water supply & water treatment system v1

8/12/2019 Water Supply & Water Treatment System v1

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Value of Asset Management

StrategiesI need to insure that my facility is operating the way I built it to

run!


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Common Water Supply & Water Treatment System

Objectives

reduce risk to service outages

improved site security

improve maintenance staff

effectiveness

reducing commissioning time & costkeeping employees safe

disaster recovery

complying with regulations

monitor & protect

systems


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Water Supply & Water Treatment System Benefits

Reduction in long term operating & maintenance costs and loweringthe risks to the community served by

Improve maintenance staff effectiveness Root cause analysis & locked door device analysis automatically

Monitor & protect systems Monitor devices on networks for abnormal operation including degradation or

failure

Automatic integrated condition monitoring including notification

Automatic tracking of versions with security on all production intellectualproperty

Messaging (email) appropriate personnel

Facilitate more migration from reactive & preventive maintenance topredictive & reactive maintenance models

Increase site security for device access

Creating audit trails for asset configuration changes, detect unwanted

changes

Back up asset intellectual property to a secure system for disaster recovery

Store every version of asset configurations in a secure system for archivaland retrieval

Automatic verification of some device configurations against controlledmasters

Extend service life of equipment through verification, conditionmonitoring & security


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Assets Influence on Objectives

Even the smallest

change can affect operations!

Each asset no matter how large

or small is linked to the next asset.


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RSMACC Systems

RSMACC Systems consist of an

architecture that includes at least one

core function.

That RSMACC System can be added to,

creating a much more comprehensive

solution.

The 4 core functions are:

Change Management, CM

Network Health, NH

Enterprise Online, EOL

Automated Asset Manager, AAM

You can purchase CM alone and addAAM at anytime

Or you can purchase a NH System and

add EOL, etc


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Typical Device Configuration Scenario

User starts RSLogix program

User locates the RSLogix controller

program

User connects to the controller

Downloads or makes online changes,

saves program on local disk drive, floppy

or somewhere else

What version of the program is in your

controller and where did the program

come from & where did it go after the

change?


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Change Management

Archive

Audit

Verification/Recovery

Reporting

Access Control

Authentication

Reconciliation

Detection

Accountability

Control

Prevention

The Value is greatest when applied proactively

rather than after the fact!The stream of managing change starts with

Prevention and flows throughReconciliation.


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Change Management

User starts RSLogix program

RSMACC security system ask your

domain controller to authenticate the

user

Regardless of results, RSMACC records

workstation and user launching

RSLogix

RSMACC security applies the definedsecurity permissions


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Change Management

User retrieves application program from

RSMACC archive using RSLogix 5 or 500

file open or the RSMACC client using theRSMACC security system to verify

permissions

RSMACC records who retrieved the

application program & where it went

Any type of file can be stored in this Archive system!


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Change Management

File management system

Holds any kind of

document

Manage user folder rights

Supports

Pinning/ mastering

Sharing

Branching


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Change Management

User connects to the controller

RSMACC records device connection

User makes online modifications to

control program

RSMACC records each user change as it

occurs


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Change Management


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Change Management

Secure operator changes from

RSView SE or PanelView Plus

during production Set-point change (Tag write)

Command

Alarm acknowledgement

Recipe download

Signature required beforeoperation occurs

Generates compliance enabling

21 CFR Part 11 audit trail


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Change Management

Documenting Configuration

Changes

Supports self-documentingChange Management

procedure

Ability to prove scope of

change is limited to approved

change

Contains information

necessary to enable FDA 21

CFR Part 11 compliance

Date/Time of audit event

Source (Application)

Location (Workstation)

Username (Domain ID, and

Full Name from Domain Id)

Automatically generateddescription of change with

old and new value


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Change Management

User returns the application program to

the RSMACC archive system

RSMACC archive compares the files andincrements the version if it is different

regardless of the type of program


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Change Management

RSMACC verifies automatically at the

prescribed periodicity that the controller

program matches the master programand version in archive

A message can notify that the function ran

correctly or not, and differences were

found or not.

A report of the differences found is saved.


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Brief Overview, Managing Device Configuration

CM

24vdc

509-BOD

RSLogix 5 or 500 Standard v6.10

RSLogix 5 or 500 Professional v5.50

RSLogix 5000 (English) v10.03...

Security for:

Archived files

RSMACC functions

RSLogix 5 v4.00.00 or greater

RSLogix 500 v4.00.00

RSLogix 5000 v11.00

RSMACC Client v1.00.00

RSMACC Change Management v1.00.00RSLinx v2.20.01

More products are coming as

FactoryTalk Security is integrated!

FlexLogix

ENet

CNet

DH+

MicroLogix

DH485

DF1

CompactLogix

ENet

CNet

DH+

PLC3

DH+

PLC2DH+

PLC5

DH+ENet

CNet

DF1

PanelView Standard

Enet, CNet, DNet, RIO, DH+, DH485, DF1

(Enhanced on RIO only)

ControlLogix

DriveLogix

ENet

CNet

DH+

SLC*

ENet

DH+

DH485

DF1PanleView Plus

ENet, CNet, DH+, DH485

Verification for:

All devices shown belowfiles on computers

and some robots

Archive for:

Virtually any form or type of file

Audit:

RSLogix editors listed

RSViewSE & ME, RSBatch(some integration)

More products are coming as

FactoryTalk Audit is integrated!


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RSMACC Systems



core function.



solution.



Network Health, NH





add EOL, etc


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Typical Device Status Events

Event

Radio message or alarm

~75

%


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Automatic Device Health Status

Periodically the Diagnostic Scheduler

Service, running on a local computer,

scans the health of DeviceNet,ControlNet, and Ethernet/IP network

devices and reports on their status to

the RSMACC system.

Smart devices, when prompted, will

identify their health status by respondingwith a coded number

Comparing that number to the type of

device using the network configuration

file allows us to automatically generate

information about the failure

Diagnostic

Scheduler

Services


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That number corresponds to a real

problem for the device at that node.

These are automatically logged to thecentralized RSMACC Diagnostics

and Health log database

Diagnostic

Scheduler

Services


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RSMACC log message includes a link to

root cause and solution information from

distributed RSMACC Clients RSMACC requires no additional code or

configuration to recognize a device code

and communicate the device status to the

system and subsequently the appropriate

personnelDiagnostic

Scheduler

Services


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Diagnostic

Scheduler

Services


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RSMACC Systems



core function.



solution.



Network Health, NH





add EOL, etc


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Traditional Condition Monitoring

Machinery in the plant might malfunction

so we must do our preventive

maintenance periodically regardless ofreal indicators like cycles, revolutions,

temperature, vibration, level or viscosity.

This requires a person to take local

readings and then analyze those readings

typically back at their desk. In several industries this may even require

travel

In all, it is extremely time consuming


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Automatic/Integrated Condition Monitoring

Our integrated and automatic protection

systems are designed to provide

continuous monitoring and protection tomachinery

RSMACC system provides a live

connection to sensor data from the XM

modules

Vibration Analysis Process Parameters

Temperature, Pressure, and Flow

Turbine Supervisory Instrumentation (TSI)

Thrust, Differential and Case Expansion,

Valve position, and Eccentricity

No more traveling to the location or

climbing on machines to take readings!


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RSMACC Client combines digital images

of your plant equipment with monitored

data for simple asset monitoring andalarm annunciation

EnWatch data can be combined with the

XM data on the live monitor


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Online remote configuration capability


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Live Time data display from any XM

channel

Trend, Spectrum, Waveform, Waterfall,Polar, Orbit, Shaft-Centerline


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Historical data can be added to real-time

using our Emonitor systems

Emonitor Enshare Data Storage, Alarming, Frequency

Analysis, & Connectivity

Emonitor Odyssey Deluxe

Data Storage, Alarming, & Frequency

Analysis

Emonitor Odyssey Data Storage & Alarming


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RSMACC Systems



core function.



solution.



Network Health, NH





add EOL, etc


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Automatic Messaging

RSMACC binds process information fromintelligent assets and RSMACC internal systems &messaging to MAXIMO to facilitate WORK ORDER

generation and tracking Predictive Interaction

Process data like N:7:0 > desired level

A work order for checking/calibrating thethermocouples should be issued

Operator interface sends signal requesting maintenance onmachinery based on a reading or operator input

Reactive Interaction An intelligent sensor or device is malfunctioning Photo eye signal is degrading, work order issued to clean

RSMACC detects that an assets configuration does notmatch the master on file

Work order created to asses the situation a

RSMACC detects a security violation Message sent to IT or Security to investigate issue

Process data

B120/12 not 0 A work order for fixing a leaking valve should be

issued

RSView SE Interface for Work Ordergeneration/messaging

Track status of work orders & data Plan for work based on status & changes

Adjust schedules and priorities of planned work

MAXIMO

(Automatic) Work

Order Generation


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Automatic Messaging

A lot of plants are struggling with the

increased work load including increased

complexity of systems.

Consequently plants have moved to more

of a run-to-failure, RTF, mode for some

maintenance

This is as expensive in some cases as

hiring more people and doing preventivemaintenance

A balanced approach is more appropriate

based on individual requirements

This type of system is deigned to help in

the balance between RTF and total PMS

Moving some appropriate systems toReactive models

Compensates for not having time to do

PMS

Facilitates better time management

Facilitates a more appropriate cost model

for maintenance

MAXIMO

(Automatic) Work

Order Generation


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RSMACC Systems

RSMACC Systems architecture includes

some basic functions like

Reporting

Both manual ad-hoc and automatic

Security

Service Monitoring

Archive


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Manual & Automatic Reporting

RSMACC can be configured to generate

automatic reports for changes to

machines and their respective assets. For instance, a maintenance manager

might want a report for changes that

occurred over the weekend or during the

past evening.


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Manual & Automatic Reporting

Other Uses For Reporting

Generate a morning report for

Maintenance/ Engineering Managerreview showing ALL changes to PLC

programs during 2nd and 3rd shift

Forces

Empty branches

Changes to rungs, ignoring valuemodifications

All employees that made modifications

Generate a weekly report for the Plant

Manager showing all programmable

assets that have been modified by name

Generate a report monitoring criticalapplications (e.g., pasteurization process)

that have not been changed


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System Planning & Architecture

Common Architecture with Plug-In Functions

RSMACC Server & RSMACC Client common to all applications

Plug-In Functions RSMACC Network Health

Monitor, report, and diagnose device and network health

RSMACC Automated Asset Manager

Automate preventive, predictive, and reactive maintenance

RSMACC Enterprise Online Condition Monitor

Integrated automation condition monitoring

RSMACC Change Management

Authenticate, audit, archive, and verify device configuration


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RSMACC Server(s)

Windows 2003

Server

Windows 2000

Server w/SP4

Pentium 4, 2GHz ormore

1GB RAM

1.5GB free on

system volume

20GB sharedvolume, RAID-5

capable Only ifhosting

Microsoft SQL 2000

Server

RSMACC Client

Windows 2000

w/SP4 or XP Pro

SP1 DO NOT USE XP SP2

Pentium III, 500MHz 256MB RAM

1GB free on system

volume

Recommended Platform Requirements:


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RSMACC Client

`

Windows 2000

Server PDC

RSMACC ServerRSMACC Server

Service Monitor

Security Server

Administration UtilitiesVerification

PLC5

SLC500

ControlLogix

PanelView

Reporting

RSLogix 5

RSLogix 500

RSLogix 5000

RSMACC Client

Security client

Archive client

RSLogix 5RSLogix 500

RSLogix 5000

SQL Server 2000

Profile dBEvent & AuditdB

Archive dB

Tables

Stored procedures

Ethernet TCP/IP / Microsoft Windows Domain

S Pl i & A hi


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RSMACC Client

`

Windows 2000

Server PDC

RSMACC ServerRSMACC Server

Service Monitor

Security Server

Administration UtilitiesVerification

PLC5

SLC500

ControlLogix

PanelView

Reporting

RSLogix 5

RSLogix 500

RSLogix 5000

RSMACC Client

Security client

Archive client

RSLogix 5RSLogix 500

RSLogix 5000

SQL Server 2000

Profile dB

Event & AuditdB

Archive dBTables

Stored procedures

Ethernet TCP/IP / Microsoft Windows Domain


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Assets Influence on Objectives

Even the smallest

change can affect operations!

Each asset no matter how large

or small is linked to the next asset.

C S Obj i


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Common System Objectives

reduce risk to production

improved site security

improve maintenance staff

effectiveness

reducing commissioning time & costkeeping employees safe

disaster recovery

complying with regulations

monitor & protectsystems


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Wh t t


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Whats next

Action

water supply & water treatment system v1

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