welcome to session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · wms/tms integration:...

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© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar sessions and sound recordings of seminar sessions. All rights reserved. Welcome to Session 317 Sponsored by: Presented by: Eric Lamphier Senior Director – Product Management A Smoother Road for Your Supply Chain: How to Better Integrate Warehouse & Transportation Management

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Page 1: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar

sessions and sound recordings of seminar sessions. All rights reserved.

Welcome to Session 317

Sponsored by: Presented by:

Eric Lamphier

Senior Director – Product Management

A Smoother Road for Your Supply Chain:

How to Better Integrate Warehouse &

Transportation Management

Page 2: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Agenda

• Typical Challenges

• Starting Point(s)

• Other Considerations

• Recommendations

• Benefits

• Wrap-Up and Q&A

Session 317

A Smoother Road

for Your Supply

Chain: How to

Better Integrate

Warehouse &

Transportation

Management

Sponsored by:

Manhattan

Associates

Page 3: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

SMOOTH

Page 4: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

The traditional challenge with

WMS & TMS integration… “Siloed” Departments, Processes, Systems

WMS TMS

Page 5: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

The traditional challenge with

WMS & TMS integration… Integration via the ERP is NOT the answer

WMS TMS

ERP

Page 6: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Sometimes “optimized” is not “optimized”

For example, the optimal TMS plan may not work well for the WMS

WMS TMS

Shipments

Potential Issues:

Not Enough Labor

Poor Inventory Flow

Processing & Automation Constraints

Unbalanced Multi-Channel Order Fulfillment

Page 7: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Sometimes “optimized” is not “optimized”

Conversely, the optimal WMS plan may not work well for the TMS

WMS TMS

Potential Issues:

Insufficient Lead Times

Unbalanced Order Destinations

Mismatched Product Classes

Less Than Optimal Weigh & Volume

Orders

Page 8: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Integration, Not Magic!

Magic Pixie Dust

Page 9: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Starting Point(s) • What are the strategic objectives?

– Where are the improvement opportunities?

• Inventory

• Transportation

• Labor

• Customer Service / SLAs

– Where are the constraints?

• Inventory from suppliers and/or Value Added Services

• Distribution Center storage and/or Automation

• Personnel and/or Enabling Equipment

• Carriers and/or Carrier Pick-Ups

• Number of Deliveries to Stores/Customers per Week

Page 10: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Starting Point(s) • What is the workflow that will support the strategy?

– Which system will take the first step?

• WMS or TMS?

– Which system will be the ultimate system of record?

• WMS, TMS, ERP, or other?

Page 11: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Starting Point(s)

• Let’s talk the same language!

– Or arrange for translation (via an EAI tool)

– Frequency & Protocol

– Exceptions & Updates

– How are things defined?

• i.e. Orders, Shipments, Carriers, etc

Page 12: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Other Considerations

• Exception Handling

– What are the relevant exceptions for your operation?

– Are all exceptions treated equally?

– What can be automated versus manual review and resolution?

• Order Filtering

– Are some orders best processed without WMS/TMS integration?

• Overlapping Functionality / Sub-Modules

– Yard Management

– Appointment Scheduling

– Dock Management

– Parcel Rating & Execution

Page 13: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Other Considerations

• Synchronization / Context

– How are the modules synchronized when it comes to critical data?

• Concurrency

– Is there a way to prevent one module from significant activities

and updates while the other module is optimizing and updating the

orders and shipments?

• Process Lead Times

– Do assumptions and SOPs need to change when WMS/TMS

integration is implemented?

• i.e. to allow for TMS Carrier & Equipment selection, Shipment and

Lane Building, Tendering, etc

• i.e. to allow for WMS Value Added Services, Adequate Labor

Resources, and/or Inventory Availability

Page 14: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Recommendations

• Clearly define:

– Strategic Objectives

– Aligned Integration Workflow

– Detailed Business Requirements

– Technical Requirements

– Likely Constraints & Exceptions

– Project and Post Implementation Success Criteria

– Test Plans

Page 15: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Recommendations

• Identify :

– Business and IT Leads for WMS & TMS areas

– Solution Architects

• Business Workflows

• IT Deployment – hardware & software

– Partners

• Solution(s) Vendor

• Third Party Integration Experts

– Communication standards

• Protocols, frequency, triggers, monitoring, & recovery

• The role of an EAI tool, when required

– Including module-to-module and ERP integration

Page 16: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Recommendations

• Test:

– All Workflows

– Exceptions

– Data synchronization

– Concurrency

– Acceptance & Volume Testing

– Electronic Carrier Communications

– ERP Integration

Page 17: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Recommendations

• Training:

– Operations and IT Support Resources

• Implement:

– Mock Go Live

– Conversion & Contingency Plans

– Diagnostics & Logging

– Success Criteria

– Ownership & Reasonable Rollout Plan

Page 18: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

Recommendations

• Strongly consider proven solution providers

that offer both WMS & TMS products

• A better approach to WMS/TMS Integration:

– Common Database & Business Objects

• No “translation” of messages

• Single point of integration to/from external systems

• Real-time integration, data synchronization, and

concurrency handling

– Common User Interface & Single Sign-On

– Shared Components

• Instead of redundant components

– Pre-built Integration & Expertise

– Pre-built Workflows & Exception Handling

WMS TMS

Page 19: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

WMS/TMS Integration: Benefits

• Increase Speed & Inventory Turns – Integrate, Automate, & Reduce Manual Intervention

– Integrate Processes Across YMS, WMS, & TMS

• Improve Customer Service – Deliver the Right Orders on Target (time, price, packaging)

• Reduce Transportation Spend – Select the Best Mode, Carrier & Carrier Service

– Build Better Shipments

– Execute Immediately & Accurately

• Enhance Visibility – Across Silos / Departments

Page 20: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

WMS/TMS Integration: Wrap-Up

• “Infrequent” integration messages are likely to

produce suboptimal results

– Real-time, contextual communication is better

• Exceptions will happen – plan for them

• Do not underestimate the complexity

• The integration can provide measurable benefits

to multiple supply chain departments

– Distribution, Transportation, Vendor Collaboration,

Merchandising, Retail, etc

Page 21: Welcome to Session 317cdn.modexshow.com/seminars/assets-2012/317.pdf · WMS/TMS Integration: Benefits •Increase Speed & Inventory Turns –Integrate, Automate, & Reduce Manual Intervention

© 2012 Material Handling Industry®. Copyright claimed as to audiovisual works of seminar

sessions and sound recordings of seminar sessions. All rights reserved.

For More Information:

Speaker: Eric Lamphier

[email protected]

Company: Manhattan Associates

www.manh.com

Visit MODEX 2012 Booth 709