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We Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator Bonnie Slykhuis Lean Consultant

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Page 1: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

We Are The Champions: Creating internal resources to drive your

lean efforts

Emily BetzProcess Improvement & Technology Coordinator

Bonnie Slykhuis Lean Consultant

Page 2: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Benefits of Creating Internal Lean Champions

• Expand lean across the organization• Committed resources within departments• More timely process improvement• Expertise within the discipline/department to recognize and

capitalize on improvement opportunities• Professional development opportunity for individuals

We are in education, but are often the worst at educating our own

Page 3: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Type & Alignment• Project based

– Helps lead project implementation– Project team member– Supervisor

• Part-time - occasional resource– Regional/Area staff available to help facilitate projects within and across departments– Selected by ability and interest or position– Department supervisors

• Full-time - committed to driving process improvement– Lean expert, has specialized training– Coordinates projects– Ensures institutional alignment

Page 4: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Role of Your Lean Champion

• Service provider to departments, individuals, locations• Assist with project identification• Coordinate projects• Lead training/events• Act as a liaison between departments/work groups• Monitor progress• Communicate outcomes• Ensure project completion

Page 5: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Possible Champion Structures

Lean Specialists

Dept. Lean Champions

Centralized Lean Specialist

Regional Lean Teams

Lean Specialist

Rotating Project Leads

Dept. Leadership

Lean Specialist

Steering Committee

Dept. Leadership

Page 6: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

First Year– workplacelean training– Facilitation training– Complete 2+ projects

On-going– Complete 2+ projects per year– Assist other champions

DMACC Dept. Champion Nomination Form

Page 7: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Determine Required Skill Sets

• Facilitation skills• Lean knowledge• Problem solving skills• Technology skills• People skills• Motivators• Culture fit

Page 8: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Filling Skill Gaps

• Attend Lean certification programs• Request to participate in area company Kaizen/Lean events• Hire or partner with a lean consultant• Participate in consortium or networking groups• Collaborate with others doing the same thing

Page 9: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Keys to Training Champions

• Available curriculum that fits the culture• Follow a structured program• Opportunities to practice• Feedback on performance• Regular opportunities to use skills• Encouragement and freedom to try things (continuous

improvement)

Page 10: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Basic Lean Simulation

(Purchased)

Lean Torch Simulation

Page 11: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Curriculum Options• Purchase

– Vendors• www.theleanman.com• www.LEI.org• www.leangames.co.uk• others

– Other colleges• www.workplacelean.org• LHE conference friends

– Other industries

• Purchase & modify• Free Internet materials &

modify– www.leansimulations.org– YouTube

• Develop in-house• Hire curriculum developer

Page 12: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

LAUNCH: Process AnalysisPre-training (1 hour)Consultant and area leader meet to define the project scope

Training (12 hours)• Introduction to Lean• Determining value in your process• Understanding wastes• Basics of process mapping• Map Current State• Conduct process analysis (VA, NVA)• Application of lean tools• Creating the ideal state• Map Future State• Create implementation plan• Review issues & solutions• Review implementation best practices

Post-training • Facilitate progress review meetings• Assist in collecting project metrics• Final report out to senior leaders

“Highly recommended training to move institutions out of the dark ages and into the 21st century.”

Page 13: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Our workplaceleanTrain-the-Trainer

1. Trainees attend a mapping basics session– Lean Process Mapping (8 hours)

2. Trainees participate in a process mapping project – Launch (12 hours)

3. Trainees attend a Train-the-Trainer session– Launch Train-the-Trainer (2 6- hour days)

4. Each pair of trainees will co-facilitate their first mapping project– Launch (12 hours)– Work with teams throughout project implementation– Trainers work team to present final project outcomes

Page 14: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Our workplaceleanTrain-the-Trainer

5. Trainees attend trainer review/feedback session– Trainer Review (4 hours)– Customize own training curriculum

6. Each pair of trainees will co-facilitate their second mapping project– Launch (12 hours)– Work with teams throughout project implementation– Trainers work team to present final project outcomes

Page 15: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Train-The-Trainer Sessions

Trainers team teach2 roles: FacilitatorElectronic Documenter

Page 16: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator
Page 17: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Positive Feedback From Participants

• Structured format• Complete and easy to use facilitator guide• No pressure to facilitate full session alone• Timely feedback• Support when difficulties arise• Confident and prepared to deliver after program

Page 18: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Future Recommendations

• Training focusing on group dynamics—difficult participants• Time to personalize materials, stories, examples• More involvement and support from senior leaders• Leadership participation in program and projects

Page 19: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

A Tale of Two Cities, A College,And Their Champions

Page 20: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Informal Lean Champions

Who are they?• People who suggest projects• Individuals developing and

practicing new skills• People with positional power

to help remove roadblocks

How do we grow them?• Individual training

opportunities• Individual recognition• Participation on teams• Institution building

Page 21: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

www.workplacelean.org

Page 22: We Are The Champions - University of Waterloo · PDF fileWe Are The Champions: Creating internal resources to drive your lean efforts Emily Betz Process Improvement & Technology Coordinator

Questions

Bonnie Slykhuis [email protected]

515-238-3485

Emily [email protected]

515-229-9718