wall panels and partitions - mediendatenbank

Wall Panels and PartitionsTECHNICAL DATA

Table of ContentsClean Room Wall Panels

Introduction ....................................................................................... 5FläktGroup clean rooms ............................................................................................ 5

Project planning and support .......................................................... 6CAD and Clean Room Designer ............................................................................... 6Packaging, transport and storage ............................................................................. 7General terms and conditions ................................................................................... 8Installation, maintenance and warranty ..................................................................... 8

General description of panels ......................................................... 9Overview ................................................................................................................... 9Technical description ................................................................................................. 9Facing and core features ......................................................................................... 10Dimensions and weight ........................................................................................... 11

Double-sided sandwich panels and partitions ............................. 12Overview of panel types .......................................................................................... 12Designing and mounting system ............................................................................. 12Overview of panel ending for M and G panel types ................................................ 14Connections ............................................................................................................ 16Lower guiding profiles ............................................................................................. 18Panel and window connection ................................................................................. 20Connections with hinged door ................................................................................. 21Panels with X-ray protection .................................................................................... 22Tubes for electric cables ......................................................................................... 23Mn facing panels ..................................................................................................... 24Assembly of Mn facing panels ................................................................................. 25Assembly parts ........................................................................................................ 26Ordering code for M&G-Panels ............................................................................... 27

R-type double-sided panels ........................................................... 29Technical description ............................................................................................... 29Wall panel endings .................................................................................................. 30Overview of endings for R panels ........................................................................... 31Bottom guiding profiles ............................................................................................ 33Upper panel guide ................................................................................................... 35Securing door frames .............................................................................................. 37Trays and openings for electrical cables ................................................................. 38Reinforcement braces in panels .............................................................................. 39Partition / false ceiling joint ...................................................................................... 39Atypical panels ........................................................................................................ 39Assembly and installation parts ............................................................................... 40Ordering Code for R-Panels .................................................................................... 41

I-type double-sided hollow panels ................................................ 43Technical description ............................................................................................... 43Ordering code .......................................................................................................... 45

2 FläktGroup DC-2016-0105-GB R4-09-2020 • Subject to modifications


Inwall Click ...................................................................................... 46Technical description ............................................................................................... 46Flat panel ................................................................................................................. 47Flat/angle panel ....................................................................................................... 47Angle/corner panel ................................................................................................... 48Corner/edge panel ................................................................................................... 48Edge panel/Click W-profile ....................................................................................... 49Click W-profile/Stiffening C-profile ........................................................................... 49Stiffening C-profile ................................................................................................... 50Attachment to carrying wall ...................................................................................... 51Other profiles ........................................................................................................... 53Finishing cuts ........................................................................................................... 54CRWZ window ......................................................................................................... 55Flanging of openings ................................................................................................ 56Conductive connection ............................................................................................. 58Assembly ................................................................................................................. 59Assembly/sealing ..................................................................................................... 64Maintenance and Operation ..................................................................................... 64

Inwall OT and Inwall OT+ ................................................................ 65Technical description of Inwall OT ............................................................................ 65Technical description of Inwall OT+ .......................................................................... 67Load-bearing structure ............................................................................................. 68Cutting to size .......................................................................................................... 70Windows, doors and door frames ............................................................................ 71Span between door profiles ..................................................................................... 72Overview of design modules .................................................................................... 73Legend and installation fixtures ............................................................................... 77Installation fixtures ................................................................................................... 77Ordering Code for Inwall OT/Inwall OT+/Click ......................................................... 78

X-ray shielding ................................................................................ 79OSBX variants ......................................................................................................... 79Installation ................................................................................................................ 80Ordering code for CRWX windows ........................................................................... 81DX doors .................................................................................................................. 82

Double-sided hollow panels: exhaust-air panels ......................... 83Exhaust-air panels for partitions ............................................................................... 83Ordering code for hollow panels .............................................................................. 85Exhaust-air channels for Inwall facing ...................................................................... 86OM exhaust-air grilles .............................................................................................. 87Other solutions for air extraction .............................................................................. 90Ordering code for exhaust-air grille .......................................................................... 91

Exhaust-air components ................................................................ 91Ordering code for exhaust-air grille .......................................................................... 91SD service doors ...................................................................................................... 92

FläktGroup DC-2016-0105-GB R4-09-2020 • Subject to modifications 3


Wall Bumpers .................................................................................. 93Description .............................................................................................................. 93Installation ............................................................................................................... 94

Softwall ............................................................................................ 95Application ............................................................................................................... 95Variants ................................................................................................................... 95Hanger components and order codes ..................................................................... 96Installation procedure .............................................................................................. 96


IntroductionClean Room Wall Panels FläktGroup clean rooms

Clean rooms: building elements and filtration technology

FläktGroup qualityFläktGroup have manufactured and supplied complete building-elements and filter systems for integration into clean rooms since 1988. Clean-room systems meet the requirements of ISO 14644 (Clean rooms and associated controlled environments) and EU GMP Guidelines (Good Manufacturing Practice).

Based on the modular system, FläktGroup enable a simple and quick assembly and guarantee highest standards.

Scope and application

Comprehensiveclean-room system

The installation system is designed for pharmaceutical production, health care, the electronic and food-processing industry as well as other fields. A comprehensive clean-room system comprise– various panels– suspended ceilings– laminar and low-turbulent air-flow units– fan-filter units,– air outlets– and lighting

Building elements The full-range clean room building elements and installation systems include:

– wall panels– facing panels– doors and windows– pass-through doors– ceilings– installation fittings, profiles and assembly parts

Purpose of catalogThis catalogue focuses on building elements for clean rooms and contains data for the designers and buyers of wall and facing panels.

The catalogue includes description, technical data, general installation instructions as well as ordering codes for different panel versions.

NOTICE!Catalogs on windows, doors and ceilings are not included in this catalog.

• Refer to the separate documentation “Clean rooms - Doors and Windows".


Project planning and supportCAD and Clean Room Designer Clean Room Wall Panels

Project supportManufacturing and installation operations are based on the project specifications and design - manufacturing and installation documentation (MID) compiled by a trained designer and approved by the customer before commencing production.

Clean Room Designer

Software features – Plug-in (add-on) for AutoCAD 2014 and newer– Language interface in English– 3D detailed model of clean rooms on a scale 1:1 (connectible with other 3D models,

e.g. HVAC ducts)– Scope:

– Wall partitions (R/M/G sandwich panels); exhaust panels (RA,MA)– Inwall Click, OT or OT+ (C/V/U facing panels) – CRWx windows (glazed panels)– Doors and pass-through doors– Installation panels– Ceilings (Light ceiling/ Cassette ceiling/ ES panel ceiling) – HVAC units (CGx, Fresh Breeze, Air Shower, Fresh Heaven MAXX) + PURO

light fixtures– Standard and atypical dimensions– Built-in controls (check of compatibility of panel endings, materials and colors, colli-

sions, etc.)– Automatic generation of BOM (bill of materials and specification) including profiles

and assembly parts (Export of BOM to a text file and to Microsoft Excel)– Visualization (true rendering of colors, animation)– Software updates

Availability You can download the Clean Room Designer software directly or using the following link:

You can also visit our Website - https://www.flaktgroup.com/en/ - and navigate to the product pages or Support-Documentation Center:

NOTICE!On request FläktGroup can provide a file with standard modules in format of Auto-CAD blocks. We will be glad to help you with the design, suggest solutions for irregular components or draw up the entire design project.

NOTICE!• For designing of panels designers can use Clean Rooms Designer Software

provided by FläktGroup.

https://www.flaktgroup.com/api/v1/Documents/47b7668d-ef56-4c45-8f22-2b3fa1d8c752


http://resources.flaktwoods.com/Perfion/File.aspx?id=92cf95fd-5506-4593-996e-a0e72e32c41d

http://resources.flaktwoods.com/Perfion/File.aspx?id=92cf95fd-5506-4593-996e-a0e72e32c41d

Planning and project supportClean Room Wall Panels Packaging, transport and storage

Packaging, transport and storage

Delivery on site All panels are packed on wooden pallets.

Panels on the pallets are secured by straps against shifting and protected by protective corners against deformation. The entire pallet is wrapped in a foil.

Building readiness Good quality of the assembly is ensured and supported by the accuracy of building structures, e.g. walls and floor, required by the project.

Storage conditions

Air temperature -10 °C to 50 °C

Humidity 50 to 85 % r.h., no condensation• Store panels in a dry place, protected against mechanical damage and dust.

WARNING!Risk of minor or moderate injury through falling or tilting panels!Before you transport panels:

• Check that panels are securely fixed to the pallet.• Ensure that panels are secured against sliding, tilting or falling over.

WARNING!Risk of cutting yourself against sharp edges or thin metal sheet parts!

Before you handle and move panels:• Ensure to put on protective gloves and boots.• Ensure that panels are firmly secured to prevent shifting and tilting.• Check that protective corners are securely fixed.

NOTICE!• Transport the panels only in its original packaging.• Only remove the original packaging just before installation.• For safety reasons, wear gloves and safety footwear when lifting or transporting

the panels.

NOTICE!Before the clean room assembly commences, the following basic requirements need to be fulfilled:

• Stabilize humidity of walls and ceilings.• Ensure that all surfaces are dry.• Clean all building and window openings.

Before the lighting is installed ensure the following:• Secure relevant electric installations.• Clean and clear the room for assembly of clean rooms.• Provide heating for the entire premises.


General terms and conditionsInstallation, maintenance and warranty Clean Room Wall Panels

InstallationAssembly and installation is not included in the delivery, but can be ordered at the man-ufacturer. If required by the customer, FläktGroup can arrange assembly and installa-tion through an external assembly company.

Assembly can only be performed by personnel trained by the manufacturer.

Only general assembly procedures are described in the current catalog.

Maintenance and servicingAll panels are characterized by minimum particle release from the surface, are easy to clean and highly resistant against usual disinfectants and cleaning agents. The user defines the cleaning schedule and frequency.

WarrantyWarranty terms are part of the sales contract and correspond to the conditions of a Commercial or Civil Code. FläktGroup guarantees that the quality of products meets the stated technical requirements.

The manufacturer guarantees that the product is free of defects for the duration stated in the contract.

NOTICE!• In order to accurately assemble wall panels consider that a flat floor and precise

dimensions of structures according to the building plans are available.• A maximum unevenness of 10 mm across the whole room is permitted. Do not

exceed unevenness by more than 5 mm/m2.

WARNING!Risk of panel damage!

• Do not use devices that can mechanically damage the facing surface.• Do not use agents that can mechanically damage the facing surface (steel wool,

agents with sand).• Do not use devices or agents which could damage the surface of panels (scourers

and cleaning abrasives).• Do not use Jodonal B, Kresolum saponatum, Aerodesin 2000 and hydrogen

peroxide.• Use hydrogen peroxide-based agents only for non-varnished stainless-steel

surfaces.

NOTICE!If the product is used during the warranty period contrary to the way described in the given catalogue or was damaged due to incorrect transportation, storage, assembly or maintenance, the customer is not entitled to claim for damages.


General description of panelsClean Room Wall Panels Overview

General description of panels

General features

Wall panels are manufactured for modular clean-room systems designed for indoor installation within buildings.– M and G panels are performed as asymmetric sandwich-type glued panels for inner

non load-bearing partition walls connected by a tongue-groove. – R-panels are performed as symmetric sandwich-type glued panels for inner non

load-bearing partition walls connected via springs.– All panel connections are prefabricated, and panels can include ducts for wiring. – Panels form a part of a complex system designed and produced according to the

specified customer requirements.– The panel surface appears in either stainless steel or RAL colors.– Higher fire-resistance and X-ray protection is optional.

Fig. 1: Sandwich panelsDesign and features of all panel types meet the following requirements:– smooth surface that practically does not release any particles from the surface– round connection to the floor, lower ceiling and in corners (using sections) – all joints sealed by permanently elastic silicone– sealant in a shade that is as close as possible to the shade of the panel sheet – resistance to cleansing and disinfecting agents– harmlessness

Fig. 2: Facing panels

M-

Me

Ge

G-

R

M

M

M

M

T

T

T

T

Inwall Click C

Inwall OT (V)

Inwall OT+ (U)

Inwall OT+X

Mn panel


General description of panelsFacing and core features Clean Room Wall Panels

Panel facing materialPanel facing materials:

A) Plastic coated sheets:– Basic material is hot dip galvanized steel EN 10143 DX51D+Z 100 MB (Z 275),

thickness 0.75 mm– Facing side is performed in polyester-coated 25 µm, with protective plastic film– Rear side is performed in protective lacquer coated 7-10 µm– Colour (medium gloss):

– Standard colors are RAL 9002 (code "1"); RAL 9010 ("2"); RAL6019 ("5"); RAL5024 ("6")

– Other colors (RAL, RAL DESIGN etc.) are available on request.• Inquire for minimum order quantity.

B) Stainless steel EN 1.4301 = AISI 304 ~V2A (code "3"), ground finish,thickness 0.8 mm

C) Other coatings on request (e.g. antibacterial PVC coating Sanisteel, PVDF, PET);• Inquire for minimum order quantity and available colors.

Panel frame: Aluminium section - applies only to R-type panels

Panel core The sandwich panel construction is available with different fillings:Mineral wool with perpendicular fibre (E) or expanded polystyrene (S)

Tab. 1: Overview of dimensions for sandwich panels

Adhesive material As an adhesive an expansive single-component polyurethane is used.

Design of panels Sandwich panels are made in the following designs:– M - panels of 60 mm thickness coupled by grooves– Mn - panels of 32 mm thickness coupled by grooves– G - panels of 82 mm thickness with enhanced fire resistance – R - panels of 62 mm thickness with internal frame

Core Mineral wool with verticalorientation of fibres Expanded polystyrene

Acronym (see Tab. 3) MW EPS

Density ~100 kg/m3 ~16 kg/m3

Reaction of core material to fire

(based on Euroclasses2000/147/EEC)

A2-s1, d0 B-s1, d0

In panel code designated as E S


General description of panelsClean Room Wall Panels Dimensions and weight

Dimensions

Maximum first dimension ofpanel (width or height) is ap-

prox. 1100 mm, dependingon the type and combination

of panel termination. Maxi-mum second panel

dimension (width or height)is 4000 mm.

Tab. 2: Overview of dimensions for sandwich panels, for Mn panels refer to“Mn facing panels” on page 24.

Control dimensions and tolerances

– Panel width + 1 mm- 2 mm

– Panel height ± 2 mm– Panel thickness ± 1 mm– Field joint 0 to 2 mm

Panel width displayed in the ordering code on page 27 includes assembly gaps, if needed.

• For example, fill each vertical joint in Me panels with an expansion tape - planned gap is 3 mm.

For each M ending (on left or right side) the production width of panel (not value in the code) is reduced by 3 mm.– M1000x3000MTSC00E11 will have theoretical production width 997 mm– M1000x3000MMSC00E11 will have theoretical production width 994 mm

Dimensions Max. Height Maximum width in [mm] ~ 60 kg 3000 4000 (max) If code contains

Type kg/m2 Recommended width K,L,P,R GGM-E 19 1060 790

1150 1100 1050M-S 14 1150 1080

Me 19 1060 790

G-,Gr 23 870 6601100 1050 -

Ge 22 910 690

R-E 23 910 6801200 1150 1100

R-S 17 1150 880

NOTICE!FläktGroup recommends to choose the dimensions so that the weight of the panel does not exceed ~ 60 kg.


Double-sided sandwich panels and partitionsOverview of panel types Clean Room Wall Panels

Tab. 3: Overview of features of sandwich panels,*) certified in the Russian Federation

Detail of basic joint Panel type Thickness [mm] Characteristics Core Fire

resistanceSpecific weight [kg.m-2]

Zig-zagsystem

See page 13

M-E 60 (± 1) Tongue-groove joint MW - 19 Yes

M-S 60 (± 1) Tongue-groove joint EPS - 14 Yes

Me 60 (± 1)Tongue-groove joint

Expansion tapesSection strips

MWE30EI20

EW3019 No

Gr 82 (± 1)Tongue-groove joint,

plastic caps(front and rear sides)

MW EI45* 23 Yes

G- 82 (± 1)Tongue-groove joint,

expansion tapes,plastic caps

(front and rear sides)MW

E60EI30

EW6023 Yes

Ge 82 (± 1)

Tongue-groove joint,expansion tapes,

plastic caps(front and rear sides)fire-resistant material

MW EI60EW60 22 No

R-E 62 (± 1)Groove-groove joint,

internal aluminumframe

MW - 20-24 Yes

R-S 62 (± 1)Groove-groove joint,

internal aluminumframe

EPS - 15-19 Yes


Double-sided sandwich panels and partitionsClean Room Wall Panels Designing and mounting system

Assembly possibilitiesThe standard system enables to assemble a partition wall of up to 4 m height (+ height according to the lower section). Panels are designed and assembled so that the M and T terminations fit (in the partition level), or their derived variants for perpendicular con-nection (see the list of terminations). • Secure longer walls, which are followed by perpendicular panels, against fall by the

so-called wind bracing, a supporting structure or a construction wall.• For details refer to page 33.

Fig. 3: Assembly system (panel encoding) – standard partition max. height 4 m

Fig. 4: Assembly system (panel encoding) – ZIG-ZAG partition total height 6.1 m

Zig-Zag assembly type • For partitions higher than 4 meters use a so-called ZIG-ZAG system when the panels are designed with an offset (see figures above).

• In the M panel design combine special endings A + B. Maximum sum of panel heights of this assembly type is 6100 mm.

NOTICE!This system cannot be used in types, Me, Ge and Gr.


Double-sided sandwich panels and partitionsOverview of panel ending for M and G panel types Clean Room Wall Panels

Position M- Me Gr Ge

E MW

S EPS

M Groove

T Tongue

D for direct door connection

O for window connection

K

for corner or-thogonal con-

nection of panel in front

Lfor corner or-thogonal con-

nection of panel at the

back

Gboth side cor-ner connection

for T-Box

Ifor orthogonal connection of

door at the back

Jfor orthogonal connection of door in front

Rfor corner or-thogonal con-nection of door

at the back


Double-sided sandwich panels and partitionsClean Room Wall Panels Overview of endings for M and G panels

Tab. 4: Overview of panel ending for M and G panel types

Pfor orthogonal connection of door in front

Xfor direct and corner con-

nection of door at the back

Yfor direct and corner con-

nection of door in front

C for upper panel side

Nfor above and under- door

panels(D and T door)

Sfor lower guid-

ingprofiles

V for finishing cuts

W

Z

A

B

Position M- Me Gr Ge

For Inwall Click panel

For panel ceiling CS


Double-sided sandwich panels and partitionsConnections Clean Room Wall Panels

End corner panelsThe following section describe the M and G-type panels. For R panels refer to“Description of R-panels” on page 29.

K and L endings are used to connect a panel at a right angle. These endings can be used only once in the panel code. • For the needs of both-sided end panels use GG ending (e.g.

under interleaved door of Z type).• If a panel is connected, use it with an M ending.The joint is made by the so-called T-joint which is automatically supplied for endings in the required length.For transport reasons the T-joints are attached to panels on site.• T-joints for panels of M and G design are supplied separately

and the installer must attach these parts on site.

Fig. 5: End corner panels

Finishing cuts and T-joints

A vertical joint can also be fitted anywhere in the middle of the panel. • In such case, ensure that T-joints are in the required length.• Specify and order separately connecting pieces and pieces

for conductive joints.• To connect the crosspiece onto the building wall (i.e. where

no given dimensions is known at the moment), cut the panels to a U section with back bends.

• For this purpose, use ending V (or C).

Fig. 6: Finishing cuts

End corner panels

T-joint (to be attached at the construction site)

M M

For type Order No. of T-joint 2.5 m

Order No. of U section

M- 781429 772630 U63x60Me 781973

G- A03289+A03297(785431) U85x60

Ge A03289+A28457

781429T-joint for M L=2,5 m (to be attached at the construction site)

Back bends


Double-sided sandwich panels and partitionsClean Room Wall Panels Connections

Horizontal endings• As standard, for lower panel termination (connection to lower

guiding section) use the S ending. For different panel and lower guiding variants this ending has a specific shape.

• For upper termination, use the C ending as standard (see chapter Upper panel side).

• For under- and above-door panels (D and T type doors) use the N ending (see Connection with rotary door).

• For horizontal panel joint (split above-door panel or ZIG-ZAG system) of M design use the combination of A (bottom) + B (top) ending.

Fig. 7: Horizontal endings

Vertical cuts

above-doorpanel

sandwichdoor wing

T-door(glass wing)

under-doorpanel

horizon-tal joint(M pan-els)


Double-sided sandwich panels and partitionsLower guiding profiles Clean Room Wall Panels

Top side of panels

M design panels can be joined on the upper side (C ending) by connecting pieces of zinc-plated steel sheet of 2 mm thickness and self-drilling screws.

Thus a conductive joint of panels is completed (see Fig. 8).

Fig. 8: Connecting upper sides of panels via couplers and grounding via conductive cables

Fig. 9: Connecting couplers

NOTICE!• To divert static electricity ground all panels via conductive cables.

Coupler (footage)+2x socket mounting after assembly

Conductor 4/300

M panels

G panels

Conductor4/150

784985 PM coupler (Connecting piece P for M panels)

784983 RM coupler (Connecting piece R for M panels)

784984 PM coupler (Connecting piece T for M panels)

A14671 LM coupler (Connecting piece L for M panels)


Double-sided sandwich panels and partitionsClean Room Wall Panels Lower guiding profiles

Bottom side of panels• For different types use one or more types of lower panel guides:

Fig. 10: Floor cover fitted after assembly

Fig. 11: Assembly of lower guiding profiles on finished floor

Tab. 5: Bottom connectionsdR120 .. Lower radius section 120 = aluminium painted section for panels of 60 mm thicknessR30 .. Radius section 30 = aluminium painted sectionU62x35,U84x35 .. sections of steel zinc-plated painted sheet (without back bends)AL51x65 .. double-piece aluminium unpainted sectionAL51x100 .. double-piece section for combination with Inwall OT/OT+ (aluminium unpainted steel zinc-plated section)FE51x65 .. double-piece steel zinc-plated sectionFE51x65X .. double-piece steel zinc-plated section with in-glued lead sheet for X-ray protection

Type Connecting profiles on finished floor(see Fig. 11)

Connecting profiles for floor cov-ering fitted after mounting(see Fig. 10)

M- dR120 or U62x35 + 2x R30 AL51x65, AL51x100

Me - Fe51x65

G- U84x35 + 2x R30 -

Ge U84x35 + 2x R30 -

M panel Me panelEI20

Floor covernot includedin delivery

M panel (OT/OT+)

Floor covernot includedin delivery

Clean room floor

M panel

G panelM panel

Clean room floor


Double-sided sandwich panels and partitionsPanel and window connection Clean Room Wall Panels

Panel and window connection• For connecting windows use O endings.

Tab. 6: Window and panel connections

As a standard, under-window panel is of TTSO type.

Above-window panel is TTOC.• Use the O ending for the side next to the window panel (M-design panels is identical

with M ending).• For details see a separate catalog on Windows for Clean Rooms.

Type Glass panel (“window”) RemarkM- CRWM

Me No system window

G- No system window

Ge No system window

Gr CRWG10x10 EI45 – certified in the Russian Federation


Double-sided sandwich panels and partitionsClean Room Wall Panels Connections with hinged door

• To join a hinged door flush with a partition use ending D. • Use endings I, J, P, R for perpendicular joining of door to the end of the panel.• Use endings X and Y for combined flush and perpendicular joining of doors to the

end of the panel.

Fig. 12: Panel and door connection• Use washers (piece or strip) and screws M6x20 to connect the door frame.• Provide threads M6 in D ending only at the construction site, depending on the same

positions of the holes in the door frame.

As standard, above-door panel is of MMNC type. Under-door panel MMSN is used with door with lower frame.• For double-wing door in higher partitions (over approx. 3360 mm) split the above-

door panel.• FläktGroup does not supply doors in fire resistant versions. For fire-resistant

solutions (Me, G-, Ge) discuss the connection method with the door manufacturer.

Connection with hinged doors

Fire resistant variants: detail to be consulted with door manufacturer

next to door panelabove doorMMNC

T-joint (to be at-tached at the con-struction site)

T-joint (to be at-tached at the con-struction site)above door

MMNC

above doorMMNC

Orthogonal connection with hinged doors

K,L,P,R ending in one panel only once

left right


Double-sided sandwich panels and partitionsPanels with X-ray protection Clean Room Wall Panels

The X-ray protection system includes:– CRWX windows (pair of CRWW windows with integrated lead glass),– DX type door with sandwich wing (both rotary and sliding). The door may contain

special glass with protection equivalent to the required lead thickness (400x400 mm as standard). Lead insert is always on the front side of the wing (on the side with hinges). The core of the door is performed in mineral wool.

– Installation panel I-X– Facing panel OT+ combined with OSB boards with bonded lead sheets

NOTICE!• The required thickness of lead sheet is specified by customer/others (no

calculations by FläktGroup).• Consider the position of sockets and switches, etc. to avoid disturbance of the

protective barrier.• Consider dimensions of panels and the weight restrictions (approx. 60 kg max).


Double-sided sandwich panels and partitionsClean Room Wall Panels Tubes for electric cables

Tubes for electric cablingFor running electric cables inside panels, vertically laid PVC tubes with 28 mm inner diameter are inserted at the manufacturing plant. Following selection are possible:

– one tube with 80* mm from the panel edge– two tubes (80 and 180* mm from the edge of the panel)

Both tubes are selectable in the left or right position. Tubes can be placed in the middle of the panel width.

As standard, the tube is accessible only from the upper side of the panel. In the zig-zag assembly system for the upper layer of panels, the tube can be straight-through (also with access from the bottom).

• Cut the holes for electrical switch boxes, sockets and switches at the construction site.

Fig. 13: EPS core - only for M-S panels*) Note: G design with M ending – first tube is 140 mm from the panel edge.

horizontal cuts

Panels of type Me, G- a Ge fitted with tubes are not subject to fire-resistance test!

Examples of tube encoding


Double-sided sandwich panels and partitionsMn facing panels Clean Room Wall Panels

Mn facing panelsMn facing panels are sandwich panels of type M filled with core of 30 mm thickness. Panels are intended for facing of existing buildings.

DesignSurface of panels is described in “Panel facing material” on page 10.Core:– E - mineral wool (type MnE, spec. weight ~16 kg/m2)– S - expanded polystyrene (type MnS, spec. weight ~13 kg/m2)

Mn panels:– are manufactured ONLY with combination of endings MMSC– can contain vertical stiffeners– can't contain trays and openings for electric cables

Fig. 14: Mn facing panels

Dimensions are presented in the following table:

Ordering code is identical with other M panels; 15. character of code is "n" Example: M1050x3000MMSCn00E11_

• For complete code refer to page 27.

Parameter Value in mmStandard width 1 1050

Standard width 2 550

Maximum production width 1180

Maximum height (Dimension 2) 4000

Thickness 32±1


Double-sided sandwich panels and partitionsClean Room Wall Panels Assembly of Mn facing panels

Assembly (drawing A66303)

Panels with grooves on bottom side are fitted to the bottom guiding profile of height 65 mm.• Trim the cut-off edge of panel with profile Ue35x60.

• Mount the horizontal reinforcement - profile ZL20 with anchoring at a height of approx. 1.5 m above the floor level.

• Connect two Mn panels using tongue A66321 • For fixation of upper panel side use corner brackets (1) 130 mm long.

• Using conductor (2) 4/150 for protective grounding connection with nearby panels.

1

1

2


Double-sided sandwich panels and partitionsAssembly parts Clean Room Wall Panels

Assembly parts

Basic assembly parts (AP) required for assembling of E, M and G wall partition panels are shown in this catalogue. The types and amounts are determined by the designer.

Ordernumber Component name Features Recommended connection accessories

A66306 Bottom guiding profile 65x30 FeZn1,5 length 2500 mm wall plugs HPS 8/40A66320 Brace/conductor FeZn1,5 length 130mm 1x HPS 8/40, 1x quadrexA66321 Tongue Mn FeZn1,5 40 x 2500 mm

784785 (Protective grounding) Conductor 4/150 Cross-section 4 mm2, length 150 mm,green-yellow cable, 2x socket

A66308 Ue35x60z{ length }-{material} profile for cut panels edging780710 Ledge ZL20 FeZn C40x20x1,5-5100

485475 Anchoring 8x80 Screw with thread M8 (length 80 mm) +wall plug + 2x nut + 2x washer


M&G-PanelsClean Room Wall Panels Ordering code

Tab. 1: Ordering code for M&G-panels

M & G type panel M 1000 x 3000 M T S C - 0 1 E 1 1 _

Wid

th B

Hei

ght H

Left

Rig

ht

Botto

m

Top

From

left

From

righ

t

Fron

t fac

e

Back

face

Atyp

M Design M

G Design GDimensions:

Panel edgesM Groove edge

ES+G

S to

p gr

ey s

ide

ES+G

S bo

ttom

cle

an s

ide

T Tongue edge

S Lower edge with strip for tongue

C Flat with sheet

K Terminal front

L Terminal back

G Double side terminal GGxx

N Horizontal for door frame

O Windows edge

P Terminal with door in front

R Terminal with door at the back

D Vertical for door frame

I T with door at the back

J T with door in front

X door with door at the back

Y door with door in front

only for M- only for ES only for GSV Flat edge (for cut off) for GS45 ceilling panel

W Inwall Click - for GS45 ceilling panel

Z - - -

A ZIG-ZAG groove groove edge+hanger -

B ZIG-ZAG tongue pin edge -

Modification_ Standard (NOT certified for fire resistance) M-

e Increased fire durabillty only for M or G Me, Ge

n Panel of thickness 32 mm for facing only for M Mn

r Fire durabillty tested and certified in Russian Federation only for G Gr

Tubes for cables (vertical) G panels ending M or O

0 no tubing/openings

1 1 tube 80 mm from edge 140

2 2 tubes 80 mm and 180 mm from edge 140 and 240

5 1 tube in the half of the width combination 55: 1 tube in centre, access from top and bottom

6 1 tube 80 mm from edge, access from top and bottom 140

7 2 tubes 80 mm and 180 mm from edge, access from top and bottom 140 and 240

Core materialE Mineral wool standard M-E,G

S Polystyrene (EPS) only for M M-S

X No core (hollow)

A Exhaust panel (MA) - see extra code only for M M-A

Face material see table of materials on page 10

Atypical panel see table of atypical panels on page 28


M&G-PanelsOrdering code Clean Room Wall Panels

Materials

For desciption of material, facing features and possible selections see page 10.

Atypical panels

Tab. 2: Atypical panels with code

Code Description- Standard panel

A Other atypical panel (describe in remark)

B Panel without connectors (e,g, under-window under-door D or T)

V Panel with horizontal stiffener (specify dimension in remark)

S Panel with vertical stiffener (specify position from LEFT side in remark)

T Panel next to T-door (atypical D,I,R,X,J,P or Y ending)

D Panel next to D-door with atypical height (atypical D,I,R,X,J,P or Y ending)

P Perforated panel (bottom of active T-box)

O Atypical position of cable trays (specity position of axis from LEFT side in remark)


R-type double-sided panelsClean Room Wall Panels Technical description

Description of R-panelsR-type wall panels consist of two plates made of varnished sheet steel. An inner alu-minium frame and thermal insulation filling of various types are inserted between the plates. Panels can be equipped with wiring openings and brackets for attaching items on to the panel. The standard finish of the plates is RAL 9002 (grey-white). The surface of the panels is protected against damage during production, transport, storage, and installation by protective PE film.

Panel featuresThe R-panels act as separating structures between individual rooms or areas. Their design meets the following requirements:– Minimum release of particles from the surface of the panel.– Connection to the floor and ceiling and the design of inner perpendicular corners in

such a manner that rounded corners are formed at the joints.– Joints between individual panels, between panels and the ceiling, and between pan-

els and the floor are made using a permanently elastic binder with guaranteed prop-erties.

– Tightness to ensure that overpressure or under- pressure is maintained in the room.– Easy to clean and sanitize, resistant to disinfectants.– No health risk.

Assembly sequenceClean rooms that are assembled using R-type panels are erected from the bottom upwards.

– First the bottom guiding profiles are installed.– Then the partitions are mounted.– Finally the ceiling is assembled and suspended.


R-type double-sided panelsWall panel endings Clean Room Wall Panels

The most common ending of R-type panels is the Z (basic) ending. This ending is used as standard for upper, lower and lateral facing of panels, including facing of panels to which windows are attached.

D (door) endings are used for panel sides on to which a door frame is attached and for the vertical sides of panels installed above doors. The door section of the inner panel frame has M6 riveting nuts fitted to secure the door frame. Terminal endings K,B,F and G are used on the lateral sides of the panels (left and right) with both front and lateral side, e.g. in outside corners of rooms etc.

Other panel endings I, J, R, P, X, Y and S are variations on Z, K, and D ends that are intended for the perpendicular attachment of doors to the end of the panel. K,B,F,P,R and S ending may only be used on one face of the panel. The maximum width of panels with K,B,F,P,R or S ends is 1,150 mm. Ending G is designed for pass-through boxes and is only used in combination with GG (e.g. GGZD, GGDZ, GGZZ); the maximum width of a GG panel is 1,100 mm.

Examples of panel endings: for underneath windows (ZZZZ), underneath doors (pass-through doors as well) (DDZD), above doors (DDDZ).• For the complete overview of panel endings refer to page 31.


R-type double-sided panelsClean Room Wall Panels Overview of endings for R panels

Ending Position Cross section Ending Position Cross section

R-E XFor direct and

corner connec-tion of door at

the back

R-S Y

For direct and corner connec-tion of door in

front

Z Groove Z For upperpanel side

D For direct doorconnection D

For above and under- door

panels

Z For window con-nection Z For lower

guiding profiles

F

For corner or-thogonal connec-

tion of panel in front

W

B

For corner or-thogonal connec-tion of panel at

the back

GBoth side corner connection for

T-Box

I

For orthogonal connection of

door at the back

JFor orthogonal connection of door in front


R-type double-sided panelsOverview of endings for R panels Clean Room Wall Panels

R

For corner or-thogonal connec-tion of door at the

back

P

For corner or-thogonal con-nection of door

in front

Ending Position Cross section Ending Position Cross section


R-type double-sided panelsClean Room Wall Panels Bottom guiding profiles

Bottom guiding profilesR - type panels are fitted on to the floor in the following ways (See Fig. 2)

Fig. 1: Versions of bottom panel guide sections

Guiding profiles for floors poured or laid after the erection of partitionsAl section 51 x 65

(aluminium section)The guide is a bottom, load-bearing unvarnished U-section.• Slide a section with a guide pin that fits the groove in the bottom end of the Z panel

on to the U-section.

Guiding profiles for finished floorsU-section U 64 x 35

(varnished steel sheet)• Fix the U-section 64 x 35 to the floor using plastic hammer-in wall plugs HPS 8.• Cover the U-section by a 30 radius section (MD).

Fig. 2: Upper panel guide - suspension mount type R

Flooring

Corner strip Wall plug HPS Wall plug HPS

Radius section 30 (MD)

Al section 51 x 65 U section 64 x 35

Hammer-in wall plug HPS 8/10x40 (2)

Corner bracket R

Strip ZL 20(length as per design)

Corner bracket

Suspension mount R

Nut M8Washer 8,4

Nut M8x16

Nut M8 (2)

T-Head bolt Mx25 (2ks)


R-type double-sided panelsBottom guiding profiles Clean Room Wall Panels

Fig. 3: Upper panel guide - suspension mount type RS

Fig. 4: Upper panel guide - suspension mount type RH

Suspension mount RSNut M8Washer 8,4

Nut M8Washer 8,4

Nut M8 (2)

Nut M8x16Nut M8x60Washer 8,4

Straight bracket

Straight bracket


T-Head bolt Mx25 (2)

Beam bracket M10Bolt M10Nut M10

Hammer-in wall plugHP 8/10x40 (2)

Nut M8 (2)

Suspension mount RH

T-Head bolt Mx25 (2)


L-section bracket


R-type double-sided panelsClean Room Wall Panels Upper panel guide

Upper panel guideAnchor partitions in small rooms (approx. 3 x 3 m) is not neces-sary.• FläktGroup recommends to anchor longer partitions into ceil-

ings, walls or auxiliary structures using brackets, suspension mount R (order No. AA00492), RH (order No. AA00493) or RS (order No. AA00494).

The kits include all necessary installation fittings (bolts, nuts, washers, brackets, wall plugs).The total number of ZL 20 strips is determined by the designer, depending on the assumed length and amount of suspensions mounts.

Fig. 5: L bracket

Panel jointsWhen partitions are assembled using R-type panels:• Connect protruding parts of the panel’s inner frame sections.• Ensure the width between joints of two adjacent panels is be-

tween 0 and 2 mm.• Use the sealant to insulate the joints.• If necessary, secure adjacent panels against crosswise

movement by inserting a spring into the groove in the section of the panel frame.

• Use the spring when partitions higher than 3,000 mm are erected.

This requirement especially applies for panels mounted under-neath windows and above doors. • For mechanical joint between adjacent panels secure brack-

ets via T-head bolts into the groove in the upper ending of the Z panel.

Installation fittings are supplied with the brackets. The brackets also provide for conductive connection between panels. The type and number of brackets are determined by the designer so that they would not obstruct the passage of wiring through pan-els.Examples of use of the brackets are shown in figures 4 and 5 and in the table of installation fittings.

DismantlingIf necessary, each panel which is not connected to adjacent panels by springs can be dismantled.• Ensure that access/space above the false ceiling is provid-

ed.• Loosen the brackets.• Lift the panel up from the bottom guide.• Slide the panel out of the partition.

Fig. 6: Examples of use of brackets

H2, H1 ... panel heights


R-type double-sided panelsUpper panel guide Clean Room Wall Panels

Fig. 7: Spring joints between panels

Installing windowsCRWR type windows, based on the CRW-type window design for clean rooms, are used with R-type panel partitions. CRWR windows are supplied with plates for CRWR. During the installation of the windows:

• Screw plates for CRWR on to all panel facing for windows.• Place a panel underneath the window next to the panel beside.• Insert the spring and mount a CRWR window.• Pull up the second panel to be fitted beside the window.• Finally, mount the panel above the window and secur to the panels at the sides of

the window using brackets.

If a later assembly for a window is necessary, it is also possible to subsequently modify the construction. For this purpose:• Do not fix plates for CRWR to the vertical ends of the panels at the side of the

windows.• Assemble the wall without windows.

Before installing a window:• Loosen the brackets between the panel above the window and that beneath the

window.• Slightly move the panel above the window upwards.• Insert the window and the lower the panel above the window.• Secure the brackets to the panels beside the windows and tighten again.

Fig. 8: Window installation

Spring Spring

Horizontal cross-section of the joint between panels mounted underneath and beside a win-dows.

Horizontal cross-section of the joint between panels mounted beside and above a door.

Panel above the window

Panel beside the window

Panel beside the win-dow

Panel underneaththe window

Panel

CRWR window

CRWR window

CRWR plate

Nut M8Washer 8,4

Straight bracket (3)T-head bolt M8x20


R-type double-sided panelsClean Room Wall Panels Securing door frames

Securing door frames• To install the door frame flush with the partition, use the D

ending of the panel.• To secure the door frame - fix M6 riveting nuts to the door

section of the inner frame of the pane.• Use M6 screws with inner hexagon socket and taper wash-

ers to secure the door frame to the panel through the smaller chamber of the doorframe section.

There are openings in the doorframe for a socket spanner. These openings are concealed with caps once the screws have been tightened.

Fig. 9: Installing door frames to panels with D ending

Fig. 10: Installing door frames to panels with I and J endings

For doors that are connected to the panel perpendicularly there are 6 ending types available. These ends have riveting nuts fit-ted on the front or back faces of the panel to secure the door frame.• Secure the door frame to panels with I and J endings as

shown in Fig. 11.• If required, attach the door frame to panels with P, R, X, or Y

ending through the small or large chamber to the end of the panel according to Fig. 11.

Doors are supplied as described in the "Clean rooms - Doors" catalogue. The door delivery includes installation parts.

Fig. 11: Installing door frames to panels with P, R, X or Y endings

Bolt M6x20 Cover

Door

Door hinge

Riveting nut M6

Taper washer Door frame

Door hinge

Cover

Door sheet

Door frame

Bolt M6x20

Taper washer

Riveting nut M6

Door frame

Door hinge

Door

Cover

Taper washer

Riveting nut M6

Bolt M6x20


R-type double-sided panelsTrays and openings for electrical cables Clean Room Wall Panels

Trays and openings for electrical cablesR - type panels may contain a maximum of 8 vertical cable trays. Trays are performed as 100x60 mm plastic sections across the entire height of the panel. An opening of 33 mm in diameter in the upper frame of the panel with Z ending provides access to each tray.

• Specify the required combination of the trays/openings from the left or right-hand side of the panel by using a double-digit combination from 0 to 9 in the order code.

Trays 1 to 4 are shifted by 30 mm towards the center of the panel for P, R, X, and Y panel endings. The axes of the access openings remain at the distances of 80,180, 280, and 380 mm from the edge. A "55" combination is reserved for a DDDZ panel for mounting above the door with a single tray in the middle of the panel width and with a 33 mm opening in the bottom frame of the panel with a D ending as well.

Fig. 12: Cable tray

Fig. 13: Positions of openings and position of trays

Cable trayAl frame

Opening in the upper frame

Coding of cable tray openings

Opening spacings for drilling into the panel frame: Position of trays inside the panel (except PRXY)

Position of trays inside the panel (except ZDKIJ)

Shift by 30 mm towards the centre of the panel!

Ø33 mm openings in the upper panel frame only

Ø33 mm openings in the upper and bottom panel frame:

Codes for drilling for panel to be installed next to doors:for doors with the signaling/ blocking feature in the door frameOpenings in the upper panel frame:

5 (5?, ?5)

Combination 55 can be used for DDDZ-type panels as well, the other with xxZZ panels only!

Like 1-4+a Ø33 mm opening in the side section of the frame of a panel to be installed (e.g. for a switch cable)


R-type double-sided panelsClean Room Wall Panels Reinforcement braces in panels

Reinforcement braces in panels• For fitting objects on to the panel and to transmit forces to the inner frame of the

panel, FläktGroups recommends to use areas at the edge of the panels (approximately 15 mm from the edge of the panel).

• If the span between the fixation points is known, ensure that the panel in the given place is some 30 mm wider than the span.

• In cases where a stiffener is needed, insert a 30 mm wide horizontal or vertical section into the panel.

It is possible to cut openings into panels, for example for cables, air ducts, etc., in such a manner that the inner frame of the panel is not disturbed. The opening thus cut should be reinforced with a U 60x10 section.

Atypical panelsPanels that cannot be fully described using the code are known as atypical. They are specified by the last position of the product code and include the following versions:

Tab. 1: Overview of atypical panels

• Make sure to include additional information such as the location and number of reinforcement braces and details related to atypical X panels in the Notes section of the product type code.

Vertical stiffener (S)

Horizontal stiffener (V)

Double horizontalstiffener (W)

Fig. 14: Stiffeners

Panel name Panel type RemarkPanels without connectors B

Panels for installation next to doors with atypical height D Other height than 2,163 mm

Panels for installation beside pass-through doors T

Panels with reinforcement braces V, W, S

All other atypical panels X


R-type double-sided panelsAssembly and installation parts Clean Room Wall Panels

Assembly and installation partsThe installation parts included in the table below are used for R-type panels.Other components required for installation are identified by (MD) and their detailed description, ordering numbers and completeness are specified in the "Clean rooms - Installation parts" catalogue. The type and amount of MD parts are determined by the designer.

Part name Application Ordering No. Fixtures, stock No., prod. No.

Amount of fixtures per set

Section AL 51x65Panel wall bottom guide

782 814Section 3711 (4m) 1 943 711Section 11325 - pin (4m) 1 944 452Hammer in wall plug HPS 8/10x80 5 521 009

1 pc.1 pc.12 pcs.

Section U 64x35RAL9002 782 815 Ue 64x35-4000-1 (4 m) 782 799

Hammer in wall plug HPS 8/10x80 5 521 0091 pc.12 pcs.

Section Ue 65x60RAL9002

Fixing panels on to the wall 783 151 Ue 65x60z[L]-1 (max. 4 m) 782 989

Hammer in wall plug HPS 8/10x80 5 521 009 3 pcs./mU 60x10 RAL9002 Inner strip section 782 990 U 60x10 (max. 4 m) 782 990

Spring Fixing adjacent panels to each other 782 800 Spring 782 800 1 pc.

Straight bracket (P)Joining adjacent panels and panels with Z-Z,D-D ends

782 816Straight bracket 782 793T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360

1 pc.4 pcs.4 pcs.4 pcs.

Corner bracket (R) Perpendicular joining of two or three panels 782 817

Corner bracket R 782 794T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360


Bracket (T) Perpendicular joining of two or three panels 782 818

Bracket T 782 795T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360


Diagonal bracket (S) Joining cranked partitions (135°) 782 819

Diagonal bracket 135 782 796T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360


Bracket (L) Joining panelsof different heights 782 820

L-bracket 782 890T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360Bolt 4,2x13 QUADREX 3 092 076

1 pc.4 pcs.4 pcs.4 pcs.4 pcs.

Plate for CRWRFor window installationA window is supplied with 4 kits

783 152Straight bracket 782 793T-head bolt M8x20 3 092 401Washer 8,4 3 112 814Nut M8-5-A2L 3 112 360

3 pcs.2 pcs.2 pcs.2 pcs.

Suspension mount for R-type panels Anchoring into ceilings 783 153

T-head bolt M8x20 3 092 401Washer 8,4 abn. 3 112 935Nut M8-5-A2L 3 112 360Connecting nut SH 8 3 110 098

1 pc.1 pc.2 pcs.1 pcs.

R pin Fixing adjacent panels to each other in a corner 782 801 Pin for R-type panels 782 801

Bolt 4,2x13 QUADREX 3 092 0761 pc.4 pcs.

R clamp For coffered ceilings 784404R clamp 784 003T-head bolt M8x35 3 092 403Nut M8-5-A2L 3 112 360Washer 8,4 Zn 3 112 814

1 pc.1 pc.1 pc.1 pc.


R-PanelsClean Room Wall Panels Ordering Code

Ordering wall panels• When placing an order for wall panels, use the following key.• If the panel meets all requirements for classification under this key and its design is

atypical, specify the difference in the "Remarks" section of the order line.

R type panel R 1060 x 3000 Z B Z Z - 0 1 E 1 3 _

R Type R

Wid

thB

[mm

]

Hei

ght

H [m

m]

Left

Rig

ht

Botto

m

Top

From

left

From

righ

t

Fron

t sid

e

Back

sid

e

Atyp

ical

Dimensions:

Panel side endZ Basic

D Door

K Terminal symmetrlcal (Bmax=1150 mm)

B Terminal back (Bmax=1150 mm)

F Terminal front (Bmax=1150 mm)

I Basic with door at the back

J Basic with door in front

R Terminal with door at the back (Bmax=1150 mm)

P Terminal with door at the front (Bmax=1150 mm)

G Double terminal - only combination GG (Bmax=1150 mm)

S Terminal with two doors (Bmax=1150 mm)

W For connectlon wlth lnwall Cllck panel

X Door with door at the back

Y Door with door in front

-Cable openings and holes

0 no tray/opening

1 1 tray from side (opening in top frame 80 mm from side)

2 2 trays from side (2 openings in top frame 80 and 180 mm from side)

3 3 trays from side (3 openings in top frame 80,180 and 280 mm from side)

4 4 trays from side (4 openings in top frame 80,180, 280 and 380 mm from side)

5 Combinations 50 and 05: 1 tray in centre (1 opening in top frame)

5 Combination 55:1 tray in centre (openings in top and bottom frame)

6 1 tray from side (openings 80 mm from slde in top and bottom frame)

7 2 trays from side (openings 80 and 180 mm from side in top and bottom frame)

8 3 trays from side (openings 80,180 and 280 mm from side in top and bottom frame)

9 4 trays from side (openings 80, 180,280 and 380 mm from side in top and bottom frame)

A "1" + opening for "signalling in frame" cables remark: A,B,C,D only for "D" panel ending

B "2" + opening for "signalllng in frame” cables

C "3" + opening for "signalllng in frame" cables

D "4" + opening for "signalling in frame" cables

Core materialE Mineral wool

S Polystyrene (EPS)

X No core (hollow)

A Exhaust panel (MA) - see extra code


R-PanelsOrdering Code Clean Room Wall Panels

Facing material

Fron

t sid

e

Back

sid

e

0 Not assessed

1 Zink coated steel sheet of thickness 0,75 mm; wlth PES coatlng RAL9002

2 Zink coated steel sheet of thickness 0,75 mm; with PES coating RAL9010

3 V2A(AISI304) stainless steel sheet of thickness 0,8 mm, brushed

5 Zink coated steel sheet of th. 0,75 mm; wlth PES coating RAL6019

Atypical panel- standard panel


B Panel without connectors (e.g. under window. under-door D or T)

V Panel with horizontal stiffener (dimension specify in remark)

W Panel with a double horizontal stiffener (dimension specify in remark)

S Panel with a vertical stiffener (dimension specify in remark)

T Panel beside T-door (atypical D,I,R,X,J,P or Yending)

D Panel beside D-door with atypical height (atypical D,I,R,X,J,P or Y ending)

P Perforated panel (bottom of active T-box)

O Atypical position of cable tubes

K At front standard Doors, at back T-doors (only S ending)

L At front standard Doors, at front T-doors (only S ending)

R type panel R 1060 x 3000 Z B Z Z - 0 1 E 1 3 _


I-type double-sided hollow panelsClean Room Wall Panels Technical description

Overview of installation and exhaust panelsFor certain crosspiece types either Installation and Exhaust panels can be used.

For panels higher than 3 meters:• Indicate the height of the ceiling (max. 3 m) and type of bottom guiding profile (for

technological reasons facing can be consist of two pieces – joint is placed in the height of the ceiling).

Installation panelsFor media distribution pipes or large bundles of cables FläktGroup recommends to mount an installation panel in the partition (not suitable for F and G types).

It is a hollow panel consisting of two sheet-metal facings and provides space for run-ning water and waste piping, medicinal gas pipes, electrical lines.

Standard width of installation panels is 300, 400 and 500 mm (max. 700 mm).

The height of the panel is determined by the designer. Maximum height is limited to 4000 mm. The installation panel delivery includes installation parts.

R-type — 62 mm wide, with a non-demountable lid (attached by a self-adhesive tape) and load-bearing L-sections.

U-type — 62 mm wide, symmetrical, lids attached by putty and a self-adhesive tape, with internal reinforcement braces - pass-through width 40 mm, brace spacing approx. 600 mm (L-sections and braces are attached to laterally located Z-ending R-type pan-els using T-head bolts.• Do not mount installation panels in partitions higher than 4 meters (assembled in the

so-called “zig-zag” way)!

Installation brackets for I-U panels

Type Installation panel Exhaust panelE- I-E N/AM- I-M MAMe not appplicable not appplicableG- not appplicable not appplicableGe not appplicable not appplicableR I-R, I-U RA


I-type double-sided hollow panelsTechnical description Clean Room Wall Panels

Different types for installation panels

type R (for panels of type R)– thickness 62 mm– fixed front cover (glued)– T-head screws– nearby panel endings “Z”

type U (for panels of type R)– thickness 62 mm– symmetric front/rear side– no plastic caps– internal stiffeners (spacing approx. 600 mm)– nearby panel endings “Z”

type M (for panels of type M)– thickness 60 mm– fixed front cover (glued)– no plastic caps– nearby panel endings “M”

Fig. 1: Cross section of a panel with a mounted sink

Rear side Rear side

Front side Front side

NOTICE!Internal frame of nearby R panels can be utilized for hanging of sinks etc.


I-type double-sided hollow panelsClean Room Wall Panels Ordering code


I-Panels I 0300 x 3000 U - 1 1

I Installation panel

Wid

th B

[mm

]

Hei

ght H

[mm

]

Fron

t fac

ing

Rea

r fac

ing

Dimensions:

TypeM for M panels (TT edges)

R for R panels (fixed back side)

U for R panels (symmetrical)

-Panel facing material/color1 = RAL 9002; 2 = RAL 9010; 3 = stainless steel; 5 = RAL 6019; 6 = RAL 5024

Color/material

Inwall ClickTechnical description Clean Room Wall Panels

Inwall single-sided facing panelsThese panels are made for covering existing walls in clean room and are mounted as drywall work.

Inwall Click These covering panels consist of a maximum number of prefabricated components, available in smart design with various color shades and combinations. Joints are sealed with permanently elastic sealant. Easy fixation and suitability for all applications make them universal.

Panels are designed for quick and easy mounting by a click fixation into frames.

Inwall OT These covering panels for operating rooms have a T-profile rubber sealant fitted in the joints for easy dismounting. Panels can be used as a partition thanks to a separate fix-ation to floor and suspension to ceiling. Building a double wall with different fillings, insulation and cables is possible.

The Inwall OT system can be used as a pre-wall (panelling) or a partition with an optional thickness of minimum 120 mm.

Inwall OT+ These covering panels have a similar construction as Inwall OT, but the joints are sealed with permanent elastic silicone - fully hermetic and used in higher classes of clean rooms.

Description of Inwall Click panels

Fig. 1: Overview and cross section of Inwall Click panels, thickness in mm

Main advantages Inwall Click comprises a type of facing for clean rooms with the focus on minimizing the number of joints, removing the capping plugs and maintaining the rigidity and acoustic qualities of the facing.

The panels are fixed to structural walls or construction by means of click profiles.

Components The Inwall Click system consists of:

– Panels,– Click and stiffening profiles,– Flanging and finishing ledges,– Bottom guides and cover profiles.

Application range Panels can be used for facing of existing walls.

In combination with other systems (e.g. gypsum partition walls) Inwall Click facing meet increased fire resistance or sound insulation requirements.

Inwall ClickType code C

Inwall OTType code V

Inwall OT+Type code U


Inwall ClickClean Room Wall Panels Flat panel

Flat panelThe basic component of Inwall Click system is a flat glued pan-el. The panel is performed as bent steel plate of 0.8 mm thick-ness from exposed side. Standard materials of the surface are:– Zinc-coated sheet metal– Varnished with polyester paint of RAL 9002 shade,semi-mat– Stainless steel metal plate with brushed surface of AISI304 qualityDepending on the size of delivery, also other RAL or RAL de-sign shades can be ordered.– The metal plate of the panel is protected with a self-adhesive foil.– The panel is stiffened by in-pasted plaster board of 12.5 mm thickness.– On customer request, plaster board with higher resistance to moisture or fire can be used.– Impregnated and fire-resistant plaster board can be used (specify in the order note).– The panel thickness is 13.5±0.5 mm.– The average specific weight of the panel is 16 kg/m2.

Fig. 2: Flat panel

*) it is recommended to select the width of panel B= f (H) so that the surface does not exceed ~3.0 m2 and hence the weight of the panel does not exceed 50 kg.

Tab. 1: Dimension of flat panel and standard modules

Order code (example): C0900x3000P1• Also refer to complete code on page 78.

– Dimensions: "0900" (4 characters) is width of panel (B) in mm; "3000" is height of panel (H) in mm;

– Type of panel (1 character): P.. flat panel; U.. angle panel; R.. corner panel; S ... edge panel

– Surface treatment (1 character): 1 = RAL9002 semi-mat; 2 = RAL9010 semi-mat; 3 = stainless steel (AISI304SB)

Connector for conductive connection

Steel plate + covering foil

NOTICE!If the panels are higher than 2.5 m, the front side of the panel may have a slightly visible joint of plaster boards.This feature is not a reason for complaint.Panels with nominal height H=2500, 2600, 2750 or 3000 mm may be manufac-tured up to 10 mm higher due to production reasons.

Dimension Min - Max. Standard modulesWidth B [mm] 300 - 1150 700 800 900 1000 1100Height H* [mm] 500 - 4000 4000 3700 3400 3100 2800Weight c. [kg] - 45 47 49 50 50


Inwall ClickAngle/corner panel Clean Room Wall Panels

Angle panelAngle panel is a flat panel which side bends contain a 135° an-gle with the surface of the panel.• For design of corners use panel type U (angle panel). • Use the cavity behind the panel e.g. for outlets of air-condi-

tioning and other installations.

Order code (example): C0900x3000U1• Also refer to complete code on page 78.

Fig. 3: Angle panel

Corner panelCorner panel is designed for outer corners.– The panel is made of moulded steel zinc-coated sheet metal of 0.8 mm thickness.– Polyester varnish in the RAL9002 shade, semi- mat.– The panel is protected with a self-adhesive foil.– For conductive connection of panels the upper side of the pan-el is fitted with 2 connectors at the edge.– Each panel is supplied with one connector cable.– Standard dimensions of panel are: 70 x 70 x H [mm].The reason for limiting the dimensions of corner panel is easier manufacturing and, first of all, packaging.

Order code (example): C0070x3000R1• Also refer to complete code on page 78.

Fig. 4: Corner panelIn special cases a corner panel can be manufactured as asym-metrical design.• Mind the sequence of dimensions B and B1.• Also refer to complete code on page 78.

Fig. 5: Asymmetrical corner panel

Angle panel

Corner panel

Corner panel


Inwall ClickClean Room Wall Panels Edge panel/Click W-profile

Edge panelPanel type S is designed for facing of window and door open-ings.

Order code (example): C2000x0200S1• Also refer to complete code on page 78.

Fig. 6: Edge panel

Click W-profileClick W-profile is made of steel zinc-coated sheet metal of 0.6 mm thickness. The profile is supplied in the length of 3.5 m (or-der No. 785026).• For higher panels extend the profile.• The profile may overlap the panels or cut the profile down.• During assembly, push the side bends of the panel into the

click profile slot.The plaster board seats on the click profile.

• Press the dents in the side bends of the panel. This will pre-vent the panel from reverse motion.

• Use tools (e.g. suction holders) dismantle the panel, if the joint is not sealed.

• Use this feature e.g. in designing of revision openings, etc.Fig. 7: Panel fixation principle

• Ensure that Click W-profile is vertical in the level of the facing and perpendicular to the wall partition.

• Consider that the partition is not deformed or deflected.• For building openings build horizontal crossbars as click profile (except for T-design

doors and transfer boxes) — 1x at the door and 2x at the windows.• Use 2 pieces of U28x30 (order No. 785286) for each crossbar and profile• Consider these components when ordering accessories.

B

H

C[B]x[H]S[M]

Wood-fiber plaster board


Inwall ClickStiffening C-profile Clean Room Wall Panels

Stiffening C-profile• Stiffen the middle of panels wider than 600 mm.• Avoid deformation of panel in case of potential stroke.• Use a C-stiffening profile (order No. A01450, length ~ height of panel, max. 4 m).• The quantity shall be determined by the designer.• Consider this for console panels.

Fig. 8: Dimension of stiffening profile

NOTICE!Stiffening profiles are not needed for above-door and above-window panels.


Inwall ClickClean Room Wall Panels Attachment to carrying wall

Mounting possiblities

On level surface If the ground wall is even enough and has sufficient carrying capacity:

• Anchor click and stiffening profiles directly to the wall.

Example: plaster wall partition of gypsum wood-fibre.– Joining material for gypsum is supplied as standard — screws 4.x35 PHX, order No.

3092414).– Total thickness of the facing is approx. 40 mm.

On uneven surface

If the ground wall is not even enough:• Level any unevenness.• Build a supporting frame or grid using e.g. gypsum profiles (not included in this

manual) or of horizontal profiles ZL20.

Total thickness of the facing, including the supporting frame made of ZL20 profiles, is approx. 60 mm.

Mounting supporting frame made of ZL20 profiles• Mount the first row of profiles about 10 cm above the floor• Mount the next row at a maximum interval of approx. 90 cm. • Mount the last grid row at least 30 cm below the upper edge of the panel.• Refer to project drawings for details, e.g. the spacing for specific panel height and

atypical layout.• Use screws M8x60 (80,100,120) and plugs to set level and fix the ZL20 ledge (order

No. 780710, L=4.95 m).

1 anchor set includes:– 1 screw M8 x L– 1 plug WS,– 2 nuts M8,– 2 washers.

• Consider standard quantity of 1 set for 1 m length of ZL20 profile.• Consider specific profile lengths.• Consult the designer for exact quantity and type of joining material.

For certain types of panels, another type of inserts and ledges are required. These are used for attaching the vertical (click and stiffening) profiles or panels and ledges. The inserts are free-sliding in the ledge.• Place ZL20 inserts in the ZL20 ledge (order No. 780711)• To mount the profiles, use screws Quadrex 4.2 x13 (order No. 3092076).

Order No. Designation785474 Anchor 8x60785475 Anchor 8x80785476 Anchor8x100785477 Anchor 8x120


Inwall ClickAttachment to carrying wall Clean Room Wall Panels

Bottom profiles G65 a J65– Designed for floor mounting after the facing is assembled.– Bent profiles of steel zinc-coated metal plate of 1.5 mm thick-ness.– Profiles are supplied in length of 2.5 m.Order No. 5AA01675 (G65) and 785280 (J65).• Use drive plugs HPS 8/10x40 (order No. 5521003) to con-

nect the profiles with the floor.

Fig. 9: Bottom profiles for uneven G65 and level surface J65

Profile ending – Designed to terminate the G65 and J65 profiles, e.g. at door openings.– Order No. 785281.

Fig. 10: Profile ending


Inwall ClickClean Room Wall Panels Other profiles

Profile R30 is used for finished floor.

– Performed in varnished aluminium.– Surface treatment in polyester semi-mat varnish.– Supplied in 3.8 m lengths.– The profile is glued on finished floor.– Glue is not included in the delivery package.

RF profile is used as transition to light, panel or cassette ceiling.– Performed in varnished aluminium.– Surface treatment in polyester semi-mat varnish.

Radius vertical profile is used in corners.

Transition between R30/RF and vertical profile is formed by a corner segment.

Fig. 11: Profile RF a R30

Fig. 12: Radius profile system

Profile RF

Profile R30

DesignationOrder No.

RAL 9002 RAL 9010Profile R30 771604 1944431Profile RF 782216 1944433Radius vertical profile 780721 1944402Corner segment 780409 -

Corner segment

R30 / RF

R30 / dR120

Vertical radius profile

Corner segment


Inwall ClickFinishing cuts Clean Room Wall Panels

Finishing cutsIf accurate construction dimensions and spacing of openings are not known at the time of project preparation, it may be necessary during the assembly to cut down the panel to the required width.

Fig. 13: Finishing cuts

Finishing cuts in corner

– 1 finishing cut with finishing-cut ledge– 1 finishing cut with supporting profile– Double finishing cut with J-ledge– Double finishing cut with J-ledge and supplementary profile

Order No. 785282 finishing-cut J- ledge RAL9002 (Lmax = 4m) without fixation material.

Finishing cuts at wall partition

• When accurate building dimensions are not known during the design phase, e.g. spacing between two doors in a single wall, use Order No. 785284 for finishing-cut J-profile RAL9002 (Lmax = 4m) without fixation material.

• Consult the designer for exact location and method of finishing cuts including necessary fixation material.

NOTICE!• In case of finishing-cut panels in your project consider to specify sufficient width,

which would cover the existing inaccuracy.• In order to reduce costs FläktGroup recommends to join 2 finishing cuts into a

single panel. In this case left and right finishing cut will be made of one panel and the rest is waste. FläktGroup will cover the cut edge of the panel, and fix the panel in the required position using finishing-cut ledges.

Finishing cut J-profile

Finishing cut L-profile


Inwall ClickClean Room Wall Panels CRWZ window

CRWZ windowTechnical specification of CRWZ window:– Manufactured of welded steel frame – Clear sheet glass of 6 mm thickness, glued and sealed– Matches with the window frame.– The frame is provided with powder polyester varnish of RAL9002 shade, semi-mat.– The window is connected with 8-12 self-drilling screws through sealing to the click profile.– The holes for the screws are covered with caps.– The window can be supplied with tempered safety glass at extra charge.– Max. width of the window is Bmax=1200 mm.• Refer to Fig. 15 for dimensions of building opening in the wall

partition for window with nominal size BxH and possible cov-er sheet.

• Use two CRWZ windows to increase strength of glazing of a wall partition.

• Specify potential cover sheets separately. The CRWZ window can be completed with horizontal sun-blind with fins of 25 mm width. Selection is possible between:– Mechanical control by using a turning knob, only tilting of fins is limited– Electrical control including drawing the shutter.

Fig. 14: CRWZ window

Fig. 15: Dimension of CRWZ window and a horizontal sun-blind

Vertical sectionHorizontal section

Horizontal sun-blind

Gap in the partition = B - 75

Free width of window = B - 80

Nominal windows width = BControl button

Bowden

Gap

in th

e pa

rtitio

n w

all =

H -

75

Win

dow

cle

aran

ce =

H -

80

Nom

inal

win

dow

s he

igth

= H

Standard colour shade of fins corresponds with the colour of the wall partition. Other color shades are selectable.


Inwall ClickFlanging of openings Clean Room Wall Panels

Flanging using profiles• Ensure that doors and window openings are fitted with edg-

es and flanges.• Order a set of 3 flanging profiles (left, right, upper) for doors

of standard dimensions. All profiles are fitted with flanged edges.

• When placing an order, specify the size of the door and the type of the bottom profile (G/J 65 or R30).

Example of ordering:Set of flanging profiles for D1120x2163/G65

Fig. 16: Flanging of openingsFig. 17: Set of flanging profiles

For windows and non-standard door openings, finishing-cut profile is supplied (order No. 785285, Lmax = 4m).• Cut the profile at the construction site to the required dimen-

sions.• Consider cutting down under the angle of 45°.

Fig. 18: Flanging finishing-cut ledge is supplied

Above-door, above-window and below-window panels

where B… doorway width, incl. doorframes or window openingExample: door DOJ1120x2163, beside-door panel H=3000 mm, bottom guide G65, flanging finishing-cut ledge... Bnp=1120+60=1180 mm,

Hnp=3000+65-2163-30=872 mm ... above-door panel W1180x0872P1Caution: - for windows (CRWZ) and transfer door/boxes (T,TB) ... Bbelow/above window panel = Bwindow/door applies

- If these panels are wider than (B>) 1150 mm, they cannot be higher than 1200 mm (Hmax).

Flanging doorprofile(vertical, right)

Cover sheet(footage glue on)

Stiffening profilemin.thickness 2 mm (e.g. UA)

Flanging finishing-cut profile is supplied

Cover sheet (footage glue on)

Finishing profile type Height of above-door panel Hnp Width of a-d. p. BnpFlanging finishing-cut ledge = Hbottom guide + Hnext to door panel - Hdoor - 30 = B + 2 x 30 mmAluminium profile = Hbottom guide + Hnext to door panel - Hdoor - 16 = B + 2 x 16 mm


Inwall ClickClean Room Wall Panels Flanging of openings

Flanging using panels

Fig. 19: Flanging using panels

NOTICE!• Use panels of type S to edge window and door openings.• Refer to Fig. 19 for the application method.

Panel has no side bends or connectors for conductive connection.

• Consider the dimensions of panel S, because height or width depends on vertical or horizontal position of panel.

• Underframe bend holds the panel and determines distance of door from facing panel (can be cut to profile when edging window opening).

Above window panelW[Bo+60] x [Haw] P1

Above door panelW[Bo+60] x [Had] P1

Above window panelW[Bo+60] x [{Lo+allowance}]S1

Above door S-panelW[Bo+60] x [Lo]S1

Besi

de w

indo

w p

anel

H =

Huw

+30

+ H

o +

30 +

Haw

Besi

de w

indo

w S

pan

el W

(Ho)

x (L

o) S

1

Cle

ar h

eigh

t of w

indo

w o

peni

ngH

o =

Hso

- 2

x 15

Hei

ght o

f win

dow

ope

ning

Hso

Hei

ght o

f doo

r ope

ning

H

Cle

ar h

eigh

t of d

oor o

peni

ng =

H -

15

Besi

de d

oor S

pan

el W

[Hd]

x [L

o]S1

Besi

de d

oor p

anel

H =

Hd

+ 30

+ H

ad -

Hbg

Window sill S-panelW [Bo+60] x [Lo] S1

Below window panelW [Bo+60] x [Huw] P1

Width of window/door opening Bso

Window

Door frame

Door leaf

Window sillabove windowS-panel

Above doorhorizontalS-panel

Dep

th o

f win

dow

/doo

rop

enin

g Lo

(min

. 55)

Clear width of window/door opening Bo = Bso - 2x15

This part of horizontalpanel cut off duringassembly

Cut off spacefor door hinge

Visible cutting edge


Inwall ClickConductive connection Clean Room Wall Panels

Conductive panel connection and grounding

• Rivet the connector on finishing-cut panels at the construc-tion site.

• Consult the designer for the correct quantity of connection cables and connector sets for the finishing cuts.

The set for additional connection contains a grounding rivet (order No. 3114392).

Fig. 20: Conductive connection

Openings for electrical installationsThe cavity behind the facing panel can be used e.g. for electric or other installations, additional insulation, etc.

Fig. 21: Electric installation boxes, combination with R panels

NOTICE!To eliminate the risk caused by static electricity, the upper side of the panel is fitted with 2 connectors for conductive connection of the panels.As standard, each panel is supplied with 1 connection cable (cross section 4 mm2, length 150 mm, order No.784785).

• Connect facing panels in conductive way.• Ground panel connections.

NOTICE!• Determine positions of openings for electric-installation boxes during assembly at

the construction site.• Consult the project designer or specilized company providing the electric

installation.• If the door should be fitted with the partition wall plane, FläktGroup recommends

to use R panels around the door.• Continue with the facing on the next-door panel, using the flanging profile. This

solution is only possible if a supporting frame is used.• Connect R-panels with joints and fix to the carrying wall using the L-joint.

Consider: width Babove-door R_panel = Bdoor - 2 mm.

Sandwich panelInwall Click panel


Inwall ClickClean Room Wall Panels Assembly

Assembly of supporting grid with horizontal profilesIf insufficient evenness of partition wall or carrying wall does not allow direct assembly of facing:• Build a supporting frame and ensure even base surface.• To build a supporting frame grid, use profiles ZL20 of length 4.95 m.• First mount a row of profiles about 10 cm above the floor.• Mount the next row at a maximum interval spacing of approx. 90 cm.• Mount the last grid row at least 30 cm below the upper edge of the panel.• Use nuts and washers to attach the ZL20 profile to combined screws (supplied in the

following lengths: M8x60, 80, 100 a 120 mm).

This arrangement allows adjustment of the spacing of the profile and the wall in respec-tive point and balances the grid. • Fix the screws in the wall with a WS plug.• Consider: this plug is not suitable for all types of surfaces.

Fig. 22: Assembly of supporting grid (horizontal profiles)

Mounting ZL profiles

• Insert ZL inserts in the ZL profile to ensure fixation of the ver-tical profiles or potential panels.

These inserts are free-sliding in the ZL20 ledge, but in some points it might not be possible to add an insert afterwards.• Therefore consider this factor when the ledges are fixed to

the base!• Use nuts and level the supporting grid to create a plane sur-

face. This surface must be vertical or slightly inclined out-wards, but must not overhang.

Fig. 23: Assembly of profiles ZL 20

Plug WS

Screw M8Washer

Nut M8

ProfileZL 20

NOTICE!Any inaccuracies in leveling the base will lead to deformation of click profiles and their malfunction!


Inwall ClickAssembly Clean Room Wall Panels

Fig. 24: Supporting grid spacing

Mounting profile bottom ending

If floor covering in the room is not laid before the assembly of the facing:

• Prepare bottom guiding profiles• Cut to the required lengths on outer corners under the angle of 45°• Do not mount profiles to the floor. Bottom profile G65 begins 5 mm from the future

clear door opening.

In door openings, PRIOR TO ASSEMBLY of the click profile, the profile terminal must be inserted in the bottom guide profile G65 or J65 (if used).

Fig. 25: Assembly of profile ending

Cro

sbar

slo

t hei

ght =

Hd

+ 30

(219

5)or

Hd

+ 16

(218

1) a

ccor

ding

to le

dge



Assembly of click and stiffening profiles with vertical profilesIf the wall is even enough and has sufficient carrying capacity, e.g. gypsum wall parti-tion made of gypsum wood-fibre boards:• Mount click and stiffening profiles directly on the wall using the 4,2 x 35 PHX spiral

dives.

If a supporting grid is used:• Mount the profiles into ZL inserts.• Insert the profiles in the ground grid profiles and fix using quadrex 4.2x13 bolts.• Do not fully tighten the bolts, so that the click profile remains sliding in horizontal

direction.• Pay attention to the orientation of the click profile.• The bent sides for profile fixation point to the inside of the room.• Insert the bottom ends of the click profiles in the bottom guiding profile.• Refer to project drawings for the layout and spacing of profiles.

Fig. 26: Assembly of Click and stiffening C-profiles

Fig. 27: Flatness and slope of profiles

flat sloped


Inwall ClickAssembly Clean Room Wall Panels

Assembly of door and window openings with crossbars

Special attention is required for door and window openings.• Build crossbars at these points using click profile.

In a door opening a crossbar is used to fix the upper flanging profile.

In a window opening a crossbar is used as a mounting surface for WZ window or to fix flanging metal plates.• Use two quadrex bolts to fix special fasteners (U 28x30 for crossbar) on both next-

door vertical profiles.• Consider that the slot of the horizontal click profile (crossbar) is in the height of H+30

mm (H is building height of the door, including door frame).• Consider the length of the crossbar B+30 mm (B is building width of the door,

including door frame).• Mount vertical and horizontal click profiles around door and window openings.• Consider that the slot of the click profile is 30 mm from the future size of the opening.

• Terminate the click profile around the T-design door / transfer box.• Consider that the slots of the click profiles match with the future clear opening or the

spacing of the profile slots • Consider that the distance between interruptions in profiles is the same as the width

of the transfer box TB, refer to Fig. 24.

• Mount vertical stiffening C-profiles, if the panels are wider than 600 mm, • Stick 2 strips of double-sided adhesive tape approx. 20 cm long on these profiles at

the height of 1.3 m from the floor.Mounting panels

Preparations • Proceed from the door and window openings and from outer corners.

Finishing cuts are preferentially located in corners.• You can partially open click profile at the top and bottom by inserting a suitable tool

(screwdriver) approx. 2-3 mm thick.• This will make slipping the panel edge into the slot easier.• Once the panel is inserted, take the plate out of the profile.

Fig. 29: Assembly of flat and angle panel

Fig. 28: Assembly of crossbar



Flat and angle profiles

Fig. 30: Assembly of flat and angle panel

Mounting procedure • Remove the foil from the sides and bottom of the panel.• If the panel is wider than 600 mm, make sure a supporting C-profile is fitted with

glued-on double-sided adhesive tapes• Remove the cover foil of the adhesive tape.• Latch the panel into the profile.• Do not push to the center of the panel as there is a risk of deformation.• Pay attention to the orientation of the panel with connectors facing upwards.• Tighten the bolts and fasten the click profile to the base.• Draw the panel down to the bottom guide.• Keep fastening the bottom guiding profile to the floor.• Use the HPS driving plugs.

Corner panelsIf bottom guiding profile is used:

• Cut down in the corner under the angle of 45°.• Latch both click profiles onto the corner panel so that they overlapp about 7 cm at

the bottom.• Pay attention to panel orientation - connectors facing up and areas of profiles for

fastening pointing outwards.• Insert the entire assembly into the bottom profile and fasten to the inserts.• Draw the panel down to the bottom guiding profile.• Level in both planes and tighten the bolts.• Continue with the assembly of neighbouring flat panels.

Fig. 31: Assembly of corner panel

Force No

Drection of assembly

Supporting C-profile for panel wider than 600 mmZL insertProfile ZL 20

Click profile

Flat panel Double-sided adhesive tape

QUADREX bolt


Inwall ClickAssembly/sealing Clean Room Wall Panels

Finishing cuts• Cut the panel to the required length.• Fasten the finishing-cut profile, if used.• Insert the cut end of the panel into the profile.• Push the side of the panel with suspension into the click profile.• Refer to the specific drawings for project and order-related variants.

Fig. 32: Assembly of finishing cuts

Fig. 33: Direction of assembly

SealingThe purpose of sealing is to remove hardly accessible spots at joints and prevent air leakage or suction from / to the clean room.• Use elastic neutral silicon to permanently seal joints between panels or other

elements of the facing, such as profiles, windows.• Select the shade which matches best with the color shade of the panels.

Finishing-cut profile J Finishing-cut profile JFinishing-cut profile L

Supplementary profile for marking position of the J-profile(temporary)

Supplementary profile for marking position of the J-profile(temporary)

NOTICE!Sealing can only be performed when no significant temperature and air humidity changes are expected.Sealing is only allowed if the room temperature is higher than +10 °C.


Inwall OT and Inwall OT+Clean Room Wall Panels Technical description

Description of Inwall OT panelsThe Inwall OT panels are fixed on to a vertical steel structure.

There are two versions of the system available: Inwall OT and Inwall OT+

Testing and certificationMechanical resistance

Inwall OT/OT+ panels are tested under requirements ETAG 003:1998, Appendix C for the following properties:– Resistance to eccentric vertical loads– Resistance to horizontal loads

Acoustics

Weighted sound insulation (measured according to CSN EN ISO 140-3):– Partition 150 mm: Rw = 58 dB (with acoustic filler); 47 dB (without filler)– Partition 200 mm: Rw = 63 dB (with acoustic filler); 48 dB (without filler)


Inwall OT and Inwall OT+Technical description Clean Room Wall Panels

Inwall OT– Wall panels are laid in two layers.– The height of bottom panels is HD = 2100 mm.– The height of top panels depends on the height of suspended false ceiling HC (for

operating theaters generally 3000 mm).– Vertical joints between panels are filled with a removable silicone rubber profile in

the shade matching the color of the panels. The vertical joint between panels is 10 mm wide.

– The maximum panel height is 2100 mm.

Fig. 1: Standard dimensions and cross section of Inwall OT panel

Ceiling bracketVertical support

Fals

e ce

iling

heig

ht H

C

Close-up of a vertical joint between panels (cross-sectional view)

Coatedsteelsheet

Plasterboard ofthickness 18 mm

Verticalsupport

Silicon

Quadrex

Sealing40 x 2

rubberprofile


Inwall OT and Inwall OT+Clean Room Wall Panels Technical description

Inwall OT+– Optional horizontal separation of panels.– Standard versions are not divided.– The vertical joint between panels is 30 mm wide.– The joint is covered with a varnished steel cover in shade matching panel color.– Joints are sealed with a neutral silicone sealant.– The maximum panel height is 4000 mm.

Fig. 2: Standard dimensions and cross section of Inwall OT+ panel

– Facing panel OT+ in variant with X-ray protection

Fig. 3: X version of OT+ panel

Close-up of a vertical joint between panels (cross-sectional view)

Ceiling bracketVertical support

Fals

e ce

iling

heig

ht H

C

Coatedsteelsheet

Plasterboard ofthickness 18 mm

Verticalsupport

Quadrex

Sealing40 x 2

SiliconsealantCoated

steelcover strip to conceal screws


Inwall OT and Inwall OT+Load-bearing structure Clean Room Wall Panels

Securing top profilesClosed zinc-coated steel profiles with a square cross-section of 40 x 40 mm, a wall thickness of 2 mm and a maximum length of 4 m provide vertical supports.• Shorten profiles to the required height during installation.The maximum distance between each load-bearing profile and the next (design module) is B = 1,200 mm. • Insert vertical profiles in a bottom guiding profile.• Secure profiles with a screw.• At the top secure profiles to the structural ceiling using ceil-

ing brackets.• If necessary, use additional horizontal braces of a standard

height of 50 mm.

Securing bottom guiding profilesBottom guiding profiles are made of 2 mm thick zinc-coated sheet steel; the standard profile is 100 mm high and 2.5 mm thick.• Use hammer-in wall plugs to secure profiles to the floor.• Do not mount guiding profiles on floating concrete floors with

insufficient bearing capacity!

Instructions for mounting accessoriesThe shell of the panel is made of sheet steel with bends on all four sides, with an 18-mm glued thick plasterboard plate. Panels include mounting fixtures on vertical sides. The panel surface is protected with plastic foil.• Remove the foil after panel installation.• Install such components as power sockets and switches,

monitors and negatoscopes, inspection panels, HVAC ele-ments (e.g. exhaust-air grilles and air ducts), clocks and cab-inets into the panel.

• Use the sealing tape to seal joints between the bottom guid-ing profile and the panel and the bearing surface between panels and bearing profiles.

• Screw the RF profile to the top panel layer and connect the panels to the suspended ceiling.

• Fix each panel using 1 screw with fan disc washer.• Fit each bearing profile with a connector.• Interconnect the connectors using the green and yellow con-

ductor.• Lead the connectors to the earthing point.

Fig. 4: Vertical cross section of OT (left) and OT+ (right)Procedure for H-profile• Alternatively, use a varnished H aluminium profile.• In this case dismantle the top panel layer.

Wall plugScrew

Ceiling bracket

Plaster board(optional)

L cassette

RF profile(delivery oflight ceiling)

“h” profile(atypical)

Upper V panelsealing strip

Bottom V panel

insulationrock/glasswool(optional)

horizontalbeam 50(optional)

U panel

Verticalbearingsupport40x40

Partitionjoint/wallbracket

Screw

PartitionspacerPlug

Bottomquidingprofile

Floor cover

Seal


Inwall OT and Inwall OT+Clean Room Wall Panels Load-bearing structure

Facing panels with wall bracketsOne line of panels forms a pre-wall (paneling). Vertical profiles are fitted to the wall using wall brackets. The length of brackets is adjusted during installation.

Fig. 5: Vertical profile secured with wall brackets

Partition and sound insulationBy using two rows of panels at a defined distance (typically T = 150, 200 and 300 mm) a hollow partition is formed, inside which it is possible to lay installation cabling or place additional thermal and noise insulation. The distance between bottom profiles is deter-mined by bottom spacers. Vertical profiles are joined with a partition coupling.

Fig. 6: Top partition coupling and insulation between profiles and panelsInscreased sound insulation If there is a requirement for higher noise damping between rooms, the hollow space of

the partition can be filled with acoustic and thermal insulation material such as mineral wool (a thickness of 160 mm for a partition 200 mm wide).• Continue a 12.5 mm thick plasterboard partition without panel facing above the

suspended ceiling until full contact with the concrete ceiling. For details refer to the top left corner in Fig. 4.

Wall bracket

Sound and

Partitioncoupling

thermalinsulation(optional)

T


Inwall OT and Inwall OT+Cutting to size Clean Room Wall Panels

Outside and inside cornersThe following designs are available:

C and U panels have a standard design width of 100 mm (the spacing between sup-ports). The width of R and Z panels depends on the partition width T (B = T + 59). Dimensions compatible with the partition range (B = 209, 259, 359…) are primarily selected for facing.

Cutting to sizeWith a properly designed and dimensioned system, especially when outside and inside corners are used, there is no need for cutting panels. However, if such a situation occurs:• Follow the following options of bordering shortened panels.

a) Into a steel sheet U-shaped bar (standard)b) Into an extruded aluminium profile

Fig. 7: Bordering shortened profiles

Right-angle Bevelled

Benefit: Easier installationDisadvantage: Worse space use, harder to clean

Benefit: Better space use, easier to cleanDisadvantage: More complicated installation

R = Right-angle corner (outside) panel (90°)C = Right-angle corner (inside) panel (90°)

Z = Bevelled corner (outside) panel (45°)U = Bevelled corner (inside) panel (45°)

Into an aluminium profile Into a U-shaped bar


Inwall OT and Inwall OT+Clean Room Wall Panels Windows, doors and door frames

WindowsThe system includes glass panels (non-opening windows). Glass panels are made of sheet glass. If requested, safety glass may be supplied. The windows may be fitted with manually or electrically-driven blinds.

DoorsDescription All doors are a bonded sandwich panel. The door surface is made of the same material

as the surface of wall paneling, if not specified otherwise in your order.

Hinged, sliding doors and pass-through doors are supplied with compound stainless steel door frames (brushed stainless sheet metal AISI304 0.8 mm thick). Alternatively, the door frames can be made of the same material as the wall paneling.

The doors can be supplied including mechanical or automatic drives.

The standard clearance height of the door is 2100 mm. Standard door widths are 600, 700, 800, 900, 1000 and 1080 mm for hinged single doors and 1400, 1500 and 1900 mm for hinged double doors.

Hinged doors Hinged doors are filled either with mineral wool or polystyrene. Hinged doors are 60 mm thick. Hinged doors are equipped with stainless steel fixtures with Dr. Hahn TB4 hinges.

Sliding doors Sliding doors are filled with polystyrene and are 32 mm thick. Ball bearings are manu-afactured by Geze Perlan for the mechanical version or by Geze Slimdrive or ECdrive for automatic versions.

Door frames The door frames (surface panels) are made in two versions:a) Partition – for joining rooms made up from the Inwall OT system b) Panellng for joining a room of the Inwall OT system with another space (such as a

corridor) – the frame is joined to masonry or plasterboard partition

Fig. 8: Hinged and sliding doors with different frames, view from top

Hinged door with partition door frame (horizontal section)

Hinged door anchored to the wall, passage to the grey room (horizontal section)

Sliding door (one wing, left, horizontal section)

Clean zone

Grey zone


Inwall OT and Inwall OT+Span between door profiles Clean Room Wall Panels

When ordering doors, include the “frames for Inwall OT, partition thickness....mm” note.Door design width (span of bearing profiles) B=B’+DBX

B’ … free width

The walk-through width of a manually operated sliding door is smaller by 150 mm than the clearance width of the frame (2x150 mm by double door).

Coeficient DBX Inwall OT Inwall OT+Hinged door 160 180

Sliding door 100 120

Pass-through door 130 150

NOTICE!Data on windows, doors and ceilings are not included in this catalog.

• Refer to the separate documentation “Clean rooms - Doors and Windows".


Inwall OTClean Room Wall Panels Overview of design modules

The overview with standard modules specifies the number of included panels, parti-tions and components. These modules are used for quotations and price offers.

The legend with abbreviations is presented on page 77.

Glassed Extract-air channel

B = 300, 400, 700, 800, 1200 mm, HUW = 1100 mm, HW = 1000 mm

B = 900, 1200 mmMinimum T = 250 mm

Facing panel Partition Facing panel Partition1x vertical profile1x ceiling bracket 1x bottom guide profile1x bottom panel1x top panel1x CRWO window

2x vertical profile2x ceiling bracket 2x bottom guide profile2x bottom panel2x top panel2x CRWO window

1x vertical profile 1x ceiling bracket 1x bottom guide profile1x bottom panel (with an opening)1x top panel (with an opening)1x HVAC duct 600x1252x OMS 600x400-3 grille

2x vertical profile 2x ceiling bracket 2x bottom guide profile2x bottom panel(1 x with an opening)2x top panel (1 x with an opening)1x HVAC duct 600x1252x OMS 600x400-3 grille

Basic Inside / outside corner

B = 300, 400, 700, 800, 1200 mm, HD = 2100 mm Inside corner B = 100 mm, Outside corner B = T+59 (209, 259, 359) mm

Inwall OT Inwall OT+ Facing panel Partition1x vertical profile 4 m + bottom bracket profile [B] m1x bottom panel V[B]x2100P1x top panel V[B]x[HH]PSilicone profile [HD+HH] m

1x vertical profile 4 m + bottom bracket profile [B] m1x panel U[B]x[HP]P1x cover 30x[HP]

1x vertical profile + 1 x bottom bracket profile (bevelled – fitting)1x bottom inside/outside corner panel1x top inside/outside corner panel

2x vertical profile + 2x bottom bracket profile (bevelled – fitting)1x bottom inside + 1x outside cor-ner panel, 1x top inside + 1x out-side corner panel

Top view

Side view


Inwall OTOverview of design modules Clean Room Wall Panels

Door (hinged single) Door (sliding single)

Standard B´ = 600, 700, 800, 900, 1000, 1080 mm, Clearance height H´ = 2100 mm Standard B´ = 700, 800, 900, 1000 mm

Facing panel Partition Facing panel Partition1x vertical profile (for doors)1x ceiling bracket 1x top panel1x stainless frame set + fixtures1x door + accessories

2x vertical profile (1 x for doors)2x ceiling bracket 2x top panel1x stainless frame set + fixtures1x door + accessories

1x vertical profile1x ceiling bracket 1x top panel1x stainless frame set + fixtures1x door + sliding door gear


Door (hinged double) Door (sliding double)

Standard B´ = 1400, 1500, 1900 mm Standard B´ = 1400, 1600, 1800, 2000 mm

Facing panel Partition Facing panel Partition1x vertical profile (door)1x ceiling bracket 1x top panel1x stainless frame set + fixtures2x door + accessories

2x vertical profile (1 x for doors)2x ceiling bracket 2x top panel1x stainless frame set + fixtures2x door + accessories




Inwall OTClean Room Wall Panels Overview of design modules

Pass-through door Pass-through box

Standard dimensions BT = 860, HT = 850, HUT = 1250 mmHAT = HH


2x vertical profile, 2x ceiling bracket, 2x bottom panel, 2x top panel2x bottom guide profile1x stainless frame set + fixtures1x glass door (hardened glass 8 mm)2x hinges and fittings Dorma (white)

6x vertical profile, 6x ceiling bracket, 2x bottom panel, 2x top panelBottom guide profiles, 2x horizontal brace, fixtures2xL + 2xR non-standard outside corner panel (bottom + top set)2x stainless side panel, 2x horizontal stainless panel2x glass door (hardened glass 8 mm)4x hinges and fittings Dorma (white)

In-built cabinet Pass-through cabinet

Standard dimensions B = 1200 mmCabinet B = 900 x H = 750 x L = 200 mm (internal dimensions)


Facing panel2x bottom guide profile4x vertical profile (door)4x ceiling bracket 2x top panel 2x side stainless panel2x horizontal stainless panel5x stainless steel shelf4x door matching the colour of fac-ing panel8x hinges TB41x set of fixtures

1x bottom guide profile1x vertical profile1x ceiling bracket 1x top panel1x bottom panel 1x cabinet matching the colour of panelling2x glass door (hardened glass 8 mm)5x glass shelf (hardened glass)4x hinges Dorma (white), magnetic closing mechanism, stainless knobs


Inwall OTOverview of design modules Clean Room Wall Panels

Sash window Heating / cooling

The design and calculation of the heating systems and media distribu-tion (manifold, pipes, and fittings) are not part of delivery!

MIN water temperature = dew point temperature + 2 KMAX water temperature = 45°C, MAX surface temperature = 35°C

Nominal output HEATING ~5 W/K*m2 COOLING ~4,7 W/K*m2

(for details see www.rehau.com)

Partition Basic B = 660 x H = 2100 mm

Under-window B = 660 x H = 1100 mm

2x bottom guide profile, 2x vertical profile (irregular)2x ceiling bracket, 2x top panel, 2x bottom panel 4x side panel1x sash window set (frame + glass + fixtures)1x stainless steel sill

1x panel with bonded-in plasterboard panel REHAU 2000x625, 15 mm thick with integrated pipes RAUTHERM S 10.1 x 1.1

1x panel with bonded-in plasterboard panel REHAU 1000x625,15 mm thick with integrated pipes RAUTHERM S 10.1 x 1.1

With a display unit 3-layer system

Standard dimensionsB = 900, 1200 mm

Panelling Panelling (above-door panel) Version 1 Version 21x vertical profile 1x ceiling bracket 1x bottom guide profile1x bottom panel (with an opening)1x top panel, 2 x brace1x negatoscope / MLF panel / LED, LCD display, ..

1 x top panel (with an opening)1 x Elekon clock

The facing of panels and the top lay-er is of the same material.The middle strip is a different colour. Materials and shades as selected by the customer.

Bottom layer surface:Ground stainless steel AISI304 0.8 mm thick Middle layer surface: As selected by the customerTop layer surface: FeZn 0.75 mm thick, varnished with RAL9002 or RAL9010 semi matt


Inwall OTClean Room Wall Panels Legend and installation fixtures

Legend

Standard installation fixtures

Abbreviation Description[B] Design width of module (span of vertical profiles)[T] Thickness of partition (150, 200, 300)

[HC] Height of suspended ceiling[HSS] Structure of ceiling height[HD] Height of bottom V-panel (standard HD=2100)[HH] Height of upper V-panel, HH=HC-HD-100+30

[DB], [B’] Clear width of door / pass-through box

[DH], [H’] Clear height of door (2100 as standard); DH+100+HH = HP+30 = 100+HD+HH

[HP] Height of U panel[HUW] Height of under-window panel[HW] Height of window panel (HUW+HW=HD)[HUT] Height of under-T-door panel[HT] Height of T-door panel (HUW+HW=HD)

[HuVO] Height of under-sash window panel[HaVO] Height of above-sash window panel

[HS] Height of medium layer

Component Code Units Ord. code Note

Bottom quide profile DVP 100-2,5m Pcs A09651 Including hammer-in wall plugs

Vertical load-bearing profile SNP 40x40-4m Pcs 1450861Vertical door load-bearing profile SDP 40x40-4m Pcs A12277Vertical sealing strip 19x2 m 2730774Horizontal sealing strip 9x2 m 2730798Self-tapping screw quadrex 4,2x13 Pcs 3092076Hammer-in wall plug HPS 8/10x40 Pcs 5521003Ceiling bracket KSU Pcs A09673Wall bracket KSL PcsPartition joint SP[T] PcsPartition spacer DP[T] PcsSilicone sealing profile STP1 m 1 = RAL 9002J-profile for cut-to-length pieces J[HC] Pcs A21454Horizontal brace VV[B] Pcs + 2x bracketMounting fixture MP-OT Pcs A10806 Joint width10 mm


Inwall OT/Inwall OT+/ClickOrdering Code Clean Room Wall Panels


Ordering codes indicate only the basic data of the product (type and dimensions).

Examples ofshortened codes:

C1000x3000P1_ = C1000x3000x0000P1_

C0070x3000R1_ = C0070x3000x0070R1_

U0200x2200F3S1L .. door frame for OT+ partition, thickness=200

Inwall OT C 1200 x 3000 x Optional0000 P 1 _

WidthB (mm)

HeightH (mm) B1 (mm)

C Inwall Click Max. 1200 Max. 4000

V Inwall OT Max. 1200 Max. 2100 Only for atypical R

U Inwall OT+ Max. 1200 Max. 4000Dimensions: Width B1 ≠ B

TypeP Flat

R Corner (rectangular) x xU Angle (inner bevelled)

Z Corner (bevelled) 45° Only U and V panel

C Angle (rectangular inner corner) Only U and V panel

S Edge (vertical) Only C panel

T Heating/cooling 650 x Only U and V panel

F Door frame (OT/OT+) Only U and V panel

Facing material0 Not assessed

1 Zink coated steel sheet 0.75 mm; wlth PES coating RAL 9002

2 Zink coated steel sheet 0.75 mm; with PES coating RAL 9010

3 V2A (AISI304) stainless steel sheet 0.8 mm, brushed

5 Zink coated steel sheet 0.75 mm; with PES coating RAL 6019

Atypical panel- Standard panel

A Other irregular (describe in detail in Notes)

B Panel without connectors (e.g. for below the window) For type F: H For hinged door

S For sliding door

1 Vertical door frame hinge side

2 Vertical door frame - lock side

T Top

L Left

P Right

X-ray shieldingClean Room Wall Panels OSBX variants

X-ray shielding

DesigningX-ray shielding can be made using– OSBX boards (oriented strand board of thickness 8 mm with bonded lead sheet)– Knauf Red Pb (gypsum boards with bonded lead sheet)

625 x 2000 (T= 1,0 / 2,0 / 3,0 mm)– Knauf Safeboard (lead free drywall partition)

Lead sheet thickness T and height of shielding layer is determined by the customer, based on the calculation and regulations.

OSBX boards are available in 4 variants according to the type of overlay:

Maximum sizes of boards (B x A):

Standard OSBX boards

Tab. 1: Standard OSBX boards

Ordering code example: OSBX_RT1975x0975T2,0 Board types, sizes and positions must be designed in such way, that every joint has overlay. If it is not possible to fulfil this re-quirement, additional lead strips must be used (e,g. Pb50x1000T2,0).Every passage through lead barrier must have detailed solution in project documentation. Plan of OSBX boards for each wall is mandatory part of the project.

Fig. 2: Example of plan of OSBX boards

Fig. 1: OSBX variants

for T=1,0 or 1,5 mm

for T=2,0 – 2,5 - 3,0 mm

OSB OSB

variant variant B A B AOSBX RT (right & top overlay) A55665 1975 975 975 975

OSBX RL (right & left overlay) A68481 1950 1000 950 1000

OSBX R (right side overlay) A55668 1975 1000 975 1000

OSBX N (no overlay) A55670 2000 1000 1000 1000

Lead sheet dimensions

BL AL BL AL

2000 1000 1000 1000

Overlay is 25 mm. Preferably use standard sizes.


X-ray shieldingInstallation Clean Room Wall Panels

Installation

Boards are installed before the installation of the cladding U/V panels and are fixed from the back of the board primarily to the vertical support profiles. It is recommended to avoid cutting OSBX boards on site.

Each joint must have a lead sheet overlap of at least 15 mm. Maximum spacing of screws on overlaps is 20 cm. The connection must be made in such a way that it can be checked after removing the U panel.

Electrical distribution, etc. must be designed in such a way that the protective barrier is not broken. Each passage through the lead barrier must be installed in accordance with the project.

For installation of doors see separate drawings (5AA57134, 5AA57201). For installa-tion of CRWX windows see separate drawing.

NOTICE!OSBX boards have to be installed according to the plan in the project.

Fig. 3: Vertical section Fig. 4: Corner - horizontal section

Fig. 5: Horizontal section - Example of fixation of OSBX boards

1

1

2


X-ray shieldingClean Room Wall Panels CRWX windows

CRWX windowsWindow with X-ray shielding (CRWX) for Inwall OT+ can be de-signed as standalone (for facing) or in pair with another window (partition).

Ordering codeCRWX [BMX]x[Hcrwx]-[ M ] Pb2,0kV150 T200

Fig. 6: CRWX (vertical cut)

Fig. 7: CRWX (horizontal cut)

fram

e =

Hcr

wx

CLE

AN H

EIG

HT

= H

crw

x-10

0x-

ray

shie

ldin

g gl

ass

[Hcr

x-70

]

NOTICE!The overlap with the OSBX boards in the partition must be observed during installation.

BMX design module (width of frame window is BMX+30)

Hcrwx height of frame window

M frame color (1 = RAL9002 etc.)X-ray glass: Equivalent thickness in mm of lead (Pb2,0)

and rated voltage [kV150] must be provided in ordering code.

F / P F = for facing (one frame window) / T200 = partition (includes two frame windows and internal covers for partition of thickness 200 )

frameB=BMX+30

design module BMX

CLEAR WIDTH = Bcrwx-100

x-ray shielding glass [BMX-40]

! span of vertical profiles BMX + 10 !B width H heightmm mm

clear 1000 1000CRWX 1100 1100X glass 1040 1030BMX 1070 -SNP span 1080 -UW 1070 1000AW 1070 900total 3000


X-ray shieldingDX doors Clean Room Wall Panels

DX doors

Doors with X-ray shielding have lead sheet insert in wing and in UF doorframe panels.

See installation drawing B15582.

Fig. 8: Overlap of the OSBX board

The overlap of the OSBX board over the supporting profile is 15 mm for sliding doors, 30 mm for revolving doors in the frame.

NOTICE!The overlap with the OSBX boards in the partition must be observed during instal-lation.

PANEL U


Double-sided hollow panels: exhaust-air panelsClean Room Wall Panels Exhaust-air panels for partitions

Exhaust-air panels for partitionsThe panels are hollow panels for wall partitions of type R and M intended for exhaust-ing of air from a clean room. For the complete panel code refer to page 85.

– They are suitable especially for small rooms (e.g. air locks) with insufficient place for exhaust ducts.

– It is possible to place several RA/MA panels subsequently.– Exhaust panels are higher than adjacent panels in the partition.– Panels consist of two facing sheets (painted galvanized steel or stainless steel)– Aluminium (RA) or steel (MA) frame is glued between sheets.– Frame corners are sealed to prevent suction from sides.– Casing is enforced with internal support to prevent vibrations.

With OMS grille Detachable grillePanel width 350, 500, 600 and 700 mm 500 mm

Air-flow regulation OMS exhaust grille (front or back) Built-in damper (optional)

– Adjustable exhaust grille (OMS) situated in the lower part of the panel (material of grille is the same as the material of facing sheet).

– Bottom edge of the grille protrudes 135 mm above the lower edge of the panel (200 mm above the floor with bottom guiding profile AL51x65).

– Grille and socket can be placed at front or back side of panel (identical colours of front and rear side and same side endings, GF = HI a GI = HF).

– Varnished steel cover (same color as front side of panel) fixed on front side with magnet-ic stripes

– Detachable without tools

Configuration GF, GI, HF, HI DD

Connector Round duct (front or back) Interchangeable round duct(front and rear sides can be changed)

Round socket for connection of air duct in the upper part of the panel (above the plane of the ceiling). Upper edge of the connector is 50 mm under the top of panel; height of connector is 50 mm.


Double-sided hollow panels: exhaust-air panelsExhaust-air panels for partitions Clean Room Wall Panels

Transportation and installation:Due to the easier transportation RA and MA panels are delivered with socket inserted to the panel and with dismounted grille. • Pull out the socket and fix it with sealant or rivets.• Fix the grille with self-adhesive tape.• Connect the panel with adjoining panels using L-connection pieces.

Sizes

Dimensions, height calculation

Width (B) according to the demanded air volume (see chart)

Height minimal: HA(min) = Hceiling + D + 135 - Hbottom_profile

Filters X X

RA MA RA MAPanel thickness 62 mm 60 mm 62 mm 60 mm

Panel endings ZZZZ or DZZZZDZZ, DDZZ

TTSC ZZZZ or DZZZZDZZ, DDZZ

TTSC

With OMS grille Detachable grille

Panel width B

[mm]

Max. air volume Qmax[m3/h]

Exhaust grille width x height

[mm]

Round socketdiameter D

[mm]350 170 200 x 300 160

500 270 300 x 300 160

600 370 400 x 300 200

700 470 500 x 300 200


Double-sided hollow panels: exhaust-air panelsClean Room Wall Panels Ordering code

R type panel R 350 x 3000 Z Z Z Z - G F A 1 1 _

M type panel M 350 x 3000 T T S C - G F A 1 1 _

R Panel thickness 62 mm

wid

th B

*[m

m]

heig

ht H

**[m

m]

left

right

botto

m

top

grille

flang

e

front

face

back

face

atypM Panel thickness 60 mm

Dimensions:*) only**) see addition information

350500600700

Panel endingZ Basic

D Door

T Tongue edge

C Flat with sheet

-Grille/cover position

D Detachable cover on the front side

G Grille OMS on the front side

H Grille OMS on the rear side

Round socket positionD Round socket with flow adjusting

F Front side

I Rear side

A Exhaust panel

Facing color/material see table of materials

Atypical panel_ Standard panel

T Panel next to T-door (atypical D ending)

D Panel next to D-door with atypical height (atypical D ending)



Double-sided hollow panels: exhaust-air panelsExhaust-air channels for Inwall facing Clean Room Wall Panels

Exhaust-air ducts for Inwall facing

With OMS grille Detachable With pre-filters M6/M7For Inwall OT/OT+ OT+ Click / OT / OT+

Module width 1200 mm (min 700) 1200 mm (min 600)

Connector Rectangular duct 600x125 with flange Rectangular duct 400x125 with flange Rectangular duct 550x350 with flange

Max. air flow 1080 m3/h (for 4 m/s) 720 m3/h (for 4 m/s) 3000 m3/h (velocity in upper flange cross section 4.3 m/s)

Air Flow Regulation (OMS 600x400) X Upper grille with regulation to reach demanded air volume ratio (2/3 from bottom intake)

Exhaust grilles 2 x exhaust grilles OMS X – 2 exhaust grilles OMF – RAL varnished or stainless steel

V2A– perforated grille demountable

with a simple tool (e.g. screw-driver)

Air duct zinc-coated sheet metal varnished sheet metal – zinc-coated sheet metal– adjustable stand

Remark front panel not part of deliverycut-outs on site

detachable front side(cleanable inside)

– front panel not part of delivery– cut-outs on site

Filters X X – M6 or M7– 495x495x48 (bottom)

495x394x48 (upper)– initial pressure drop~110 Pa – final pressure drop 300 Pa– optionally fluff filter according to

DIN 1946-4


Double-sided hollow panels: exhaust-air panelsClean Room Wall Panels OM exhaust-air grilles

OM exhaust-air grillesThese grilles are used for exhaust of polluted air from clean rooms. They can be installed to the wall partition panels or facing panels (in vertical position) and can be connected to the ventilation ducts, optionally to the door wings (flow-through grilles with air passing though one room into another).

The grilles are available in the following materials and surface treatment1 Galvanized steel coated with polyester finish shade RAL9002 semi-gloss2 Galvanized steel coated with polyester finish shade RAL9010 semi-gloss3 Stainless steel V2A

5 Galvanized steel coated with polyester finish shade RAL6019 semi-glossA Galvanized steel coated with polyester finish another shade RAL

Sizes

OMF grilles are available in sizes matching standard* filters (Hengst/DELBAG)Multiplan II of depth 48 mm. The overview for sizes as follows:

*) For actual availability of specific filters contact the manufacturer.

OMN OMS OMP OMF

without adjustment with adjustment fixed with filter– Cover frame to smoothen

roughness of hole cut in the panel)

– Front cover as perforated sheet stainless steel with 40% clearance, painted steel with 35% clearance.

– Front cover is fixed to the back side by permanent magnets and can be easily dismounted with e.g. screw-driver

– Cover frame to smoothen roughness of hole cut in the panel

– Perforated back side– Adjustable perforated sheet

and front perforated cover.– Adjustable sheet is fixed in

required position with bolts (adjustment with dismount-ed front cover).

– Perforated cover perma-nently attached to the frame

– OMP grilles can be used in combination with OMN or OMS for flow-through panel partitions or hinged door wings

– For sliding doors two OMP grilles are used

– Consists of OMN grille– With smaller frame for filter

insert Multiplan II of depth 48 mm)

– Flat seal on the contact sur-face of frame

– Grille can be completed with pressure gauge for final pressure drop alert

– Filter insert size [A-55] x [B-55] x48 is not part of delivery

OMF [A] x [B] Multiplan D=48 mm Former filter class M5-F9

A B W in mm H in mm MP55 MP65 MP68 MP95

950 550 892 490 ✓ ✓

950 440 892 382 ✓ ✓

650 650 592 592 ✓ ✓ ✓

650 550 592 490 ✓ ✓ ✓ ✓

650 440 592 382 ✓ ✓ ✓


Double-sided hollow panels: exhaust-air panelsOM exhaust-air grilles Clean Room Wall Panels

Standard dimensions (A, B) are presented in the following table (grille A x B may be delivered as OMx [B] x [A] without prior notice).

Nominal air flow volumes Qnom are calculated for maximal recommended average velocity of air flow 3 m/s-1.

Dimensions of cut-out in panel for grillle OMx [A]x[B] is A x B mm.

Standard sizes of OMS/OMN grilles are presented in following table together with the nominal air volume. Other and maximum dimensions can be provided on request. Smallest interval in graduation of dimensions is 50 mm.

Pressure drop of exhaust-air grille OM

Fig. 1: Pressure drop of OM exhaust grille

Installation procedure• Cut out the hole with dimensions A x B [mm] for grille OM_[A] x [B].

The hole borders with covering U profile.• Use double-sided sticky tape (on the back side of grille frame) and silicone sealant

to mount the grille on the panel.• Use self-drilling screws to mount larger grilles.

Fig. 2: Cross section of exhaust-air channel

Qnom [m3.h-1] A [mm]

B [mm] 200 300 400 500 600

200 106

300 156 254

400 225 381 507

500 293 490 644 816

600 570 798 1010 1198

NOTICE!Pressure drop of OMF grille = pressure drop of (OMN + filter insert)

1 = lacquered, 3 = stainless steel

OMS-3 open

OMS-3 half closed

OMS-1 open

OMS-1 half closed

OMN

% of nominal air volume65% ~ 2m/s; 100% ~ 3m/s (nominal); 135 % ~ 4 m/s

Pres

sure

dro

p Pa

60% 70% 80% 90% 100% 110% 120% 130% 140%

Installation:
88 FläktGroup DC-2016-0105-GB R4-09-2020 • Subject to modificationsCombining OMN grilles with CDD frames
Ordering code:

Double-sided hollow panels: exhaust-air panelsClean Room Wall Panels OM exhaust-air grilles

Combining OMN grilles with CDD framesFor air-exhaust arrangement through bag filters Multisack the combination of OMN grille and CDD frame can be used.• Use profiles L50x70 to mount the CDD frame to the panel.• Consider the assignment of CDD frames and grilles in the following table:

CDD OMN

305/305 350 x 350305/610 350 x 650508/610 550 x 650610/610 650 x 650


Double-sided hollow panels: exhaust-air panelsOther solutions for air extraction Clean Room Wall Panels

Other solutions for air extraction

CGO CGF/CGG OMF CDD + OMN OMS/OMNFilters X M5-F9 (Multiplan)

HEPA,ULPA (AbsoPur, Macropur)Seal on clean air side

M3-F7Z50

G4-F9Multisack

X

Ceilings X X X

LS Light CGO CGF, CGG

KS Cassette CGO-L CGF-L, CGG-L

ES Panel CGO-R CGF-R, CGG-R

Partitions CGO-HR CGF-HR, CGG-HR

For panels E, M, R, C, V, U E, M, R, C, V, U E, M, R E, M, R E, M, R

Exhaust-air channel

XFor details refer to a separate catalog on

CGx

XFor details refer to a separate catalog on

CGx

Made of panels R,M or E + exhaust-air channel cover

Made of panels R,M or E+ exhaust-air channel cov-er

Made of panels R,M or E + exhaust-air chan-nel cover

exhaustcover

OD or Be x Le

exhaustcover

OD or Be x Le

exhaustcover

OD or Be x Le

OMSorOMN

exhaustcolumntray


Double-sided hollow panels: exhaust-air panelsClean Room Wall Panels Ordering code for exhaust-air grille

Material

For material refer to page 10.

Exhaust-air grille ordering code

Exhaust-air grille OM S 300 x 300 - 1

OM Exhaust grille

Wid

th B

[m

m]

Hei

ght H

[m

m]N Not adjustable

S Adjustable

P Flow-though *

F with filterDimensions:

-Material

1 Steel coated with polyester RAL9002 semigloss

2 Steel coated with polyester RAL9010 semigloss

3 Stainless steel AISI304 scotch brite


Double-sided hollow panels: exhaust-air panelsSD service doors Clean Room Wall Panels

SD service doorsSD service doors are designed to facilitate access to elements located outside the clean room.

The doors consist of:– a cover frame (covering rough locations after cutting a hole)– door panel as painted sheet metal– fitted with a stainless steel knob for easy opening

The doors are not fitted with hinges and can be fully withdrawn. The contact surface of the door is suitable for fixing a gasket, but tightness is not ensured..

Exhaust coversExhaust covers are used for termination of exhaust columns made of partition panels and connection of exhaust duct.

These rectangular covers are made of galvanized steel sheet and are fitted with one or more connectors (squared, rectangular or circular). Borders of exhaust covers are also fitted with bends.

Dimensions of covers (Bc x Lc), their number, dimensions (øD, Be x Le) and positions of connectors are determined according to the customer requirements. Standard height of connector is 100 mm.• Use a clamp for R panel + AP (A46068) to mount exhaust covers.

Service door SD 300 x 300 - 1

mm mm

Dimensions: Width B Height H

Material, see page 10

ØDorBe x Le


Wall BumpersClean Room Wall Panels Description

Fig. 1: Example of wall bumper

Advantages

– Versatility (can be cut to size on site).– Easy to install. – Damaged parts can be easily replaced.– No visible connecting parts.– No reinforcement in paneling necessary.

Parts

– Hang rail (2 m long) & Quadrex screws (alternatively screws for plasterboard or hammer-in wall plugs)

– Guarding profile (stainless steel, 2 m long)– End piece (welded, stainless steel)– Outside corner cover (welded, stainless steel)– Inside corner cover (stainless steel)– Connection cover (stainless steel)– Grey silicone sealant– Double-sided adhesive tape

Material

Smooth stainless steel AISI 304 1 mm thick

End piece Hang rail

Inside cornercover

Outside corner cover

Securingscrew

Connectioncover

Bumper Profile


Wall BumpersInstallation Clean Room Wall Panels

Wall Bumpers

t

• Set the hang rails into a horizontal position at the required distance and attach them onto the paneling using screws.

• Cut the guarding profiles to required length and hang them onto the hang rails. Secure the profiles at both bottom ends against sliding using screws.

• Attach the end pieces, outside and inside corner parts and covers to the guarding profiles using cement or double-sided adhesive tape.

• Point all horizontal joints and connections.

Fig. 2: Cross section of bumper profileth h il S th

Hang rail (screw onto

panel)

ng screw

er profile Bumper Profile

Securing screw

Hang rail(screw onto

panel)


SoftwallClean Room Wall Panels Description, installation and application examples

Softwall application

Softwalls serve for separation of clean rooms to prevent mixing of ambient air with clean air flow from laminar/low-turbulence units or fan-filter units.

VariantsSoftwalls are available in 2 different configurations:– Continuous - made of clear PVC foil of 5 mm thickness, bespoke dimensions– Strips - made of clear antistatic PVC strips of 2 mm thickness and 200 mm width

– Ordering #A50053 (packed in 25 m rolls)– Installation is possible with an overlap of 50 mm

Fig. 3: Soft wall made of strips with overlap fixed to KSL profile of Cassette ceiling andas one-piece soft wall (curtain) fixed to suspended panel


SoftwallDescription, installation and application examples Clean Room Wall Panels

Hanger components and order codesThe softwall hanger is a set comprising the following components.

The order code for the set is 780314.

Installation procedure– The PVC strip/foil is clamped by belt [25x5] to square profile [25x25] with recessed

screws.– The bearing profile [25x25] is suspended by the M6 screws with internal or self-drill-

ing screws to KSL ceiling profile or to the suspended panel.• Separately specify the type and amount of PVC such as thickness, total length or

width x length.

Pos. Quantity Order No. Description

1 1 780932 LISTA 2 bearing profile 25x25, length 2 m powder dye shade RAL90102 1 780931 LISTA P2, belt 25x5, length 2 m powder dye shade RAL90103 7 3090863 Screw M6x20 4 14 3092416 Screw M6x20 ZH IMBUS5 7 3110100 Riveting nut6 7 5620111 Cap D=12 mm RAL9010

NOTICE!Laminar units Fresh Heaven and Fresh Heaven MAXX use different types of soft wall installation.

• Refer to the relevant operation manual for this unit.


Clean Room Wall Panels


CLEAN ROOMSWWW.FLAKTGROUP.COM

FläktGroup is the European market leader for smart and energy efficient Indoor Air and Critical Air solutions to support every application area. We offer our customers innovative technologies, high quality and outstanding performance supported by more than a century of accumulated industry experience. The widest product range in the market, and strong market presence in 65 countries worldwide, guarantee that we are always by your side, ready to deliver Excellence in Solutions.

PRODUCT FUNCTIONS BY FLÄKTGROUPAir Treatment | Air Movement | Air Diffusion | Air Distribution | Air FiltrationAir Management | Air Conditioning & Heating | Controls | Service

» Learn more on www.flaktgroup.com or contact one of our office

FG_D

C-20

16-0

105-

GB_W

alls

_Pan

els_

DF_R

4-09

-202

0 ©

Cop

yrig

ht 2

020

Fläk

tGro

up