week_1 mechatronics

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    Background -

    Remzi Artar

    Academic

    Undergraduate

    Mechanical

    Enginering

    / ITU

    Master of

    Science

    -

    Control

    Engineering

    / Rice

    University

    , Houston

    -

    USA

    Ph.D

    .

    - Mechanical

    Engineering / ITU

    Industrial

    Arelik

    Research

    & Development

    Dept

    . Ford Otosan

    Product Development

    Dept

    .

    National

    Instruments

    Applications

    Engineering

    Dept

    .

    Figes A..

    Mechatronic

    Team Manager

    Research

    Interests

    Mechatronics

    Systems

    , Data

    acquisition

    , Motion Control

    Systems

    , ImageProcessing

    Contact

    :

    [email protected]

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    WHAT IS MECHATRONICS?

    Original definition of Mechatronics (by the Yasakawa Electric

    Company);

    The word, Mechatronics, is composed of mecha from

    mechanism and the tronics from electronics. In other words,technologies and developed products will be incorporating

    electronics more and more into mechanisms, intimately and

    organically, and making it impossible to tell where one ends

    and the other begins

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    WHAT IS MECHATRONICS?

    Another definition;

    The synergistic integration of mechanical engineering, with

    electronics and intelligent computer control in the design and

    manufacturing of industrial products and processes.

    Finally, from the Internets free encyclopedia, Wikipedia,

    Mechatronics is centered on mechanics, electronics and

    computing which, combined, make possible the generation of

    simpler, more economical, reliable and versatile systems.

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    WHAT IS MECHATRONICS?

    All these definitions agree

    that mechatronics is an

    interdisciplinary field, in

    which the following

    disciplines act together

    Mechanical system s(mechanical elements,

    machines, precision

    mechanics)

    Elect ronic systems(microelectronics, power electronics, sensor and actuator

    technology) and

    Informat ion techno logy(systems theory, automation, software engineering,

    artificial intelligence)

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    WHAT IS MECHATRONICS?

    Mechatronics

    Modeling Signals & Systems

    Computers&

    Logic SystemsSensors &Actuators

    Software&

    Data Acquisition

    The Key Elements of Mechatronics

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    WHAT IS MECHATRONICS?

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    WHAT IS MECHATRONICS?

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    WHAT IS MECHATRONICS?

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    MECHATRONIC DESIGN APPROACH

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    MECHATRONIC DESIGN APPROACH

    The computer aided development of mechatronic system comprises:

    Constructive specification using CAD and CAE tools

    Model building

    Transformation into computer codes for system simulation

    Programming and implementation of the final mechatronic software

    Modeling Procedure

    theoretical modelingbased on physical principles

    experimental modeling (identification) with measured input and

    output variables.

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    Theoretical Modeling

    Based on fundamental physical laws that describes the behavior of the system

    (Newtons principles for motion, Ohms law for electricity)

    If you can use an ordinary differential equation to describe a physical

    system, the resulting model is a lumped parameter model.

    Experimental Modeling - System Identification

    Direct estimation of the impulse or the frequency response of the system

    No assumptions made about the system other than that it is linear

    MECHATRONIC DESIGN APPROACH

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    MECHATRONIC DESIGN APPROACH

    mf(t)

    y(t)

    c

    )()(2

    2

    tydt

    dmtf

    Mass

    k

    Spring Damper

    f(t) f(t)

    )()( tkytf )()( tydt

    dctf

    y(t)y(t)

    Theoretical Modeling

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    )()()()(2

    2

    tutkytydt

    d

    ctydt

    d

    m

    kcsmssU

    sYsG

    2

    1

    )(

    )()(

    k c

    m

    y(t)

    u(t)

    Laplace transform (if the initial conditions are zero)

    2

    2

    2

    sdtds

    dtd

    Transfer Function

    MECHATRONIC DESIGN APPROACH

    Theoretical Modeling

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    MECHATRONIC DESIGN APPROACH

    The process of estimating a modelfor a dynamic system based onmeasured data

    Known input

    data Correspondingoutput data

    System

    2.405.1)(

    2

    ss

    ssG

    Impulse

    Step

    White noise

    Experimental Modeling

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    MECHATRONIC DESIGN APPROACH

    Simulation Methods

    Simulation without (hard) time limitation

    Real-time simulation

    Simulation faster than real-time

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    MECHATRONIC DESIGN APPROACH

    Classification of real-time simulation.

    1. The real process can be operated together with the simulated control by using hardware

    other than the final hardware. This is also called control prototyping.

    2. The simulated process can be operated with the real control hardware, which is called

    hardware-in- the-loop simulation.

    3. The simulated process is run with the simulated control in real time. This may be required if

    the final hardware is not available or if a design step before the hardware-in-the-loopsimulation is considered.

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    Design and testing of the control hardware and software without operating a

    real process (moving the process field into the laboratory)

    Testing of the control hardware and software under extreme environmental

    conditions in the laboratory (e.g., high/low temperature, high accelerations andmechanical shocks, aggressive media, electro-magnetic compatibility)

    Testing of the effects of faults and failures of actuators, sensors, and

    computers on the overall system

    Operating and testing of extreme and dangerous operating conditions

    Reproducible experiments, frequently repeatable

    Easy operation with different manmachine interfaces (cockpit-design andtraining of operators)

    Saving of cost and development time

    MECHATRONIC DESIGN APPROACH

    The advantages of the HIL simulation are generally:

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    Control Prototyping - Hardware

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    MATLAB/SIMULINK TI Code Composer Studio

    Real-Time Workshop

    Developed Controller codes in SIMULINK Optimization of the generated C codes

    F28335 Floating-point DSP

    D

    ownloadingon

    U

    SBport

    Interrupts for digital

    data transfer

    MEDEL AC IM Drives

    MEDEL DAQ Platform

    Interrupts for

    bufffered DAQ

    Control Prototyping - Software