welcome to elmess-thermosystemtechnik from …€¦ · atex thermal cut-out input: rtd pt100,...

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Welcome to ELMESS-Thermosystemtechnik from Germany!

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Page 1: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Welcome to ELMESS-Thermosystemtechnik from Germany!

Page 2: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

More than 60 years of experience

with electrical heaters

for national and international customers,

global players and local specialists.

Page 3: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

History

1945 ELMESS Elektrogeraetebau founded in Berlin

1956 first PTB certificate for explosion protected electrial heater

1966 Location Uelzen, North/West Germany

1980 KLÖPPER company group

1998 ISO 9001 certified

1999 ATEX certified

2009 IECEx certified

2012 Inmetro certified

The first Ex Heater (1956)

Page 4: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Company

Data 2012

17 Mio. EUR Turnover

115 Employees

65 Skilled workers

in mechanical and electrical

workshop

12 Trainees/apprentices

30 Engineers and technicians

8 Commercial employees

3200 m² Production and

stock area

Page 5: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Where we are

Uelzen

Dortmund

Berlin

Hannover

München

Hamburg

Page 6: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Our Service

Customer advice:

We find the solutions for the heating

requirements of our customers

Customized sales:

We are selling tailor-made solutions

Documentation:

We are supplying the complete

documentation, according to safety rules for

pressure vessels, explosion proof

equipment etc.

Start up assistance:

We assist our customers on site withstart up

and optimizing the heating systems.

Page 7: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Engineering

30 ELMESS engineers

and technicians offer:

- Customer advise

- Tailor-made solutions

- Mechanical engineering

- Thermal calculations

- Pressure vessel design

- Control panel design

- Explosion protection

ATEX and IECEx certificates

- Complete documentation

Page 8: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Production

Production facilities

-Sheet metal work

- Welding (WIG, MAG)

- Hard soldering

- Assembly of apparatus

- Mechanical workshop

- Sand blasting

- Paint shop

- Electrical assembly

- Electronic workshop

Page 9: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Quality control

Testing and quality control

- Dimensional test

- Visual test

- Dye penetration test

- Hydraulic pressure test

- Density test

- Electrical tests

- Final test

Page 11: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Products

Electrical Heaters for

Industrial Applications

explosion protected design

(ATEX approved)

or high quality industrial

design

Heating up of

- Gas

- Liquids

- Compact bodies

Temperature and Level

Monitoring Equipment

Control Panels

Page 12: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Applications

• Petrochemical Industries

• Natural Oil and Gas Recovery and Distribution

• Chemical Industries

• Machinery and Plant Construction

• Industrial Gases Applications

• Pharmaceutical Industries

• Electrical Motors Manufacturers

• Paint Industries

• Laboratory and Analysis Technologies

• Plastics and Textile Industries

• Packaging and Food processing Technologies

• Ventilation and Air Conditioning Industries

• Foundrie Technologies

• Energy and Environmental Technologies

Page 13: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Electrical Heater

Electrical connection box (Ex or industrial standard)

Connection flange

Heating bundle:

tubular elements / cartridge

Page 14: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Electric Heating Element

Heating Wire NiCr

Insulation Material MgO

Sheath Tube (Heating element material)

Unheated length

Connection bolt

U-bent or double / multiple U-bent

Page 15: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

ELMESS Ex Heater

Heaters and equipment for operation in

hazardous areas

Zone 1 (2G), 2 (3G), 21 (2D), 22 (3D)

ATEX or IEC Ex certificate

Page 16: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Immersion Heater

Immersion heater

as part of machinery or plants.

Design and manufacturing according to customer‘s

specifications.

Page 17: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Lube oil heaters

• Gas turbinens

• Compressors

• Gears

• Pumps

• Refrigerating compressors

Immersion heater application

Lube oil heater with level switch

Compressor Neuman&Esser

Page 18: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Immersion heater applications

Ex motor anticondensation heater

Heating chamber

Page 19: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Immersion heater applications

EX Cabinet Heater

Page 20: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Immersion Heaters, L-shaped

Oil or liquid heater

To be mounted from top.

Page 21: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Flow Heaters

Direct heating of liquids or gases

Also in good industrial quality, without explosion protection

Design, manufacturing and

inspection according to PED,

ASME or other international

standards

Including all documentation

Page 22: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Flow heater application

Fuel gas heater

150 kW

Power plant in

Malmö, Sweden

Page 23: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Flow heater application

Regeneration gas

heater for air

separation plants

Up to 4 MW

Nitrogen heater

300°C

Linde

Page 24: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Gas Preheater Block Type

• Natural gas

• Fuel gas

• Seal gas

• Compressed air

• Nitrogen

• CO2

• Industrial gases

• Vaporizer

Tube coil and heating bundle

cast in aluminium block

• indirect heating of fluid

• high operating pressure (300 barg)

• variable flow rates

• aggressive fluids

Page 25: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

(Ex) connection box

Heating bundle

Steel sheath (CS / SS)

Aluminium block

Vessel Nameplate

Tube coil (medium, pressure bearing)

with inlet / outlet flange

Block Type Heater Design

Page 26: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Gas preheater application

Gas pressure

regulation station

Gas preheater

For equalization of

Joule-Thomson-Effect

Australia

Page 27: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Gas preheater application

Seal Gas Heaters

on gas platform

Page 28: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Block Heater application

Seal gas heater

with control panel

Page 29: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Vaporizers, gas heaters

Vaporizer and gas

superheater

Industrial gases

applications:

N2, H2, He, CO2

CO2-Vaporizer unit

Buse Gastek

Page 30: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Air Heaters

Air heaters or heating coils

• for HVAC plants

• for process air or gas heating

• for feed air heating

High value industrial standard for all requirements.

Page 31: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Ex air heater and Ex fan in one enclosure

Air Blower Heaters

Page 32: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Room Heaters

Room heaters and frost protection for

• working rooms

• containers

• machinery housings

• control boards

• instrumentation housings

Finned tube heater

Page 33: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Monitoring of

• Room temperatures

• Medium temperatures,

• Surface temperatures

Ex Thermostat

Monitoring Equipment

Ex Level Switch

Level monitoring for

Ex liquid heaters

Horizontal / vertical

Page 34: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Temperature monitoring equipment

Temperature controllers

Thyristor units

Electronic Equipment + Control Cabinets

Power and temperature control for all heaters

Complete function from one supplier

Start-up assistance

Page 35: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

ATEX approved

Thermal cut-out

Type eB*6***

T-class Monitoring of Ex heaters

Measuring range -200°C … +1200°C

Option with regulator (monitor) function

ATEX Thermal Cut-Out

Input: RTD Pt100, Thermocouple, 4-20mA.

Option: EEx i temperature probe input

Page 36: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Control Panel application

Ex Control Panel

For

Seal Gas Heater

On gas platform

Page 37: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Big electrical Ex heaters

100 kW … 8 MW

Company group

with great potential

Trace Heating

Surface Heating

Page 38: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Our References:

Specialists around the world

Page 39: Welcome to ELMESS-Thermosystemtechnik from …€¦ · ATEX Thermal Cut-Out Input: RTD Pt100, Thermocouple, 4-20mA. Option: EEx i temperature probe input . Control Panel application

Thank you!

More questions?

Visit us on www.elmess.de