washer reference ebook apr12

2011 TECHNICAL2011 TECHNICAL REFERENCE MANUALREFERENCE MANUAL

WASHERSWASHERS 03/04/05 MODELS03/04/05 MODELS 600 SERIES MODELS600 SERIES MODELS 6000 SERIES MODELS6000 SERIES MODELS WL6511/6532 XXL MODELSWL6511/6532 XXL MODELS WCAM1812 COMBINATION W/DWCAM1812 COMBINATION W/D

ASKO Appliances: Model # Conversions

Washers Model Series Market ModelModel Numbers In

Service BenchProduct # on

serial tag DESCRIPTIONWL6511/6532 WL6532XXL (All Colors) WL6532XXL Wl6532 XXL Washer

WL6511XXL (All Colors) WL6511XXL WL6511 XXL Washer

6000 Series W6324 6324 WM70.1 WasherW6424 6424 WM70.1 WasherW6884 6884 WM70.2 WasherW6984 6984 WM70.3 Washer

W6903FI 6903FI WM60.3 Washer Fully IntegratedW6903 6903 WM60.3 WasherW6863 6863 WM60.2 WasherW6761 6761 WM55A WasherW6661 6661 WM55A WasherW6641 6641 WM55A WasherW6461 6461 WM50 WasherW6441 6441 WM50 WasherW6222 6222 WM25.3 WasherW6221 6221 WM44A WasherW6022 6022 WM25.1 WasherW6021 6021 WM33A Washer

600 Series W660 660 WM55 WasherW640 640 WM55 WasherW620 620 WM44 WasherW600 600 WM33 Washer

03/04/05 Models 20605 20605 WM220 Washer20005 20005 WM200A Washer20004 20004 WM200 Washer20003 20003 20003 Washer13605 13605 WM120 Washer12505 12505 WM100 Washer12004 12004 WM110 Washer11505 11505 WM140 Washer10505 10505 WM90 Washer10504 10504 WM90 Washer9603 9603 9603 Washer8005 8005 WM80 Washer

WCAM Combo WCAM1812 WCAM1812 FC177 Combination Washer/Dryer

REFERENCE MANUALREFERENCE MANUAL

WASHERSWASHERS 03/04/05 MODELS03/04/05 MODELS

DIAGNOSTICSDIAGNOSTICS TROUBLESHOOTING FLOWCHARTSTROUBLESHOOTING FLOWCHARTS WIRING DIAGRAMSWIRING DIAGRAMS COMPONENT VALUESCOMPONENT VALUES TECHNICAL BULLETINSTECHNICAL BULLETINS

03/04/05 WASHER DIAGNOSTICS

WM 200

The various water levels are indicated by:

P1 Return to normal level Indicated by 1P2 Normal level Indicated by 2P3 High level Indicated by 3P4 Overfilled Indicated by 4

Stop the test program by pressing the Stop button for 3 seconds.

Faults are indicated by:

F1 Water supply (if the correct level has not been reached in fiveminutes).

F2 Overfilling (if the overfill level has lasted for more than 60seconds).

F3 Fault in pumping out (if the water level above P1 after the outletpump has run for 3 minutes).

F4 Thermistor fault.F5 Heating pause fault )if the selected temperature has not been

reached within 90 minutes).F6 Motor fault.

Indicates that the machine has not spun i.e. to reduce serious out-of-balance.

ELECTRICAL COMPONENTS1 Control unit

Contains a microprocessor for operating the programs and controlling thepowered devices, such as the motor and valves. Protected by a 6.3 A anti-surge fuse.

2 Push button panelCarries the pushbuttons and indicating lamps. A microprocessor providescommunication with the control unit.


WM 220

The various water levels are indicated by:

P1 Return to normal level Indicated by 1P2 Normal wash level Indicated by 2P3 Normal rinse level Indicated by 3P4 High rinse & wash level Indicated by 4P5 Overfilled Indicated by 5Stop the test program by pressing the Stop button.

Faults are indicated by:

F1 Water supply (if the correct level has not been reached in fiveminutes).

F2 Overfilling (if the overfill level has lasted for more than 60seconds).

F3 Fault in pumping out (if the water level above P1 after the outletpump has run for 3 minutes).

F4 Thermistor fault.F5 Heating pause fault )if the selected temperature has not been

reached within 90 minutes).F6 Motor fault.F7 Door lock release fault.

Indicates that the machine has not spun i.e. to reduce serious out-of-balance.

Temperature blockIn the wool program, the temperature stop step has been maximized to 24minutes. This means that if the temperature by mistake is set on, say 90C, thetemperature still will not be higher than good 40C, (can vary a little dependingon the temperature of incoming water, the size of the load etc.).In Whites wash/Cotton programs and in the synthetic programs the time for thetemperature stop is maximized to 80 min. This prevents among other things thewater to cook by broken thermostat (if the capillary tube is broken) or that themachine goes on "for ever" by broken heater.


p p

pp

FF

40C 60C 71C

TB2 D4TB1 F4TB1 D4

TB1 A4TB2 E3

TB1 A2

TB1 F3

T

B

2

B

4

T

B

2

A

4

TB2 E4

SR

b

16

P71P61

AP

L

F1

L1

AP

F4

S1 1F2

F3

S1 2

INK

123467

BACD

323422241214

1aP13

31

11

1

N31

EL2

BABA

K

O

M

P

L

E

T

T

S

C

H

E

M

A

N

r

:

8

0

6

2

3

2

8

-

1

P11

N12

P75

N22

LB 2

2a

1

80 620 63ASKO CYLINDA96 39H.T.71C var 80C1

SHORT RINSE

CW

SR

7

DOOR SOLENOID

TB2 F4

CW

TB2 F3

VB

P44

a

15

P21

a

P76

P63

N11

P74

P32

N21

L

VB:

LEVEL SWITCH

LM:MO:

TIMER CONTACTN:

RELAYP

THERMOSTATR:

3

PUSH BUTTON SWITCHT:

ROTARY SWITCH

3a

TB:

INTERN FRBINDNING / INTERNAL CONNECTION

ALTERNATIV KOPPLING / ALTERNATIVE WIRING

CIRCUIT DIAGRAM WM 140

GENTLE ACTION

KOPPLINGSSCHEMA WM 140

DRAIN PUMPAP:TIMER MOTORTM:HEATER 1EL1:HEATER 2EL2:FILTERF:INDICATION LAMPIL:INLET VALVEIV:RINSE AGENT VALVESM:DOOR SWITCHLB:

PERM. PRESS / DELICATE

2

4

VB

COLD WATER

7a

P8

TB2 C4

LM

LM

NP53

P55

14 18

SMLIV2La

a

P54

2111

TB1 E4TB1 D2TB1 B2

ELECTRONICUNIT

5a

13

P41

a

8

b

TR5 TR1

TR2

BO

N32N34

EL1

CW

P23ab

7

P22

P31b

9

6

b

PD6a

a

VB

P-A W

PD

GA

L

a

b

LEVELTM

10

IV1N

b

IV1L

6

SMN

a

IV2N

N14N24

LB 1

S2 2

S2 1L2 P42

1a

P43

VB5

GA

17

b

PDVB

MOTOR

P72

Name of itemArticle No. Material,dimensions,type,etc.QtyGen.tolerance: Description(English)Scale:

Description(own language)Drawn byDesigned by

YearIss by Dept WeekDrawing checked by Rev Ind Replace

Replaced byAppd Year WeekRevisionRev ind

1 FORMAT A3258 37 6 4

UT 96 23 01

8 7 6 5

F

4 3 2 1

F

E E

D

C

B

D

C

B

AA

RO

M

O

1

M

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2

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M

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4

TG

M

O

5

M

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6

M

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7

EL 2

EL 2

EL 1

EL 1

TM

AP

WM140

E2-1

E2-2

H.T.

IV1

CADCIRCUIT DIAGRAM WM220

80 614 86KOPPLINGSSCHEMA WM220

UT 96 15

IV1N

IV4:

ALTERNATIVE WIRINGALTERNATIV KOPPLING

S2 2

FUSE CONNECTION USA &CANADA

S2 1L2

S1 1L1

L

L

02

R24

KOPPLING/WIRING JAPAN

S11

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L

/

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HV

97 13PS

SM

97 36Alt. Element dragning infrd

PS97 45PS

Kopplings alt. Japan infrd

KOPPLING/WIRING FHP-MOTOR

MCU ST1 7

BO2N

BA

BO1

EL1

MO

INKBAP

R44

EL2

Kopplings alt. FHP-motor infrd

KEYBOARD UNIT

E1-2

*A,

EL:

E8-1N2 24

LEVEL SWITCH

KBC:

*B

LUCKBRYTARE

F:FILTER

LB:DOOR SWITCHLUCKMAGNET

MOTORMO:

MOTORAVLOPPSPUMPDRAIN PUMP

AP:

FILTER

INKB:MAIN TERMINAL BLOCKINKOPPLINGSPLINT

E1-1

N:NIVBRYTARE

F1

TACHOGENERATORTG:

VRMEELEMENT

L3

TACHOGENERATOR

L3

ROTORRO: ROTOR

RELAY

*C : 1 FAS 15-16A/ 1 PHASE 15-16A

R:REL

*B : 1 FAS 10A/ 1 PHASE 10A

HEATER

*A : 3 FAS 10A/ 3 PHASE 10A

BALJA

BOTTEN BOTTOM

TUB

BO:

BA:

01

INTERNAL CONNECTION

L

F1

F2

R 24

R 34

R 44

S1 2

INKB

K

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M

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L

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T

T

S

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A

N

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8

NN

PROGRAM CONTROL UNITPCU:

KNAPPSATS

02

INLOPPSVENTIL SKLJMEDEL

INTERN KOPPLING

TERMISTOR

MOTOR KONTROLLENHET

INLOPPSVENTIL FRTVTT OCH SKLJINLET VALVE MAINWASH COLD

DOOR SOLENOID

INLET VALVE PREWASH AND RINSE

MOTOR CONTROL UNIT

THERMISTOR

PROGRAM KONTROLLENHET

INLOPPSVENTIL HUVUDTVTT

LM:

IV1:

TH:

MCU:

IV2:

INLET VALVE MAINWASH HOTINLOPPSVENTIL HUVUDTVTT VARMVATTEN

IV3:

INLET VALVE RINSE AGENT

MCU ST1 7

03

F1

S1 2

*A

*C

S1 1

*C*B,L1

N

N

N1 11

01

R24

R34

R44

BO1

BA

AP

EL2

EL1

F4 TB 2TB 2

TB 1

ST2-1

ST2-2

ST2-3

ST2-4

TB 1

ST2-5

ST2-6

ST2-7

MO1

MO2MO3

N2 21

MO4

MO5

MO6

TG

MO7

RO

N2 14

pN2p

N2 11

F3

E5-3ST1-3

MCU

E5-4ST1-2

E5-5ST1-1

E4-1

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N2 22

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E6-2

E6-1

P2-2

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E7-4

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PCU

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Ra

E12-1

EL2R

E2-3

EL1V

EL2V

EL1R

E8-2

E8-3

E18-1

E18-2

E18-3

E18-4

E3-1

N1 24

E3-2

R33

R23

R43

E12-2

F2F2

N1p

N1 21

N1 14

R24

R34

N1

R44

p

Rb

N1 12

E9-1

LMLM E9-2

E9-3

E9-4LB 1

L2L2

E5-1ST1-5

E5-2ST1-4

LB 2

Name of itemArticle No. Material,dimensions,type,etc.QtyGen.tolerance: Description(English)Scale:

Description(own language)Drawn byDesigned by

YearIss by Dept WeekDrawing checked by Rev Ind Replace

Replaced byASKO CYLINDAAppd Year WeekRevisionRev ind1 FORMAT A3258 37 6 4

8 7 6 5

F

4 3 2 1

F

E E

D

C

B

D

C

B

AA

FILTER

F

WM220

LNG CENTR.

2 SKLJKORT CENTR.

1 SKLJ

I PROGR. IN PROGR.

STEPTIMES IN MINUTES :

11STEGTIDER I MINUTER :

FUNKTION

10987

LONG SPIN.

65

1 RINSE

432

2 RINSES

1

SHORT SPIN.3 RINSES4 RINSES

KNAPP / SWITCH

5 RINSESWOOL PROGRAMSHORT MAINWASH MAINWASHPREWASHTHE PROGRAMSELEMENTINLET VALVE SM

MOTOR (DIRECT)

FUNCTION

1

MOTURS

120 SEK. / SEC.

ANTICLOCKWISE

E1 2

H\GNIV.SKONG.

NO SPIN

H\GNIV.SKONG.

1-3

HALVLAST

HALVLAST

EKONOMI

SHORT SPIN.

HIGH LEV.GENT.ACT 5-7,9,10

EJ CENTR.

KORT CENTR.

HALF LOAD 1-2

HALF LOAD 3

ECONOMY 1-3

1-7,9-11

1-7,9,10

HIGH LEV.GENT.ACT

HT

Qty

Year Week

Drawing checked b

Drawn by

Description(English)

Iss by Dep

4

YearUT

Material,dimensions,type,etc.

Week

Description(own language

96 32

TIMER DIAGRAM WM 220

3

TIMER DIAGRAM WM 220Rev Ind

A

Replace

80 614 842

Replaced by

1 FORMAT A3

678

START POSITIONSPINNING

MOTOR (LEVEL)

PROGRAMSTART

DRAINPUMPINLET VALVE 1

CENTRIFUGERING

INLET VALVE 2INLET VALVE HV

MOTOR (DIREKT)MOTOR (NIV)AVLOPPSPUMP

F

INLOPPSVENTIL 1INLOPPSVENTIL 2INLOPPSVENTIL HVINLOPPSVENTIL SMELEMENTPROGRAMMENFRTVTT HUVUDTVTTKORT HUVUDTVTTYLLETVTT5 SKLJ4 SKLJ3 SKLJ

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MOTURS

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MEDURS

MOTURS

MEDURS

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CLOCKWISE

ANTICLOCKWISE

CLOCKWISE

5 4 3

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"

1

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3

0

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SPIN BSPIN B

SPIN B

SPIN B

2

EUROPE PROG. 4,5'NOT EUROPE PROG.

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6

0

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3

0

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SKONG.VRMEVNT.

GENT.ACT.TEMPSTOP

SKONGNG

GENTLE ACTION

NORMALGNG

NORMAL ACTION

B

78

3 SEK. / SEC.

A

WARM PREWASH, ELEMENT IN 1ST STEP, ONLY IN SOME MACHINESVARM FRTVTT, ELEMENT I FRSTA STEGET, ENDAST I VISSA MASKINER

B

6Rev ind

INLOPPSVENTIL 3 ENDAST I VARMVATTENANSLUTNA MASKINER OCH VALD TEMP. > 40 C

Revision

INLET VALVE 3 ONLY IN HOT WATER CONNECTED MACHINES AND SELECTED TEMP. > 40 C

Article NoScale:

5

Designed by

Name of item

Appd

Gen.tolerance:

23

p

pp

p

p

5

2

4F

CIRCUIT DIAGRAM WM120CAD KOPPL.SCHEMA WM120

R2 42

P13

P27

R2 33 R2 b

P53

R2 41

R2 a

P51

R2 34

P 14

EL2

EL2EL1N1 14

1 PHASE 10A EL1

N1 14

E

L

1

1 PHASE 16A1 FAS 10A

EL21 FAS 16A

EL1

TR:

THERMOSTATT:

TB:PUSH BUTTON SWITCHTRYCKBRYTARE TERMOREL

EL2

7

(TB1 B2)TB1 C4

TB2 D4

TB2 A4

SSP

16

(TB1 A2)

P68AP

ST2

L

NL

INDICATION LAMP

P4

(TB2 C2)

TB2 E4 TB2 F4

5

ST1

TB2 C4

P62

ELEMENT, LOW POWER

TH

P:INDIKERINGSLAMPA PROGRAMVERK

MOTORMO:

FILTERFILTER

IV2

S

L3

R

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F2

E

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(TB1 D4)

EL 1R

TB1 D2(TB1 E4)

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P65

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L

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N2 12

N

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b a

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b a

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F3F4

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F2

T

R a

R b

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PF2

R

1

3

3

3

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TB1 E2

P66

P15

b

T1 4

T1 1

2

8

P25S

LM

P51

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P11

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N2 14

N

N1 21

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AP

TB1 F2

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L25 1

L32 3

TB1 F4

4 5

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TB2 F1

TB2 E1

FIXED SPEEDSSPIN SPEED SELECTION

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ROTORROTOR

TERMOSTAT

RELAYREL

N:

TIMER

LEVEL SWITCHNIVBRYTARE

(TB1 XX) ALTERNATIV KONTAKT PUNKT/ALTERNATIVE CONNECTION POINT

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P S

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H TH T 96 39

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TB1 A4

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TB3 4(TB3 2)

05 97 38P S

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KOPP. AVLOPPSVENTILCONNECTIONOUTLET VALVE

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R3 42

R3 41

AV

FUSE CONNECTION FOR

AV

(TB1 E4)TB1 D2

THERMAL RELAY

P 14 P51

IV 2NSM N HVN

SM IV 2 HV

IV 1

P3ALT 1: MIXED INLET

HOT WATER CONNECTED MACHINE

P14

P13N2 21

a

N2 22

IV1N

N2 24

b

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7

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SM

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IV 2 HV

SM N IV 2N

b

R2 34 R2 a

R2 33 R2 b

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(TB2 D2)

(TB2 A2)

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a b

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a

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INKB

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3

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R

2

3

E:

EL 1:

AP:

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EL 2BO2

EL 1

STYRENHETDRAIN PUMP

CONTROL UNIT

AVLOPPSPUMP

HEATER, HIGH POWERELEMENT, HG EFFEKT LM:

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MCU ST1 7

KOPPLING/WIRING FHP-MOTOR

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USA & CANADA

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HVN

ELEMENT, LG EFFEKT

SELECTIONSPINSPEED

FORMAT A312Year Week

3

AppdRevisionRev ind

45678

Drawing checked by Week Rev Ind Replace

Replaced by

YearIss by Dept

Descript.(own language)Drawn byDesigned by

Description(English)Gen.tolerance:Scale:

Material,dimensions,type,etc.QtyName of itemArticle No.

A A

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shown on LED display-> Whenever pressing "Signal" button 1 time, below process will be occurred.

- "X X X' : Program version display

2) More details- When turn on 'LOCK' signal, all process is conducting normaly.- In this case, BLDC Motor is not tested. In order to test it, select spin or rinse.

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6-1. IE (Input Error) - Error in water supply

6-1. IE (Input Error) - Error in water supply

1) Conditions of Occurrence

$ In case the designated water level is not reached in 5 minutes during water supply or re-supply

2) All LEDs are turned off and 'IE' blinks in18:88 display.

3) Error buzzer alarm is sounded for 10 seconds per every 10 minutes.

4) Error display is cleared when turning off/ on power.

6-2. OE (Output Error) - Error in drainage


$ In case water level does not reach reset point in 10 minutes after drainage starts

2) All LEDs are turned off and 'OE' blinks in 18:88 display.



6-3. UE (Unbalance Error)


$ In case main spin-drying is not reached within 20 cycles of balance spin-drying% In case balance spin-drying fails during interim spin-drying, UE occurs as the cycle moves to the next

process.

2) All LEDs are turned off and 'UE' blinks in 18:88 display.


4) Error mode is cleared by opening door and organizing the laundry in spin-dry chamber, closing door and

pressing start/ temporary stop button. Then, spin-drying begins again.

WL6511XXL & WL6532XXL

rum Wa

6-4. LE (Lock Error) - Door opening error


$When intending to begin cycle by pressing start/ temporary stop button while door is opened

2) All LEDs are turned off and 'LE' blinks in 18:88 display.



6-5. E1 - Water level detection error


$ In case water level is below reset or overflow is detected in line test mode

2) Water supply motor is kept on until water level falls below reset.

3) All LEDs are turned off and 'E1' blinks in 18:88 display.



6-6. E2 - Overflow error


$ In case water level in water tank is above overflow level due to continuous operation of water supply valve

2) Water supply motor is kept on until water level falls below reset.





6-7. E4 - Water leakage during washing


$ In case water level falls below re-supply even after 15 times of re-supply prior to finishing of waterheating




6-8. E9 - Abnormalities in water level sensor


$ In case water level frequency is of 15KHz or lower and 30KHz or higher during cycle due toabnormalities in water level sensor, etc.





rum Wa

6-9. Motor-related Error

1) E5 (DC-Link High Voltage) Error

$ In case DC-link voltage to IPM increases to 450V or higher%Motor operation is stopped and 'E5' is shown in display window.& Error buzzer alarm is sounded for 10 seconds per every 10 minutes.' Error display is cleared when turning off/ on power.

2) E6 (EMG) Error

$ In case current detected with EMG port is of 20A or higher%Motor operation is stopped and 'E6' is shown in display window.& Error buzzer alarm is sounded for 10 seconds per every 10 minutes.' Error display is cleared when turning off/ on power.

3) E7 (Direction) Error

$ In case signal of Hall IC is different from the predicted signal according to direction of rotation%Motor operation is stopped and 'E7' is shown in display window. & Error buzzer alarm is sounded for 10 seconds per every 10 minutes.' Error display is cleared when turning off/ on power.

4) E8 (Initial Operation Fail) Error

$ In case input signal of Hall IC is abnormal due to problems in motor connection, etc. %Motor operation is stopped and 'E8' is shown in display window. & Error buzzer alarm is sounded for 10 seconds per every 10 minutes. ' Error display is cleared when turning off/ on power.

6-10. Error in Temperature Sensor

1) H2 Error - Washing temperature sensor open/ short

$ In case washing temperature sensor is defective or not connected% Error buzzer alarm is sounded for 10 seconds per every 10 minutes.& Error display is cleared when turning off/ on power.

2) H4 Error - Washing temperature sensor overheating

$ In case temperature detected by washing temperature sensor is 95) or higher% Error buzzer alarm is sounded for 10 seconds per every 10 minutes.& Error display is cleared when turning off/ on power.


3) H5 Error - Water temperature error in wool/ delicate course

$ In case water temperature in wool/ delicate course is 45) or higher% Error buzzer alarm is sounded for 10 seconds per every 10 minutes.& Error display is cleared when turning off/ on power.

4) H6 Error - Abnormality in washing heater

$Within 15 minutes after heater operation begins; In case standard temperature is of 42) or lower: If temperature does not increase by 2) or more Incase standard temperature is higher than 42): If temperature does not increase by1) or more

% If temperature falls below standard temperature by 2) or more due to re-supply of water, etc.,standard temperature is reset as the current temperature and error check time of15 minutes is reset.

& Error buzzer alarm is sounded for 10 seconds per every 10 minutes. ' Error display is cleared when turning off/ on power.

5) H8 Error - Washing heater overheating

$ In case washing heater temperature increases by 5) or more within 30 seconds when there is nowater in tank, etc.

% Error buzzer alarm is sounded for 10 seconds per every 10 minutes. & Error display is cleared when turning off/ on power.

6-11. PFE (Pump Filter Error)$ Cycle is skipped to the next when the current r.p.m. is different from the target r.p.m by 70 during

interim spin-drying.

% Cycle is skilled to balance spin-drying when the current r.p.m is different from the target r.p.m by 70during main spin-drying.

& 'PFE' error is caused if main spin-drying skip of % above occurs 10 times. ' Error display is cleared when turning off/ on power.


61

Wiring Diagram WL6511XXL

62

"Wiring Diagram WL6532XXL

REFERENCE MANUALREFERENCE MANUAL

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WCAM1812 EWC117 COMBO

2011 WASHER REFERENCE EBOOKWasher Model Cross Reference Chart

03/04/05 MODELS03/04/05 Diagnostics03/04/05 Wiring Diagrams

600 SERIES MODELSW600 Diagnostics W600 Troubleshooting Flowcharts W600 Wiring Diagrams

6000 SERIES MODELSW6000 Diagnostics W6000 Troubleshooting Flowcharts W6000 Wiring Diagrams W6000 Component Values W6000 Technical Bulletins

WL6511/6532 XXL MODELSWL6511/6532 XXL DiagnosticsWL6511/6532 Wiring Diagrams

WCAM1812 COMBINATION WASHER/DRYERWCAM1812 Combo DiagnosticsWCAM1812 Wiring Diagram

washer reference ebook apr12

Documents