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Page 1: Wausau PAVERS - caddetails.com Catalog...WausauPAVERS EcoPremier pavers ..... Page 2 UltraFace pavers ..... Page 6 Textured Granite pavers ..... Page 8 ... Step #1 - Sand Set Installation

WausauPAVERS

5-13

Page 2: Wausau PAVERS - caddetails.com Catalog...WausauPAVERS EcoPremier pavers ..... Page 2 UltraFace pavers ..... Page 6 Textured Granite pavers ..... Page 8 ... Step #1 - Sand Set Installation

The architectural concrete pavers offered in this catalog are manufactured in Wausau, Wisconsin by:

Wausau Tile, Inc.PO Box 1520Wausau, Wisconsin [email protected] 800-388-8728 Founded by715-359-7456 Fax

Paver products ©2012Wausau Tile, Inc. All Rights Reserved.

Paver colors are representative only.Please request samples to confirm your selection.Paver sizes stated are nominal.

On the cover: University of Minnesota Science Center, Minneapolis, MN

Wood Grain Pavers

Ed Creske in 1953

TM

TM

WausauPAVERS

EcoPremier pavers .........................Page 2UltraFace pavers ............................Page 6Textured Granite pavers .................Page 8Textured Sand pavers ....................Page 10Stoney Creek pavers ......................Page 12Granitex pavers ..............................Page 16ExpoStone pavers ..........................Page 20ExpoGranite pavers ........................Page 22Exterior Terrazzo pavers .................Page 24SeaShell pavers .............................Page 26CoolSeries pavers ..........................Page 28Washed Glass pavers .....................Page 30Blasted Glass pavers ......................Page 32Ballast pavers ................................Page 34 Detectable Warning pavers ...............Page 36Terra-Lok® .....................................Page 46Lok-Down system ..........................Page 48Modular patterns ............................Page 52Permeable pavers ..........................Page 54Accent pavers ................................Page 56Engraved pavers ............................Page 58Installation ......................................Page 60Waterjet designs ............................Page 71Custom precast .............................Page 72

TaBLE OF CONTENTsIn the manufacturing process Wausau Tile hydraulically presses all of its pavers using a two-part mix. The face mix covers a minimum of ½” of total thickness of the paver. This allows for flexibility in creating over 20 different paver styles. Custom pavers are also available. The face mix will not wear away or separate from the back mix. The face mix will remain throughout the life of the paver. The back mix contains additives that increase overall paver strengths.

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Barn Board Pavers

Wausau Plank Style Pavers are available in all of our colors and finishes. Various lengths and widths can be made to order.

Typical Sizes:

3” x 12”3” x 24”6” x 12”

6” x 24”6” x 36”12” x 24”

Thickness: 2”-2.75”

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wausaupaving.com • 800-388-8728

Wausau EcoPremier pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available.Standard Thickness = 2” - 2.75”

EP-10 EP-20

PAVERS

Wausau

EcoPremier

Wausau EcoPremier Paversfeature recycled porcelainaggregate. The surface is sandblasted. Offered in seven standard colors (pages 2-5), with custom colors available.

EP-30

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3Celebrezze Federal Building, Cleveland, OH

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wausaupaving.com • 800-388-8728

EcoPremier

Wausau EcoPremier pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available.Standard Thickness = 2” - 2.75”

Wausau Tile’s concrete based pavers with recycled glass or recycled porcelain may qualify for LEED credits that may contribute toward your project certification.

PAVERS

Wausau

EP-40 EP-50 EP-60

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In 2012, Wausau Tile recycled over 1,300,000 pounds of porcelain that otherwise would be destined for the landfill.

EP-70

Figueroa Plaza, Los Angeles, CA

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UF-10 UF-20 UF-30

UltraFace

Wausau UltraFace Paversare shown in six colors. For a complete offering, visit www.wausaupaving.com. Custom colors are also available.

Wausau UltraFace pavers are available in these sizes, in modular patterns and plank style pavers, all with Shot blasted finish. Custom sizes available. “Quik Ship” items are stocked in 24” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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UF-40 UF-50 UF-60

Northpark Office Towers, Atlanta, GA

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UG-10 UG-20 UG-30

Wausau Textured Granite pavers are available in these sizes, in modular patterns and plank style pavers, all with shot blasted finish. Custom sizes available. “Quik Ship” items are stocked in 24” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

Wausau Textured GranitePavers are available in six colors. Custom colors available.

Textured Granite

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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UG-40 UG-50 UG-60

EnV Apartments, Chicago, IL

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TS-70TS-50 TS-60

Amway Center, Orlando, FL

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CreekStoney

SC-10 SC-20 SC-30

Wausau Stoney Creek pavers are available in these sizes, in modular patterns and plank style pavers. “Quik Ship” items are stocked in 24” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

Wausau Stoney Creek Paversare shown in six colors (pages 12-15). Custom colors available.

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13Nationwide Plaza, Columbus, OH

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SC-40 SC-50 (Shown in slate finish) SC-60

Wausau Stoney Creek Paversare shown in six colors (pages 12-15). Custom colors available.

Wausau Stoney Creek pavers are available in these sizes, in modular patterns and plank style pavers. “Quik Ship” items are stocked in 24” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

CreekStoney

PAVERS

Wausau

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15Hollywood Casino, Toledo, OH

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Granitex

GTX-10 GTX-20 GTX-30

Wausau Granitex Pavers are available in these sizes, in modular patterns and plank style pavers. Standard Thickness = 2” - 2.75”

Wausau Granitex Paversare shown in twelve colors and two series. (pages 16-19). Custom colors available.

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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GTX2-40 GTX2-50 GTX-60

Ameristar Casino, St. Charles, MO

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GTX-70 GTX-80 GTX-90

Wausau Granitex Paversare shown in twelve colors and two series. Custom colors available.

Wausau Granitex pavers are available in these sizes, in modular patterns and plank style pavers.Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

GranitexPAVERS

Wausau

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GTX2-110 GTX-120GTX2-100

Main Street Plaza, Dallas, TX

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ExpoStone

ES-10 ES-20 ES-30

Wausau ExpoStone pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

Wausau ExpoStone Paversare shown in six colors. Custom colors available.

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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ES-40 ES-50 ES-60

Celebrezze Plaza, Cleveland, OH

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ExpoGranite

EG-10 EG-20 EG-30

Wausau ExpoGranite Paversare shown in three colors. Custom colors available.

Wausau ExpoGranite pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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23Omni Hotel, Fort Worth, TX

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ExteriorTerrazzo

ET-10 ET-20 ET-30

Wausau Exterior Terrazzo Pavers are shown in fivecolors and standard finishes: ground, shotblast and sealed. Custom colors available.

Wausau Exterior Terrazzo pavers are available in these sizes and plank style pavers. Custom sizes available.Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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ET-40 ET-50

Xcel Plaza, Minneapolis, MN

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SeaShell

SEA-10 SEA-20 SEA-30

Wausau SeaShell Paversare shown in five colors. Custom colors available.

Wausau SeaShell pavers are available in these sizes and plank style pavers. Custom sizes available.Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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SEA-40 SEA-50

Omni Hotel, Dallas, TX

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C-10 (SRI 94.8) CB-15 (SRI 81.1) CB-20 (SRI 79.9)

Wausau CoolSeries Paversare shown in six colors. Custom colors available. Cool pavers have a minimum 78% solar reflectance index (SRI). Available with different surface textures as shown on page 56.Wausau CoolSeries pavers are available in these sizes, in

modular patterns and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

Cool Series

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C-40 (SRI 92.2) C-50 (SRI 87.1)

Target, Atlanta, GA

C-30 (SRI 93.2)

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WashedGlass

WG-10 WG-20 WG-30

30

Wausau Washed Glass Pavers are shown in five colors. Custom colors available.

Wausau Washed Glass pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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3131

WG-40 WG-50

Syracuse University, Syracuse, NY

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BlastedGlass

BG-10 BG-20 BG-30

32

Wausau Blasted Glass pavers are available in these sizes, in modular patterns and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

Wausau Blasted Glass Pavers are shown in five colors. Custom colors available.

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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BG-40 BG-50

33

South Los Angeles City Hall, Los Angeles, CA

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Ballast

Wausau Ballast Pavers are shown in four colors. Custom colors available.

B-10

Wausau Ballast pavers are available in these sizes, and in modular patterns. “Quik Ship” items are stocked in 24” squares (2” thick) and ship within 15 business days, based on availability. Standard Thickness = 2” - 2.75”

wausaupaving.com • 800-388-8728

PAVERS

Wausau

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B-20 B-30 B-40

Coloplast, Minneapolis, MN

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A-10 A-20 A-30

Wausau Detectable Warning Pavers are shown in twelve colors and five patterns (pages 36-39). Custom colors available. Wausau Detectable Warning Pavers are also available with a flat finish.

ADA-2 Pavers are State ofCalifornia Title 24 compliant.

wausaupaving.com • 800-388-8728

Wausau Detectable Warning pavers are available in 12” and 24” squares. Custom sizes available.“Quik Ship” items are stocked in 12” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

DetectableWarning

PAVERS

Wausau

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ADA-2

ADA-3

ADA-1

Tactile Warning

Directional Bar

A-40 (33538 Federal Yellow)

Available Patterns:

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A-50 A-60 A-70

wausaupaving.com • 800-388-8728

DetectableWarning

PAVERS

Wausau

Wausau Detectable Warning Pavers are shown in twelve colors and five patterns (pages 36-39). Custom colors available. Wausau Detectable Warning Pavers are also available with a flat finish.

ADA-2 Pavers are State ofCalifornia Title 24 compliant.

Wausau Detectable Warning pavers are available in 12” and 24” squares. Custom sizes available.“Quik Ship” items are stocked in 12” squares (2” thick) and ship within 15 business days based on availability. Standard Thickness = 2” - 2.75”

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A-80

A-90

A-110

A-100

A-120

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www.wausaupavers.com

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Detectable Warning Paver Designs and Patterns

ADA-1 Staggered Pattern

ADA-2 Straight Row 2.375” Spacing Pattern

• A

DAPAVERS •

STATE

O F C ALIF

ORNIATITLE 24

COMPLIANT • ADA

PAVERS •

STATE

O F C ALIFOR

NIATITLE 24

COMPLIANT

nominal

nominal

nominal

nominal

nominal

nominal

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800.388.8728

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Detectable Warning Straight Row 1.67” Spacing Pattern

Directional Bar Pattern Tactile Warning Pattern

* Details available for download at www.wausaupaving.com

nominal

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www.wausaupavers.com

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1) Prepare area to receive concrete and detectable warning pavers. 2) Drive in rebar to the approximate height to receive Wausau Tile’s block out frame. The frame work has small feet to help locate where rebar should be located.

3) Set block-out frame so rebar sits inside the frame legs. 4) Set block-out frame to final grade by tapping on frame work.

5) Pour concrete into and around frame work. Level concrete and bull float area.

6) Level concrete with a straight edge inside of the frame work- adding concrete as needed. Note: Standard frame designed for 2” thick paver.

7) Pull out frame. Bull float area to receive detectable warning pavers. 8) Allow concrete to cure. Use the following guidelines based on installation method. Note: If using wet set, do not allow concrete to cure.

Detectable Warning Paver Installation Guide with Wausau Tile’s Reusable Block-Out Frame

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800.388.8728

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Detectable Warning Guide for Sand Set Installation with Wausau Tile’s Reusable Block-Out Frame

Step #1 - Sand Set Installation - Create weep holes for drainage. Core drill hole once concrete has set or, while concrete is still wet, make a hole with pipe.

Step #2 - Sand Set Installation - Add masonry sand to recessed area.

Step #3 - Sand Set Installation - Screed 1/4” masonry sand. Step #4 - Sand Set Installation - Set pavers in sand. Leave 1/16” to 1/8” between units to allow for sand.

Step #5 - Sand Set Installation - Sweep sand into joints after installation. Complete.

Main Block Out-Frame 24” x 36”

Extension Block Out-Frame 12” x 24”

12” Standard Blok-handle24” Also Available

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www.wausaupavers.com

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Detectable Warning Paver Guide for Thin Set Installation with Wausau Tile’s Reusable Block-Out Frame

Step #1 - Thin Set Installation - Apply thin set with 1/4” x 3/8” notched trowel. Exterior grade.

Step #2 - Thin Set Installation - Spread fully and evenly.

Step #3 - Thin Set Installation - Set pavers. Be sure pavers are fully set into thinset. (Back buttering may be necessary).

Step #4 - Thin Set Installation - Grout all joints with an exterior based grout or caulk. Complete.

Detectable Warning Paver Guide for Wet Set Installation with Wausau Tile’s Reusable Block-Out Frame

Step #1 - Wet Set Installation - While concrete is still wet, embed pavers into cavity.

Step #2 - Wet Set Installation - Level pavers by tapping with rubber hammer. Note: Joints may or may not be grouted; contractor option.

Complete.

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In-House Testing Facility

Every job is tested before

it leaves.

Wausau Pavers Physical Properties

Weight: 24-33 lbs/sf • Dimensional Tolerance: +/ - 1/16” (Length, width, height, convex, concave)

Property Value Test Method Property Value Test Method

Compressive Strength =>8,000 psi avg. ASTM C140 Freeze-Thaw =< 0.5% loss of dry ASTM C67

Flexural Strength =>700 psi ASTM C293 weight (50 cycles)*

Water Absorption < 5% ASTM C140 Center Load 1,850 lbs. WTCL 99

*28 day test results based on nominal 24” Sq. x 2” thick material and our standard mix designs

Above Left: Testing Flexural Strength

Above Right:Testing Compressive Strength

Left: Testing Center Load Capacity

C-1260

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wausaupaving.com • 800-388-8728

Terra-Lok®

Terra-Lok® pavers are available in 26 colors. They may also be ordered with 100% recycled porcelain aggregate (shown in the saw-cut paver to the right). Terra-Lok® pavers shown are manufactured in nominal 4” x 8” x 2 3 ⁄8” thick size and in other shapes. Inquire at 800-388-8728 or visit our website. Custom colors available.

Black

RedPAVERS

Wausau

18” x 18” x 2”12” x 12” x 2 3/8”

Available in all of the colors shown on

pages 46-47.

The two-part design provides tighter control of surface aggregate, improving the overall look of the surface, compared to single mixes.

The two-part mix allows more pigment to be added to the top layer for a richer color that won’t fade.

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Shimmering Citrine

River Run

Rising Dawn

Firey Sunset

Brown-Black

Brown

Gray-Black

Gray

Brown-Tan

Tan

Tan-Red

Red-GrayRed-BrownRed Black Peoria Flash

Spring Gust Summer Sun

Red Range

Zephyr Winter Fury

Morning Moss

Willow Creek Autumn Blaze

Amber Spark

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Lok-Down

Wausau Lok-Down pavers are designed for high-wind conditions. The system is adaptable to any Wausau paver in 24” squares, custom sizes are available. Lok-Down assembly is available in any of the colors below or in special order white.

LD-10 (Cream) LD-20 (Tan) LD-30 (Gray)

Wausau Lok-Down pavers are available in standard 24”squares. Thickness = 2”Wausau Tile’s exclusive wind uplift data is based on 24” Sq. x 2” thick pavers only.

wausaupaving.com • 800-388-8728

SYSTEM

Wausau

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LD-40 (Brown) LD-50 (Red) LD-60 (Black)

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Set Grid Marks. Set Lok-Downs every 8-16 ft(Note: If using a Terra-Stand® set pedestal first. Follow Terra-Stand® Installation Instructions.)

Assembly of the Terra-Stand® with the base ofLok-Down on the top of the pedestal with rubber

shim plate. **See Terra-Stand® guide for pedestal assembly.**

Base Plate of Lok-Down

Terra-Stand® Assembly

Set Balance of Lok-Down Base Plates.(Note: If using Terra-Stands® set Lok-Down base units on shims and pedestal tops.)

Set Lok-Down Pavers on the base plates. Be sure to align recess on back side of paver with thedomes on the Lok-Down base plate.

Lok-Down Paver Lok-Down Base Plate

Lok-Down Paver Recess

Lok-Down Base Plate Dome

1. 1B.

2.

3.

w/ 1/16” Rubber Shim Plate

LOK-DOWN INSTRUCTIONS

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51

LOK-DOWN INSTRUCTIONS

Complete Lok-Down System Model Model of the Lok-Down base plate and topplate in place ready to be screwed down.

ScrewLok-DownTop Plate

Lok-Down Paver

Lok-DownBase Plate

Lok-DownPaver Recess

Install Screw into Lok-Down with a Hex bit. Tighten down to 70 psi maximum. Do not over tighten.

Check after tightening screw that it has a maximum 70 psi rating with a torque wrench.

Top cap of Lok-Down to be flush with paver surface.

0 200

100

100

*Install Paver Termination Bar along wall.Termination Bar (supplied by others))

Cover 12’ Lengths

Pre-SlottedHoles 6”OC

Sealant(By Others)

*ExtrudedTermination Bar12’ Lengths

WT Terra-TabLok-DownPaver (Cut Paver)

Top View of Lok-Down

Lok-DownPaver

Recess on Paverfor Lok-DownTop Plate

Lok-DownAssembly

4. 4B.

5.

6.

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52

ModularWausau Modular Patternspavers are available in all colors and finishes. Details shown are sectional only.

wausaupaving.com • 800-388-8728

MOD-112, 18, 24 sq, 6 x 18, 6 x 24 and 12 x 24 inches

MOD-26, 12, 18, 24 sq and 6 x 12 inches

PATTERnS

Wausau

West Point Academy, West Point, NY

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MOD-3 6, 9, 12, 18 sq, 6 x 12, 9 x 18 and 12 x 18 inches

MOD-4 6, 12, 18, 24 sq, 6 x 12 and 12 x 24 inches

MOD-56, 12, 18, 24, 30, 36 sq and 6 x 12 inches

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54

Permeable Wausau Permeable Pavers are 12” square, and are available in all colors and finishes, except ADA patterns.Thickness = 2.375” - 2.75”

wausaupaving.com • 800-388-8728

Stacked Installation Running Bond Installation

Wausau Turfstone Pavers are nominal 24” x 16” x 3.25” stocked in gray; custom colors available.

PAVERS

Wausau

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Wausau Permeable Pavers-2 are designed using both A and B, both approximately 14” in length, and are available in many colors and finishes, except ADA patterns.Thickness = 2.375” - 2.75”

Permeable Terra-Lok are available in 26 colors. They may also be ordered with 100% recycled porcelain aggregate. Permeable Terra-Lok pavers are manufactured in nominal 4” x 8” size (3 7/8” x 7 7/8” x 3 1/4” thick).

A

B

City Walk, Green Bay, Wisconsin

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AccentWausau Accent Pavers can be custom designed in any standard size. All surfaces can be produced in all colors. Custom colors available. Customers may also choose from special patterns already created by Wausau Tile.

wausaupaving.com • 800-388-8728

P-60 (slate)P-40 (broom) P-50 (wood grain)

P-30P-10 P-20

PAVERS

Wausau

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57Old Town Streetscape, Chicago, Illinois

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Engraved Wausau Engraved Pavers carry your custom lettering and artwork. Engraving is epoxy filled. Available in select architectural precast pavers or on Terra-Lok pavers (see pages 46-47). Perfect for your donor recognition project.

wausaupaving.com • 800-388-8728

Wausau Engraved pavers are available in these sizes and plank style pavers. Custom sizes available. Standard Thickness = 2” - 2.75”

Terra-Lok paver shown with custom engraving.

PAVERS

Wausau

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59

Custom Engraving

Custom Engraving

Custom Engraving

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wausaupaving.com • 800-388-8728

InstallationThe most economical method for installing architectural pavers is sand setting. It also allows for easy replacement, repair and adjustment. Sand-set installation can be used where soils are well drained and settling is not expected. Proper compaction of the setting bed and the gravel sub-bed is mandatory. For stability, the sand bed should be no thicker than one inch. Joints should be 1/16” to 1/8”, and filled with swept sand. Perimeter restraint is recommended. Bituminous installation is indicated where greater stability is required.

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Wausau Sand-Set Installation

Wausau Bituminous Installation

Typical joint is 1/16” to 1/8”

Typical joint is 1/16” to 1/8”

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wausaupaving.com • 800-388-8728

Wausau Pedestal Installation

Wausau Tab Installation

Terra-Stand is a registered trademark of Wausau Tile, Inc.

Typical joint is 1/16” to 1/8”

Typical joint is 1/16” to 1/8”

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Wausau Mortar Thick-Set Installation

Wausau Mortar Thin-Set Installation

*Follow current TCNA guidelines

*Follow current TCNA guidelines

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64

Installation

20” 15” 10” 5”

Wausau Terra-Stand® Pedestal

Full Assembly

Accommodates slope

The Wausau pedestal system provides height adjustment from 3/8” to 21”. Slopes up to 5/8” per foot are allowed. Maximum load per pedestal is 3,000 pounds.

wausaupaving.com • 800-388-8728

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65

Shims

Waffle-Reducer

Tabs

Spacers

Monona Terrace, Madison, Wisconsin

Available in 1/8”, 3/16” and 1/4” sizes

Thicknesses from 3/8” - 2”

Available in 1/16”, 1/8”, 1/4” thickness

Available in 5”, 6” and 7” squares with 3/16” or 1/8” joint spacing.

3/8”

3/8”

3/4”

3/8”

#7

#6A

#6

#5A

#5

#5-1/16”

#5-1/8”

#5-1/4”

#6-1/8” #7-1/8”

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www.wausaupavers.com

66

5- Once quadrant pedestals are set, take a straight-edge that can span the distance between the quadrant pedestals and mark the locations where the center of the intermediate pedestals should be placed.

4- Slide pedestal under laser line or straight-edge placing base grooves on chalk lines. Level top of Terra-Stand, in both directions, with level. Once level, tighten 3/4” nut with socket wrench or core wrench (shown).

3- Assemble Terra-Stand unit; hand tighten 3/4” nut. Do not over tighten nut. Unit is threaded correctly when core can be seen through the hole in the neck of the top piece. Use pencil to determine if the core is threaded adequately.

1- After establishing your paver grid marks, set Quadrant Pedestals every 8’ to 16’. Use a transit or laser level to set height. For cutting and leveling these pedestals, see details 2, 3 and 4.

2- Cut Terra-Stand core with a chop saw; cut should be made on the perforated cut lines. The open end (top) of the core unit should be cut and discarded.

6- After the core is cut and the Terra-Stand is assembled (details 2 and 3), slide line course pedestal under the straight-edge and adjust up by turning the top, making full contact with the straight-edge. Once the pedestal is set to height, tighten nut as shown in detail 4.

See# 8

Level Installation Using Terra-Stand®

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800.388.8728

67

Level Installation Using Terra-Stand®

7- After the Line Course Pedestals are set, you can then install the Stretcher Course Pedestal in the same way as described in details 6 and 7.

8- Fully installed pedestals: Quadrant Pedestals (Orange) Line Course Pedestals (Blue) Stretcher Course Pedestals (Yellow)

9- Set #5 or #6 Terra-Tabs on Terra-Stand where you expect to set pavers for that working day.

10- Run two or three rows of pavers down the middle of the deck in both directions. Keep pavers straight with laser.

11- Fill in the Quadrants of the deck as shown above with red pavers.

See# 8

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www.wausaupavers.com

68

5”

Final project grade

Level

TERRA SYSTEM ONE

R

10”

*15

*20

Laser line

Cutcorehere

Chalk line

Deck

Final project grade

Laser line

corewrench

(Open end up) Open end

Grooves

Chalk line

Final project grade

Laser line

Laser line

Chalk line

Grooves

1. After chalking grid lines, select requiredcore size.* (15” & 20” cores are special order)

1. Using a laser, determine final height ofpedestal. Deduct for tab and base/topassembly. Cut core on the closestperforated cut line under thismeasurement.

2. Cut Terra-StandCut off and discard open end.

3. Assemble Terra-Stand unit; handtighten 3/4” nut. (Do not over tighten)

4. Slide pedestal under laser line orstraight edge placing base grooves on chalk lines. Check inspection hole forthreaded core.

5. Level Terra-Stand in both directionswith a carpenter or torpedo level. Besure threads show in the inspectionhole. (see figure 9)

6. Once top is level tighten nut with corewrench or 3/4” socket.

7. Make final adjustments to Terra-Standas needed. Check inspection hole withpencil/pen to ensure threads areengaged with top. (see figure 9)

8. Installing contractor to check each Terra-Stand unit to ensure each core and tophave enough threads engaged forsupport.

Top Top Top

CoreCoreOK MIN. FAILURE

Inspection Hole

Inspection Hole

Inspection Hole

core with a chop saw;

Terra-Stand.pdf 1 7/5/12 10:54 AM

5”

Final project grade

Level

TERRA SYSTEM ONE

R

10”

*15

*20

Laser line

Cutcorehere

Chalk line

Deck

Final project grade

Laser line

corewrench

(Open end up) Open end

Grooves

Chalk line

Final project grade

Laser line

Laser line

Chalk line

Grooves

1. After chalking grid lines, select requiredcore size.* (15” & 20” cores are special order)

1. Using a laser, determine final height ofpedestal. Deduct for tab and base/topassembly. Cut core on the closestperforated cut line under thismeasurement.

2. Cut Terra-StandCut off and discard open end.

3. Assemble Terra-Stand unit; handtighten 3/4” nut. (Do not over tighten)

4. Slide pedestal under laser line orstraight edge placing base grooves on chalk lines. Check inspection hole forthreaded core.

5. Level Terra-Stand in both directionswith a carpenter or torpedo level. Besure threads show in the inspectionhole. (see figure 9)

6. Once top is level tighten nut with corewrench or 3/4” socket.

7. Make final adjustments to Terra-Standas needed. Check inspection hole withpencil/pen to ensure threads areengaged with top. (see figure 9)

8. Installing contractor to check each Terra-Stand unit to ensure each core and tophave enough threads engaged forsupport.

Top Top Top

CoreCoreOK MIN. FAILURE

Inspection Hole

Inspection Hole

Inspection Hole

core with a chop saw;

Terra-Stand.pdf 1 7/5/12 10:54 AM

5”

Final project grade

Level

TERRA SYSTEM ONE

R

10”

*15

*20

Laser line

Cutcorehere

Chalk line

Deck

Final project grade

Laser line

corewrench

(Open end up) Open end

Grooves

Chalk line

Final project grade

Laser line

Laser line

Chalk line

Grooves

1. After chalking grid lines, select requiredcore size.* (15” & 20” cores are special order)

1. Using a laser, determine final height ofpedestal. Deduct for tab and base/topassembly. Cut core on the closestperforated cut line under thismeasurement.

2. Cut Terra-StandCut off and discard open end.

3. Assemble Terra-Stand unit; handtighten 3/4” nut. (Do not over tighten)

4. Slide pedestal under laser line orstraight edge placing base grooves on chalk lines. Check inspection hole forthreaded core.

5. Level Terra-Stand in both directionswith a carpenter or torpedo level. Besure threads show in the inspectionhole. (see figure 9)

6. Once top is level tighten nut with corewrench or 3/4” socket.

7. Make final adjustments to Terra-Standas needed. Check inspection hole withpencil/pen to ensure threads areengaged with top. (see figure 9)

8. Installing contractor to check each Terra-Stand unit to ensure each core and tophave enough threads engaged forsupport.

Top Top Top

CoreCoreOK MIN. FAILURE

Inspection Hole

Inspection Hole

Inspection Hole

core with a chop saw;

Terra-Stand.pdf 1 7/5/12 10:54 AM

5”

Final project grade

Level

TERRA SYSTEM ONE

R

10”

*15

*20

Laser line

Cutcorehere

Chalk line

Deck

Final project grade

Laser line

corewrench

(Open end up) Open end

Grooves

Chalk line

Final project grade

Laser line

Laser line

Chalk line

Grooves

1. After chalking grid lines, select requiredcore size.* (15” & 20” cores are special order)

1. Using a laser, determine final height ofpedestal. Deduct for tab and base/topassembly. Cut core on the closestperforated cut line under thismeasurement.

2. Cut Terra-StandCut off and discard open end.

3. Assemble Terra-Stand unit; handtighten 3/4” nut. (Do not over tighten)

4. Slide pedestal under laser line orstraight edge placing base grooves on chalk lines. Check inspection hole forthreaded core.

5. Level Terra-Stand in both directionswith a carpenter or torpedo level. Besure threads show in the inspectionhole. (see figure 9)

6. Once top is level tighten nut with corewrench or 3/4” socket.

7. Make final adjustments to Terra-Standas needed. Check inspection hole withpencil/pen to ensure threads areengaged with top. (see figure 9)

8. Installing contractor to check each Terra-Stand unit to ensure each core and tophave enough threads engaged forsupport.

Top Top Top

CoreCoreOK MIN. FAILURE

Inspection Hole

Inspection Hole

Inspection Hole

core with a chop saw;

Terra-Stand.pdf 1 7/5/12 10:54 AM

TERRA PAVER

TERRA-STAND WITH TERRA-TAB

TERRA-STAND ADJUSTS 2” TO 21”

TERRA SYSTEMON

E

R

Terra-Tab

R

9. Set #5 or #6 Terra Tab on top of the Terra-Stand unit.

11. Set Terra Pavers on Terra Tab. Shim with Terra Shims if needed.

Terra-Stand Instructions®

DEC

2010

For a full Terra System One installation guide contact Wausau Tile.

PMS 186

Terrazzo Tile MadeExclusively By

www.wausautile.com

Terrazzo Tile Made Exclusively By WAUSAU TILE

TM

Wausau Tile, Inc.P.O. Box 1520

Wausau, WI 54402-15201-800-388-87281-715-359-3121

1-715-359-7456 FAXWeb: www.wausaupaving.comemail: [email protected]

WAUSAU PAVER

TERRA-STAND® ADJUSTS 2” TO 21”

TERRA-STAND® WITH TERRA-TAB

Level Installation Using Terra-Stand®

5”

Final project grade

LevelTERRA SYSTEM ON

E

R

10”

*15

*20

Laser line

Cutcorehere

Chalk line

Deck

Final project grade

Laser line

corewrench

(Open end up) Open end

Grooves

Chalk line

Final project grade

Laser line

Laser line

Chalk line

Grooves

1. After chalking grid lines, select requiredcore size.* (15” & 20” cores are special order)

1. Using a laser, determine final height ofpedestal. Deduct for tab and base/topassembly. Cut core on the closestperforated cut line under thismeasurement.

2. Cut Terra-StandCut off and discard open end.

3. Assemble Terra-Stand unit; handtighten 3/4” nut. (Do not over tighten)

4. Slide pedestal under laser line orstraight edge placing base grooves on chalk lines. Check inspection hole forthreaded core.

5. Level Terra-Stand in both directionswith a carpenter or torpedo level. Besure threads show in the inspectionhole. (see figure 9)

6. Once top is level tighten nut with corewrench or 3/4” socket.

7. Make final adjustments to Terra-Standas needed. Check inspection hole withpencil/pen to ensure threads areengaged with top. (see figure 9)

8. Installing contractor to check each Terra-Stand unit to ensure each core and tophave enough threads engaged forsupport.

Top Top Top

CoreCoreOK MIN. FAILURE

Inspection Hole

Inspection Hole

Inspection Hole

core with a chop saw;

Terra-Stand.pdf 1 7/5/12 10:54 AM

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800.388.8728

69

Waffle Reducer InstructionsR

3/8”

3/8”

3/8”

3/4”

Final project grade

Deck

Final project grade

Deck

1/4 SHIM

FULL SHIM 1/2 SHIMS 3/4 SHIM1/2 Shim Unit

1. The reducer assembly consists of a base unit with 4 rings for heightadjustments between 5/8” and 2 1/2”.Additional base units are available infull box quantities.

2. Setting base plate on surface, stackreducer rings over each other untilrequired height is approximatelyreached.

4. Use laser line or equivalent to establishfinal project grade. Subtract thickness ofpaver and support unit (Terra-Tab) todetermine final reducer height required.

5. Use 1/8” shim plate under reducer,when required, to level with laser line.(Shims are scored to allow field cutting)

3. Center reducer unit on chalk line(s)previously established for paver layout.

6. Check level of reducer in both directions.Make any necessary adjustments requiredusing 1/8” shim plate (see #4).

7. Place Terra-Tab paver support unit ontop of reducer and install pavers. Seeback of instructions for details.

8. Occasionally height limitation is lessthan what the reducer or Terra-Tab canaccommodate. (See step 9)

9. When height clearance is limited, theuse of 1/8” shim plates with 3/16” or1/8” spacers may be required.

R

3/8”

3/8”

3/8”

3/4”

Final project grade

Deck

Final project grade

Deck

1/4 SHIM

FULL SHIM 1/2 SHIMS 3/4 SHIM1/2 Shim Unit

1. The reducer assembly consists of a base unit with 4 rings for heightadjustments between 5/8” and 2 1/2”.Additional base units are available infull box quantities.

2. Setting base plate on surface, stackreducer rings over each other untilrequired height is approximatelyreached.

4. Use laser line or equivalent to establishfinal project grade. Subtract thickness ofpaver and support unit (Terra-Tab) todetermine final reducer height required.

5. Use 1/8” shim plate under reducer,when required, to level with laser line.(Shims are scored to allow field cutting)

3. Center reducer unit on chalk line(s)previously established for paver layout.

6. Check level of reducer in both directions.Make any necessary adjustments requiredusing 1/8” shim plate (see #4).

7. Place Terra-Tab paver support unit ontop of reducer and install pavers. Seeback of instructions for details.

8. Occasionally height limitation is lessthan what the reducer or Terra-Tab canaccommodate. (See step 9)

9. When height clearance is limited, theuse of 1/8” shim plates with 3/16” or1/8” spacers may be required.

TERRA PAVER

TERRA-STAND WITH TERRA TAB

TERRA-SHIM PLATE WITH SPACER

WAFFLE REDUCER(BASE & TWO RINGS) WITH TERRA-TAB

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70

WausauPaving.com • 800-388-8728

Wausau Pedestal with Tab at Wall

Wausau Pedestal at Joint

Wausau Tab at Wall

Wausau Tab at Joint

WausauPaving.com • 800-388-8728

58

Wausau Pedestal with Tab at Wall

Wausau Pedestal at Joint

Wausau Tab at Wall

Wausau Tab at Joint

InstallationDetails

Paver Catalog - 2011:Layout 1 12/15/2010 11:03 AM Page 60

InstallationDETAILS

inspection hole

inspection hole

21⁄2” to 21”adjustment

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71

Water-jet Technology is the quickest, most efficient method of cutting pavers to achieve the ultimate in design accuracy and eye appeal.

The water is filtered, compressed and emitted at ultrasonic speed. The result is a jet stream that cuts cleanly with no rough edges.

Arcs, circles and other intricate designs can be cut using the precise water-jet cutting techniques to create a work of art with pavers.

WaterjetDESIgnS

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72

wausaupaving.com • 800-388-8728

CustomPrecast Wausau Tile Inc. also

manufactures custom precast concrete to the highest standards of quality and service.

Amplatz Children’s Hospital, Minneapolis, MN

Lakeshore East, Chicago, IL

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73Marie Gabrielle Gardens, Dallas, TX on back cover: Hollywood Casino, Toledo, OH

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WausauPAVERS Wa u s a u P av i N g . C O m 8 0 0 - 3 8 8 - 8 7 2 8

PO Box 1520 • Wausau, WI 54402-1520 • wausautile.com

TM

5-13