water table pumps - davey water · pdf file2 davey® 4” submersible pumps and motors...

APPLICATIONS• Domesticwatersupply

• Turfwatering

• Irrigation

• Stockwatering

• Dewatering

• Fountains

• Provenandreliabledesignforharshconditions.

•Manufacturedfromqualitycorrosionresistantmaterialsforlonglife.

• Specificimpellermaterialselectionensuresoptimalperformanceinsandybores.

• 25,40and60lpmmodelsfeatureindependentlyfloatingcentrifugal(radial)impellerstoprovideeasystartingandlonglife-automaticallyadjustingtopumpingconditionsforeachapplication.

• 80,110,160and250lpmmodelsfeaturelockedstackpartialmixedflowimpellerswithopenwaterwaystoprovideeasystartingandlonglife.

• Heavydutystainlesssteeloutercasingshellprovidingprotectionandaccuratealignmentofinternalcomponents.

• Highqualityshaftbearingsprovidinglowfrictionandhighwearresistance.

• Pumpandmotorareeasilyserviceable.

• Heavydutycaststainlesssteeldischargebowlwithlargedurableliftingeyeandbuilt-incheckvalveforlonglifeandeaseofinstallation.

• Stronghexagonalsectiondriveshaftofpremiumstainlesssteelensurespositiveimpellerdriveandlongerlife.

• AvailablewitheitherDaveyDMEEncapsulatedmotorsorDaveyDMRewindablemotors.

Why ChOOSe The dAvey 4” SUBMeRSIBLe BORehOLe PUMP?

Impermeable Rock

Aquifer

Water Table

Borehole Well with Pump and Motor

Pump and Motor

4”BOREH

OLE

PUMPSANDM

OTO

RS

davey®4”SubmersibleBorehole Pumps and MotorsModelNumbers:JSeriesSlimlinesubmersibleboreholepumpssuitablefor4”orlargerboreholes.Manufacturedfromcorrosionandabrasionresistantmaterials.Closecoupledtoasubmersibleelectricmotor.Designedforflowratesupto325lpmandheadsupto275metres.

2

Davey® 4” Submersible Pumps and Motors

OPeRATING LIMITS

Nominalflows 25,40,60,80,110,160&250lpm

Maximumflow 325lpm(19.5m3/hr)

Heads 275metres

Motors 0.37kW(1/2hp)to7.5kW(10hp)

Maximumwatertemperature 35ºC

Pumpedliquid Clean,thin,non-aggressiveliquidswithoutsolidparticlesorfibres.

ReCOMMeNded FLOW RANGe

Model Minimum flow (lpm) Maximum flow (lpm)

J25 15 31

J40 30 45

J60 44 70

J80 50 100

J110 80 140

J160 100 210

J250 150 310

TyPe Key: COMPLeTe PUMPS

example K d J 5 25 d 2 1 e

ProductFiguration

CompletePump,Motor,Controlbox(whereneeded)andsplicekit

X

Motor DaveyMotor X

PumpType J-Series X

Power Fractionalhpeg0.5Hp X

RatedFlow lpm X

Wire 2or3 X

Phase 1or3 X

MotorType E=DMRewindableE=DMEEncapsulated X

MATeRIALS OF CONSTRUCTION

Models: 25, 40 & 60 lpm Models: 80, 110, 160 & 250 lpm

Discharge 303stainlesssteel

Impeller PolyesterwithTeflonfill Glass-filledPolycarbonate

Diffuser PolyesterwithTeflonfill Glass-filledPolycarbonate

Shaftguidebearing Buna-N

Pumpcasing 304stainlesssteel

Shaftandcoupling 303stainlesssteel

Wearrings 304stainlesssteel

Checkvalve PolyesterwithTeflonfill 303stainlesssteelandAcetal

Cableguard 304stainlesssteel

Thrustwasher(ea.stage) Phenolic Nyloil

Fasteners 302-304stainlesssteel

Lowermountingbracket

Stainlesssteelreinforcedcompositeforupto1.1kW,fullSS1.5and2.2kW

304stainlesssteel

Suctionstrainer 304stainlesssteel 304stainlesssteel

design Features

Impellers Floating Fixed

Checkvalve Internalnon-spin External

dIMeNSIONS (mm) ANd WeIGhTS (kg)

Model

dischargeBSP

FemaleMotor Power (P2)

StagesPump details

Assembled UnitsSingle Phase Three Phase

kW hp Length Weight Length Weight Length WeightJ525DJ725DJ1025DJ1525DJ2025D

11/4”11/4”11/4”11/4”11/4”

0.370.550.751.11.5

1/23/41

11/22

813162533

432532584826990

4.15.56.48.211.8

75785793412111410

11.113.115.118.523.8

75785790911761375

10.612.51416.922.2

J540DJ740DJ1040DJ1540DJ2040MDJ3040MD

11/4”11/4”11/4”11/4”11/4”11/4”

0.370.560.751.11.52.2

1/21/21

11/223

6912192438

3273964666187361075

4.14.85.478.612.7

652721816100311561545

11.112.414.117.320.626.9

65272179196811211495

10.611.81315.71924.7

J760DJ1060DJ1560DJ2060MDJ3060MD

11/4”11/4”11/4”11/4”11/4”

0.550.751.11.52.2

3/41

11/223

69131727

352431537646929

4.355.97.310.9

67778192210661399

11.913.716.219.325.1

67775688710311349

11.312.614.617.722.9

J1080DJ1580DJ2080MDJ3080MD

2”2”2”2”

0.751.11.52.2

111/223

8111523

5136658191128

6.17.69.112.2

863105012391598

14.817.921.126.4

838101512041548

13.716.319.524.2

J15110DJ20110DJ30110DJ50110D

2”2”2”2”

1.11.52.23.7

11/2235

8111728

61876110401554

8.21013.728.5

1003118115102134

18.52227.950.5

968114614601974

16.920.425.740.5

J15160DJ20160DJ30160DJ50160D

2”2”2”2”

1.11.52.23.7

11/2235

7101525

65283811481765

7.69.412.527.6

1037125816182345

17.921.426.749.6

1002122315682185

16.319.824.539.6

J20250DJ30250DJ50250D

2”2”2”

1.52.23.7

235

81221

94312932080

92027.2

136317632660

2134.249.2

132817132500

19.43239.2

PUMP STARTSTheaveragenumberofstartsperdayoveraperiodofmonthsoryearsinfluencesthelifeofasubmersiblepumpingsystem.Excessivecyclingaffectsthelifeofcontrolcomponentssuchaspressureswitches,starters,relaysandcapacitors,plussplinesandbearings.Rapidcyclingcanalsocausemotoroverheatingandwindingfailures.

Thepumpsize,tanksizeandothercontrolsshouldbeselectedtokeepthestartsperdayaslowaspracticalforlongestlife.Themaximumallowablenumberofstartsperhouris30.

Motorsshouldbeallowedtorunaminimumofoneminutetodissipateheatbuildupfromstartingcurrent.

CheCK vALveSAllDaveysubmersiblepumpsarefittedwithacheckvalve.

Itisrecommendedthatcheckvalvesbeusedinallsubmersiblepumpinstallations.Acheckvalveshouldbeinstalledinthedischargepipewithin7metresofthepump,ifthebuilt-incheckvalveisnotused.

3


25 lpm Models

25 lpm Models dMe – eNCAPSULATed MOTOR dM – ReWINdABLe MOTOR

PumpType kW Motor

Pump, Motor, and Control Box Kit

dMe Motor Control Box – CSCR

Cable Splice Kit


dM Motor Control Box – PSC

Cable Splice Kit

J525d 0.37

230V-2W KDJ525D21E DME1037W2 * 31264 KDJ525D21 DM1037W2 * 31264

230V-3W KDJ525D31E DME1037 20200070 31263 KDJ525D31 DM1037 14020015 31263

415V KDJ525D33E DME3037 * 31263 KDJ525D33 DM3037 * 31263

J725d 0.55




J1025d 0.75




J1525d 1.1

230V-2W KDJ1525D21E * * 31264 KDJ1525D21 DM1110W2 * 31264



J2025d 1.5230V-3W KDJ2025D31E DME1150 20200115 31263 KDJ2025D31 DM1150 14020090 31263


4


40 lpm Models


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit

J540d 0.37




J740d 0.55




J1040d 0.75




J1540d 1.1

230V-2W KDJ1540D21E * * 31264 KDJ1540D21 DM1110W2 * 31264



J2040Md 1.5230V-3W KDJ2040D31E DME1150 20200115 31263 KDJ2040D31 DM1150 14020090 31263




5


60 lpm Models


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit

J760d 0.55




J1060d 0.75




J1560d 1.1

230V-2W KDJ1560D21E * * 31264 KDJ1560D21 DM1110W2 * 31264







6


80 lpm Models

% EFF


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit

J1080d 0.75




J1580d 1.1

230V-2W KDJ1580D21E * * 31264 KDJ1580D21 DM1110W2 * 31264







7


110 lpm Models


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit

J15110d 1.1

230V-2W KDJ15110D21E * * 31264 KDJ15110D21 DM1110W2 * 31264







J50110d3.7 230V-3W KDJ50110D31E DME1370 20200060 31263 KDJ50110D31 DM1370 20200060† 31263

4 415V KDJ50110D33E DME3400 * 31263 KDJ50110D33 DM3400 * 31263

† Note: The 3.7kW control box (20200060) is CSCR.

8


160 lpm Models


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit

J15160d 1.1

230V-2W KDJ15160D21E * * 31264 KDJ15160D21 DM1110W2 * 31264



d20160d 1.5230V-3W KDJ20160D31E DME1150 20200115 31263 KDJ20160D31 DM1150 14020090 31263







9


250 lpm Models


PumpType kW Motor



Cable Splice Kit



Cable Splice Kit








10


dMe – eNCAPSULATed MOTOR dM – ReWINdABLe MOTOR

kw Motor andControl Box KIT Motor Control Box

– CSCR Motor and

Control Box KIT Motor Control Box– PSC

230v – 2 wireSinglePhase

0.37 * DME1037W2 * * DM1037W2 *

0.55 * DME1055W2 * * DM1055W2 *

0.75 * DME1075W2 * * DM1075W2 *

1.1 * * * * DM1110W2 *



– CSCRControl Box

– CSCR Metal Motor and


230v – 3 wireSinglePhase

0.37 KDME1037 DME1037 20200070 20200200 KDM1037 DM1037 14020015

0.55 KDME1055 DME1055 20200080 20200220 KDM1055 DM1055 14020035

0.75 KDME1075 DME1075 20200090 20200240 KDM1075 DM1075 14020055

1.1 KDME1110 DME1110 20200100 20200260 KDM1110 DM1110 14020075

1.5 KDME1150 DME1150 20200115 20200280 KDM1150 DM1150 14020090

2.2 KDME1220 DME1220 20200130 20200300 KDM1220 DM1220 14020095

3.7 KDME1370 DME1370 20200060 20200320 KDM1370 DM1370 20200060



– CSCR Motor and


415v3Phase

0.37 * DME3037 * * DM3037 *

0.55 * DME3055 * * DM3055 *

0.75 * DME3075 * * DM3075 *

1.1 * DME3110 * * DM3110 *

1.5 * DME3150 * * DM3150 *

2.2 * DME3220 * * DM3220 *

3.7 * * * * * *

4 * DME3400 * * DM3400 *

5.5 * DME3550 * * DM3550 *

7.5 * * * * DM3750 *


MOTOR OPeRATING LIMITS 230v - 2 Wire 230v - 3 Wire 3 Phase 230v - 2 Wire 230v - 3 Wire 3 Phase

horizontal instalation upto5.5kW upto5.5kW

Maximum immersion depth 150m 150m 150m 150m 150m 150m

Maximum water temperature 35ºC 35ºC 35ºC 35ºC 35ºC 35ºC

Liquid ph range 5.8<x>8.6 5.8<x>8.6 5.8<x>8.6 5.8<x>8.6 5.8<x>8.6 5.8<x>8.6

Maximum starts per hour 30 30 30 30 30 30

voltage tolerance ± -10% -10% -10% -10% -10% 5.8<x>8.6

TyPe Key: MOTORS

example K d M e I 0 7 5

ProductFiguration CompleteMotorandControlbox X

MotorType DMRewindableDMEEncapsulated X X X

Phase 1or3 X

kW 0.37to7.5 X X X

Wire 2W=3wire+EarthW2=2wire+Earth X

dAvey MOTORS

Daveyofferachoiceofsubmersibleboreholemotors.TheDMErangeofencapsulatedcannedtypemotorsandtheDMrangeofrewindableoilfilledmotors.

Selectingthebestmotorforaparticularapplicationmeansconsideringnotonlytheimmediateupfrontpurchasepricebuttakingintoconsiderationthemotor’slongtermabilitytosupportthepumpovertheentireoperatingrangeanditsabilitytooperateattherequiredwatertemperatureandvelocitypresentedbytheinstallation.

Likeotherqualitysubmersiblemotors,theDMEandDMmodelsaredesignedpurelyforoperationinandunderwateranddependsonthesurroundingwatertocarryawaytheheatthatthemotorgenerates.

Themostcommoncauseoffailureinasubmersiblemotorisoverheatingsomakingthecorrectassessmentbeforeselectionandinstallationiscritical.Thisshouldasaminimuminvolvecheckingtheambientwatertemperature,thevelocityintheborehole,theactualsupplyvoltageandthelikelihoodofvoltagesurgesandspikes.

Whenreplacingamotoritisalwaysgoodpracticetocheckoutthattheinitialinstallationwascarriedoutcorrectlyandthattherearenoevidenceofexcessivehydraulicload,anoversized,orwronglysizepumpfittedtothemotorandthatthereisnooverfrequencyintheinstallation.

TheDaveyDMEandDMsubmersiblemotorsarerobustmotorsbasedontechnologyprovenworldwideforreliableandlongoperation.Bymakingacorrectassessmentoftheinstallation,anexperiencedDaveyDealercanhelpmakesurethemostsuitablemotorischosensothatlongtermtheowneravoidshavingtopayextraformotorfailure,extendeddowntimes,repeatrepairsandhighermaintenancecost.

TherobustandstrongdesignoftheDaveyDMmotormakesittherecommendedchoicewhereinstallationsmayexperiencehighvoltagedropsorpotentialhighoverloading.Itisrewindableandserviceable.

11


eLeCTRICAL dATA – dROP CABLe

Single Phase: 240v 50hz 2 Wire and 3 Wire Motors

Motor kWCable size in mm2 (3 core plus earth)

1.5 2.5 4 6 10 16

0.37 75 125

0.55 57 95 152

0.75 45 75 120 174

1.1 33 53 85 127 210

1.5 23 38 63 92 154 246

2.2 28 45 67 112 180

Three Phase: 415v 50hz Motors

Motor kWCable size in mm2 (3 core plus earth)

1.5 2.5 4 6 10 16

0.37

0.55 246

0.75 200 333

1.1 146 244 390

1.5 109 180 290 435

2.2 78 130 207 310 516

3.7 62 104 167 250 416

4 46 77 124 186 310 496

5.5 33 56 90 135 225 360

7.5 66 100 165 270


MOTOR FeATUReS 230v - 2 Wire 230v - 3 Wire 3 Phase 230v - 2 Wire 230v - 3 Wire 3 Phase

Quick maintenance and easy to rewind Statorfilledwithspecialepoxyresinandhermeticallyencapsulated

Lubrication of rotor and bearings WatermixedwithPolypropyleneGlycol FDAApprovedFoodGradewithhightermalcapacity

Mechanical Seal N/A Hardface-SiliconCarbide/Ceramic

Sand slinger protection

Nema Motor to Pump Coupling

Replacable Motor leads

Motor casing 304stainlesssteel 304stainlesssteel

Upper bracket Castironw/304stainlesssteelcover Castiron/nickelplated

In-built lightning arrestor

In-built thermal overload protection

DaveyofferDMEandDMmotorsinboth230V–2wire,230V–3wireand415Vtogivethecustomersthewidestrangeofoptionstosuittheirspecificinstallation.

MostsmalldomesticappliancesinAustraliaandNewZealandusesinglephaseACpowersupplymakingthe230V-2or3wiremodelsformanytheobviouschoice.However,itisimportanttokeepinmindthatthethreephasemotorhasseveralinherentadvantagesincludingalowercurrentdrawperphase,anabilitytocreatemoretorque,andsmootherrunningthansinglephasemotors.

Singlephasemotorsaresimpleinconstruction,durableandgenerallymaintenancefreeinoperationbutsinglephasemotorsarenotself-startingsorequireeitheranin-builtorexternalstarter.TheDaveyDMEandDMsinglephase2wiremotorshavein-builtstarterswhilethe3wiremodelsrequireanexternalstarterbox.

TherecommendedstartingmethodfortheDMEmodelsareCapacitorstart/Capacitorrun(CSCR)whilefortheDMmodels(except3.7kw)thecontrolboxisthePermanentSplitCapacitordesign(PSC).

TheuseoftheCSCRcontrolboxesmakestheDMEmotorsidealforcertainapplicationsbecausethestartcapacitoroffershighstartingtorque,whiletheruntypecapacitorbalancesthemotorwhichresultsinasmoothoperationmeaningthatthemotorcanbetterhandlebreakdownoroverloadtorque.Metalenclosurecontrolboxes,withaprotectionratingofIP24,arealsoavailablefortheDMEmotors.

ThePermanentSplitCapacitordesign(PSC)ControlboxisrecommendwiththeDMmodels(exceptforthe3.7kWwhichrequiretheCSCRcontrolbox).Inthiscontrolboxthecapacitorissetinseriesduringstartingandrunningwhichgenerallymeanslowertorquebutalsomuchlowerstartingcurrents.CombiningthesefeaturesmakethePCScontrolboxandtheDMmotorstherecommendedchoiceindemandinginstallationswherethereisriskofhighvoltagedropsorpotentialoverloading.

Manual-Off-Auto Control Box•ProvidingManual-off-AutocontrolinanIP56enclosure.•Threephaseboxesincludeadjustablethermaloverloads•Runlight,surgearrestorsanda240voltcontrolcircuitforpressure,floatorsimilarswitch.

•Overloadsmustbesettosuitmotor.Checkampratingforeachmotorasampratingchangesdependingontypeandbrandofmotor.

Model Amps Phase To suit davey 4” Motor

CB3075 1.6–2.4 Three 0.55&0.75kW

CB3150 2.4–4.0 Three 1.1&1.5kW

CB3220 4.0–6.0 Three 1.5&2.2kW

CB3750 10.0–16.0 Three 4.0&5.5kW

FSB221 Single Upto2.2kW

Probe Control Box•Suitableforsinglephaseupto2.2kWand3phaseupto5.5kW.•Doesnotreplacecontrolboxoroverloadswhenrequired.

Model description

45513 Boreprobeconnectionbox

45524 LowLevelProbeKit–SLC5/ZR8(includesRelay,Baseand3Probes)

47982 LowLevelRelay–Relayonly

44600 LowLevelProbes–Quantity:Setof3

CONTROL BOXeS

CSCRcontrolbox

PSCcontrolbox

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3 W

ire,

Sin

gle

Pha

seDM10

370.37

4"96

3.6

10.2

53%

2860

0.94

0.75

8.7

18.35

2015

00HardFac

e-Sic/Al

732

51.75

DM10

550.55

4"96

4.5

13.6

61%

2855

0.94

0.63

6.48

11.3

2515

00HardFac

e-Sic/Al

7.6

325

1.75

DM10

750.75

4"96

618

.563

%28

550.96

0.62

4.64

8.08

3515

00HardFac

e-Sic/Al

8.7

350

1.75

DM11

101.1

4"96

8.2

2667

%28

550.97

0.62

3.21

6.3

4015

00HardFac

e-Sic/Al

10.3

385

1.75

DM11

501.5

4"96

1134

65%

2855

0.98

0.62

2.32

4.5

6015

00HardFac

e-Sic/Al

1242

01.75

DM12

202.2

4"96

14.8

4868

%28

200.96

0.64

1.82

3.26

8015

00HardFac

e-Sic/Al

14.2

470

2.5

DM13

703.7

4"96

2212

569

%28

200.95

0.50

0.96

51.89

8044

00HardFac

e-Sic/Al

2258

04

3 P

hase

DM30

370.37

4"96

1.1

458

%28

400.72

2.8

35.89

**

1500

HardFac

e-Sic/Al

6.5

325

1.75

DM30

550.55

4"96

1.6

662

%28

300.75

3.1

28.6

**

1500

HardFac

e-Sic/Al

732

51.75

DM30

750.75

4"96

2.2

964

%28

300.74

3.3

19.79

**

1500

HardFac

e-Sic/Al

7.6

325

1.75

DM31

101.1

4"96

3.3

1365

%28

200.74

3.2

14.3

**

1500

HardFac

e-Sic/Al

8.7

350

1.75

DM31

501.5

4"96

4.2

1665

%28

200.72

3.4

9.82

**

1500

HardFac

e-Sic/Al

10.4

385

1.75

DM32

202.2

4"96

5.6

2466

%28

200.76

3.1

6.93

**

1500

HardFac

e-Sic/Al

1242

02.5

DM34

004

4"96

9.7

4578

%28

250.82

2.8

3.86

**

2500

HardFac

e-Sic/Al

15.3

468

2.5

DM35

505.5

4"96

13.5

5578

%28

200.82

3.0

2.81

**

2500

HardFac

e-Sic/Al

18.6

538

3DM37

507.5

4"96

1770

77%

2820

0.78

3.2

2.09

**

4400

HardFac

e-Sic/Al

2781

04

NOTE

:3w

ire,s

inglepha

sem

otorsrequireastarterbox

.3pha

sem

otorm

ustbeco

nnec

tedw

ithanM10

rated

ove

rload

.

DWP0148-2/5K/0413/IPMsupersedesDWP148-1aandDWP0148-1

EnvironmentISO 14001

H/O

& M

FG S

CO

RES

BY

QualityISO 9001

H/O

& M

FG S

CO

RES

BY

Thisliteratureisnotacompleteguidetoproductusage.FurtherinformationisavailablefromyourDaveydealer,DaveySupportCentreandfromtherelevantproductInstallationandOperatingInstructions.ThisdatasheetmustbereadinconjunctionwiththerelevantproductInstallationandOperatingInstructionsandallapplicablestatutoryrequirements.Productspecificationsmaychangewithoutnotice.®DaveyisaregisteredtrademarkofDaveyWaterProductsPtyLtd.©DaveyWaterProductsPtyLtd2013.

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