w200 standardprodukt gb - jeilreducer.co.kr · • foot-mounted design • flange-mounted design...

FLENDER STANDARDS

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Products of continuous manufacturing – modular; compatible; available

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When selecting Flender standard components you

gain advantage from:

• The highest efficiencies;

• Fast availability worldwide;

• Leadership in technology;

• The known high Flender quality level;

• An attractive price-performance ratio;

• Fast service.

Flender standard modular components can be com-

bined for nearly any torque range and are compatible

over all series. On the following pages we would like

to convince you of the numerous advantages of the

Flender standard components.

Flender standard components – That’s the way how to

equip your plant with drive systems today!

WE MOVE THE WORLD

Flender Standard Components

Flender is a leading international manufacturer

of mechanical and electrical components for

power transmission equipment.

With its extensive product range Flender is in a posi-

tion to offer any individual drive component, but also

complete drive systems for nearly all branches of

industry.

We put main emphasis on the four core business areas

Standard Components, Applications with high en-

gineering content, Winergy, as well as Service covering

all services around power transmission equipment.

In the standard components segment, Flender has a

rounded off product range in the fields of industrial

gear units, geared motors, couplings, and clutches.

Here, we set the standards for the market and push the

technical development. References from all over the

globe verify our specialist experience in power trans-

mission technology.

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TN(Nm) 100 1,000 10,000 100,000 1,000,000 10,000,000

Torque range

FLENDER gear units

MOTOX® geared motors

PLANUREX®

planetary gear units

CAVEX® worm gear units

Couplings and clutches

620 900,000

30 80,000

100 360,000

15 10,000,000

22,000 2,600,000

From 15 up to 10,000,000 Nm

Industrial gear units up to 900,000 Nm

The FLENDER gear unit series is a universal

standard gear unit range which has been deve-

loped for the use in nearly all fields of the me-

chanical power transmission technology.

The product range has been designed as a modular

construction system enabling extraordinarily short

delivery times. Important add-on pieces have already

been integrated into the standard product range, so

that the adaptation of a gear unit to your special

requirements will have no negative effect on the deli-

very time.

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The most important features are:

• Helical and bevel-helical gear units;

• Universally applicable;

• Modular construction system;

• Fast availability worldwide;

• High power capacity;

• Worldwide tried and tested in more

than 60,000 drive systems.

FLENDER GEAR UNITS

FLENDER gear unit with bevel-helical gear stage

FLENDER gear unit with helical gear stage

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The dynamic global markets demand shorter

and shorter delivery times. Flender has taken

account of this trend with the new Fast Track®

concept.

The Fast Track® gear units represent a special selection

from the FLENDER gear unit range and are available in

eight sizes with very short delivery times ex works.

Based on the technical advantages of the standardized

FLENDER gear units, the helical and bevel-helical gear

units of the Fast Track® range thus are without competi-

tion in the field of industrial gear units.

The extremely short delivery times are possible owing

to an automatized order handling system in combina-

tion with assembly lines specially designed for the Fast

Track® series.

Technical information:

FAST TRACK®-GETRIEBE

Types Helical and bevel-helical gear units

Sizes 8

Gear stages 2 to 4 stages

Power ratings up to 200 kW

Transmission ratios i = 6.3 … 450

Torques up to 80,000 Nm

Very short delivery times


FLENDER GEAR UNITS

Types Helical and bevel-helical gear units

Sizes 24

Gear stages 1 to 4 stages

Power ratings up to 4,500 kW

Transmission ratios i = 1 … 450

Nominal torques up to 900,000 Nm

Mounting positions horizontal and vertical

Numerous customer-specific requirements have been

standardized and included in the following subranges

of the FLENDER gear unit series:

• Belt conveyor drives

• Aerator drives

• Bucket elevator drives

• Agitator drives

• Cooling tower drives

• Travelling gear drives

• Extruder drives

• Paper machine drives

• Water turbine drives

• Gear units with extended total centre distance

• Bevel gear units

For many years, geared motors from Flender

have been setting standards in power transmis-

sion technology. For any application you will

find a suitable drive among the Flender geared

motor range.

Flender keeps things moving wherever quality and reli-

ability are required. Modular design is not a new trend,

but a parameter of effectiveness. For it facilitates

economical, fast and reliable adaptation of a complex

product to different industry-specific requirements.

With MOTOX®, Flender provides a product range that has

been developed in accordance with a modular construc-

tion system comprising the MOTOX®-N and MOTOX®-G

geared motors series, the MODULOG® add-on motors,

and the MOTOX®-Drive and MOTOX-Master frequency

inverters as well as the MOTOX®-Starter.

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Size is what matters. This is why Flender backs maxi-

mum power capacity for as small as possible gear

units. Here we are leading, and this represents a be-

nefit for our customers: cost reduction.

MOTOX®-N

Geared motors up to 20,000 Nm

Mounting variants:

• Foot-mounted design

• Flange-mounted design

• Solid shaft

• Hollow shaft

• Shrink disk

• Splined shaft

• Centering flange

• Torque reaction arm

Drive variants:

• Asynchronous motors

• EExe-, EExd(e) motors

• Servomotors

• Brakes

• Incremental encoders

• Pole changing

• Floating input shaft

• IEC-/ NEMA coupling

bell housing

• Motor bracket

MOTOX®-N helical geared motor MOTOX®-N bevel geared motor MOTOX®-N worm geared motor

According to the latest legislation, only drives

in accordance with guideline 94/9/EG (known

as ATEX 95) may be used in explosion-proof

location.

For the respective materials processing machinery and

apparata, Flender provides its MOTOX®-N geared motor

range in accordance with the features required in the

guideline. MOTOX®-N is in conformity with ATEX 95:

• For geared motors in zones 1, 2, 21, and 22;

• With temperature class T4 and lower;

• Up to max. 120 °C for zones 21 and 22 (dust);

• Degree of protection IP65 for gases and dust;

• With thermal design taking into account

all relevant conditions;

• With guard for shrink disk;

Impact-resistant and dustproof;

• With additionally secured connecting elements.

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EXPLOSION PROTECTION Guideline 94/9/EG for gear units of the MOTOX®-N series

ATEX 95

The compact Flender MODULOG® motors with their

wide ranging functional diversity can be fitted as drive

unit (see page 9).

MOTOX®-N geared motors can be found in nearly all in-

dustrial sectors. The food and beverage industry, the au-

tomotive industry, high stacking stores, the chemical in-

dustry, environmental technology, wood working and

materials-handling technology are just a few examples.


MOTOX®-NSeries 4

Sizes for each series up to 9

Gear stages 1 – 6

Output torques up to 20,000 Nm

Transmission ratios 1.5 up to 70,000

Motor power rating range 0.09–160 kW

MOTOX®-N parallel shaft helical geared motor

MOTOX®-N for ATEX 95

It is not only the modular design and fast

availability what makes a modern geared motor

range stand out, but also the increase in the

absolute value in the power rating range.

With the new MOTOX®-G series, torques of the geared

motor range have now been increased up to 80,000

Nm. A novelty on the geared motor market: The tech-

nology of industrial gear units and the economic effi-

ciency of geared motors have been combined in the

new MOTOX®-G series to create an extraordinarily at-

tractive product.

The MOTOX®-G modular design system includes

bevel geared and parallel shaft helical geared motors

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of five different sizes each. All current connecting ele-

ments can be used on both input and output side.

Motor power ratings of up to 200 kW can be installed

and together with various monitoring instruments

highly flexible electric drive systems can be designed.

Furthermore, the assignment of MOTOX®-G to the

motor-integrated MOTOX®-MASTER frequency inver-

ter series or stand-alone MOTOX®-DRIVE series allows

in a very simple manner to change the static drive into

a variable speed drive.

And as also the MOTOX®-G series is based on a mod-

ular construction system, fast availability is a matter

of course of this high-performance product.


MOTOX®-GTypes Bevel geared and parallel shaft

helical geared motors

Sizes F208, F228, F248, F288, F328

K208, K228, K248, K288, K328

Gear stages 3 and 4 stages


Transmission ratios i = 25 … 450


MOTOX®-G

Geared motors up to 80,000 Nm

MOTOX®-G parallel shaft helical geared motor

An essential part of a geared motor is the

drive. With the new MODULOG® motor series

Flender shows that a modular construction

system is not necessarily restricted to gear

units.

The name MODULOG® indicates that it is a clearly

structured modular system with which a powerful

motor can be individually assembled from some stand-

ard components. Owing to a well thought-out man-

ufacturing and assembly concept almost any option

is possible without affecting the standard delivery

time. The most important part of the modular system

is the flanged-shaft system which can be individually

configured on the motor B-side. This facilitates func-

tional extensions like, for example, brakes, backstops,

encoders, forced-air cooling, and handwheel which

can be combined at almost any option.

The possibility to mount frequency inverters directly

to the motor allows configuring decentralized, con-

trollable drive units which help to significantly reduce

operating costs in many applications.

And with the MODULOG® motor series, Flender goes

even further: in the range between 1.1 and 30 kW, class

EFF 2 is already standard for the motors; and in the

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power rating range from 37 up to 90 kW even class EFF

1.

Optionally, the highest class EFF 1 is also available in

the lower power rating range, so that with MODULOG®

highly efficient motors are available over the entire

power rating range. The advantage for you is obvious:

Lower operating cost and at the same time longer serv-

ice life of the motors.

MODULOG® motors in combination with MOTOX®

gear units form a modular unit with optimized effi-

ciency allowing numerous mounting options, stand-

ard delivery times, and at the same time a significant

reduction in operating costs.

MODULOG®

Motor engineering

MODULOG® motor

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With the MOTOX®-Master frequency inverter for the

MODULOG® modular design motor and with the

MOTOX®-Starter, Flender provides the best possible

components for decentralized power transmission

technology. The sturdy housings can be either directly

integrated into the motor or fastened near the motor

and connected by means of a cable. With it, space is

created in the switch cabinet, expensive wiring saved,

and more room given for plant extensions.


MOTOX®-DRIVE

Power rating range 0.12–315 kW

Mains voltage 100–690 V

MOTOX®-MASTER

Power rating range 0.12–7.5 kW

Mains voltage 208–500V

MOTOX®-STARTER

Power rating range 0.12–4.0 kW

Mains voltage 380–480 V

MOTOX®-DRIVEMOTOX®-MASTERMOTOX®-STARTER

Decentralized power transmission equipment

MOTOX®-Master with MOTOX®-N- helical geared motor

MOTOX®-Starter with MOTOX®-N- bevel-helical geared motor

MOTOX®-Drive three-phase current drive con-

verters round-off the modular MOTOX® geared

motor system for variable speed drives.

To plan, commission and operate the most varied

drive applications, you can select from among various

control methods and extensive technology and

communication options.

With the application of intelligent decentralized power

transmission equipment, for all MOTOX® geared mo-

tors significant cost-saving potentials can be created.

The installation concept without switch cabinet is a

further step towards cost reduction through decentral-

izing.

Every industry has its own requirements,

needs specific solutions and specialist advice.

We provide optimum solutions for your special drive

applications based upon our many years of wide-rang-

ing experience and knowledge. The MOTOX® modular

construction system is the ideal basis for reliable drives

with long service life. Our product portfolio covers the

following industry-specific solutions in different sizes:

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SUBRANGES

Industry-related solutions

MOTOX® CarWash drive

MOTOX® agitator drive

MOTOX® monorail suspension railway drive

MOTOX® crane travelling gear drive

MOTOX® extruder drive

MOTOX® cooling tower drives

featuring silent running;

MOTOX® extruder drives with very long

bearing life even under extreme axial forces;

MOTOX® agitator drives with the highest degree

of oil tightness owing to a “dry well principle”;

MOTOX® monorail suspension railways with

integrated coupling to interrupt the flux of force;

MOTOX® crane travelling gear drives,

powerful and compact;

MOTOX® CarWash drives with long service life;

maintenance-free; with high resistance to washing agents.

For more than 50 years, the name CAVEX®

stands for Flender’s worm gear unit range which

has been successfully operating in many diffe-

rent industrial applications all over the globe.

In cooperation with our customers and suppliers we

have continually developed our CAVEX® worm gear

units and adapted them to the changing market

requirements. The latest CAVEX® series stands out

owing to its high power capacity and compact design

in combination with a long service life. The low-noise,

vibration reducing gearing is not susceptible to shocks

and allows large transmission ratios in just one gear

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stage. The load carrying capacity of the gearing could

be considerably increased by applying the latest lubri-

cants so that today efficiencies of up to 95% are

achieved.

The CAVEX® series comprises 18 sizes and is available

as both single-stage and multistage variant, the torque

range of the series lying between 100 and 360,000 Nm.


CAVEX®

Sizes per series 18

Gear stages single- and multistage


Transmission ratios i = 3 … 4,600


For customer-specific applications, such as reel

changers or drum filters, in addition to the standard

product range also gear unit combinations compris-

ing MOTOX®-N parallel shaft helical or bevel geared

motors and CAVEX® worm gear units are available

today. These drives are very compact covering a

transmission ratio range of up to i = 30,000.

CAVEX® worm gear unit

CAVEX®

Worm gear units up to 360,000 Nm

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PLANUREX®

Sizes 27

Gear stages 2 and 3 stages plus

gear unit combinations

Power ratings 13,000 kW

Transmission ratios up to i = 4,000

Torques up to 2,600,000 Nm

PLANUREX®

Planetary gear units up to 2,600,000 Nm

The upper power rating range of the standard

Flender product range is covered by the

PLANUREX® planetary gear unit series.

Torques of up to 2,600,000 Nm can be transmitted.

This product has been standardized and is available in

27 sizes, which results in short delivery times and an

attractive price level.

PLANUREX® is made in five basic designs: as two or

three stage planetary gear units or combined with

helical, bevel, bevel-helical gear units or worm gear

stages for transmission ratios up to 4000:1. All types

and sizes are optionally available as shaft-mounted

design or with solid shaft. Owing to these technical

features, PLANUREX® is universally applicable in

many industrial branches.

From a technological point of view, remarkable fea-

tures of PLANUREX® are, above all other things, high

power capacity und at a relatively low weight, high ef-

ficiency, and low-noise running.

PLANUREX® planetary gear unit

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Couplings and clutches up to 7,200,000 Nm

N-EUPEX® BIPEX® RUPEX®

As Europe’s biggest coupling manufacturer,

Flender makes mechanical couplings

covering a torque range between 15 and

10,000,000 Nm.

Approximately 300,000 couplings and clutches are

sold every year, based upon 80 years of wide-ranging

experience and knowledge derived from our latest re-

search programmes.

Our product range covers flexible and highly flexible

couplings, gear couplings, all-steel couplings, fluid

couplings, clutches, and torque limiters. Furthermore,

Flender provides a wide range of application-related

solutions. Thus, Flender ensures reliable connections

in nearly all industrial sectors.

Stocks in more than 40 countries ensure the fast avail-

ability of our standard products. Gain the advantage

from procuring all the products and services of the

known high Flender quality level without delay from

one source. Take advantage of the possibilities Flen-

der offers you with its wide range of couplings.

COUPLINGS AND CLUTCHES

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ELPEX-B®FLUDEX® ZAPEX-ZW® ARPEX®


Product Types Sizes Torques Coupling type Examples of applicationsN-EUPEX® 8 23 up to 62,000 Nm Pin coupling Pumps and compressors

BIPEX® 3 13 up to 3,700 Nm Claw coupling For fitting into bell housings

RUPEX® 6 26 up to 1,300,000 Nm Pin and bush coupling Cement mills

ELPEX® 9 12 up to 90,000 Nm Ring coupling Shredders

ELPEX®-S 7 11 up to 40,000 Nm Rubber disk coupling Diesel engines

ELPEX®-B 3 15 up to 14,500 Nm Rubber tyre coupling Blowers

ZAPEX® 19 43 up to 7,200,000 Nm Gear coupling Metallurgical engineering

ARPEX® 11 82 up to 1,500,000 Nm All-steel coupling Wind turbines

FLUDEX® 4 16 up to 1,500 Nm Fluid coupling Conveyor drives

PLANOX® 7 10 up to 30,000 Nm Clutch Power generating systems

Another element of the modular Flender programme

is Flender e.COM which supports you in selecting and

configuring standard Flender products directly at the

Internet; enquiring about prices and delivery dates;

ordering products; and querying the state of your

order. Gain the advantages from this new way of

purchasing.

To obtain more information visit www.flender.com

or send an E-mail to [email protected]. We will be

happy to assist you.

Flender e.Store

Your contact:

A. Friedr. Flender AG

Alfred-Flender-Strasse 77 · 46395 Bocholt

phone: +49 (0) 28 71– 920 · fax: +49 (0) 28 71– 92 25 96

www.flender.com W 2

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w200 standardprodukt gb - jeilreducer.co.kr · • foot-mounted design • flange-mounted design...

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