESBI / STANFLEX / ELAFLEX

(A Government of India Enterprise)

MECON LIMITED

7.0 MTPA EXPANSION

BHILAI STEEL PLANT,BHILAI, CHHATTISGARH

SPACE FOR SUB-CONTRACTOR/

SUB-VENDOR

CRUSHING FACILITIES ( Pkg. 064 )

AUGMENTATION OF FUEL & FLUX

Acer

Text Box

ANNEXURE-A

TENDER DOCUMENT


FOR


VOLUME – 2B

TECHNICAL SPECIFICATIONS



New Delhi-110003

TEL NO. 011-24361666 FAX NO. 011-24363426


Air Canons for 5 Nos. Silos DLI/C&E/WI-675/318

Page 1 of 6

CONTENTS

S. No. DESCRIPTION

1. Documents/Information to be furnished alongwith offer

2. Scope of Supply

3 Technical Specifications of Air Canons

4. Spares

5. GS Chapter 5 - Inspection


Page 2 of 6

GENERAL

The following Technical Specification shall be read in conjunction with General Technical

Specification (GTS) of Bhilai Steel Plant, SAIL and General Specification. If there are any

provisions in this Technical Specification, which are at variance with the provisions of

General Technical Specification (GTS) of Bhilai Steel Plant, SAIL and General Specification,

the provisions in this Technical Specification shall take precedence.

1.0 DOCUMENTS/INFORMATION TO BE FURNISHED ALONGWITH OFFER

(i) Clear Scope of supply.

(ii) Exclusions, if any.

(iii) Type and quantity of oil, lubricants for initial fill till successful commissioning of

equipments.

(iv) Type and quantity of consumables for three months of operation after

commissioning of equipments.

(v) List with unit rates of special tools and tackles, if any required.

(vi) Price Schedule for supply, commissioning spares & recommended spares as per the

formats enclosed.

(vii) List of recommended spare parts for 3 (Three) years trouble free operation and

maintenance alongwith unit rates as per the format enclosed in price schedule.

(viii) Weight of the equipments in Kgs.

(ix) Catalogues/Leaflets and O&M Manuals.

(x) Copies of G. A. Drawing of the equipments.

(xi) Quality Assurance Plan.

(xii) Un-priced Copy (Furnish un-priced copy of Price Schedule for supply, commissioning

spares & recommended spares alongwith the Technical Bid).

2.0 SCOPE OF SUPPLY

The scope of work includes design, engineering, manufacture, shop fabrication,

assembly, testing, calibration & inspection at manufacturer’s works, packing,

dispatch, transportation, delivery to site, performance guarantee testing, final

painting and handing over to Bhilai Steel Plant (SAIL), Bhilai/EPI of “Air Canons

for 5 Nos. Silos” as per specifications and scope defined in tender documents

complete with all accessories, which are not mentioned specifically but are required

for the efficient and trouble free operation of the equipment/system.

a) Following items are also included in bidder’s scope

(i) Complete equipments including all the mechanical & electrical items as per the


Page 3 of 6

details given in the specifications.

(ii) Commissioning spares, spares for two years of operation and maintenance, starter

and switch fuse unit, standard accessories, foundation bolts, initial fill of oil and

grease and consumables for three months of operation after commissioning, local

dust extraction system and any other item which is not mentioned in this

specification but is required for smooth and proper functioning of the equipment for

the intended purpose is in the scope of bidder.

(iii) All equipments and it’s components shall be of latest model and shall be designed,

assembled and tested in accordance with the latest amendments of relevant Indian

Standards and standards of the country of manufacture (in case of imported

equipment) pertaining to the sample preparation and physical testing of

metallurgical coke and shall offer various equipments accordingly.

(iv) The scope of work of the bidder shall include special tools and tackles.

(v) Recommended spare parts for (3) three years trouble free O&M.

(vi) Painting of complete equipments (including final painting before handing over to the

Employer) as per Clause no. 5 of Vol – 2A.

(vii) The bidder shall stand guarantee for the overall performance of all the offered

equipments.

(viii) All drawings/documents along with operation and maintenance manuals as per

requirement mentioned elsewhere in the tender document.

(ix) Getting approval of design/drawings and any other design calculation related to the

equipments from BSP/MECON/EPI.

(x) Carrying out any modifications/deletions/addition/alteration in design/drawings/

documents as required by client & client’s consultant and EPI for proper execution of

work at site till completion and handing over of the project to client.

Exclusions:

(i) Civil works including grouting.

b) Tenderer to note the following:

(i) The equipments should be suitable for smooth, efficient and trouble free service in

the tropical humid climate prevailing at plant site and under the ambient

temperature conditions indicated above for the different shops and areas. In hot

areas of higher temperature conditions, the equipments will be adequately

protected against damage from radiant heat and hot air.

(ii) All bought-out items shall be as per preferred make list of Vol – 2A.

(iii) Drawings/documents to be furnished along with the equipments:

a) General Arrangement drawings and all data/catalogues.

b) Supply of report on shop tests and material test certificate to be furnished along

with the equipments.


Page 4 of 6

c) Supply of all operating manual, maintenance schedule & lubrication chart to be

furnished along with the equipments.

3.0 TECHNICAL SPECIFICATION OF SILOS

Capacity

of SILO

Nos.

of

SILO

MOC

of

SILO

SILO

wall

thickness

Diameter

of SILO

Thickness &

Type of

Liner in

SILO

Material

Being

Handled

Lump

Size of

Materials

500 Ton 5 RCC 250mm

thk.

6000mm For Vertical

Portion at

height 1 mtr.

& conical

portion (slope

60°) SS-

409M 8mm

thk. Plate

Coal -80mm

4.0 SPARES

1. Commissioning Spares and Insurance Spares

Supply of commissioning spares and insurance spares as required shall be in scope

of supply of the Bidder alongwith the equipment. It shall cover requirements of

erection, cold tests, startup and initial operation of the plant till integrated testing &

successful commissioning and commencement of commercial production up to a

period of six months. Any leftover commissioning spares shall be the property of the

Purchaser. Any commissioning spares required over and above the list given by the

Bidder shall have to be provided by the Bidder free of cost up to the successful

commissioning & commencement of commercial production of the plant and

equipment. The Bidder shall supply adequate insurance spares to ensure smooth

operation and maintenance of the plant.

2. Consumables

The Bidder shall supply all consumables such as initial fill of lubricants, oils, grease,

chemicals, refractories, resins etc. as required of all equipments for commissioning

and shall have a shelf life of minimum one year. The scope of consumables shall

include electrodes, shims, packings, bolts, nuts, gaskets, rivets, washers etc. as

applicable.

The Bidder shall also furnish Indian equivalent of oils, lubricants, refractories and

other consumables along with necessary specifications, drawings, catalogues etc. to

enable the Purchaser to procure them from indigenous sources.

The Bidder shall indicate the annual requirement of all such consumables.

3. Operating, Maintenance and Two Years’ Spares:


Page 5 of 6

a) The Bidder shall ensure the interchangeability of the parts wherever possible.

The Bidder shall furnish an itemized list of interchangeable spares.

b) The list of spares as necessary and recommended by the respective

manufacturer for two years’ of reliable and trouble free operation and

maintenance of all equipment under this package shall be in the scope of the

Bidder. The same shall be quoted separately. In the event of order the

successful Bidder shall furnish complete specification of the same.

c) Spares list giving complete list of the replaceable parts, fully illustrated shall be

supplied. The list shall include the following information.

Item designation

Reference drawings

Quantity installed

Quantity recommended for two years’ normal operation including the

insurance spares

Weight of each spare part

Supplier or sub-supplier’s catalogue number

Recommended minimum stock

Expected replacement time

Installation instruction in detail shall be supplied both for original installation

and future, for replacement of major electrical equipment, circuit wiring

diagram shall be provided.

4. Special Erection/Maintenance Tools and Tackles:

a) The Bidder shall supply a complete and unused wet of all the special tools and

tackles including required number of tool boxes as required for erection,

maintenance, overhaul or complete replacement of the equipment and

components required for the plant. The Bidder shall submit a list of such special

erection and maintenance tools and tackles.

b) All the tools shall be supplied in separate containers clearly marked with the

name of the equipment for which they are intended.

c) The Successful Bidder shall indicate list of construction machineries, handling

equipment and other facilities including tower crane or equivalent for erection at

high elevation required for the execution of work based on their previous

experience, considering site conditions and other considerations of work and

furnish resource deployment plan. The successful Bidder shall mobilize these

equipment at site for the execution of work and this is an important requirement

of the project. The availability of required facilities shall be ensured for

completeness of the project in time.

d) For any fabrication/control assembly (necessary for erection) work to be done in

the plant premises the plan shall be indicated by the Bidder. The necessary

equipment such as plate bending machines, special purpose welding machines,

fixtures, tools & tackles and other equipment required for fabrication shall be

arranged by the successful Bidder.

e) The successful Bidder shall carry out the testing of welded joints by radiographic

and ultrasonic methods. They must have only qualified/certified welders with

them for completing all the welding jobs.


Page 6 of 6

f) All the measuring instruments shall be calibrated having reference to NPL

(National Physics Laboratory).

g) All tools and tackles, apparatus, special instruments required for erection,

testing, commissioning and establishment of the Performance Guarantee Test,

measurements required for establishing the pollution control norms and such

other instruments, as required, shall be arranged by the successful Bidder. After

commissioning, the successful Bidder shall handover all the special tools &

tackles to the Purchaser.

h) The successful Bidder shall supply all required consumables, initial fill, oil,

lubricants, construction and erection materials including but not limited to

shims, packing plates, joining compounds, kerosene, solvents, sealing

compounds, tapes, connectors, brazing and soldering materials, welding and

brazing gases and rods, electrodes and wires, erection bolts, nuts, rivets, piano

wire, packing sheet and packing compounds, temporary supports, spacer

templates, jute and cotton waste cloth, sand and emery paper etc. for the

commissioning of the plant.

i) For load testing of handling equipment, loads shall have to be arranged by the

successful Bidder. Electrical/ operation tests, as per standard practice, shall also

be arranged and completed by them.

j) All materials, equipment, tools, tackles etc. brought at site by the successful

Bidder within the plant area shall not be removed without the written permission

of the Purchaser. Similarly, all enabling works built/erected and/or acquired by

them within the plant premises shall not be dismantled and removed without the

written permission of the Purchaser.

INSPECTION

(CHAPTER-05)

STEEL AUTHORITY OF INDIA LIMITED

BHILAI STEEL PLANT

GENERAL SPECIFICATION FOR

QUALITY SYSTEM, INSPECTION & TEST OF PLANT / EQUIPMENT AT

MANUFACTURER’S PREMISES (GS – 05)

MECON LIMITED RANCHI – 834002

No. MEC/S/1901/11/38/0/00/00/F1889/R2 JULY, 2007

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Contents Page 1 of 1

GS-05

CONTENTS

SL. NO. DESCRIPTION PAGE NO.

01. GENERAL 1

02 QUALITY SYSTEM REQUIREMENTS 1

03 QUALITY ASSURANCE PLAN 1

04 CALIBRATION OF MEASURING EQUIPMENT 2

05 TEST CERTIFICATES & DOCUMENTS 2

06 INTERNAL INSPECTION BY SUCCESSFUL TENDERER/MANUFACTURER

3

07 MANUFACTURING & INSPECTION SCHEDULE 3

08 METHOD OF UNDERTAKING INSPECTION & TESTING BY MECON/BSP

4

09 OBLIGATIONS OF SUCCESSFUL TENDERER

4

10

STAMPING AND ISSUE OF INSPECTION DOCUMENTS 5

11 GENERAL CLAUSES 5

ENCLOSURES:

i) Form No. 11.20.(DQM)F-09 Rev-0 - QAP for Structural & Mechanical Equipment

ii) Form No. 11.20.(DQM)F-10 Rev-0 - QAP for Electrical Equipment

iii) Form No. 11.20.(DQM)F-11 Rev-0 - QAP for Refractory Materials

iv) Form No. 11.20.(DQM)F-5/2 Rev-0 - Inspection Call Proforma

v) LIST OF MECON OFFICES and Contact Address Details

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Inspection Page 1 of 5

GS-05

GENERAL SPECIFICATION ON QUALITY SYSTEM, INSPECTION & TEST OF PLANT & EQUIPMENT AT MANUFACTURER'S PREMISES 1.0 GENERAL 1.1 Inspection & testing of plant & equipment shall be carried out by Consultant/ Purchaser

at the works of successful tenderer during manufacturing and/or on final product to ensure conformity of the same with the acceptable criteria of technical specifications, approved drawings, manufacturing drawings and applicable national / international standards.

2.0 QUALITY SYSTEM REQUIREMENTS The successful tenderer must recognise the importance of quality and follow defined

quality programme in all stages of. manufacturing and quality control activities of the product. Contractor must define and implement the tasks and controls that will provide needed assurance, in case manufacturing of product is sub-contracted either partly or fully and/or for the procured components of the product. All bought-out equipment or component shall be procured from vendors which are duly approved by the project authority.

Consultant/ Purchaser reserve the right to verify the quality programme of tenderer & its vendors/sub- vendors to assure the effectiveness of the programme to meet the intended and specified quality of the product.

3.0 QUALITY ASSURANCE PLAN (QAP) 3.1 The successful tenderer shall furnish Quality Assurance Plan (QAP) for respective

equipment after completion of detailed engineering and finalisation of billing schedule / equipment identification number for Consultant's approval at least one month prior to start of manufacturing.

3.2 QAP shall be prepared & furnished by Contractor in Form Nos. 11.20(DQM) F- 09,10 ,

11 (specimen copy enclosed) / detailed manufacturing QAP for structural & mechanical equipment, electrical equipment and refractory materials respectively , QAPs must be submitted in four ( 4 ) sets duly signed and stamped by tenderer for MECON approval .

3.3 The successful tenderer shall indicate procurement source and furnish to Consultant,

during the submission of QAP, copies of P.O., Sub-P.O., T.S., approved GA drawings/ data sheets & detailed manufacturing drawings, as backup reference materials for scrutiny & final approval by Consultant. The submission & subsequent approval of QAPs shall be ensured to be restricted to one round only.

3.4 Inspection and test requirements shall be decided with due consideration of factors like

safety, duty cycle, operating conditions, equipment life, environmental conditions, place of installation and statutory regulations, as applicable, for a particular equipment. Any, additional type or special tests or routine tests if found necessary to establish the intended quality after detailed engineering then the same shall have to be incorporated in the QAP without any commercial implication.

3.5 Detailed QAP shall be prepared by the successful tenderer in consultation with their

Sub-contractors / Manufacturers to avoid any complicacy later .

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GS-05

4.0 CALIBRATION OF MEASURING EQUIPMENT 4.1 All the measuring equipment used for inspection & testing shall be calibrated and

appropriate accuracy class of measuring equipment shall be used. Calibration standards used for calibration of measuring equipment shall be traceable to national standards of National Physical Laboratory (NPL), New Delhi with unbroken chains of comparison.

4.2 Valid calibration certificate for all measuring equipment used during inspection and

testing at manufacturer’s works, with traceability to national standards of NPL/ NABL accredited laboratories shall be furnished prior to undertaking inspection by Consultant/ Purchaser.

Calibration certificate shall also indicate reference no. of calibration standards calibrated

by NPL/NABL accredited laboratories and copies of such calibration certificates of calibration standards shall be included in the compiled dossiers of inspection/test results.

5.0 TEST CERTIFICATES AND DOCUMENTS 5.1 For each of the items being manufactured as per approved QAP , following test

certificates and documents, as applicable for each of the equipment, in requisite copies including original, duly endorsed by the Manufacturer/successful tenderer with appropriate linkage to project, purchase order and acceptance criteria etc shall be submitted to Consultant/ Purchaser.

i) Raw materials identification & physical and chemical test certificates for all materials

used in manufacture of the equipment (except IS: 2062-1999 Gr.A & IS: 210-1993, FG-150).

ii) WPS, PQR & WPQ documents as per applicable code.

iii) Details of stagewise inspection & rectification records for fabricated items, castings, forgings and machined articles.

iv) Control dimension chart with records of alignment, squareness etc.

v) Manufacturer's material and performance/relevant test certificates for all bought-out

items. vi) Details of heat-treatment and stress relieving charts as per specification. vii) Non-Destructive Test reports as per respective code. viii) Static/dynamic balancing certificate for rotating components/machines. ix) Hardness test certificate. x) Pressure/Leakage Test Certificates. xi) Performance Test Certificates for all characteristics. xii) Routine / type / calibration /acceptance / special test ( Type Tests etc) certificates for

electrical items.

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GS-05

xiii) Surface preparation and painting certificates. xiv) Certificates from competent authority for the items coming under statutory

regulations. 5.2 Where physical and chemical test certificates of material are not available, the successful

tenderer/Sub-contractor shall arrange to have specimens and test samples of the materials, tested in his own laboratory at his cost and submit the copies of test results in requisite numbers to Consultant/Purchaser for review. Number of test samples against each heat/cast/lot or batch of materials, as applicable shall be as per relevant Indian or International Standards.

5.3 Where facilities for testing do not exist in the successful tenderer/Sub-contractor's

laboratories or in case of any dispute, samples and test pieces shall be drawn by the successful tenderer/Sub-contractor in presence of Consultant/ Purchaser and sealed sample shall be sent to any Govt. approved /NABL accredited laboratory for necessary tests at former’s own cost.

5.4 The Consultant/ Purchaser shall have the right to be present and witness all tests being

carried out by the successful tenderer/Sub- contractor at their own laboratory or approved laboratories. Also, the Inspection Agency shall reserve the right to call for confirmatory test on samples, at his discretion.

6.0 INTERNAL INSPECTION BY SUCCESSFUL TENDERER/MANUFACTURER 6.1 Inspection and tests shall be carried out by Contractor/ Manufacturer in accordance with

approved drawings, T.S., P.O., and approved QAP. They shall maintain records of each inspection and test carried out and signed documents shall be submitted to Purchaser/Consultant for verification.

6.2 The successful tenderer shall carry out their internal inspection & obtain clearance from

statutory bodies e.g. IBR, CCE, TAC, Weights & Measures, safety, IE rules etc. prior to offering any equipment for Purchaser/Consultant's inspection in accordance with approved QAP.

6.3 The successful tenderer/ Manufacturers shall identify all the inspected

equipment/component/raw materials & shall maintain the record of status of inspection viz. inspected & found acceptable, require rectification/rework, rejected etc.

6.4 The successful tenderer shall establish and maintain procedures to ensure that the

product that does not conform to specified requirements, is prevented from inadvertent use or installation. The description of non-conformity that has been accepted subsequently by Consultant/ Purchaser by concession and/or of repairs, shall be recorded.

Repaired and reworked product shall be offered for re- inspection to Consultant/ Purchaser alongwith records of corrective action taken.

7.0 MANUFACTURING AND INSPECTION SCHEDULE

All contractors shall submit the schedule for manufacturing and inspection indicating equipment / components, sub- assembly/ assembly. Date of approval of drawings / data sheets. Address of manufacturer with contact person and scheduled date of inspection. Such reports shall be submitted to respective Consultant Inspecting Offices with a copy

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GS-05

to Inspection Co- ordinating Office once in a month. These monthly reports shall state the planning for next three months. Submission of first reports must commence one month prior to commencement of manufacturing activities of the product.

8.0 METHOD OF UNDERTAKING INSPECTION & TESTING BY

CONSULTANT/PURCHASER 8.1 Inspection call shall be given only on readiness of the equipment/ assembly/

sub-assembly & after approval of all relevant drawings and QAP. In case, equipment/ assembly/ sub-assembly offered for inspection are found not ready, all the cost of visit of Consultant's engineer shall have to be borne by the successful tenderer.

If the equipment/assembly/sub-assembly after inspection found not acceptable, require rework and involve Consultant's re- inspection, all the cost of such re-inspections shall also have to be borne by the successful tenderer,.

8.2 Inspection call shall be floated to Consultant, in the enclosed Form

No.11.20(DQM)F-05/2.REV-0 duly filled in, with ten days clear margin, enclosing all documents like test Certificates, Internal Inspection Reports, P.O., Sub-P.O., T.S., Approved QAP, approved GA drawings/ data sheets and manufacturing drawings. Inspection calls without above documents shall be treated as invalid and shall be ignored. The hard copy of such documents must also accompany a CD ( comprising computer readable files ) containing the identical documents .

8.3 The successful tenderer shall offer substantial quantities for economical inspection

consistent with the size of order. 8.4 On receipt of the Inspection call, pertaining to particular package / equipment / item, QA

& Inspection group of Consultant, Ranchi ( Overall co-ordinating office for Inspection activities ) shall organize inspection visit or will issue Inspection assignment to other Consultant’s office ( based on nearness to the vendor's manufacturing works / relevant job expertise ). For further inspection pertaining to the same package / equipment / item, successful tenderer may forward the subsequent inspection calls to the respective Consultant’s offices ( as identified per initial assignment ), with a copy to QA & Inspection Section, Ranchi.

9.0 OBLIGATIONS OF SUCCESSFUL TENDRER 9.1 The successful tenderer shall provide all facilities and ensure full and free access of the

Inspection Engineer of Purchaser/Consultant to their own or their Sub-Contractor's premises at any time, during contract period, to facilitate him to carry out inspection & testing of the product during or after manufacture of the same.

9.2 The successful tenderer shall delegate a Representative / Co-ordinator to deal with

Consultant/ Purchaser on all inspection matters. Representative of successful tenderer shall be present during all inspection at Sub-Contractor's works.

9.3 The successful tenderer shall comply with instructions of Consultant/ Purchaser fully and with promptitude.

9.4 The successful tenderer/ Sub-Contractor shall provide all instruments, tools, necessary

testing & other inspection facilities to Consultant/ Purchaser free of cost for carrying out inspection.

9.5 The cost of testing welds by ultrasonic, radiographic and dye penetration tests etc. in the

fabrication workshop shall be borne by the successful tenderer .These tests need to be

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GS-05

witnessed by ASNT/ISNT Level-II qualified NDT personals 9.6 The successful tenderer shall ensure that the equipment/assembly/ component of the

plant and equipment required to be inspected, are not dismantled or dispatched before inspection.

9.7 The successful tenderer shall not offer equipment for inspection in painted condition

unless otherwise agreed in writing by Consultant/ Purchaser. 9.8 The successful tenderer shall ensure that the equipment and materials once rejected by

the Consultant/Purchaser, are not re-used in the manufacture of the plant and equipment. Where parts rejected during inspection have been rectified as per agreed procedures laid down in advance, such parts shall be segregated for separate inspection and approval, before being used in the work.

10.0 STAMPING AND ISSUE OF INSPECTION DOCUMENTS 10.1 Inspection Memo:- For rejected items/items, which do not conform to Technical

Specification in one or more quality characteristics requiring rectification / rework, Inspection Memo shall be issued indicating therein the details of observation & remarks. All the non-conformities with respect to specification of the product shall be indicated in the Inspection Memo for further quality control by successful tenderer.

10.2 Inspection Certificate:- On satisfactory completion of final inspection & testing, all

accepted plant & equipment shall be stamped suitably and Inspection Certificate shall be issued by the Consultant for the accepted items.

11.0 GENERAL CLAUSE 11.1 Inspection & tests carried out by Consultant/Purchaser shall not absolve the

responsibility of the successful tenderer/ Manufacturer to provide acceptable product as per the terms of contract nor shall it preclude subsequent rejection.

11.2 Purchaser/ Consultant reserve the right to inspect any product at any stage of

manufacturing beyond pre-identified stages & hold points of approved QAP.

CONTRACTOR PROJECT

ORDER NO. & DATE PACKAGE NO.

SUB - CONTRACTOR PACKAGE NAME ORDER NO. & DATE

INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :

1 QAP shall be submitted for each of the equipment separately w ith break Code Description Code Description Code Description DOCUMENTS : up of assembly / sub-assembly & part/component or for group of equipment having same specif ication. 1. Visual(Welding etc.) 19. Sponge test 34. Internal Inspection report D1. Approved GA draw ings

2. Dimensional 20. Dust/Water Ingress test by Contractor D2. Information and other reference2 Use numerical codes as indicated for extent of inspection & tests and 3. Fitment & Alignment 21. Friction Factor Test 35. Hardness test drg / stamped drgs released

submission of test certif icates & documents. Additional codes & des- 4. Physical Test(Sample) 22. Adhesion Test 36. Spark test for Lining for manufacture cription for extent of inspection & tests may be added as applicable for 5. Chemical Test (Sample) 23. Performance Test/ 37. Calibration D3. Relevant catalogues the plant and equipment. 6. Ultrasonic Test Characteristic curve 38. Safety device test D4. Bill of Material/ item no./

7. Magnetic Particle Test(MPT) 24. No. Load/Free Running Test 39. Ease of Maintenance identif ication.3 Separate identif ication number w ith quantity for equipment shall be 8. Radiography test 25. Load/Overload Test 40. Thickness measurement D5 Matchmark details

indicated w herever equipment having same specif ication belonging to 9. Dye Penetration Test 26. Measurement of speeds of Zinc coating D6 Line/Layout diagram different facilities are grouped together. 10. Metallographic Exam. 27. Accoustical test D7 Approved erection procedures

11. Welder's Qualif ication & 28. Geometrical Accuracy D8 Unpriced sub P.O.w ith4 Weight in tonnes (T) must be indicated under column 5 for each item. Weld Procedure Test 29. Repeatability and Positioning specif ication and amendments

Estimated w eights may be indicated w herever actual w eights are not 12. Approval of Test and Repair Accuracy if any available. Procedure 30. Proving Test D9. Calibration Certif icate of all

13. Heat Treatment 31. Surface Preparation measuring instrument and ABBREVIATIONS USED : 14. Pressure Test 32. Manufacturer's Test Certif icates gauges.

15. Leakage test for bought out items D10. Ordering Specif ication CONTR : CONTRACTOR 16. Balancing 33 IBR/Other statutory agencies'

17. Vibration Test compliance certif icate MFG : MANUFACTURER 18. Amplitude test

E Q U I P M E N T D E T A I L S INSPECTION AND TESTS Raw Material and Inprocess Test Certif icates & Acceptance Criteria

Sl. Description (w ith equipment Identif ication Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN

brief specif ication) Inspn MFR CONTR MECON MFR CONTR MECON Documents1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / M- REV.

for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : OF

STRUCTURAL & MECHANICAL

FORM NO. 11.20 (DQM) F-09, REV-0

EQUIPMENT

QUALITY ASSURANCE PLANFOR

CONTINUATION SHEET E Q U I P M E N T D E T A I L S INSPECTION AND TESTS

Raw Material and Inprocess Test Certif icates & Acceptance CriteriaSl. Description (w ith equipment Identif ication Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN


( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / M- REV.



CONTRACTOR PROJECT


SUB - CONTRACTOR PACKAGE NAME

ORDER NO. & DATE INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :

1 QAP shall be submitted for each of the equipment separately w ith break Code Description Code Description Code Description DOCUMENTS : up of assembly / sub-assembly & part/component or for group of equipment having same specif ication. 1. Visual 14. Impalse Test. D1. Approved GA draw ings

2. Dimensional 15. Partial Discharge Test. D2. Approved single line /2 Use numerical codes as indicated for extent of inspection & tests and 3. Fitment & Alignment 16. Heat run test/Temp. rise Test. schematic diagram.

submission of test certif icates & documents. Additional codes & des- 4. Physical Test(Sample) 17. Enclosure protection Test. D3. Catalogues / Approved data sheet cription for extent of inspection & tests may be added as applicable for 5. Chemical Test (Sample) 18. Calibration. D4. Approved bill of materials. the plant and equipment. 6. Ultrasonic Test 19. Noise & Vibration. D5. Unpriced P.O. copy.

7. Magnetic Particle Test(MPT) 20. Test Certif icates for bought D6. Calibration Certif icate of all measuring 3 Separate identif ication number w ith quantity for equipment shall be 8. Radiography test out components. instrument and gauges

indicated w herever equipment having same specif ication belonging to 9. Dye Penetration Test 21. Tank pressure Test. different facilities are grouped together. 10. Measurement of IR Value : 22. Paint shade verif ication.

a) Before HV Test 23. Short time rating. 4 Weight in tonnes (T) must be indicated under column 5 for each item. b) After HV Test 24. Operation & functional

Estimated w eights may be indicated w herever actual w eights are not 11. High voltage test/Dielectric check. available. test. 25. Overspeed Test.

12. Routine test as per relevant 26. Flame proof Test ABBREVIATIONS USED : IS/other standard. 27. Clearance and creepage

13. Type tests as per relevant IS/ distance. CONTR : CONTRACTOR other standard. 28. Acceptance Tests

as per relevant IS MFG : MANUFACTURER

E Q U I P M E N T D E T A I L S INSPECTION AND TESTS Raw Material and Inprocess Test Certif icates & Acceptance Criteria

Sl. Description (w ith equipment Identif ication Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN


( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / E- REV.


ELECTRICAL EQUIPMENT


QUALITY ASSURANCE PLAN FOR

CONTINUATION SHEET E Q U I P M E N T D E T A I L S INSPECTION AND TESTS

Raw Material and Inprocess Test Certif icates & Acceptance CriteriaSl. Description (w ith equipment Identif ication Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN


( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / E- REV.



FORM NO.11.20(DQM) F-11 REV-0

CONTRACTOR PROJECT


SUB - CONTRACTOR PACKAGE NAME ORDER NO. & DATE

INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :

1 QAP shall be submitted for each of the equipment separately with break Code Description Code Description DOCUMENTS : up of assembly / sub-assembly & part/component or for group of equipment having same specification. 1. Visual 18. Drying & firing shrinkage D1. Laboratory test report

2. Dimensions and geometry 19. Sieve analysis D2. Dimensional drgs. showing2 Use numerical codes as indicated for extent of inspection & tests and 3. Chemical composition 20. Warpage plan, elevation, side view

submission of test certificates & documents. Additional codes & des- 4. Apparent porosity 21. Drip slag test & cross sectional view duly cription for extent of inspection & tests may be added as applicable for 5. True specific gravity 22. Permeability test approved. the plant and equipment. 6. Bulk density/true density 23. Hydration resistance test D3. Copies of sub P.O. &

7. Cold crushing strength 24. Lap joint strength Technical Specification.3 Separate identification number with quantity for equipment shall be 8. Pyrometric cone equivalent 25. Abrasion resistance D4. Calibration Certificate of all

indicated wherever equipment having same specification belonging to 9. Refractoriness under load 26. Cold bonding strength measuring instruments and different facilities are grouped together. 10. Spalling resistance 27. Oxidation resistance gauges.

11. Permanent linear change 28. Workability 4 Weight in tonnes (T) must be indicated under column 5 for each item. after heating 29. Surface area

Estimated weights may be indicated wherever actual weights are not 12. Modulus of Rupture/ 30. Corrosion resistance available. Flexural strength 31. Consistency

13. Reversible thermal expansion 32. Internal Inspection Report ABBREVIATIONS USED : 14. Resistance to dis-integration effect 33.Safe working temp.

of carbon monoxide gas. 34. Lot sampling CONTR : CONTRACTOR 15. Water absorption 35. Part assembly

16. Acid resistance 36.Control assembly. MFR : MANUFACTURER 17. Thermal conductivity

E Q U I P M E N T D E T A I L S INSPECTION AND TESTS Raw Material and Inprocess Test Certificates & Acceptance Criteria

Sl. Description (with equipment Identification Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN

brief specification) Inspn MFR CONTR MECON MFR CONTR MECON Documents1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / R- REV.

for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : 1 OF 2

QUALITY ASSURANCE PLANFOR

REFRACTORY MATERIALS

CONTINUATION SHEET FORM NO.11.20(DQM) F-11 REV-0E Q U I P M E N T D E T A I L S INSPECTION AND TESTS

Raw Material and Inprocess Test Certificates & Acceptance CriteriaSl. Description (with equipment Identification Quantity Manufacturer's Expected Sche- stage Inspection Final Inspection / Test by documents to be Standards/IS/BS/ REMARKS/No. heading,place of use and No. No / M T Name and Address dule of Final submitted to MECON ASME/Norms and SAMPLING PLAN

brief specification) Inspn MFR CONTR MECON MFR CONTR MECON Documents1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

( Q . A . P . NO. TO BE ALLOTTED BY MECON )For CONTRACTOR / SUB - CONTRACTOR NO. / / / R- REV.

for MECON ( Stamp & Signature ) (Stamp & Signature ) SHEET : 2 OF 2

Form No. 11.20(DQM)F-05/2 Rev.0 Page No. 1 of 1

INSPECTION CALL PROFORMA

Inspection Call No. Date :

Contractor's Order No.& Date

Sub-Contractor Place of Inspectionwith address, with address, Fax & Fax & Ph. No. Ph. No.Proposed Date Name & Designation ofof Inspection Contact Person withManufacturer's Ph. No. Off-day

List of items offered for inspection :Item Item Description Drawing No. Drawing QAP No. & Quantity (No./M) with tonnage

Identication No. with Revision Approval Status Total Total OfferedStatus Ordered Accepted

A/AAN/INF

A = Approved, AAN = Approved as Noted, INF = Information Category

List of documents & Test Certificates enclosed in four (4) sets.

for Contractor/Sub-Contractor

PurchaserProject

Contractor

Ref No. & DateDescriptionRef No. & Date Description

LIST OF MAJOR INSPECTING OFFICES OF MECON

SL. DETAILED ADDRESS AREA OF OPERATIONNO.

1. ��

D.G.M. Karnataka ,A.P.& KeralaInspection SectionMECON Ltd.,89, South End Road,Basavanagudi,

Bangalore-560 004 (Karnataka)

Gram : MECONINDFax : 080-6576352Phone : 080-6571661-68/6576476E-mail : [email protected]

2. ��

Dy.General Manager Bhilai, Nagpur, Raipur, Bilaspur,MECON Ltd., Bhopal,Satna & KatniIspat Bhawan, Ist floor,Bhilai-490 001 (M.P. )

Gram : MECONFax : 0788-224452Phone : 0788-220107/224101/224454E-mail : [email protected]

List of Inspecting Offices_Seq_9 1 of 3 As on 7/26/2007



4. ��

DGM I/C Chennai & total Tamil NaduMECON Ltd.,J-5, Plot No. 3552,6th Aveniue, Annanagar East,Chennai- 600 102

Gram : MECONINDFax : 044-26261474Phone : 044-26261911,26269743E-mail : [email protected]

5. ��

DGM Kolkata, Howrah, Bhubaneswar, Inspection Section Cuttack & BaripadaMECON Ltd.,50, Chwringhee Road,Kolkata- 700 071 (W.B.)

Gram : MECONCALFax : 033-22824441Phone : 033-22822381 to 83,22822284,22822857E-mail :[email protected] [email protected]

6. ��

DGM (I/C) Maharashtra (except Nagpur),Inspection Section, Gujarat & GoaMECON Ltd., 3rd Floor, Tower No. 7,International Infotech Park,Vashi Railway Station Complex, Vashi, Navi Mumbai-400 703

Fax : 022-27812275Phone : 022-27812155 to 58, 27812276E-mail : [email protected] [email protected]




7. �� !�� !�� !�� !��

DGM Delhi, Punjab, Rajasthan Inspection Section, MECON Ltd.,Scope Minar, 14th & 15th Floor,North Tower, Laxmi Nagar,Delhi-110 092

Fax : 011-22401203,22041214Phone : 011-22041201/22041315

22041238E-mail : [email protected]

8. ��

Mr. P. Dutta, DGM (I/C) Ranchi, Dhanbad, Jamshedpur,QA & Inspection Section Allahabad, Naini and all over India,MECON Ltd., if need arises for whatever reason.Ranchi-834 002 (Jharkhand)

Gram : MECONFax : 0651-2480216/2480002/2262194Phone : 0651-2481002/2481216 Extn : 7330 2482183 (P & T) DirectE-mail : [email protected], [email protected]


TENDER DOCUMENT


FOR


VOLUME – 3

PRICE BID FORMAT



New Delhi-110003

TEL NO. 011-24361666 FAX NO. 011-24363426


S. No. Item Description Amount (Rs.)

a Total Price for Supply of Air Canons for 5 Nos. Silos complete as per technical

specifications.

-

b Total Price for Supervision of Installation, testing & Commissioning of Air

Canons for 5 Nos. Silos complete as per technical specifications.

-

TOTAL QUOTED PRICE (F.O.R. Bhilai inside BSP at PKG-064 store) -

SUMMARY SHEET (SUPPLY & SUPERVISION)

Total Basic Price

(4*5)

In Figure In Words In Figure

Unit Qty (`) (`) (`) (`) (`) (`)

1 2 3 4 6 7 8 9 10 11

1 Design, manufacture, testing

at manufacturer’s works,

packing & forwarding,

transportation to site

complete with all mechanical

accessories as per terms &

conditions of tender

documents and technical

specifications.

a) Air Canon Sets 5 0

1

_______________________________________________________________________________________________________

GST on 6

Signature with stamp

Bidders to indicate the Break-up of Taxes, Duties, GST etc. The break-up is also required for evaluation of offers and the position of L1. The unpriced copy of Price Bid

should indicate the Break-up's i.e. "Quoted" or "Not Quoted" so as to facilitate evaluation of offers.

TOTAL PRICE IN WORDS

Project: Augmentation of Fuel & Flux Crushing Facilities (Package No. 064) of Bhilai Steel Plant, Bhilai (SAIL)

Air Canons for 5 Nos. Silos

TOTAL PRICEUnit Price

(`)

Note:

Volume of

work

PRICE SCHEDULE (SUPPLY)

Our prices for the above package of above mentioned project as per the technical specifications, drawings, terms & conditions given in the tender enquiry are as given below:-

DescriptionS.

No.

E

P

I

S

C

O

P

E

GST on 8

5

Transit

Insurance

Inland

Freight upto

site

Page 1 of 1

GSTTotal Price

(Including GST)

(In Figure) (In Words) (`) (`)

1 2 3 4 6 7

1 Supervision of Installation,

testing & Commissioning of


complete as per technical

specifications.

5 Sets 0

TOTAL PRICE IN WORDS

Signature with stamp

PRICE SCHEDULE (SUPERVISION)

Project: Augmentation of Fuel & Flux Crushing Facilities (Package No. 064) of Bhilai Steel Plant, Bhilai (SAIL)


Our prices for the above package of above mentioned project as per the technical specifications, drawings, terms & conditions given in the tender

enquiry are as given below :-

Item Description Qty. Unit

Unit Price

(`)

5

_____________________________________________________________________________________

NOTE: PAYMENT TERMS FOR SUPERVISION, PLEASE SEE CLAUSE NO. 7.1 OF APC.

PER DAY SUPERVISION RATE FOR ADDITIONAL PERIOD IF REQUIRED BY EPI OVER & ABOVE 15 DAYS @

RS.