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Physical Address 1509 Riverport RoadKingsport, TN 37660

Physical Address 400 Natalie Boulevard

Loudon, TN 37774

Kingsport TN: 423-765-9991 | Loudon TN: 865-458-2333

FOR QUESTIONS OR TO REQUEST A QUOTE, VISIT WWW.PROCESSSUPPLY.COM OR CALL

W E A R E A V A I L A B L E 2 4 / 7

Forged Steel FittingS & UnionS

SaleS Center/WarehouSe 14496 Croghan Pike

P.o. Box 330 Mt. union, Pa 17066

(814) 542-2545 • (800) 231-0655 (800) 345-7546 • Fax (814) 542-9977

www.bonneyforge.come-mail: [email protected]

Table Of COnTenTs

Corporate overview ................................................................................. 2, 3

Condensed Description ........................................................................... 4, 5

90° elbow – Class 2000, 3000, 6000 & 9000 ............................................. 6

45° elbow – Class 2000, 3000, 6000 & 9000 ............................................. 7

tee – Class 2000, 3000, 6000 & 9000 ....................................................... 8

Cross – Class 2000, 3000, 6000 & 9000 .................................................... 9

lateral – Class 3000, 6000 & 9000 ........................................................... 10

Street elbow – Class 3000 & 6000 ............................................................ 11

Quikleg 90® – Class 3000 & 6000 ............................................................ 12

Boss With lip – Class 3000 & 6000 .......................................................... 13

Socket Weld Couplings, reducers and Caps – Class 3000, 6000 & 9000 .. 14

threaded Couplings, reducers and Caps – Class 3000 & 6000 ................. 15

Plugs & Bushings – Class 3000/6000 ....................................................... 16

Socket Weld reducer inserts (MSS-SP-79) – Class 3000, 6000 & 9000 .. 17

SP-83 union – Class 3000 & 6000 ............................................................ 18

rockwood unions ..................................................................................... 19

lug nut unions ......................................................................................... 20

technical Data........................................................................................... 21

2

Bonney Forge - The Company You Rely on For Forged Steel Fittings and Unions

Since 1967, one name has been syn-onymous with premier Forged Steel Fittings and Unions – Bonney Forge.

Our continued investment in new technology helps maintain a constant level of superior quality in our prod-ucts, which is unparalleled in the industry. Some of this new technology includes, state-of-the-art machin-ing centers, which reduce product variability while increasing product serviceability and laser marking ma-chines, which increases our capability to provide part information even on the smallest of components.

Backing by the most comprehensive product line in the industry and an extensive inventory that makes all our products readily available, Bonney Forge is the number one resource for the power, oil, chemical, marine, and construction industries through-out the world.

Dependable, Durable, Uniform and Precise

Our unparalleled, integrated, state of the art manufacturing facility allows Bonney Forge to develop products at the highest volume, all of which define the Bonney Forge mission – consistent unyielding quality. The tight control we maintain over our manu-facturing process has earned Bonney Forge ISO-9001 recognition. Addition-ally, products are inspected to the

strict requirements of ASME B16.11, MSS SP-79, and MSS SP-83.

Superior Corrosion Resistance

All carbon and low alloy steel fittings are zinc-phosphate coated for superior corrosion resistance. Stainless steel fittings are electropolished to remove free iron and to provide a high-quality finish. All of this is done to ensure our products have the highest degree of corrosion resistance.

All The Fittings You Need

Our fittings come in a variety of classes and material grades for any application. Socket Weld fittings are available in class 3000, 6000 and 9000. Threaded fittings are available in class 2000, 3000, and 6000.

Threaded couplings, reducers, unions, half couplings and caps are available in class 3000 and 6000. Socket Weld couplings, reducers, half couplings and reducer inserts are available in class 3000, 6000 and 9000.

3

Other specialty designed products are available upon request including the following:

• ReducingTees • Multipleendconfigurations • Speciallengthcouplings • Wealsoconsidercustomer specific drawings

5

COndensed desCripTiOn

COuplings, reduCers & Caps

reduCer inserTs

uniOns

Type 1nominal pipe sizes from 1/4" x 1/8" to 2" x 1 1/2"

Type 2nominal pipe sizes from 1/2" x 1/4" to 2" x 1 1/4"

MSS-SP-83accommodates 1/8" to 3" pipe class 3000 and 1/4" to 2" pipe class 6000.

RockwoodFor use with 1/8" to 2" pipe. 1/8" to 2" threaded connection. 1/4" to 2" socket weld-stainless steel only.

available in class 3000 and 6000.

Socket weld reducer inserts available in class 3000, 6000 and 9000. inserts stocked in various materials. Consult factory for special applications.

Bonney Forge MSS-SP-83 threaded and socket weld unions in class 3000 and 6000. Use Bonney Forge Rockwood Unions for the ultimate in operation and durability.

Lug Nut3/8" to 4" class 3000 and 1/2" to 2" class 6000 threaded & socket weld.

4

sOCkeT Weld/Threaded fiTTings

plugs & bushings

COndensed desCripTiOn

90° Elbowthreaded Class 2000 - 1/4" to 4" Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Class 9000 - 1/2" to 2"

Teethreaded Class 2000 - 1/4" to 4" Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Class 9000 - 1/2" to 2"

45° Elbowthreaded Class 2000 - 1/4" to 4" Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Class 9000 - 1/2" to 2"

Lateralthreaded Class 3000 - 1/4" to 2" Class 6000 - 1/2" to 1 1/2" Socket Weld Class 3000 - 3/8" to 2" Class 6000 - 1/2" to 2" Class 9000 - 1/2" to 1 1/2"

Pipe Capthreaded Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4"

Half Couplingthreaded Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Class 9000 - 1/2" to 2"

Couplingthreaded Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Class 9000 - 1/2" to 2"

Reducerthreaded Class 3000 - 1/4" to 4" Class 6000 - 1/4" to 4" Socket Weld Class 3000 - 1/4" to 4" Class 6000 - 1/4" to 4" Class 9000 - 1/2" to 2"

Boss w/Lipthreaded Class 3000 - 1/4" to 3" Class 6000 - 1/8" to 3" Socket Weld Class 3000 - 1/4" to 3" Class 6000 - 1/8" to 3"

Street Elbowthreaded Class 3000 - 1/8" to 2" Class 6000 - 1/8" to 1 1/2"

Crossthreaded Class 2000 - 1/4" to 4" Class 3000 - 1/8" to 4" Class 6000 - 1/8" to 4" Socket Weld Class 3000 - 1/8" to 4" Class 6000 - 1/2" to 3" Class 9000 - 1/2" to 2"

Round Plug1/8" to 4"

Hexagon Plug1/8" to 4"

Square Plug1/8" to 4"

Hexagon Bushing1/4" to 4"

Flush Bushing1/4" to 4"

• Threaded - available in Class 2000, 3000, & 6000 • Socket Weld - available in Class 3000, 6000 & 9000

QuikLeg 90®

threaded Class 3000 - 1/2" to 2" Class 6000 - 1/2" to1 1/2" Socket Weld Class 3000 - 1/2" to 2" Class 6000 - 3/4" to 2"

Additional sizes available on request Additional sizes available on request

6

90° elbOW

Class 2000 Class 2000Class 3000 Class 3000Class 6000 Class 6000Class 9000 Class 9000

ClASS DimeNSioNS SiZeS (iNCHeS)1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

2000a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 5/8 4 5/16 5 3/4

Weight 0.23 0.29 0.48 0.75 1.08 1.59 2.19 3.52 7.09 11.33 25.08

3000a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6

Weight 0.27 0.35 0.58 0.97 1.42 2.29 2.77 5.43 5.87 11.03 17.50 33.20

6000a 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 3/16 4 1/2 B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 5 3/4 6

Weight 0.37 0.65 1.05 1.64 2.69 3.62 6.13 7.84 14.40 22.95 37.12 33.42


3000

a 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 3/8 5 3/4 C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 7/16 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 5/8

Weight 0.25 0.21 0.26 0.45 0.75 1.05 1.52 2.08 3.37 6.67 11.08 22.59

6000

a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6 C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 1/2 2 3/4

Weight 0.26 0.59 0.97 1.42 2.33 2.96 5.71 6.42 12.16 18.69 34.15

9000

a 1 1/2 1 3/4 2 2 3/8 2 1/2 3 B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

Weight 1.70 2.79 3.81 5.71 8.15 11.26


2000a 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 3/4 2 1/16 2 1/2 3 1/8B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/8 6

Weight 0.21 0.24 0.47 0.73 1.03 1.46 1.77 3.03 8.07 9.46 24.57

3000a 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 5/16 4 4 3/4 6

Weight 0.23 0.30 0.58 0.91 1.29 2.02 2.29 4.54 5.26 7.83 12.99 24.75

6000a 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 11/16 1 3/4 2 1/16 2 1/2 3 1/8 3 1/8B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 5/16 4 4 3/4 6 6

Weight 0.56 0.58 0.91 1.54 2.25 2.84 5.12 6.82 10.28 15.00 35.20 24.75


3000

a 3/4 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 3/4 2 1/16 2 1/2 3 1/8B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/8 6C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 5/16 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 5/8

Weight 0.22 0.19 0.22 0.42 0.70 0.95 1.39 1.68 2.96 7.76 8.55 24.06

6000

a 3/4 3/4 1 1 1/8 1 1/4 1 5/16 1 3/8 1 3/4 1 27/32 2 1/16 2 1/2 3 1/8B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 3/8 4 4 3/4 6 C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 5/16 5/16 7/16 1/2 9/16 11/16 13/16 1 1 1/8 1 1/4 1 3/8 1 5/8

Weight 0.22 0.48 0.89 1.26 2.00 2.29 4.49 5.57 8.69 14.20 24.06

9000

a 1 1/4 1 5/16 1 3/8 1 3/4 1 27/32 2 1/16B 1 27/32 2 7/32 2 1/2 3 1/32 3 3/8 4C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 5/8 3/4 13/16 7/8 1 1 1/8

Weight 1.31 2.37 2.91 4.31 6.89 10.84

Note: 1. All Dimensions are in inches 2. Weights based on carbon steel (A105)


SPeCiFiCATioNS:ASme B16.11 ASme B1.20.1 - (NPT)


B

A

B BC

A A

E

D

B

A

D E

C

Threaded Threaded

Socket Weld Socket Weld

7

45° elbOW

Class 2000Class 3000Class 6000Class 9000


2000a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 5/16 5 3/4

Weight 0.29 0.38 0.63 0.95 1.41 2.13 2.91 4.41 9.89 14.17 29.70

3000a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 1 11/32 4 4 3/4 6

Weight 0.36 0.47 0.77 1.29 1.89 3.08 3.73 7.00 7.63 14.67 22.65 40.08

6000a 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 3/16 4 1/2B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 5 3/4 6

Weight 0.47 0.87 1.45 2.24 3.71 4.92 8.13 10.11 19.16 30.43 47.55 47.77


3000

a 7/8 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 3 3/8 4 3/16B 29/32 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/16 4 3/8 5 3/4C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 7/16 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 5/8

Weight 0.33 0.27 0.34 0.59 0.94 1.29 2.04 2.77 4.11 8.68 13.79 28.60

6000

a 7/8 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2B 29/32 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 1/2 2 3/4

Weight 0.34 0.80 1.27 1.91 3.17 4.04 7.55 8.19 16.15 24.43 42.79

9000

a 1 1/2 1 3/4 2 2 3/8 2 1/2 3B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 3 11/16C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

Weight 2.31 3.62 5.20 7.55 10.78 15.79


SPeCiFiCATioNS:ASme B16.11 ASme B1.20.1 - (NPT) Threaded

Socket Weld

8

Tee

A A

B B C

A AED

9

CrOss

Class 2000Class 3000Class 6000Class 9000


2000a 31/32 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2B 1 1/16 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6

Weight 0.56 0.47 0.83 1.19 1.64 2.46 3.51 5.50 18.32 26.41 45.76

3000a 31/32 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 B 1 1/16 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6

Weight 0.65 0.58 0.97 1.60 2.28 3.65 4.54 8.47 9.10 17.69 26.13 47.37

6000a 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 4 1/2 4 1/2 B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 6 6

Weight 0.65 1.19 1.60 2.65 4.34 5.92 10.50 12.12 23.15 28.13 54.00 43.50


3000

a 15/16 15/16 31/32 1 1/8 1 5/16 1 1/2 1 3/4 2 2 3/8 3 1/4 3 3/4 4 1/2B 1 1/16 1 1/16 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 4 4 3/4 6C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 e 7/16 7/16 17/32 5/8 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 5/8

Weight 0.25 0.25 0.42 0.72 1.17 1.49 2.38 3.25 5.08 15.78 24.73 40.00

6000

a 1 5/16 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4 3 3/4 B 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4 4 3/4 C 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 e 3/4 7/8 1 1/16 1 1/4 1 1/2 1 5/8 2 1/4 2 1/2

Weight 1.55 2.31 3.74 5.25 8.80 9.66 16.75 23.00

9000

a 1 1/2 1 3/4 2 2 3/8 2 1/2 3 1/4B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 4C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 1 1 1/8 1 1/4 1 3/8 1 1/2 2 1/8

Weight 1.75 4.12 5.25 5.12 8.75 22.19



B C

AED

Threaded

Socket Weld

B

A

Class 3000Class 6000Class 9000

ClASS DimeNSioNS1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

3000

a 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4 5B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32e 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

Weight 1.00 1.99 2.73 4.43 5.45 11.10 11.70

6000

a 3 3 1/2 3 15/16 4 3/4 5 B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 e 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

Weight 2.38 3.25 5.44 7.19 12.31

ClASS DimeNSioNS1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

3000

a 1 7/8 2 1/8 2 9/16 3 3 1/2 3 15/16 4 3/4B 1 1/16 1 5/16 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32C 0.690 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 3/8 1/2 1/2 1/2 1/2 5/8 e 2 11/16 3 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16

Weight 1.00 0.88 1.56 2.08 3.08 4.22 6.89

6000

a 2 9/16 3 3 1/2 3 15/16 4 3/4 5B 1 9/16 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 3 9/16 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

Weight 2.00 3.07 4.85 6.25 11.94 12.50

9000

a 3 3 1/2 3 15/16 4 3/4 5 B 1 27/32 2 7/32 2 1/2 3 1/32 3 11/32 C 0.855 1.065 1.330 1.675 1.915

D Min. 9/16 5/8 11/16 7/8 1/2 e 4 1/8 4 13/16 5 3/8 6 7/16 6 5/8

Weight 1.75 2.38 3.75 6.88 6.88 Note: 1. All Dimensions are in inches

2. Weights based on carbon steel (A105)

SPeCiFiCATioNS:ASme B16.11 - (SoCkeT eNDS oNlY)ASme B1.20.1 - (NPT) Threaded

Socket Weld

10

laTeral

A A

DB BC

E E

11

sTreeT elbOW

Class 3000Class 6000

ClASS DimeNSioNS SiZeS (iNCHeS)1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2

3000

a 7/8 7/8 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2 B 1 1/16 1 1/16 1 5/16 1 1/2 1 13/16 2 3/16 2 7/16 3 1/32 3 5/16C 1 1/4 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16

Weight 0.27 0.25 0.41 0.61 1.02 1.73 2.42 4.05 5.25

6000

a 7/8 1 1 1/8 1 3/8 1 3/4 2 2 1/8 2 1/2 B 1 1/16 1 5/16 1 1/2 1 13/16 2 3/16 2 7/16 3 1/32 3 5/16 C 1 1/4 1 1/2 1 5/8 1 7/8 2 1/4 2 5/8 2 15/16 3 5/16

Weight 0.42 0.44 0.69 1.18 2.09 3.12 4.87 7.04



Threaded

B

C

A


ClASS DimeNSioNS1/2 3/4 1 1 1/4 1 1/2 2

3000

a 1 1/2 1 1/2 2 2 2 3/8 2 1/2B 1 7/8 1 7/8 2 1/2 2 1/2 3 3 1/8F 1 7/8 1 7/8 2 1/2 2 1/2 3 3 1/4g 0.855 1.065 1.330 1.675 1.915 2.406h 1/2 9/16 3/4 3/4 3/4 7/8

Weight 2.63 2.19 6.02 5.10 10.31

6000

a 1 1/2 2 2 2 3/8 2 1/2B 1 7/8 2 1/2 2 1/2 3 3 1/8 F 1 7/8 2 1/2 2 1/2 3 3 1/8g 0.855 1.065 1.330 1.675 1.915h 9/16 9/16 3/4 3/4 7/8

Weight 6.53 10.31

ClASS DimeNSioNS1/2 3/4 1 1 1/4 1 1/2 2

3000

a 1 1/2 1 1/2 1 1/2 2 2 2 3/8B 1 7/8 1 7/8 1 7/8 2 1/2 2 1/2 3C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 5/8 3/4 7/8 1 1/4 1 1/4 1 1/2F 1 7/8 1 7/8 1 7/8 2 1/2 2 1/2 3g 0.855 1.065 1.330 1.675 1.915 2.406h 9/16 9/16 9/16 3/4 3/4 3/4

Weight 2.03 2.63 3.89 6.33

6000

a 1 1/2 2 2 3/8 2 3/8 2 1/2B 1 7/8 2 1/2 3 3 3 3/8C 1.065 1.330 1.675 1.915 2.406

D Min. 1/2 1/2 1/2 1/2 5/8 e 7/8 1 1/16 1 1/4 1 1/2 1 5/8F 1 7/8 2 1/2 3 3 3 1/8g 1.065 1.330 1.675 1.915 2.406h 9/16 3/4 9/16 9/16 11/16

Weight 2.19 6.02 4.75 10.98


SPeCiFiCATioNS:ASme B16.11 - (SoCkeT DimeNSioNS oNlY)ASme B1.20.1 - (NPT) Threaded

Socket Weld

12

Quikleg 90

B BCG G

A A

E D

A A

H H

13

bOss WiTh lip


ClASS DimeNSioNS SiZeS (iNCHeS)1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3

3000

a 1 3/16 1 3/16 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 2 1/2 2 3/4B 11/16 13/16 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16 2 7/8 3 1/2e 1 1 1/16 1 3/8 1 1/2 1 13/16 2 1/4 2 1/2 3 1/8 3 5/8 4 3/8

Weight 0.13 0.21 0.29 0.29 0.51 0.84 1.18 2.04 2.93 4.11

6000

a 1 3/16 1 3/16 1 3/16 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 2 1/2 2 3/4B 9/16 11/16 13/16 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16 2 7/8 3 1/2e 7/8 1 1 1/4 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5

Weight 0.12 0.15 0.20 0.33 0.43 0.93 1.15 1.86 3.02 4.40 6.40


3000

a 1 3/16 1 3/16 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 2 1/2 2 3/4B 11/16 13/16 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16 2 7/8 3 1/2

D Min. 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8e 15/16 1 1/16 1 5/16 1 1/2 1 13/16 2 1/4 2 1/2 3 1/8 3 5/8 4 3/8F 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535

Weight 0.13 0.21 0.29 0.29 0.51 0.84 1.18 2.04 2.93 4.11

6000

a 1 3/16 1 3/16 1 3/16 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 2 1/2 2 3/4B 9/16 11/16 13/16 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16 2 7/8 3 1/2

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8e 7/8 1 1 1/4 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5F 0.420 0.555 0.690 0.855 1.065 1.340 1.675 1.915 2.406 2.906 3.535

Weight 0.18 0.16 0.22 0.33 0.43 0.93 1.24 1.91 3.07 4.83 6.83


SPeCiFiCATioNS:ASme B16.11 - (SoCkeT DimeNSioNS oNlY) ASme B1.20.1 - (NPT)

Threaded

Socket Weld

E E

45° 45°

B B

A A

D

.380 .380

14

sOCkeT Weld COuplings, reduCers and Caps



3000

a 1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 9/16 2 3/4 3aa 1 1/32 1 1/32 1 1/32 1 3/16 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64B 3/4 7/8 1 1/16 1 1/4 1 1/2 1 13/16 2 1/4 2 1/2 3 3 5/8 4 5/16 5 1/2C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4e 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4F 11/16 3/4 3/4 7/8 1 1 1/16 1 3/16 1 1/4 1 1/2 1 9/16 1 13/16 2 1/16

CoUPliNg Weight 0.09 0.12 0.16 0.24 0.39 0.57 0.90 1.04 1.79 2.42 4.06 5.73HAlF CoUPliNg Weight 0.10 0.13 0.18 0.32 0.46 0.75 1.24 1.33 2.38 3.55 6.24 8.30ReDUCeR Weight 0.12 0.16 0.24 0.39 0.57 0.90 1.04 1.79 2.42 4.06 5.73CAP Weight 0.07 0.10 0.14 0.22 0.36 0.55 1.01 1.27 1.99 3.38 6.30 12.08

6000

a 1 1/16 1 1/16 1 1/8 1 3/8 1 1/2 1 3/4 1 7/8 2 2 1/2 2 9/16 2 3/4 3aa 1 1/16 1 1/8 1 1/8 1 5/32 1 13/32 1 33/64 1 33/64 1 33/64 2 1/64 2 1/64 2 1/64 2 17/64B 7/8 1 1/16 1 5/16 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4C 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

D Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4e 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 3/4 3/4 3/4 3/4F 15/16 15/16 1 1 1/16 1 1/4 1 5/16 1 3/8 1 5/8 1 11/16 1 15/16 2 5/16

CoUPliNg Weight 0.23 0.33 0.45 0.67 1.27 1.37 2.09 3.85 4.93 6.69 8.00HAlF CoUPliNg Weight 0.56 0.80 1.58 1.72 2.99 4.99 5.44 9.50 12.64ReDUCeR Weight 0.23 0.33 0.45 0.67 1.27 1.37 2.09 3.85 4.93 6.69 8.00CAP Weight 0.20 0.27 0.42 0.58 1.18 1.41 2.19 3.65 5.63 8.78 14.25

9000

a 1 3/8 1 1/2 1 3/4 1 51/64 2 2 1/2 aa 1 3/8 1 1/2 1 3/4 1 51/64 2 2 1/2B 1 13/16 2 2 3/8 2 3/4 3 1/16 3 5/8C 0.855 1.065 1.330 1.675 1.915 2.406

D Min. 3/8 1/2 1/2 1/2 1/2 5/8 e 3/8 3/8 1/2 1/2 1/2 3/4

CoUPliNg Weight 0.62 1.04 1.71 1.69 2.93 4.61 HAlF CoUPliNg Weight 0.88 0.80 1.74 2.22 2.93 4.99 ReDUCeR Weight 0.62 1.04 1.71 1.69 2.93 4.61

Socket WeldCap Coupling Half

CouplingReducing Coupling

F

D D DDDE E

AA A AA

B B B BC C C C

15

Threaded COuplings, reduCers and Caps



3000

a 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4B 3/4 3/4 7/8 1 1/8 1 3/8 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 1/2C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8D 15/16 1 1 1 1/4 1 7/16 1 5/8 1 3/4 1 3/4 1 7/8 2 3/8 2 9/16 2 11/16


6000

a 1 1/4 1 3/8 1 1/2 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 3 5/8 4 1/4 4 3/4B 7/8 1 1 1/4 1 1/2 1 3/4 2 1/4 2 1/2 3 3 5/8 4 1/4 5 6 1/4C 5/8 11/16 3/4 15/16 1 1 3/16 1 5/16 1 9/16 1 11/16 1 13/16 2 1/8 2 3/8D 1 1 1/16 1 1/16 1 5/16 1 1/2 1 11/16 1 13/16 1 7/8 2 2 1/2 2 11/16 2 15/16


Note: 1. All dimensions are in inches. 2. Weights based on carbon steel (A105) 3.Reducerweightsshownarebasedonfullcouplingsizes.

4.Reducerssmallerthan1/4"arenotoffered.

Note: 1. All dimensions are in inches. 2. Weights based on carbon steel (A105) 3.Reducerweightsshownarebasedonfullcouplingsizes. 4.Reducerssmallerthan1/4"arenotoffered.

Threaded

Cap Coupling Half Coupling

Reducing Coupling

D CA A

B B B B

SPeCiFiCATioNS:ASme B16.11


sOCkeT Weld reduCer inserTs (Mss sp-79)


3000 6000 9000 WeigHT

SiZe C D Fig. Type A (min.) B e Fig.

Type A (min.) B e Fig. Type A (min.) B e 3000 6000 9000

3/8 x 1/4 0.685 0.555 1 3/8 3/4 15/16 1 3/8 27/32 1 0.12 0.201/2 x 3/8 0.850 0.690 1 3/8 13/16 1 1/16 1 3/8 29/32 1 3/16 0.16 0.191/2 x 1/4 0.850 0.555 1 3/8 13/16 15/16 1 3/8 13/16 1 0.17 0.193/4 x 1/2 1.060 0.855 1 3/8 7/8 1 5/16 1 3/8 1 1 3/8 1 3/8 1 3/16 1 3/4 0.26 0.36 0.623/4 x 3/8 1.060 0.690 2 3/8 5/8 1 3/8 7/8 1 3/16 0.19 0.253/4 x 1/4 1.060 0.555 2 3/8 11/16 2 3/8 7/8 0.23 0.271 x 3/4 1.325 1.065 1 1/2 15/16 1 17/32 1 1/2 1 1/8 1 11/16 1 1/2 1 1/4 2 0.38 0.60 1.101 x 1/2 1.325 0.855 2 3/8 5/8 1 3/8 1 1/8 1 3/8 1 3/8 1 1/8 1 3/4 0.32 0.49 0.741 x 3/8 1.325 0.690 2 3/8 11/16 2 3/8 7/8 0.37 0.411 x 1/4 1.325 0.555 2 3/8 3/4 2 3/8 15/16 0.41 0.50

1 1/4 x 1 1.670 1.330 1 1/2 1 1 7/8 1 1/2 1 3/16 2 1 1/2 1 3/8 2 3/8 0.62 0.89 1.441 1/4 x 3/4 1.670 1.065 2 1/2 11/16 2 1/2 13/16 1 1/2 1 3/16 2 0.54 1.04 1.811 1/4 x 1/2 1.670 0.855 2 3/8 3/4 2 3/8 7/8 2 3/8 7/8 0.65 0.95 1.141 1/4 x 3/8 1.670 0.690 2 3/8 13/16 2 3/8 15/16 0.70 1.041 1/4 x 1/4 1.670 0.555 2 3/8 7/8 2 3/8 1 0.75 1.141 1/2 x 1 1/4 1.910 1.675 1 1/2 1 1/8 2 1/4 1 1/2 1 3/8 2 3/8 1 1/2 1 5/8 2 3/4 0.80 1.23 1.901 1/2 x 1 1.910 1.330 2 1/2 11/16 1 1/2 1 5/32 2 1/16 1 1/2 1 3/8 2 3/8 0.68 1.13 1.13

1 1/2 x 3/4 1.910 1.065 2 1/2 3/4 2 1/2 1 2 1/2 1 0.84 1.04 1.231 1/2 x 1/2 1.910 0.855 2 3/8 13/16 2 3/8 1 1/16 2 3/8 1 0.97 1.15 1.331 1/2 x 3/8 1.910 0.690 2 3/8 7/8 2 3/8 1 1/8 1.00 1.252 x 1 1/2 2.385 1.915 1 1/2 1 1/4 2 1/2 1 1/2 1 17/32 2 11/16 1 1/2 2 1/16 3 1.24 1.93 2.432 x 1 1/4 2.385 1.675 2 1/2 13/16 2 1/2 15/16 1 1/2 2 2 3/4 1.16 1.36 1.96

2 x 1 2.385 1.330 2 1/2 7/8 2 1/2 1 2 1/2 1 1.50 1.86 1.542 x 3/4 2.385 1.065 2 1/2 15/16 2 1/2 1 1/16 2 1/2 1 1/16 1.69 1.82 1.822 x 1/2 2.385 0.855 2 3/8 1 2 3/8 1 1/8 2 3/8 1 1/8 1.81 1.92 1.92

Note: 1. All dimensions are in inches. 2. Weights based on carbon steel (A105) 3. Larger sizes are available upon request, and are supplied in accordance to MSS SP-79.

SPeCiFiCATioNS:mSS SP-79 ASme B16.11 - (SoCkeT DimeNSioNS oNlY)

Type 1 Type 2

E CD DC

17

A AB B



3000/6000

a 1 3/8 1 5/8 1 5/8 1 3/4 1 3/4 2 2 2 2 1/2 2 3/4 2 3/4 3B 13/32 9/16 11/16 13/16 1 1/16 1 5/16 1 11/16 1 29/32 2 3/8 2 7/8 3 1/2 4 1/2C 7/16 5/8 11/16 7/8 1 1/16 1 3/8 1 3/4 2 2 1/2 3 3 3/4 4 7/8

D Min. 1/4 1/4 5/16 5/16 3/8 3/8 9/16 5/8 11/16 3/4 13/16 1e 7/16 1/2 9/16 11/16 3/4 27/32 7/8 15/16 1 1 1/4 1 11/16 1 25/32F 9/32 3/8 7/16 9/16 5/8 13/16 15/16 1 1/8 1 5/16 1 1/2 1 11/16 2 1/2g 1/4 1/4 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 1 1/4h 3/8 7/16 1/2 9/16 5/8 3/4 13/16 13/16 7/8 1 1/16 1 1/8 1 1/4

J Min. 3/16 3/16 3/16 1/4 1/4 3/8 3/8 3/8 1/2 7/16 1RoUND PlUg Weight 0.05 0.11 0.18 0.25 0.41 0.73 1.20 1.57 3.10 5.01 7.40 13.25

HexAgoN PlUg Weight 0.03 0.06 0.09 0.16 0.27 0.48 0.93 1.35 2.26 3.84 7.08 12.07

SqUARe PlUg Weight 0.02 0.04 0.06 0.12 0.19 0.35 0.61 0.83 1.41 2.33 3.57 6.28

Hex BUSHiNg Weight 0.03 0.04 0.06 0.12 0.21 0.38 0.37 0.77 1.31 3.78 7.31

FlUSH BUSHiNg Weight 0.05 0.07 0.03 0.06 0.09 0.17 0.19 0.39 0.62 1.00 1.88



16

plugs & bushings

Flush Bushing Hex Bushing Hex Plug Round Plug Square Plug

E

CC

B F

E E

A

H

GD

J

18

sp-83 uniOn



3000

a 1 45/64 1 23/32 1 7/8 2 2 9/32 2 1/2 2 7/8 3 1/32 3 1/2 4 3/64 4 19/64B 1 3/8 1 3/8 1 9/16 1 13/16 2 11/64 2 9/16 3 1/8 3 1/2 4 1/4 4 7/8 5 3/4C 7/8 7/8 1 1/32 1 15/64 1 31/64 1 13/16 2 15/64 2 31/64 3 1/32 3 21/32 4 13/32D 61/64 31/32 1 1/8 1 1/4 1 9/32 1 1/2 1 7/8 2 1/32 2 1/4 2 51/64 3 3/64

e Min. 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8F 0.420 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535

Weight 0.41 0.38 0.54 0.79 1.25 1.80 2.88 3.64 5.81 8.77 12.98

6000

a 1 7/8 1 63/64 2 19/64 2 1/2 2 7/8 3 1/64 3 17/32 4 17/64 B 1 37/64 1 13/16 2 13/64 2 37/64 3 7/64 3 27/64 4 3/32 4 7/8 C 1 1/32 1 15/64 1 15/32 1 51/64 2 11/64 2 15/32 3 1/32 3 21/32D 1 1/8 1 15/64 1 35/64 1 1/2 1 7/8 2 1/64 2 17/32 3 1/64

e Min. 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8F 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406

Weight 0.59 0.84 1.42 2.09 3.40 4.09 7.18 12.44

Note: 1.The"B"Dimensionsismeasuredacrosstheflatsoftheunionnut. 2. All Dimensions are in inches

3. Weights based on carbon steel (A105)


A

D E

BCF

A

BC

Type 601

Type 602bType 604

Type 602

TYPe DimeNSioNSSiZeS (iNCHeS)

1/8 18-NPT

1/4 18-NPT

3/8 18-NPT

1/2 14-NPT

3/4 14-NPT

1 11 1/2-NPT

1 1/4 11 1/2-NPT

1 1/2 11 1/2-NPT

2 11 1/2-NPT

TYPe 601, 602, 604

a 1 7/8 1 7/8 2 2 5/32 2 25/64 2 25/32 2 31/32 3 5/64 3 21/32B 1 1/4 1 1/4 1 3/8 1 21/32 2 2 3/8 2 3/4 3 3 23/32C 3/4 3/4 29/32 1 7/64 1 27/64 1 41/64 2 1/32 2 5/16 2 13/16

Style nut hex hex hex hex oCtagon oCtagon oCtagon oCtagon oCtagonWeight 0.37 0.34 0.43 0.68 1.06 1.51 2.19 2.58 4.83

TYPe 602B

a 1 3/4 2 2 11/64 2 7/16 2 3/4 2 15/16 3 7/64 3 21/32B 1 1/4 1 3/8 1 21/32 2 2 3/8 2 3/4 3 3 23/32C 3/4 29/32 1 1/8 1 27/64 1 41/64 2 1/32 2 5/16 2 13/16D 1 1 1/4 1 27/64 1 7/16 1 3/4 1 15/16 2 7/64 2 13/32

e Min. 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8F 0.555 0.690 0.855 1.065 1.330 1.675 1.915 2.406

Style nut hex hex hex oCtagon oCtagon oCtagon oCtagon oCtagonWeight 0.30 0.43 0.68 1.04 1.46 2.09 2.55 4.71

Note: 1.The"B"Dimensionismeasuredacrosstheflatsoftheunionnut. 2. All Dimensions are in inches 3. Weights based on carbon steel (A105)

FEATURES:•IdealforSteamService •Designsratedfor3000WOG/600WSP •Ball-to-ConeSeatsforsmoothalignment•Canberepeatedlyassembledand disassembled •Replaceableandinterchangableparts•Carbonsteelcomponentsarecoated to resist corrosion •Stayssealed-regardlessof shock, vibration, expansion and rough wrenching •SiliconBronzeandStainlessSteelseats double locked under 120,000 lbs, psi •Convenientlypackaged •SuitableforusewithSchedule40/80pipe•100%hydrotested •Type604ispreferredoverbronze to carbon steel seated unions


19

rOCkWOOd uniOns

Type 601 Type 602

Product Comparison

Type 602B Type 604

A A AD E

A

B B B BC C CF C

Type 601 Type 602 Type 602B Type 604

SeAT mATeRiAl Silicon Bronze

Stainless Steel

Stainless Steel

Silicon Bronze (male)

Stainless (female)

eND CoNNeCTioN threaded threaded Socket Weld threaded

20

lug nuT uniOns


Lug Nut unions from Bonney Forge are supplied with modified Stub Acme threads ideal for applications requiringrapidassemblyand/ordisassembly.

AAD E

B BC CF

ClASS DimeNSioNS SiZeS (iNCHeS)3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4

3000

a 1 7/8 1 63/64 2 19/64 2 57/64 2 29/32 3 1/32 3 31/64 4 1/16 4 31/64 8 1/32B 2 9/16 3 3 5/8 4 1/4 5 5 5/8 6 3/8 7 3/16 8 10 23/64C 1 1/32 1 15/64 1 31/64 1 13/16 2 3/16 2 15/32 3 1/32 3 21/32 4 13/32 5 29/64D 1 1/8 1 15/64 1 19/64 1 57/64 1 29/32 2 1/32 2 15/64 2 13/16 3 15/64 6 17/32

e Min. 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4F 0.690 0.855 1.065 1.330 1.675 1.915 2.406 2.906 3.535 4.545

Weight 0.59 0.91 3.12 2.28 3.48 4.66 7.07 11.40 15.42

6000

a 2 3/8 2 37/64 2 57/64 3 1/8 3 37/64 4 9/64 B 3 5/8 4 1/4 5 5 5/8 6 3/8 7 3/16 C 1 15/32 1 51/64 2 11/64 2 9/16 3 1/32 3 11/16 D 1 5/8 1 37/64 1 57/64 2 1/8 2 37/64 2 57/64

e Min. 3/8 1/2 1/2 1/2 1/2 5/8 F 0.855 1.065 1.330 1.675 1.915 2.406

Weight 1.95 2.84 3.96 7.00 14.16


Note: 1. Seating characteristics of MSS SP-83 unions. 2.The"B"dimensionisthediameteracrossthelugsoftheunionnut.

3.Twinlugdesignofferedinsizesupto3/4"Class3000&1/2"Class6000 4.Tri-Lugdesignofferedinsizesfrom1"to3"Class3000&3/4"to2"Class6000. 5.Quad-Lugdesignofferedin4"Class3000.

21

TeChniCal infOrMaTiOn

pipe sChedule – eQuivalenCy

pipe pressure CalCulaTiOns

PressureRatingsforBonneyForgeForgedSteelFittingscomplywithASMEB16.11.Theallowablepressurerating for fittings are equivalent to the pressure ratings of the corresponding pipe listed in the table below. The fitting is suitable for the application if the application pipe nominal wall thickness is less than or equal to the nominalthicknessoftheScheduleNo./WallDesignationlistedbelow.

FiTTiNg ClASS FiTTiNg CoNNeCTioNPiPe eqUivAleNT

Schedule No. Wall Designation

2000 Threaded Sch. 80 xS

3000 Threaded Sch. 160 -

6000 Threaded - xxS

3000 Socket-Weld Sch. 80 xS

6000 Socket-Weld Sch. 160 -

9000 Socket-Weld - xxS

ASme B31.1 – 2012 ASme B31.3 - 2012

P = Pressure Rating

Se = Allowable Stress (@temperature)

tm = Wall Thickness

A = Corrosion Allowance (Typically = 0)

Do = outer Diameter of Pipe

Y = Table 104.1.2 (A) of ASme B31.1 (0.4 if temperature is less than 900°F)

P = Pressure Rating

D = outer Diameter of Pipe

S = Allowable Stress (@ Temperature): Table A-1

e = quality Factor: Table A-1A or A-1B

W = Weld Joint Strength Reduction Factor: Para. 302.3.5(e) (Typically = 1.0)

t = Pipe Wall Thickness

Y = Table 304.1.1 or intermediate Temperature interpolations (Below equation)

D = outer Diameter of Pipe

d = inside Diameter of Pipe

c = Sum of mechanical Allowances plus Corrosion and erosion Allowances. Threads: Dimension h of ASme B1.20. machined Surfaces or grooves: Specified Tolerance (or 0.02” plus Specified Depth of Cut; when tolerance is not specified)

P= _____________ t= _____________ or P= _____________

Y= _____________

2 Se (tm – A) PD 2 (SeW+PY)

d + 2c

2 (SeW+PY) D-2tY

D +d + 2c

Do – 2y (tm – A)

ReprintedfromASMEB31.1–2012andASMEB31.3–2012bypermissionofTheAmericanSocietyofMechanicalEngineers.Allrightsreserved. No further copies can be made without written permission.

BRANCH FITTINGS

AND SPECIALTY

FORGED PRODUCTS

SALES CENTER/WAREHOUSE 14496 CROGHAN PIKE

P.O. BOX 330 MT. UNION, PA 17066

(814) 542-2545 • (800) 231-0655 (800) 345-7546 • FAX (814) 542-9977

www.bonneyforge.come-mail: [email protected]

Pipet®, Vesselet® and Bosset® are trademarks registered for the exclusive use of WFI International.

WFI INTERNATIONAL A BONNEY FORGE COMPANY

4407 HAYGOOD STREET HOUSTON, TX 77022

(713) 695-3633 • (800) 231-0430 FAX (713) 695-3528

www.wfi-intl.come-mail: [email protected]

How to Order .......................................................................................... 4-5

Quality Control ............................................................................................ 5

Pipets® ................................................................................................... 6-19

Bossets® ............................................................................................. 20-22

Vesselets® ........................................................................................... 23-25

Special Tees .............................................................................................. 26

Wyes and Laterals ..................................................................................... 27

Specialty Products ............................................................................... 28-29

Flanges ..................................................................................................... 30

Consolidation Charts ........................................................................... 31-33

Table Of COnTenTs

2

Expertise, capability and desire.

These are the cornerstones for

success. They are also the same

three reasons why WFI has become

a world leader in the design and

manufacture of high quality forgings,

fittings, flanges, and a wide variety of

specialty items.

Founded in 1972, WFI has grown

from a few employees and 2,800

square feet of office and production

space to 150 employees and more

than 120,000 square feet of space

located on 13 acres.

Excellence in Quality is the standard

at WFI. We are recognized in the

industry for our superior Nuclear

Quality Assurance Program. Originally

awarded in 1977, WFI currently

holds a Quality System Certificate

(QSC 425) issued by ASME as a

Material Organization manufacturing

and supplying both ferrous and

non-ferrous materials. WFI’s Quality

Assurance Program is written to meet

ExcEllEncE in Quality is thE standard at WFi

the most stringent requirements of

ASME Section III, NCA3800, 10CFR50

Appendix B, 10CFR21, and ANSI

N45.2. In addition to these nuclear

standards, our quality program meets

the ever increasing demands of the

piping and pressure vessels codes

including ASME Section I and VIII,

B31.1, B31.3, B31.4, B31.8, API6A

PED Annex I Paragraph 4.3, TuV AD-

WO and the requirements of MIL-I-

45208A and MIL-STD-6875F.

All of WFI products are

competitively priced and we are at

your service 24-hours-a-day,

7-days-a-week. We maintain one

of the highest levels of on time

deliveries in our industry and our

professional sales and engineering

staff can always be reached to

assist you.

Our Mission

To be, today and in the future, the

recognized leader in our industry,

marketing and manufacturing

forged fittings, branch connections

and other related products

to satisfy our customer’s

expectations.

3

To be cost effective through Total

Quality performance of these

operations, and thus provide the

resources required to support

our commitment to improve our

products, processes and

customer service.

To be a law abiding corporate

citizen respecting the rights

of individuals, contributing to

the needs of the community

and conserving the state

of the environment.

hoW to ordEr Branch connEctions/WFi PiPEts

1. Specify Run or Header Size (For Consolidated Run Sizes see pages 30-32) 2. Specify Branch/Outlet Size 3. Specify Class, Schedule or Thickness:

• Socket-weld & Threaded Branches: Specify Header Size, Branch Size and Class (3000, 6000 & 9000) • Buttweld Branches: Specify Schedule or Thickness for both header and branch pipes: Std, XS, S160 etc.

4. Specify Branch Style

Pipet®

Buttweld Pipet® (BWP) Threaded Pipet® (THP) Socketweld Pipet® (SWP) BW/SW/THD Elbo Pipet®

(BEP, SEP, TEP) BW/SW/THD Lateral Pipet®

(BLP, SLP, TLP)

5. Select Material Specification

• Carbon Steel - SA/A105, SA/A105N, SA/A350-LF2 Class___, etc. • Stainless Steels: SA/A 182 F304L, F316L, F347, F321, F317/L, etc. • Chrome Moly: SA/A182 F11 Class___, F22 Class___, F5, F9, F91, etc. • Other: High Yield, Nickel/Nickel Alloys, Copper Nickel, Nickel Copper, Duplex, 6 Moly, Super Duplex, Titanium, etc.

4 5

WFI International craftsmanship is combined with rigid quality control systems to provide complete assurance of the highest manufacturing standards and compliance with applicable ASME and ASTM specifications. Every fitting manufactured is subjected to three separate quality control systems: one for material control, one for manufacturing control, and one for design control.

All forgings are inspected before being passed to the shipping room. Frequent analyses are made to check against mill documents. Accurate records are kept of every fitting, from initial forging bar through forging, heat treatment, machining, storage and shipment. Every single fitting is traceable to the exact material and process used in its manufacture.

In-house testing capabilities include:

Mechanical Testing: Tensile/Yield, Hardness and Charpy Magnetic Particle Examination Chemical Product Analysis Corrosion Testing Positive Material Identification (PMI) Macrostructure Examination Utrasonic Examination Microstructure Examination Liquid Penetrant Examination Ferrite Examination

Quality control

6. Specify Piping Code (if available):

Examples: ASME B31.1, B31.3, B31.4, B31.8, ASME See VIII & ASME Sec I

Branch Connection fittings are engineered fittings. Stock fittings are designed using "proof of design" Burst Tests. ASME B31.1 and ASME B31.3 codes accept Burst Test Design fittings. ASME Section III also accepts Burst Test Design fittings. ASME Sec VIII, Sec I, B31.4 and B31.8 require additional design considerations and Burst Test design stock fittings may not meet specific code requirements in certain applications. They, as well as some specifications, require area replacement calculations as proof of adequacy. The requirements are project specific and WFI must be consulted and provided with the following additional ordering information:

Design Code & Edition/Addenda Design Temperature Design Pressure Corrosion Allowance (if applicable) Design/Location Factor (if applicable)

hoW to ordEr Branch connEctions/WFi PiPEts (continuEd)

Butt-WEld

standard WEight

Extra strong

Each outlet size listed is available to fit any run curvature. BW Ends per B16.9 and B16.25. Design per MSS-SP-97.

RUN PIPE SIZES Outlet sizes 6" and less fit a number of run pipe sizes, and the fittings are marked accordingly. See page 30 for Pipet Consolidation Chart. SCHEDULES Standard Weight Fittings are the same as schedule 40 fittings through 10". A schedule 40 Butt-Weld Pipet for sizes 12" and larger is available. Dimensions and prices on application. Extra Strong Fittings are the same as schedule 80 fittings through 8". A schedule 80 Butt-Weld Pipet for sizes 10" and larger is available. Dimensions and prices on application. Pipe schedule numbers and weight designations are in accordance with ASME B36.10.FLATS A flat Butt-Weld Pipet fitting for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.

Although every attempt has been made to insure that the information contained in these tables is correct, WFI reserves the right to change the “B” and “C” dimensions as deemed necessary.

*The "C" dimension represents the waterway dimension of the fitting and does not include the minimal taper and radius required for manufacturing purposes. Installation holes in header should be based on actual fittings.

buTT-Weld PiPeT®

SA/A105 & SA/A350 LF2 CL1

6

1/8 5/8 7/8 0.269 0.081/4 5/8 7/8 0.364 0.083/8 3/4 1 0.493 0.101/2 3/4 1-1/8 0.622 0.123/4 7/8 1-1/2 0.824 0.221 1-1/16 1-13/16 1.062 0.321-1/4 1-1/4 2-1/4 1.38 0.641-1/2 1-5/16 2-9/16 1.625 0.782 1-1/2 3-5/16 2.313 1.142-1/2 1-5/8 3-21/32 2.500 1.943 1-3/4 4-9/32 3.125 2.603-1/2 1-7/8 5 3.548 4.454 2 5 -3/8 4.145 4.126 2-3/8 7-21/32 6.112 11.008 2-3/4 9-3/4 7.981 18.0010 3-1/16 12 10.020 27.2212 3-3/8 14-1/4 12.000 44.0014 3-1/2 15-1/2 13.250 56.0016 3-11/16 17-5/8 15.250 76.0018 3-13/16 19-3/4 17.250 97.0020 4 21-7/8 19.250 120.0024 4-9/16 26 23.250 194.6126 4-11/16 28-7/16 25.250 230.9030 5-3/8 32-5/8 29.250 335.2336 5-3/8 38-15/16 35.250 477.50

Dimensions

A B C*Outlet Size

Inches

Stan

dard

Appx. Weight Pounds

1/8 5/8 7/8 0.215 0.101/4 5/8 7/8 0.302 0.103/8 3/4 1 0.423 0.101/2 3/4 1-1/8 0.546 0.123/4 7/8 1-1/2 0.742 0.181 1-1/16 1-13/16 1.062 0.361-1/4 1-1/4 2-1/4 1.278 0.551-1/2 1-5/16 2-9/16 1.625 0.682 1-1/2 3-5/16 2.313 1.242-1/2 1-5/8 3-21/32 2.500 2.263 1-3/4 4-9/32 3.125 2.843-1/2 1-7/8 5 3.364 4.964 2 5-3/8 4.145 4.566 3-1/16 7-21/32 5.800 15.00 8 3-7/8 9-3/4 7.625 28.6610 3-11/16 12 9.750 36.1912 4-1/16 14-1/4 11.750 67.0014 3-15/16 15-1/2 13.000 72.2516 4-3/16 17-5/8 15.000 102.1018 4-3/8 19-3/4 17.000 129.7520 4-11/16 21-7/8 19.000 165.8524 5-1/2 26 23.000 262.1026 5-3/4 28-7/16 25.000 315.67

Dimensions

A B C*Outlet Size

Inches

Extra

Stro

ng

Appx. Weight Pounds

Larger outlet sizes available on application

Larger outlet sizes available on application

7

buTT-Weld PiPeT®


Butt-WEld

schEdulE 160

xxs

1/2 1-1/8 1-1/4 0.464 0.243/4 1-1/4 1-1/2 0.612 0.391 1-1/2 1-3/4 0.815 0.621-1/4 1-3/4 2-1/4 1.160 1.161-1/2 2 2-3/4 1.338 1.802 2-3/16 3 1.689 2.292-1/2 2-7/16 4 2.125 3.023 2-7/8 4-7/16 2.624 6.344 3-5/16 5 -3/8 3.438 9.946 4-1/8 8-1/2 5.187 25.25

Dimensions

A B C*Outlet Size

Inches

Sche

dule

160

Appx. Weight Pounds


RUN PIPE SIZES Outlet sizes 6" and less fit a number of run pipe sizes, and the fittings are marked accordingly. See page 30 for Pipet Consolidation Chart. SCHEDULES Pipe schedule numbers and weight designations are in accordance with ASME B36.10.FLATS A flat Butt-Weld Pipet fitting for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.



1/2 1-1/8 1-1/4 0.252 0.233/4 1-1/4 1-1/2 0.434 0.651 1-1/2 1-3/4 0.599 0.781-1/4 1-3/4 2-1/4 0.896 1.161-1/2 2 2-3/4 1.100 1.602 2-3/16 3 1.503 2.462-1/2 2-7/16 4 1.771 3.023 2-7/8 4-7/16 2.300 6.914 3-5/16 5 -3/8 3.152 11.006 4-1/8 8-1/2 4.897 32.94

Dimensions

A B C*Outlet Size

Inches

XXS

Appx. Weight Pounds

8

Threaded PiPeT®


thrEadEd cl 3000

cl 6000

1/4 3/4 1-1/16 .437 0.143/8 13/16 1-1/16 .563 0.141/2 1 1-15/32 .718 0.283/4 1-1/16 1-45/64 .922 0.391 1-5/16 2-3/32 1.156 0.731-1/4 1-5/16 2-17/32 1.500 0.961-1/2 1-3/8 2-25/32 1.734 1.122 1-1/2 3-5/16 2.218 1.662-1/2 1-13/16 3-29/32 2.625 2.733 2 4-21/32 3.250 3.884 2-1/4 5-13/16 4.250 6.18

Dimensions

A B C*Outlet Size

Inches CL

300

0

1/4 3/4 1-1/16 .437 0.143/8 1-1/8 1-5/16 .563 0.141/2 1-1/4 1-3/4 .718 0.283/4 1-7/16 2-1/16 .922 0.391 1-9/16 2-17/32 1.156 0.731-1/4 1-5/8 2-1/2 1.484 0.961-1/2 1-11/16 3-5/16 1.734 1.122 2-1/16 3-31/32 2.218 1.66

Dimensions

A B C*Outlet Size

Inches

CL 6

000

Appx. Weight Pounds

Appx. Weight Pounds

Each outlet size listed is available to fit any run curvature. Threaded ends are in accordance with ANSI/ASME B1.20.1 Design per MSS-SP-97.

RUN PIPE SIZES Outlet sizes noted above fit a number of run pipe sizes, and the fittings are marked accordingly. See page 30 for Pipet Consolidation Chart.FLATS A flat Threaded Pipet for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.



9

sockEt WEld

cl 3000

cl 6000

sOCkeT-Weld PiPeT®


1/4 3/4 1 0.364 3/8 0.143/8 13/16 1-1/16 0.493 7/16 0.141/2 1 1-15/32 0.622 9/16 0.283/4 1-1/16 1-45/64 0.824 9/16 0.391 1-5/16 2-3/32 1.049 25/32 0.731-1/4 1-5/16 2-17/32 1.38 23/32 0.961-1/2 1-3/8 2-25/32 1.61 3/4 1.122 1-1/2 3-5/16 2.067 13/16 1.662-1/2 1-13/16 3-29/32 2.469 3/4 2.733 2 4-21/32 3.068 15/16 3.884 2-1/4 5-13/16 4.026 1-1/16 6.60

Dimensions

A B C* EOutlet Size

Inches

1/2 1-1/4 1-3/4 0.464 13/16 0.283/4 1-7/16 2-1/16 0.612 15/16 0.391 1-9/16 2-17/32 0.815 1-1/32 0.731-1/4 1-5/8 2-1/2 1.160 1-1/32 0.961-1/2 1-5/8 3-5/16 1.338 1-1/16 1.632 2-1/16 3-31/32 1.687 1-3/8 1.66

Dimensions Outlet Size Inches

CL 3

000

CL 6

000

Appx. Weight Pounds

Appx. Weight Pounds

A B C* E

Each outlet size listed is available to fit any run curvature. Socket dimensions are in accordance with ASME B16.11. Design per MSS-SP-97.

RUN PIPE SIZES Outlet sizes noted above fit a number of run pipe sizes, and the fittings are marked accordingly. See page 30 for Pipet Consolidation Chart.FLATS A flat Socket-Weld Pipet for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.



10

buTT-Weld PiPeT®

STAINLESS & ALLOY

Butt-WEld

standard WEight

Extra strong

3/8 3/4 1 0.493 0.091/2 3/4 1-1/8 0.622 0.123/4 7/8 1-1/2 0.824 0.281 1-1/16 1-3/4 1.049 0.341-1/4 1-1/4 2-1/4 1.38 0.721-1/2 1-5/16 2-1/2 1.610 0.902 1-1/2 3 2.067 1.122-1/2 1-5/8 3-1/2 2.469 2.313 1-3/4 4 3.068 2.504 2 5 4.026 5.896 2-3/8 7-1/2 6.065 10.50

Dimensions

A B COutlet Size

Inches

Stan

dard

Appx. Weight Pounds


RUN PIPE SIZES Outlet sizes 6" and less fit a number of run pipe sizes, and the fittings are marked accordingly. See page 31 for Pipet Consolidation Chart. SCHEDULES Standard Weight Fittings are the same as schedule 40 fittings through 10". A schedule 40 Butt-Weld Pipet for sizes 12" and larger is available. Dimensions and prices on application. Extra Strong Fittings are the same as schedule 80 fittings through 8". A schedule 80 Butt-Weld Pipet for sizes 10" and larger is available. Dimensions and prices on application. Pipe schedule numbers and weight designations are in accordance with ASME B36.10.FLATS A flat Butt-Weld Pipet fitting for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.

Although every attempt has been made to insure that the information contained in these tables is correct, Bonney Forge reserves the right to change the “B” and “C” dimensions as deemed necessary.

3/8 3/4 1 0.423 0.151/2 3/4 1-1/8 0.546 0.123/4 7/8 1-1/2 0.742 0.211 1-1/16 1-3/4 0.957 0.431-1/4 1-1/4 2-1/4 1.278 0.691-1/2 1-5/16 2-1/2 1.500 0.892 1-1/2 3 1.939 1.252-1/2 1-5/8 3-1/2 2.323 2.633 1-3/4 4 2.900 3.824 2 5 3.826 6.176 3-1/16 7-1/2 5.761 15.06

Dimensions A B C

Outlet Size Inches

Extra

Stro

ng

Appx. Weight Pounds

1/4 3/4 7/8 .438 0.143/8 13/16 1 .563 0.141/2 1 1-1/4 .703 0.283/4 1-1/16 1-1/2 .906 0.391 1-5/16 1-7/8 1.141 0.731-1/4 1-5/16 2-1/4 1.484 0.961-1/2 1-3/8 2-1/2 1.719 1.122 1-1/2 3 2.188 1.66

1/4 3/4 1 .438 0.143/8 1-1/8 1-1/4 .563 0.141/2 1-1/4 1-1/2 .703 0.283/4 1-7/16 1-3/4 .906 0.391 1-9/16 2-1/4 1.141 0.731-1/4 1-5/8 2-1/2 1.484 0.961-1/2 1-11/16 3 1.719 1.632 2-1/16 3-5/8 2.188 1.66

Each outlet size listed is available to fit any run curvature. Threaded ends are in accordance with ANSI/ASME B1.20.1 Design per MSS-SP-97.

RUN PIPE SIZES Outlet sizes noted above fit a number of run pipe sizes, and the fittings are marked accordingly. See page 31 for Pipet Consolidation Chart.FLATS A flat Threaded Pipet for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.


11

Threaded PiPeT®

STAINLESS & ALLOY

thrEadEd

cl 3000

cl 6000 Dimensions

A B COutlet Size

Inches

CL 3

000

Appx. Weight Pounds

Dimensions A B C

Outlet Size Inches

CL 6

000

Appx. Weight Pounds

1112

Each outlet size listed is available to fit any run curvature. Socket dimensions are in accordance with ASME B16.11. Design per MSS-SP-97.

RUN PIPE SIZES Outlet sizes noted above fit a number of run pipe sizes, and the fittings are marked accordingly. See page 31 for Pipet Consolidation Chart.FLATS A flat Socket-Weld Pipet for use on welding caps, elliptical heads and flat surfaces is available.ORDERING When ordering a fitting, see page 4.


sOCkeT-Weld PiPeT®

STAINLESS & ALLOY

sockEt WEld

cl 3000

cl 6000

1/4 3/4 7/8 0.364 3/8 0.143/8 13/16 1-1/16 0.493 7/16 0.141/2 1 1-1/4 0.622 9/16 0.283/4 1-1/16 1-1/2 0.824 9/16 0.391 1-5/16 1-7/8 1.049 25/32 0.731-1/4 1-5/16 2-1/4 1.38 23/32 0.961-1/2 1-3/8 2-1/2 1.61 3/4 1.122 1-1/2 3 2.067 13/16 1.66

1/2 1-1/4 1-3/8 .464 13/16 0.283/4 1-7/16 1-3/4 .612 15/16 0.391 1-9/16 2 .815 1-1/32 0.731-1/4 1-5/8 2-1/2 1.16 1-1/32 0.961-1/2 1-11/16 2-3/4 1.338 1-1/16 1.632 2-1/16 3-3/8 1.687 1-3/8 1.66

CL 6

000

Outlet Size Inches

Dimensions Appx. Weight Pounds

CL 3

000

Outlet Size Inches

Dimensions Appx. Weight Pounds A B C E

A B C E

13

lighTWeighT sChedule 10s, lW, and Cl300 PiPeTs®

Butt-WEld

thrEadEd

sockEt WEld

*Branch dimensions are in accordance with ASME B16.11 CL 3M.

Benefits• Reduces Welding Reduces weld volume and

welding time by more than 50% compared to traditional designs.

• Reduces Header Weld Cross Section Allows full penetration groove welds without “suck in” or distortion.

• Reduces Heat Build Up Reduces run pipe heat distortion.

• Is Used on All Run Pipe Thicknesses (CL300) S5s/10s & LW design can be used with any schedule or thickness run pipe in B16.5 Class 150 & Class 300 piping systems.

• Meets Piping Codes & Standards Burst Tests, Markl Fatigue Tests, Finite Element Analysis, MSS- SP-97, ASME B31.1 & B31.3, ASME/ANSI B16.9 & B16.11.

IdentificationSpecify Butt-Weld as follows: Light Wall x Branch Schedule: 10" LW x 2" S10s Run Schedule x Branch Schedule: 10" S10s x 2" S10s CL300 x Branch Schedule: 10" CL300 x 2" Std Wt*

Specify Socket-Weld & Threaded as follows:Light Wall x Branch Class: 10" LW x 2" CL 3M SWPRun Wall x Branch Class: 10" S10s x 2" CL 3M THD 10" S40s x 2" CL 3M SWP S10s

CL300 x Branch Class: 10" CL300 x 2" CL 3M THD

*Fittings designated CL300 can be installed on any run pipe thick-ness (S10s, Std, XS, S160, XXS) in B16.5 Class 150 or Class 300 Piping Systems.

**To obtain S10s/LW/CL300 design for run pipes thicker than S10s, either LW or CL300 must be specified.

NOTE: Although every attempt has been made to insure that the information contained in these tables is correct, WFI reserves the right to change the “C” dimension as deemed necessary.

See page 32 for consolidation chart.

Outlet Size

Inches

BUTT-WELD THREADED* SOCKET WELD

DimensionsAppx. Wt/Lb

DimensionsAppx. Wt/Lb

DimensionsAppx. Wt/Lb A C A C A

C

3M 5s 10s

C = ID of

specified branch

pipe

3M provided unless

otherwise specified

1/2 3/4 0.10 1 0.703 0.25 1 0.622 0.710 0.674 0.243/4 7/8 0.23 1-1/16 0.906 0.35 1-1/16 0.824 0.920 0.884 0.341 1-1/16 0.26 1-5/16 1.141 0.65 1-5/16 1.049 1.185 1.097 0.631-1/2 1-5/16 0.78 1-3/8 1.719 0.92 1-3/8 1.610 1.770 1.682 0.912 1-1/2 0.89 1-1/2 2.188 1.40 1-1/2 2.067 0.703 2.157 1.373 1-3/4 2.274 2 4.376 2-3/8 10.19

14

laTeral PiPeT®

45° connEctions

ForgEd

45° BRANCH CONNECTIONS THREADED, SOCKET-WELD AND BUTT-WELD ENDS

Also available for run sizes through 36". See footnotes at bottom of page 15.

Nominal Run Pipe

Size

Outlet Size

Dimensions

CL 3000 Threaded and Socket-Weld

CL 6000 Threaded and Socket-Weld

STD & XS Butt-Weld

Sch. 160 and XXS Butt-Weld

E E E E2-1/2 - 1-1/4 12 - 3 1/4 1-9/16 1-9/16 1-9/16

2-1/2 - 1-1/4 12 - 3 3/8 1-9/16 1-9/16 1-9/16

2-1/2 - 1-1/4 12 - 3 1/2 1-9/16 1-15/16 1-9/16 1-7/8

1-1/2 - 1-1/4 5 - 2 12 - 6

3/4 1-15/162-1/4 2-1/4

2-5/161-15/16 2-1/8

2-1/2 - 2 5 - 3 12 - 6

12-1/4 2-1/4

2-5/162-1/2

2-1/4 2-1/4

2-5/162-7/16

2-1/2 - 2 5 - 3 12 - 6

1-1/4 2-1/2 2-11/16 2-1/2 2-15/16

2-1/2 - 2 5 - 3 12 - 6

1-1/2 2-11/16 3-3/16 2-11/16 3-1/4

5 - 4 8 - 6 12 - 10

2 3-3/16 3-7/16

Order to Specific Run Pipe

Sizes

3

4

15

elbO PiPeT®

90° long radius

ForgEd

FOR ELBOW OUTLETS THREADED, SOCKET-WELD AND BUTT-WELD ENDS

Footnotes applying to the Elbo Pipet and Lateral Pipet:Socket Dimensions to ASME B16.11Thread Dimensions to ANSI/ASME B1.20.1Butt-Weld End Dimensions to ASME B16.9 & B16.25Each Elbo Pipet 2" & smaller is uniquely designed to fit all the elbow sizes shown. The complete size range interchangeability is so marked on the fitting.**Available as Butt-Weld outlets only. Larger sizes available - STD/XS/S160/XXS.

ORDERING When ordering fittings - see page 4.

Although every attempt has been made to insure that the information contained in these tables is correct, WFI reserves the right to change dimensions as deemed necessary.

The values listed are based on long radius elbows, twice the branch size listed.

Nominal Elbow Size

Inches

Outlet SizeInches

Dimensions

STD. Buttweld

XS Buttweld

CL 3000 THD and Socketweld

CL 6000 THD and Socketweld

E E E E

36 thru 3/4 36 thru 1

1/2 3/4

1-3/8 1-11/16

1-3/8 1-11/16

1-19/32 1-7/8

1-7/8 2-1/4

36 thru 2 36 thru 2

1 1-1/4

1-15/16 2-1/8

1-15/16 2-1/8

2-1/4 2-1/2

2-1/2 2-11/16

36 thru 2 36 thru 2

1-1/2 2

2-5/16 2-3/4

2-5/16 2-3/4

2-11/16 3-1/4

3-1/4

Order to Specific Elbow Sizes

**2-1/2 **3 **4

3-3/16 3-1/2 4-5/16

3-3/16 3-1/2 4-5/16

** **

16

niPPle PiPeT®

Plain End

thrEadEd End

*Available in lengths 4 1/2", 5 1/2" and 6 1/2"Weights based on Carbon Steel (.283 lbs/in3)

ORDERING When ordering fittings - see page 4.

Although every attempt has been made to insure that the information contained in these tables is correct, WFI reserves the right to change the “C” dimension as deemed necessary.

Integrally reinforced branch connection of one piece construction which eliminates costly welds and provides convenience of socket-weld and threaded ends for valves and instruments. Available in standard lengths of 3 1/2" and 6 1/2". Special lengths on request.

17

flanged PiPeT®

ovErviEW

ELIMINATE WELDS!

Don’t waste time and money making 3 welds... when the single weld WFI® Flanged Pipet® performs better!

FORGED ONE-PIECE CONSTRUCTION MEANS LESS WELDING.

WFI Flanged Pipets are available in any length, material, pipe wall thickness and flange rating.

WFI Flanged Pipets offer a simplified installation and provide more exacting tolerances where multiple flanges of constant height are required.

One-piece construction eliminates two extra stress points and the clean, seamless bore of-fers better performance. The base is contoured for attachment to a pipe, elbow or vessel.

RF, RTJ and other standard flanged faces are available.

• Excellent choice for hot tap applications. (When specified, hot tap configurations will be supplied.)

• Integrally reinforced, weld-on connection.• Exclusive design distributes stress more evenly and removes flow interruptions.• Available in all sizes, heights, wall thicknesses, and materials.

ordEring inFormation

Specify:• Header Size and Schedule• Outlet Size and Schedule• Flange Rating and Bore• Face Style (RF, RTJ, Etc.)• Design Standard (ASME B16.5 unless otherwise requested)

Example: 6" Std. Wt. x 2" 300# RF S80 Bore

AVAILABLE IN ALL FORGING-QUALITY MATERIALS.

OLD METHODBranch Connection–

Pipe-Weld Neck Flange

NEW METHODWFI® Flanged Pipet®

Thre

aded

& P

lain

End

Outlet Size Inches

Dimensions Appx. Weight PoundsA*

B

S/80 S/160 XXS1/2 3-1/2 0.546 0.464 0.252 0.45

3/4 3-1/2 0.742 0.612 0.434 0.64

1 3-1/2 0.957 0.815 0.599 0.92

1-1/4 3-1/2 1.278 1.160 0.896 1.40

1-1/2 3-1/2 1.500 1.338 1.100 1.72

2 3-1/2 1.939 1.687 1.503 2.50

Thre

aded

& P

lain

End

Outlet Size Inches

Dimensions Appx. Weight PoundsA*

C

S/80 S/160 XXS1/2 3-1/2 0.464 0.464 0.252 0.45

3/4 3-1/2 0.612 0.612 0.434 0.64

1 3-1/2 0.815 0.815 0.599 0.92

1-1/4 3-1/2 1.160 1.160 0.896 1.40

1-1/2 3-1/2 1.338 1.338 1.100 1.72

2 3-1/2 1.687 1.687 1.503 2.50

18

flanged PiPeT®

NOTES: Flange dimensions and tolerances are in accordance with published flange standards (ASME B16.5, API6A, etc.) Available in all standard facingsOutlet sizes greater than 2" NPS are available upon request.“A” dimensions other than 6" are available upon request.Flange thickness for Class 150 and Class 300 include 1/16" raised face.Flange thickness for Class 600, 1500 and 2500 does not include 1/4" raised face.Available under MIL-I-45208 and ASME Section III Quality Programs.

*For 1500 and 2500 Class when used as a Lateral Pipet or Elbo Pipet, the flange diameter may cause interference with the run pipe. For that reason in these products, WFI offers a standard “A” dimension of 9". If a shorter “A” dimension is required, it is recommended that you contact WFI.

cl 150

cl 300

cl 400 & 600

cl 900 & 1500

cl 2500

ELBO-FLANGED PIPET45° FLANGED PIPET

CL 2

500

CL 9

00 &

150

0CL

400

& 6

00CL

300

Outlet Flange Flange Bolt No. Bolt Size A O.D. Thk. Circle of Holes Hole

1/2 6 3.50 .44 2.38 4 .62 3/4 6 3.88 .50 2.75 4 .62 1 6 4.25 .56 3.12 4 .62 1 1/4 6 4.62 .62 3.50 4 .62 1 1/2 6 5.00 .69 3.88 4 .62 2 6 6.00 .75 4.75 4 .75 1/2 6 3.75 .56 2.62 4 .62 3/4 6 4.62 .62 3.25 4 .75 1 6 4.88 .69 3.50 4 .75 1 1/4 6 5.25 .75 3.88 4 .75 1 1/2 6 6.12 .81 4.50 4 .88 2 6 6.50 .88 5.00 8 .75 1/2 6 3.75 .56 2.62 4 .62 3/4 6 4.62 .62 3.25 4 .75 1 6 4.88 .69 3.50 4 .75 1 1/4 6 5.25 .81 3.88 4 .75 1 1/2 6 6.12 .88 4.50 4 .88 2 6 6.50 1.00 5.00 8 .75 1/2 6* 4.75 .88 3.25 4 .88 3/4 6* 5.12 1.00 3.50 4 .88 1 6* 5.88 1.12 4.00 4 1.00 1 1/4 6* 6.25 1.12 4.38 4 1.00 1 1/2 6* 7.00 1.25 4.88 4 1.12 2 9 8.50 1.50 6.50 8 1.00 1/2 6* 5.25 1.19 3.50 4 .88 3/4 6* 5.50 1.25 3.75 4 .88 1 6* 6.25 1.38 4.25 4 1.00 1 1/4 6* 7.25 1.50 5.12 4 1.12 1 1/2 9 8.00 1.75 5.75 4 1.25 2 9 9.25 2.00 6.75 8 1.12

CL 1

50

19

PiPeT®

hEavy Wall

ForgEd

Type 1 - Straight thru bore design

Type 2 - Conventional tapered bore design

The Heavy Wall Forged Pipet® is anintegrally reinforced branch connection.It provides the economical and engineering answer to the problem of welding outlet fittings on high pressure, high temperature piping and pressure vessels.

Run WallThickness 3/4 1 1 1/4 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3

BranchPipe Size A C A C A C A C A C A C A C A C A C A C

3 2-7/8 2.906 3-7/32 2.900 3-3/8 2.906 3-5/8 2.900 4-1/8 2.900 4-9/16 2.900 5 2.900 5-1/2 2.900 5-7/8 2.900 6-1/16 2.900

3-1/2 3-1/8 3.359 3-1/4 3.359 3-7/16 3.359 3-3/4 3.359 4-3/16 3.359 4-5/8 3.359 5-1/16 3.359 5-9/16 3.359 6 3.359 6-5/16 3.359

4 3-5/16 3.843 3-3/8 3.826 3-1/2 3.828 3-7/8 3.826 4-3/4 3.826 4-3/4 3.826 5-3/16 3.826 5-5/8 3.826 6-1/8 3.826 6-9/16 3.826

5 3-3/4 4.812 3-3/4 4.812 4 4.812 4-1/4 4.812 4-3/4 4.812 5-1/4 4.812 5-3/4 4.812 6-1/4 4.812 6-5/8 4.812 7-3/16 4.812

6 4-1/8 5.750 4-11/32 5.761 4-1/2 5.760 4-11/16 5.760 5-1/4 5.760 5-3/4 5.760 6-1/4 5.760 6-3/4 5.760 7-1/4 5.760 7-13/16 5.760

8 4-3/16 7.625 4-5/8 7.625 4-7/8 7.625 5-5/32 7.625 5-3/4 7.625 6-11/32 7.625 6-15/16 7.625 7-17/32 7.625 8-3/32 7.625 8-11/16 7.625

10 4-1/4 9.750 4-27/32 9.750 5 9.562 5-5/16 9.562 5-15/16 9.562 6-9/16 9.562 7-3/16 9.562 7-13/16 9.562 8-7/16 9.562 9-1/16 9.562

12 4-3/8 11.750 5-3/32 11.750 5-3/8 11.375 5-11/16 11.375 6-5/16 11.375 6-15/16 11.375 7-9/16 11.375 8-3/16 11.375 8-13/16 11.375 9-7/16 11.375

14 4-1/2 13 5-1/4 13 5-1/2 12.500 5-13/16 12.500 6-5/16 12.500 6-15/16 12.500 7-9/16 12.500 8-3/16 12.500 8-13/16 12.500 9-7/16 12.500

16 4-11/16 15 5-7/8 15 6 14.312 6-7/16 14.310 6-5/8 14.310 7-1/4 14.310 7-7/8 14.310 8-1/2 14.310 9-1/8 14.310 9-3/4 14.310

18 5-1/8 17 6-1/2 17 6-1/2 16.125 6-1/2 16.126 6-13/16 16.126 7-7/16 16.126 8-7/32 16.126 8-13/16 16.126 9-13/32 16.126 10-1/32 16.126

20 5-5/8 19 6-3/4 19 7 17.937 7-9/16 17.938 7-25/32 17.938 8-3/32 17.938 8-21/32 17.938 9-1/4 17.938 9-29/32 17.938 10-15/32 17.938

24 6-1/2 23 7-5/8 23 8 21.564 8-23/32 21.564 8-31/32 21.564 9-13/16 21.568 10-1/2 21.568 11 21.564 12-9/16 21.564 10-21/32 21.564

20

bOsseT®

• Designed in accordance with ANSI B16.11• Available in Class 3000-6000-9000-10000• Available in over 60 different materials• A weld-on connection in socket-weld, threaded or combination threaded and socket-weld designs• Forty different designs and combinations available. Please contact WFI for further details or visit our

web site at www.wfi-intl.com.

B-1 BossEt Combination Socket-Weld & Threaded Boss

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 38.1 50.8 50.8 50.8 50.8 63.5 IN 1 1/2 2 2 2 2 2 1/2 MM 17.9 23.4 29.4 37.7 43.7 56.0 IN 45/64 59/64 1 5/32 1 31/64 1 23/32 2 13/64

A

H

B-1-F BossEt Combination Socket-Weld & Threaded Insert Type Boss

Plug for Combination Socket-Weld & Threaded Boss

B-2 BossEt Socket-Weld Boss

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 40 65.1 65.1 65.1 65.1 63.5 IN 1 1/2 2 2 2 2 2 1/2 MM 65.1 65.1 65.1 65.1 65.1 85.7 IN 2 2 2 2 2 3 3/8

BRANCH PIPE I.D.

A 3000 LB

A 6000 LB

H

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 38.1 50.8 50.8 50.8 50.8 63.5 IN 1 1/2 2 2 2 2 2 1/2 MM 17.9 23.4 29.4 37.7 43.7 56.0 IN 45/64 59/64 1 5/32 1 31/64 1 23/32 2 13/64

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 44.5 46.0 52.4 52.4 52.4 65.1 IN 1 3/4 1 13/16 2 1/16 2 1/16 2 1/16 2 9/16 MM 21.3 26.7 33.4 42.2 48.3 60.3 IN .840 1.050 1.315 1.660 1.900 2.375

A

H

A

H

21

bOsseT®

• Designed in accordance with ANSI B16.11• Available in Class 3000-6000-9000-10000• Available in over 60 different materials• A weld-on connection in socket-weld, threaded or combination threaded and socket-weld designs• Forty different designs and combinations available. Please contact WFI for further details or visit our

web site at www.wfi-intl.com.

B-3 BossEt Threaded Boss

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 38.1 50.8 50.8 50.8 50.8 63.5 IN 1 1/2 2 2 2 2 2 1/2 MM 17.9 23.4 29.4 37.7 43.7 56.0 IN 45/64 59/64 1 5/32 1 31/64 1 23/32 2 13/64

A

H

B-4 BossEt Threaded Boss with Weld Ring

B-5 BossEt Threaded Thermowell Boss

B-6 BossEt Socket-Weld Boss with Weld Ring

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 33.3 34.9 42.9 47.6 50.8 57.2 IN 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 MM 23.8 27.0 33.3 42.9 49.2 61.9 IN 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16

A

E

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 47.6 50.8 60.3 66.7 79.4 85.7 IN 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 MM 25.4 30.2 36.5 44.5 50.8 63.5 IN 1 1 3/16 1 7/16 1 3/4 2 2 1/2

A

E

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 33.3 34.9 42.9 47.6 50.8 57.2 IN 1 5/16 1 3/8 1 11/16 1 7/8 2 2 1/4 MM 23.8 27.0 33.3 42.9 49.2 61.9 IN 15/16 1 1/16 1 5/16 1 11/16 1 15/16 2 7/16

A

E

23

VesseleT®

ovErviEW

THE VESSELET IS A CONTOURED INTEGRALLY REINFORCED INSERT BRANCH CONNECTION

WHEN DO YOU SPECIFY A VESSELET®?

When you need: • Fully interpretable radiographic or ultrasonic weld examination• Longer life under cyclic fatigue loading• An insert fitting that is fully engineered and supported by Markl fatigue tests, burst tests, finite element analysis and years of successful experience in actual service

FEATURES OF THE VESSELET®

• True butt-weld installation in header• Outlets available in butt-weld, socket-weld, threaded & flanged configurations• Designed for easy installation• Low stress intensification factor (sif)• Available in outlet size range to 60”• Available in over 60 different alloys• Meets all the requirements of the applicable codes & standards

Butt-weld for ease of NDT or inservice inspection

Welds directly into header or vessel for total integral type construction


Required for all Codes:

1. Header (run) size & schedule or wall thickness2. Outlet size & schedule or wall thickness3. Material4. Quantity

Note: In the absence of any other information, WFI will supply fittings proven by burst test. Applicable codes are B131.1, B31.3 & ASME III

For ASME VIII, ASME Sec. 1, B31.4 & 8, additional service conditions are required. This enables WFI to insure that the Vesselet® provided meets the code requirements. These codes do not accept product line proof testing. They, as well as some speci-fications, require area replacement as proof of adequacy. These requirements are project specific and require additional ordering information as listed below.

1. Design Code2. Design temperature3. Design pressure4. Corrosion allowance (if applicable)

22

bOsseT®

• Designed in accordance with ANSI B16.11• Available in over 60 different materials• A weld-on connection in socket-weld, threaded or combination threaded and socket-weld designs• Forty different designs and combinations available.

B-11 BossEt Threaded Drill-Thru Extended Boss

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 47.6 50.8 60.3 66.7 79.4 85.7 IN 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 MM 5.6 9.5 15.1 22.2 26.2 35.7 IN 7/32 3/8 19/32 7/8 1 1/32 1 13/32

A

F

B-12 BossEt Socket-Weld Drill-Thru Extended Boss

B-13 BossEt Combination Socket-Weld & Threaded Drill-Thru Extended Boss

accEss holE x-ray Plugs

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 47.6 50.8 60.3 66.7 79.4 85.7 IN 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 MM 5.6 9.5 15.1 22.2 26.2 35.7 IN 7/32 3/8 19/32 7/8 1 1/32 1 13/32

3000 LB 6000 LB

Outlet Size

DN 15 20 25 32 40 50 NPS 1/2 3/4 1 1 1/4 1 1/2 2MM 47.6 50.8 60.3 66.7 79.4 85.7 IN 1 7/8 2 2 3/8 2 5/8 3 1/8 3 3/8 MM 5.6 9.5 15.1 22.2 26.2 35.7 IN 7/32 3/8 19/32 7/8 1 1/32 1 13/32

A

F

A

F

H = Customer Specified Length

1" (25) For pipe wall thickness over 1 3/8" (34.9 - 76.2) 1 1/2" (40) For pipe wall thickness over 3" - 5" (76.2 - 127.0) 2" (50) For pipe wall thickness over 5" (127.0)

1" (25) For pipe wall thickness 5/8" - 1 3/8" (15.9 - 34.9)

25

safeTy relief ValVe VesseleT®

Safety Relief Valve Vesselets®

Special support nozzle designed to reduce flow induced vibrations. Engineered for tem-perature, pressure and flow conditions. Also considers fatigue and is designed to accom-modated stresses induced from opening and closing of the valve and seismic conditions.

Designed by WFI utilizing proven technology from ASME, WRC and SwRI.

A safety relief valve requires more from its attachment nozzle than pressure/temperature protection.

WFI’s Safety Relief Valve Vesselt® (SRVV) adds protection for:

• Flow induced vibration

• Seismic loads

• Reaction forces

• Premature Seat failure

FILL OUT THE INFORMATION BELOW AND RETURN TO WFI FOR A QUOTE:

ovErviEW

Process Fill in below

Line Size/Wall Thickness

Steam Flow (lbs/hr)

Steam Pressure

Steam TemperatureMaterial

Line Material

SRVV MaterialValve

Weight

Set Pressure

Rated Capacity (lbs/hr)

Inlet ID

Weld Prep (if required)

Outlet ID

In order to do seismic analysis, WFI needs either the seismic acceleration or Universal Building Code Zone.

In order to analyze the reaction forces, WFI needs a sketch of your layout or the dimensions listed on the typical layout sketch (Figure 1).

A Offset of Discharge Elbow (24" Default) ___________________

B Height of Seat _________________

C Max, Min, or WFI Optimizes ___________________

D Elbow Schedule (S/40 Default) ___________________

E Valve Lift Time _________________ (from Valve Mfg. .04 sec. Default)

Note: Default Valves are used when none are given to complete the analysis

DEFAULTS Outlet Nom. Size Height Used 3" 6" 4" 8" 6" 8" 8" 10"

SRVV Designed for Vibration Control plus Pressure/Temperature and Fatigue Endurance

24

VesseleT®

conFigurations

sizEs, WEights & dimEnsions

LATERAL & ELBO VESSELETS®

Integrally reinforced, contoured-insert type branch connection ideally suited for cyclical and high pres-sure/temperature services. Patented design reduces weld volume, and lends itself to non-destructive examination. May be used to replace seamless re-ducing laterals. Available in butt-weld, socket-weld, threaded, and flanged configurations.

THERMALET®

Integrally reinforced contoured-insert type branch connections, threaded (class 3000 and class 6000) and flanged (class150 thru class 2500) for thermowells in heavily insulated pipes. Moves attachment weld away from instrument tap. Patented design reduces weld volume, and lends itself to non-destructive examination.

FLANGED VESSELET®

Integrally reinforced contoured insert type branch connections with integral flange outlet (class 150 thru class 2500). Eliminates flange attachment weld. Customized projection heights available.

Special Shapes and Configurations for Problems Specific to the Piping IndustryThe following patents apply: 262,397 274,549 4,438,955 282,867 4,450,613 (foreign patents also)

STUDDET®

Designed for mating flanges to vessels or tanks utilizing contoured insert type connection. Available in all flange sizes and pressure ratings. Patented design reduces weld volume, and lends itself to non-destructive examination.

Backed by complete testing programWFI has conducted comprehensive burst tests of Vesselts®. Additionally, WFI has conducted fatigue tests to offer more directly applicable data for stress intensification factor (sif) calcu-lations, which are of major importance in piping system analysis.

WFI offers full engineering capability to develop special configurations and designs, and to perform analysis of those designs using in-house finite element analysis.

1/2 1-1/4 0.803/4 1-1/4 0.901 1-1/4 1.101-1/4 1-1/4 1.301-1/2 1-3/4 1.752 1-1/2 3.193 1-11/16 6.904 2-1/16 12.036 2-11/16 24.458 3 44.1410 3-1/8 63.3312 3-5/16 98.3714 3-5/8 122.0016 3-3/4 141.9018 4-5/8 173.7020 5-1/8 208.0024 5-5/8 313.00Bu

tt-W

eld

Vess

elet

- Si

zes,

Wei

ghts

& D

imen

sion

s Outlet Size Inches

Dimensions Appx. Weight Pounds A Installation OD

OD’s vary by

application

“A” Dimensions shown are nominal for STD x STD and XS x XS. Other Schedules may vary.

27

seamless fOrged Wyes and laTerals

During the last 5 years, WFI has invested more than $4 million in new NC/CNC machine tools and forging dies to more efficiently produce large seamless Wyes and Laterals for the power and energy industries. WFI also utilizes in house programs including Finite Element Analysis and Three-Dimensional CAD/CAM to assist in the drawing, design and machining of these parts.

These investments give WFI the ability to produce fittings such as Wyes and Laterals with as near as uniform wall as possible while main-taining the strength of the fitting using the pressure area method of design and finite element analysis where required. WFI understands that uniform wall thickness and smooth rounded external and internal surfaces are extremely important as they relate to both thermal stress and stresses from external forces that these parts experience in service. Seamless Laterals and Wyes, used primarily in high pressure steam lines and in high pressure subsea piping are subject to high thermal and reaction stresses due to excessive section thickness compared to the mating pipe. WFI’s unique manufacturing process allows us to produce these parts with maximum radiuses and a more uniform wall thickness which results in greatly reducing these stresses.

ovErviEW

SEAMLESS REDUCING LATERAL

SEAMLESS SIZE-ON-SIZE WYE

26

seamless fOrged sPeCial Tees

ovErviEW

SEAMLESS SIZE-ON-SIZE TEE

WFI designs and manufactures Seamless Tees to meet all ASME Code requirements including ASME Section I, Section III, Section VIII, ASME B31 Codes, ASME B16.9, WFI’s Tees are also broadly used in API and MSS applications.

WFI Seamless Tees are ideal for high pressure process and refinery piping, subsea lines, topside manifold piping, subsea risers, steam lines and boiler piping. Our manufacturing process allows us to quickly make tees with heavy walls, tees with non standard reductions, and tees in hard to find material grades.

WFI also manufactures true “Seamless” Barred and Target/Cushion tees. WFI Seamless Barred Tees have integral bars that are not welded into the branch. These are ideal for subsea corrosion resistant alloy tees where welding may affect material properties in heat affected zones. WFI Seamless Target/Cushion Tees are forged with one end of the run solid. This provides a 90 degree flow path through one end of the run and out the branch. Target Tees are normally provided with center to end dimensions in accordance with ASME B16.9 dimensions for buttwelding tees for new piping installations. They can also be manufactured with center to end dimensions equal to those required for buttweld elbows to replace elbows in existing piping systems. Target tees are broadly used for erosive flow conditions such as those found in topside or subsea manifolds in offshore oil and gas production.

WFI Tees are available in Carbon Steel, Low Temp, High Yield, Chrome Moly, Stainless, 6 Moly, Duplex, Super Duplex, Nickel, Nickel Alloys, Nickel Copper and Copper Nickel.

SEAMLESS TARGET TEE

29

sPeCialTy PrOduCTs

FlangEs

Designed and engineered by WFI or to customers specifications. Available in all material grades and sizes.

saFE End/transition PiEcE

Forged flanges available in all B16, MSS, API, AWWA, and METRIC standards including orifice and anchor flanges. Project specific designs, special materials, and rush deliveries available.

nozzElEt®

A traditional insert welding outlet contoured to fit the inside diameter of the run pipe vessel wall. Available in butt-weld and flanged configurations.

studding outlEt

Designed for mating flanges to vessels or tanks economically. Manufactured for either I.D. or O.D. installation. Available in all flange sizes and pressure ratings. Provides the strength and safety the vessel code requires.

28

sPeCialTy PrOduCTs

sWagE niPPlEs*

Available in hard to find material grades and in reducing sizes. Designed in accordance with B16.9, B16.11 and B16.28. WFI forged shapes guaranteed to meet minimum wall thickness with no thinning.

ForgEd shaPEs

WFI design provides special integral reinforcement at critical stress concentration areas. Available as concentric and eccentric in all material grades. All end finishes and special reductions are available. Complies to MSS-SP-95.

stuB Ends

* Non Commodity Items

Designed in accordance with B16.9 (ASA) or MSS-SP-43. Available in all sizes and material grades.

rEducErs & caPs

Forged seamless concentric and eccentric reducers designed in accordance with B16.9 and MSS-SP-75. Caps available in butt-weld and threaded configurations in accordance with B16.9, B16.11, ASME Sec I and Sec VIII. These products available in all material grades and sizes.

WFI specializes in special forgings and fittings of any shape, size or material. Modern forging and machining equipment, in-house engineering and design, in-house heat treatment and a complete metallurgical testing lab make WFI a fast, reliable source for virtually any type of piping or pressure vessel component. We can build from your drawings and specifications or help recommend a stronger, more versatile design.

31

engineering sPeCifiCaTiOns

PiPEt® consolidation chart a105/350 lF2

HOW IT WORKS

Each outlet size indicated on the chart is designed to fit a number of Run Pipe sizes, e.g., the 1/2" fitting marked 36 - 1 1/4" x 1/2" will fit all Run Pipe sizes from 1 1/4" to 36". When placed on a 36" Run Pipe, there will be a maximum radial gap of 1/16" between the top of the Run Pipe and the base of the fitting at the crotch as shown on the sketch. This gap is negligible when welding.

THE PIPET MEANS REDUCED INVENTORY

The chart above outlines the full range of THP, SWP and BWP size consolidation. This chart has been devised and the fitting designed to substantially minimize warehouse inventory. All fittings are manufactured and marked as shown on the chart.

Outlet Size Inches 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6

Butt-Weld Pipet, STD (BWP) 1 - 1/2 2 - 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6 36 - 1 1/4 36 - 2 1/2 3 1/2 - 1 1/4 2 - 1 1/2 3 1/2 - 2 3 - 2 1/2 4 - 3 4 - 3 1/2 6 - 5 8 36 - 4 6 - 2 1/2 36 - 4 6 - 3 1/2 10 - 5 6 - 5 10 - 8 10 36 - 8 36 - 8 36 - 12 14 - 8 20 - 12 14 - 12 36 - 16 36 - 22 18 - 16 24 - 20 34 - 26 42 - 36

Butt-Weld Pipet, XS (BWP) 3/4 - 1/2 1 1/2 - 3/4 1 2 - 1 1/4 1 1/2 2 2 1/2 3 4 6 36 - 1 36 - 2 3 -1 1/4 5 - 2 1/2 3 1/2 - 2 3 - 2 1/2 4 - 3 4 - 3 1/2 6 - 5 8 36 - 3 1/2 36 - 6 36 - 4 6 - 3 1/2 10 - 5 6 - 5 10 - 8 10 36 - 8 36 - 12 14 - 8 20 - 12 14 - 12 36 - 16 36 - 22 18 - 16 24 - 20 34 - 26 42 - 36

Socket-Weld Pipet, 3000# (SWP) 1/4 1/2 - 3/8 1 - 1/2 1 1/4 - 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 36 - 3/8 36 - 3/4 36 - 3/4 36 - 1 1/2 2 1/2 - 1 1/4 2 - 1 1/2 2 1/2 - 2 3 1/2 - 2 1/2 3 1/2 - 3 4 - 3 1/2 6 - 5 36 - 3 3 1/2 - 2 5 - 3 6 - 4 6 - 4 6 - 5 10 - 8 36 - 4 36 - 6 36 - 8 36 - 8 14 - 6 20 - 12 36 - 16 36 - 22

Socket-Weld Pipet, 6000# (SWP)

36 - 1/4 36 - 3/8 1/2 1 - 3/4 1 1 - 1/4 1 - 1/2 2 2 1/2 3 1/2 - 3 4 36 - 3/4 36 - 1 1/4 2 1/2 - 1 1/4 4 - 1 1/2 2 1/2 - 2 3 1/2 - 2 1/2 3 1/2 - 3 5 - 4 5 36 - 3 36 - 5 5 - 3 6 - 4 6 - 4 10 - 6 8 - 6 36 - 6 36 - 8 18 - 8 26 - 12 14 - 10 36 - 20 36 - 28 36 - 16

Threaded Pipet, 3000# (THP) 3/8 - 1/4 1 - 3/8 1/2 1 1/4 - 3/4 1 1 1/2 - 1 1/4 1 - 1/2 2 2 1/2 3 4 36 - 1/2 36 - 1 1/4 36 - 3/4 36 - 1 1/2 2 1/2 - 1 1/4 3 1/2 - 2 2 1/2 - 2 3 1/2 - 2 1/2 3 1/2 - 3 4 - 3 1/2 6 - 5 36 - 3 36 - 4 5 - 3 6 - 4 6 - 4 14 - 6 10 - 8 36 - 6 36 - 8 36 - 8 36 - 16 12 16 - 14 20 - 18 36 - 22

Threaded Pipet, 6000# (THP) 3/8 - 1/4 1 - 3/8 1/2 3/4 1 1/4 - 1 1 1/2 - 1 1/4 1 - 1/2 2 2 1/2 3 4 36 - 1/2 36 - 1 1/4 36 - 3/4 2 1/2 - 1 2 1/2 - 1 1/4 3 1/2 - 2 2 1/2 - 2 3 1/2 - 2 1/2 3 1/2 - 3 3 1/2 5 36 - 1 1/2 36 - 3 8 - 4 5 - 3 6 - 4 5 - 4 4 6 36 - 10 36 - 6 36 - 8 10 - 6 6 - 5 10 - 8 26 - 12 12 - 8 18 - 12 36 - 28 36 - 14 36 - 20

45° Lateral Pipets, (BLP-SLP-TLP) 3/8 - 1/4 1 - 3/8 1/2 3/4 1 1/4 - 1 1 1/2 - 1 1/4 1 - 1/2 2 36 - 1/2 36 - 1 1/4 36 - 3/4 2 1/2 - 1 2 1/2 - 1 1/4 3 1/2 - 2 2 1/2 - 2 3 1/2 - 2 1/2 36 - 1 1/2 36 - 3 8 - 4 5 - 3 6 - 4

For Run Pipe Consolidations and Branch Pipe Sizes not listed on chart, please contact WFI.30

anChOr flanges

WELDING NECK ANCHOR FLANGES

Anchor flanges are important elements in many thrust-control systems, especially those protecting pipeline pumping stations. Welded into the line and encased in concrete, they immobilize the pipe at predetermined locations and transfer built-up stresses to external structures.

For example, in cross-county pipelines end forces of considerable magnitude are generated by internal pressure and temperature changes. A 24" O.D. x 0.594" wall pipe in a pipeline operating at 1100 psi and subjected to a 90° rise in metal temperature, for example, will develop total thrust of 1,000,000 lbs. Unless these forces are properly controlled, they can damage pumps, valves and other close-tolerance equipment.

Anchor Flanges may be used to secure subsea piping and risers to platform structures.

ovErviEW

REQUIRED FOR ALL CODES

1. Design Code

2. Material

3. Design Pressure

4. Design Temperature

5. Installation Temperature

6. Allowable Concrete Bearing Stress

7. Corrosion Allowance

8. Run Pipe Diameter

9. Run Pipe Schedule Thickness

10. Other applicable moment and load information


32


stainlEss - chromE - alloy PiPEt® consolidation chart

HOW IT WORKS




REF. FIG. UW-16.1(a) SECTION VIII DIVISION 1 For Run Pipe Consolidations and Branch Pipe Sizes not listed on chart, please contact WFI.

Outlet Size Inches1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4

Butt-Weld Pipet, STD (BWP) & Socket-Weld Pipet, 3000# (SWP)1/4 36 - 3/8

1/2 - 3/8 36 - 3/4

1 - 1/2 36 - 1 1/4

2 - 3/4 36 - 2 1/2

1 3 1/2 - 1 1/4 36 - 4

1 1/4 2 - 1 1/2 6 - 2 1/2 36 - 8

1 1/2 3 - 2 8 - 3 1/2 36 - 10

2 3 - 2 1/2 6 - 3 1/2 16 - 8 36 - 18

2 1/2 3 1/2 - 3 5 - 4 12 - 6 24 - 14 36 - 26

3 4 - 3 1/2 6 - 5 14 - 8 36 - 16

3 1/2 4 6 - 5 10 - 8 24 - 12 36- 26

4 5 6 10 - 8 20 - 12 36 - 22

Butt-Weld Pipet, XS (BWP)36 - 1/4 3/8

36 - 1/23/4 - 1/2 36 - 1

1 1/2 - 3/4 36 - 2

1 3 - 1 1/4 36 - 3 1/2

2 - 1 1/4 5 - 2 1/2 36 - 6

1 1/2 2 1/2 - 2 8 - 3 36 - 10

2 3 - 2 1/2 6 - 3 1/2 14 - 8 36 - 16

2 1/2 4 - 3 8 - 5 20 - 10 36 - 22

3 4 - 3 1/2 6 - 5 16 - 8 32 - 18 36 - 34

3 1/2 4 6 - 5 12 - 8 34 - 14 36

4 5 6 10 - 8 20 - 12 36 - 22

Butt-Weld Pipet, S160 (BWP)1/2 36 - 3/4

1 - 3/4 36 - 1 1/4

2 - 1 36 - 2 1/2

1 1/4 4 - 1 1/2 36 - 5

2 1/2 - 1 1/2 6 - 3 36 - 8

2 3 - 2 1/2 10 - 3 1/2 36 - 12

3 - 2 1/2 5 - 3 1/2 18 - 6 36 - 20

3 1/2 - 3 5 - 4 10 - 6 26 - 12 36 - 28

4 5 6 8 14 - 10 36 - 16

Socket-Weld Pipet, 6000# (SWP)36 - 1/4 36 - 3/8 1/2

36 - 3/41 - 3/4 36 - 1 1/4

2 - 1 36 - 2 1/2

1 1/4 4 - 1 1/2 36 - 5

2 1/2 - 1 1/2 6 - 3 36 - 8

2 3 - 2 1/2 10 - 3 1/2 36 - 12

2 1/2 3 - 3 1/2 6 - 4 18 - 8 36 - 20

3 3 1/2 4 5 6 10 - 8 22-12 26 - 24 36 - 30

4 5 6 8 10 14 - 12 20 - 16 36 - 22

Butt-Weld Pipet, XXS (BWP)36 - 1/2 36 - 3/4 1

36 - 1 1/42 1/2 - 1 1/4 36 - 3

4 - 1 1/2 36 - 5

3 1/2 - 2 8 - 4 36 -10

4 - 2 1/2 10 - 5 36 - 12

4 - 3 10 - 5 20 -12 36 - 22

4 6 - 5 14 - 8 36 -16

Socket-Weld Pipet, 9000# (SWP)36 - 1/2 36 - 3/4 1

36 - 1 1/42 1/2 - 1 1/4 36 - 3

4 - 1 1/2 36 - 5

3 1/2 - 2 8 - 4 36 -10

Threaded Pipet, 3000#, 6000# (THP)3/8 - 1/4 36 - 1/2

1 - 3/8 36 -1 1/4

1/2 1 1/2 - 3/4 36 - 2

3/4 2 1/2 - 1 36 - 3

1 1/4 - 1 4 - 1 1/2 36 - 5

1 1/2 - 1 1/4 3 1/2 - 2 8 - 4 36 - 10

1 1/2 2 3 1/2 - 2 1/2 10 - 4 36 - 12

2 2 1/2 4 -3 10 - 5 18 - 12 36 - 20

2 1/2 3 1/2 - 3 5 - 4 10 - 6 26 - 12 36 - 28

3 3 1/2 4 6 - 5 12 - 8 36 - 14

4 5 6 10 - 8 18 - 12 36 - 20

33


lightWEight schEdulE 10s, lW, and class 300 - stainlEss PiPEt consolidation chart

HOW IT WORKS




For Run Pipe Consolidations and Branch Pipe Sizes not listed on chart, please contact WFI.

Outlet Size Inches1/2 3/4 1 1 1/2 2 3 4

Butt-Weld Pipet, LW or CL300 and Sch. 10S1 1/4 - 1/2 36 - 1 1/2

2 1/2 - 1 36 - 3

1 1/2 - 1 4 - 2 36 - 5

2 3 - 2 1/2 10 - 3 1/2 36 - 12

3 - 2 1/2 5 - 3 1/2 18 - 6 36 - 20

3 1/2 4 5 8 - 6 14 - 10 42 - 16

5 6 10 - 8 18 - 12 44 - 20 72 - 46

Butt-Weld Pipet, CL300 x STD.1 -1/2 36 - 1 1/4

2 - 3/4 36 - 2 1/2

3 1/2 - 1 1/4 36 - 4

3 - 2 8 - 3 1/2 36 - 10

3 - 2 1/2 6 - 3 1/2 16 - 8 36 - 18

4 - 3 1/2 6 - 5 14 - 8 36 - 16

5 6 10 - 8 20 - 12 36 - 22

Socket Weld Pipet, LW or CL300 x CL 3000, and 10S x CL30001 -1/2 36 - 1 1/4

2 - 3/4 36 - 2 1/2

3 1/2 - 1 1/4 36 - 4

3 - 2 8 - 3 1/2 36 - 10

3 - 2 1/2 6 - 3 1/2 16 - 8 36 - 18

4 - 3 1/2 6 - 5 14 - 8 36 - 16

5 6 10 - 8 18 - 12 44 - 20 72 - 46

Threaded Pipet, LW or CL300 x CL 3000, and 10S x CL30001 1/2 - 3/4 36 - 2

2 1/2 - 1 36 - 3

1 1/4 - 1 4 - 1 1/2 36 - 5

2 3 1/2 - 2 1/2 10 - 4 36 - 12

2 1/2 4 - 3 10 - 5 18 - 12 36 -20

3 1/2 4 6 - 5 12 - 8 36 - 14

4 5 6 10 - 8 18 - 12 36 - 20

Physical Address 1509 Riverport RoadKingsport, TN 37660

Physical Address 400 Natalie Boulevard

Loudon, TN 37774

Kingsport TN: 423-765-9991 | Loudon TN: 865-458-2333

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