vrf replacement technology piping specification · 2018-06-07 · shrmi pipe sizing table r22 &...

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are pleased to confirm the updated Replacement Technology Piping Specification data tables detailing maximum piping lengths to first joint for VRF SMMSi and SHRMi systems that can be used to replace existing R22 and R407C air conditioning plant. The data tables are attached to Product, Variable Refrigerant Flow (VRF) Outdoor sections of the website. These tables supersede previously issued data. Criteria for VRF replacement technology Existing system is operational in cooling mode All pipes are the correct size to the first joint Vertical pipes only may be one size larger Pipes are within acceptable separation limits Pipe sizes after first joint must be in accordance with Engineering Data Book specifications Pipes are free from defect Pipes have not been exposed to prolonged atmospheric conditions Pipes are flushed with a suitable cleaning agent in accordance with supplied instructions Pipework is suitably insulated Pipework passes a full F-Gas pressure test (3.7Mpa / 37bar / 536lb/in 2 ) Power supply(s) and cables must be correctly rated for replacement plant Excluded Equipment: - Non-compliance of all of the above criteria Non-operational plant PRODUCT BULLETIN UPDATE VRF Replacement Technology Piping Specification w SMMSi & SHRMi w Re-use existing R22 and R407C refrigerant pipework w Cost effective upgrade with reduced installation cost and time

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are pleased to confirm the updated Replacement Technology Piping Specification data tables

detailing maximum piping lengths to first joint for VRF SMMSi and SHRMi systems that can be used to

replace existing R22 and R407C air conditioning plant. The data tables are attached to Product, VariableRefrigerant Flow (VRF) Outdoor sections of the website. These tables supersede previously issued data.

Criteria for VRF replacement technology

Existing system is operational in cooling mode All pipes are the correct size to the first joint Vertical pipes only may be one size larger Pipes are within acceptable separation limits Pipe sizes after first joint must be in accordance with Engineering Data Book specifications Pipes are free from defect Pipes have not been exposed to prolonged atmospheric conditions Pipes are flushed with a suitable cleaning agent in accordance with supplied instructions Pipework is suitably insulated Pipework passes a full F-Gas pressure test (3.7Mpa / 37bar / 536lb/in 2) Power supply(s) and cables must be correctly rated for replacement plant

Excluded Equipment: - Non-compliance of all of the above criteria Non-operational plant

PRODUCT BULLETIN UPDATE

VRF Replacement Technology Piping Specification

w SMMSi & SHRMiw Re-use existing R22 and R407C refrigerant pipeworkw Cost effective upgrade with reduced installation cost and time

Procedures for installing VRF replacement technology

Run the existing equipment in cooling mode for more than 30 minutes. Close service valves and pump refrigerant into condenser or recover refrigerant to storage cylinder(s). Remove oil traps and filter driers from existing circuits if fitted. Purge pipe work with oxygen free nitrogen (1bar - 15psig) and analyse any emerging oil. Flush all pipe work with an appropriate solvent flushing solution in accordance with instructions. Connect new refrigerant pipe work in accordance to the manufacturer’s guidelines. Connect new indoor and outdoor units to system(s) pipework. Leak test following F-Gas regulations. Triple-evacuate the system(s) prior to commissioning achieving a minimum 4Torr (4000 Micron)

vacuum. Maintain final vacuum for at least 30 minutes. Calculate additional refrigerant charge using SHRMi or SMMSi refrigerant charging tables for liquid

pipes/lengths. Control cables for TCC transmission link (U1 & U2) must be renewed using 1.5mm 2 core screened

cable. Initiate system(s) operation in the cooling mode and check operation is satisfactory and within normal

limits. Remove gauges and ensure that system service valves are free from leakage. Toshiba commissioning sheets must be completed and returned to the Toshiba Technical Team for

processing. Subject to approval confirmation of warranty period will be sent after verification of submitted

commissioning data.

SMMSi PIPE SIZING TABLE R22 & R407C REPLACEMENT TECHNOLOGY PIPING SPECIFICATION

Pipe Suction Gas Liquid Side

Max. Piping Length to1st Branch Joint (m)Height DifferenceOutdoor to Indoor

SMMSi 7/8 1 1/8 1 3/8 1 5/8 1 7/8 1/2 5/8 3/4 7/8 1 1/8Standard

Height <70mHigh EfficiencyHeight <70m

8HP 100

10HP 100

12HP 100

14HP 100

16HP 100 100

18HP 100

20HP 100

22HP 100

24HP 100 100

26HP 100 100

28HP 100 100

30HP 100 100

32HP 100 100

34HP 100 100

36HP 100 100

38HP 100 100

40HP 100 100

42HP 100 100

44HP 100 100

46HP 50 50

48HP 50 50

SHRMi PIPE SIZING TABLE R22 & R407C REPLACEMENT TECHNOLOGY PIPING SPECIFICATION

Pipe Suction Gas Liquid Side Discharge Gas

Max. Piping Length to1st Branch Joint (m)

Height DifferenceOutdoor to Indoor

SHRMi 7/8 1 1/8 1 3/8 1 5/8 1 7/8 1/2 5/8 3/4 7/8 1 1/8 3/4 7/8 1 1/8 1 3/8 Height <3m Height >3 <50m

8HP 100 85

10HP 100 85

12HP 100 85

14HP 100 85

16HP 100 85

18HP 100 85

20HP 100 85

22HP 100 85

24HP 100 85

26HP 100 85

28HP 100 85

30HP 100 85

32HP 100 85

34HP 100 85

36HP 100 85

38HP 100 85

40HP 100 85

42HP 100 85

*** If in doubt or for assistance on existing on-site pipe sizing combinations that you would like to beconsidered please contact our technical department on 0870 843 0333 ***

The Enhanced Capital Allowance (ECA) scheme is a key part of the Government’s program to manageclimate change and is designed to encourage businesses to invest in energy saving equipment. It providesbusinesses with enhanced tax relief for investment in equipment that meets published energy savingcriteria. For more information, please refer to our website www.toshiba-aircon.co.uk and ECA Compliance.

For further information please contact our customer support team on 0870 843 0333, your local representative,your supplier of products or email any enquiries to: [email protected]