wastewater treatment for meat processing facilities€¦ · wastewater produced by commercial meat...

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1.800.420.4056 newterra.com Customer Need Wastewater produced by commercial meat processing facilities is high in BOD (biochemical oxygen demand). Operations discharging to municipal sewers can face costly levies due to capacity limitations at the municipal treatment plant or for exceeding increasingly stringent discharge parameters. Facilities without access to municipal treatment must meet higher environmental standards for surface or subsurface discharge. Septic systems and other rudimentary treatment systems require large subsurface beds, consuming valuable land that could be sold as additional sites Connection costs to municipal collection systems may not be available or prohibitively expensive Subsurface beds will eventually foul and need to be replaced/rebuilt, which is extremely costly Septic Systems and other rudimentary treatment systems negatively impact the environment as opposed to Newterra’s advanced treatment The Newterra Solution Newterra designs and manufactures modular, membrane bioreactor (MBR) wastewater treatment systems that are effective for the high BOD wastewater of food and beverage processors. Treated effluent delivered by Newterra systems meets regulatory requirements for a wide range of discharge options and water reuse applications. When required, Dissolved Air Flotation (DAF) pretreatment can be incorporated to reduce fats, oil and grease (FOG) and total suspended solids (TSS). Differentiation Newterra systems: are very compact, requiring minimal land and allowing additional sites to be located on former subsurface beds offer the flexibility to be configured as fully self-contained units including tankage, or as hybrids that combine prefabricated elements with inground tanks scalable and can be designed to allow for additional treatment units to be incorporated as they’re required are equipped with odor control and noise attenuation, so systems can be located in close proximity to residents offer high quality treated effluent that meets the most stringent environmental standards for reuse, direct surface or subsurface discharge are built to high standards as permanent assets with simplified maintenance requirements can operate in extreme conditions from -30ºC to +40ºC are designed with the convenience of remote monitoring and system control by Newterra or by your own operators are built with the operators in mind as packaged treatment facilities; not just enclosures for equipment Newterra Offers Scalable, Cost-Effective Systems For Treating High BOD Wastewater Wastewater Treatment for Meat Processing Facilities Newterra Value Proposition • Compact footprint • No odor • Scalable More discharge options • Sound attenuation • Packaged facility • Operator-friendly • Reuse-ready effluent

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Page 1: Wastewater Treatment for Meat Processing Facilities€¦ · Wastewater produced by commercial meat processing facilities is high in BOD (biochemical oxygen demand). Operations discharging

1.800.420.4056newterra.com

Customer Need Wastewater produced by commercial meat processing facilities is high in BOD (biochemical oxygen demand). ■ Operations discharging to municipal sewers can face costly levies due to capacity

limitations at the municipal treatment plant or for exceeding increasingly stringent discharge parameters.

■ Facilities without access to municipal treatment must meet higher environmental standards for surface or subsurface discharge.

■ Septic systems and other rudimentary treatment systems require large subsurface beds, consuming valuable land that could be sold as additional sites

■ Connection costs to municipal collection systems may not be available or prohibitively expensive

■ Subsurface beds will eventually foul and need to be replaced/rebuilt, which is extremely costly

■ Septic Systems and other rudimentary treatment systems negatively impact the environment as opposed to Newterra’s advanced treatment

The Newterra Solution Newterra designs and manufactures modular, membrane bioreactor (MBR) wastewater treatment systems that are effective for the high BOD wastewater of food and beverage processors. Treated ef� uent delivered by Newterra systems meets regulatory requirements for a wide range of discharge options and water reuse applications. When required, Dissolved Air Flotation (DAF) pretreatment can be incorporated to reduce fats, oil and grease (FOG) and total suspended solids (TSS).

Differentiation Newterra systems: ■ are very compact, requiring minimal land and allowing additional sites to be located on

former subsurface beds ■ offer the � exibility to be con� gured as fully self-contained units including tankage, or as

hybrids that combine prefabricated elements with inground tanks ■ scalable and can be designed to allow for additional treatment units to be incorporated as

they’re required ■ are equipped with odor control and noise attenuation, so systems can be located in close

proximity to residents ■ offer high quality treated ef� uent that meets the most stringent environmental standards

for reuse, direct surface or subsurface discharge ■ are built to high standards as permanent assets with simpli� ed maintenance requirements ■ can operate in extreme conditions from -30ºC to +40ºC ■ are designed with the convenience of remote monitoring and system control by Newterra or

by your own operators ■ are built with the operators in mind as packaged treatment facilities; not just enclosures

for equipment

Newterra Offers Scalable, Cost-Effective SystemsFor Treating High BOD Wastewater

Wastewater Treatmentfor Meat Processing Facilities

Newterra Value Proposition

• Compact footprint• No odor • Scalable• More discharge options• Sound attenuation• Packaged facility• Operator-friendly• Reuse-ready ef� uent

Page 2: Wastewater Treatment for Meat Processing Facilities€¦ · Wastewater produced by commercial meat processing facilities is high in BOD (biochemical oxygen demand). Operations discharging

1.800.420.4056 | newterra.com Newterra and the Newterra logo are trademarks or registered trademarks of Newterra, Ltd. or its af� liates in the U.S. and other countries. Copyright © 2020. Newterra, Ltd. Speci� cation are subject to change without notice. 05-2020

Membrane Bioreactor (MBR) SystemCompact Wastewater Treatment For Meat Processing Facilities

Speci� cations – Flexible Building Block Designs

Constituent Typical Ef� uent

BOD5 <2.0 mg/L

TSS <1.0 mg/L

NH3-N <0.5 mg/L

TP <0.05 mg/L

TN <3.0 mg/L

Turbidity <0.5 NTU

ExceptionalEf� uent Quality

System Name Enclosure Tankage Capacity GPD Capacity m3/Day

N-MBR 7 8’ x 20’ Incl: Internal 1,800 7

N-MBR 12 8’ x 40’ Incl: Internal 3,200 12

N-MBR 50 16’ x 40’ Incl: Internal 13,200 50

N-MBR 100 24’ x 40’ Incl: Internal 26,400 100

N-MBR 125 8’ x 120’ Incl: Internal 33,000 125

N-MBR 250 16’ x 40’ Engineered 66,000 225

N-MBR 500 16’ x 40’ Engineered 135,000 500

N-MBR 750 32’ x 40’ Engineered 200,000 750

N-MBR 1600 Custom Engineered 420,000 1600

N-MBR 3200 Custom Engineered 850,000 3200

N-MBR - Cust Custom Engineered >850,000 >3200

Accommodates WideFlow Variations

■ Engineered Tankage may be containerized, in-ground (concrete or � berglass) or above ground bolted steel or other and is custom con� gured for the application

■ Enclosure sizes do not include tankage if tankage is noted as Engineered■ Con� guration may vary depending on: – Redundancy Requirements – Variability in � ows or seasonality (turndown) – In� uent strength – Outlet criteria, especially P and TN – Climate conditions■ Sludge treatment options available and can be built in to system■ Pre-Treatment Options such as DAF or Clari� cation■ Enclosures can be � nished to match customer speci� cation■ newtN SCADA system for data acquisition, offsite control, alarm monitoring

and more

40

35

Actual Treated Flow

Design Flow

Trea

ted

Flow

(m3 )

Actual System Performance

45

50

20

15

30

25

5

0

10

Day 1 Day 2 Day 3 Day 4 Day 5 Day 6 Day 7 Day 8 Day 9 Day 10 Day 11 Day 12 Day 13

Systems can becustom cladded

to suit environment

Optional Rubber Membrane Roo� ng

Operators perform routinemaintenance on the inside