welcome to presentation on continuous real time … kapoor, nevco... · 15 khaitan...

WELCOME TO PRESENTATION ON

CONTINUOUS REAL TIME MONITORING IN

DISTILLERIES AS PER CPCB NOTIFICATION

www.nevcoengineers.com

ADARSH KAPUR

MANAGING DIRECTOR

NEVCO ENGINEERS PVT. LTD

BITS PILANI RANKED FIRST

M.TECH [INSTRUMENTATION]

• Revised Parameters

• CPCB Notification Distilleries

• CPCB Notification February-2014

• Continuous Water Quality Monitoring

• Guidelines on Water Quality By CPCB

• Video Coverage for Zero discharge Industries

PARAMETERS FOR ONLINE MONITORING AS PER GUIDELINES


CPCB NOTIFICATION -DISTILLERIES


CPCB NOTIFICATION - FEBRUARY 2014


CONTINUOUS WATER QUALITY MONITORING


USER LIST-WTW ONLINE INSTRUMENTS IN INDIA


Customer list Location Quantity Parameters Monitored

IOL Chemicals and Pharmaceuticals Ltd Punjab 1 pH, TSS, BOD, COD

NLC TAMILNADU POWER TUTICORIN,Tamilnadu 1 pH, TSS, BOD, COD, Flow

Cosboard Industries Ltd Odisha 1 pH, TSS, BOD, CODRhino Energy Ltd Assam 1 pH, TSS, BOD, COD

Krishak Shahkari Shakkar Karkhana Mydt Guna, M.P 1 pH, TSS, BOD, COD

SHRIRAM VINYL & CHEMICAL INDUSTRIES Kota, Rajasthan 1 pH, Temperature, TSS, NH4-N

NALCO-CPP Angul – Odisha 1 pH, TSS, BOD, CODLG Polymer Andhra pradesh 1 pH, TSS, BOD, COD

Neyveli Lignite Corporation Ltd. Tamilnadu 1 pH, TSS, BOD, CODTATA Power Mumbai 2 pH, TSS, BOD, COD

MODI SUGAR MILLS 1 pH, TSS, BOD, CODSEBC SUGAR LIMITED 1 pH, TSS, BOD, COD

BONGAIGAON REFINERY & PETRO CHEMICALS LIMITED Assam 1 pH, TSS, BOD, COD

SARASWATI SUGAR MILLS LTD HARYANA 1 pH, TSS, BOD, CODNV INTERNATIONAL,HARYANA HARYANA 1 pH, TSS, BOD, CODNV DISTILLERIES & BREWERIES PUNJAB 1 pH, TSS, BOD, COD

NV DISTILLERIES LTD HARYANA 1 pH, TSS, BOD, CODROSA POWER M.P 1 pH, TSS, BOD, CODSASAN POWER SINGROLI M.P 1 pH, TSS, BOD, COD

BIRLA CORPORATION LIMITED RAJASTHAN 1 pH, TSS, BOD, COD



DAMODAR VALLEY COPORATION JHARKHAND 1 pH, TSS, BOD, CODWEAT COST PAPER MILLS LTD KARNATAKA 1 TSS, BOD, COD &DO

AMRI INDIA PVT.LTD. AURANGABAD 1 pH, TSS, BOD, COD

SHRIRAM RAYONS(DCM) RAJASTHAN 1 pH, TOC,TSS, BOD, COD

CARGILL INDIA PVT. LTD BENGALURU 1 pH, TSS, BOD, CODROURKELA STEEL PLANT ORISSA HYD 1 pH, TSS, BOD, COD

AT&SINDIA PVT.LTD NANJANGUD 1DUAL IQJUNCTION BOX(1),ROBUST

DIGITAL PH/ORP SENSOR(1),OPTICAL DO SENSO(1),SENSOR ADAPTER CABLE,

KALBURGI CEMENT PRIVATE LTD. KARNATAKA 2 pH,TSS,BOD,CODTHE MYSORE PAPER MILLS LTD KARNATAKA 1 pH,BOD,COD & TSS

HAFED SUGAR ASSANDH KARNAL 1 PH TSS BOD CODCH. DEVI LAL CO-OP SUGAR MILLS LTD. GOHNA,HARYANA 1 PH TSS BOD COS FLOW

NARELA ETP NARELA -DELHI 1 pH,TSS,BOD,CODNARELA WAZIRPUR ETP WAZIRPUR-DELHI 1 pH,TSS,BOD,COD

COROMANDEL MYSORE ,KARNATAKA 1 pH,TSS,BOD,COD

VISHWARAJ SUGAR CHENNAI 1 pH,TSS,BOD,COD

NORTH EASTERN ELECTRIC POWER CORP. LTD. ASSAM 1 pH, TSS

FERRING THERAPEUTICS PVT. LTD. MAHARASTHRA 2 pH, TSS, BOD, CODPERRIGO API INDIA PVT. LTD. MAHARASTHRA 2 pH, TSS, BOD, CODPOLY PEPTIDE LAB PVT. LTD. MAHARASTHRA 1 pH, TSS, BOD, COD

IFFCO,PHULPUR U.P. 1 pH, TSS, BOD, COD, FlowIFFCO,BAREILLY U.P. 1 pH, TSS, BOD, COD, Flow



EXEMED PHARMACEUTICALS GUJRAT 1 pH, TSS, BOD, CODR3 CROP,GUJRAT GUJRAT 1 TSS, BOD, COD

ACC LIMITED KARNATAKA 1 pH, TSS, BOD, CODBOKARO POWER SUPPLY COMPANY BOKARO 1 pH, TSS, BOD, COD

BALRAMPUR CHINI MILLS KUMBHI DIST-LAKHIMPUR 1 pH, TSS, BOD, COD

BALRAMPUR CHINI MILLS GULARIA 1 pH, TSS, BOD, CODBALRAMPUR CHINI MILLS BALRAMPUR 1 pH, TSS, BOD, CODBALRAMPUR CHINI MILLS MANKAPUR 1 pH, TSS, BOD, CODBALRAMPUR CHINI MILLS RAUZAGAON 1 pH, TSS, BOD, COD

BALRAMPUR CHINI MILLS AKBARPUR CHINI MILLS 1 pH, TSS, BOD, COD

BALRAMPUR CHINI MILLS TULSIPUR SUGAR 1 pH, TSS, BOD, COD

BALRAMPUR CHINI MILLS BABHNAN SUGAR DIVISION 1 pH, TSS, BOD, COD

BANNARI AMMAN SUGARS LIMITED-unit-2 COIMBATORE 1 pH, TSS, BOD, COD

BANNARI AMMAN SUGARS LIMITED-unit-3 COIMBATORE 1 pH, TSS, BOD, COD

Chettinad Cement Chennai 1 pH, TSS, BOD, CODJamkhandi Sugar Ltd. Chennai 1 pH, TSS, BOD, COD, Flow

JAMKHANDI SUGAR (2nd) , KN Chennai 1 pH, TSS, BOD, COD, FlowJind Sugar HARYANA 1 TSS, BOD, COD

Sonipat Sugar HARYANA 1 TSS, BOD, CODKCP Connect Plus Bhubneshwar 4 pH, TSS

Hikal Ltd MAHARASTHRA 2 TSS, BOD, CODEnaltac Labs Pvt Ltd MAHARASTHRA 1 pH, flow

CONTINUOUS WATER QUALITY MONITORING-INSTALLATION


APPLITRACE : ON-LINE VOLTAMMETRY ANALYZER


Technical Datasheet

AppliTrace®

Series of On-line Voltammeter Analyzers

Part of the On-line Analyzers Suite

www.applitek.com

SINGLE AND MULTI-PARAMETER DETERMINATION OF

TRACE METALS IN WATER BY ON-LINE VOLTAMMETER

ADVANCED FEATURES

• Flexibility in analytical mainframe: single or double ASV cell

• Pre-treatment options for complexed forms or higher

organic content

• Easy operation and simple maintenance

• Complete separation between electronics and wet part

• Multiplexing up to eight (8) sampling points possible

• Incorporated industrial PC with AppliTek controller

Software

• Extended data communication and exchange features

APPLICATION FIELDS• Determination of trace metals/heavy metals in clean waters:

• Surface water

• Drinking water

• Mineral water

• Waste water effluent

HIGH ANALYTICAL PERFORMANCE

• Low sample and reagent consumption

• Excellent correlation with standard laboratory methods

• Smart features: automatic calibration and automatic

• Cleaning

• Factory configured, tested and calibrated

TECHNICAL SPECIFICATION


CONTINUOUS WATER QUALITY MONITORING


NOTIFICATION MINISTRY OF ENVIRONMENT


CONTINUOUS EMISSION MONITORING SYSTEM


D10 DUST & OPACITY ANALYZER


SENSOR

Sender Model : SDS-LK-V5Receiver Model : SDR-LK-V4Enclosure Class : IP65Sensor body Material : Aluminum AlloySender Element : LaserFlange mounting size : 146mm P.C.D, Ø18mm Holes, C.T.C.: 102mm.Air pressurized adapter : 1/4” BSP ThreadDesign body : Weather proofMax. Ambient temperature : 70 °CMax. Stack Temperature : 1200 °CFlange mounting size : 146mm P.C.D. 18mm Holes, C.T.C.: 102mm.Swing door : 90° MinimumWeight : 2.0 KgCertification : TUV

SPECIFICATIONCONTROL UNITModel : D10Display Type : LCD 86 x 32 (mm)Power : 110V / 220V AC

Ambient Temperature : -10~50 °CAlarm Contact : Max. 5A/240VAC (SPDT Relay)Measuring Range : 0 to 100% (Opacity), 0-1000mg/m3 (Dust)Engineering Unit : Percent Obscuration (%) – Opacitymg/m3 – Dust ConcentrationMounting : Panel or WallPanel cut-out size : W157±1 x H228±1 x D82 (mm)Dimension : W195 x H265 x D100mmWeight : 2.1KgSampling time : 0.2 SecondsDisplay accuracy : ± 1.0% FSAmbient Temperature : 0 °C to 55 °COperating Humidity : 20 to 80% RH Max. (Non-condensing)Protection : IP42 Front panel

FUNCTIONS & FEATURES• Continuous Monitoring in % (Opacity) and mg/m3 (Dust)• Alarm Contact for exceeded Limit• Aid To Efficiency of combustion• Meet to the department of Environmental Emission standard regulation• Acknowledge Buzzer function• 4-20mA Analog output for Dust and Opacity• RS485 Modbus Communication• Automatic Zero & Span check• Certified By TUV

D10 DUST & OPACITY ANALYZER


AUTO CLEAN UNIT

(Applicable for Positive stack only)Model : HPB-81S

Material : MS

Connection : 1” BSPT x 2nos

Static Pressure : 100 mm WG

Capacity : 400 CFM

Power supply : 1HP / 240VAC / 50Hz

Size : 600 X 800 X 800 (mm)

Weight : 40 Kg

•It work for the following system

• Solid Fuel Boiler

• Gas Fuel Boiler

• Tunnel for Visibility

• Generator Emission

• Diesel Car Emission

• Rubbish Incinerator

• Power Plant Boiler

• Furnace

• Waste Incinerator

• Applicable to any Industries

APPLICATION

Manufacturer: -

LKS (M) SDN. BHD.

Lot 15, Jalan Anggerik Mokara 31/63,

Kota Kemuning, 40460 Shah Alam, Selangor, Malaysia.

Tel: +603-5124 0822 Fax: +603-5124 0222

Web: www.lkssb.com.my, E-mail: [email protected]

http://www.lkssb.com.my/

CUSTOMER REFERENCE


USER LIST-D10


S. NO. CUSTOMET LIST PLACE QUANTITY

1 BIRLA (CEMENT WORKS) Durgapur kolkata 6

2 BIRLA (CHANDERIA CEMENT WORKS) CHITTORGARH RAJASTHAN 7

3 BIRLA (NEW CHANDERIA CEMENT WORKS) CHITTORGARH RAJASTHAN 5

4 BIRLA (CEMENT WORKS) CHITTORGARH RAJASTHAN 8

5 BIRLA (POWER PLANT) CHITTORGARH RAJASTHAN 1

6 MODREN STEELS LIMITED PUNJAB 1

7 BAGALKOT CEMENT &INDUSTRIES LTD CHENNAI 2

8 ASHOKA DISTILLERIES LTD. YAMUNANAGAR 1

9 HARYANA DISTILLERY LTD YAMUNANAGAR 2

10 IFFCO BAREILLY --U.P 1

11 IFFCO,PHULPUR PHULPUR ALLAHABAD-- U.P 5

12 NV DISTILLERIES AND BREWERIES(P) LTD- RAJPURA PUNJAB 1

13 NV DISTILLERIES LTD AMBALA HARYANA 1

14 NV INTERNATIONAL (P) LTD AMBALA HARYANA 1

15 KHAITAN CHEMICAL&FERTILIZERS LTD. (DAHEJ)INDORE(M.P) 2

16 KHAITAN CHEMICAL&FERTILIZERS LTD. JHANSI 2

17 KHAITAN CHEMICAL&FERTILIZERS LTD. MALWAN 2

18 KHAITAN CHEMICAL&FERTILIZERS LTD. NIMBAHERA 2

19 KHAITAN CHEMICAL&FERTILIZERS LTD. NIMRANI 5

20 KHAITAN CHEMICAL&FERTILIZERS LTD. RAJNANDGAON 1

21 GWALIOR ALCOBREW PVT. LTD. GWALIOR 1

22 SATYA INDUSTRIES LIMITED PUNJAB 2

23 Andhra organics limited Hyderabad 1

24 BALRAMPUR CHINI SUGAR MILLS BALRAMPUR U.P 2

USER LIST-D10


25 BALRAMPUR CHINI SUGAR MILLS GONDA-UP 1

27 AARTI STEELS LIMITED LUDHIYANA 1

28 PRAKASH SPONGE IRON& POWER CHENNAI 1

30 Arora iron steel rolling mill pvt ltd Ludhiana 1

31 Sainsons papers ltd kurushetra 1

32 RSWM LIMITED BANSWARA-RAJASTHAN 1

33 MODI DISTILLERY MODINAGAR-UP 1

34 MODI SUGAR MILLS MODINAGAR-UP 2

35 SBEC SUGAR LIMITED BAGHPAT-UP 2

36 PADMAADEVI SUGARS LIMITED KANCHIPURAM-TAMILNADU 1

37 KUANTUM PAPERS LTD HOSHIARPUR-PUNJAB 1

39 JUPITER DISTILLERY VAPI-GUJARAT 1

40 JAMKHANDI SUGARS LTD, UNIT-II BIJAPUR-KARNATAKA 1

41 SRI TEJA BIO FUELS PVT. LTD. HYDERABAD-AP 1

42 SOUTHERN AGRIFURANE INDUSTRIES PVT. LTD. CHENNAI 1

43 R.J. CEMENT INDUSTRIES NAGAON-ASSAM 1

44 MOHAN MEAKIN LIMITED KASAULI-HP 1

45 MOHAN MEAKIN LIMITED GHAZIABAD-UP 1

47 SRIKALHASTI PIPES LIMITED CHITTOR-AP 1

48 JAIN DISTLLERY PVT LTD BIJNORE-UP 1

49 MOHIT PETROCHEMICALS PVT LTD BIJNORE-UP 1

50 THERMAX LIMITED VADODRA-GUJARAT 2

USER LIST-D10


61 RAKSHA CEMENTS PVT. LTD. GUWHATI-ASSAM 1

62 MIL STEEL AND POWER LTD. CHENNAI 1

63 MEGHALAYA CEMENTS LTD LUMSHNONG-MEGHALAYA 1

64 MADHYABHARAT PHOSPHATE PVT LTD BHOPAL 1

65 BIHAR FOUNDRY & CASTINGS LTD. RANCHI 1

66 BIRLA CORPORATION LTD CHANDERIA-RAJASTHAN 21

67 NAHAR ENTERPRIES LTD DELHI 2

68 BALRAMPUR CHINI MILLS BABHAN-UP 1

69 RUCHIRA PAPERS DELHI 3

70 S M CEMENT INDUSTRIES HYDERABAD 1

INSTALLATION MANUAL


INSTALLATION MANUAL1. SENDER & RECEIVER

Location

Both of these units are rigidly mounted on opposite sides of the stack or duct so that the sender light beam is at right angles to the flow of flue

gases and gives unrestricted illumination of the receiver solar cell. The following considerations should be taken into account in choosing a

suitable location.

Temperature

The location of installation is preferable that units are installing where temperature is at minimum. Conducted heat usually is not a problem and

radiated heat, which has the greater effect on the temperature of the units, must not exceed 1200ºC and where difficulty is experienced in

achieving this manufacturer should be consulted.

Flue Gas Pressure

a. Positive pressure application

Mean, the pressure inside the chimney or duct is greater than atmospheric; the sender and receiver units should be bolted to the mounting tubes

using a gasket to provide an airtight seal between the flanges. On oil-fired boilers a pressure wave may be caused when the burner ignites,

disturbing soot accumulations and depositing them on the lenses of the units. Because of this, the units must be located as far as possible from

the actual flow gas outlet of the boiler. Injecting clean air to overcome the effect is not usually practical as the momentary pressure can be

severe. Accordingly it is important to observe these precautions even when injected clean air is used during normal running conditions. To

prevent soothing-up of the lenses during normal operations, air pressurized above the stack pressure should be fed via flexible tubing into the

3/8” BSP tapping provided on each unit. The air supply should be switch on before the boiler is fired and should not be Switch off until after the

firing equipment has been shut down.

b. Negative pressure application

Mean, the pressure inside the chimney or duct is less than atmospheric; the sender and receiver units should be bolted to the mounting tubes

using washers to provide a 1/8” (3mm) spacing between the flanges. Atmospheric air will be drawn through the gap and into the units, so

keeping the lenses free from soot. The ¼” BSP tapping should be plugged.

2. STRATIFICATION

To ensure that the Opacity measured by the instrument is representative of that emitted from the chimney, the influence of

dampers, bends, tees, obstructions and drought balance doors should be considered when selecting a suitable position. Location

of the units close to bends in the flue should also be avoided as momentum of the flue gases may deposit dust on the lenses.

INSTALLATION MANUAL


• ACCESSIBILITY

Sensor units must be located such that they are readily accessible for lens cleaning, routine maintenance and servicing distance.

Whilst the sensor units will function correctly at temperatures up to 1200ºC positions of high ambient temperature should be avoided

as far as possible so that routine maintenance and service can be carried out whilst the plant is in operation.

• SCANNING DISTANCE

The length of light path in the flue gases affects the response of the instrument and in general the obscuration for a given Opacity

density will

be higher for a greater scanning distance. The scanning distance on recommended is kept within the limits of 0 feet to 3 meter. Where

the distance between the duct walls is greater than 3 meter, then the mounting tubes may be extended into the duct to reduce the

scanning distance.

5. GENERAL

Sensor units must be located away from the flame area and downstream of any flue gas sampling or temperature tapping points, to

avoided errors in these readings due to infiltration of air.

6. MOUNTING

Recommended methods for mounting the units are given on drawing Pages No. 6 & 7. Where a choice exists between mounting on a

brick stack or steel duct, the former location is preferable by virtue of the rigidity of the brick work and much-reduced tendency to

distort with changing temperature of the flue gases. In general, temperature requirements are more easily met where the units are

mounted on a brick stack and there are fewer tendencies for soot to accumulate on the lenses. It is essential that the mounting tubes

are in correct alignment with one another and this can be achieved by inserting through them a pipe of sufficiently reduced diameter

passing completely across the stack; the mounting tubes are then cemented or welded into place. The guide pipe is removed prior to

mounting the sensor units. An alternative method is to install the mounting tubes as a complete length, the central portion being cut

away when the cement has set, or the welding has been completed. In this method, the mounting plates will be fitted when the

mounting tubes are in position and care must be taken that each plate is accurately at right angles to its associated tube.

INSTALLATION MANUAL


7. CONTROLLER

Location

Controller should be located to suit site conditions, subject to the following consideration: -

The maximum distance between the receiver and the controller will be governed by the resistance of the cable used. A total resistance up to

200 ohms is acceptable, corresponding to 1370 metres (1500 yards) maximum separation when wired with 3/.029” copper wire

alternatively

228 metres (250 yards) maximum separation with 7/.0076” copper wire.To assist in the dissipation of heat from the internal components, it

is advisable to select a location where the ambient temperature is at a minimum and in no case must this exceed 70oC. The unit should be

mounted away from excessive dust or grit and must not be subjected to moisture or excessive vibration. It is essential that the controller is

located in a position where it shall be accessible and safe for servicing.

MOUNTING

The method of mounting controller is illustrated on Pages 8 showing flush mounting and surface (projection) mounting respectively.

The type number marked on the controller chassis indicates the supply voltage and frequency required and the calibration of the meter for

Full Scale Deflection.

MAINS SUPPLY

Mains supply is fed to the controller which supplies stabilised voltage to the projector. Standard equipment is available for operation over

the ranges 230/260 volts or 100/120 volts at 50/60 Hz.

ALARM CIRCUIT

Neon red and amber indicator lamps are incorporated in the controller. Two (2) Single pole contacts 5A 24 VDC non-inductive load give

facility for external alarm circuit. Alarm also operates in the event of failure of the controller. The mute switch on the controller may be

used to isolate the external alarm circuit.

ANCILLARY EQUIPMENT

Single Output of 4~20mA corresponding with 0-100% Opacity & Dust (scale), Full Scale Deflection on meter, available for graphic

recorder or remote meter. An output of 4-20mA is available on the corresponding 0-100% Full Scale Deflection equipment for Opacity and

Dust. In both cases the external load should have an impedance of less than 600 ohm

VIDEO COVERAGE FOR ZERO DISCHARGE INDUSTRIES


VIDEO COVERAGE FOR ZERO DISCHARGE INDUSTRIES

FLOW MONITORING

THE FOLLOWING IS SPECIFIED BY CPCB ON THEIR WEB SITE

• Whether Zero liquid discharging (ZLD) units require to install online analysers?

All the ZLD units are required to install flow meter and web camera at the disposal points; like points at which

rejects/concentrate are fed in tankers or transported through pipelines or at the designated outlets.

• What is the specification of Web camera ?

The camera should be IP camera with PAN, TILT Zoom, 5x or above focal length, with night vision capability

and should be installed at adequate number of places. Such number of Cameras should be strategically

installed from where real-time situation of effluent disposed and utilized can be visualised.

• What is the specification of flow meter?

The flow meter should be connected with data recording facility which should be transmitted online to CPCB.

WE DO ABOVE AND HAVE DONE SEVERAL INSTALLATIONS

DISTILLERIES UNIT LIST


+91-11-41717112/3/4/5

90A-2nd Floor, Opposite Iskon Temple, Amritpuri,

B Main Road, East of Kailash, Delhi – 110065


welcome to presentation on continuous real time … kapoor, nevco... · 15 khaitan...

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