wabco - service parts catalog north america

Service PartS catalog North america

Original Equipment Manufacturer quality from WABCO

2

The leading global supplier of commercial vehicle TechnologiesWABCO is a leading global supplier of technologies and control systems for the safety and efficiency of commercial vehicles. Founded over 140 years ago, WABCO continues to pioneer breakthrough mechanical, mechatronic and electronic technologies for braking, stability and transmission automation systems supplied to the world’s leading commercial truck, bus and trailer manufacturers.

With more than 10,000 employees in 31 countries and sales of $2.5 billion in 2012, WABCO has evolved its unique culture of innovation and diversity to meet customer needs across the world by leveraging local talents and knowledge into a global environment of collaboration.

Wabco producTs in norTh americaIn North America, WABCO markets and sells products for commercial vehicles through two organizations: WABCO North America and MeritorWABCO. Both organizations serve customers with sales, marketing, application engineering and customer support, focusing on different product segments.

Wabco north america is situated in Rochester Hills, Michigan. The organization focuses on the sales of WABCO Foundation Brakes components and Tire Pressure Monitoring Systems:

■ Foundation Brakes: Air Disc Brakes, Hydraulic Disc Brakes, Drum Brakes

■ Tire pressure monitoring: IVTM™

meritorWabco is a 50 percent-owned joint venture with Meritor Automotive Inc. Headquartered in Troy, Michigan, MeritorWABCO serves customers with a wide range of WABCO products:

■ Air charging and processing: Compressors, Air Dryers ■ Braking systems and Stability control: ABS, RSC, ESC ■ Electronic Suspension Control: ECAS ■ Collision Safety: OnGuard™

Regional offices and a network of field sales and service professionals are located throughout North America. www.meritorwabco.com

advanced safeTy and driver effecTiveness

™ WABCO leads the world in the creation and supply of advanced braking and control systems that enhance the safety of trucks, buses and trailers. Our industry-leading portfolio of vehicle safety technology addresses nearly every type of road accident, delivering solutions that integrate

sophisticated driver assistance technologies with braking, chassis and suspension systems.

Connected with customers and aligned with their own technology roadmaps, our engineering and manufacturing teams develop new products and functionalities that provide:

■ Greater ability to control vehicles in all difficult driving situations

■ Improved driver effectiveness and comfort ■ Advanced safety systems that contribute to vehicles’

complying with increasingly stringent safety and performance regulations

vehicle efficiency and environmenTal susTainabiliTy

™ WABCO is at the vanguard of our industry’s drive to protect the environment. Our vision of significant improvements in vehicle efficiency and environmental sustainability is based on WABCO’s focus in three key areas:

■ Improve weight performance ratios of our products by using lighter materials and enhancing the performance of existing products

■ Increase fuel savings by reducing power consumption of braking system and related products

■ Develop energy recovery systems that recuperate energy instead of wasting it

customer valueabout Wabco

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content

noTesRepair notes . . . . . . . . . . . . . . . . . . . .5

Choose Genuine WABCO Parts . . . .5

WABCO INFORM. . . . . . . . . . . . . . .35

WABCO University. . . . . . . . . . . . . .35

air disc brakesPAN™ range . . . . . . . . . . . . . . . . . . .6

PAN™17 . . . . . . . . . . . . . . . . . . . . . . .8

PAN™19. . . . . . . . . . . . . . . . . . . . . . .9

PAN™22. . . . . . . . . . . . . . . . . . . . . .10

MAXX™ range. . . . . . . . . . . . . . . . . 14

MAXXUS™ . . . . . . . . . . . . . . . . . . .16

Tool sets for WABCO Air Disc Brakes. . . . . . . . . . . . . . . . . 17

Maintenance of WABCO Air Disc Brakes. . . . . . . . . . . . . . . . .18

hydraulic disc brakes230 VI OE. . . . . . . . . . . . . . . . . . . . .21 230 VI OE. . . . . . . . . . . . . . . . . . . . .22 340 VI OE. . . . . . . . . . . . . . . . . . . . .23

drum brakes230×35 SM OE/OEM . . . . . . . . . . . .24

230×50 SM OEM . . . . . . . . . . . . . . .24

300×55 SM OEM . . . . . . . . . . . . . . .25

315×80 SM OE/OEM . . . . . . . . . . . .26

500×160 SM OE/OEM . . . . . . . . . . .26

504×160 SM OE/OEM . . . . . . . . . . .26

360×170 ZE . . . . . . . . . . . . . . . . . . .27

410×180 ZE . . . . . . . . . . . . . . . . . . .27

400×120 SM OEM . . . . . . . . . . . . . .28

400×140 SM OEM . . . . . . . . . . . . . .28

410×220 ZG . . . . . . . . . . . . . . . . . . .29

ivTm™Integrated Vehicle Tire Pressure Monitoring . . . . . . . . . . . . . . . . . . . .30

Components. . . . . . . . . . . . . . . . . . .32

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This catalog provides an overview of brakes and IVTM™ components offered by WABCO for installation in a wide range of different vehicles.

This document is only an extract from our product range. You will find more information about our products on the internet in our online product catalog INFORM at wabco-auto.com

disclaimerThis catalog is directed exclusively to trained and qualified personnel in specialized workshops and dealers.

A transfer to third parties is not permitted.

WABCO assumes no responsibility for the topicality, correctness, completeness or quality of the provided information and reserves the right to make changes or implement improvements in this catalog without notice.

If you find any errors or omissions, or would like to comment on the structure of the catalog, please contact WABCO.

Liability claims regarding damage caused by the use of any information provided, including any kind of information which is incomplete or incorrect, will therefore be rejected, provided there was no proven wilful or gross misconduct on the part of WABCO.

This catalog is intended for general information only. You can obtain a binding technical description through the outline drawing for the product on the internet from our online product catalog INFORM at www.wabco-auto.com.

WABCO reserves the right to modify its product range at any time and does not assure the ability to supply each product in this catalog. The current terms of delivery can be obtained from your WABCO contact person.

As products can look alike, the illustrations are not designed for product identification. The 8- or 10 digit WABCO product number on the type label is provided for correct identification.

sTrucTure of The Wabco numberWABCO product numbers consist of 8 or 10 digits.

8 digit product number

Assembling date

10 230 0584198 5198 Production date

Characteristic number

Design size

Serial number

10 = Drum brake 12, 13, 16, 17, 18 = Spare part or Repair kit 40 = Disc brake

10 digit product number

Production date 5198411 141 500 0

001

Type of device Variant Status digit

0 = New device (complete device) 1 = New device (subassembly) 2 = Repair kit or subassembly 4 = Component part 7 = Replacement device

notes

5

repair notes choose genuine Wabco parts

repairOnly qualified personnel of a specialist workshop only are authorized to perform repair work on a vehicle.

■ Only start the repair after you have read and understood all information required for the repair.

■ Absolutely follow specifications and instructions of vehicle manufacturer.

■ Follow company’s as well as national accident prevention regulations.

■ Use protective outfit if required (protective goggles, respiratory protection, ear defenders, etc.).

You will find any additional documents you may need in the product catalog INFORM at www.wabco-auto.com by entering the devices’ product number or document number:

■ Test instruction ■ Spare Parts Sheet ■ General repair and test notes (815 010 109 3)

TesTing afTer insTallaTionafter replacing or repairing a device, a functional test of the entire system must be performed.

always carry out a test drive after you have completed work.

safeTy, efficiency, business reliabiliTy. every dayGenuine WABCO parts are made of high quality materials and are rigorously tested before they leave our factories. You also have the assurance that the quality of every WABCO product is reinforced by a powerful customer service network.

Because WABCO, as a tier one supplier, works with the world’s leading Original Equipment Manufacturers, WABCO has the experience and scale to meet the most accurate production standards. The quality of every genuine WABCO part is supported by:

■ Tooling made for serial production ■ Regular sub-supplier audits ■ Exhaustive end-of-line tests ■ Quality standards below 50 PPM (parts per million defects)

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air disc brakes WiTh single-pisTon TechnologyThe reliable and proven single-piston technology has made WABCO’s PAN™ range one of the most successful air disc brake ranges. The compact design is based on the careful combination of FEM (Finite Element Method) calculations and single-piston technology. The result: significant vehicle weight improvement in all classes.

pan™ rangeair disc brakes

reliabiliTy ■ Encapsulated guiding system with

stable metal sealing ■ Redundant sealing systems at pin

guidance and adjuster device ■ Outstanding field performance

reflected in high customer satisfaction

service ■ Designed to be maintenance-free ■ Lifetime lubrication ■ Easy radial pad exchange ■ Extended service intervals ■ Less service cost

safeTy ■ Excellent performance due to high

mechanical efficiency ■ FEM/CAD-components with higher

safety reserves ■ Low fading behaviour at short lever

travels ■ Available with brake pad wear indicator

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reliable, proven Technology WiTh feWer componenTs

Technical data pan™17 pan™19 pan™22

Braking torque 10,000 Nm / 7,400 ft. lbs. 17,000 Nm / 12,500 ft. lbs. Truck: 23,000 Nm / 17,000 ft. lbs.Trailer: 21,000 Nm / 15,500 ft. lbs.

Disc dimension 330×34 mm / 13×1.3 in 375×45 mm / 14.8×1.8 in 430×45 mm / 17×1.8 in

Pad surface area 240 cm² / 37 in² 292 cm² / 45 in² 340 cm² / 53 in²

Pad thickness 19 mm / 0.75 in 21 mm / 0.83 in 23 mm / 0.91 in

Weight (incl. pads) 23 kg / 51 lb 32 kg / 71 lb 36 kg / 79 lb

Rim size 17.5 in 19.5 in & 22.5 in 22.5 in

Max. actuator size Type 20 Type 24 Type 24

your benefiTs ■ Maximized payload due to light weight design ■ Compact design for easy axle adaptation ■ Excellent bad road resistance ■ Heat shielded piston boots ■ KTL (Cathodic corrosion protection) coating as standard

corrosion protection

Double-piston clamping unit

Single-piston clamping unit

18 parts 39 parts

8

pan™17air disc brakes

With the introduction of pneumatic disc brake PAN™17 in 1996, WABCO pionieered the control of tangential taper wear. Since then, the patented taper wear compensation in combination with the advanced single- piston technology has passed the test of time and generated strong customer satisfaction. Our success in 17.5” wheel applications demonstrates the effectiveness of this technology.

oe producTion numbers ■ Left hand brake: 40 175 090 ■ Right hand brake: 40 175 091

5

7

8

9

10

11

1213

13

12

4

3

1

2

614

2

7

15

service part product number comments

Brake w/o pads 40 175 072 40 175 073

Left hand brake Right hand brake

Brake pad kit 12 999 806 1, 2, 3, 4, 5

Seals and guide bolt 12 999 699VT 5, 7, 8, 9, 10, 11, 12, 13, 14

Seals for clamping unit 640 175 920 2 5, 6, 14

Pressure plate 640 175 940 2 15

When changing the bolts requires tool set 640 195 522 2 & 640 175 521 2 (page 17).

9

pan™19

The success of PAN™17 was followed by the introduction of the single-piston technology to the 19.5” class. With PAN™19 WABCO set new standards both in the trailer and in the mid-class truck segments. At only 32 kg it is still one of the lightest brakes of this size.


6

7

2

3

3

8 910

11

11

12

12

13

14

15

16

17

18

19


Brake w/o pads 40 195 037 40 195 038


Brake pad kit 12 999 737VT 2, 3, 6, 7, 10

Seals and guide bolt 12 999 738VT 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18




10


Brake w/o pads 640 225 080 0 640 225 081 0


Brake pad kit 640 225 922 2 2, 3, 4, 5, 8

Seals and guide bolt 640 225 921 2 6, 8, 9, 10, 11, 12, 13, 14, 15, 16





1

2

3

4

5

6

6

7

7

8

9

10

11

12

13

14

15

16

17

With PAN™22 WABCO extended the single-piston PAN™ range with a brake for the trailer segment and trucks up to 18 Tons. Pad surface has been made more effective and pad thickness has been enlarged by 2 mm, resulting in extended service intervals compared to previous designs. WABCO set a new milestone which has become an industry standard.

■ Brake pad quality: WABCO 230 ■ Application: Hendrickson, Meritor

oe producTion numbers ■ Left hand brake: 640 225 036 0 ■ Right hand brake: 640 225 037 0

11

pan™22

■ Brake pad quality: WABCO 230 ■ Application: Hendrickson, Meritor


8

12

15

13

11

9

10

5

7

9

4

2

1

3

2

8

146

17


Brake w/o pads 640 225 052 0 640 225 053 0


Brake pad kit 640 225 922 2 1, 2, 3, 4, 5

Seals and guide bolt 12 999 738VT 5, 7, 8, 9, 10, 11, 12, 13, 14, 15




12


■ Brake pad quality: Jurid 539-20 ■ Application: Ridewell, AXN, Reyco

Graning, IMT



Brake w/o pads 40 225 015 40 225 016


Brake pad kit 12 999 796 1, 2, 3, 4, 5

Seals and guide bolt 12 999 738VT 5, 7, 8, 9, 10, 11, 12, 13, 14, 15




8

12

15

13

11

9

10

5

7

9

4

2

1

3

2

8

146

17

13

pan™22

■ Brake pad quality: Jurid 539-20 ■ Application: Ridewell, AXN, Reyco

Graning, IMT



Brake pad kit 12 999 796 1, 2, 3, 4, 5

Seals and guide bolt 640 225 921 2 5, 7, 8, 9, 10, 11, 12, 13, 14, 15




8

12

15

13

11

9

10

5

7

9

4

2

1

3

2

8

146

17

14

maXX breakThrough in performance and WeighT reducTion …MAXX™ is the latest, lightest and best performing range of single-piston air disc brakes. The MAXX™ range fits all sizes of commercial vehicles from light trucks to heavy duty vehicles.

WABCO’s air disc brakes have provided excellent customer satisfaction for many years. The highly successful PAN™ range became an industry byword for lightweight design and proven reliability, outperforming conventional drum brakes across a broad spectrum of applications. MAXX is the next, logical evolution of WABCO’s braking technology - an air disc brake range that offers higher safety reserves and lower weight for

even the most demanding applications. Where PAN™ has been the industry benchmark, MAXX exceeds its performance by up to 20%.

WABCO’s patented single-piston technology is the cornerstone of the compact MAXX design. Developed using advanced finite element analysis, the new lightweight design cuts down unsprung mass offering payload and fuel economy benefits.

In combination with an efficient service concept this significantly improves Total Cost of Ownership (TCO) for trucks and trailers.

maXXimum performance aT comparable WeighT

maXX™ rangeair disc brakes

LIGHT DUTYTRUCKS

PE

RFO

RM

AN

CE

P

ER

KG

/LB

MEDIUM DUTYTRUCKS

TRAILER HEAVY DUTYTRUCKS

maXX™ range pan™ range

+20% +14% +13%

+20%

beTTer by designMAXX brakes are the latest development in WABCO’s high performance range of air disc brakes for

commercial vehicles. The proven reliability of WABCO’s single-piston technology allied to a compact and innovative design

offers exceptional braking performance at a significantly lower weight than previous generations.

15

Wabco service kiTs The maXX soluTion

■ Combination of original WABCO pads and leaf springs guarantees full safety and long product life

■ Reduced service time due to easy brake pad replacement with crimped springs on pad backplate

■ Guiding system is easy to access and exchange ■ Exchange brakes offered by WABCO meet the very highest

quality and performance standards ■ Separate kits for pad dust shields, rotor dust shields, boots,

spreader plates and return units available

… shorTer sTopping disTance and reduced fuel consumpTion

Technical data maXXus™

Braking torque / performance 23,000 Nm / 17,000 ft. lbs.

Disc dimensions 430×45 mm / 16.93×1.77 in

Pad surface area 340 cm² / 52.7 in²

Pad thickness 21 mm / 0.83 in

Weight (incl. pads) 37 kg / 82 lb

Rim size 22.5 in

Maximum actuator size Type 24

16

maXXus™air disc brakes

Heavy Duty Air Disc Brake MAXXUS™ is designed for wheel and axle configurations on Class 7 and 8 trucks for North America.

■ US tailored brake power exceeding FMVSS 121 stopping distance regulations

■ Stable braking with virtually no fading and excellent downhill performance

■ Reduced maintenance costs when compared with drum brakes

■ Brake pad quality: Jurid 539-20


1

1415

1617

9

10

12

13

13

12

11

9

7

7

8

6 5

4

3

2


Brake w/o pads 640 322 065 0 640 322 066 0


Brake pads kit 640 322 934 2 3, 4, 5, 6, 17

Seal set 640 322 932 2 7, 8

Resetting unit 640 322 927 2 14, 15, 16, 17


Seals and guide bolt 640 322 938 2 7, 8, 9, 10, 11, 12, 13, 17


17

Tool sets for Wabco air disc brakes

basis Tool seT 640 195 522 2

# 10 # 11 # 12 # 13

Tool seT 640 175 521 2 for pan™17

# 14 # 15 # 16 # 17 # 18 # 20# 19

Tool seT 640 195 521 2 for pan™19, pan™22

# 21 # 22 # 25 # 26 # 27 # 28

Tool seT 640 322 522 2 for maXXus™

# 19 # 20 # 21 # 22 # 23

# 24 # 25 # 26 # 27 # 29

18

1 idenTify your brake OE reference Production date Assembling date WABCO product number

2 deTecT Wear ouTsWear limits

pos.pan™17 pan™19, pan™22,

maXXus™

mm / in mm / in

a 34 / 1.34 45 / 1.77

b 28 / 1.10 37 / 1.46

c 7 / 0.28 9 / 0.35

d 2 / 0.08 2 / 0.08

e 9 / 0.35 11 / 0.43

check disc

A

D C

Ba ≤ 0.75 × a

≤ 0.5 mm

E ≤ 0.15 mm

pos. description comment

a Width rubbing surface

a Crazing permissible

b Radial cracks, width ≤ 0.5 mm (≤ 0.020")

permissible

c Uneveness ≤ 1.5 mm (≤ 0.059") permissible

d Cracks across rubbing surface not permissible

e Disc runout ≤ 0.15 mm (≤ 0.006") permissible

maintenance of Wabco air disc brakesair disc brakes

AB

C

E

D

bb

b

c

d

r

p

Q

p

m

a

2

19

m

l

k

ie

f

hg

o

i

k

l

3 find repair kiT or doWnload service manual

■ Open INFORM on www.wabco-auto.com ■ Enter product number of brake caliper ■ Click repair radio button ■ Open spare part sheet

pos. kit name repair

a – e Pads per axle

e – h Adjuster per brake

i – m, e, p, Q Guide bolts & seals per brake, tool set required

e, Q Protection cap per brake

r Pressure plate per brake

4 assemble using correcT TorQue

pos. pan™17 pan™19, pan™22, maXXus™

1 130 ±10 Nm + 90° ±5° 1151 ±89 lbf in + 90° ±5°

130 ±10 Nm + 90° ±5° 1151 ±89 lbf in + 90° ±5°

2 20 ±2 Nm 177 ±18 lbf in

30 +15 Nm 266 +133 lbf in

3 Observe the instructions of the brake cylinder manufacturer.WABCO: 210 −30 Nm / 1,859 −266 lbf in

5 TesTing afTer insTallaTionafter replacing or repairing a brake, a functional test of the entire system must be performed.

always carry out a test drive after you have completed work.

3

1

1

20

254 300 400 500 600 mm 10 11.81 15.75 19.69 23.62 inch

Nm lbs. in.

11,000 97,900

9,000 80,100

7,000 62,300

5,000 44,500

3,000 26,700

1,000 8,999

s = 2.0 mm*s = 1.0 mm

s = 3.0 mm

s = 1.0 mm*s = 0.5 mm

s = 1.5 mm

230 VI OE

340 VI OE

* Design point

BRAKE DISC DIAMETER

BR

AK

E TO

RQ

UE

TORQUE CAPABILITYBASED ON BRAKE DISC DIAMETER AND CLAMPING STROKE (s)

hydraulic disc brakes

1 Caliper2 Guide pins3+4 Backing plate/ Brake pad5 Disc spring stack6 Piston

7 Adjuster screw 8 Push rod 9 Thrust ring10 Oil chamber11 Lock nut

WABCO’s Hydraulic Disc Brakes for fail-safe parking and emergency brake applications have proven their reliability since more than 40 years.

These brakes are ideal for installation in a wide variety of Off-Highway Wheel Loaders, Haulers, Lift Trucks and Platforms as well as Rough Terrain Cranes. The brakes are activated automatically when the system pressure falls below 1480 psi / 102 bar release pressure, offering maximum safety and reliability.

1 4 3 8 10 6 7 9

2

5

11

cuT aWay and Top vieW

21

230 vi oe

19

30

12

56

7

8

9

3030

3030

13

1716

18

24

1716

22

40

service part product number item number

Brake 40 023 005

Repair kit 12 999 473VT 30

Screw 18 429 151 1

Cover 13 230 075 2

Screw 18 425 475 5

Nut 18 441 009 6

Ring 13 701 115 7

Set of dished plate springs

12 303 003 8


Piston 13 477 053 9

Thrust piece 13 229 167 13

Magnet 17 861 001 16

Tolerance ring 17 665 107 17

Screw 18 429 469 18

Brake pad 12 182 091 19

Bleeding valve 16 200 083 22

Nut 18 444 000 24


■ Floating Caliper Disc Brake ■ Type 230 VI ■ with Magnet

22

230 vi oehydraulic disc brakes

16

30

12

56

78

9

30

3030

11

15

21

19 40


Brake 40 023 004


Screw 18 429 151 1

Cover 13 230 075 2

Screw 18 425 475 5

Nut 18 441 009 6

Ring 13 701 115 7


12 303 003 8


Piston 13 477 053 9


Screw 18 429 469 15

Brake pad 12 182 091 16


Nut 18 444 000 21


■ Floating Caliper Disc Brake ■ Type 230 VI

23

340 vi oe

15

30

3

4

6

7

3030

3013

14

10

20

1413

19 40

2524

30


Brake 40 034 005


Ring 13 701 116 3

Screw 18 425 476 4


12 303 004 6

Piston 13 477 058 7


Magnet 17 861 001 13


Ring 17 665 107 14

Brake pad 12 182 121 15


Bolt 13 151 249 20

Screw 13 103 013 24

Sealing ring 16 500 780 25


■ Floating Caliper Disc Brake ■ Type 340 VI ■ with Magnet

24

230×35 sm oe/oem230×50 sm oemdrum brakes

brake type service part product number

230×35 SM OE/OEM Pull spring (22) 13 301 169

Spring plate (25) 13 306 010

230×50 SM OEM Pull spring (21) 13 301 217

Spring plate (23) 13 302 117

hydraulic duo servo brake with parking brake facility

■ Diameter 230 to 310 mm / 9.06 to 12.20 in

■ Torque 1,100 - 4,000 Nm / 820 - 3,000 ft. lbs.

■ Wheel Size 14 to 16 inComplete brakes are not available anymore.

22

21

23

25

21

25

300×55 sm oem

service part product number

Cable lever (9) 13 160 219

Cable lever (9) 13 160 220

Thrust piece (10) 13 229 171


Pull spring (28) 13 301 215

Strap plate (3) 13 513 029

Plug (2) 13 826 001


■ Diameter 300 mm / 11.81 in ■ Torque 5,000 Nm / 3,700 ft. lbs.

Complete brakes are not available anymore.

103

2

2

28

9

26

315×80 sm oe/oem 500×160 sm oe/oem504×160 sm oe/oemdrum brakes


315×80 SM OE/OEM ■ Diameter 180 to 315 mm /

7.09 to 12.40 in ■ Torque 1,800 - 12,000 Nm /

15,930 - 106,200 ft. lbs. ■ Wheel Size 8 to 15 in

500×160 SM OE/OEM 504x160 SM OE/OEM

■ Diameter 500 mm/19.7 in ■ Torque 30,000 - 40,000 Nm/

22,130 - 29,500 ft. lbs.Complete brakes are not available anymore.


315×80 SM OE/OEM

Adjuster (13) 12 603 135

Pull spring (20) 13 301 093

Pull spring (21) 13 301 215

Pressure spring (22) 13 302 010

Pressure spring (-) 13 302 034

Strap plate (3) 13 513 068

Locking plate (24) 13 731 000

Locking plate (24) 13 731 003

Plug (2) 13 826 001

Wheel cylinder (11) 16 134 106

Sealing ring (-) 16 500 030


500×160 SM OE/OEM

Adjuster (14) 12 603 084VT

504×160 SM OE/OEM

Repair kit 12 999 739VT

Pull spring (21) 13 301 134

14

13

2224 21

11

3

20

2

27

360×170 Ze410×180 Ze

Wedge simplex brake

■ Diameter 360 and 410 mm / 14.17 and 16.14 in

■ Torque 14,000 - 23,000 Nm / 10,300 - 17,000 ft. lbs.

■ Wheel Size 19.5 to 22.5 inComplete brakes are not available anymore.


360×170 ZE Expander unit (7) 12 739 075VT

410×180 ZE Brake shoe (5+6) 12 258 253VT

Repair kit (6+Rivets) 12 999 442VT

Expander unit (7) 12 739 085VT

Pull spring (8) 13 301 161

Screw (-) 13 730 138

Lock nut (-) 13 551 045

756

5 6

8

8

28

400×120 sm oem400×140 sm oemdrum brakes


■ Diameter 400 mm / 15.75 in ■ Torque 16,000 - 12,000 Nm /

10,800 - 8,850 ft. lbs.Complete brakes are not available anymore.


400×120 SM OEM Pull spring (22) 13 301 159

400×140 SM OEM Wheel cylinder (14) 16 131 004

22

14

29

410×220 Zg

s-cam brake

■ Diameter 410 mm / 16.14 in ■ Torque 16,000 - 20,000 Nm /

11,900 - 14,800 ft. lbs. ■ Wheel Size 22.5 in

Complete brakes are not available anymore.


Repair kit (13+14) 12 999 114VT

Repair kit (4+5+6) 12 999 528VT

Brake shoe (7) 13 155 094

Brake cam shaft, length 12.7 in (9) 13 161 338VT

Brake cam shaft, length 11.7 in (9) 13 161 372

Pull spring (14) 13 301 111

13

137

7

149

45

6

30

innovaTive Technology for inTegraTed moniToring of Tire pressure on Trucks, buses and TrailersWABCO’s Integrated Vehicle Tire Pressure Monitoring system IVTM™ is especially developed for commercial vehicles. WABCO IVTM™ helps to ensure optimal tire pressure at all times to reduce fuel consumption and increase tire lifetime. It is a simple and cost-effective

way to decrease fleet running costs while improving vehicle safety. IVTM™ provides the driver with constant updates of tire pressures directly from each monitored wheel. Furthermore, IVTM™ helps preventing tire blow-outs by timely informing the truck driver of a leak before

the tire goes flat and is destroyed. In combination with telematics, IVTM™ also reports the tire pressures to a web portal and warns the fleet manager or dispatcher via SMS or e-mail.

feaTures ■ Reliable measurement of absolute tire pressure by wheel

modules ■ Records pressure information of both truck and trailer ■ Analysis of the tire pressure profile

– Compares parameterized thresholds – Detects early leakage by axle-wise comparison

■ Tire pressure data from each tire can be sent to the driver in the truck cabin via CAN or wireless connection to dashboard, IVTM™ display

■ Tire pressure readouts can remotely be sent to dispatchers via telematics

■ Warning signal is shown on dashboard in cabin and SmartBoard on trailer in case of critical pressure variation

■ Monitors up to 16 tires per system – or up to 80 tires by combining five systems

integrated vehicle Tire pressure monitoringivTm™

IVTM SYSTEM TRAILERRadio Frequency TransmissionFrom Trailer To Tractor ECU

Cable Connection

IVTM SYSTEM TRACTOR

WHEEL MODULE TRAILER ECU TRACTOR ECU IVTM DISPLAY

31

benefiTs ■ Maximize the life of your tires by maintaining recommended

tire pressures: A deviation of 15% from the recommended tire pressure leads to a reduction of tire life of >10%

■ Save up to 2% in fuel consumption by preventing under-inflation of tires

■ Real-time tire pressure readouts provide drivers and dispatchers with early warning of critical tire pressure variation

■ Early leakage detection gives drivers sufficient time to react before tire failure causes vehicle breakdown

■ Spots slow punctures early, giving fleet operators a better chance of repairing – rather than replacing – a damaged tire

■ Helps to avoid tire blow-outs and vehicle down time by receiving early detection of potential overheating

■ Reduces the number of replacement tires fleet operators need to purchase and store

applicaTion ■ Heavy, medium and light duty truck ■ Trailer, semi-trailer, drawbar-trailer, central-axle-trailer ■ Bus, city-bus, coach ■ Off-Highway

afTermarkeT benefiTs ■ Easy to retrofit ■ Compatible with all braking system brands

fasT and easy reTrofiTRetrofit can often mean ‘complicated’ but in the case of WABCO’s IVTM™ it really couldn’t be simpler. Wireless technology as well as easy integration with existing systems assures that installation of IVTM™ can be completed within the normal maintenance cycle. Tires aren’t

removed from the rim in the process, and the external sensors do not risk damaging tire integrity. In fact, fleet downtime to fit the system is negligible.

The WABCO IVTM™ solution uses wheel-mounted sensors to monitor tire

pressures in real time. The information is transmitted wirelessly to the Electronic Control Unit; the driver is informed about incorrect pressure either through an easily-affixed dedicated WABCO display or an integrated display (if available).

Display ECU Wheel modules

IVTM™ is a trademark of Michelin

32

elecTronic conrol uniT

446 220 0xx 0 960 901 050 4

product number description

446 220 012 0 ECU truck retrofit

446 220 013 0 ECU trailer retrofit

446 220 014 0 ECU trailer-train retrofit

446 220 022 0 ECU truck retrofit, without termination

960 901 050 4 ECU holder

Wheel module

960 731 071 0 960 731 073 0 960 731 075 0 960 731 921 2 893 770 005 2 960 905 824 4


960 731 071 0 Wheel module WM2, 20° filling valve with B-shaped bracket

960 731 073 0 Wheel module WM2, 20° filling valve with T-shaped bracket

960 731 075 0 Wheel module WM2, 20° filling valve with L-shaped bracket

960 731 921 2 Wheel module WM2 replacement, 20° filling valve

893 770 005 2 Replacement connector

960 905 824 4 Balancing plate

componentsivTm™

33

display

446 221 000 0


446 221 000 0 Display

connecTing Tube

960 731 816 0 960 731 821 0

960 731 800 0 960 731 801 0 960 731 802 0 960 731 803 0 960 731 804 0 960 731 808 0

960 731 822 0 960 731 823 0 960 731 825 0 960 731 827 0

7.4"

13.9"13.9"

13.9"

5.3"

1.6"

5.3" 1.6"

4.6"1.6"

4.3"

1.6"

7.9"

1.6"

4.9"

3.4"

1.7"

7.1" 4.3"


960 731 800 0 Connecting tube, 13.9" length with 0° brass fastener








960 731 822 0 Connecting tube, zig-zag 4.9" length with 135° brass fastener



960 731 827 0 Connecting tube, zig-zag 7.4" length with 135° brass fastener

components

34

componentsivTm™

cable

449 376 xx0 0 449 601 060 0 449 674 xxx 0 894 607 xxx 0


449 376 070 0 Cable set, open end with 7pin DIN socket

449 376 250 0 Cable set, open end with 7pin DIN socket

449 601 060 0 Cable set, 4 pole diagnostic socket

449 674 273 0 Cable set trailer

449 674 306 0 Cable set trailer

894 607 295 0 Cable set towing vehicle, 7-pin

894 607 390 0 Cable set towing vehicle, 7-pin with brake light connection

diagnosis and accessories

446 300 348 0 446 301 030 0

815 xx0 045 3


247 301 732 0 Diagnostic software, English

247 301 733 0 Diagnostic software, Spanish

446 300 348 0 Diagnostic cable

446 301 030 0 USB diagnostic interface

815 010 045 3 System description, English

815 040 045 3 System description, Spanish

35

Wabco informWabco university

Wabco universiTy - 40 years of consulTing and Training eXperienceWABCO University has been providing training and consulting services to fleet managers, professional drivers, garage managers and employees, as well as parts dealers in the office and in the field, and has over 40 years of experience. Our focus is on providing competent

knowledge and practical know-how, as well as efficient and flexible training solutions that provide immediate utility. 14 training centres worldwide as well as offerings in just about every language serve the needs of WABCO University’s international customers. Already more

than 65,000 customers from 45 countries have successfully completed training programs in the four core areas of Technical Training, E-Learning, Business Training & Consulting, and the TopDriver Programme.

online producT caTalog informWith our online product catalog INFORM in the Internet you have easy access to the technical documentation like product data sheets, outline drawings, cross references, vehicle applications, repair information and wiring diagrams. This information is connected with adequate product numbers.

■ Go in the Internet to our Homepage www.wabco-auto.com

■ Click the link “INFORM Catalog” in the “Quick Access Links” box

Technical TrainingFrom installation to diagnosis to maintenance, WABCO University’s technical training programme provides numerous practical and customer-specific training modules to give our customers the practical know-how needed to survive in today’s fast-paced high-tech world.

Wabco e-learningE-Learning is the easiest way to exploit WABCO University’s knowledge and training opportunities. To do so, all you need is a computer and internet access. Wherever you are and whenever you have the time, you can quickly log in online to take advantage of WABCO University’s training courses. WABCO E-Learning facilitates efficient learning, helping our students save time and money.

business Training & consulTingThe Business Training courses are combined into an individualised programme package in accordance with your needs and your particular industry requirements. The courses are always adapted to your specific requirements, and feature WABCO University’s decades of experience. Our consulting offering includes both personnel and organisational development topics as well as business process optimisation. We provide expert, practice-oriented consulting and support, developing solutions alongside the customer.

Topdriver programmeThe TopDriver programme helps professional drivers make their driving as efficient and safe as possible. As a state-certified training centre in accordance with EU Directive 2003/59/EC, the TopDriver programme offers effective qualification concepts for enhanced road safety, leading to less downtime caused by accidents, higher fuel efficiency and higher profit margins.

are you inTeresTed?We would be happy to design a bespoke qualification concept along with you, and to provide support in implementation. Please visit us at www.wabco-university.com to learn more.

© 2

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220

207

3 /

01.2

014Wabco (NYSE: WBC) is a leading

global supplier of technologies and control systems for the safety and efficiency of commercial vehicles. Founded over 140 years ago, WABCO continues to pioneer breakthrough electronic, mechanical and mechatronic technologies for braking, stability and transmission automation systems supplied to the world’s leading commercial truck, bus and trailer manufacturers. WABCO is headquartered in Brussels, Belgium. For more information, visit

www.wabco-auto.com

original parTs

Every WABCO part is made of high-grade materials and is rigorously tested by WABCO before leaving our hands. Each is a product of WABCO’s 140 year history of innovation and design excellence. There is the assurance that the quality of every WABCO part is reinforced by a powerful customer service network.

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