MAHAVIR STEEL

…Nothing else will do …Nothing else will do

We process steel...

...to give you worth of gold ...to give you worth of gold

‘Alchemy’ is the timeless endeavour man has been pursuing since ancient times. The process of creating gold from all possible metals and minerals. The rest of the mankind may continue to research and toil, but we have discovered the art of converting steel into gold.

Our quest to deliver better value to our customers has led us to this discovery. Utilizing new techniques, streamlining production processes, using cutting-edge technology and capitalizing on our research and development facilities, we produce high quality MS products that are more than worth their weight in gold.

We manufacture Angles, Channels, I Beams, Strips, Rods and Bars to match the needs of diverse industrial and agricultural demands. We excel as a reputed manufacturing unit of all types of MS products and specialize in customised development as well. Our team of highly qualified engineering and management professionals tirelessly aims at developing manufacturing standards that more than meets the needs of our discerning clients, to the effect that our standards have become the benchmark in the industry.

Well, when delivering gold you don’t comprise on the quality...it’s the purity that’s supreme.

T h e J o u r n e y

Alok RaniwalaManaging Director

“

”

We value most the faith that all our customers put in us. Their unwavering trust in our quality is an inspiration to us to deliver better. And they vouch for our quality, as much as we do. It is the basis of our longstanding relationship. We work in tandem with our customers to know and understand their requirements clearly and precisely. They are our motivation and the driving force behind us.

In the late seventies, Pune was at the threshold of industrial boom. Major and small engineering units, automotive plants and ancillary units were coming up fast and rapidly. We gauged and realized the business potential in Pune and in 1981 partnered into Mahavir Steel Industries, an existing company at Bhosari, established in 1968.

Business flourished, we had made inroads in all engineering giants in Pimpri-Chinchwad and the surrounding industrial areas. Soon we were generating more orders than the 100 tonnes per day capacity. It was time to move. Also, more opportunity was arising in the agricultural sector in the southern parts of Maharashtra in the form of burgeoning grape vineyards.

Yawat was the perfect location just outside Pune on the Pune - Solapur trunk road. We started setting up our second unit on a 11-acre land. Two rolling mills, one shifted from Bhosari and a new 16” modern mill with 6 rolling alleys, went into production on February 19, 1993. We also built a small lab for inhouse quality test.

We initially started manufacturing MS angles, beams and channels and then flats, square bars and round bars. Today, we are the biggest manufacturer of flats range in the western Maharashtra region and the largest supplier to the grape growers in Solapur and Sangli districts.

The small lab has also grown into a full-fledged quality assurance department.

Since the beginning, February 19 is celebrated as the Foundation Day. A day when all stakeholders - business associates, customers and employees, come together and celebrate this day with fun and feast. We have also tied up with the Yawat Hospital for medical facilities for the employees. To meet the faster requirements of our discerning customers we built our own transport fleet of 15 trucks with inhouse maintenance garage based in Bhosari. The workshop at Bhosari also develops EOT cranes and undertakes structural changes. Today, Mahavir Steel with a production output of 300 metric tonnes daily, led by Alok Raniwala, is managed by Atul Raniwala (Director-Purchase) and Amit Raniwala (Director-Marketing).

l2 Rolling mills

l300 MT production capacity per day

lInhouse laboratory for chemical and physical testing

l3 Computerised weigh bridges of 30 MT, 40 MT and 60 MT capacities with platform of 18 mtrs

lFully mechanised material handling facilities with 20 EOT cranes

lOwn transport fleet of 15 trucks

Backed by a strong infrastructure base, we are able to develop highly functional MS products. With the most updated machines and equipments, we are comprehensively set to manufacture high quality MS products. Keeping pace with the advancement in the technology, we continually upgrade the production machines.

We are one of the leading manufacturers of Structural Steel in the western part of Maharashtra (India) for the last 40 years. We have a wide range of structural steel section; approximately 200 different items in 8 to 10 lengths, available in ready stock. With flexible manufacturing plans; we can accommodate our customer’s urgent requirements. We also manufacture in EN8, EN8D, EN9 and EN16 on prior sale and advance intimation. Structural steel

range is in conformance to IS 2062 Grade A.

We have a dedicated team of qualified and experienced personnel that ensures timely supply of material to customer requirements. We fight competition, not on price but on total customer satisfaction.

We are guided by our work philosophy;lto work towards total customer

satisfactionlto always follow quality parameters of

IS 2062 Grade A lto adhere to approved quality plan lto be transparent and fair in our

dealings.

I n f r a s t r u c t u r e

Raw material: Ingot and billetsare stocked after QA clearance

Counter & pusher: Batched ingot or billets are pushed into furnace

25 metre furnace: Ingot or billetsoare tempered at 1100

Ejector: Hot raw material fromthe furnace ready for rolling

Rolling: 7 - 14 passes dependingon the shape and size as required

Cooling: After the rolling, theproducts are set for cooling

Cutting: The rolled products aresized to batch and order

Rolling Mill: Final product takingshape on the rolling mill

Stacking: The finished productsare stored batch-wise

4 5 6

7 8 9

1 2 3

With a production output of 300MT a day, processes and controls are very critical. Not only are these consistent in their quality but this also enables us to keep our products competitively priced.

We have acquired the latest plant and machinery in order to set up state-of-the-art facility for the production functions. Apart from acquiring the new machineries, we are also focused on maintaining the current ones to optimize their production capabilities and capacities.

Our products have found wide acceptance in general building and construction,

P l a n t P r o c e s s machinery, heavy and transport industry as well as for agriculture and shipbuilding.

Being ISO 9001/2008 certified, safety and environment prevention is an integral part of our responsibilities. We take proper care of the health and safety of our workers in the plant and stringently follow the Company's Health and Safety Policy.

We also maintain fruit orchards and lush green gardens within the plant. Rain water harvesting in another project we undertake contributing to the our Green Initiative. The Company is in the process for ISO 14001 certification.

lUniversal Testing Machine

lUltrasonic Testing Machine

lSpectrometer

lInfra Red Gun

lHardness Testing Machine

lImpact Testing Machine

Quality is the way of life at Mahavir Steel.

An ISO 9001:2008 company, we have system based working at all levels which minimises human error. We have a well established laboratory and technically superior UTS machine, straightening and bundling, composition testing, strength testing machine etc.

Our quality check procedure starts with the raw materials. Every batch of ingots and billets that enters our premises is tested for its composition and quality, before its scheduled for production. Random tests are conducted in the production process.

Every batch report is archived for reference and guarantee. Thus, the dedicated QA team ensures IS 2062 Grade A production and absolutely

impeccable end product to match the customer's requirements.

We issue our Mill Test Certificate with an original Hologram, always signed in blue ink. We are open for any third party inspection of our material at our plant.

To confirm that our customers get genuine Mahavir products, all our products except rounds and squares are embossed with 'MAHAVIR PUNE’.

T e s t i n g & Q u a l i t y

ChannelsDepth ±2.5mm

Flange upto 100mm ±2mm

Sectional ±2.5mmweight

AnglesLeg upto 45mm ±1.5mmLength 50 to 100mm ±2mm

over 100mm ±2%

Sectional 3mm thick ±5% weight over 3mm +5%/-3%

FlatsWidth upto 50mm ±1.0mm

50 to 75mm ±1.5mm75 to 100mm ±2mm100mm ±2% andand above max not

exceeding 6mm

Thickness upto 12mm ±0.5mmover 12mm 4% and

max not exceeding 1.5mm

Sectional upto 3mm ±5%weight over 3mm ±3%

Round and Square BarsSize upto 25mm ±0.5mm

25 to 35mm ±0.6mm35 to 50mm ±0.8mm50 to 80mm ±1.0mm80 to 100mm ±1.3mm100mm and ±1.6% ofabove diameter

or side width

Ovality ±75% of total tolerance specified on the size

Weight size10 to 16mm ±5%16mm and ±3%above

In case of fixed length supplies, tolerance in length maintained by us will be +100mm.

Our structural steel is manufactured as per IS 2062 Standard (Rev-2006), the set grade for “Steel for General Structural Purposes”. Our products adhere to all the quality parameters of this standard to Grade A, commonly known as Fe 410 WA.

The composition and properties of the Grade are as follows:

IS 2062/2006 Specification is for structural steel in finished form for hot rolled steel sections such as Angles, Channels, I Beams, Square Bars, Flats and Round Bars.

The IS 2062/2006 Standard also comprises following Standards: lIS 808/1989, IS 1730 and IS 1732

Standards State details on dimensional tolerances for Hot Rolled Steel Section, viz, Angles, Channels & Beams.

lIS 1852/1985 Standard state details on rolling and cutting tolerances for hot rolled sections. These tolerances are listed below:

Rolling TolerancesI BeamsHeight +3mm /

-2mm

Flange upto 100mm ±2mm 100 to 125mm ±2.5mm 125 to 200mm ±4mm

Sectional ±2.5%weight

Yield Stressmin, MPa min, MPa min, MPa<20 mm 20-40 mm >40mm

250 240 230

Tensilestrengthmin, MPa

410

Bend Testmin

3t*

*t is thickness of material

% Elongation at gauge length 5.65 √½o min

23

Mechanical Properties

Manganesemax %

1.50

Sulphurmax %0.045

Phosphorus max %0.045

Siliconmax %

0.40

Carbon%

0.23

CarbonEquivalent

0.42

Tolerance+0.02 +0.005 +0.005 +0.005 0.003

Chemical Composition (in % max values)

MS CHANNELS1 MS ANGLES 2

1 2

P r o d u c t sOur MS products are manufactured from the optimum quality raw materials to ensure durability to the finished range. Our structural range includes MS I Beams, MS Angles, MS Bars, MS Channels, MS Flats, MS Round Bars, MS Square bars, etc. Intricately designed by experienced engineers, our MS products are dimensionally accurate.

To match the different requirements of the clients, we offer MS products in various specifications. Rugged construction of our MS products assures the long lasting life with no maintenance. We deliver MS products within the stipulated time frame at very affordable prices. Besides the standard specifications, we also manufacture as per customer's requirements.

MS ANGLES (EQUAL)Size Average Weightmm kg/mtr kg/ft25X3 1.10 0.3025X5 1.80 0.5025X6 2.10 0.6030X3 1.40 0.4035X3 1.60 0.5035X4 2.10 0.6035X5 2.60 0.8037X3 1.70 0.5040X4 2.40 0.7040X5 3.00 0.9040X6 3.50 1.1045X4 2.70 0.8045X5 3.40 1.0050X4 3.00 0.9050X5 3.80 1.2050X6 4.50 1.4055X4 3.30 1.0055X5 4.10 1.3060X4 3.70 1.1060X5 4.50 1.4065X4 4.00 1.2065X5 4.90 1.5065X6 5.80 1.8065X8 7.70 2.4065X10 9.40 2.9075X5 5.70 1.7075X6 6.80 2.1075X8 8.90 2.7075X10 11.00 3.4075x12 13.00 3.9490X6 8.20 2.5090X7 9.50 2.9090X8 10.80 3.30

MS ANGLES (EQUAL)Size Average Weightmm kg/mtr kg/ft90X10 13.40 4.10100X6 9.20 2.80100X7 10.70 3.30100X8 12.10 3.70100X10 14.90 4.50100X12 17.70 5.40110X8 13.80 4.18110X10 16.60 5.03110X12 20.80 6.30130x10 19.70 5.97130x12 23.50 7.12

MS CHANNELSSize Average Weightmm kg/mtr kg/ft70X35 4.20 1.3075X40 ST 7.10 2.2075X40 MD 6.50 2.0075X40 LT 5.70 1.70100X50 ST 9.60 2.90100X50 MD 9.20 2.80100X50 MD 8.70 2.60100X50 LT 7.90 2.40120x55 12.50 3.10125X65 13.10 4.00150X75 16.80 5.10200X75 22.30 6.80

Size Average Weightmm kg/mtr kg/ft45X30X4 2.20 0.6745X30X5 2.80 0.85

MS ANGLES (UNEQUAL)

21

1 MS FLATS MS SERRATED FLATS2

MS SERRATED FLATS

In the range: 25X4 to 50X8 mm

MS FLATSSize Average Weightmm kg/mtr kg/ft65X25 12.80 3.9065X32 16.33 4.9565X40 20.41 6.1865X50 25.51 7.7375X6 3.50 1.1075X8 4.70 1.4075X10 5.90 1.8075X12 7.10 2.1075X16 9.40 2.9075X20 11.80 3.6075X25 14.70 4.5075X32 18.90 4.5075X40 23.60 7.2075X50 29.44 8.92100X6 4.70 1.40100X8 6.30 1.90100X10 7.90 2.40100X12 9.40 2.90100X16 12.60 3.80100X20 15.70 4.80100X25 19.60 6.00100X32 25.10 7.61100X40 31.40 9.52100X50 39.30 11.91125X6 5.90 1.80125X8 7.90 2.40125X10 9.80 3.00125X12 11.80 3.60125X16 15.70 4.80125X20 19.60 6.00125X25 24.50 7.50125X30 29.44 8.92125X32 31.40 9.52150X6 7.10 2.20150X8 9.40 2.90150X10 11.80 3.60150X12 14.10 4.30150X16 18.80 5.70150X20 23.60 7.20150X25 29.40 8.90150X32 37.68 11.42178X6 8.38 2.54178X8 11.18 3.39200X6 9.40 2.90200X8 12.60 3.80200X10 15.70 4.80

MS FLATSSize Average Weightmm kg/mtr kg/ft25X4 0.79 0.2425X4.5 0.88 0.2725X5 1.10 0.3025X6 1.20 0.4025X8 1.60 0.5025X10 2.00 0.6025X12 2.40 0.7028X6 1.30 0.4030X4 0.94 0.2930X4.5 1.14 0.3230X5 1.20 0.4030X6 1.40 0.4032X4 1.00 0.3032X5 1.30 0.4032X6 1.50 0.5032X8 2.00 0.6032X10 2.50 0.8032X12 3.00 0.9038X5 1.50 0.5038X12 3.60 1.1040X4 1.26 0.3840X5 1.60 0.5040X6 1.90 0.6040X8 2.50 0.8040X10 3.10 1.0040X12 3.80 1.2040X16 5.00 1.5040X20 6.30 1.9040X25 7.90 2.4050X4 1.60 2.0050X5 2.00 0.6050X6 2.40 0.7050X8 3.10 1.0050X10 3.90 1.2050X12 4.70 1.4050X16 6.30 1.9050X20 7.90 2.4050X25 9.80 3.0050X32 12.56 3.8163X6 2.97 0.9065X6 3.00 0.9065X8 4.10 1.2065X10 5.10 1.6065X12 6.10 1.9065X16 8.20 2.5065X20 10.20 3.10

MS FLATSSize Average Weightmm kg/mtr kg/ft200X12 18.80 5.70200X16 25.10 7.70200X18 28.26 8.56200X20 31.40 9.60200X25 39.20 12.00250X6 11.80 3.60250X8 15.70 4.80250X10 19.60 6.00250X12 23.60 7.20250X16 31.40 9.60250X20 29.20 12.00250X25 49.10 15.00300X6 14.10 4.30300X8 18.80 5.80300X10 23.60 7.20300X12 28.30 8.60300X16 37.70 11.50

RSJ POLES MS ROUND BARS31 MS I BEAMS 2 MS SQUARE BARS4

1 2

3 4

MS I BEAMSSize Average Weightmm kg/mtr kg/ft100X50 ST 8.90 2.70100X50 MD 7.00 2.10100X50 LT 5.30 1.60125X70 ST 13.30 4.05125X70 MD 11.50 3.50125X70 LT 9.00 2.70150X75 ST 15.00 4.60150X75 LT 13.50 4.10200X100 24.20 7.40

MS SQUARE BARSSize Average Weightmm kg/mtr kg/ft10X10 0.80 0.2012X12 1.10 0.3014X14 1.50 0.5016X16 2.00 0.6020X20 3.10 1.0025X25 4.90 1.5032X32 8.00 2.4040X40 12.60 3.8042X42 13.85 4.2050X50 19.60 6.0053X53 22.05 6.6856X56 24.60 7.5063X63 31.20 9.50RSJ POLES

Size Average Weightmm kg/mtr kg/ft116X100 STD 23.00 7.00116X100 MD 21.50 6.50125X70 ST 13.30 4.00125X70 MD 11.50 3.50152X152 STD 37.10 11.30152X152 MD 34.00 10.40175X85 STD 19.60 6.00

MS ROUND BARSSize Average Weightmm kg/mtr kg/ft10 0.62 0.1912 0.90 0.3014 1.20 0.4016 1.60 0.5018 2.00 0.6020 2.50 0.8022 3.00 0.9025 3.90 1.2028 4.80 1.5032 6.30 1.9034 7.14 2.1636 8.00 2.4240 9.90 3.0045 12.50 3.7950 15.40 4.7056 19.36 5.8760 22.20 6.8063.5 19.36 7.5565 26.08 7.9070 30.20 9.2073 32.90 9.9775 34.72 10.5278 37.56 11.3880 39.50 12.0085 44.60 13.5190 50.00 15.2093 53.39 16.1895 55.71 16.88100 61.50 18.80105 68.06 20.62110 74.60 22.75115 81.64 24.74125 96.45 29.23

I n d u s t r i e s

lPower Transmission & Distribution Line Tower

lMaterial Handling Equipment

lElevators & Escalator

lBus Bodies & Automobile Part

lGrating

lAgriculture Equipment

lFurnace & Boiler

lHeavy Engineering

lProjects & Infrastructures

lTelecom Tower Sector

lRenewable Energy Sector

lPortable Cabin

lShipbuilding

lScaffolding

lRailways

C l i e n t s & C u s t o m e r s

l

lPunj Lloyd Ltd

lABB Ltd

lIVRCL Infrastructure

lUltratech Cement

lOtis Elevators Pvt Ltd

lMahindra & Mahindra Ltd

lThermal Systems Pvt Ltd

lJyoti Structures Ltd

lThermax Ltd

lMSEDCL

lCrompton Greaves Ltd

lABG Shipyard Ltd

lPipavav Shipyard

lL&T

Gammon India Ltd

A c c r e d i t a t i o n

lPower Grid Corporation of India Ltd

lNuclear Power Corporation of India

lGujarat Urja Vikas Nigam Ltd

lMSEDCL

lNTPC

lBureau of Indian Standards (IS 2062 Grade A)

lCertification from BSI (ISO 9001:2008)

lISO 14001 in process

lIRS

lDNV

CORPORATE OFFICEPlot No. E/4/24, MIDC, Bhosari,Pune - 411 026. Tel: (020) 2712 6335/1228/0327 Fax: (020) 2712 6349email: msil@vsnl.com

MUMBAI OFFICE

49, P D’Mello Road, Carnac Bunder, Mumbai - 400 009. Tel: (022) 2348 3371, 6633 1210, 6633 7573Fax: (022) 6633 1211email: msil@bom3.vsnl.net.in

417-419, Vyapar Bhavan,

PLANTGat No. 236/1, Pune Solapur Road, Yawat,Dist. Pune - 412 214. Tel: (02119) 27 4279, 27 4112 Fax: (02119) 27 5343email: msilyawat@gmail.com

MAHAVIR STEEL INDUSTRIES LTD.

www.mahavirsteel.com

MAHAVIR STEEL

…Nothing else will do …Nothing else will do

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