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Weir Minerals Division Excellent Minerals Solutions Confidential Information and Copyright This document contains information which is protected by copyright and is confidential to companies forming the Weir Minerals Division. It should not be copied or disclosed (in whole or in part) to parties other than the recipient without the express written permission of Weir Minerals Division authorized personnel. Presented to: Prepared by: Date: Washing, Dewatering, Classification, Blending & Contaminant Removal

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Page 1: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

Weir Minerals Division

Excellent

Minerals

Solutions

Confidential Information and CopyrightThis document contains information which is protected by copyright and is confidential to companies forming the Weir Minerals Division. It should not be copied or disclosed (in whole or in part) to parties other than the recipient without the express written permission of Weir Minerals Division authorized personnel.

Presented to:

Prepared by:

Date:

Washing, Dewatering, Classification, Blending & Contaminant Removal

Page 2: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

2Weir Minerals Division

Linatex Single Grade Sand Washing and Dewatering System.

Feed of -6mm Sand and water from aggregate washing plant.

Dewatered Sand Stockpile

1

2

3

* Overflows to waste.

* *

WGR Centrifugal Pump

Feed Regulating Sump

Linatex HK Sand Separator.

Page 3: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

3Weir Minerals Division

Typical arrangements, stockpiling tower mounted Linatex Sand Separators.

Page 4: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

4Weir Minerals Division

Arrangement with twin Linatex Sand Separators stockpile tower mounted.

Page 5: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

5Weir Minerals Division

Linatex Single Grade Sand Washing and Screen Dewatering System.

Feed of - 6mm Sand and water from aggregate washing plant.

Dewatered Sand Stockpile

* Overflows to waste.

* *

1

2

3

Linatex HK Sand Separator.

WGR Pump

Feed Regulating Sump

Linatex Dewatering Screen

Page 6: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

6Weir Minerals Division

Typical arrangement (static) Washing & Screen Dewatering System.

Page 7: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

7Weir Minerals Division

Compact Plant

� Linatex Hydrocyclone

*

*

WGR Pump

Linatex Dewatering

Screen

Stockpiling Conveyor Dewatered Sand Stockpile

* Overflows to waste. Combined Sump/ Underpan Unit

Page 8: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

8Weir Minerals Division

Compact Plants

� Compact (100) Compact (200)

Skid mounted mobile

Page 9: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

9Weir Minerals Division

Typical Linatex S-Type Classification System.

1 ‘S’-Type Classifier

2 WGR Pump

3. Separator

4. F.R. Sump

5. WGR Pump

6. Separator

7. Effluent Tank & Pump

4

5

6

COARSE SAND

1

2

3

Feed of -5mm Solids Associated

with process water.

FINE SAND

7

TO LAGOONS

Page 10: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

10Weir Minerals Division

Typical Linatex S-Type Classification System.

Page 11: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

11Weir Minerals Division

Linatex T-Type Classification and Dewatering System.

1. Feed Regulating Sump

2. WGR Pump

3. Hydrocyclone

4. ’T’-Type Classifier

5. Feed Regulating Sump

6. WGR Pump

7. Separator

8. Feed Regulating Sump

9. WGR Pump

10. Separator

11 Effluent Tank & Pump

All overflows marked thus *

to effluent tank

Feed of -5mm solids

with process water

1

2

3

4

10

*

*

10

8

9

5

6

7

* * * * FINE PRODUCTCOARSE PRODUCT

WATER

INJECTION

-600 MICRON

TO LAGOONS

Page 12: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

12Weir Minerals Division

Typical Classifier Process Plants

Dual In-Line Blending plant with two 3.0m T-Type Classifiers and DMS for lignite removal.

Twin 2.4m T-Type Classification System with lignite removal

Page 13: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

13Weir Minerals Division

Classifier Control Systems

PLC control with PC visualization of multi grade in-line blending system.

Page 14: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

14Weir Minerals Division

The latest generation 275 tph Classification and Blending System

Page 15: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

15Weir Minerals Division

Historical Main Markets – OEM’s - Kits

Page 16: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

16Weir Minerals Division

WGR Rubber – Features & Benefits

Pump can be fully serviced without removing the

discharge pipe work.

Loose Discharge flange – easy pipe alignment &

flange drilling selection.

Great serviceability.

Choice of inserts for smooth transition into pipe work.

Discharge Adaptor

Page 17: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

17Weir Minerals Division

Typical Separator Feed Sump

Page 18: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

18Weir Minerals Division

Typical Separator Feed Sump

Page 19: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

19Weir Minerals Division

Sand Fines Removal

120-130TPH TOTAL SANDS

1 no. 30kW Motor1 no. 15kW Motor2 no. 5.28kW Motor

1 no. Linatex 150/125 WGR Pump1 no. Linatex 200/150 WGR Pump

1 no. Linatex 824 (24”) Cyclone1 no. Linatex 618 (18”) Extended Cyclone

1 no. 14x5 (4.3m x 1.5m) De-watering ScreenPolyurethane DeckAdjustable Central Divider

Blending plate on cyclone discharge

Twin Product Discharge Chute

15 Tonnes Unladen

Page 20: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

20Weir Minerals Division

Typical arrangements Washing Dewatering Systems.

Primary sand washing & dewatering of 380tph of -5mm material

Effluent Treatment by thickener & silt return onto dewatering

screens.

Separator on stockpiling tower.

Page 21: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

21Weir Minerals Division

Typical Flow Sheet - Construction Aggregates

Sand Processing Plant

Aggregate Processing Plant

-6mm

-63microns

Effluent Treatment & Water Recycling

Screening

Wet Processing

Pumps

Page 22: Washing, Dewatering, Classification, Blending ...kivigrupp.ee/.../04/WME-Linatex-Sand-Plants-2013.pdf · Linatex Single Grade Sand Washing and Dewatering System. Feed of -6mm Sand

22Weir Minerals Division

Elements of the Linatex System.

• Feed Regulating Sumps.

• Centrifugal Slurry Pumps.

• Hydrocyclones and Linatex Separator

• Dewatering Screens.

• Classifiers.