21076-1 Engine assembly, installEngine and gearbox as a unitOther special equipment: 11597951Install the engine.2Check that the front engine mounting is correctly seated on the cushions and tighten the bolts in the cushionsto the specified torque.Other special equipment: 1159795Specifications:220 20 Nm3Carefully lower the engine to the height of the cushion. Install the rear cushions and tighten them to thespecified torque.Other special equipment: 1159795Specifications:M10: 48 4 Nm M12: 85 8 Nm M14: 140 14 Nm4Install the rear member on the chassis and tighten it to the specified torque.Other special equipment: 1159795Specifications:140 14 Nm5Use a hoist or a hydraulic jack to raise the vehicle.6 Chassis ID Path2/Repair/B12R, D12D420/Engine assembly, install. Engine and gearbox as a unitModel IdentityB12R 117358953Publishing Date Operation No.Wednesday, 5 March 2008 21076-11 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012Remove the installation device from the engine, lower the vehicle and remove the lifting equipment.72 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201283 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201294 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012105 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201211126 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012137 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012Other special equipment: 1159795Specifications:85 8 Nm148 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012159 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20121610 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20121711 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20121812 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012Also install the cable harness on the engine housing.1913 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201220212214 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20122315 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012242516 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20122617 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20122718 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20122819 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20122920 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012303121 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20123233Install the engine cable harnesses by connecting them to the main cable harness and attaching them to thebrackets with steel cable strips. In the area between the brackets, attach the cable harnesses with plastic cablestrips.3422 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20123523 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20123624 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012Note: Once installation is complete, connect the pipes to the gearbox.3725 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012383926 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20124027 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 20124128 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201242Note: Once installation is complete, seal the sensor.4329 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012Other special equipment: 1159795Specifications:190 19 Nm4430 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 201245Add coolant via the expansion tank.46Connect the negative battery cable.47Install the lower plates on the engine and the gearbox.48Close the internal covers on the engine and gearbox.31 / 31 Copyright Volvo Group North AmericaThe information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.IMPACT 3.0 Thursday, 20 September 2012