The TAD1344GE is a powerful, reliable

and economical Generating Set Diesel

Engine built on the dependable Volvo in-

line six concept.

Durability & low noiseDesigned for easy, fast and economical

installation. Field tested to ensure high-

est standard of durability and long life.

Well-balanced to produce smooth and

vibration-free op er a tion with low noise

level.

To maintain a controlled working tem-

per a ture in cylinders and combustion

cham bers, the engine is equipped with

piston cooling. The engine is also fi tted

with replaceable cylinder liners and valve

seats/guides to ensure maximum du ra bil-

i ty and service life of the engine.

Low exhaust & noise emissionThe state of the art, high-tech injection

and highly effi cient charge air system with

low internal loss es contributes to excel-

lent com bus tion and low fuel consump-

tion.

The TAD1344GE is EU Stage 2 emission

certifi ed. An electronically controlled vis-

cous fan drive is available giving substan-

tially lower noise and fuel consumption.

Easy service & maintenanceEasily accessible service and main te-

nance points contribute to the ease of

ser vice of the engine.

Technical descriptionEngine and block– Cast iron cylinder block with op ti mum dis-

tribution of forces without the block being unnessarily heavy.

– Wet, replaceable cylinder liners– Piston cooling for low piston temperature

and reduced ring temperature– Tapered connecting rods for increased pis-

ton lifetime– Crankshaft induction hardened bearing

sur fac es and fi llets with seven bearings for mod er ate load on main and high-end bear- ings

– Case hardened and Nitrocarburized trans- mis sion gears for heavy duty operation

– Keystone top compression rings for long service life

– Viscous type crankshaft vibration dampers to withstand single bearing alternator tor sion al vibrations

– Replaceable valve guides and valve seats– Over head camshaft and four valves per cyl-

in der

Lubrication system– Full fl ow oil cooler– Full fl ow disposable spin-on oil fi lter, for ex-

tra high fi ltration– The lubricating oil level can be measured

during operation– Gear type lubricating oil pump, gear driven

by the transmission

Fuel system– Electronic high pressure unit injectors– Fuel prefi lter with water separator and wa ter-

in-fuel indicator / alarm– Gear driven low-pressure fuel pump– Fine fuel fi lter with manual feed pump and

fuel pressure switch

Cooling system– Effi cient cooling with accurate coolant con-

trol through a water distribution duct in the cylinder block. Reliable sleeve thermostat with minimum pressure drop

– Belt driven coolant pump with high degree of effi ciency

– Electronically controlled viscous fan drive provides lower noise and fuel consumption (optional).

– Coolant fi lter as standard

Turbo charger– Effi cient and reliable turbo charger– Electronically controlled Waste-gate– Extra oil fi lter for the turbo charger

Electrical system– Engine Management System 2 (EMS 2), an

electronically controlled processing system which optimizes engine performance. It also includes advanced facilities for diagnostics and fault tracing.

– Possibility to perform a start battery test ac-cording to the NCPA requirements via CAN bus signals.

– The instruments and controls connect to the engine via the CAN SAE J1939 interface, either through the Control Interface Unit (CIU) or the Digital Control Unit (DCU). The CIU converts the digital CAN bus signal to an anolog signal, making it possible to con-nect a variety of instruments. The DCU is a control panel with display, engine control, monitoring, alarm, parameter setting and di-agnostic functions. The DCU also presents error codes in clear text.

– Sensors for oil pressure, oil temp, boost pres sure, boost temp, coolant temp, fuel temp, water in fuel, fuel pressure and two speed sensors.

Features– Excellent load acceptance– Highly effi cient cooling system– Dual Speed 1500 / 1800 rpm– EMS 2– EU Stage 2 emission certifi ed– Wide range of optional equipment including visco fan.

VOLVO PENTA GENSET ENGINE

TAD1344GE399 kW (543 hp) at 1500 rpm, 449 kW (611 hp) at 1800 rpm, acc. ISO 3046

Power StandardsThe engine performance corresponds to ISO 3046, BS

5514 and DIN 6271. The technical data applies to an engine

without cooling fan and operating on a fuel with calorifi c value

of 42.7 MJ /kg (18360 BTU/lb) and a density of 0.84 kg/liter

(7.01 lb/US gal), also where this involves a deviation from

the standards. Power output guaranteed within 0 to +2% att

rated ambient conditions at delivery. Ratings are based on

ISO 8528. Engine speed governing in accordance with ISO

3046/IV, class A1 and ISO 8528-5 class G3

Exhaust emissionsThe engine complies with EU stage 2 emission legislation

according to the Non Road Directive EU 97/68/EEC. The

engine also complies with TA-luft -50% exhaust emission

regulations.

Rat ing Guide linesPRIME POW ER rat ing cor re sponds to ISO Standard Power for

continuous operation. It is applicable for supplying elec tri cal power

at variable load for an unlimited number of hours instead of com-

mer cial ly purchased power. A10 % overload capability for gover ing

purpose is available for this rating.

STANDBY POWER rating corresponds to ISO Stan dard Fuel Stop

Power. It is applicable for supplying standby elec tri cal power at

variable load in areas with well established elec tri cal networks in

the event of normal utility power failure. No over load capability is

available for this rat ing.

1 hp = 1 kW x 1.36

TAD1344GETechnical DataGeneralEngine designation ........................................................................ TAD1344GENo. of cylinders and confi guration ........................................................ in-line 6Method of operation ................................................................................4-strokeBore, mm (in.) ...................................................................................... 131 (5.16)Stroke, mm (in.) ...................................................................................158 (6.22)Displacement, l (in3)........................................................................12.78 (780)Compression ratio ...................................................................................... 18.1:1Wet weight, engine only, kg (lb) ..................................................1325 (2921)Wet weight with Gen Pac, kg (lb) .............................................. 1790 (3946)

Performance 1500 rpm 1800 rpmwith fan, kW (hp) at: Prime Power 354 (481) 392 (533)Standby Power 389 (529) 431 (586)

Lubrication system 1500 rpm 1800 rpmOil consumption, liter/h (US gal/h) at:Prime Power 0.04 (0.011) 0.05 (0.013)Standby Power 0.04 (0.011) 0.05 (0.013)Oil system capacity incl fi lters, liter ............................................................... 36

Fuel system 1500 rpm 1800 rpmSpecifi c fuel consumption at: Prime Power, g/kWh (lb/hph) 25 % 219 (0.355) 229 (0.371)50 % 200 (0.324) 205 (0.332)75 % 197 (0.319) 200 (0.324) 100 % 194 (0.314) 201 (0.326)Standby Power, g/kWh (lb/hph)25 % 215 (0.349) 225 (0.365)50 % 199 (0.323) 204 (0.331)75 % 198 (0.321) 201 (0.326)100 % 195 (0.316) 202 (0.327)

Intake and exhaust system 1500 rpm 1800 rpmAir consumption, m3/min (cfm) at: Prime Power 27 (954) 33 (1165)Standby Power 28 (989) 33 (1165)Max allowable air intake restriction,kPa (PSI) ......................................................................................................5 (0.7)Exhaust gas temperature after turbine, °C (°F) at:Prime Power 440 (824) 440 (824)Standby Power 465 (869) 490 (914)Max allowable back-pressure in exhaust line, kPa (PSI) ................................................................................................... 10 (1.5)Exhaust gas fl ow, m3/min (cfm) at: Prime power 63.5 (2243) 77.0 (2719)Standby Power 67.5 (2384) 82.0 (2896)

Cooling system 1500 rpm 1800 rpmFan power consumption, std ratio, kW (hp) 10 (14) 18 (24)

Cooling performance 1500 rpm 1800 rpmAOT at max cooling air fl ow, °C (°F):Prime Power 63 (145) 63 (145)Standby Power 59 (138) 60 (140)Max cooling air fl ow, m3/s (cfs) 6.7 (237) 8.2 (290)

Standard equipment Engine Gen PacEngineAutomatic belt tensioner • •Lift eyelets • •FlywheelFlywheel housing with conn. acc. to SAE 1 • •Flywheel for 14” fl ex. plate and fl exible coupling • •Engine suspensionFixed front suspension • •Lubrication systemOil dipstick • •Full-fl ow oil fi lter of spin-on type • •By-pass oil fi lter of spin-on type • •Oil cooler, side mounted • •Low noise oil sump • •Fuel systemFuel fi lters of disposable type • •Electronic unit injectors • •Pre-fi lter with water separator • •Intake and exhaust systemAir fi lter with replaceable paper insert • •Air restriction indicator • •Air cooled exhaust manifold • •Connecting fl ange for exhaust pipe • •Exhaust fl ange • •Turbo charger, low right side • •Cooling systemRadiator incl intercooler •1) •Coolant pump • •Fan hub • •Thrust fan •1) •Fan guard − •Belt guard − •Control systemEngine Management System (EMS) with CAN-bus interface SAE J1939 • •AlternatorAlternator 80 A • •Starting systemStarter motor • •Connection facility for extra starter motor • •Instruments and sendersTemp.- and oil pressure for automatic • • stop/alarmOther equipmentExpandable base frame − •Engine PackingPlastic wrapping • •

1)must be ordered, se order specifi cation2) Available later

− optional equipment or not applicable

• included in standard specifi cation

For our wide range of optional equipment, please see Order speci-fi cation.

Note! Not all models, standard equipment and accessories are available in all countries.

All specifi cations are subject to change without notice.

The engine illustrated may not be entirely identical to production standard engines.

2204 1106

1391

Dimensions TAD1344GENot for installation

01

-20

09

. ©

20

09

A

B V

olv

o P

enta

.

AB Volvo PentaSE-405 08 Göteborg, Sweden

www.volvopenta.com

Issue Index

General

litrein3

mmin

mmin

Wet weight kglbkglb

rpm 1500 1800without fan kW 364 410

hp 495 558with fan kW 354 392

hp 481 533without fan kW 399 449

hp 543 611with fan kW 389 431

hp 529 586Torque at: Nm 2317 2175

lbft 1709 1604Nm 2540 2382lbft 1873 1757m/s 7,9 9,5

ft/sec 26,0 31,2MPa 2,3 2,1psi 331 310

MPa 2,5 2,3psi 362 340

MPa 16,1 17,2psi 2335 2495

MPa 17,2 18,1psi 2495 2625

kgm2

lbft2

kW 30 44hp 40,8 59,84

03

1790

6,22

2921

1-5-3-6-2-4

1325

3946

Document No

TAD1344GE 21340722

Performance

Compression ratio 18,1:1

Prime Power

Standby Power

Engine incl. cooling system, air filtration system, and frame

Prime Power

Standby Power

Standby Power

Effective mean pressure at:

Derating see Technical Diagrams

Friction Power

6Displacement, total

779,7Firing order

12,78Number of cylinders

131

Standby Power

Mean piston speed

Prime Power

Prime Power

Effective mean pressure at:

Max combustion pressure at:

In-line four stroke diesel engine with direct injection. Rotation direction, anti-clockwise viewed towards flywheel. Turbocharged

Bore

Stroke5,16158

Engine only

Total mass moment of inertia, J (mR2) 3,43

Max combustion pressure at:

81,4

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

rpm 1500 1800dB(A) 113 116,4dB(A) 116,2 118,5dB(A) 116,5 118,5

No load dB(A) 97,1 100,4dB(A) 99,8 102,2dB(A) 100 102,3

Unsilenced exhaust noise

rpm 1500 1800dB(A) 114 118dB(A) 115 119

Remaining loadPrime Standby Prime Standby (%) Prime Standby Prime Standby

0-20 1,1 1,3 1,5 1,5 20-100 20,7 23,9 3,3 4,00-40 2,8 3,4 1,7 1,7 40-100 6,8 6,8 1,6 1,60-60 7,0 9,9 2,8 2,5 60-100 2,6 2,9 1,5 1,60-80 18,9 23,2 3,1 3,6 80-100 1,2 1,1 1,5 1,8

0-61 7,0 2,8 61-100 2,4 1,60-65 10,0 2,4 65-100 2,1 1,60-55 6,9 2,8 55-100 3,4 1,80-60 10,0 2,5 60-100 2,9 1,7

100-0 5,0 5,5 2,1 2,1

Remaining loadPrime Standby Prime Standby (%) Prime Standby Prime Standby

0-20 1,0 1,1 1,7 1,8 20-100 6,5 8,4 1,9 3,40-40 2,2 2,4 2,2 2,0 40-100 3,0 3,7 2,0 1,70-60 4,1 4,2 2,2 1,6 60-100 1,9 2,2 2,5 2,30-80 8,7 9,3 3,2 2,6 80-100 0,9 0,9 1,9 2,0

0-78 6,5 2,1 78-100 0,9 2,20-88 10,0 2,9 88-100 0,7 1,30-71 6,4 1,4 71-100 1,5 2,10-80 10,0 3,0 80-100 1,0 1,8

100-0 3,7 4,0 2,1 2,1

Engine noise emission

Speed diff (%) Recovery time (s)

Single step load performance at 1800 rpm

Type of AVR

Load acceptance performance can vary due to actual alternator inertia, voltage regulator, type of load and local ambient conditions.

Standby Power

Tolerance ± 0.75 dB(A)

SX440

Recovery time (s)

Load (%)

Measured sound power Lw

Prime Power

Single step load performance at 1500 rpm

Generator Model

Calculated sound pressure Lp at 1 m

Stamford

Test conditions for load acceptance data

Data calculated as sound pressure Lp.Assumed microphone distance 1 m

Prime PowerStandby Power

Standby Power

Speed diff (%)Load (%) Speed diff % Recovery time (s)

No load

Test Standards: ISO 3744-1981 (E) sound power

Prime Power

HCI544CWarm engine.

Speed diff (%) Recovery time (s)

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

Cold start performance rpm 1500 180020 s 4,8 4,6

5 s 5,7 5,2-15* s 6,6 6,0

rpm 1500 1800litre/h 0,04 0,05

US gal/h 0,011 0,013litre/h 0,04 0,05

US gal/h 0,011 0,013litre

US galmax litre

US galmin litre

US galhhh

front up °front down °side tilt °

kPa 370 - 520psi 54 - 75

max °C°F

Oil filter micron size µ

Fuel system rpm 1500 180025% g/kWh 219 229

lb/hph 0,355 0,37150% g/kWh 200 205

lb/hph 0,324 0,33275% g/kWh 197 200

lb/hph 0,319 0,324100% g/kWh 194 201

lb/hph 0,314 0,32625% g/kWh 215 225

lb/hph 0,349 0,36550% g/kWh 199 204

lb/hph 0,323 0,33175% g/kWh 198 201

lb/hph 0,321 0,326100% g/kWh 195 202

lb/hph 0,316 0,327

200

19

2

Cooling water temp engine block

Lubrication oil temperature in oil sump:

Standby Power

Oil pressure at rated speed

Specific fuel consumption at:Standby Power

Oil sump capacity:

Oil change intervals/specifications:

50°FVolvo

5,0600

10°C

* With manifold heater 4 kW engaged, lubrication oil 15W/40 and block heater.

2020

13026640

20

Time from start to stay within 0.5% of no load speed at ambient temperature:

°C

12

VSD2 400

30

Prime Power

7,9

Lubrication systemLubricating oil consumption

VSD3

* See also general section in the sales guide

MakeBlock heater type Power kW

Engine angularity limits:

Specific fuel consumption at:Prime Power

9,5Oil system capacity including filters 36

Engaged hours

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

rpm 1500 1800

litre/h 120,0 130,0US gal/h 31,7 34,3

kPa 30,0 30,0psi 4,4 4,4kPa 20,0 20,0psi 2,9 2,9

litre/h 18,0 18,0US gal/h 4,8 4,8

kPa 20,0 20,0psi 2,9 2,9°C 50 50°F 122 122µµ

Intake and exhaust system rpm 1500 1800m3/min 27 33

cfm 954 1165m3/min 28 33

cfm 989 1165kPa 5 5psi 0,7 0,7kPapsikW 243 280

BTU/min 13819 15923kW 266 324

BTU/min 15127 18426oC 440 440oF 824 824oC 465 490oF 869 914

kPa 9 9psi 1,3 1,3kPa 10 10psi 1,5 1,5

m3/min 63,5 77,0cfm 2243 2719

m3/min 67,5 82,0cfm 2384 2896

Prime Power

Standby Power

Max allowable air intake restriction including piping

Fuel supply line max restriction(Measured at fuel inlet connection)

Heat rejection to exhaust at:

Standby Power

Air consumption at:(+25°C and 100kPa)

Injection pump type/make

Prefilter / Water separator micron size

Delphi E3

10

ASTM-D975-No1 and 2DJIS KK 2204, EN 590

5

Exhaust gas flow at:(temp and pressure after turbine at the corresponding power setting)

Fuel to conform to

Fuel supply line max pressure, engine stopped

Maximum allowable inlet fuel temp(Measured at fuel inlet connection)

Fuel return line max restriction(Measured at fuel return connection)

System return flow

System supply flow at:

Standby Power

Prime Power

Governor type/make, standard

Fuel system

Volvo / EMS 2.2

Prime Power

Exhaust gas temperature after turbine at:

Prime Power

Air filter restriction clean Volvo Penta filter

Fuel filter micron size

Max allowable back pressure in exhaust line Prime Power

Standby Power

Standby Power

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

rpm 1500 1800kW 13 22

BTU/min 739 1251kW 15 23

BTU/min 853 1308kW 143 165

BTU/min 8132 9383kW 155 180

BTU/min 8815 10236

m²foot²mmin

kW 6 11hp 8 15kW 10 18hp 14 24

litreUS gal

litreUS gal

drive/ratiol/s 5 5,5

US gal/s 1,32 1,45l/s 5,0 5,5

US gal/s 1,32 1,45kPa 39 47psi 5,7 6,8

start to open °C°F

fully open °C°F

kPapsikPapsikPapsi°C°F

litreUS gal

Fan power consumption - STD fan ratio

Fan drive ratio - STD 0,99 : 1

92

Thermostat

14,5

107

70

100198

82180

8,61

Belt / 1,43 :1

10,2

0,48

7010,2

0,8

246,34

Heat rejection to coolant at:

5,28engine 20

89035,04

0,84 : 1

Fan power consumption - LOW fan ratio

Standby Power

Standby Power

Prime PowerCooling system

Standard radiator core area

2251,8

Closed circuit

Fan diameter

Coolant

Radiator cooling system type

Prime Power

Heat rejection radiation from engine at:

Volvo Penta coolant "ready mix" or Volvo Penta coolant mixed with clean fresh water 40 / 60

Coolant pump

Fan drive ratio - LOW

Maximum outer circuit restriction, including piping

std radiator and hoses

Standard pressure cap setting

Maximum top tank temperature

Minimum coolant flow

Coolant capacity,

Coolant flow with standard system

Draw down capacity. The difference between min coolant level in the expansion tank and the lowest level where the engine's coolant system still are functioning

Maximum static pressure head(expansion tank height + pressure cap setting)Minimum static pressure head(expansion tank height + pressure cap setting)

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

rpm 1500 1800kW 64 94

BTU/min 3640 5346kW 77 92

BTU/min 4379 5232kg/s 0,48 0,62kg/s 0,51 0,63°C 184 199°F 363 390°C 197 199°F 387 390°C 44 44°F 111 111°C 45 45°F 113 113

kPapsikPapsim²

foot²

Cooling performance

150050555963

1800 40506063

1500 35(LOW 0,84) 45

505358

1800 35(LOW 0,84) 40

45505457

Note! External restrictions are calculated for values >0 Pa6,6 06,0 240 6,6 05,4 430 5,9 2704,8 630 5,2 4804,3 810 4,7 675

03,9 940 4,2 8505,3

4,9 1154,6 230 5,3 04,3 338

3,5 5823,8 502 4,4 3003,1 680

0

0

1308812

8,13115,5

8,1

6,00

STANDBY POWERAir flow

m3/sExternal restriction

Pa

1,16

4,7

0

Standby Power

Prime PowerStandby Power

32,050,89

Standby Power

Standard charge air cooler core area

2466,5

Cooling air flow and external restriction at different radiator air temperatures based on 107°C TTT and 40% coolant. Valid at 1 atm. (radiator and cooling fan, see optional equipment)Engine speedrpm

Air on temp

°C

8

Charge air pressure(After charge air cooler)

Maximum pressure drop over charge air cooler incl. piping

221

9,58

5,8

PRIME POWER

5,0

7,2

5,1 4825,6

528

External restrictionPa

4,3 788

Air flowm3/s

6,5211

4,2 16001019

Charge air outlet temp.(Charge air temp after intercooler)

Charge air mass flow

Prime Power

Charge air inlet temp.(Charge air temp after turbo compressor)

Charge air cooler system

Prime Power

Prime Power

Standby Power

Heat rejection to charge air cooler

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

°C 125Low idle kPa 150,01500 rpm kPa 250,01800 rpm kPa 300,0

Min level

°C 98On

Low idle 100>1400 rpm 200

High levelkPa Increased pressurekPa 5

°C 80kPa 350

make/output Atacho output Hz/alt. Revdrive ratio

maketypekW

flywheelstarter motor

mΩA

rpm

Default settingIsochronus

Dual speedGovernor response

YESAdjustable PID-constants (VODIA)

FunctionalityEngine management system

Standard

On

-

--

Increased pressure

-Shut down.

Setting +2

24V / insulated from earth

6

Alarm level Shut down.

Starter motor Melco

Cranking current at +20°C

15312

Max wiring resistance main circuit 2180

kPa -

Oil temp

See cooling system

kPa

-

Coolant tempCoolant levelFuel feed pressure

Oil pressure

600-1200

300 - 270

On / Off

± 120

Engine sensor and switch settings

Idle speedFine speed adjustment

Alarm level

Energized to Run / Stop

7,0

Voltage and typeBosch 80 A

Charge air temp - 85 Shut down.360 Shut down.

5,3:1

Lamp testPreheating function

Parameter

9000

105P70

Governor mode

Governor droop 0-8 % 0,0

Alternator:

Charge air pressure

Crank engine speed at 20°C

120% of rated speed

155

1500 or 1800

Electrical system

rpm

Stop function Energized to Stop

-0,0 Alarm level

Number of teeth on:

-Engine speed 100 - 120% of rated

speed

On

Shut down.

Low levelShut down.

Action. Default/AlternativeLevel

95 - 101

150

Shut down.2,0 Shut down.

Setting +5

Shut down.--

--

Air filter pressure droop -

Water in fuel --Crank case pressure

Piston cooling pressure >1000 rpm

Shut down.-

Setting range

250 -220

-Oil level

120 - 130Default settingUnit

-

-30,0-30,0

-150,0

Engine protection

Engine protection-

On / Off

AlternativesIsochronus / Droop

Engine protection can be disabled. For consequences please see VP International Limited Warranty Policy

Automatic derating, see section derating

Altitude, above sea m -

-

2010-09-17

Issue Index

03Document No

TAD1344GE 21340722

max Ah/Amin at +5°C Ah/A

kWA

rpm 1500 1800NmlbftkW - -hpkW - -hpkW - -hpNmlbft

1

2x225-

0,91:1/clockwise118

4,0Inlet manifold heater (at 20 V)

160

Power take off-

Starter motor battery capacity:

Power relay for the manifold heater

max left

Speed ratio direction of rotation viewed from flywheel side

max right

Timing gear at compressor PTO max:

max down

Front end in line with crank shaft max:

Front end belt pulley load. Direction of load viewed from flywheel side:

2010-09-17

HCI 534C/544C - Technical Data Sheet

HCI534C/544CSPECIFICATIONS & OPTIONS

STANDARDSNewage Stamford industrial generators meet therequirements of BS EN 60034 and the relevant sectionof other international standards such as BS5000, VDE0530, NEMA MG1-32, IEC34, CSA C22.2-100, AS1359.Other standards and certifications can be considered onrequest.

VOLTAGE REGULATORS

SX440 AVR - STANDARDWith this self-excited system the main stator providespower via the Automatic Voltage Regulator (AVR) to theexciter stator. The high efficiency semi-conductors ofthe AVR ensure positive build-up from initial low levelsof residual voltage.The exciter rotor output is fed to the main rotor througha three-phase full-wave bridge rectifier. The rectifier isprotected by a surge suppressor against surgescaused, for example, by short circuit or out-of-phaseparalleling.The SX440 will support a range of electronicaccessories, including a 'droop' Current Transformer(CT) to permit parallel operation with other acgenerators.If 3-phase sensing is required with the self-excitedsystem, the SX421 AVR must be used.

SX421 AVRThis AVR also operates in a self-excited system. Itcombines all the features of the SX440 with,additionally, three-phase rms sensing for improvedregulation and performance. Over voltage protection isprovided via a separate circuit breaker. An engine reliefload acceptance feature is built in as standard.

MX341 AVRThis sophisticated AVR is incorporated into theStamford Permanent Magnet Generator (PMG) controlsystem.The PMG provides power via the AVR to the mainexciter, giving a source of constant excitation powerindependent of generator output. The main exciteroutput is then fed to the main rotor, through a full wavebridge, protected by a surge suppressor. The AVR hasin-built protection against sustained over-excitation,caused by internal or external faults. This de-excitesthe machine after a minimum of 5 seconds.An engine relief load acceptance feature can enable fullload to be applied to the generator in a single step.If three-phase sensing is required with the PMG systemthe MX321 AVR must be used.We recommend three-phase sensing for applicationswith greatly unbalanced or highly non-linear loads.

MX321 AVRThe most sophisticated of all our AVRs combines all thefeatures of the MX341 with, additionally, three-phaserms sensing, for improved regulation and performance.Over voltage protection is built-in and short circuitcurrent level adjustments is an optional facility.

WINDINGS & ELECTRICAL PERFORMANCEAll generator stators are wound to 2/3 pitch. Thiseliminates triplen (3rd, 9th, 15th …) harmonics on thevoltage waveform and is found to be the optimumdesign for trouble-free supply of non-linear loads. The2/3 pitch design avoids excessive neutral currentssometimes seen with higher winding pitches, when inparallel with the mains. A fully connected damperwinding reduces oscillations during paralleling. Thiswinding, with the 2/3 pitch and carefully selected poleand tooth designs, ensures very low waveformdistortion.

TERMINALS & TERMINAL BOXStandard generators are 3-phase reconnectable with 12ends brought out to the terminals, which are mountedon a cover at the non-drive end of the generator. Asheet steel terminal box contains the AVR and providesample space for the customers' wiring and glandarrangements. It has removable panels for easyaccess.

SHAFT & KEYSAll generator rotors are dynamically balanced to betterthan BS6861:Part 1 Grade 2.5 for minimum vibration inoperation. Two bearing generators are balanced with ahalf key.

INSULATION/IMPREGNATIONThe insulation system is class 'H'.All wound components are impregnated with materialsand processes designed specifically to provide the highbuild required for static windings and the highmechanical strength required for rotating components.

QUALITY ASSURANCEGenerators are manufactured using productionprocedures having a quality assurance level to BS ENISO 9001.

The stated voltage regulation may not be maintained inthe presence of certain radio transmitted signals. Anychange in performance will fall within the limits ofCriteria 'B' of EN 61000-6-2:2001. At no time will thesteady-state voltage regulation exceed 2%.

NB Continuous development of our products entitles usto change specification details without notice, thereforethey must not be regarded as binding.

Front cover drawing typical of product range.

2

CONTROL SYSTEM SEPARATELY EXCITED BY P.M.G.

A.V.R. MX321 MX341

VOLTAGE REGULATION ± 0.5 % ± 1.0 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT

CONTROL SYSTEM SELF EXCITED

A.V.R. SX440 SX421

VOLTAGE REGULATION ± 1.0 % ± 0.5 % With 4% ENGINE GOVERNING

SUSTAINED SHORT CIRCUIT SERIES 4 CONTROL DOES NOT SUSTAIN A SHORT CIRCUIT CURRENT

INSULATION SYSTEM CLASS H

PROTECTION

RATED POWER FACTOR

STATOR WINDING

WINDING PITCH

WINDING LEADS

STATOR WDG. RESISTANCE

ROTOR WDG. RESISTANCE

R.F.I. SUPPRESSION BS EN 61000-6-2 & BS EN 61000-6-4,VDE 0875G, VDE 0875N. refer to factory for others

WAVEFORM DISTORTION NO LOAD < 1.5% NON-DISTORTING BALANCED LINEAR LOAD < 5.0%

MAXIMUM OVERSPEED

BEARING DRIVE END

BEARING NON-DRIVE END

WEIGHT COMP. GENERATORWEIGHT WOUND STATORWEIGHT WOUND ROTORWR² INERTIASHIPPING WEIGHTS in a cratePACKING CRATE SIZE

TELEPHONE INTERFERENCECOOLING AIRVOLTAGE SERIES STAR 380/220 400/231 415/240 440/254 416/240 440/254 460/266 480/277VOLTAGE PARALLEL STAR 190/110 200/115 208/120 220/127 208/120 220/127 230/133 240/138VOLTAGE SERIES DELTA 220/110 230/115 240/120 254/127 240/120 254/127 266/133 277/138kVA BASE RATING FOR REACTANCE VALUES 450 450 450 450 525 550 581 594

Xd DIR. AXIS SYNCHRONOUS 3.27 2.95 2.74 2.44 3.94 3.69 3.57 3.35X'd DIR. AXIS TRANSIENT 0.18 0.16 0.15 0.13 0.18 0.17 0.16 0.15X''d DIR. AXIS SUBTRANSIENT 0.13 0.12 0.11 0.10 0.13 0.12 0.12 0.11Xq QUAD. AXIS REACTANCE 2.66 2.40 2.23 1.98 3.12 2.92 2.82 2.65X''q QUAD. AXIS SUBTRANSIENT 0.26 0.24 0.22 0.20 0.34 0.32 0.31 0.29XL LEAKAGE REACTANCE 0.07 0.06 0.06 0.05 0.08 0.07 0.07 0.07X2 NEGATIVE SEQUENCE 0.19 0.17 0.16 0.14 0.23 0.22 0.21 0.20X0 ZERO SEQUENCE 0.11 0.10 0.09 0.08 0.11 0.10 0.10 0.09

REACTANCES ARE SATURATED VALUES ARE PER UNIT AT RATING AND VOLTAGE INDICATEDT'd TRANSIENT TIME CONST.T''d SUB-TRANSTIME CONST.T'do O.C. FIELD TIME CONST.Ta ARMATURE TIME CONST.SHORT CIRCUIT RATIO

1395 kg 166 x 87 x 124(cm)

1355 kg 166 x 87 x 124(cm)

1 BEARING 2 BEARING

2250 Rev/Min

584 kg

HCI534C/544C

1.035 m³/sec 2202 cfm 1.312 m³/sec 2780 cfm

50 HzTHF<2%

60 HzTIF<50

473 kg

6.6149 kgm2

WINDING 311

502 kg

6.8928 kgm2

IP23

0.8

DOUBLE LAYER LAP

TWO THIRDS

12

1275 kg1263 kg584 kg

REFER TO SHORT CIRCUIT DECREMENT CURVES (page 7)

BALL. 6314 (ISO)

1/Xd

0.08s0.012s

2s0.017s

1.55 Ohms at 22°C

0.0065 Ohms PER PHASE AT 22°C SERIES STAR CONNECTED

BALL. 6220 (ISO)

3

Winding 311HCI534C/544C

THREE PHASE EFFICIENCY CURVES

50Hz

4

Winding 311HCI534C/544C

THREE PHASE EFFICIENCY CURVES

60Hz

5

HCI534C/544CWinding 311

Locked Rotor Motor Starting Curve

MX SX

50Hz

60Hz

MX SX

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

346V 380V 400V 415V 440V

0

5

10

15

20

25

30

0 200 400 600 800 1000 1200 1400 1600LOCKED ROTOR kVA

PER

CEN

T TR

AN

SIEN

T VO

LTA

GE

DIP

.

380V 416V 440V 460V 480V

6

3-phase 2-phase L-L 1-phase L-NVoltage Factor Voltage Factor x 1.00 x 0.87 x 1.30

380v X 1.00 416v X 1.00 x 1.00 x 1.80 x 3.20400v X 1.03 440v X 1.06 x 1.00 x 1.50 x 2.50415v X 1.05 460v X 1.12 10 sec. 5 sec. 2 sec.440v X 1.07 480v X 1.20

HCI534C/544C

50Hz 60Hz

The sustained current value is constant irrespectiveof voltage level

Three-phase Short Circuit Decrement Curve. No-load Excitation at Rated SpeedBased on star (wye) connection.

Max. sustained durationAll other times are unchanged

Instantaneous

SustainedMinimum

Sustained Short Circuit = 2,050 Amps

Sustained Short Circuit = 2,350 AmpsNote 1The following multiplication factors should beused to adjust the values from curve betweentime 0.001 seconds and the minimum currentpoint in respect of nominal operating voltage :

Note 2The following multiplication factor should be used to convert thevalues calculated in accordance with NOTE 1 to those applicableto the various types of short circuit :

Note 3Curves are drawn for Star (Wye) connected machines. For otherconnection the following multipliers should be applied to currentvalues as shown : Parallel Star = Curve current value X 2Series Delta = Curve current value X 1.732

50Hz

60Hz

100

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

RENT

(Am

ps)

SYMMETRICAL

ASYMMETRICAL

100

1000

10000

100000

0.001 0.01 0.1 1 10TIME (secs)

CUR

REN

T (A

mps

)

SYMMETRICAL

ASYMMETRICAL

7

Class - Temp Rise

Series Star (V) 380 400 415 440 380 400 415 440 380 400 415 440 380 400 415 440

Parallel Star (V) 190 200 208 220 190 200 208 220 190 200 208 220 190 200 208 220

Series Delta (V) 220 230 240 254 220 230 240 254 220 230 240 254 220 230 240 254

kVA 400 445 400 400 450 500 450 450 478 512 478 478 495 520 495 495

kW 320 356 320 320 360 400 360 360 382 410 382 382 396 416 396 396

Efficiency (%) 94.5 94.3 94.8 94.9 94.0 93.8 94.4 94.6 93.8 93.7 94.2 94.4 93.6 93.6 94.1 94.3

kW Input 339 378 338 337 383 426 381 381 408 437 406 405 423 444 421 420

Series Star (V) 416 440 460 480 416 440 460 480 416 440 460 480 416 440 460 480

Parallel Star (V) 208 220 230 240 208 220 230 240 208 220 230 240 208 220 230 240

Delta (V) 240 254 266 277 240 254 266 277 240 254 266 277 240 254 266 277

kVA 481 500 531 538 525 550 581 594 550 581 613 625 569 600 631 644

kW 385 400 425 430 420 440 465 475 440 465 490 500 455 480 505 515

Efficiency (%) 94.3 94.4 94.4 94.5 94.0 94.1 94.1 94.2 93.8 93.9 93.9 94.0 93.6 93.7 93.7 93.9

kW Input 408 424 450 455 447 468 494 504 469 495 522 532 486 512 539 549

TD_HCI5C.GB_08.02_01_GB

Cont. F - 105/40°C Cont. H - 125/40°C Standby - 150/40°C Standby - 163/27°C

DIMENSIONS

HCI534C/544CWinding 311 0.8 Power Factor

RATINGS

PO Box 17 • Barnack Road • Stamford • Lincolnshire • PE9 2NBTel: 00 44 (0)1780 484000 • Fax: 00 44 (0)1780 484100Website: www.newage-avkseg.com

© 2002 Newage International Limited.Reprinted with permission of N.I. only.Printed in England.

50Hz

60Hz