volumetric dispensing solutions -...

Volumetric Dispensing Solutions

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VOLUMETRIC DISPENSING

Loctite® Volumetric Dispensing SystemsTake your Adhesive Dispensing to the Highest Level of Performance.

Loctite® Volumetric dispensing systems offer high precision solutions and superiorperformance over traditional manual, pneumatic or pressure-time methods. Their ability toprovide accurate and repeatable dispenses for a variety of adhesive chemistries and packagetypes means there is sure to be a volumetric solution for your dispensing needs.

VOLUMETRIC BOTTLE DISPENSING Page 1

Loctite® 50/250 ml Hand Pumps

Hand held precision applicators for 50 and 250 ml threadlocking and retaining products.

Loctite® Benchtop Peristaltic Dispenser

High precision dispensing for cyanoacrylates and other low viscosity, single component adhesives.

VOLUMETRIC SYRINGE DISPENSING

Loctite® PosiLink™ Syringe Dispensing System

Provides the highest level of dispensing performance forprepackaged single component adhesives in 5, 10 and25 ml sizes.

VOLUMETRIC TWO-PART DISPENSING Page 3-5

Loctite® PosiLink™ Dual Cartridge System

Offers accurate and repeatable dispenses from prepackaged dual cartridge adhesives in 50, 200, 400 and 490 ml sizes.

Loctite® Meter Mix Dispensing Systems

Fixed and variable ratio systems provide precision dispensing for larger bulk container, two- component adhesives.

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VOLUMETRIC BOTTLE DISPENSING

Features:• Adjustable positive displacement, 0.01 ml

to 0.04 ml of product

• Eliminates dispense variability due to lossof operator control

• Enables precise positioning of adhesive application

• Converts product package into a portable dispenser

• Applicator nozzle accepts a variety ofdispensing needles

• Bottle stand greatly improves 50 ml bottle stability

Loctite® 50/250 ml Hand Pumps

Item 98414 Item 97001

Loctite® 50/250 ml Hand PumpsThe Loctite® 50 ml and 250 ml Bottle Hand Pumps are portable and precise bottle-top applicators that threaddirectly onto any 50 or 250 ml bottle of threadlocking or retaining product. Item 98414 is also supplied witha stand to better balance the smaller 50 ml bottle. They are designed to dispense at any angle without leaksor product waste. Not suitable for cyanoacrylate adhesives, primers, or activators.

Features:• Precision volumetric dispensing down to .001 ml

• Air-free system minimizes air in product,avoiding premature product clogging of cyanoacrylates

• Instant reverse for vacuum suck-back shuts offthe flow of liquid and prevents dripping

• Simple and convenient load mechanism providesfor easy tube changes

• Continuous or timed mode of dispense

• Large digital LED display

• Includes four (4) different feed line tubing sizesto accommodate various product viscosities

Loctite® Benchtop Peristaltic Dispenser

Item 98548

Loctite® Benchtop Peristaltic DispenserThe Loctite® Benchtop Peristaltic Dispenser is a reliable and effective volumetric dispenser for single-component, low viscosity fluids up to 5,000 cP. Designed for applications that require a precise bead, dispensequantity or specific flow rate, this dispenser is electro-mechanically operated and does not require the use ofan air source.

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Loctite® Posi-Link™ Dispense System for Prepackaged SyringesThe Loctite® Posi-Link™ Dispensing System for prepackaged syringes is a programmable, volumetric dispensesystem that is designed to provide the highest level of dispensing precision directly from a disposable syringe barrel. This patent pending system is ideal for automated production applications that require highreliability and process feedback.

VOLUMETRIC SYRINGE DISPENSING

Loctite® Posi-Link™ ControllerProvides all operator interface and controlsignals to actuator.

Features:

• Dose selection by volume, easyprogramming with storage capacity for 25 user defined programs

• Smallest footprint on the market toconserve benchtop space

• Automatic syringe engagement ensures easy changeover

• Adhesive level monitoring with low levelvisual and digital outputs

• Fault detection with in-cycle visual and digital outputs

• Foot switch, finger switch or PLC remotestart activation

Loctite® Posi-Link™ Actuators Provide adhesive dispensing by effectingincremental movements of syringe piston and displacing programmable quantities ofadhesive within syringe barrel.

Features:

• Easily fits below workbench or wall mounts with brackets

• Lightweight remote dispense head allowshand held dispensing or mounting onrobotic arms via a 7 foot tether

• Easily attaches to syringe nest (soldseparately) allowing alternate syringe sizes

• Suck-back prevents dripping and eliminatesthe risk of adhesive being sucked into the system

Loctite® Posi-Link™ Syringe Nests Connect actuator to syringe barrel.

Features:

• No tool syringe changeover

• No wetted components, disposable syringes are the only component in contactwith adhesive

• No adhesive downloading. Directly acceptsLoctite® brand pre-filled syringes, plusmany other brands

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5 ml Syringe NestItem 98643





Loctite® Posi-Link™

Controller

Item 98377


5-25 Actuator

Item 98378


10-50 Actuator

Item 98379

Best for Hand Held Applications

Max. 5,000 cPSee note below*

Best for Mounted or Robotic Applications

* Maximum viscosity 5,000 cP. For productsabove 5,000 cP, use 10-50 Actuator (98379)and Syringe Nest (98640).

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VOLUMETRIC TWO-PART DISPENSING

Loctite® Posi-Link™ Dispense System for Dual CartridgesWhen you need high precision dispensing from your prepackaged dual cartridge adhesive, the Loctite®Posi-Link™ Dispense System is the solution. With its innovative volumetric delivery system, low-leveldetection, immunity to viscosity changes and ability to manage adhesive/piston hang-ups, this patentpending system is ideal for automated production applications.

Loctite® Posi-Link™ ControllerProvides all operator interface and controlsignals to actuator.

The same controller is used for either syringe or dualcartridge dispensing – see features on previous page.

Loctite® Posi-Link™ Actuators Provide adhesive dispensing by effectingincremental movements of dual pistons anddisplacing programmable quantities ofadhesive within the cartridge regardless ofviscosity changes in the mix nozzle.

Features:

• Easily fits below workbench or wall mountswith brackets

• Dispense head has a “positive link” toactuator via a 7 foot tether, 10-50 is suitablefor hand held or can be mounted forautomated robotic systems

• Easily attaches to the dual cartridge nests(sold separately) to accommodate alternatecartridge sizes

• Mechanically linked dual plungersguarantee proper ratios are achieved

Loctite® Posi-Link™ Dual Cartridge Nests Connect the actuator to the dual cartridge.

Features:

• No tool cartridge changeover

• No contact with adhesive. Disposablecartridges are the only component incontact with adhesive

Loctite® Pinch Tube Valve Provides positive no drip shut-off capability.

Features:

• Valve attaches directly to the end of thesquare mix nozzle

• Utilizes disposable pinch tube elements

• No seals

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10-50 Actuator

Item 98379


200-400 Actuator

Item 98380


Controller

Item 98377

1:1 / 2:1200 ml Cart.Item 98662

1:1 / 2:1 400 ml Cart.Item 98663

10:1 490 ml Cart.Item 98664

Pinch Tube ValveItem 97141

1:1 / 2:150 ml Cartridge

Item 98641

10:1 50 ml Cartridge

Item 98642

Optional Required

50 ml Dual Cartridges,Hand Held, Mounted or Robotic Applications

200-400 ml Dual Cartridges, Mounted or Robotic Applications Only

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Loctite® Meter Mix 1000 and 1000SSDispense SystemsDesigned for hand held applications, these systemsuse pneumatic controls to control dispensing.

Features:

• Fixed and variable mix ratio capability*

• Adjustable flow control via an integral pressure regulator

• Mild steel pump standard, optional stainless steelor abrasion resistance pumps also available**

• Operator controlled shot size using optional triggercontrol mixing valve

• Manual vernier shot size selection with a 4 digit reference

• All wetted components are 316 stainless steelconstruction for the 1000SS systems

Loctite® Meter Mix 2000 Dispense System Designed for benchtop dispensing, these systems offercontrolled shot size through a pre-set mechanicalstroke adjustment.

Features:


• Manual vernier shot size selector with a 4 digitreference gauge

• Adjustable flow control with integral pressure gauge


• Emergency stop button override

• Three position pump and position dispense selectors

• Foot switch activation

Loctite® Meter Mix 3000 Dispense SystemHigher control is possible with programmable shot size and integrated PLC controls using convenient touch screen capability.

Features:


• Programmable shot size selection

• Adjustable flow control using integral pressure regulation


• 4.5" W x 3.4" H monochrome touch screen and PLC

• Cycle and maintenance totalizer

• Automatic purge controller with foot switch or PLC activation

• Emergency stop button override

Loctite® Meter Mix SystemsWhen your two-part volumetric requirements take on a larger dimension than dual cartridges, Henkel hasthe solution with our high precision Loctite® Meter Mix Dispense Systems. Choose from either fixed orvariable ratio units for any of our featured systems and together with a wide selection of reservoir systems,hoses, valves and other accessories, customize a system to meet your application requirements.

* See item numbers in the product selection chart on the next page. ** Both fixed and variable ratio units require dual pump assemblies to be specified based on your

material type and dispensing requirements. Review with your Henkel sales or technical representative.

Single MechanicallyControlled Shot Size

Auto Purge CycleNeeded

ProgrammableShot Size

Epoxy/Urethane/Other

Chemistry

MMA

Loctite® Meter Mix 1000SS

Loctite® Meter Mix 1000



Operator ControlledShot Size

SELECTION GUIDE

Multiple ElectronicallyControlled and Stored

Shot Sizes


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You can check out our complete selection of all system options by:Visiting www.equipment.loctite.com, requesting a copy of our Loctite® Equipment Sourcebook,or reviewing your requirements directly with your Henkel sales or technical representative.

Customize your Loctite® Meter Mix SystemAll Loctite® Meter Mix Systems can be fully customized to meet your application requirements. Your Henkelsales or technical representative can help you select from a wide variety of dispensing valves, reservoir, hosing,and other system options – all are sold separately.

Mountable orhand held pistolgrip options

Dispense Valves

Choice of 5 or 7.5Liter “on-board”tanks, or largerremote mounted 5or 10 gallon tanksthat can beintegrated withseparate Loctite®

Pail Pumpdelivery systems

Reservoirs

Mild or stainlesssteel in a varietyof diameters andlengths to meetyour specificmaterial andadhesive delivery raterequirements

Dual Hosing

To meet yourautomated systemintegration needs

(For use withLoctite® Meter Mix3000 dispensesystem only)

Reservoir Level Sensing Options

For betterviscositycontrol

Electrical Heating Options

PLC interfacecapabilities (For use withLoctite® Meter Mix3000 dispensesystem only)

Process Integration Controls

P R O D U C TLoctite® Meter Mix

1000 DispenseSystem

Loctite® Meter Mix1000SS Dispense

System

Loctite® Meter Mix 2000 Dispense

System

Loctite® Meter Mix3000 Dispense

System

Machine Ratio Capabilities/Item Numbers

FixedLow Flow System 1000 988900

988904 988906 988908High Flow System 1000 988902

VariableLow Flow System 1000 988901

988905 988907 988909High Flow System 1000 988903

Performance SpecificationsDispense Range 0.51 cc to 25 cc (Fixed), 0.51 cc to 21.37 cc (Variable)

Cycle Rate Up to 30 or more per minute, depending on material viscosity, hose sizes, and mixer type

Mix Ratio Range by Volume 1:1 to 9.76:1 (Fixed), 1:1 to 41.56:1 (Variable)

Wetted Component MakeupMild Steel Pumps STD N/A STD STD

Abrasion Resistant Pumps OP N/A OP OP

304SS Pumps OP N/A OP OP

316SS Pumps N/A STD N/A N/A

Dispense ValvesHand Held Valve with Pistol Grip STD STD OP OP

Hand Held Valve w/Lever Actuation OP OP OP OP

Adjustable Boom Mounted Valve N/A N/A STD STD

Shot Size CapabilitiesManual/Operator Controlled Shot STD STD STD STD

Mechanically Adjusted Limit Switch Shot Control (single-shot size)

N/A N/A STD STD

Pre-Programmed Electronic Shot Size Control

N/A N/A N/A STD

Multiple Pre-Programmed Shot Size Control

N/A N/A N/A STD

Touchscreen Machine Controls N/A N/A N/A STD

Other Machine FeaturesSupervisor Machine Lock-Out N/A N/A N/A STD

Maintenance Totalizer N/A N/A N/A STD

Low/High Level Sensing Capable N/A N/A N/A STD

Pneumatic Accumulators for BulkPackage Pressure Feed

OP STD OP OP

Pneumatically Adjustable Flow Control

STD STD STD STD

Auto-Purge Capable N/A N/A N/A STD

Foot Switch Controlled N/A N/A STD STD

Emergency Stop Palm Button N/A N/A STD STD

STD = Standard OP = Optional N/A = Not Available


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® and ™ designate trademarks of Henkel Corporation or its affiliates. ® = registered in the U.S. and elsewhere.© Henkel Corporation, 2006. All rights reserved. 3429/LT-4391 (6/06)

Henkel Corporation

Engineering Adhesives

1001 Trout Brook Crossing

Rocky Hill, CT 06067

U.S.A.

www.henkel.us

www.loctite.com

Henkel –Your worldwide partner

For technical information and/or productavailability, call 1-800-LOCTITE

For more information about our full line of dispensing and curing equipment, visitwww.equipment.loctite.com

USA

Henkel CorporationEngineering Adhesives1001 Trout Brook CrossingRocky Hill, CT 06067Tel: 860.571.5100Fax: 860.571.5465

Canada

Henkel Canada CorporationEngineering Adhesives2225 Meadowpine Blvd.Mississauga, Ontario L5N 7P2Tel: 1.800.263.5043 (within Canada)Tel: 905.814.6511Fax: 905.814.5391

Mexico

Henkel Capital, S.A. de C.V. Blvd. Magnocentro No. 8 Piso 2 Interlomas52760, Huixquilucan Edo. de MéxicoTel: +52.55.3300.3644Fax: +52.55.5787.9404

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