we put your ideas in metal - lnk industries · 2015-05-20 · conveyor and technological systems...
TRANSCRIPT
We put your ideas in metal
TTS Transportation Technology Systems —equipment development and production for all material transportation systems
TTS is an affiliated company of LNK Industries, which is part of the LNK Group holding company.
TTS is a rapidly developing enterprise with a modern technological base that is able to independently implement the whole cycle of customised non-standard conveyorequipment manufacturing.
TS complies with international standards-ISO 9001:2008 –Quality management systems, ISO 3834-2 Quality requirements for fusion welding of metallic materials, EN 1090-2 -Technical requirements for the execution of steel structures.
The successful implementation of modern technologies and high quality of equipment, produced at the TTS plant should be credited to the more than two hundred skilled workers: welders, locksmiths, assemblers, painters and other professionals.
The plant consists of two production facilities:› conveyor and technological systems workshop (total area - 14,000 m2, height of the ceiling -12 metres, equipped with 10-tonne cranes),› bridge and construction structures workshop (total area – 6,000 m2, height of the ceiling - 15 meters, equipped with 30-tonne cranes).
The modern engineering machinery of TTS plays a significant role in successful production, providing an opportunity to create equipment of any size and complexity that fully meets the needs of the Clients.
Anatoly Gubenko
Chairman of the Board
Mikhail Matveyev
Chief Financial Officer
Konstantin Volynshikov
Technical Director
Yevgeniy Zamulchik
Procurement Department Manager
Vadim Milov
Chairman of the Council
Yuris Legzdinsh
President
Our Team
Vadim Zhuravlyev
Sales Department Manager
Maxim Shelyakov
Chief of Production
Konstantin Kochetkov
Technical Director of Bridge Structures Manufacturing
Dmitry Mukhin
Chief Designer
Vitaly Stankevich
Chief Engineer
Andrey Vetruk
Project Department Manager
Conveyor and Technological Systems Workshop
50 experts (engineers, production-engineers, project managers, etc.)
Software used:
› ERP› SolidWorks› AutoCad› Microsoft Project› Heidenhain TNCremo PLUS
Department of Production-engineers and Designers
› 100 qualified specialists, certified according to EN 287-1› MIG, MAG, TIG equipment› Technology of arc welding of steels has been tested and is compliant to international quality standard ISO 15614-1
› Plasma arc cutting› Bending machinery› Guillotine-shears› Turning lathes› Horizontal-vertical milling machines › Roller formers› Multi-axis boring machine
Pre-production Area Welding Sections
› Shot blasting chamber 17 x 4.5 m› Paint spraying booths of 60 m² and 80 m²› Drying chamber (110 m², up to 60 °C)
Anti-corrosion Treatment and Painting
› Mechanical Installation› Installation of electrics and electro- automatics› Installation of hydraulics and pneumatics› Testing stands
Assembly and Welding Sections
Bridge and Construction Structures Workshop
› Painting chamber of 144 m2 (24 х 6 m)› Shot blasting chamber of 144 m2 (24 х 6 m)
Anti-corrosion treatment section
› 50 qualified welders certified according to EN 287-1 and operators certified according to EN 1418 to work with SAW equipment› MIG, MAG, TIG, MSAW equipment› Technology of arc welding of steels has been tested and is compliant to international quality standard ISO 15614-1
Welding and Construction Structures Assembly Sections
› Output — 400 tonnes of bridge structures per month› 6 modern automatic welding machines (TWIN WIRE) › Automated slots for beam assembly and lining
Welding and Bridge Beam Assembly Section
Departments
In-house engineers and designers provide engineering-design supervisionof each project to ensure performancequality control at all stages of theproject implementation, making thenecessary corrections or adjustmentsin due time.
Department of Production-engineers and Designers
The process of the equipment production from the drawing board to its commissioning is not always easy, but the high professionalism of our engineers and their long-term experience facilitates the handling of any task.
Each solution is discussed and approved by the Client at the production phase, as well as at the stages of delivery, installation and maintenance. The TTS warranty guarantees impeccable performance of the commissioned facility.
TTS guarantees high quality processing of standard and stainless steels, high-tensile alloys of non-ferrous metals, composite materials, plastics, rubber and timber.
Plasma Cutting technology (plasma cutting using a 3D-torch Smax 80 mm, dimensions 3000 x 15000 mm) is used.
Pre-production Area
TTS production base is equipped with modern high-precision machines that ensure the production of metal structures of different sizes and complexity.
The company uses a horizontal boringmachine (TOS VARNSDORF WRD 150 Q). The machine is designed for drilling, boring, milling and threading with high accuracy and excellent performance.
We are one of the first in the Baltics to start using self-propelled welding tractors with TWIN WIRE technology and inverter sources, which significantly increase the speed of welding maintenance works, preserving the highest quality.
Welding Sections
Spacious manufacturing facilities, modern welding equipment, skilledwelders, are the factors that make our company the leader in the metal structure manufacturingsector.
Due to the non-destructive inspection procedure that is applied for finished product testing, we are able to ensure the impeccable quality of our products and provide our customers with a warranty for a period of more than five years.
The TTS plant has all the necessary facilities for efficient painting - there are painting chambers of 60 and 80 m2 with a ceiling height of of 4 m,as well as a chamber of 144 m2. The vacuum painting machine provides a high quality of coating, including frame structure coating that cannot be properly performed using standard spray guns.
Anti-corrosion Treatment
A large shot blasting chamber provides perfect surface quality before painting. There is also a glass blasting chamber for stainless steel surface treatment.
Equipment tests take place on specialtesting stands with the aim to check the functionality of all systems and avoid unproductive delay during installation and commissioning at the operation site.
Assembly and Testing Sections
Spacious manufacturing facilities, modern welding equipment, skilledwelders; all of this makes our company the leader in the metal structure manufacturing sector.
Business Areas
Implementing the projects related to heavy equipment manufacturing, our company uses the capacity of the Bridge and construction structures workshop, equipped with 30 tonne cranes and supreme welding equipment.
The plant’s advantageous geographical location facilitates delivery of the ready-to-operate product to any location in the world within the shortest possible time.
Bridge, Construction and other Large-size Metal Structures
Are you planning to manufacture multi-functional equipment? TTS will help to bring your ideas to life!
TTS is a company of the LNK Industriesgroup that also includes Latvijas Tilti, a company with extensive experience of bridge, berth and other metal structures construction and installation.
TTS company is a noteworthy manu-facturer of production equipment and a reliable subcontractor of the world’s leading enterprises. The company’s extensive experience and production innovations ensure original design and efficient solutions aimed at improving performance in the different areasof primary and advanced timber processing.
Primary and Advanced Wood Processing
TTS has long-term experience in designing and manufacturing equipment for woodworking, plywood and pulp-and-paperproduction plants.
We provide our services to the leaders of the woodworking industry such as “Ilim” group (Russia) and “SVEZA” company (Russia).
Today, TTS company offers a full range of services - from design and production up to installation and service support in regard to non-standard equipment, used for timber and its bi-products transportation and processing.
Marine Terminals
Manufacturing of equipment for the transport sector isthe traditional sphere of TTS business activity. Since its foundation in 1946, the plant has been dealing with the production of ground support equipment for airports and marine ports.
TTS company successfully operates in the field of equipment manufacturing for cargo handling in Latvia, as well as in other EU and CIS countries. Production of equipment for sea ports is a relatively new field of activity for the TTS company. However, the company has already completed several major projects such as Ventspils coal terminal (Baltic Coal Terminal), a terminal for the transshipment of mineral fertilisers in Riga (Alpha Osta), the passenger-cargo terminal at the Port of Klaipeda, as well as many others.
One of the latest big scale project is the construction of the mineral fertiliser handling complex for Riga Fertilizer Terminal. The company also provides Riga Bulk Terminal (Latvia) with up-to-date terminal systems for cargo transshipment that comply with all international standards, ensuring safe and at the same time effective terminal operation.
No matter whether it is a belt conveyor or a scraper conveyor - our company is ready to design, manufacture and install them in the shortest time possible. TTS always cooperates with the best western component suppliers, such as SEW, Flender, Metso, Sandvik, Bosch-Rexroth, Festo and others to provide maximum reliability and high output of our conveyor systems.
Mining and Metal Industry
Manufacturing of conveyor systems widely used by the mining industry is one of the priority areas of TTS business activity.
Millions of tonnes of bulk materials are transported annually by the TTS.
Our equipment is installed at many thermal power plants of Central Europe and Latin America. Various conveyors and special equipment isused for coal transportation andstorage.
Furthermore, in cooperation withFinnish partners we have equippedmore than a dozen complexes, producing biofuel and biogas, withsystems of raw materialstransportation.
Power Engineering
Power engineering is one more sphere, where equipment produced by TTS is widely used.
We have managed to comply with rigid requirements related to the corrosion resistance and safety of such objects.
We are also involved in the promisingindustry of wind power generation –we have manufactured special equipment for the company Vestas, the market leader.
The food industry sets special demands in regard to processing equipment. A special type of steel should be used, a specific quality of product manufacturing is required, and anti-corrosion treatment is crucial.
TTS has managed to find its niche in this area: for several years, we havesupplied various transporters and special equipment for flour mills, grainsilos, confectionery businesses and sugar processing plants.
Food Industry
Due to thorough analysis of the food industry development trends, TTS is able to offer its Clients a wide range of equipment - both the standard and the non-standard.
Our products improve the quality of food, provide timely records of raw materials and finished goods, ensure strict compliance with hygiene requirements during transportation and storage of the products as well as facilitate labour cost reduction.
Provision of efficient and safe equipment operation is the absolute priority for TTS.
A terminal for short-term storage of the mineral fertilisers
Riga, Latvia
Riga Fertilizer Terminal
› The total length of conveyors − 1500 m› Belt width − 1400−1600 mm› Capacity – up to 2000 tonnes/hour › 6 dome-shaped warehouses › The total volume of one-time storage − 180 thousand tonnes› Wagon unloading station for 4 freight wagons› Shiploader with a capacity of 2200−2400 tonnes/hour
Turn-key Projects
A passenger-cargo terminal
Klaipeda, Lithuania
Port of Klaipeda
› Each ramp weighs more than 500 tonnes (including hydraulic equipment)› Length of a ramp - 31.6 m› Width of a ramp - 30.4 m › The height of the ramp supporting columns - 11 m above the water line › Ramp position can be changed (lower/raise the edge up to 4.6 m)› Automated ramp handling› Ramp can serve auto trailers weighing up to 140 tonnes› Total area of a ramp - more than 900 m2
(including the drive way and the pedestrian zone)
A dry bulk cargo handling terminal
Riga, Latvia
Riga Bulk Terminal
› The total length of conveyors - 900 m› The length of the mobile transporters’ line - 100 m› 3 stations for wagon loading /unloading› Capacity of a “from a vessel to wagons” line - up to 1100 m3 / hour (up to 900 tonnes / hour)› Capacity of a “from wagons to a vessel” line – up to 1200 m3 / hour (up to 600 tonnes / hour)› Handled cargo: raw sugar, soybean meal, aluminum oxide (alumina), grain
A terminal for coal handling and storage (transshipment from wagons to vessels)
Ventspils, Latvia
› The system of conveyor belts with an overall length of 1000 m› Belt width - 1600 mm› Metal separation conveyor› Sampling System› Conveyor system output - up to 3000 tons / hour
Working hours - 365 days a year, around the clock. Operating conditions - from -50 to +40 °C
Baltic Coal Terminal
A terminal for quicklime handling. 5−50 mm quicklime reception and distribution system from wagons to silos
Liepaja, Latvia
Liepajas osta LM
› Conveyor belt, L = 14.6 m 7.5 kW, Bw = 650 mm, v = 1.0 m / s› Conveyor belt, L = 13.7 m 7.5 kW, Bw = 650 mm, v = 1.0 m / s› Elevator, H = 37.8 m, 30 kW› Valve gate, D = 400 mm, 0.37 kW› Moduflex F300 loading chute› Dust control unit DCE-F2045-RK11, 7.5 kW › Dust collector SiloairVS 28KS5, 2.2 kW
Capacity – up to 100 m3/ hour
A terminal for mineral fertilisers transshipment from wagons to vessels
Riga, Latvia
Alpha Osta
› 2 Ship-loaders› Estimated total drive power - 45 kW › 4 Power-actuated rail trolleys
Estimated drive power - 4 kWCapacity of a shiploader - up to 1200 tonnes / hour at a cargo density 0.7-1 t/m3. Working hours - 365 days a year, around the clock. Operating conditions - from -35 to +40 °C
Debarking and bucking sectionNon-standard equipment complex
Perm, Russian Federation
Perm Plywood Mill
› Log conveyers › Roll table› Belt conveyors for bark and sawdust sweeping › Transverse transfer conveyors › Transporters for the removal of metal-containing logs
Capacity up to 250,000 m3 / yearTransportation speed up to 12 m / s Bucking by 4 deal sawsDebarking by 2 bark peeling machines
Laminated wood chipboard sorting section
Kostroma, Russian Federation
Fanplit
› Extension type stops› Belt conveyor› Veneer bundle assembling machine› Lifting table with live roller› Live roller with pockets for forklift loader’s forks › Automation system
Preparation, storage and delivery of bark and wood waste for recycling purposes
Bratsk, Russian Federation
Pulp-and-paper Mill of “Ilim” Group
› Belt conveyor, L = 190 m Belt width − 1000 mm Drive power − 75 kW› Belt conveyor, L = 400 m Belt width − 1000 mm Drive power − 132 kW
Conveyor system output (depending on the moisture content of the conveyed material) - from 130 to 160 t / hOperating mode 365 days a year, around the clock. Operating conditions - from -50 to +40 °C
Chip feeding conveyor line for particle board production
Syktyvkar, Russian Federation
Syktyvkar PlywoodMill
› Scraper conveyors› Overturning › Service platforms› Support structures › Monitoring and control system › Conveyor frame heating system› Valve gates with electric actuators
Line output − 120 m3/hourTransportation speed − 0.3−0.6 m/s
20 years of experience in international cooperation
TTS exports its production to Finland, Germany, Italy, Denmark, Lithuania, Russia, Belarus, Kazakhstan, Turkmenistan, China, Japan.
Export Map
Denmark
Germany
Italy
Belarus
Lithuania
Finland
Turkmenistan
Kazakhstan
Russia
China
Japan
