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we redefine Shot Blasting Technology Shot Blasting Machines

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Page 1: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

we redefine

Shot Blasting Technology

Shot Blasting Machines

Page 2: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

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Shot Blasting Technology

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Shot Blasting Machinery RangeOur ActOn Stourbridge facility, which specialises in shot blasting and peening subcontract services, distributes wide range of shot blasting machines in partnership with Sandstorm Equipment. Our machinery range includes:

About ActOn Finishing

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ActOn Finishing Ltd is UK’s leading expert in designing and developing the state-of-the-art machinery and finishing solutions of tomorrow.

Established in 1965 as a UK leading family business, we’ve worked hard to design, develop and manufacture a product of high British standard that will redefine your work.

We cater to a range of industries including Aerospace, Medical, General Engineering, Hospitality, Automotive and Additive Manufacturing.

Our products and services include:

Vibratory & High Energy Machines

Shot Blasting Machines

Fully Automated Systems

Waste Water Treatment

Finishing Consumables

High Energy & Vibratory Finishing Services

Shot Blasting & Peening Subcontract Services

Precision Polishing

Equipment Installation,Training & Maintenance

Polyurethane Lining, Repair & Spare Parts Service

As a process driven business, we provide our customers the most optimum cost-effective solutions to achieve their required standards in highly demanding markets. Our aim is to achieve customer satisfaction through con-tinuous improvement in our approach and practices.

About ActOn Finishing

Portable Abrasive Blasting Series

Wet Blast Cabinets

Suction Blast Cabinets Pressure Blast Cabinets

Page 3: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

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Shot Blasting Technology

Portable Abrasive Blasting SeriesThese high quality, robust, user friendly and economical shot blasting machines are hydraulic tested to 250 PSI. The Portable Abrasive Blasting machine can be supplied with or without remote control and dead man handle.

Features of the Portable Abrasive Blasting Series

Sizes indicated above are standard. Custom sizes can be manufactured to suit specific applications. Dimensions are subject to change due to design improvements.

Model P7-150 P7-300R P7-500R P7-1000R

Consumables Capacity

Metallic Abrasives (Kg) 150 300 500 1000

Sand Abrasives (Kg) 65 130 230 460

Volume (L) 40 85 140 250

Overall dimensions (approx.)

Height (mm / inch) 1110 / 44 1290 / 51 1370 / 54 1610 / 63

Diameter (mm / inch) 360 / 14 460 / 18 615 / 24 615 / 24

Weight (Kg) 95 140 180 220

Blast Nozzle Tungsten Carbide Lined Orifice in mm / inch *5 / 0.196 / 0.23

*6 / 0.235 / 0.19

*8 / 0.316 / 0.2310 / 0.39

*10 / 0.398 / 0.3112 / 0.47

Blast House

Blast House ID (mm / inch) 25 / 0.98 25 / 0.98 25 / 0.98 25 / 0.98

Blast House Length(m/ inch) 5 / 197 5 / 197 10 / 394 10 / 394

Recommended Air House (mm / inch) 25 / 0.98 25 / 0.98 25 / 0.98 32 / 1.25

Approx. Cleaning Rate (sq. mtr / hour)For Guidance Only 3 to 4 5 to 9 11 to 15 15 to 19

Compressed Air Requirement at 5.63 kg/ sq. cm (80 psi)Cubic Meter / Minute (Cfm) 1.27 (45) 2.42 (85) 3.85 (135) 7.08 (250)

Recommended Abrasive Size Range BS Mesh 30 to 80 25 to 80 16 to 80 12 to 80

Approx. Blasting Duration for Each Fill (minutes) 5 to 7 10 to 15 25 to 30 40 to 45

Remote Control No Yes Yes Yes

* Standard size supplied unless ordered otherwise

75ActOn P7-500R

ActOn P7-300R

ActOn P7-1000R

• Automatic filling valve (pop-up valve)

• Venturi nozzle manufactured out of tungsten carbide

• High quality blast hose

• Abrasive flow control valve

• Air filter and pressure gauge

• Ball valve

• Aluminium sand grit valve

• Includes mixing tube, sieve & moisture separator

• Hopper made out of MS plate rolled construction

• Easy to move around as it is mounted on wheels

• Hydraulic tested to 250 psi

Page 4: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

Shot Blasting Technology

Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing and offers the same results one would get when using abrasive shot blasting media.

One of the main advantages of these blasting systems is the reduced time in which parts are blasted. This is due to the high volume conveying flow. The Wet Blasting Cabinet can be considered a mechanical surface treatment. Cleaning chemicals and their neutralisation are unnecessary.

To clean components in a quick manner, glass beads can be used as blasting media. This will not damage the part’s surface, edges and fits.

Model WB-6060 WB-9090 WB-12090 WB-150120

Blast chamber dimension in mm / inch

Length 600 / 24 900 / 35 900 / 35 1200 / 47

Width 600 / 24 900 / 35 1200 / 47 1500 / 59

Height 600 / 24 900 / 35 900 / 35 900 / 35

Overall dimensions in mm / inch

Length 900 / 35 1200 / 47 1200 / 47 1730 / 68

Width 800 / 31 1100 / 43 1400 / 55 1665 / 66

Height 2100 / 83 2100 / 83 2100 / 83 2000 / 79

Mist collector 1.5 HP 1.5 HP 1.5 HP 1.5 HP

Blast nozzle orifice in mm / inch 8 / 0.3 8 / 0.3 8 / 0.3 10 / 0.4

Compressed air (CFM) 45 45 100

Slurry pump 1 HP 2 HP 3 HP 5 HP

Features of the Wet Blast Cabinets

• Blast nozzle (Tungsten Carbide)

• Y-2A blast gun

• 100 Watt light

• 2 side doors

• Air filter regulator, pressure gauge

• Slurry pump and tank

• Cyclone for mist extraction

• 1.5 HP motor with fan for mist extraction

• Electrical and pneumatic controls

• Mechanical ageilator (Anti C104)

Optional Accessories

• Tumble basket with gear motor

• Manual / motorised turn table

• Work car, turn table and track extension (manual / auto functionality)

• Nozzle reciprocation inside the cabinet

• Dust bag housing with manual shaker

• A/c drives can be fitted for speed variation

• PLC control system to suit functionality of the machine

• Separate slurry tank with mechanical agitator

7Sizes indicated above are standard. Custom sizes can be manufactured to suit specific applications. Dimensions are subject to change due to design improvements.6

ActOn WB-9090

ActOn WB-12090

ActOn WB-6060

Page 5: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

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Shot Blasting Technology

Suction Blast Cabinets ActOn Suction Blast Cabinets have been designed as a compact and affordable alternative to pressure cabinets, None the less the finishing results that can be achieved using these machines are usually comparable to those produced by pressure systems. ActOn Suction Blast Cabinets can be automated to ensure the ease of operation, reduce maintenance and increase productivity.

These machines can shot blast continuously without the need to stop the process for refilling with media. Moreover the Suction Blast Cabinets have been manufactured to offer a simpler way to use the multiple nozzles. If these machines are used continuously for more then 2 hours per day, we recommend using a dust collector with a dust bag, to ensure better efficiency and cleanliness.

Features of the Portable Abrasive Blasting Series

• Blast cabinet made out of MS Sheet folded construction

• Blast nozzle (Tungsten Carbide)

• Y-2A blast gun

• 100 Watt light

• 2 side doors

• Air filter regulator, pressure gauge

• Wide viewing window glass

• Built in dust extraction

• 1.5 HP motor with fan dust extractor

• Dust bags

• Blast hose

• Electrical and pneumatic control

• Hand gloves

Model SB-6060 SB-9090 SB-12090

Blast chamber dimension in mm / inch

Length 600 / 24 900 / 35 900 / 35

Width 600 / 24 900 / 35 1200 / 47

Height 600 / 24 900 / 35 900 / 35

Overall dimensions in mm / inch

Length 1050 / 41 1350 / 53 1350 / 53

Width 800 / 31 1100 / 43 1400 / 55

Height 2100 / 83 2200 / 87 2200 / 87

Dust collector / motor capacity M3 / min.

1.5 HP600 CFM

1.5 HP600 CFM

1.5 HP600 CFM

Blast nozzle orifice in mm / inch 8 / 0.3 8 / 0.3 8 / 0.3

Abrasive storage capacity in L / Cu. Ft. 20 / 0.8 28 / 1.0 28 / 1.0

Abrasive feed Induction suction

Compressed air (CFM) 45 45 45

Features of the Portable Abrasive Blasting Series

• Low maintenance

• Efficient in operation

• Operator friendly controls

Optional Accessories

• Tumble basket with gear motor

• Manual / motorised turn table

• Work car, turn table & track extension (manual / auto functionality)

• Single / multi nozzle reciprocation inside the cabinet

• Dust bag housing with manual shaker

• A/c drives can be fitted for speed variation

• PLC control system to suit functionality of the machine

ActOn SB-6060

ActOn SB-9090

Sizes indicated above are standard. Custom sizes can be manufactured to suit specific applications. Dimensions are subject to change due to design improvements.

Page 6: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

Shot Blasting Technology

Pressure Blast Cabinets ActOn Pressure Blast Cabinets are manufactured out of thick gauge sheet metal, folded and welded to perfection.

These machines have been designed to deliver abrasives at higher velocities than suction systems, being ideal to maximise production rates. In comparison with suction systems, Pressure Blast Cabinets can be 4 times faster, for most of the applications. Moreover, these machines make more efficient use of air and provide more efficient control of abrasive flow required. ActOn Pressure Blast Cabinets are typically used for more demanding processes such as removing tight mill scale or finishing hard-to-reach surfaces.

Features of the Pressure Blast Cabinets

• Blast cabinet made out of MS Sheet folded construction

• Wide viewing window glass

• 100 watt light

• 2 side doors

• Air filter regulator & pressure gauge

• Pressure pot with all pneumatic and mixing valves & controls including blast hose and high quality tungsten

carbide blast nozzle

• In blast extraction

• Motor 1.5 HP with fan for dust extraction

• Dust bags

• Operator platform

• Two hand gloves

• Electrical & pneumatic control

Model PB-9090 PB-12090 PB-150120

Blast chamber dimension in mm / inch

Length 900 / 35 900 / 35 1200 / 47

Width 900 / 35 1200 / 47 1500 / 59

Height 900 / 35 900 / 35 900 / 35

Overall dimensions in mm / inch

Length 1350 / 53 1350 / 53 1650 / 65

Width 1100/ 43 1400 / 55 1800 / 71

Height 2600 / 102 2600 / 102 2600 / 102

Dust collector reclaimer motor 1.5 HP600 CFM

1.5 HP600 CFM

1.5 HP600 CFM

Blast nozzle orifice in mm / inch 5 / 0.19 5 / 0.19 6 / 0.23

Abrasive storage capacity in L / Cu. Ft. 42 / 1.5 42 / 1.5 42 / 1.5

Abrasive feed Direct pressure

Compressed air (CFM) 70 90 110

Optional Accessories

• Tumble basket with gear motor

• Turn table manual / automated

• Manual / automated work car, turn table and track extension

• Nozzle reciprocation inside the cabinet

• Dust bag housing with manual shaker

• A/c drives can be fitted for speed variation

• PLC control system to suit functionality of the machine

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ActOn PB-9090

ActOn PB-150120

ActOn PB-12090

Page 7: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

Shot Blasting and Peening Consumables

Shot Blasting and Peening Media

ActOn offers a wide range of Abrasive Consumables for shot blasting and peening processes. Selecting the right blasting media is essential and depends upon the condition of the material before blasting and the finish required after blasting.

Aluminium Oxide

An aggressive and tough media suitable for different applications such as general blasting, surface finishing, grinding, polishing, matte finishing, edge rounding and cleaning and preparing the component surface prior to plaiting or painting.

Aluminium oxide is a durable abrasive media which can be recycled a number of times, making it a cost effective solution. Aluminium Oxide is much lighter than other medias, thus minimising the possibility of parts made out of thin materials being damaged in the finishing process.

Nonetheless, Aluminium Oxide has the properties which allow this media to deburr parts made from hard metals and sintered carbide.

ActOn offers the following options:

• Brown Aluminium Oxide (high performance for aerospace and automotive industries).

• White Aluminium Oxide (commonly used in the medical industry).

Brown, Pink and White AluminaWe recommend using ActOn Alumina media for corrosion removal, cleaning, etching and decorating.

• Brown Alumina: a fast cutting and tough media, widely used in the aerospace and automotive industry. • White Alumina: ideal for processes where no contamination is allowed, being used for finishing materials such as titanium, stainless steel, crystal glassware. • Pink Alumina: tougher than the white one being used both in wet and dry blasting process. Applications include removal of scale, paint, rust, hard deposits, cleaning, matte finishing, decorative finishing and glass frosting.

For further information on our Shot Blasting and Peening Media, specific for your application, please contact our sales representatives.

Silicon CarbidesSilicon carbide is the most aggressive and tough media recommended for general blasting, glass and stone etching, aggressive deburring, scale removal and smoothing components’ edges. ActOn silicon carbide is a very fast cut media and due to its hardness, it takes less time to process the components in comparison to other blasting media. Hence this media can be reused for a longer period of time, making it also a cost effective product.

Plastic Blast Media

ActOn plastic blast media is recommended for paint and coatings stripping from components manufactured out of soft metals, plastic and composites. This media is widely used in aerospace and automotive industry for blasting applications.

Metallic Blasting Media

ActOn metallic blasting media range includes: • Steel shot: great for cleaning, stripping, smoothing, polishing and improving a metal surface.

• Steel grit: an aggressive blasting media, used for removing any contamination from steel and foundry metals & to obtain an etched surface finish on components manufactured out of hard metals.

• Chilled iron grit: recommended for quick cleaning, etching and roughening up hard surfaces. This is a hard abrasive media, suitable for blasting rooms.

• Cut wire shot: available in stainless steel, aluminium, copper, zinc and nickel version, this can be used for peening, cleaning & vibratory finishing.

Walnut ShellWalnut shell is great for removing coatings, cleaning, deburring and de-flashing. This media is hard and fibrous and it is known as ‘soft abrasive’. Being extremely durable it can be reused in all types of blasting equipment.

ActOn walnut shell is bovine free.

Glass Beads Glass beads are great for obtaining a clean, smooth, bright or satin finish. This media is a cost effective solution as it can be recycled. Glass beads are mainly used in the shot blasting cabinets.

Ceramic Beads Ceramic beads can be used to process steel, aluminium, and non-ferrous alloys. Applications include cleaning, smoothing, satin finishing, removal of coatings, rust and oxides and deburring. This is a tough media that can be used both in the air and wet blasting process.

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Page 8: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

Products Before and After

Products We Redefine

Here are just a handful of products from different industries that we have processed using our Shot Blasting & Peening technology

Before After

Before After

Before After

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Before After

Before After

15

Before After

Page 9: we redefine Shot Blasting Technology...Shot Blasting Technology Wet Blast Cabinets The wet pressure jet exerted by the Wet Blast Cabinet can be used for deburring, cleaning and polishing

we redefine

ActOn Finishing Sdn. Bhd

73 & 74 Jalan Perushaan Waja 2,

Taman Perindustrian Waja,

09000 Kulim, Kedah,

Malaysia.

+60 (0) 4489 1532

[email protected]

www.acton-finishing.my

ACTM-36-SBTIssue 01

ActOn Finishing Ltd.

213 Torrington Avenue

Tile Hill, Coventry

CV4 9HN

United Kingdom.

+44 (0) 24 7646 6914

[email protected]

www.acton-finishing.co.uk