waste rendering plant (make meat meal from waste) 2017

www.dhopeshwar.in

Offering Clean & Green Technologies For Poultry-waste

- Hatchery Waste

- Layer Farm Manure

- Slaughter House Waste

- Slaughter House Fat

management

Global poultry production is projected to double by the

year 2030. The greater portion of this global demand for

poultry products will be in the form of chicken meat

Using global demand for different MEAT during the years

1997 to 1999 as a base, it is estimated that by 2030, demand

will increase by 45% for Bovine, 57% for Pork and 106% for

Poultry meat.

Poultry Meat production was about 111 million metric

tonnes(MMT) in 2015 despite the avian influenza. Projected

to reach 133/2025 MMT. Poultry meat will account for

more than half of the world's additional MEAT output over

the next decade. Poultry's short production cycle enables

producers to respond quickly to increased profitability.

South east Asia will account for nearly 36% of this increase

in global poultry production by 2025.

Poultry Industry perpective

Providing Specialised Engineering Solution Thru Process Innovation

Hatchery Waste

Waste from poultry

Layer Manure

Slaughter house waste

Slaughter house - fat

Hatchery waste is a natural by-product of hatcheries. This waste consists of egg-shells, un-hatched eggs, and rejected embryos etc. This waste is rich in Proteins and Calcium with approx. 30% Proteins and 20% Calcium. However, Un-treated waste is a source of soil and atmospheric pollution & presently a liability. Presently disposal involves labour, transportation cost and merely shifts the pollution elsewhere. It is estimated that a 10,000 eggs hatch produces about 125 KGs of waste. Proper treatment of waste will offer a useful product which can be used in poultry feed or fertilizer.

One of the most important but neglected area in poultry Sector is waste management. Poultry hatchery results in hatchery waste, Layer farms results in Layer Manure, Dressing ( slaughter) results in non-edible waste. This waste creates environmental pollution, Soil contamination, Ground water pollution etc. Hence need for efficient waste management.

Layer manure from layer farms poses huge problem of disposal. This manure is mostly liquid & creates odour & fly nuisance. Manure is a challenge because it can not be applied directly as fertiliser, as it has high Nitrogen content. Nitrogen forms Nitrates etc and leach into Soil effecting ground water. Due to high water content, disposal of manure also involves high labour & transportation cost. It is estimated that a farm with 1,00,000 layers produces 10 Tons of Manure / day or 3,650 tonnes of manure per year. Layer manure is rich in many essential Plant Nutrients like N,P,K. If processed properly it will give a dry, baggable Organic fertiliser which can be stored & used.

Slaughter of chicken for dressed meat results in separation of non-edible portions such as head, feet, feathers, offals etc. Being biological residue, these can putrify & become rancid very quickly creating air and ground pollution & a nuisance. The pathogens can also continue to pollute elsewhere. Hence disposal becomes a challenge and urgent necessity. However this waste is a rich source of Animal protein & fat. It is estimated that slaughter of bird results in waste which could be approx. 30% of live wt. Slaughter of 10,000 birds of Ave.wt.1.6 kg each will result in waste of about 5 Tons. Effective processing / Rendering of this waste can give a sterilised, pathogen free Meat meal that can be used in feed..

Slaughter of chicken results in separation of non-edible portions and fat. While the non-edible portions can be generally Rendered together as a mix, a fair amount of body fat is separated. This could be about 3.5% of live wt. This is generally disposed off to un-organised sector for extraction of fat. Un-processed Fat is not considered healthy, A slaughter of 10,000 birds of Ave. Live wt. 1.6 kg each will result in approx.550 kg of fat. However, Proper technology can give commercial quality oil which is high in linoleic acid and Omega-6 fatty acid content. This oil can be used as flavoring agent and in pet food.

based technologyDigestor

Dhopeshwar offers complete Technology to make a sterilised, pathogen free, Stable & dry product from each of the above waste. This Innovative Technology adopts HTST Process (High temp.- short time process at temp. upto 140 deg C for 20 minutes) to make the by-products completely pathogen-free.

Different CapacitiesModel 250kg and 500kg with-out boilerModel 750kg, 1000kg, 1500kg, 2000kg, 3000kg & 3500kg with boiler


Digester with

odour control systems

Providing Specialised Engineering Solution Thru Process InnovationProviding Specialised Engineering Solution Thru Process Innovation

1. It sterilises the waste at temp. upto 140 deg C to give a fully sterilized

(pathogen-free) stable product which can be bagged and sold.

2. The Technology Eliminates environment pollution as well as

risk of ground water contamination. It eliminates risk of pathogen

and phytotoxic releases into soil.

3. It recycles the organic contents & the nutrients (N,P, K) available

in layer manure. It allows nutrients in the manure to be re-

cycled by soil for plant growth

4. It gives a stable, bagable, dry product in shortest time. The final

product is very useful as Organic fertiliser.

5. This Technology is safe to be installed & operated near the layer

farms. That saves transport cost. it is a more Effective and profitable

option than any other method

of Digestor based technology

Advantages


A commercial hatchery produces LIVE chicks in every hatch. Apart from

chicks, It also produces huge quantity of waste which is its natural bye-

product. Hatcheries are expanding as the Poultry sector is expanding. So

also the waste from hatcheries. This waste includes Egg Shells, unhatched

eggs, rejected embryos etc. This hatchery waste poses the risk of polluting

environment unless it is disposed off safely. Proper handling & processing of

this waste will not only saves environment but also gives a useful bye-

product.

In recent years, the cost of labour, transport, disposal has increased. The pollution control regulations have made it

mandatory for hatcheries to find sustainable solution for waste management. Technology that can process this

waste safely is the urgent need of hour.

There are different options to manage hatchery waste-Incinerate, Compost, rendering etc. Each

option has certain cost. The option chosen to manage waste will determine whether the

waste management will mean just additional cost or some addl. Revenue.

Waste from Hatcheries


One of the most suitable option for hatcheries is rendering through the latest Digestor based Technology. This Technology converts Hatchery waste to make hatchery (waste) meal. This

technology makes Hatchery meal completely sterilized & pathogen-free while retaining its protein. The finished Hatchery meal is rich in Protein, fat and nutrients. It can be used

either as Premium Organic fertilizer or animal feed.

Technology

that eliminates waste

of Our Technology1. Efficient odour control system that eliminates odour

and air pollution

2. Robust built machinery, designed for safe operations over many years

3. Advanced Technology backed by 5 decades of engineering experience.

Salient Features

Different Models

250 kg - Direct fired

500kg - Steam heated

Fuel - Wood, Coal, Diesel

Input - All Hatchery Waste

Out put-Product - Hatchery by Product meal (HBM)

Digestor Model E 250 E 500

Suitable for 20,000 Hatch 40,000 Hatch

Time taken 4 - 6 hrs

Waste cap. 250 kg 500 kg

Out put - Qty 100 kg 200 kg

Power required 9 hp (7 kw) 12 hp (9 kw)

Shed - . 10x20x10' ht 20x30x 14' ht

Main Specifications :


Fresh manure is a natural organic by-product of the livestock sector. Fresh

manure is an excellent source of fertiliser because it contains Nitrogen,

Phosporous, Potassium & other crop nutrients. However poultry manure

cannot be used in its raw form. The Layer fresh manure (LFM) contains 75-

84% water. LFM is a big nuisance world-wide as it is the breeding site for flies

& source of ammonia odour pollution. Flies are the cause of major health

problems in areas & communities surrounding Layer farms.

Layer farm manure LFM -poses huge problem of disposal. It cannot be

applied as fertiliser directly as it has high Nitrogen content and direct

application would not only effect soil & ground water due to

leaching of Nitrates but also nutrient imbalances & phyto-

toxicity in crops. Disposal involves high labour &

transportation cost. It is estimated that a farm with

1,00,000 layers produces 10 Tons of Manure /day or

3,650 Ton of manure/ year.

Manure management has become most

important aspect of Layer farm due to

stringent pollution control measure

implemented by governments.

Technology that can process this

manure is most urgent need of

the hour for sustaining

operations at Layer farms.

Waste from Layer Farms


Layer manure is rich in crop Nutrients like N,P,K. Poultry manure contains highest Nitrogen content as compared to other manures. Its polluting influence minimised and it's utility maximised by

processing it into Organic fertiliser.

One of the most suitable option for processing Layer farm manure is the Digestor based Technology which adopts HTST process This technology makes Layer manure into

completely dry, baggable powder / Pellet form while retaining its nutrients. The dried product can be used as Premium grade Organic fertiliser that can be stored

and used. This enables re-cycling of important nutrients (N,P,K).

Technology

that eliminates waste

of Our Technology1.Starts with fresh manure in ‘as available’ condition from

farm. No pre-drying to reduce water before loading.

2.Efficient Vacuum drying system which eliminates Odour and air pollution.

3.Robust built machinery, designed for safe operations over many years.

Salient Features

Different Models

Boiler Fuel - Wood, coal, Diesel

Input - Fresh Manure 75-80% Water

Output - Baggable, Ready to use, Organic Fertiliser, 10 to 20% Moisture

Plant model - 10 MT/Day 20 MT/day

Capacity based on - 24 hr/day 24 hrs/day

Waste-(25% dm) - 10 MT/day 20 MT/day

Output-20% Moist - 3 MT/day 6 MT/day

Infrastructure - 200 m2 & 35 hp 250 m2 & 50 hp



Slaughter / Dressing of chicken for meat is an extention of Broiler farm activity.

It results in separation of non-edible portions such as head, feet, feathers,

offals etc from the edible meat portion. .

Offals etc : Waste being biological residue tends to putrify & become rancid creating

air and ground pollution & nuisance. The pathogens from this waste become

pollutants if un-treated. Hence disposal becomes an urgent necessity

It is estimated that slaughter of bird results in 70% edible meat and

30% waste. Slaughter of 1,000 birds of Ave.wt.1.6 kg each ie Total Live

wt. 1,600 kg will result in waste of 500 kg. Ie. For 10,000 birds,

waste would be about 5 Tons.

Body fat : Slaughter of chicken also results in separation of

body fat ( about 3.5% of live wt.) Fat is not edible but can be

used for extraction of Oil which is commercially useful

Slaughter of 10,000 birds results in approx.550 kg

of fat.

Waste from Slaughter house of chicken


Slaughter waste can be rich source of Animal protein & fat if processed. Effective processing ( Rendering ) of this waste can give a sterilised, pathogen free Meat meal that can be used in

poultry feed or pet food products..

Proper processing of fat can give commercial quality oil which can be used as flavouring and agent in pet foods.

Technology that eliminates waste

of Our Technology1. Starts with non-edible waste like Head, feet, feathers,

intestine etc.in non-rancid condition.

2. Efficient Hydrolising of feathers and drying of material which eliminates Odour and air

pollution.

3. Robust built machinery, designed for safe operations over many years.

Salient Features


Different models - From 250 kg / batch to 3500 kg / batch

Data for - 2,000 kgs /2 MT per batch ( ie. 6 MT / day)

Boiler fuel - Wood, coal, diesel

Input - All waste from slaughter - approx. 2 MT / batch

Output - Steriliased Meat meal - Approx. 600 Kg / Batch

Product quality - Meat meal containing 55 % Protein & 20% Fat

Process time - 8 hours

Infrastructure - 25 x 40 x 20 ft ht. Shed, 50 hp power etc


About Dhopeshwar

Dhopeshwar Industries started as a pioneer Chemical Engineering unit at Hyderabad in 1963. Initially we used to engineer Chemical Process Equipment and special purpose machineries (SPM) for various process industries. This expertise was further developed to supply complete Special purpose plants & machineries (SPM's) in various sectors.

Our strength is to develop the required process based on customers need. Then engineer & build Special Purpose machineries ( SPMs) based on the process developed.. These plants are then supplied on Turn-key basis and installed, commissioned for our customers on-site.

Dhopeshwar has successfully innovated and designed for Agri. and Poultry Processing sector. Our Essential-oil Distillation plants and Poultry Dressing & Waste Rendering plants are well known for their quality of engineering and long term performance. Our plants have been commissioned in 17 countries globally.

Our recent innovation involves Digestor based technology adopting HTST process & Enzymatic reaction for waste management. These find wide application in Poultry sectors such as Hatchery waste, Layer Manure, Slaughter waste. We have developed complete plant with Odour Control system for environmentally safe processing of Poultry waste.

Started as Chemical Engineering company

Grew into Specialised Engineering company

Providing Specialised Engineering Solutions thru Process Innovation

We aim to become a trusted partner in providing engineering solutions to our customers.

Dhopeshwar Poultry Dressing Plant The processing plant is the hub of integrated poultry operations. Dhopeshwar manufactures high quality Plant and Machineries for Poultry Processing. The Dressing Plant range covers Conveyorised Plants with On-line processing equipment. The Dressing plants are supplied in different capacities to cater to the needs of processing companies.

1. Conveyor based automation requires less man power Output capacity is given in terms of birds per hour

2. The plant can process birds weighing 1.0 to 3.0 kgs. 3. All the machineries are made in Stainless steel.4. Scientifically designed process ensures most hygienic processing.5. Conveyor based design rovides excellent consistancy.6. Adopts advanced engineering for semi automatic processing

Our plants are fully Integrated, Custom-built and supplied on a Turnkey basis. These are Fabricated in our Hyderabad facility, transported to client locations in India & overseas, and installed and commissioned on a TURNKEY basis.

Unique features of our Poultry Dressing Plant

A-16, Co-operative Industrial Estate, Balanagar, Hyderabad - 500 037, India: + 91 040 2377 1579 : +91 040 2377 2450 : + 91 93910 58963: [email protected] www.dhopeshwar.in

T F ME w:

Dhopeshwar Engineering Pvt ltd.

Specialised Engineering solutions

waste rendering plant (make meat meal from waste) 2017

Business