Welcome to eMachineshop

We are an MSME company started in 2015, located in Ekkattuthangal in CHENNAI.

We cater to clients like DAIMLER India Commercial Vehicles, RENAULT NISSAN, ENFIELD India, SIEMENS YASAKI, and ASHOK LEYLAND for developing their Lean Manufacturing Engineering / Automation System / Devices like SPMs, Jigs & Fixtures, In-Process Metrology/Gauging, Test Rigs/Fixtures and Material Handling Equipment.

We are also critical Sub-Systems OEM (Product) Suppliers to global Metrology Leaders like Carl Zeiss and Mahr. For example, the basic mechanical platform of instruments like Roundness Tester, Surface Roughness Tester for these reputed MNC’s are designed, built and supplied by us against their exacting Specifications.

We are chosen as the Preferred Source (partner) by Kaleidozone, Globerina Tech, IIT-Madras(Chennai), Academia in Andhra Pradesh for various Advanced Mechatronic/Embedded Engineering Systems such as Virtual Reality(VR), Book scanner and Test set-ups for Defence applications.

About us…

• We are a diversified manufacturer and supplier of high precision components and assemblies,

Focusing on global Automotive and industrial sectors.

Domains Expertise:

We have the right mix of following:

Mechanical-Electrical Expertise

Metalworking-Plastics Fields

In-house-Outsourcing Value-Adds

Lean-Agile Project/Task Executions

Engineering-Six Sigma/Statistical/Reliability Blends

Our Unique Offerings:

Concept to Lot to Mass-Production

Alpha-Sample to Beta-Sample to Lot

Production

Built-To-Print (BTP)

Built-To-Spex.

From Imported/Competition/Reference

Sample by Reverse Engineering and

Benchmarking

Benchmarking and Design Refinement

by Six Sigma | DOE | FMEA (Design /

Process) | FTA | Testing | QFD

Reliability Engineering ( MTTF, MTBF,

MTTR, Availability assessments)

VA VE ( Lightweighting / Cost

Reduction / TRIZ)

Collaborative Product Development

Aftermarket Support (Service Manual,

Training - Service Personnel, Spares

Stocking & Supply and Supply

Ecosystem Maintenance)

Contingency Planning | Succession

Planning support | Risk Mitigation

Planning

Having experts -- on our role -- who have worked with Daimler, Thales, Suzuki, GE, Ford, FIAT, Visteon, Conti-Tech, ZF-TRW, Panasonic, Schneider, SAE, ASQ, and a host of other global Quality Majors, we can support you on:

1. APQP & PPAP

2. FMEA

3. Control Plan

4. MSA & SPC

5. FAI / PDI

6. Process Planning

7. 8D, Why-Why Analysis, C&E (Fishbone) Diagram, FTA, etc.

8. Test Schedule

Whenever warranted, through equivalent

of MS-Project. Periodic joint reviews

(Daily/Weekly/Fortnightly, as agreed)

Documentation Project Management

• We provide a total solution from product design, prototyping and

manufacturing services to our customers. Adhering to strict disciplines of

quality and precision our manufacturing process ranges as follows:

Testing and Metrology Products

Virtual Reality products

SPM (Special Purpose Machines)

Special Fixture

Precision components Manufacturing

Testing and Metrology Products

Universal Vice

Work Holding Vice

Y-Table

XY – Table

XY – Table Rotary

Column and Base

Automated four axis gear Fixture

Ball Drop Test Machine

Shot Bag Test machine

Boro Scope

Metrology Products

101-Universal Vice Project Information

Client: Mahr

Application: Metrology

Description: Universal vice plays a vital

role for its swivelling feature greatly

suitable for angular surface measurement

for precision measuring applications.

Client: Mahr

Application: Metrology

Description: This metrology work-

holding device, developed for Mahr, is

used to hold & position tiny, Precision

Engineering Parts during the inspection.

102-Work Holding Device Project Information

103- Y- Table Project Information

Client: Mahr

Application: Metrology

Description: It fulfils customer needs in

two axis (Y Axis) measuring applications

for precision surface measurement.

Client: Mahr

Application: Metrology

Description: It fulfils customer needs in

two axis (X and Y Axis) measuring

applications for precision surface

measurement.

104- XY Table Project Information

Project Information 105- Column and Base

Client: Mahr

Application: Metrology

Description: To move the Drive unit in

Z axis for measuring application with the

help of small motors

106-Automated four axis Gear Fixture

Automated four axis Gear Fixture

Client: Mahr

Application: surface profile and roughness of gear components

Description: This fixture is to measure surface profile and roughness of gear components

with minimal setup time. We designed and manufactured this special fixture which is coupled

with three automated and one manual (rotary) axis for measuring. 30-degree angular tilting

feature helps to achieve the angular gear tooth measurement.

Testing Equipment

107- Ball Drop Test Machine Project Information

Client: IIT Madras

Application: Glass Testing

Description: Impact testing of

toughened sheet glasses for Automotive

& Architectural applications.

Client: IIT Madras

Application: Glass Testing

Description: Impact tester for

Architectural, Door/Curtain-wall Sheet

Glass Application, etc.,

108- Shot Bag Testing: Project Information

Client: global Automotive Brakes Major,

ZF-TRW

Application: Metrology

Description: This Industrial Fibro scope

(Fiber Optic) grade product studies the

Surface Finish of the product and checks

the debarring quality of pin-hole & feed

hole opening into main bore, any scoring

as a result of handling damage as well as

the bore-end Critical Parameters like

max. permissible unfinished (Fine-bored

/ Reamed) bore margin. The results are

supplemental to sample check of Surface

Roughness Tester & CMM Inspection.

109- Boro scope Project Information

Virtual Reality Products

Universal Kiosk

2DOF Simulator

2DOF Sky Slider

Balloon Terror

Stabilization Bar

Kinect Stand

Portable VR Stand

VR Mannequin Stand

VR Disposable Mask

VR Disposable Mask Sticker type

401-Universal Kiosk

402- 2DOF Simulator

403- 2DOF Sky Slider 404- Balloon Terror

405- Stabilization Bar 406- Kinect Stand

407- Portable VR Stand 408- VR Mannequin Stand

409-VR Disposable Mask 410- VR Disposable Mask

Sticker Type

SPM (Special Purpose Machines)

Rail Guided Vehicle

Gravity Chute

Lifting Pallet

501-Rail Guided Vehicle Project Information

Client: Renault Nissan

Application: SPM

Description: Rail-guided vehicle (RGV)

is incorporated in Renault Nissan

Automotive to carry two assembled

engines from assembly line to testing

line automatically. This RGV plays a

vital role since it is operated in critical

zone where forklift and manpower

movement will be more compared to

other assembly lines.

502- Gravity Chute Project Information:

Client: Yazaki,

Application: The Wire Harness global major for Automotive, Home Appliances and other fields.

Description: Fully customized, Pneumatically operated Vertical Lift operators to and fro in gravity.

Pneumatically Operated Semi-Automatic, Gravity-assisted OH (Over Head) Wire-Way for Semi-Finished Wire Harness Transport at Zigzag (return) Legs of Serpentine Layout Assembly Line. This resulted in saving the Operator walking 16 Kilometre per shift.

Client: Siemens-Yazaki

Application: SPM

Description: To Increase the Material

Storage in Assembly line.

503- Lifting Pallet Project Information

Special Fixture

504- Rear Suspension Fixture:

Client: CAT

Application: SPM

Description: Heavy loaded suspension cylinder of off-road vehicle to be

assembled with its wheel axle is the need of the customer.

Precision components Manufacturing (IIT

Project)

901-Horn Antenna

Client: IIT Madras

Application: Mining and Defence

Description: The advantage of exponential horns is that they have a minimum level of

internal reflections, and almost constant impedance and other characteristics over a wide

frequency range. They are used in applications requiring high performance, such as

feed horns for communication satellite antennas and radio telescopes.

Expertise Profile

Mr.E.RAMAKRISHNAN.(Managing Director)

Practicing AutoCAD 2D & 3D – Modelling since 2000 ( VIII th Standard)

Strong in Conceptualization, Design, Detailing, Analysis, Costing to physical Delivery Project phases of Mechatronics / Embedded Products Development

Mentored & Trained by Mr.G.Hariharan, former Engineer of BI-TVS (AUTOMOTIVE HYDRAULIC Brakes Systems MAJOR, an Indian arm of ZF-TRW, USA)

As CHECKING ENGINEER of Axis Cades, validated 2D,3D models, and inspected Technical Documentation ( Engineering Drawings & FMEA ) of CATERPILLAR, USA

Served as Sourcing & Design Review Engineer for Axis Cades (The Indian Offset Partner — IoP — for THALES,FRANCE) in MIRAGE 2000 MID LIFE UPGRADE (M2K MLU) PROJECT

Product Development Engineer at DORMA (Germany) Global R&D

On-site Feasibility Test Engineer for Localization retrofit in SCORPENE 75 Diesel Submarine (DCNS – France)

(Member -SAE)

Expertise Profile

Mr.MOHAN KALIYAPPAN (Director - Technical)

Graduated from NIT-Trichy in 1981, as BE(Hons) in Production Engineering; 36 years of rich Automotive, Industrial & Aerospace expertise.

Curricular Trainings at High Pressure Boiler & Seamless Steel Tube Plants of BHEL, Trichy, BEML,KGF, TVS Service Station, Madurai (1979-81).

Joined Air Brakes Divn. Chennai , Sundaram Clayton as Graduate Engineer Trainee (This company is now known as WABCO India)

Served at Mopeds Div., Hosur of Sundaram Clayton which has now transformed into TVS Motors (1982)

Served as Design Engineer for Automotive Hydraulic Brakes at Automobile Products of India, Aurangabad, which had collaborations with Lockheed Hydraulic Brake Co., UK, the inventors of Oil Brakes, Borg & Beck Co., UK, the inventors of Conventional Clutches, another innovative Clutch inventor, Fitchel & Sachs (now part of ZF), Alfred Teves GmbH, Germany, (now known as Conti-Tech) another pioneers in Hydraulic Brakes, Fiat Spa, Italy, for Brakes, Clutches and Steering Systems and another famous German company which developed Steering Linkages and rods.(1982-87)

R&D on Disc Brakes (Bikes, Cars, Vans, Trucks, Aircraft – ABS , Wind Turbine & Earthmover )– 1983-84

Was the youngest member in the Historical team which successfully reverse-engineered the Maruti 800 car clutch (Reference / Benchmark Products: Daikin Keihin & Aisin, Japan)(1984- 86).

Head-QA, R&D and Tooling at Dedicated Maruti-800 Clutch Production Plant ,Ambattur, Chennai. Maruti Suzuki Awarded National VENDOR QUALITY Rating – No.1 (Rank) for Clutch Supply (1987-90) His involvement in this product spans 8 years — from concept to mass-production; Was SPOC for Maruti Suzuki interface (1984-1992).

Low Cost Automation and Poka Yoke, Lean Principles, Pull Systems, ISO9001 Certification in Clutch Plant (1988-91).

Served as Head – Reverse Engineering at Engineering Consultancy wing of Best & Crompton, situated inside Plant Engineering department of Vizag Steel Plant. This centre was equipped with the country’s soleNon-Contact Laser 3D Digitizer for scan and manufacture of free-form geometry parts for Steel Plant, Ceramic Core Box (investment Casting) for MIG -29 Turbine Blades (HAL-Koraput Engine Divn.), NSL-Fertilizer NH3 Separation Impellers (Hamilton Sunstrand), Automatic Gun (AK-47, -56 ), Missile, Rocket, Bank Note Press parts (1992-94).

Head – QA – G-Plast, Coimbatore (A GD Naidu Group Co.); World-class Tool Room which had Integral Plastic Injection Moulding Shop and a Pressure Die Casting Shop; Fortune-5,-100, -500 Clientele. (1994-2001)

Head – Strategic Products R&D Divn. – Designed and built Aero models, Drones, Aero

model 2-stroke Engines, 0.5 CC – 20CC,Sterling Engines, Hobby-Shop Equipment, Mini Jet

Engines for UAVs (Defence / Export) — G-Plast Coimbatore (OS Engines, JAPAN &

Graubner, GERMANY) (2001-2002)

Head –QA, BPO Call Centre, Chennai, Dell-Perot Systems and Freelance Consultancy for

Uncertainty of Measurements – Training and Certification (2002)

Head – Q Systems – Janatics, Coimbatore : 5s & Visual Factory, Lean Manufacture,

Tool Room modernization (Acceptance Testing of machines and re-man),Warranty

Department computerization, Supply Chain Audit & Training, CII-SME Cluster

Development Cell Leader & Manufacturing Divn. Expansion (2003-2005)

Principal Consultant, Global Sourcing, Sourcing & Manufacturing Solutions Practice, TCS,

Coimbatore (2005-2007)

ISI Certified Six Sigma Black Belt (2007)

ASQ Certified Reliability Engineer (2009)

Subject Matter Expert – Axis Cades , Chennai : Caterpillar Manufacturing Docs. Checking

(2009)

Program Manager – Light Duty Truck Design Doc. Evolution & Heavy Duty Truck Prototype

build – Daimler India (2010)

Program Manager& Tech Lead – Oil Field Equipment Development at Louisiana &

Houston, USA (2011 – 2.5 months)

Subject Matter Expert – Mirage 2000 Mid Life Upgrade – Indian Defence Offset Partners to

THALES, France (2012-2015)Including a visit to Thales, France for Technical Discussions

Subject Matter Expert in SME panel consisting of Former Radar Expert — LCA (Light

Combat Aircraft), Former Expert — Power Systems & ABS Brakes –LCA, Retired Chief

Design Engineer - HAL-Bangalore and Former VSSC/ISRO Composites Expert; Trainer &

Mentor – Six Sigma & Reliability — Airbus Fuselage Design Centre India, Axis Cades,

Bangalore (2015-2018)

Classic Member – SAE India

Member – ASQ (Reliability Engineering Divn.)

Life Member – AeSI (Aeronautical Soc. of India)

THANKS

Note: Also, please visit our website www.emachineshop.in

for more info.