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VPHigh Performance Bridge Type Machining Centers
A-VP SERIES-EN-F-20140219
AWEA MECHANTRONIC CO., LTD.
Copyright 2014 by AWEA Mechantronic Co., Ltd. All right reserved
HEADQUARTERS629, Suezhetou Section, Kwanpu Rd., Wenshan Li, Hsinpu, Hsinchu 305, TaiwanTEL : +886-3-588-5191FAX : +886-3-588-5194Website : www.awea.com
CENTRAL TAIWAN SCIENCE PARK BRANCH15, Keyuan 2nd Rd., Central Taiwan Science Park, Taichung 407, TaiwanTEL : +886-4-2462-9698FAX : +886-4-2462-8002E-mail : [email protected]
ISO 9001 ISO 14001
AGENTSERIES
VP Series Product Map ( X / Y / Z axis travel )
Z
X
Y
2,000 mm1,600 mm 3,000 mm 4,000 mm 5,000 mm
1,200 mm
760 mm
VP-3012 VP-4012 VP-5012VP-2012VP-2012 VP-3012 VP-4012 VP-5012VP-1612VP-1612
Introducing AWEA with mature manufacturing abilities and advanced
technology skills, the VP series bridge type vertical machining centers
combine advanced concept of design and stable machine structure provide you the ultimate machining performance at the most compact floor space. It is one of the most cost-effective models. All series are adopted with modular design, the full product line provides you high performance, high productivity machining solutions to meet your demands of today and tomorrow. It can be broadly applied in the automotive, precision die & mold, aerospace, and energy industries., etc.
Ultra Performance Bridge Type Vertical Machining Center
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O p t i o n a l l o n g n o s e s p i n d l e provide stronger cutting rigidity with reduced tool extension.
The modular spindle design provides cutting flexibility for various working conditions.
High rigidity linear guide ways on the X, Y axes.
The Z-axis is adopted with high rigidity box way which is hardened and precisely ground suitable for heavy-duty cutting conditions. ( Opt. : The Z-axis can be adopted with roller type linear guide ways if equipped with high speed direct-driven spindle. )
Fully enclosed splash guard with roof ( Opt.)
Thanks to our advanced developing skills and strict assembly process, gives the VP series ultra performance bridge type vertical machining center optimum rigidity, accuracy and efficiency.
Ultra Performance Bridge Type Vertical Machining Center
SeriesP 1612 / 2012 / 3012 / 4012 / 5012
3 4
VP-3012 high rigidity structure
Optimized bridge and base casting structure with hand scraped contact surfaces
ensure optimum assembly precision, structural rigidity and load balancing.*¹
Rib reinforced working table restrains vibration while increasing machining stability.
The Finite Element Method ( FEM ) analysis provides optimum machine design and light-weighted structure advantages while ensuring best machine rigidity.
High Rigidity Structure
Precision Hand Scraping Precision Feedback System The semi-closed loop circuit system
which the ball screw end is directly
connected to the encoder ensures high
positioning accuracy.
The connecting area between columns
and bed are precisely hand scraped
Axial Torque Clutch Three axes ball screws are equipped
with mechanical torque clutches to
minimize damages due to over load
issues or crash.
*1 : VP-4012、 VP-5012 use optimum reinforced welded bed with full annealing process.
SeriesPUltra Performance Bridge Type Vertical Machining Center
1612 / 2012 / 3012 / 4012 / 5012
5 6
Center line of Z-axis
Hardened way Hardened way
Linear guide ways
Twin hydraulic cylindersfor counter-balance
Center line of spindle
Center line of spindle motorTwin hydraulic cylindersfor counter-balance
Center line of Z-axis
Hardened way Hardened way
Linear guide ways
Twin hydraulic cylindersfor counter-balance
Center line of spindle
Center line of spindle motorTwin hydraulic cylindersfor counter-balance
8,000 rpm Direct-driven Spindle 10,000 rpm Direct-driven Spindle
0
1,500
2,000 4,000
50
6,000 8,000 rpm
100
150140
165
200
10
20
30
40
Constant Torque Constant Output Constant Torque Constant Output
Constant Torque Constant OutputConstant Torque Constant Output
26 kW ( 30 min. )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque[ N-m ]
Output[ kW ]
Low-Speed
0 2,000 4,000
20
6,000 8,000 rpm
20
10
30
40
40
60
53
62
80
26 kW ( 30 min. )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
Torque[ N-m ]
Output[ kW ]
High-Speed
50
100
150140
165
200
10
20
30
40
0
1,500
2,000 4,000 6,000 8,000 10,000 rpm
Torque[ N-m ]
Output[ kW ]
Low-Speed
Torque ( 30 min. )
Torque ( Cont. )
26 kW ( 30 min. )
22 kW ( Cont. )
Torque[ N-m ]
Output[ kW ]
High-Speed
0 2,000 4,000
20
6,000 8,000 10,000 rpm
10
20
30
40
40
6062
53
80
26 kW( 30 min. )
22 kW ( Cont. )
Torque ( 30 min. )
Torque ( Cont. )
6,000 rpm Gear Spindle
480
360382
280
240
120
60
20
15
10
5
0 500
375
1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 5,000 5,500 6,000 rpm
Torque[ N-m ]
Output[ kW ]
95
70
15 kW ( 30 min. )
11 kW ( Cont. )
Torque ( 30 min. )Torque ( Cont. )
Low-Gear
High-Gear
Optimum Spindle System
Centro-symmetric Main Spindle System
Unique head design which the main spindle, spindle
motor, ball screw and hydraulic counter ballance cylinders
are symmetrically placed. Hereby preventing thermal
distortion and minimizing deflection. Assuring accuracy
and heavy cutting capability.
■ Centro-symmetric main spindle
system design
Powerful Cutting Capability
lnner-rail embraced structure provides high rigidity and gains good stress flow
which minimizes overhang and vibration issues. The Y-axis linear guide ways
offset from each other increases structural rigidity reduces distance between
spindle to cross beam enhances overall cutting performance.
■ Y-axis sect ional l inear guide ways design
Multiple Functions Status Display■ Real time operation
information■ Tool list■ Work piece measurement■ M code illustration■ PLC function■ Calculator■ CNC optimize parameter ( Opt. )■ Spindle thermal
compensation ( Opt. )
Trouble ShootingWhen the alarm appears, the program will display t h e b r e a k d o w n c a u s e a n d a t ro u b l e s h o o t i n g p r o c e d u r e . U s e r s c a n easily troubleshoot minor problems to save machine shutdown time.
Circular Work Piece Measurement
Rectangular Work Piece Measurement
The rectangular work piece program can calculate the center coordinate and the slant angle of a work piece by measuring point A, B, C, D and E coordinates; the calculated center coordinate can be inputted into the work piece coordinate program ( G54 ~ G59 ).
CNC Optimized Parameter
Manual Tool Length MeasurementAfter manually measuring the tool length, the controller will automatically calculate the tool tip position and input the data into the tool length offset table.
From rough cutting to fine machining, users can select different working modes, determine the allowable tolerance and the weight of the work piece, based on your desired working condition.
The circular work piece program can calculate the center coordinate of a work piece by measuring point A, B and C coordinates.
ConsoleConsole
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Table Dimensions
T-slot Dimensions
Tool Shank and Pull Stud Dimensions
Machine Dimensions
( Unit : mm )
3,14
0
( Pac
king
hei
ght )
1, 7
00
2,70
0
3,53
5 m
ax.
( Z-a
xis
at m
ax. h
eigh
t )
1,65
0
3,060
2,700
DC
CC
CC
CB
A
22+0.05
221638
A B C DModel
VP-1612VP-2012VP-3012VP-4012VP-5012
1,6002,0003,0004,0005,000
1601,100 70
BT50
1
11 R0.5
60°
15+.01
3±0.4
GAUGE LINE
0.05
25.7
+ 0
.21
Taper : 7/24
101.8 ± 0.235
23.2±0.1
60°
45
M24
31
3,86
0
VP-3012 = 7,890 VP-2012 = 5,440 VP-1612 = 4,567
VP-5012 = 12,500VP-4012 = 10,400
170 Ø23
Ø35Ø45
Ø85
Ø17
Ø6
Ø38
Ø25
M24 x P345˚
DIN69871- A ( #50 ) ( Opt. )
Ø28
- 0.
1
2
295
29
40
74
M 2
4
45°25 ± 0.1
34 ± 0.1
15°
Ø 2
5
0.1
30°
11
101.75
15.9
Taper : 7/24M24 x P3
3.211.1
( 6.55 )
Ø91
.25
Ø97
.5
60˚
Ø69
.85
GAUGE LINE
VP-1612 VP-2012 VP-3012 VP-4012 VP-5012
SPECIFICATIONSX-axis travel mm 1,600 2,000 3,000 4,000 5,000
Y-axis travel mm 1,200
Z-axis travel mm 760
Distance from spindle nose to table top mm 200 ~ 960
Distance between columns mm 1,300
WORKING TABLETable size ( X direction ) mm 1,600 2,000 3,000 4,000 5,000
Table size ( Y direction ) mm 1,100
Table load capacity kg 3,000 3,500 4,500 6,000 8,000
SPINDLESpindle power ( Cont. / 30 min. ) kW 11 / 15
Spindle speed rpm 6,000
Spindle taper BT50
FEED RATEX-axis rapid feed rate mm/min 20,000 20,000 20,000 10,000 8,000
Y-axis rapid feed rate mm/min 20,000
Z-axis rapid feed rate mm/min 20,000
Cutting feed rate mm/min 10,000 10,000 10,000 10,000 8,000
TOOL MAGAZINETool magazine capacity T 32 ( Opt. 24 / 40 )
Max. tool diameter / adj. pocket empty mm Ø 125 / Ø 229
Max. tool length ( from gauge line) mm 350
Max. tool weight kg 15
ACCURACYPositioning accuracy ( JIS B 6338 ) mm ± 0.010 / Full travel
Positioning accuracy ( VDI 3441 ) mm P ≤ 0.02 / Full travel P ≤ 0.03/ Full travel
P ≤ 0.04/ Full travel
Repeatability ( JIS B 6338 ) mm ± 0.003
Repeatability ( VDI 3441 ) mm Ps ≤ 0.015 Ps ≤ 0.02 Ps ≤ 0.03
GENERALPower requirement AC 220 ± 10 % 3 , 60 / 50 Hz / 40 kVA
Pneumatic pressure requirement ( min. ) kg/cm2 5 ~ 7
Hydraulic unit tank capacity ( pump ) liter ( HP ) 120 ( 7.5 )
Lubrication oil tank capacity liter 4.5
Coolant tank capacity ( pump ) liter ( HP ) 410 ( 1 )
Machine weight kg 14,000 16,000 20,000 24,000 28,000
■ Spindle cooling system■ Centralized automatic lubricating system■ Fully enclosed splash guard w/o roof ■ Coolant system with pump and tank■ Twin screw type chip conveyor■ Caterpillar type chip conveyor and bucket■ Foundation bolt kit■ Tool box■ Alarm light■ Air gun■ Automatic power off system
■ 8,000 / 10,000 rpm direct-driven spindle■ 8,000 / 10,000 rpm direct-driven spindle ( Long nose ) ■ Spindle taper : DIN50 / CAT50 / ISO50■ Column extension 200 mm■ Tool magazine 24T / 40T■ X / Y / Z axes optical linear scale ( HEIDENHAIN )■ Spindle thermal compensation■ Coolant through the tool adapter■ Coolant through the spindle ( Form A )■ Automatic tool length measurement■ Automatic work piece measurement
■ CNC rotary table■ Oil skimmer■ Oil mist cooling system■ Fully enclosed splash guard with roof■ Extension door
Standard Accessories Optional Accessories
Dimensions
Specifications are subject to change without notice.
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