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www.tenzovahy.cz Product catalog Weigh-in-Motion Systems for Transport and Industry

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Page 1: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

www.tenzovahy.cz

Product catalog

Weigh-in-Motion Systemsfor Transport and Industry

Page 2: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

Weighing Systems for you for more than 25 years

TENZOVAHY offers you a comprehensive range of weigh-

ing systems for transport, forwarding, logistics, industry,

construction and public administration. Our products meet

national and international standards applicable in the EU,

including OIML and ASTM international recommendations.

We are ready to fi nd the right solutions for every require-

ment related to truck scales and weighing. We actively

cooperate with our clients from the fi rst inquiry through to

fi nal service. Quality is our main goal.

With more than 25 years of serving our customers, we have

implemented hundreds of successful weighing systems in

the Czech Republic and abroad.

Why is vehicle weighing so important?

The correct determination of the weight of raw materials

and fi nal products has a direct impact on economic effi -

ciency of every company. Nowadays, Weighing Systems

are often part of the comprehensive system monitoring the

material fl ow.

Governments not only aim at improving the road traffi c

safety, but also at protecting state property. The wide-

spread introduction of overload monitoring has become

a common topic for European transit countries.

So why not to be prepared?

Utilize the possibility of checking the weight before trans-

porting goods – by means of a certifi ed device!

When choosing a Weighing System, the most important

parameter is not its price, but the long-term reliability of the

product under hard operating conditions.

With years of experience in the area of scales and weighing,

we will certainly fi nd a suitable solution for your operation!

Structure of our services

Our weighing systems have been prepared for

installation by System Partners.

We provide:

— Finding the right solution

— Design

— Production

— Delivery

— Installation support

— Maintenance

— Calibration, verifi cation

— Diagnostics tools

— On-line support

Logistics

Weighing in Law Enforcement

Energy, Incinerators

Agriculture, Biogas

Containers

Sandpits, QuarriesConcrete plants

1X2 3456

CZ

Our Weighing Systems have been approved for use in

Transport— Container terminals

— Logistic centres

— Forwarding

Construction & other Industry— Mining (Quarries, Sandpits)

— Road construction

— Construction companies

— Repository of building materials

— Concrete plants

— Chemical & Petrochemical plants

— Testing vehicles

Environment— Composting plants

— Bio-waste incinerators

— Collecting yards

— Biogas plants

— Waste Water Treatment

— Recycling

Law Enforcement— Weighing in Motion on highways and roads

Page 3: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

Weighing System VM-1.2 for Automatic Dynamic Weighing vehicles in Motion

Main advantages Besides total vehicle weights, the system detects also

axle loads, group loads more High throughput of vehicles Automated operation Smooth integration into Enterprise Information System Continuous surveillance service 24/7 Diagnostics with prediction of failures Equipment for operation in extreme climates Certifi cated for Commercial and Offi cial

Law-Enforcement Weighing

The TENZOVAHY WIM System VM-1.2 offers unique way of weighing cargo at logistical terminals, in forwarding, in quarries and construction companies as well as for Law Enforcement on roads and highways.

Boom barrier in front of entrance

Set for automatic weigh-ing in both directions(on unmanned sites)

Number of weighed axles is unlimited

Integration into an Enterprise Information System Revision pit connected

to a weighbridge base and to water outlet

Pillar with input a sema-phore light, info board

Weighbridge for dynamic weighing incl. a heating cable embedded intoa prefabricated base

Vehicles are weighed while crossing the bridge. Weighing is then automatically evaluated and processed by a Computer Information System

Weighing zone - levelled concrete, length 20+20m, max. deviation +/- 3mm

Product description

The Weighing System provides real-time information to

the monitoring centre about immediate weight of the

vehicle, all data about its operations, including statistics,

trends and possible extreme variations in weighing.

An easy-to-use software not only allows for keeping

a well-arranged record of vehicles, materials and carriers,

but also for issuing invoices and balances and exporting

data to the company’s related information systems. This

facilitates further planning and process optimization.

Weighing capacity range (per single axle) (Min-Max) 400–20,000 kg

Safe overload per single axle 30,000 kg

Number of weighed axles, total vehicle weight, total vehicle length unlimited

Scale interval “d” in static mode or in Weigh-in-Motion mode 5 / 10 / 20 kg

Scale interval “e” in static mode / in motion mode 20 / 20 kg

Vehicle speed for Weigh-in-Motion 1–6 km/h

Max. speed during crossing the bridge 10 km/h

Max. tire diameter of weighed vehicle 1,800 mm

Min. axle base (axle resolution) from 850 mm

Accuracy class of Weigh-in-Motion according to OIML R134 (in verifi cation / in operation) 1 (+/- 0.5 %, +/-1 %)

Accuracy class of static weighing according to European direction EN 45501

Through road profi le 3,200 mm

Protection against corrosion by hot-dip galvanizing

Material of sensors stainless steel

Anti-freeze protection base frame heating

International type-approval certifi cate (issued by CMI - notifi ed body 1383) TCM 128/97-2590+R1

Technical specifi cations

Pillar with cameras with ANPR plate recognition

1X2 3456

CZ

Pillar with output semaphore light, acoustic signalling (horn) and display - it shows results of weighing or error messages if vehicle was not weighed properly

Page 4: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

PW-10 Portable System for checking vehicle loads

Portable Weighing Systems PW-10 are used both for law enforcement and in the private sector, where they are used to randomly check the loading of vehicles in transport companies and industrial plants.

The thin and light weighing device PW-10 combines the reliability of tensometric weighing systems with high mobility in everyday operation. The system provides exceptional operability in vehicle weighing. The preparation of the site takes only a few minutes to start weighing.

Portable printerProtocol printing

Wireless connection

Portable com-puter Software Indicator & data processing

The Portable Weigher software evaluates ac-tual loads and compares them to national limits and automatically deter-mines fi nes for overload

The completed vehicle load analysis is displayed immediately after weigh-ing and brings much more information than simple wheel and axle loads available at scales with indicators

The PW-10 System also shows the vehicle silhou-ette, limit loads for axles and vehicle, compares them with measured loads and shows mass ratios of the vehicle.

InterfaceWeighing pads

Levelling pads

The PW-10 allows for effi cient operation and exceptional mobility in vehicle weighing. The weighing site is ready in a couple of minutes

A weighed vehicle is driven fl uently over the weighing zone consisting of a pair of PW-10 weigh pads and four rollable levelling mats.

Product description

Weighing System PW-10 is a fully portable battery-powered

weighing equipment, which can be installed and fully oper-

ational within minutes. The unique tensometric weigh pad

design together with advanced real-time evaluation allows

for checking vehicles both in the common static mode (axle

by axle), and in the dynamic Weigh-in-Motion (WIM) mode,

which is much faster and more effi cient. Weighing accura-

cy is confi rmed by type-approval certifi cate issued by the

Czech Metrology Institute. The weighing system consists of

two weigh pads, a set of levelling mats and a PC controlled

evaluation system, which performs the vehicle load analysis

according to national load limits and prints the Weighing

Protocol with overload charges.

Technical specifi cations

Weighing capacity range (per single axle) (Min-Max) 500–20,000 kg

Approved max. weighing capacity (per wheel / per axle) 10,000 kg / 20,000 kg

Safe overloading – valid if contact pressure is lower than 12kg /cm2 (per wheel / per axle) 15,000 kg / 30,000 kg

Number of weighed axles, total vehicle weight, total vehicle length unlimited

Adjustable scale interval “d” 10, 20, 50 kg

Approved scale interval "e" 20 kg

Max. vehicle speed for Weigh-in-Motion 5 km/h

Min. vehicle speed for Weigh-in-Motion 1 km/h

Accuracy class of Weigh-in-Motion according to OIML R134 (not verifi ed) ~ 2 %

Accuracy class of static weighing according to Council Directive 90/384/EEC and OIML R76

Weigh pad dimensions 760 x 580 x 20 mm

Weigh pad weight 23.6 kg

EC type-approval certifi cate (issued by CMI - notifi ed body 1383) TCM 128/04-4103+R2

Main advantages

Capturing axle overloading and their groups

Determination of Gross Vehicle Weight (GVW)

High mobility

Time-saving Weigh-in-Motion mode

All-year operation

Large weighing surface

Thin and light weighing device

Reducing weighing errors using plastic mats

High quality and long life

Certifi cation for both commercial weighing and for

offi cial Law Enforcement

Page 5: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

1X2 3456

CZ

High Speed System HSW-2.0for Automatic Dynamic Weighing vehicles in Motion

Main advantages

The Systems ascertains:

Total vehicle length

Wheel load, Axle load, other weight parameters

Number of axles

Total vehicle length

Speed of vehicles

Intervals between vehicles

Date and time of vehicle’s passage

Driving direction, Number of vehicles per period

Automatic detection and recognition of a registration plate

Comprehensive record of vehicle weight vehicle incl. video data

Access to the data with protected by passwords of different

access levels

Weighing vehicles at high speeds is an excellent tool for monitoring the load of roads, highways and highway bridges. The system HSW-2.0 from TENZOVÁHY is suitable not only for basic statistics, but especially for the pre-selection of overloaded trucks on traffi c fl ow.

The device is able, even at high vehicle speeds on the highway to determine the weight of each axle, axle group and the whole vehicle, with an accuracy of 5-10 %.

Camera System on a portal gate— IR ANPR camera for licence plate reading incl. illuminator for night vision— Overview camera

System of variable message signs and permanent traffi c signs for slowing down and directing the overload vehicle to law enforce-ment weighing at the II. Stage of the station (vehicles can also be directed by a Police offi cer)

Two weighing platforms are embedded into the road of the weighing zone across the lane, usually complemented by two inductive loops for vehicle classifi cation.

Comprehensive record of vehicle weight incl. video data are being sent to a Data Center for permanent traffi c surveillance and into 2nd weighing level

Roadside cabinet with electronics— Evaluation system for weighing and camera video data— Communication with the 2nd stage of weighing

Product description

The vehicles are weighed in motion when crossing the

Low-Profi le Tensometric Weighing System. The width of plat-

forms embedded into the road, depends on size of the lane.

While the vehicle is crossing the weighing zone, its weight

is being established together with creating two pictures: an

image of the front and side of the vehicle by an overview

colour camera and a detail of the front of the vehicle by an IR

camera for ANPR (Automatic Number Plate Recognition).

The data from the Weighing System and from cameras is being

processed by an evaluation unit placed in a roadside cabinet.

The output a data record of the vehicle weighing is being sent

into the Station Server. If the weight parameters of vehicle

are exceeded, it is directed to the 2nd stage of the Weighing

Station by Variable Message Signs (or police instructions).

Technical specifi cations

Number of detected and analysed lanes 1 to 4

Number of overview cameras / IR cameras for ANPR in 1 lane 1 / 1

Reliability of registration plate recognition at any light conditions > 90 %

Reliability of registration plate (licence number) recognition at good light conditions > 95 %

Weighing capacity range (per axle) 800–20,000 kg

Safe overloading (per axle) 30,000 kg

Gross Vehicle Weight up to 320,000 kg

Measurement accuracy of weight parameters of the vehicles – in accordance with COST 323 A(5) or B+(7)

Measurement accuracy of total vehicle weight expressed in % better than 5 %

Measurement accuracy of axle weight expressed in % better than 11 %

Measurement range (vehicle speed) 10 – 160 km/h

Measurement accuracy of speed and axle base of the vehicle ± 3 %

Operating temperature range -30°C – +70°C

Page 6: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

Video Camera supervision setVideo Camera stakes several pictures

in the moment of weighing – front

face of vehicle and loaded material

Advanced functionality for your Weighing Systems

Optional Accessories

Automated & permanent FunctionalityWeighing Systems work automatically and continuously even in extreme climatic conditions. They

are able to function absolutely unattended of operator.

On-line dataWeighing Systems are seamlessly integrated into the Information System of every enterprise or

transport infrastructure. Weighing data can be saved on a remote cloud storage.

Smart City conceptHarmonization and integration with GIS (Geographic Information System) using map data the weights

become part of the concept of smart cities. Systems can work with tolling systems in different coun-

tries. They can provide valuable data for online maps overloaded sites.

Advanced diagnosticsAdvanced diagnostics reveals minor defects each component weights that may not have at that mo-

ment a major infl uence on the required transmission of weighing. Preventive servicing can prevent

potential shutdown systems. We guarantee 100% operability

“Scales for Trade Expedition” SoftwareFor trade weighing has been developed for control of materi-

al in diverse business environments and offers:

Weighing tickets

Automatic reporting of weighed material

Invoice generation

Comprehensive outputs for company accounting

Data for the supply system

Vehicle weighing can be also fully automated with chip card

terminals on unmanned sites and under supervision of up to

four cameras.

“Scales for Law Enforcement” SoftwareFor Law Enforcement at vehicle weighing stations, border

crossings and toll sites we provide the Automatic Analysis of

vehicle load according to national limits.

Advanced features like:

Vehicle classifi cation (category)

Law compliance checking

Fines calculation

Load Equivalency Factors (LEF)

are implemented in this user-friendly software without any

additional costs for the user. Data management is included.

Brutto Tare NettoOVERLOADED 1X2 3456CZ

External display for VM-1.2High luminance display with charac-

ter height 4,5 cm. Placed in stainless

steel cover for outdoor usage

ANPR (Automated Number Plate Recognition) SystemLicense plate is being read and in-

serted directly into weighing record,

high reliability even in bad visibility

conditions (fog, night…) Set includes

IR cameras with IR LED illumination

and ANPR Software

Set for automatic weighing in bothdirections (on unmanned sites) for VM-1.2material is selected by driver on keyboard

and vehicle is then weighed.

RFID Technology

Two terminals with keyboard and

chip card reader

Metal cover

Mounting brackets on pillar

Prefabricated concrete base for VM-1.2with preinstalled frame and heat-

ing cable speeds up the installa-

tion, enables several relocations

to new sites. It contains a sloped

bottom for outlet rainfalls.

Set of signalling devices for VM-1.2 Red & Green light

Acoustic horn

Info board

Pillar, anchor and bolts

Signalling devices are controlled

from PC

Automatic barrier for VM-1.2 Remote controlled

Beam length up to 4 m, lift in 3,5 s

Anchor plate included

Base frame with an Automatic heating control for VM-1.2Heating cable for reliable opera-

tion in frosty winters. Electronics

controls the temperature in frame

and starts heating if the tempera-

ture falls down to zero degrees.

3H6 7492

Page 7: Weigh-in-Motion Systems for Transport and Industrycy is confi rmed by type-approval certifi cate issued by the Czech Metrology Institute. The weighing system consists of two weigh

Your local trade partnerTENZOVÁHY, s.r.o.Machátova 345/3783 01 OlomoucCzech Republic

+420 585 428 [email protected]

Don‘t wait,start weighing!

Our Weighing Systems have been approved for use inWhere have our weighing

systems been installed?

Our ServiceWe will advise you when you are choosing the appropri-

ate weighing system. We will prepare solution including

the necessary project documentation for construction.

Even after delivery and commissioning we still care for

our clients. We will arrange for offi cial verifi cation and

operator training.

After the warranty period we are ready to take care of

the supplied equipment. Our customers have access

to helpdesk. Your request will be solved either by remote

diagnostics or timely intervention at the point of weighing.

OEM ProgrammeAre you an implementation company whose delivery to

the customer includes weighing systems?

Our products can also be integrated into larger projects.

In consultation with you we will prepare all the project

documentation including consultancy for the installation

of our equipment. During delivery and implementation

we will provide support or direct on-site supervision at

the customer‘s premises.

Throughout the life of the product we provide the latest

versions of software and diagnostic tools.