welcome to xuhong · quick mockup samples passed ts16949 chengdu xuhong tianjin office...

Welcome to Xuhong

1. Overview

2. Engineering Ability

3. Quality Control

Contents

4. Subcontracted Resources

5. Machines

6. Company Vision

High

Company

High

Technology

Company

Quick mockup

samples

Passed

TS16949

Chengdu

Xuhong

Tianjin

Office

Overview-----Development Milestone---- （1）

Xuhong

Kunshan

Xuhong

Developed

stamping

Passed

ISO9000Developed

injection

Malaysia

Office

2012.82010.122005.6

2011.12006.5

2003.3

2003.12

2004.8

ISO9000ISO9000

2010.8

injection

2011.9

Office

Kunshan Xuhong Precise Parts and Assemblies Co., Ltd.

Year； 2003

Staff： 200

Company area：4000 square meters

Type: stamping, injection, quick mockup samples

Overview-----Production Site----- （2）

Chengdu Xuhong Precise Parts and Assemblies Co., Ltd.

Year： 2006

Staff： 40

Company area：1500 square metersType: stamping, special tooling components

Overview-----Application----- （3）

Overview-----Business Roadmap----- （4）

Overview------Sales（2013Y） ----- （5）

Types Titles Employees

Work

Experiences

(Years)

Stamping

Hard Tooling Designers 12

17

8

Project Management Engineers 5 5

Engineering Ability------Development Team----- （1）

Project Management Engineers 5 5

Injection

Hard Tooling Designers 4

6

8

Project Management Engineers2 5

Quick Mockup

Samples

Engineers 3

4

8

Project Management Engineers1 5

（Including Chengdu and Kunshan）

Injection

Molding

Cavities 2 4More than

8

Lead Time (Days) 15~20 20~28 25~35

More than

Engineering Ability-----Lead Time----- （2）

Stamping

Die

Stations Within 5 5～15 16～25More than

25

Lead Time (Days) 12~17 16~22 20~28 25~35

Quick

Mockup

Samples

Type Etching

Soft

Tooling

(Stamping)

Soft

Tooling

(Injection)

Assemblie

s

Lead Time (Days) 3-10 10~16 10~16 1~3

Project Unit Quantity Remark

Injection Molding SET/Month 10

Engineering Ability-----Capacity----- （3）

Including Chengdu

Stamping Die SET/Month 30

Injection Parts KPCS/Month 60000

Stamping Parts KPCS/Month 70000

Quick Mockup

SamplesKPCS/Month 35000

CAD DCCCAE

Project Data

Fabrication

Design

Review

Tooling

Review

PMCPM

Design review DFM DFM/ Drawings

Quotation

Kick-off

Design Thoughts

DFM ReportDFM review

L/T

Open W/O

RFQ-SP.RFQ-Supporting

DFM

Tooling review

Update Data

（RFQ)

Kick-off

Evaluation

Engineering Ability------Development Procedure----- （4）

TrialY

N

Design

ECN

Process

Discussion

Design

Optimization

Drawing

Release

Validation

Samples

Specification

2D/3D ASM

BOM list

2D/3D

Spares Drawings

Change

Record

Improvement

Official Data

Drawings

Release

Drawings

Release

Confirmation

Clear up

DFM Tracking

--Trial

--FAI/CPK

--Design

--Tracking

Tooling Approval

--Tooling Record

Spec. Confirmation

2D/3D

Confirmation

Building

Modifying

Materials

Purchasing

Tracking

Delivery

Schedule

Close W/O

Tooling review

meeting

2D/3DOfficial Data

Process Discussion

2D/3D Receipt

Schedule

Drawing ReleaseBuilding

Modifying ECN

Summary

Design Optimization

Terminals

Products

SPM 800 300 350 350 300 300

Pitch (mm) 0.4 5.00 9.00 9.00 31.05 7.62

Material

Thickness (mm) 0.06 0.06 0.12 0.12 0.15 0.40

Engineering Ability------Stamping Die----- （5）

LT(Week） 5 4 4 4 5 3

Products

SPM 250 400 400 800 600 300

Pitch (mm) 20.00 0.40 2.20 1.35 5.75 18.00

Material

Thickness (mm)0.06 0.12 0.60 0.23 0.12 0.4

LT (Week） 5 5 4 3 4 4

Products

SPM 350 300 250 300 300 250

Pitch (mm) 8.00 9.50 9.50 12.00 5.00 10.90

Material

Thickness (mm) 0.10 0.32 0.25 0.20 0.25 0.40


Terminals

LT(Week） 4 5 5 4 3 4

Products

SPM 400 500 350 400 300 300

Pitch (mm) 9.00 16.50 2.00 2.00 12.00 1.00

Material

Thickness (mm) 0.25 0.25 0.15 0.35 0.20 0.25

LT(Week） 5 5 4 3 4 3

Shells

Products

SPM 400 200 200 200 150 150

Pitch (mm) 9.00 30.00 35.00 32.00 25.00 25.00

Material 0.12 0.15 0.15 0.15 0.20 0.15


Material

Thickness (mm) 0.12 0.15 0.15 0.15 0.20 0.15

LT(Week） 4 4 4 4 4 4

Products

SPM 25 80 80 80 150 150

Pitch (mm) 45.00 34.00 80.00 50.00 35.50 34.50

Material

Thickness (mm) 0.50 0.25 0.25 0.25 0.20 0.20

LT(Week） 5 5 5 5 3 3

Shells

Products

SPM 30 40 80 120 150 120

Pitch (mm) 35.00 40.00 50 30.00 28.00 22.00

Material

Thickness (mm) 0.30 0.30 0.25 0.30 0.15 0.20


LT(Week） 6 6 4 4 3 3

Products

SPM 20 45 60 45 400 80

Pitch (mm) 105.00 65.00 72.00 115.00 3.00 53.00

Material

Thickness (mm) 0.60 0.40 0.25 0.40 0.30 0.30

LT(Week） 5 5 4 6 3 5

RF Terminal Crossing Die


BTB0.4PITCH

16

RF Terminal 2081206

Crossing DieBTB0.4PITCH

Quick Mockup Samples

Products

Materials Thickness

（mm)0.25 0.25 0.60 1.00

Engineering Ability------Quick Mockup Samples---- （10）

（mm)

LT（days） 6 8 10 7

Products

Materials Thickness

（mm)0.15 0.12 0.08 0.40

LT（days） 6 3 3 6

Quick Mockup Samples

Products

Materials Thickness

（mm)0.40 0.15 0.15 0.15

Engineering Ability------Quick Mockup Samples---- （11）

（mm)

LT（days） 3 2 2 3

Products

Materials Thickness

（mm)/ / / /

LT（days） 3 3 3 3

Injection Parts

Products

LT（Weeks） 5 5 5 5 4 4

Engineering Ability-----Injection Mold----- （12）

Products

LT（Weeks） 5 4 5 5 4 4

Injection Parts

Products

LT（Weeks） 4 4 5 5 5 5


Products

LT（Weeks） 5 5 4 4 4 4


insert moulding

Quality Control

-----Control Flow Chart-----（1）

2.Mass Production1.Development Stage

Quality Control

-----Example----（2）

Control PlanControl Plan

Subcontracted ResourcesType Supplier Contact Tel. Add.

Raw

Materials

Copper Ningbo Xingye Shengtai Group Co.,

LtdMr. Bi 0574-63216802 Cixi City, Zhejiang

Copper FURUKAWA SANGYO SHANGHAI

CO.,LTDMr. Yang 021-64157294 Shanghai

Stainless

Steel

Samsung precision stainless

steel(pinghu)co.,ltdMr. Wang 0573-85077666 Pinghu City, Zhejiang

Leading PartsMISUMI(China)Precision Machinery

Trading Co., Ltd FS DivisionMs. Dai 021-67108701

ShanghaiStandard

Parts

Leading PartsTrading Co., Ltd FS Division

Ms. Dai 021-67108701Shanghai

Leading Parts Punch Industry (Dalian) Co. , Ltd Mr. Chen 0512-57731287 Yushan Town, Kunshan City

Steels

Steels/Heat

Treatment

ASSAB TOOLING TECHNOLOGY

（SHANGHAI）Co., Ltd.Mr. Wang 021-24169788 Shanghai

Steels/Heat

Treatment Kunshan Yongda Ms. Zhang 0512-57667739 Kunshan, Jiangsu

CarbideSHANGHAI SHUNSHUO

IND&TRAD CO.,LTDMr. Zhang 021-59890296 Shanghai

Subcontracted Resources

Type Supplier Contact Tel. Add.

Surface

Treatment

Progressive

Plating Yi Dong electronic (changshu) co., LTD

Manager

Xie0512-52687316

Changshu,

Jiangsu

Barrel

Plating/Rack

Plating

Suzhou huahai communication electronics

co., LTDMs. Yang 0512-65915862 Suzhou

Progressive

Plating

Shanghai shen he thermo- magnetics co.,

LTD

Manager

Zhang 021-36160446 Shanghai

Precise

Manufacturing

PG/JG/Oil

Cutting

JiangSu Huaying Guangbao Technology

Co.,LTD

Manager

Dong 0512-57195719 Kunshan

PG/JG KunShan JunShuo Mould CO.,LTD Mr. Li 0512-50322086 Kunshan

Etching Kunshan Jiexun Ms. Ai 0512-55101900 Kunshan

Laser Cutting Kunshan Guangkexin Mr. Lei 0512-57273322 Kunshan

Stamping Quantity

（Set）

110T 3

80T 2

60T 1

50T 1

40T 1

Injection Quantity

（Set）

�138 T

Horizontal

1

�128 T

Horizontal

2

�100 T 1

Manufacturing Quantity

（Set）

Milling 7

Grinding 16

Wire-cut 5

CNC

Machines-----Production---- （1）

40T 1

30T 1

25T 1

200T （Chengdu）（1 ）

160T（Chengdu）（1 ）



total 14

�100 T

Horizontal

1

�80 T

Horizontal

1

�60 T

Horizontal

1

�50 T

Horizontal

2

�80 T Vertical 1

�60 T Vertical 5

�40T Vertical 2

total 16

CNC4

EDM 5

Milling （Chengdu）（3 ）

Grinding （Chengdu）（6 ）

Wire-cut （Chengdu）（2 ）

CNC （Chengdu）（1 ）

EDM （Chengdu）（2 ）

Machines

-----New-----（2）

Projector 2.5 CMM Force Tester Wire Tester

No. Name Quantity Type Spec. Brand

Estimated

finished

Date

Parameters

Remark

SPM

1 High speed 1 Stamping 30 T Dobby 2014.12 1000

Machines-----Presses----- （3）



No. Name Quantity Type Spec. BrandEstimated

Finished DateRemark

1 3CMM 1 Inspection 800*600 Mitutoyo 2014-12

Machines-----Inspection ----- （4）

1 3CMM 1 Inspection 800*600 Mitutoyo 2014-12

1

X-ray

Thickness

Tester

1 Inspection Compact 5ROENALYT

IC2015-5

Company Vision------Points------ （1）

�Grow to be the stamping and injection company with high precision

�Core Competiveness ======Quick, Steady, Accurate and Inexpensive

�Urgency at Present ========Improve Technique, Shorten Lead Time

and Decrease Cost

Company Vision------ How to improve our competitiveness ------ （2）

Shorten lead time=====

Design MaterialsStandard

PartsManufacturing

Tooling

Validation

Probl

ems

Long communication

time：

Need to make new

design, both parties

need long time to make

design review

Need to order：

a、Prepare materials after

detailed design proposals for

tooling plate and tooling

frame. ASSAB materials

need about one to two days.

b、Heat treatment: 3 days

c、Long lead time for the trial

materials purchasing

No stocks：

a. Choose

MISUMI guide

pillars (carbide)

b. Need to order

all the new pins

Long time：

a、Tooling Components:

PG

b, Tooling plate: WE or

JG

c, guide pillars holes of

the tooling base, dowels

holes: WE

Long time：

1、Need to make

Q-RUN again after

the first Q-RUN in

Xuhong

2、Difficult to

arrange the

machine for

customer.customer.

Actio

ns

Decrease the

communication time of

design：

a、According to different

products, make the

standard drawings

b、Contact with

customer at the early

stage. Meanwhile, make

the original design for

the tooling

c、Establish standard

tooling frame

d、Project person tracks

the whole process

e、Make the design

standards

Prepare materials in

advance：

a、Make statistics for the

products. Store some

common tooling plates

b、According to the common

specification, make the

milling process well and

make heat treatment in

advance

c、Ask customer to supply

the common materials

specification and prepare

some in stocks in advance

(e.g.C7035)

Prepare some in

stocks：

a. Prepare some

common guide

pillars in stocks

b. Prepare some

pins in stocks

c. Check with

customer for the

agreed

specification of the

standard parts

Decrease the

manufacturing time：

a、Tooling components:

WE

b、Tooling plate: WE

c、Guide pillars holes of

the tooling base, dowels

holes: CNC

d、Tooling plate: High

speed manufacturing due

to the heat treatment

e、Manufacture

according to the factual

assembly

f、Manufacturing and

assembly are

simultaneous

Decrease time：

Make Q-RUN in

Xuhong and

customer checks

on spot.

Decrease Cost=====

Design MaterialsStandard

PartsManufacturing

Tooling

Validation

Pr

ob

le

m

s

High design cost

：

Need to make new

design. Long time,

high cost

Choices are better than

factual demand：

a、Materials of main plate: AS88,

materials of base plate: XW-42

b、Tooling frame: Make subzero

treatment and tempering

c、Components materials：

650/ASP60

d、Trial materials are delivered by

air and the cost is high.

Choices are

better than

factual demand：Choose MISUMI

guide pillars

Higher

requirements than

the demand：


PG

b、WE Guide pillars holes

of tooling base, dowel

holes: WE

d、Make different gaskets

Need to make Q-RUN

again after the first Q-

RUN in Xuhong


air and the cost is high.

A

cti

on

s

Decrease the

design cost：

a、Establish standard

tooling frame。

b、Different part

numbers are in the

same tooling

c、Make budget once

the project starts

d、Bring in new

design software

Choose materials

appropriately：

a、Materials of main plate: XW-42,

materials of base plate: Cr12MoV

b、Tooling frame: subzero treatment

c、Tooling components materials：

SKH-9

d、 On conditions that the factual

life and the function can meet,

choose the materials with lower

degree, e.g. Cr12MbV

e、Purchase the common steels and

trial materials together every month

Choose standard

parts appropriately

：

Choose MISUMI

guide pillars of

white steels

according to the

actual life

Manufacture

appropriately：


possibly WE

b、Tooling plate: WE

c、Guide pillars of the

tooling base, dowels

holes: CNC

d、Decrease the gaskets

e、On conditions that it

will not affect the function

and use, prefer not make

precise manufacturing,

e.g. tooling plate space

and appearance

Decrease the

validation cost：

Make Q-RUN in

Xuhong and

customer checks

on spot.

Development=======

Main

AspectsDescription Proposals Due Time

Leading

Departme

nt

Estimated

Effect

Hardware

Manufacturing

MachinesGrow to precise machines

graduallyContinuously Total

Handling

Office

a. Increase the

precision

b. Meet the market

demandInspection

Machines


Production PlaceIncrease 2000 square

meters2015.6

Develop mockup

samples

Lack of

talents

International

talents

a. Ask foreign sources for

help

b. Hire relevant talents

ContinuouslyHR

Department

Establish 1

oversea office and

2 manufacturing

site within 2 years

Need to

improve

the

profession

al

knowledge

Electronic,

communication

and auto

knowledge

a. Ask customer for help

b. Hire teachers to teach in

Xuhong

c. Pay more attention to

learning

d. Bring in advanced design

software

Continuously

Total

Handling

Office

,HR

Department

a. Decrease 2 days

for the lead time

within 2 years

b. Decrease cost

5% within 2 years

Stamping,

injection, quick

mockup samples

Company Vision------ Company Responsibilities------ （5）

Tourism Exercise Mid-autumn

Party

Lottery Tug-of-War Free Dinner

Company Vision------ Company Responsibilities------ （6）

Donation

�Company Culture======Happy work and team work

�Core values======

Trust, Efficiency, Innovation, Excellence, Gratitude

Development Strategy======

Company Vision------ Development Strategy----- （7）

Development Strategy======

1. Consider the talents as the resources

2. Pursue the professionals, not for the quantity

3. Finish every simple thing well and keep every easy thing correct

4. Pursue, express and improve variation

Thanks！

welcome to xuhong · quick mockup samples passed ts16949 chengdu xuhong tianjin office...

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